ITP-SF : BSI-16106-01

INSPECTION AND TEST PLAN Rev. : 00

Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 1 of 5
BSI
Job No.: - Owner:
Contract No.: - Customer:
Project Name: Location:

Equipment No.: 7000-TK-0001A/B Inspection Level: -

Equipment Name: FIRE WATER STORAGE TANKs RFI Advance Notice: -

9COM&ARAMCO Dummy PO #: -
Vendor Name: Bemco Steel Industries Co. Ltd.

Mat Description: TANK; VERTICAL CYLINDRICAL ; CARBON STEEL ; 32-SAMSS-005 Vendor No: 10031124

Control Documents Inspection Requirements

Sr. I, T & E Responsibili Acceptance
Activity Description (Procedures/STD./ Record Generated Remarks
No. Method ty Criteria
Specs/Codes, etc.) BSI J&P SAOC

1.0 Review & Approval of Documents

32-SAMSS-005,
API 650,
175-325100,
1.1 Pneumatic Test Procedure API 650,
32-SAMSS-005, H/IPR A R
G.A DRAWING FOR SLOPS TANK
BEMCO-TK-PR-13A

32-SAMSS-005,
API 650,
175-325100,
1.2 Hydro test Procedure SAES-A-007,
32-SAMSS-005, H/IPR A R
G.A DRAWING FOR SLOPS TANK
BEMCO-TK-PR-16A

ASME Sec. IX,

1.3 Welders Qualification Records SAES-W-017, ASME Sec. IX H/IPR A R
175-325100.

32-SAMSS-005,
1.4 NDE Procedures & Personnel Qualification 175-325100,SAEP-1142 ASME Sec. V H/IPR A R
ASME Sec. V

175-325100,
1.5 Pre-Inspection Meeting Inspection Notification#001
--- H H H

Engineering API 650, Company approval is required

1.6 Design Calculations and Data sheet API 650, 32-SAMSS-005 H/IPR A R
Manager 32-SAMSS-005 for G.A drawings

ASME Sec. IX,

WPS's, PQR's, Weld Map & Weld description,WQRs, Weld Repair
1.7 SAES-W-017, ASME Sec. IX H/IPR A R
Procedure 175-325100
QA/QC
Manager SAES-H-101V,
SAES-H-001,
1.8 Surface Preparation & Painting Procedure SAES-H-004
Approved Paint System H/IPR A R
& Paint Data Sheets

Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector

A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector

Prepared By: QA/QC Engineer Checked By: QA/QC Manager Reviewed By: QA Engineer Approved By: J&P Group of Companies
Name
Signature
Date July 8, 2017 July 8, 2017 July 8, 2017

FM-6-1A Rev. 0
 ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 2 of 5

Control Documents Inspection Requirements

Sr. I, T & E Responsibili Acceptance
Activity Description (Procedures/STD./ Record Generated Remarks
No. Method ty Criteria
Specs/Codes, etc.) BSI J&P SAOC

2.0 Receiving Inspection

- Plates
- Dish heads
- Pipes & Flanges
- Elbows
- sacrificial anodes
API 650, API 650,
- Nuts & Bolts Material TMIR(s) (Form# FM-5-1),
For Dish Heads, Flanges,
32-SAMSS-005, G.A DRAWING FOR FIRE WATER
2.1 - Rods, Clamps,etc. VDI, MI, TMIR MTR(s) & Certificate(s) of H/IPR W R/M
Inspector 01-SAMSS-016, TANKS,
Compliance Pipes, Fittings & Fasteners.
- Welding Electrodes/Wires/Flux BEMCO-TK-PR-05 & ASME Sec. II
- Abrasives, Paints & Thinners
- Instruments (If any)

32-SAMSS-005, G.A DRAWING FOR FIRE WATER

TMIR(s) (Form# FM-5-1)
2.2 Verification of Material Test Reports/Records MI, TMIR, MTR QC Engineer 175-325100, TANKS ,
& MTR(s)
H/IPR R R
BEMCO-TK-PR-07A & ASME Sec.II

3.0 Cutting and Edge Preparation

32-SAMSS-005,
MPR-A (Form# 7-1) &
Visual Inspection, Material Identification, Marking, Stamp Transferring, G.A DRAWING FOR FIRE WATER G.A DRAWING FOR FIRE WATER
3.1 VDI, MI QCE/QCI MPR-C (Form# 7-3), H/IPR M M
Cutting and Edge preparation TANKS, BEMCO-TK-PR-07A TANKS
SIR-MFF(FM7-4)

G.A DRAWING FOR FIRE WATER

VDI & Template G.A DRAWING FOR FIRE WATER MPR-B
3.2 Rolling of shell plates QCE/QCI TANKS , H/IPR M M
Check BEMCO-TK-PR-07A
TANKS (Form# FM-7-2 )

4.0 Fit up Inspection

32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE WATER
4.1 Fit up of Vertical joints of tank shell VDI QCE/QCI G.A DRAWING FOR FIRE WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS

32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE WATER
4.2 Fit up of Horizontal joints of tank shell VDI QCE/QCI G.A DRAWING FOR FIRE WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS

Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector

A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector

FM-6-1A Rev. 0
 ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 3 of 5

Control Documents Inspection Requirements

Sr. I, T & E Responsibili Acceptance
Activity Description (Procedures/STD./ Record Generated Remarks
No. Method ty Criteria
Specs/Codes, etc.) BSI J&P SAOC

32-SAMSS-005,
Marking of nozzles:N1, N2, N3, N4, N5, N6A/B , N7, N8, N9, N10, N11, BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE WATER
4.3 VDI QCE/QCI - H/IPR M M
N12, N13, N14 on tank shell and Roof. G.A DRAWING FOR FIRE WATER TANKS
TANKS

32-SAMSS-005,
BEMCO-TK-PR-07A, G.A DRAWING FOR FIRE WATER
4.4 Fit up of M1 A/B, and M2 A/B VDI QCE/QCI G.A DRAWING FOR FIRE WATER TANKS
SIR-MFF(FM7-4) H/IPR M M
TANKS

5.0 Welding Inspection (Visual Inspection)

G.A DRAWING FOR FIRE WATER

TANKS , API 650, VNDE
5.1 Welding of Vertical joints of tank shell VDI QCE/QCI SAES-W-017, G.A DRAWING FOR FIRE WATER (Form# FM-087/Exhibit H/IPR M M
AS-PR-VT-001, TANKS No.:6-3)
Exhibit No.:8-1, 8-2

G.A DRAWING FOR FIRE WATER

TANKS , API 650, VNDE
5.2 Welding of Horizontal joints of tank shell VDI QCE/QCI SAES-W-017, G.A DRAWING FOR FIRE WATER (Form# FM-087/Exhibit H/IPR M M
AS-PR-VT-001, TANKS No.:6-3)
Exhibit No.:8-1, 8-2

G.A DRAWING FOR FIRE WATER

Welding of nozzles:N1, N2, N3, N4, N5, N6A/B , N7, N8, N9, N10, N11, TANKS , API 650, VNDE
5.3 N12, N13, N14 on tank shell and Roof.M1 A/B and M2 A/B ,as indicated in VDI QCE/QCI SAES-W-017, G.A DRAWING FOR FIRE WATER (Form# FM-087/Exhibit H/IPR M M
weld map. AS-PR-VT-001, TANKS No.:6-3)
Exhibit No.:8-1, 8-2

Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector

A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector

FM-6-1A Rev. 0
 ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 4 of 5

Control Documents Inspection Requirements

Sr. I, T & E Responsibili Acceptance
Activity Description (Procedures/STD./ Record Generated Remarks
No. Method ty Criteria
Specs/Codes, etc.) BSI J&P SAOC

G.A DRAWING FOR FIRE WATER

TANKS , API 650, VNDE
Welding of Tanks support legs, Lifting Lugs, internal attachment etc.
5.4 VDI QCE/QCI SAES-W-017, G.A DRAWING FOR FIRE WATER (Form# FM-087/Exhibit H/IPR M M
assemblies with tank shell and roof AS-PR-VT-001, TANKS No.:6-3)
Exhibit No.:8-1, 8-2

G.A DRAWING FOR FIRE WATER

TANKS ,
API 650, VNDE
SAES-W-017,
5.5 Repair Welding of Tanks VDI QCE/QCI BEMCO-TK-PR-09A,
G.A DRAWING FOR FIRE WATER (Form# FM-087/Exhibit H/IPR H M (If Applicable)
TANKS No.:6-3)
AS-PR-VT-001,
Exhibit No.:8-1, 8-2

6.0 Non Destructive Examination (NDE)

ASME Sec. V,
RT on butt welds as per specifications of the project . NDE 32-SAMSS-005, Third party RT Films &
6.1 RT API 650 H/IPR R/M R/M
Technician QCS / EP / RT – 01
QCS / EP / RT – 01
Reports

ASME Sec. V,
PT of weld joints & Lifting Lugs and Fillet Welds as per specifications of the NDE 32-SAMSS-005,
6.2 PT API 650, Third party PT Reports H/IPR R/M R/M
project Technician QCS / EP / PT – 01
QCS / EP / PT – 01

ASME Sec. V,
NDE 32-SAMSS-005,
6.3 Vacuum Box Testing of the Bottom VB API 650, Third party Reports H/IPR R/M R/M
Technician QCS / EP / LT – 01
QCS / EP / LT – 01

7.0 Tank Mechanical Completion

175-325100,
32-SAMSS-005,
BEMCO-TK-PR-07A,
Perform final dimension inspection , Internal & external visual inspection G.A DRAWING FOR FIRE WATER SIR-MFF (Form# FM-7-4),
7.1 VDI QCE/QCI H/IPR W W
before hydrostatic test AS-PR-VT-001,
TANKS MRP-C(FM7-3)
G.A DRAWING FOR FIRE WATER
TANKS

API 650,
Pneumatic test of all reinforcement pads of connections, 15 "psig" before 32-SAMSS-005, Pneumatic Test Report
7.2 Pneumatic Test QCE/QCI G.A DRAWING FOR FIRE WATER H/IPR W/R W/R
hydro test. BEMCO-TK-PR-13A
TANKS
(Form# FM-13-1)

API 650,
32-SAMSS-005, Hydrostatic Test Report
7.3 Hydrostatic test of completed tank by filling water for 24 hours VDI QCE/QCI BEMCO-TK-PR-16A
G.A DRAWING FOR FIRE WATER
(Form# FM-16-1)
H/IPR W/R W/R
TANKS

FM-6-1A Rev. 0
 ITP-SF : BSI-16106-01
INSPECTION AND TEST PLAN Rev. : 00
Date : July 08, 2017
(STORAGE TANKS - SHOP FABRICATION) Page : 5 of 5

Control Documents Inspection Requirements

Sr. I, T & E Responsibili Acceptance
Activity Description (Procedures/STD./ Record Generated Remarks
No. Method ty Criteria
Specs/Codes, etc.) BSI J&P SAOC

32-SAMSS-005,
7.4 Draining, dryness and cleanliness VDI QCE/QCI BEMCO-TK-PR-19A
32-SAMSS-005 - H/IPR W W

8.0 Surface Preparation & Painting

Coating SAES-H-001,
8.1 Abrasive blasting of external and internal surfaces of tank VDI H/IPR W/R W/R
Inspector SAES-H-004,
Approved Paint System, SAES-H-101V, Surface Treatment &
Paint Data Sheets, Approved Paint System & Inspection Log (Form #
BEMCO-PR-TK-PR17A, Paint Data Sheets FM-17-1), Batch Certificates
175-091900,
Coating Note 1, Table 1
8.2 painting VDI H/IPR W/R W/R
Inspector

9.1 Name Plate and Tank Labeling

32-SAMSS-005,
Verification of name plate data, name plate fixing and tank labeling; Arabic 32-SAMSS-005, Picture/ facsimile of name
9.1 VDI, MI & R QCE/QCI G.A DRAWING FOR FIRE WATER H/IPR W W
and English at 180 degree intervals around the tank 175-325100
TANKS
plate

10.1 Delivery

32-SAMSS-005, G.A DRAWING FOR FIRE WATER Packing List & QA/QC
10.1 Preparation for shipping & Packing MI & R QCE/QCI BEMCO-TK-PR-19A TANKS Documents Package
H/IPR R R

Inspection of shop fabricated tank before delivery (internal/ external Inspection release Note/
32-SAMSS-005, G.A DRAWING FOR FIRE WATER
10.2 protection) + review of I, T & E record and Completion of QA/QC VDI, MI & R QCE/QCI BEMCO-TK-PR-19A TANKS
Packing List & QA/QC H/IPR H R
documents Package. Documents Package

Legends:
H=Hold Point W= Witness W1 = 10% Witness I, T & E=Inspection, Test & Examination SIR=Stage Inspection Report VNDE=Daily Weld-Visual-NDE-Initial/Repair Report MPR=Material Preparation Inspection Report QCE/QCI=QC Engineer/QC Inspector

A= Approval R=Review S= Surveillance MI=Material Identification IPR=Implementation & Preparation of Record MTR=Material Test Report TMIR=Tank Material Inspection Report VDI=Visual & Dimensional Inspection WI=Welding Inspector

Notes:

1- Applicable Standards API 650, SAES-A-206, SAESH-001, SAESH-004,SAES-H-100,SAES-H-101V, SAES-W-017,01-SAMSS-016,NACE MR0175,SAEP-1142,SAES-A-007.

2- 175-Forms 175-IR000175, 175-IR325100, 175-320300, 175-091900

3- Shop fabricated tank number(s) FIRE WATER STORAGE TANKS
4- Drawing to reflect an identification system that shall uniquely identify each weld joint. The identification Map shall permit a track of welder's symbol, weld numbers, NDE and other inspections
5- The Inspection & Test Plan for tank shop fabrication shall be reviewed / accepted by customer, and identify their I & T points, during Pre-inspection Meeting (PIM).
6- The applicable inspection report forms shall be reviewed / accepted by customer, prior to use.

FM-6-1A Rev. 0