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Abstract
Even today a main topic of consideration for glass–fibre reinforced cementitious composites is the durability. Several damage mechanisms
occur if glass fibres are inserted in a cementitious mixture. To diminish chemical attack of the fibres by hydroxyl ions, inorganic phosphate
cement (IPC) was developed at the ‘Vrije Universiteit Brussel’, providing a non-alkaline environment. Since chemical attack is diminished
by application of this non-alkaline matrix, IPC is an ideal reference material to study other damage mechanisms. In this paper typical damage
mechanisms, occurring in cementitious composites are studied: both the effects of constant environmental loading (typical accelerated ageing
tests) and variable environmental loading are studied. A new method to determine the matrix–fibre bundle efficiency is also introduced.
q 2005 Elsevier Ltd. All rights reserved.
1. Introduction the matrix. This paper contains two parts. In the first part a
more common matrix mixture with Portland cement and an
Several damage mechanisms occur when glass fibres and IPC matrix are combined with glass fibres. It will be shown
cementitious matrix are combined: chemical attack of the that the IPC (non-alkaline matrix) shows considerable better
fibres by hydroxyl ions, precipitation of hydration products durability than common cementitious matrices under
at the matrix–fibre interface and delayed fracture under classical accelerated ageing (elevated humidity and tem-
mechanical load or due to thermal mismatch between fibres perature). The second part of the paper is dedicated to the
and matrix. The relative importance of these damage effect of cyclic environmental loading. The effect of
mechanisms is function of the environmental conditions, subsequent mechanical and environmental loading is also
selected materials and mechanical load. Since these studied. In this second part, only the IPC is used as matrix
mechanisms usually occur together and even can influence material. It is easier to distinguish other damage effects,
each other, it is usually difficult to identify their relative which are typically function of the cycling, if the effect of
importance. At the ‘Vrije Universiteit Brussel’ (VUB, chemical attack — which is mainly function of the average
Belgium) a new cementitious matrix material for FRC and humidity and temperature — is diminished.
TRC has been developed. This inorganic phosphate cement Textile-reinforced cementitious composites are particu-
(IPC) provides a non-alkaline environment during and after larly advantageous for lightweight constructions or con-
hardening, increasing the lifetime of the composite struction elements. Because lightweight building elements
considerably [1,2]. This makes IPC a suitable material to have lower stiffness, larger deformations can occur than
study damage mechanisms other than chemical attack of the with classical building elements. This effect is even more
fibres by the high alkalinity of the environment, provided by pronounced in the post-cracking regime, where the stiffness
of the composite is further reduced. Therefore, the
* Corresponding author. Tel.:C32 2 629 29 55; fax: C32 2 629 29 28. importance of serviceability limit state (limiting deflections
E-mail address: heidi.cuypers@vub.ac.be (H. Cuypers). and crack widths in building elements) in design increases
1359-835X/$ - see front matter q 2005 Elsevier Ltd. All rights reserved.
relative to ultimate limit state (strength). Therefore, the
doi:10.1016/j.compositesa.2005.03.027 ‘durability’ of a material is not only considered as loss of
208 H. Cuypers et al. / Composites: Part A 37 (2006) 207–215
strength, but also as loss of stiffness. Several techniques are is frictional along the whole composite and only the fibres
combined to make interpretation of the different damage provide post-cracking stiffness (EIII, subscript III indicates
mechanisms possible in both parts of this paper. One new the composite stiffness in the third stage). Evolution with
technique is presented, which could be used in the future to ageing of this post-cracking stiffness means fibres are
monitor the quality of the matrix–fibre bundle interface of degrading or matrix–fibre bundle interaction is lost. In the
cementitious composites, used in existing structures. studied composites, stresses are transferred by combined
Preliminary results from this technique are discussed. matrix–fibre and fibre–fibre interactions: not all fibres in a
bundle show equal efficiency. Repeated loading (repeated
external loading or repeated environmental loading) could
lead to extra loss of efficiency of some fibres. If theories are
2. Testing methods
used, which consider matrix–fibre interaction (e.g. in [3]);
loss of matrix–fibre interaction cannot lead to decreasing
2.1. Monotonic tensile loading stiffness in the post-cracking stage. However, in this paper,
it is assumed that some fibres can lose efficiency in their
From simple tensile testing, conclusions can be bundle, leading to loss of stiffness in the post-cracking
formulated concerning changes in the stress–strain beha- stage. The expression ‘matrix–fibre bundle interaction’ will
viour, the development of matrix cracking pattern and the thus consequently be used instead of the more common
reinforcement tensile strength after climatic loading. Fig. 1 ‘matrix–fibre interaction’. Testing speed for all simple
shows a typical test curve, which is divided in three stages tensile tests was 1 mm/min.
([3–6]).
After an initial linear stage (pre-cracking stage), a first
crack in the matrix appears. The pre-cracking stiffness (EI, 2.2. Measurement of resonance frequency [7–9]
subscript I indicates the composite stiffness in the first stage
of the stress–strain curve) is determined from the The resonance frequency of a beam is a function of
experimental curves. Usually it is assumed that the bond mass, stiffness, geometry and boundary conditions. If the
between matrix and fibre bundles is perfect in this stage. length to thickness ratio L/t of the specimens is large
Since stiffness EI is matrix dominated, evolution with (more than 50/1), the effect of shear deformations can be
ageing of the pre-cracking stiffness usually represents neglected, so the first resonance frequency will depend
changes within the matrix. After the first crack appears, only on the bending stiffness. The specimens are
the force grows more slowly and a fine crack pattern is suspended with flexible thin wires. These are connected
gradually built. This is the multiple cracking stage (stage 2). to the beam at 0.224L from the edges in order to
In the vicinity of a matrix crack, the matrix–fibre bundle simulate free boundary conditions. An accelerometer is
stress transfer will become frictional. Since the distance attached in the centre of the specimens, since the
between cracks is function of the applied stress and can still amplitude of the first vibrational mode is largest here.
decrease when load is further increased, it will be denoted as Once the first resonance frequency of a specimen is
‘actual crack spacing (x)’. Once a certain stress level is measured, the stiffness can be calculated:
reached, no extra matrix cracking occurs with further
increase of the applied load. The average crack spacing
measured in this post-cracking stage (stage 3) will be 48p2 L3 M 2
EZ f C (1)
referred to as ‘saturation crack spacing (X)’. Extra load is 4:734 t3 w
taken by the fibres only. Matrix–fibre bundle stress transfer
where:
with
Em V m Vm rEm smax
N
aZ and dZ
Ef V f 2Ec1 Vf t
where:
If the fibres slip back along their total length into the
matrix, the value of Ecycle,N is:
Fig. 3. Evolution of strength of AR-glass composites with Portland cement
Ef Vf and with IPC.
Ecycle;N Z smax
(4)
1 K 2dx Vm EEc1m ðsmax
N
min
N KsN Þ
in Table 1 represents the average of three different
specimens.
The strength of the Portland cement composites
decreases by nearly 50% over 90 days. In comparison,
3. Constant environmental loading: materials
IPC composites maintain 90% of their initial strength.
and testing program
Table 1 shows the stiffness properties in pre-cracking (EI)
and post-cracking (EIII) stage. The stiffness in pre-cracking
AR-Glass rovings with 2400 tex manufactured by the
state (EI) does not change significantly with climatic
company Vetrotex (CemFil) consisting of more than 2000
continuous filaments are used; the dimensions of the conditioning, both for Portland cement and IPC. The same
specimens are 500!60!6 mm3 and they contain a fibre can be concluded for the stiffness in the post-cracking zone
volume fraction of about 2 vol%. The Portland cement (EIII) of the specimens with IPC. This is only possible when
mixture (pH 13.5) was developed at the Institute for the fibre efficiency and matrix–fibre bundle interaction
Building Materials Research (RWTH-Aachen) as a micro- remain unchanged in post-cracking stage. After 28 days,
concrete [17]. IPC has been developed at the ‘Vrije specimens combining OPC matrix and AR-glass bundles
Universiteit Brussel’. IPC is a two-component system, fail before full multiple cracking can develop. Before the
consisting of a calcium silicate powder and a phosphoric specimens were loaded, their natural frequency was
acid based solution of metal oxides. After hardening, the
IPC material properties are similar to those of other cement- Table 1
based materials, but the pH value of hardened IPC is about Measured stiffness in pre-cracking stage and post-cracking stage
7. Because of the higher viscosity of IPC compared to other Matrix Reinforcement Storage EI (Gpa) EIII (Gpa)
cement pastes, no fillers are introduced in the IPC as matrix OPC AR-glass, Reference 30 1.1
material. After curing, the composite specimens are kept 2vol%-, uni-
under water at elevated temperature (50 8C) to accelerate the directional
degradation process. After 7, 14, 28 and 90 days three 14d, water 37 0.9
specimens of each plate are taken from the water, dried for 50 8C
28d, water 30 –a
at least 7 days at ambient conditions and tested. After 50 8C
determination of the natural frequencies of these specimens, 90d, water 35 –a
they were subjected to simple tensile testing. 50 8C
IPC AR-glass, Reference 14 1.2
2vol%-, uni-
directional
4. Constant environmental loading: results 14d, water 15 1.1
50 8C
28d, water 13 1.2
4.1. Monotonic tensile loading 50 8C
90d, water 12 1.2
From the obtained stress–strain curves, the failure load 50 8C
(see Fig. 3) and stiffness in pre-cracking and post-cracking a
No evaluation possible, specimens broken before post-cracking stage
stage (see Table 1) are determined. Each measurement point was reached.
H. Cuypers et al. / Composites: Part A 37 (2006) 207–215 211
† matrix cracks could appear due to the introduction of 6. Cyclic environmental loading: results
internal stresses, produced by non-equal deformation of
fibres and matrix (matrix–fibre deformation mismatch) 6.1. Monotonic tensile loading
under varying temperature or humidity, or due to
freezing of water in the pores. For the same reason, It can be concluded from monotonic tensile loading on
flaws in the fibres could grow. specimens after repeated wetting–drying, that neither the
† the matrix–fibre bundle interface could also be degraded stiffness in the post-cracking zone (EIII), nor the final
due to friction between matrix and fibres or between strength were influenced significantly, as can be seen in
fibres under repeated non-equal deformation of fibres Fig. 5a,b for wetting–drying, although there is considerable
212 H. Cuypers et al. / Composites: Part A 37 (2006) 207–215
Fig. 6. (a) Evolution of stiffness under wetting–drying, determined by measurement of resonance frequencies. (b) Evolution of stiffness under freezing–
thawing, determined by measurement of resonance frequencies.
curves, which are obtained through formulas (3) and (4). In simple tensile testing. Eq. (2) in the paper was then used to
these equations t and r do not have real physical meaning determine t/r. It is this ratio — presenting average matrix–
any more: not all fibres in a bundle contribute equally to fibre bundle interaction — that is used further on for the
stiffness and strength and matrix–fibre interaction and fibre– theoretical prediction of the cyclic E-modulus. As can be
fibre interaction can vary along the cross-section of a seen in Eqs. (3) and (4), only this ratio is needed. The first
bundle. According to the authors determination of one theoretical curve in Fig. 9 (‘no cracking theoretical’)
specific value of t or r becomes meaningless in case fibre assumes that no damage is introduced due to environmental
bundles are used in a cementitious matrix. Therefore, t and or mechanical loading. The second curve (‘full cracking
the effective radius r were not determined apart from each theoretical’) assumes that full possible matrix cracking has
other: the ratio t/r that was determined on virgin specimens been developed due to environmental loading, but no other
by determination of the saturation crack spacing after damage mechanism occurred. The experimental curve after
Fig. 7. Typical surface cracking patterns after wetting–drying (a) and freezing–thawing (b).
214 H. Cuypers et al. / Composites: Part A 37 (2006) 207–215
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