Catalogue 6 English 06.2012 Pacific Hoseflex

6
www.hoseflex.com
beam and support

solution
Catalogue 6
english
Catalogue 6 | 06/12
Overview catalogue no.
Pipe clamps, ancillary equipment 1
Sliding supports 2
Clamp systems 3
Roller bearings 4
Pre-insulated pipe supports 5
ModularSystems / ModularSupport 6
ModularSteel 120 7
ModularSteel 80 8
2 Errors and technical modifications reserved, images similar, Copyright © Bernecker 2012
Catalogue 6 | 06/12
Table of contents page
ModularSteel 120

Catalogue of components 4, 5

Overview of types 6

Assembly instructions 7
ModularSteel 80
Assembly instructions 7

Catalogue of components 8, 9
Overview of types 10, 11
ModularSupport

Hight adjustable sliding / anchor supports DN 15 - DN 800 12 - 14
Hight adjustable pipe support DN 20 - DN 150 15

U-Bolt support for ModularSteel DN 15 - DN 175 16

Stainless steel U-Bolt support for ModularSteel DN 15 - DN 175 17
Clamp system for ModularSteel M10 - M12 18
Delivery services / Technical information 19
Errors and technical modifications reserved, images similar, Copyright © Bernecker 2012 3
Catalogue 6 | 06/12
Catalogue of components
System beam
Article no. length [L] weight
120101 STB-0300-F 300 mm 7,4 kg
120102 STB-0600-F 600 mm 13,1 kg
120103 STB-0900-F 900 mm 18,9 kg
120104 STB-1200-F 1200 mm 24,6 kg
120105 STB-1500-F 1500 mm 30,4 kg
120106 STB-1800-F 1800 mm 36,2 kg
120107 STB-2100-F 2100 mm 41,9 kg
Adapter plate for clamp connection Adapter plate for clamp connection Adapter plate for plug connection
Connection section 80 - 200 mm Connection section 190 - 310 mm STB-APD-50-F 30,4 kg 120203
STB-APK-1-50-F 13,5 kg 120201 STB-APK-2-50-F 27,5 kg 120202
Adapter plate for plug connection* Vertical connection to Vertical connection to

or Halfen Cast-In Channels 2 x M16 system beam system beam
STB-APD-B-50-F 12,8 kg 120204 STB-APV-1-F 6,1 kg 120401 STB-APV-3-F 6,0 kg 120402
* lower load bearing capacity of system by 26%
Vertical stay, to bridge Bridge bearing, to bridge System beam 45° - stay
level differences up to 300 mm horizontal gaps up to 150 mm STB-S45-0600-F 21,6 kg 120108
STB-VS-F 12,5 kg 120501 STB-HS-F 12,0 kg 120502
Catalogue 6 | 06/12
Shims for system beam Distance beam Distance beam
STB-D-001-F s=1 0,1 kg 120503 STB-0100-F 3,5 kg 120508 STB-0200-F 5,5 kg 120509
STB-D-002-F s=2 0,2 kg 120504
STB-D-003-F s=3 0,3 kg 120505
STB-D-005-F s=5 0,5 kg 120506
STB-D-010-F s=10 1,0 kg 120507
Cross connector for system beam Bracket for system beam Washer plate
STB-QAS-1-F 4,3 kg 120403 STB-TB-500-F 6,7 kg 120601 and screw fastening
STB-HM-500-F 2,5 kg 120602 STB-U-016-F 0,8 kg 120301
Nuts and bolts loose Beam hanger Beam hanger, axial

STB-S-016x045-F 0,13 kg 120302 STB-HP-M12-F D=13 5,6 kg 120701 STB-HPA-M12-F D=13 5,6 kg 120711
STB-S-016x090-F 0,19 kg 120305
Welding plate for anchor plate Cap Connecting kit (comprises 4 pieces)
for system beam STB-KAPPE-PVC 0,08 kg 120704 STB-AS-F 3,7 kg 120705
STB-PA-F 3,2 kg 120205
Catalogue 6 | 06/12
Overview of types
U61K_ _ U61D_ U62K_ _ U62D_
U64K_ _ _ U64D_ _
Other types on request.
U68K_ _ _ U68D_ _ U67K_ _ _ U67D_ _
U69K_ _ _ _ U69D_ _ _ U70K_ _ _ _ U70D_ _ _
U66K_ _ _ U66D_ _ U71K_ _ _ U71D_ _
Catalogue 6 | 06/12
Assembly instructions
BERNECKER ModularSteel is extremely versatile and Assembly in general
easy to assemble thanks to its relatively small number The screw fastenings* must be used as shown in the sketch
of system components. There are a number of important and tightened with the prescribed torque (Tab.1).
rules that must be followed however:
The system components are completely hot-dip galva-
nized and all necessary holes are predrilled at our fac- Tab. 1 ModularSteel 120 ModularSteel 80
tory. Drilling or welding on the components affects their
Torque 120 Nm 80 Nm
loadbearing capacity and should be avoided.
* Screw fastenings always tightened with prescribed tool
ModularSteel 120:
Washer plates* STB-U-016-F ModularSteel 80:
must be fitted on the flange Screw connections with long
side in all 90° connections (see holes must be fitted by the
sketch). screw fastening* STL-SU-
012x035-F. In all other cases
the screw fastening* STL-S-
012x030-F is used.
Adapter plate assembly Adapter plate for plug connection

Position the system beams and screw them with the pro- Please refer to table 2 for the types of chosen plugs which
vided screw fastening* in the adapter plate. our stress calculations are based upon. Other marketable
products can be used if their loadbearing capacity is proved
and if they apply to the clearance hole. The plugs must be
Adapter plate for clamp connection set according to the instructions and building control appro-
Slacken the connection kit STL-AS-F / STB-AS-F sup- vals of the plug manufacturer.
plied, align to desired beam and clamp tight.
Tab. 2 ModularSteel 120 ModularSteel 80
STB-APD-50-F
Adapter plate STL-PD-x-F
STB-APD-B-50-F
Liebig plug B
Plug M16-25/55/15 Liebig anchor AB
Caution: The bolt* must be straight M12-20/80/15
Fischer FAZ 12/30
and clamps be parallel to each other.
Note on the static loadings:

The loadings shown in this document have been calculated based on a static model using certain assumptions
and parameters. Despite taking every precaution and applying the accepted rules of engineering practice and the
applicable standards, we can only guarantee the loadings for the static cases illustrated in this catalogue. Under no
circumstances can we give any guarantee or warranty in the case of deviations from models, constraints and static
assumptions.
Catalogue 6 | 06/12
System beam
Article no. length [L] weight
080101 STL-0295-F 295 mm 3,2 kg
080102 STL-0610-F 610 mm 6,7 kg
080103 STL-0925-F 925 mm 10,2 kg
080104 STL-1240-F 1240 mm 13,6 kg
080105 STL-1555-F 1555 mm 17,1 kg
080106 STL-1870-F 1870 mm 20,6 kg
Adapter plate for clamp connection Adapter plate for clamp connection Adapter plate for clamp connection
Connection section 80 - 120 mm Connection section 130 - 210 mm Connection section 220 - 300 mm
STL-PK-1-F 5,4 kg 080201 STL-PK-2-F 6,5 kg 080202 STL-PK-3-F 7,6 kg 080203
Adapter plate for plug connection Adapter plate for plug connection Adapter plate for plug connection
or Halfen Cast-In Channels 2 x M16 or Halfen Cast-In Channels 2 x M16 or Halfen Cast-In Channels 2 x M16
STL-PD-1-F 3,9 kg 080204 STL-PD-2-F 5,0 kg 080205 STL-PD-3-F 6,2 kg 080206
Vertical connection to system beam Vertical connection to system beam Cross connector for system beam
STL-PV-1-F 1,6 kg 080401 turned 90° for vertical pipes STL-QAS-F 1,6 kg 080403
STL-PV-2-F 2,2 kg 080402
Connection, only for hanging pipes* Vertical stay, Bridge bearing,

STL-V-F 0,9 kg 080404 to bridge level differences up to 150 mm to bridge horizontal gaps up to 50 mm
STL-VS-F 4,8 kg 080501 STL-HS-F 3,9 kg 080502
* lower load bearing capacity of system by 40%
Catalogue 6 | 06/12
Supporting stand for clamp Supporting stand for plug connection
Connection section 80 - 120 mm Plugplate 230 x 230 x 10 mm
STL-SKK- STL-SKD-
Article no. length [L] weight Article no. length [L] weight
080601 STL-SKK-0295-F 295 mm 9,4 kg 080611 STL-SKD-0295-F 295 mm 7,4 kg
Bracket for system beam Vertical connection Vertical connection

STL-TB-500-F 3,8 kg 080621 to system 120 to system 120
STL-HM-500-F 1,9 kg 080622 STL-PV-3-F 3,8 kg 080411 turned 90° for vertical pipes
STL-PV-4-F 4,0 kg 080412
Bolt, incl. nut Beam hanger Beam hanger, axial

STL-S-012x030-F 0,06 kg 080301 STL-HP-M12-F D=13 2,7 kg 080701 STL-HPA-M12-F D=13 2,7 kg 080711
STL-HP-M16-F D=17 2,7 kg 080702 STL-HPA-M16-F D=17 2,7 kg 080712
STL-HP-M20-F D=21 2,7 kg 080703
Bolt, incl. nut and washer

STL-SU-012x035-F 0,07 kg 080302
Welding plate for anchor plate Cap Connecting kit (comprises 4 pieces)
for system beam STL-KAPPE-PVC 0,06 kg 080704 STL-AS-F 2,0 kg 080705
STL-PA-F 2,7 kg 080207
Connecting kit (comprises 2 pieces)

for horizontal connection
STL-ASD-F 1,9 kg 080706
Catalogue 6 | 06/12
Overview of types cantilever two parts

UL61K_ _ UL61D_ _

UL64K_ _ _ UL64D_ _ _
UL68K_ _ _ UL68D_ _ _ UL67K_ _ _ UL67D_ _ _
UL69K_ _ _ _ UL69D_ _ _ _ UL70K_ _ _ _ UL70D_ _ _ _
UL66K_ _ _ UL66D_ _ _ UL71K_ _ _ UL71D_ _ _
Catalogue 6 | 06/12
Overview of types cantilever welded

UL61K_0 UL61D_0

UL64K_ _0 UL64D_ _0
UL68K_ _0 UL68D_ _0 UL67K_ _0 UL67D_ _0
UL69K_ _ _0 UL69D_ _ _0 UL70K_ _ _0 UL70D_ _ _0
UL66K_ _0 UL66D_ _0 UL71K_ _0 UL71D_ _0
Catalogue 6 | 06/12
Sliding support Anchor support Height / h min h max

Type GLVA Type FLVA Type [mm] [mm]
1 90 120
for clamp system PFPS **

guide welded on support
see page 18
Material: S235JR DIN EN 10025-2, for temperatures up to 300°C

Finish: hot-dip galvanized
complete with bolts and nuts 8.8 / 8 hot-dip galvanized (DIN EN ISO 898)
Height adjustable sliding supports, Type GLVA

Height adjustable anchor supports, Type FLVA DN 15 - DN 80
Article no. Artikel-Nr. DN ø adjustable adjustable loads [kN] * weight
sliding supports anchor supports pipe BOP MOP at 80°C [kg]
[mm] [mm] Fx Fy Fz *
GLVA-022/1-R-B3 FLVA-022/1-R-B3 15 21,3 90 - 120 101 - 131 0,5 0,5 1,8 2,8
GLVA-027/1-R-B3 FLVA-027/1-R-B3 20 26,9 90 - 120 104 - 134 0,5 0,5 1,8 2,9
GLVA-034/1-R-B3 FLVA-034/1-R-B3 25 33,7 90 - 120 107 - 137 0,5 0,5 1,8 2,9
GLVA-043/1-R-B3 FLVA-043/1-R-B3 32 42,4 90 - 120 112 - 142 0,5 0,5 1,8 2,9
GLVA-049/1-R-B3 FLVA-049/1-R-B3 40 48,3 90 - 120 115 - 145 0,5 0,5 1,8 2,9
GLVA-061/1-R-B3 FLVA-061/1-R-B3 50 60,3 90 - 120 121 - 151 0,7 0,7 2,4 3,2
GLVA-077/1-R-B3 FLVA-077/1-R-B3 65 76,1 90 - 120 129 - 159 0,7 0,7 2,4 3,4
GLVA-089/1-R-B3 FLVA-089/1-R-B3 80 88,9 90 - 120 135 - 165 0,7 0,7 2,4 3,4
Height adjustable sliding supports, Type GLVB, Height 1

Height adjustable anchor supports, Type FLVB, Height 1 DN 15 - DN 300
Image see page 13
GLVB-022/1-R-B3 FLVB-022/1-R-B3 15 21,3 90 - 120 101 - 131 1,9 0,2 6,3 4,5
GLVB-027/1-R-B3 FLVB-027/1-R-B3 20 26,9 90 - 120 104 - 134 1,7 0,2 5,5 4,5
GLVB-034/1-R-B3 FLVB-034/1-R-B3 25 33,7 90 - 120 107 - 137 1,7 0,2 5,7 4,6
GLVB-043/1-R-B3 FLVB-043/1-R-B3 32 42,4 90 - 120 112 - 142 1,7 0,3 5,7 4,6
GLVB-049/1-R-B3 FLVB-049/1-R-B3 40 48,3 90 - 120 115 - 145 1,7 0,3 5,7 4,7
GLVB-061/1-R-B3 FLVB-061/1-R-B3 50 60,3 90 - 120 121 - 151 2,8 0,5 9,1 5,3
GLVB-077/1-R-B3 FLVB-077/1-R-B3 65 76,1 90 - 120 129 - 159 2,9 0,7 9,7 5,5
GLVB-089/1-R-B3 FLVB-089/1-R-B3 80 88,9 90 - 120 135 - 165 2,8 0,7 9,3 5,7
GLVB-115/1-R-B3 FLVB-115/1-R-B3 100 114,3 90 - 120 148 - 178 4,7 1,6 15,5 7,7
GLVB-140/1-R-B3 FLVB-140/1-R-B3 125 139,7 90 - 120 160 - 190 4,7 1,7 15,5 8,1
GLVB-169/1-R-B3 FLVB-169/1-R-B3 150 168,3 90 - 120 175 - 205 4,8 1,9 16,0 8,6
GLVB-220/1-R-B3 FLVB-220/1-R-B3 200 219,1 90 - 120 200 - 230 4,8 2,1 15,9 9,7
GLVB-273/1-R-B3 FLVB-273/1-R-B3 250 273,0 90 - 120 227 - 257 4,8 2,4 16,4 12,7
GLVB-324/1-R-B3 FLVB-324/1-R-B3 300 323,9 90 - 120 252 - 282 5,0 2,4 16,7 13,9
* Loads and weights are valid for sliding supports.

** For anchors with a different clamping system (standard M12), thread diameter has to be specified with M16 / M20 Model in article-no.
Orderingexample: FLVA-061/1/M16-R-B3
Catalogue 6 | 06/12

Type GLVB Type FLVB Type [mm] [mm]
1 90 120
2 120 180
3 170 230
for clamp system PFPS **

see page 18

Height adjustable sliding supports, Type GLVB, Height 2 / 3

Height adjustable anchor supports, Type FLVB, Height 2 / 3 DN 15 - DN 300
Article no. Article no. DN ø adjustable adjustable loads [kN] * weight
sliding supports anchor supports pipe BOP MOP bei 80°C [kg]
min / max min / max Fx Fy Fz *
GLVB-022/2-R-B3 FLVB-022/2-R-B3 15 21,3 120 - 180 131 - 191 1,9 0,1 6,3 5,5
GLVB-027/2-R-B3 FLVB-027/2-R-B3 20 26,9 120 - 180 134 - 194 1,7 0,1 5,5 5,5
GLVB-034/2-R-B3 FLVB-034/2-R-B3 25 33,7 120 - 180 137 - 197 1,7 0,1 5,8 5,6
GLVB-043/2-R-B3 FLVB-043/2-R-B3 32 42,4 120 - 180 142 - 202 1,7 0,2 5,7 5,6
GLVB-049/2-R-B3 FLVB-049/2-R-B3 40 48,3 120 - 180 145 - 205 1,7 0,2 5,8 5,7
GLVB-061/2-R-B3 FLVB-061/2-R-B3 50 60,3 120 - 180 151 - 211 2,7 0,4 9,1 6,3
GLVB-077/2-R-B3 FLVB-077/2-R-B3 65 76,1 120 - 180 159 - 219 2,9 0,5 9,7 6,5
GLVB-089/2-R-B3 FLVB-089/2-R-B3 80 88,9 120 - 180 165 - 225 2,8 0,6 9,3 6,7
GLVB-115/2-R-B3 FLVB-115/2-R-B3 100 114,3 120 - 180 178 - 238 4,7 1,1 15,6 8,7
GLVB-140/2-R-B3 FLVB-140/2-R-B3 125 139,7 120 - 180 190 - 250 4,6 1,3 15,5 9,1
GLVB-169/2-R-B3 FLVB-169/2-R-B3 150 168,3 120 - 180 205 - 265 4,8 1,5 16,0 9,6
GLVB-220/2-R-B3 FLVB-220/2-R-B3 200 219,1 120 - 180 230 - 290 4,8 1,8 15,9 10,7
GLVB-273/2-R-B3 FLVB-273/2-R-B3 250 273,0 120 - 180 257 - 317 4,6 2,1 16,3 13,7
GLVB-324/2-R-B3 FLVB-324/2-R-B3 300 323,9 120 - 180 282 - 342 4,4 2,2 16,7 14,8
GLVB-022/3-R-B3 FLVB-022/3-R-B3 15 21,3 170 - 230 181 - 241 1,9 0,1 6,3 6,3
GLVB-027/3-R-B3 FLVB-027/3-R-B3 20 26,9 170 - 230 184 - 244 1,7 0,1 5,5 6,3
GLVB-034/3-R-B3 FLVB-034/3-R-B3 25 33,7 170 - 230 187 - 247 1,7 0,1 5,8 6,3
GLVB-043/3-R-B3 FLVB-043/3-R-B3 32 42,4 170 - 230 192 - 252 1,7 0,1 5,7 6,4
GLVB-049/3-R-B3 FLVB-049/3-R-B3 40 48,3 170 - 230 195 - 255 1,7 0,2 5,8 6,5
GLVB-061/3-R-B3 FLVB-061/3-R-B3 50 60,3 170 - 230 201 - 261 2,7 0,3 9,1 7,1
GLVB-077/3-R-B3 FLVB-077/3-R-B3 65 76,1 170 - 230 209 - 269 2,9 0,4 9,7 7,3
GLVB-089/3-R-B3 FLVB-089/3-R-B3 80 88,9 170 - 230 215 - 275 2,8 0,5 9,3 7,5
GLVB-115/3-R-B3 FLVB-115/3-R-B3 100 114,3 170 - 230 228 - 288 4,7 0,9 15,6 9,5
GLVB-140/3-R-B3 FLVB-140/3-R-B3 125 139,7 170 - 230 240 - 300 4,6 1,1 15,5 9,9
GLVB-169/3-R-B3 FLVB-169/3-R-B3 150 168,3 170 - 230 255 - 315 4,6 1,3 16,0 10,4
GLVB-220/3-R-B3 FLVB-220/3-R-B3 200 219,1 170 - 230 280 - 340 4,2 1,5 15,9 11,5
GLVB-273/3-R-B3 FLVB-273/3-R-B3 250 273,0 170 - 230 307 - 367 4,0 1,7 16,3 14,5
GLVB-324/3-R-B3 FLVB-324/3-R-B3 300 323,9 170 - 230 332 - 392 3,8 1,7 16,7 15,6

Orderingexample: FLVB-220/2/M16-R-B3
Catalogue 6 | 06/12

Type GLVC Type FLVC Type [mm] [mm]
1 85 150
2 120 180
3 170 230
for clamp system PFPS, **

see page 18

Height adjustable sliding supports, Type GLVC

Height adjustable anchor supports, Type FLVC DN 250 - DN 800
Article no. Article no. DN ø width adjustable adjustable loads [kN] * weight
sliding supports anchor supports pipe BOP MOP at 80°C [kg]
B min / max min / max Fx Fy Fz *
GLVC-273/1-R-B3 FLVC-273/1-R-B3 250 273,0 304 85 - 130 222 - 267 4,9 2,6 16,3 22,5
GLVC-324/1-R-B3 FLVC-324/1-R-B3 300 323,9 304 85 - 130 247 - 292 5,0 2,9 16,7 23,5
GLVC-356/1-R-B3 FLVC-356/1-R-B3 350 355,6 304 85 - 130 263 - 308 4,6 2,9 16,3 24,9
GLVC-407/1-R-B3 FLVC-407/1-R-B3 400 406,4 354 95 - 145 299 - 349 6,1 4,7 24,7 33,3
GLVC-457/1-R-B3 FLVC-457/1-R-B3 450 457,0 354 95 - 145 324 - 374 5,6 4,8 24,2 34,6
GLVC-508/1-R-B3 FLVC-508/1-R-B3 500 508,0 354 95 - 145 349 - 399 5,3 5,0 24,7 36,6
GLVC-609/1-R-B3 FLVC-609/1-R-B3 600 610,0 354 100 - 150 405 - 455 3,9 4,5 20,9 40,0
GLVC-711/1-R-B3 FLVC-711/1-R-B3 700 711,0 354 100 - 150 456 - 506 3,8 5,0 22,4 43,6
GLVC-812/1-R-B3 FLVC-812/1-R-B3 800 813,0 354 100 - 150 507 - 557 3,5 5,3 22,8 47,0
GLVC-273/2-R-B3 FLVC-273/2-R-B3 250 273,0 314 120 - 180 257 - 317 4,4 2,1 16,3 24,3
GLVC-324/2-R-B3 FLVC-324/2-R-B3 300 323,9 314 120 - 180 282 - 342 4,2 2,4 16,7 25,5
GLVC-356/2-R-B3 FLVC-356/2-R-B3 350 355,6 314 120 - 180 298 - 358 3,9 2,4 16,3 26,7
GLVC-407/2-R-B3 FLVC-407/2-R-B3 400 406,4 364 120 - 180 324 - 384 5,2 3,9 24,7 34,9
GLVC-457/2-R-B3 FLVC-457/2-R-B3 450 457,0 364 120 - 180 349 - 409 4,7 4,1 24,2 36,2
GLVC-508/2-R-B3 FLVC-508/2-R-B3 500 508,0 364 120 - 180 374 - 434 4,5 4,3 24,7 38,4
GLVC-609/2-R-B3 FLVC-609/2-R-B3 600 610,0 364 120 - 180 425 - 485 3,5 3,9 20,9 41,8
GLVC-711/2-R-B3 FLVC-711/2-R-B3 700 711,0 364 120 - 180 476 - 536 3,4 4,5 22,4 45,4
GLVC-812/2-R-B3 FLVC-812/2-R-B3 800 813,0 364 120 - 180 527 - 587 3,1 4,7 22,8 48,8
GLVC-273/3-R-B3 FLVC-273/3-R-B3 250 273,0 314 170 - 230 307 - 367 3,8 1,8 16,3 31,3
GLVC-324/3-R-B3 FLVC-324/3-R-B3 300 323,9 314 170 - 230 332 - 392 3,6 2,1 16,7 32,5
GLVC-356/3-R-B3 FLVC-356/3-R-B3 350 355,6 314 170 - 230 348 - 408 3,4 2,1 16,3 33,7
GLVC-407/3-R-B3 FLVC-407/3-R-B3 400 406,4 364 170 - 230 374 - 434 4,6 3,5 24,7 42,9
GLVC-457/3-R-B3 FLVC-457/3-R-B3 450 457,0 364 170 - 230 399 - 459 4,2 3,6 24,2 44,2
GLVC-508/3-R-B3 FLVC-508/3-R-B3 500 508,0 364 170 - 230 424 - 484 4,1 3,9 24,7 46,4
GLVC-609/3-R-B3 FLVC-609/3-R-B3 600 610,0 364 170 - 230 475 - 535 3,1 3,6 20,9 49,8
GLVC-711/3-R-B3 FLVC-711/3-R-B3 700 711,0 364 170 - 230 526 - 586 3,1 4,1 22,4 53,4
GLVC-812/3-R-B3 FLVC-812/3-R-B3 800 813,0 364 170 - 230 577 - 637 2,9 4,4 22,8 56,8

Orderingexample: FLVC-407/3/M16-R-B3
Catalogue 6 | 06/12
RS RGS
Material: S235JR DIN EN 10025-2

Finish: hot-dip galvanized, complete with screw fastening
Type RS without rubber inlay
Type RGS with rubber inlay for noise-protection,
Rubber inlay for Type RGS according to catalogue 1
Height adjustable pipe support

Type RS / RGS M16 for ModularSteel 120 DN 20 - DN 150
Article no. Article no. DA rubber inlay D1 weight
RS RGS [mm] B1 x S1 x L [kg]
RS-027-M16x100-R-F RGS-027-M16x100-R-F 27 30 x 4 x 48 M16 0,6
Height adjustable pipe support

Type RS / RGS M12 for ModularSteel 80 DN 20 - DN 150
Article no. Article no. DA rubber inlay D1 weight
RS RGS [mm] B1 x S1 x L [kg]
Catalogue 6 | 06/12
STB-RSBZ STB-RSBLZ
STL-RSBZ STL-RSBLZ
Anchors and sliding supports for non-insulated pipes with infinitely lateral adjustment
Material: S235JR, hot-dip galvanized
Joining profile: ModularSteel 120 or ModularSteel 80
U-Bolt support for ModularSteel 120 DN 15 - DN 175

Article no. Article no. for pipes DN L B X adjustable weight
anchor supports sliding supports with max. bore range [kg]
STB-RSBZ-022-R-F STB-RSBLZ-022-R-F - 21,3 15 100 82 35 0,66
STB-RSBZ-027-R-F STB-RSBLZ-027-R-F 25,0 - 26,9 20 100 82 35 0,67

± 30

STB-RSBZ-194-R-F STB-RSBLZ-194-R-F - 193,7 175 260 92 45 2,82

STL-RSBZ-022-R-F STL-RSBLZ-022-R-F - 21,3 15 100 82 35 0,63
STL-RSBZ-027-R-F STL-RSBLZ-027-R-F 25,0 - 26,9 20 100 82 35 0,64

± 17,5

STL-RSBZ-194-R-F STL-RSBLZ-194-R-F - 193,7 175 260 92 45 2,73
Catalogue 6 | 06/12
STB-RSBZ STB-RSBLZ
STL-RSBZ STL-RSBLZ
Anchors and sliding supports for non-insulated pipes with infinitely lateral adjustment
Materialf: Z-Profile: S235JR, hot-dip galvanized
U-Bolt 1.4571 / Plate: PA 2 mm
Joining profile: ModularSteel 120 or ModularSteel 80

STB-RSBZ-022-RF-V STB-RSBLZ-022-RF-V - 21,3 15 100 82 35 0,68
STB-RSBZ-027-RF-V STB-RSBLZ-027-RF-V 25,0 - 26,9 20 100 82 35 0,69

± 30

STB-RSBZ-194-RF-V STB-RSBLZ-194-RF-V - 193,7 175 260 92 45 2,87

STL-RSBZ-022-RF-V STL-RSBLZ-022-RF-V - 21,3 15 100 82 35 0,67
STL-RSBZ-027-RF-V STL-RSBLZ-027-RF-V 25,0 - 26,9 20 100 82 35 0,68

± 17,5

STL-RSBZ-194-RF-V STL-RSBLZ-194-RF-V - 193,7 175 260 92 45 2,78
Catalogue 6 | 06/12
PDA PFPS
middle-piece welded on support,

clamping-system unmounted,
Clamp system, Type PDA for ModularSteel nuts optional
Profile clamp set for pipe bearings

Material: S235, clamps GS 45, threaded parts 8.8 / 8, hot-dip galvanized
Camber: M10 - 25 Nm, M12 - 30 Nm
Joining profiles width: PDA-120: ModularSteel 120, TB50; PDA-080: ModularSteel 80, TB40
Article no. joining profile thread rod loads [kN] weight

A B C G Z
[mm] [mm] [mm] [mm] Fy FZ [kg]
PDA-080/10-R-F 80 7-8 140 30 13 6,0 11,0 0,9
PDA-120/10-R-F 120 8 180 30 13 6,0 11,0 1,0
PDA-120/12-R-F 120 8 200 50 18 10,0 22,0 2,1
Clamp system, Type PFPS

Anchor, clamped: middle-piece already welded on support (not part of the clamping-system)
Material: S235, clamps GS 45, threaded parts 8.8 / 8, hot-dip galvanized
Camber: M12-30 Nm, M16 - 60 Nm, M20 - 90 Nm
Joining profiles width: 100 - 300 mm, other profile on request
Article no. joining profile thread rod only informative loads [kN] weight
A B C F G
[mm] [mm] [mm] [mm] Fx Fy FZ [kg]
PFPS-120/12-R-F 100 - 120 8 - 16 180 25 60 3,0 3,0 3,6 1,3
PFPS-160/12-R-F 130 - 160 8 - 16 220 25 60 2,8 2,8 3,4 1,4
PFPS-200/12-R-F 170 - 200 8 - 16 260 25 60 2,6 2,6 3,2 1,5
PFPS-240/12-R-F 200 - 240 8 - 16 300 25 60 1,6
PFPS-300/12-R-F 260 - 300 8 - 16 360 25 60 1,7
Ordering example: PDA-120/10-R-F

Hot-dip galvanized
Material GS 45
Diameter of thread rods Ø10
Guide width 120 mm
Profile clamp set with lift-off prevention, without support shoe
Notes: • Extract from catalogue 3.

• Clamping-system type PFPS also available in M16 and M20 with threaded-rod .
• Additional types of clamping-systems with details and information please see catalogue 3; latest version
Catalogue 6 | 06/12
Delivery services / Technical information

Expert advice SI units Acceptance / Certificates
With our many years of experience as The physical quantities are stated in SI On request we can supply our pipe sup-
suppliers to the pipeline and plant cons- units as follows: port products with
truction industries we are well placed to • Dimensions in mm acceptance test certificates to
assist you with expert advice on the • Loads in kN DIN EN 50049 3.1 or with
design and detail for large-scale pro- • Temperatures at 80°C factory certificates to
jects including can provide tailor made • Weights in kg, DIN EN 10204 2.2.
solutions for specific problems and ap-
plications. if not stated otherwise.
We can arrange for acceptance tests to
Loads General tolerances be carried out by the TÜV or other in-
spectorate on our premises if required.
The calculation loads mentioned in this The general tolerances are for lengths, Inspections by our customers can be
document were made with statically angles, shape and location in ac- arranged at any time.
models under certain conditions and cordance with ISO 2768-cK.
parameters. Our Safety is your Guarantee
All possible care is taken compliance Heat treatment
and applicable technical regulations We operate in a quality assurance sys-
We can hot form and heat treat compo- tem that is certified to DIN ISO 9001,
and applicable standards, guarantees nents to order, e.g. stress-free annea-
are given against the loads for the sta- which means that we have a formally
ling, normalizing or hardening of high written and approved Quality Manage-
tic cases shown in the catalog, these temperature materials. On request we
are approximate values. Liabilities for ment Manual (QMH). This is your gu-
supply a diagram of the heat treatment arantee that we will turn your specifi-
the particular application cannot be de- and temperature curve of the heat trea-
rived. Any unauthorized variations or cations and requirements into a fully
ted components supplied. functional and reliable system that is
changes would invalidate any warranty
and guarantee on our part. right for the job.
Corrosion protection and surface
finishes Registrations (Status in 05/2012)
Materials • The corrosion protection of our QS - DIN ISO 9001:2008
components in accordance with TÜV - AD2000 W-0
The materials and characteristics are DIN EN ISO 12944.
in accordance to the corresponding DVS - General Certificate of Qualifi-
• Hot-dip galvanized components are cation to DIN 18 800-7
standards and should be used as the standard galvanized to
minimum requirement. For the cha- TÜV - Component registration KWU
DIN EN ISO 1461. QS - KTA 1401
racteristics and quality, Bernecker will • According to your needs and specifi-
only accept warranty in combination cations we can also provide our
with an inspection certificate 3.1 Legal Notice
component parts with the following
suface treatment: With the publication of this catalog su-
Special design Sanding, pickling, oiling, basic coting, persedes previous editions.
For your individual requirements we painting or galvanic surface treatment. This catalog is protected by copyright.
also offer also special pipe supports. Any Reproduction is, in whole or in part,
Either as a variant production through Prefabrication service only legal with the express permission
the use of other: Supplied complete to site of the publisher. For any typographical
• materials (e.g. P265GH , P275NL1) errors, product changes due to techni-
As a specialist manufacturer in the field
• coatings (e.g. Duplex) cal developments and changing model
of pipe supports we can fabricate all
• diameter (e.g. RA-102-R) no liability is accepted. In addition, all
supports and ancillaries for you ready to
• lengths (e.g. GLY-200/324L500-RB3) components must be used according to
install, complete with labeling, to order.
• heights (e.g. GLY-175/324-RB3) purposes.
Prefabricated and labeled components
or according to your specifications enable a quick and efficient assembly
routines or static specification. and save time on site.
Catalogue 6 | 06/12
I Example I
ModularSteel 120
Cantilever clamped on existing
steel building beam with
Sliding Support Type GLVC

with clamp system Type PDA
Sliding Support Type GLVB
II
Example II
ModularSteel 80
Cantilever clamped on existing
steel building beam with
Sliding Support Type GLVC

III
Example III
ModularSteel 120
with vertical connection to
system beam with
Sliding Support Type GLY

Sliding Support Type GLW
Sliding Support Type GLT

Catalogue 6 | 06/12
Example IV
ModularSteel 120
IV screwed to system beam with
U-Bolt support
Type STB-RSBZ
for non-insulated pipes
with infinitely lateral adjustment
V Example V
ModularSteel 80
system beam with
U-Bolt support
Type STL-RSBZ
for non-insulated pipes
with infinitely lateral adjustment
Example VI
ModularSteel 120
system beam with
VI
clamp system Type PPU
clamp system Type PDA
Profile clamp set with guide
for pipe bearings
clamp system Type PKF
clamp system Type PKA/T
with support plate PTK
Catalogue 6 | 06/12
Example VII
VII ModularSteel 120
screwed to system beam with
Hight-adjustable pipe support

Type RGS M16

VIII
Example VIII
ModularSteel 80
system beam with
Hight-adjustable pipe support

Type RGS M12
Example IX
IX ModularSteel 120
system beam with
Clamps of other manufacturers,

adjusted to ModularSteel
Catalogue 6 | 06/12
Example X
X ModularSteel 120
screwed to system beam with
Hanger plate with welding lug

Type STB-HP for pipe hangers
Example XI
ModularSteel 80
XI
system beam with
Hanger plate with welding lug

Type STL-HP for pipe hangers
6
Bernecker
www.hoseflex.com
Headquarters Head Office

7
Am Westbahnhof 6 Manufacturing Plant QLD
58285 Gevelsberg 10 Alex Fisher Drive,
Germany Burleigh Heads QLD 4220
Phone +49 2332 7003-0 Phone +617 5593 4292
Fax +49 2332 7003-44 Fax +617 5593 4298
gevelsberg@bernecker-gmbh.com salesqld@hoseflex.com.au
Subsidiary Perth Office

8
Ladegaststraße 2 Manufacturing Plant WA
06217 Merseburg 49b Sustainable Ave,
Germany Bibra Lake WA 6163
Phone +49 3461 7305-0 Phone +618 9468 2840
Fax +49 3461 7305-22 Fax +617 5593 4298
merseburg@bernecker-gmbh.com saleswa@hoseflex.com.au
Bernecker BENELUX
beam and support benelux@bernecker-gmbh.com
solution
Bernecker ASIEN
vietnam@bernecker-gmbh.com
Catalogue 6
english www.bernecker-gmbh.com
www.modular-4d.com
current version

Catalogue 6 English 06.2012 Pacific Hoseflex

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6

beam and support

Overview catalogue no.

Pipe clamps, ancillary equipment 1

Pre-insulated pipe supports 5

Table of contents page

Overview of types 10, 11

Hight adjustable pipe support DN 20 - DN 150 15

Clamp system for ModularSteel M10 - M12 18

Delivery services / Technical information 19

Adapter plate for plug connection* Vertical connection to Vertical connection to

* lower load bearing capacity of system by 26%

Nuts and bolts loose Beam hanger Beam hanger, axial

Other types on request.

U68K_ _ _ U68D_ _ U67K_ _ _ U67D_ _

U69K_ _ _ _ U69D_ _ _ U70K_ _ _ _ U70D_ _ _

U66K_ _ _ U66D_ _ U71K_ _ _ U71D_ _

Adapter plate assembly Adapter plate for plug connection

Tab. 2 ModularSteel 120 ModularSteel 80

Note on the static loadings:

Connection, only for hanging pipes* Vertical stay, Bridge bearing,

* lower load bearing capacity of system by 40%

Bracket for system beam Vertical connection Vertical connection

Bolt, incl. nut Beam hanger Beam hanger, axial

Bolt, incl. nut and washer

Connecting kit (comprises 2 pieces)

Overview of types cantilever two parts

Other types on request.

UL68K_ _ _ UL68D_ _ _ UL67K_ _ _ UL67D_ _ _

UL69K_ _ _ _ UL69D_ _ _ _ UL70K_ _ _ _ UL70D_ _ _ _

UL66K_ _ _ UL66D_ _ _ UL71K_ _ _ UL71D_ _ _

Overview of types cantilever welded

Other types on request.

UL68K_ _0 UL68D_ _0 UL67K_ _0 UL67D_ _0

UL69K_ _ _0 UL69D_ _ _0 UL70K_ _ _0 UL70D_ _ _0

UL66K_ _0 UL66D_ _0 UL71K_ _0 UL71D_ _0

Sliding support Anchor support Height / h min h max

for clamp system PFPS **

Material: S235JR DIN EN 10025-2, for temperatures up to 300°C

Height adjustable sliding supports, Type GLVA

Height adjustable sliding supports, Type GLVB, Height 1

* Loads and weights are valid for sliding supports.

Sliding support Anchor support Height / h min h max

for clamp system PFPS **

Material: S235JR DIN EN 10025-2, for temperatures up to 300°C

Height adjustable sliding supports, Type GLVB, Height 2 / 3

* Loads and weights are valid for sliding supports.

Sliding support Anchor support Height / h min h max

for clamp system PFPS, **

Material: S235JR DIN EN 10025-2, for temperatures up to 300°C

Height adjustable sliding supports, Type GLVC

* Loads and weights are valid for sliding supports.

Material: S235JR DIN EN 10025-2

Height adjustable pipe support

Height adjustable pipe support

Joining profile: ModularSteel 120 or ModularSteel 80

U-Bolt support for ModularSteel 120 DN 15 - DN 175

STB-RSBZ-061-R-F STB-RSBLZ-061-R-F 57,0 - 60,3 50 140 82 35 0,97

STB-RSBZ-115-R-F STB-RSBLZ-115-R-F 101,6 - 114,3 100 260 92 45 2,56

U-Bolt support for ModularSteel 80 DN 15 - DN 175

STL-RSBZ-061-R-F STL-RSBLZ-061-R-F 57,0 - 60,3 50 140 82 35 0,94

STL-RSBZ-115-R-F STL-RSBLZ-115-R-F 101,6 - 114,3 100 260 92 45 2,47

U-Bolt support for ModularSteel 120 DN 15 - DN 175

STB-RSBZ-061-RF-V STB-RSBLZ-061-RF-V 57,0 - 60,3 50 140 82 35 1,00