OWNER S MANUAL

HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997

OM54-0610-01E
 IMPORTANT NOTICE

WELCOME
Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding.

OPERATOR AND PASSENGER

This motorcycle is designed to carry the operator and one passenger.
WARNING
Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty.

ON-ROAD USE
This motorcycle is designed to be used only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:
WARNING
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
NOTE
Gives helpful information.

This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold.
 CONTENTS
SPECIFICATION ...................................................................... 3
OPERATION INSTRUCTION ............................................ 4
SAFETY PRECAUTIONS .................................................. 4
PRIOR TO STARTING VEHICLE ........................................ 5
CORRECT ATTIRE ............................................................. 5
OPERATION ........................................................................ 6
CARGO ................................................................................ 6
MODIFICATION ................................................................... 7
ATTACHMENT .................................................................... 7
MUFFLER ............................................................................ 7
PARTS LOCATION.............................................................. 8
METER READING AND USAGE................................... 10
METER .............................................................................. 10
TACHOMETER .................................................................. 10
INDICATOR LAMPS .......................................................... 11
MALFUNCTION INDICATOR LAMPS ............................... 11
FUEL GAUGE .................................................................... 11
SWITCH OPERATION ...................................................... 12
MAIN SWITCH ....................................................................12
HEADLIGHT·POSITION LAMP ....................................... 12
ENGINE STOP SWITCH ................................................... 13
STARTER BUTTON .......................................................... 14
WINKER SWITCH ............................................................. 14
HORN BUTTON ................................................................. 15
EQUIPMENT USAGE ........................................................ 15
STEERING WHEEL LOCK ................................................ 15
TOOL BOX ......................................................................... 16
FUEL .................................................................................. 16
CORRECT DRIVING OPERATION .............................. 17
STARTING THE ENGINE .................................................. 17
IF ENGINE CANNOT BE STARTED ................................. 18
GEAR SHIFTING ............................................................... 18
OPERATION ...................................................................... 19
HOW TO USE BRAKE ....................................................... 20
PARKING ........................................................................... 20
SELF INSPECTIONS BEFORE OPERATION .......... 21
INSPECTION OF CONCERNED AREA ............................ 22
FUEL CHECK .................................................................... 22
BRAKES ............................................................................ 22
TIRES ................................................................................ 25
BATTERY INSPECTION ................................................... 27
THROTTLE GRIP .............................................................. 28
CLUTCH ............................................................................ 28
DRIVE CHAIN ................................................................... 30
ENGINE OIL LEVEL CHECK ............................................. 31
CHANGING ENGINE OIL .................................................. 31
LIGHTS AND WINKER ...................................................... 32
BACK MIRROR .................................................................. 33
LICENSE PLATE ............................................................... 33
1
 MAINTENANCE .................................................................. 33 TURNING METHOD .......................................................... 53
MAINTENANCE SCHEDULE ............................................ 34 PRECAUTION WHEN TURNING ...................................... 54
MAINTENANCE PRECAUTIONS ...................................... 38 BRAKING METHOD .......................................................... 55
FRAME AND ENGINE NUMBERS .................................... 36 BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) ........ 56
AIR CLEANER ELEMENT ................................................. 37 RESTRAINT OF BRAKE EFFECT (INERTIA) .................. 56
WHEEL REMOVAL ............................................................ 38 BRAKING METHOD .......................................................... 56
BULB REPLACEMENT ...................................................... 40 COMPARISION OF BRAKING DISTANCE ........................56
SPARK PLUG .................................................................... 42 IMPACT WHEN COLLISION ..............................................56
FUSE REPLACEMENT ..................................................... 43 WIRING DIAGRAM ............................................................... 57
SIDE STAND ..................................................................... 44
CABLE RUBBER PART ..................................................... 44
NOTABLES FOR CAR WASHING .................................... 44
GENERAL CLEANING /IMPORTANT ............................... 45
STORAGE GUIDE ............................................................. 45
SAFE DRIVING....................................................................... 47
PREPARATION BEFORE DRIVING ............................ 47
DRIVING METHOD ............................................................ 48
DRIVING POSITION ...........................................................48
PRECAUTION WHEN DRIVING ....................................... 49
STARTING ......................................................................... 50
TURNING METHOD .......................................................... 51
PRINCIPLE OF TURN ....................................................... 51
EFFECT OF SPEED .......................................................... 51
3 POSITIONS OF TURNING ............................................. 52

2
SPECIFICATION

ITEM DATA ITEM DATA

LENGTH×WIDTH×HEIGHT(mm) 2,240×860×1,140 IGNITION SYSTEM TRANSISTOR

WHEEL BASE(mm) 1,505 BATTERY CAPACITY 12V 10AH / MF TYPE
GROUND CLEARANCE(mm) 135 FUEL CAPACITY(ℓ) 16.8
SEAT HEIGHT(mm) 720 FR. 90 / 90 - 18
TIRE SIZE
DRYWEIGHT(kgf) 147.5 RR. 130 / 90 - 15
PASSENGER 2 FR. TELESCOPIC
SUSPENSION
OIL COOLED/AIR COOLED RR. SINGLE ARM
ENGINE TYPE
4 STROKE 4VALVE FR. HYDRAULIC DISK
BRAKE
PISTON DISPLACEMENT(cc) 124.1 RR. DRUM BRAKE

BORE AND STROKE(mm) 56.5×49.5 SPARK PLUG CR9EH-9

STARTING SYSTEM START MOTOR FUSE(A) 30A,15A,

TRANSMISSION TYPE 5 STEPS RETURN

3
 OPERATION INSTRUCTION
This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation,
make sure to read this manual carefully prior to operation.
●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in
vehicle specifications and modifications made.
●This vehicle is designed for 2 riders including the operator.
CAUTION
●Do not use polluted gasoline.
Otherwse it cause rust inside the fuel tank, and close the
suppiy of fuel to the injector, leading to an improper
engine starting or may cause serious damage to engine.
●Do use genuine oil, then it will protect and extend
vehicle life.
●Warranty does not apply to the motorcycles used in
competitions or competitive trials. No motorcycle part
may be tampered with, altered, or replaced with parts
other than original Daelim spare parts during the
warranty period.
●As far as any defect caused by contaminated gasoline or
oil, the warranty will be automatically invalidated.
4
SAFETY PRECAUTIONS
●Careful driving and the wearing of proper attire and safety
equipment are the most important factors in the safe
operation of the daystar. Please obey traffic regulations and
do not be hurried and careless.
●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of
your vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the“Safety Precaution
Label”attached to the vehicle.
●Be sure to wear helmet at all time.
●Be sure to put on gloves at all time.
●Observe the speed regulations.
●Beware of muffler affer driving as it is still hot to be
burnt. Especially never children touch on it.
●For safety, do not change, alteration or modification the
vehicle.
●Regularly conduct specified maintenance inspections.
<Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments
 PRIOR TO STARTING VEHICLE WARNING

●Read user's manual carefully.
●Conduct maintenance checks prior to operation.
●Always maintain vehicle in clean status and carry out
specified maintenance checks.
●Make sure to stop engine and stay away from fire when
fueling.
●Exhaust gas contains harmful substance such as carbon
monoxide, Start engine in well-ventilated places.
●Be sure you and your passenger always wear a helmet,
eye pretection and other protective apparel when you
ride.
●Not wearing a helmet increases the chance of serious
injury or death in a crash.
Be sure to wear helmet at all time and the
helmet chin strap secureiy fastened.

Wear shirts or jackets with tight.

CORRECT ATTIRE
Always put on gloves
●Be sure to wear helmet and gloves at all time for seafty.
●Wear shirts or jackets with tight one while driving. Otherwise it can
be caught in the wheel to cause seriousdamage by overturn of
vehicle.
●Many automoble / motorcycle accidents happen because the
automobile driver does not “Look” the motocyclist.
- Wear bright or reflective clothing.
- Don’t ride in another motorist’s “Blind spot”.
●Be sure to wear dress to catch an eye to avoid any crash from
behind.

Choose fitting and low-heeled shoes.

5
 OPERATION CARGO

●Operators should naturally fix bodies to keep smooth driving. ●When carrying cargo, you must keep in mind that operating
●Please check whether or not you are unnaturally strained and the vehicle, especially when turning, will be different.
strung up. ●Make sure not to overload the vehicle with goods as this can
●Driving pose has a great influence on safe operation. make the vehicle unstable during operation.
Please always maintain the center of your body in the middle
of seat. Especially do not sit at the rear seat because it may CAUTION
lessen the weight of front wheel and cause trembling steering
●Pay attention not to overload goods and fasten it tightly
wheel. whiling driving.
●Always hold the handle bars firmly with both hands whiling ●Do not place kind of cloth materials nearby oil tank cap.
driving, otherwise, it cause severe injury or death of the If the hole in oil tank cap is clogged, oil will not flow freely
driver. The pillion passenger should always hold on to the into the engine which can cause severely engine damage.
operator with both hands and keep both feet on the pillion ●Do not attach large or heavy items (such as a sleeping bag
step bar. otherwise, it cause severe injury or death. or tent) to the handle bars, fork, or fender. Unstable
●When wanting to turn, slightly lean to body toward the handling or sliw steering response may result.
direction of the turn. It is unsafe if the body is not moved in
union with the motorcycle.
●Curvy roads and poor, unpaved roads constantly change in
surface quality. Driving on these roads can be unsafe if
certain safety precautions are not followed.
●In order to safely drive through these driving conditions,
anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.

6
MODIFICATION WARNING
●Improper accessories or modifications can cavse a
●Modification of vehicle structure or function deteriorates crash in which you can be seriously hurt or killed.
manipulatability or causes exhaust noise to become louder
●Follow all instruction in this owneris manual regarding
shortening the vehicle life. These modifications are not only
accessories and modifications.
prohibited by law but also are the acts harmful to other
people. Modifications are not covered by warranty.

CAUTION
MUFFLER
●As far as any defect caused by modifications, the
warranty will be automatically invalidated.
●Pay particular attention to fellow passenger so that he/she
can prevent getting burnt by the hot muffler during travel.

ATTACHMENT CAUTION
●Beware of muffler after driving as it is still hot to be
●Except designated attachment by DAELIM MOTOR CO., burnt. Especially never children touch on it. And pay
LTD., don’t attach any extra lighting device, because it may attention to park where pedestrian zoon.
cause an early discharging of battery. ●If haystack or vinyl is stuck to the muffler, it might be
●Carefully inspect the accessory to make sure it does not fired.
obscure any lights, reduce ground clearance and banking
angle, or limit suspension travel, steering travel or control
operation.
●Do not add electrical equipment that will exceed the
motorcycle’s electrical system capacity. A blown fuse could
cause a dangerous loss of lights or engine power.
●This motorcycle was not designed to pull a sidecar or trailer.
Handling may be seriously impaired if so equipped.

7
 PARTS LOCATION

FUEL TANK CAP

TOOL BOX FRONT BRAKE LEVER

STEERING HANDLE LOCK

PILLION STEP BAR BATTERY/FUSE REAR BRAKE PEDAL

8
PARTS LOCATION

CLUTCH LEVER

RADIATOR

SIDE STAND PILLION STEP BAR

GEAR CHANGE PEDAL MAIN STAND
AIR CLEANER ELEMENT

9
 METER READING AND USAGE

METER
<SPEEDOMETER> TACHOMETER
Indicates speed in km/h during travel.
SPEEDOMETER
Maintain legal speed limits to ensure safe ODOMETER Indicates engine rpm.
operation.

<ODOMETER>
Indicates total operating distance in km.

<TRIP METER>
Indicates travel distance from the point
the meter is reset to “0”. To reset meter,
turn the trip meter knob to the direction of
TRIP METER
arrow.

CAUTION
●As far as any defect caused by
modifications, the warranty will
be automatically invalidated.

TRIP METER KNOB

10

●Pay particular attention because
idle engine running or abrupt
acceleration in the 1st or 2nd gear
may cause the tachometer needle to
be in the danger zone(red zone).
Danger zone means the engine
revolution limit and, if engine is
run beyond this danger limit,
engine will be damaged.
INDICATOR LAMPS
<HEADLIGHT HIGH-BEAM INDICATOR>
●Turned on when the headlight is in high-
beam position.
<NEUTRAL INDICATOR>
●Turned on when the main switch is in
“ON” position and transmission gear in
neutral position.
<WINKER INDICATOR>
●Blinks when turn signal is flashing.
NEUTRAL
MIL<MALFUNCTION INDICATION LAMP> HEAD LIGHT HIGH-BEAM INDICATOR
INDICATOR
MALFUNCTION
●EMS(Engine Management System)is INDICATION
LAMP
equipped with a self-diagnosis function
in order to ensure that the engine control
system is operation normally.
●If this function detects a malfunction in
the system, the malfunction indicator
lamp immediately operates. It gives the WINKER INDICATOR
rider that malfunction has occurred in
the system. FUEL GAUGE
●Normally, the malfunction indicator Indicates amount of gasoline in fuel tank.
lamp illuminates for 3 seconds when the If needle is within E mark(red zone),
main key is turned on. If the malfunction immediately fill gasoline.
indicator lamp does not come on under these ●Fuel Capacity:16.8ℓ
conditions, the malfunction indicator lamp ●Reserve fuel capacity:4.3ℓ
may be defective.
●After 3 seconds, the malfunction indictor
lamp off automatically. However, the
MIL blinks continuously, check the
EMS system. If you are not able to
check the EMS system, contact your FUEL GAUGE
daelim dealers.
●The EMS takes fail-safe function, it
enables to drive only temporary by WARNING
starting even on conditioned. ●To avoid running out of fuel,it
might cause serve injury due
to engine abruptly stop.
11
 SWITCH OPERATION
MAIN SWITCH CAUTION
Main switch is used to turn on or turn off ●Do not operate main switch key
engine. during operation.
●If the main switch key is placed on
Key Key “Off” or“Lock”position, all
Function
position removal electrical system will not function.
●Never operate the main switch key
Starts engine. Used Cannot be
to operate vehicle removed during travel as it might cause
during day or night unexpected accidents.
ON time, to operate ●If it is necessary to remove the
horn, winker, brake main switch key, stop the vehicle
lights or head first prior to removing.
lights.
●Prior to dismounting from the
Stops engine. Cuts Can be vehicle, make sure to lock the
OFF off all electrical removed
steering wheel and remove key.
circuits.
●If the key is left in “ON” position
without starting engine, battery is
discharged.
●Do not use a number of keys
together with a metal key holder.
The keys and the key holder may
cause scratches or other damage to
the cover while operating the
vehicle.(Recommend cloth or
leather key holders)
MAIN SWITCH
12
HEADLIGHT·POSITION LAMP
<TURNING ON HEADLIGHT>
Put main switch key in “ON” position and
turn on headlight switch.
Switch position Switch position
(H)
Headlight, position lamp
and taillight turned on
(P)
Position lamp and
taillight turned on.
Light turned off
●Position lamp( advises approaching
vehicle of the motor cycle position when
operating after sunset. In addition, when
the motor cycle is stopped at night or at
an intersection, the position lamp advises
other vehicles of the motorcycle
existence without blinding operators.
<HEADLIGHT HIGH OR LOW BEAM OPERATION>
High beam or low beam can be operated
by the use of high/low beam switch.
(HI)... Headlight placed on high beam
(LO)... Headlight placed on low beam
 ENGINE STOP SWITCH CAUTION
This switch is the device for immediate ●Use this engine stop switch in
engine stop by hand in any emergencies. emergencies.
In normal condition, make sure its position ●When this engine stop switch
“ ”(RUN), and do not use on the position changes as “ ”(RUN)→“ ”
of “ ”(OFF). (OFF)→“ ”(RUN) during travel,
engine cannot operate properly and
ENGINE STOP SWITCH also it causes unsafety riding. Make
sure the engine can be damaged by
this kind of misuse.
HEADLIGHT SWITCH ●When you make engine stop by this
switch, the main switch must be in
“ ”(OFF) position. If the key is
left in “ON” position without
HEADLIGHT HIGH/LOW starting engine, battery is dis-
BEAM SWITCH
charged.
●If this switch is left in “ ”(OFF)
position, engine cannot be started.

13
 STARTER BUTTON WINKER SWITCH
Starter motor runs while this button is Use winker switch when you turn to left or
pressed to start engine. right, or when you change course of travel.
<HOW TO USE>
If this switch is turned on when the main
switch is in “ON” status, turn signal is
brinking.
To release, turn signal operation, press the
winker switch.
⇨ (R) .... Turn to right
⇦ (L) .... Turn to left
STARTER
BUTTON
CAUTION
Using light-bulbs with wrong watts
may cause malfunction to the
winker switches. Always use light-
bulbs with prescribed watts.
The winker switch does not auto-
matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.
Driving the vehicle with the light on
may hinder traffic.

CAUTION
●Do not run starter motor
continu-ously. Because the
starter motor consumes great
amount of power, continuous WINKER
running of starter motor might SWITCH
cause battery to exhausted.

14
 EQUIPMENT USAGE

HORN BUTTON STEERING WHEEL LOCK

If horn button is pressed when main switch
is in “ON” position, horn is sounded
To prevent theft, lock steering wheel when
parking the vehicle.

<HOW TO LOCK> STEERING WHEEL

1. Turn the steering wheel to left
completely.
2. Insert main switch key.
3. Turn the key 180°to the right.
If the steering wheel cannot be locked,
move the steering wheel slightly to right
and left while turning the key.
HORN BUTTON 4. Remove the key.
<HOW TO RELEASE>
1. Insert main switch key.
2. Turn the key 180°to the left.
3. Remove key.
LOCK
CAUTION
●To make sure steering wheel is
locked properly, lightly turn
steering wheel to left and right and
right and verify lock.
●Park the vehicle in places free of
traffic.
●Prior to operation, turn the steering
wheel to left and right to verify if
turning angles of left and rights are
equal.

15
 TOOL BOX FUEL
There is a tool box inside the right front <REFULELING>
side cover. Safeguard tools inside the tool ●Open key cover ; insert main switch key
box. ; turn key to right and fuel tank cap is
opened. MAIN SWITCH KEY
<HOW TO USE> ●Fill gasoline up the bottom of level plate
FUEL TANK CAP
Use main switch key to open or close the located at the lower side of tank mouth.
tool box cover. ●Push the tank cap correctly with hands
KEY COVER
and remove the main switch key. (If the
TOOL BOX fuel tank cap is not locked, the main
switch key will not be removed)

FUEL CAPACITY : 16.8

CAUTION
●Make sure to stop engine and stay
away from fire when fueling.
●If gasoline is filled aboved the level
plate bottom, gasoline may
CAUTION overflow.

●Put tools inside the tool box,

and lock it with O-ring as noise
might occur while the vehicle is
moving

16
CORRECT DRIVING OPERATION
●Make sure to check the oil, gasoline,
etc., before starting the engine.
●Please ensure that the main stand and
the side stand is in a up-position when
starting the engine.
●Make sure that the front wheel is locked
when starting the engine.
●Drive with care for both safety reasons
and longer vehicle life.
●For 1month(or 1,000km) after purc-
hasing the vehicle, drive moderately
avoiding fast starts and fast acceleration.
STARTING THE ENGINE
<WHEN ENGINE IS COLD>
1. Verify the steering weel lock is released.
2. Make sure engine stop switch is in “ ”
(RUN) position
3. Make sure fuel cock lever is in “ON”
position.
4. Turn on main switch.
5. Put gear in neutral.
(Verify this with neutral indicator lamp)
6. Press the starter button without rotating
the throttle.
7. If engine is not started with throttle grip
closed, press starter button and open
throttle grip approximately 1/8 to 1/4.
8. Once engine is started, pull and release <WHEN ENGINE IS HOT>
throttle grip repeatedly to run engine 1. Verify the steering wheel lock is released.
idle until engine is heated. 2. Make sure engine stop switch is in “ ”
9. Verify side stand is positively in (RUN) position.
original position and start slowly. 3. Turn on main switch.
4. Put gear in neutral.(Verify this with
CAUTION neutral indicator lamp)
●Do not press the starter button
when the engine is running. this
can damage the start motor.
●Keep hold brake lever when
starting.
17
 STARTING THE ENGINE
5. Close throttle grip and press starter
button.
6. If engine is not started with throttle grip
closed, press starter button and open
throttle grip approximately 1/8 to 1/4.
7. Verify side stand is positively in
original position and start slowly.
1/8
1/4
18
CAUTION
●Exhaust gas contains harmful
substance such as carbon
monoxide. Start engine in well-
ventilated places.
●If engine is not started within 3
seconds after starter button is
pressed, wait for approximately 10
seconds and retry. This is to
recover battery voltage.
●Do not run engine idle unreaso-
nably. This not only wastes fuel
but also adversely affects engine.
●If starter button is pressed without
disengaging clutch, motorcycle
may bring out to fall. Make sure
gear is in neutral position or
disengage clutch prior to starting
engine.
IF ENGINE CANNOT BE STARTED
If engine cannot be started or vehicle does
not move, check the followings.
●Is there fuel in fuel tank?
●Are you operating in accordance with the
instructions given in owner’s manual?
●Is fuse not cut?
●Is starter motor running?
●If starter motor is not running due to
battery consumption, charge the battery.
●If the MIL blinks continously when the
main key is on, contact daelim dealer.
GEAR SHIFTING
Gear is shifted in 5-shift return system as
shown on the right side drawing.
●Close throttle grip and hold clutch lever
perfectly, and shift gear.
●Touch pedal lightly with foot and shift
gear perfectly until you hear “Click” at
the pedal. If you apply excessive force
when shifting gear, transmission may be
damaged.

<GEAR DOWN OPERATION>
If you gear down when you need to drasti-
cally accelerate speed such as when you
are passing another vehicle, speed can be
accelerated. If you ride too fast, it ad-
versely affects engine because engine rev-
olution is excessive.
23 GEAR CHANGE PEDAL
4
5 ●To save fuel and maintain optimum
OPERATION
●Make sure side stand is in original
position prior to starting vehicle.
●If side stand moves unsatisfactorily,
check lubrication state on side stand
joint.
●Shift gear adequately according to
vehicle speed. The table on the right
side shows speed ranges.
vehicle life, do not accelerate or
decelerate speed abruptly.
CAUTION
●Always start in the 1 st gear, and
start carefully as slow as possible.
●If you hear abnormal noise during
travel, contact authorized mainte-
nance shop immediately for
inspection and necessary action.
●Maintain legal speed limits.

<BREAK-IN OPERATION>
●For 1month (or 1,000km)after purchasing
1 the vehicle,drive moderately avoiding fast
starts and fast acceleration.
●Maintain engine revolution at a level
less than 6,000rpm for first 1,000km to
break in vehicle. If vehicle is break in as
above, It will extend vehicle life.

19
 HOW TO USE BRAKE
●Apply brakes on front wheel and rear
wheel simultaneously.
●Avoid unnecessary abrupt braking.
CAUTION
●If you apply brakes only on front
wheel or rear wheel, vehicle may
slide off sideway and fall.
●If you apply brakes abruptly
during travel in rain or on wet
road, tires slide off and may cause
accidents. Reduce speed and apply
brake cautiously.
●Avoid repeated brake operation as
it may cause brake temperature to
rise, leading to braking effect
deterioration.
20
<ENGINE BRAKE>
If you turn throttle grip in reverse, engine
brake functions and, if you need stronger
braking, shift gear down from 4th to 3rd
and so forth. When you travel on a long
descent or on a sharp descent, use
intermittent braking technique and engine
brake simultaneously.
CAUTION
●Do not shift to lower gear while
traveling at an excessive speed as
it may suddenly increase the
engine speed, adversely affect the
engine and transmission, and
cause the rear part of the vehicle
to be shaken.
PARKING
●Put gear in neutral and put main switch
to “OFF” position to stop engine.
●Put fuel cock to “OFF” position.
●Put vehicle on main stand and park on
level ground in places free of traffic. If
you park vehicle on an uneven ground,
vehicle may fall.
CAUTION
●Select a safe place free of traffic
and park vehicle.
●Muffler is hot. Park vehicle in
places where there is no danger of
people making contact with
vehicle.
SELF INSPECTIONS BEFORE OPERATION
<PARKING WHEN SIDE STAND IS USED>
Stop vehicle on level ground and park with
the steering wheel turned to left.
If the vehicle is parked in the following
way, vehicle may fall to side.
●If the vehicle is parked with the steering
wheel turned to right, or if parked on a
slope, sandy places, uneven ground or
soft ground, vehicle may fall.
●If is necessary to park in an unstable
ground under unavoidable situation,
take sufficient safety measures to
prevent vehicle from falling or moving.
Self inspect the motorcycle and have
regular maintenance inspections for
increased safety and the prevention of
accidents.
Self inspections before operation should be
performed an a daily basis prior to
operating the vehicle.
●Inspections of areas of concern.
●Fuel check
●Brake inspection
●Tire inspection
●Throttle grip Inspection
●Clutch inspection.
●Drive chain inspection.
●Engine oil inspection.
●Lights and winker inspection.
●Back mirror inspection.
●License plate inspection.
CAUTION
Observe safety rules when conducting
inspections.
●Exhaust gas contains harmful
substance such as carbon monox-
ide. Do not carry out inspections
on vehicle in closed places, or in
poorly ventilated places, with
engine running.
●Conduct inspections on flat, solid
ground with the stand erected.
●Be careful of burns when con-
ducting inspections immediately
after engine is stopped because the
engine and muffler are hot.
●Stop engine and remove the key
prior to the vehicle maintenance
service.
●If you are unable to correct trouble
even after you make adjustment or
correction, contact authorized
maintenance shops, dealers or
designated repair shops for
necessary inspection and repairs.
21
 INSPECTION OF CONCERNED AREA
Check areas which caused for concern
when last operating the vehicle.
FUEL CHECK
Check gasoline to see if there is a
sufficient amount of gasoline to reach your
destination.
Refer to page 16 for refueling.
22
BRAKES
The front brake is the hydraulic disk type,
and the rear brake is the drum brake type.
As the brake pad wear, the brake fluid
level drops.
There are no adjustments to perform, but
fluid level and pad wear must be inspected
periodically.
The system must be inspected frequently
to ensure there are no fluid leaks.
[FRONT WHEEL]
<BRAKE LEVER FREE PLAY>
Lightly squeeze the brake levers until
tension is felt to check for an appropriate
amount of free play. No free play in the
brake levers or overly loose brake levers
are indication of a problem in the brake
system.
BRAKE LEVER FREE PLAY :
10~20mm
<BRAKE FLUID LEVEL>
WARNING
●Brake fluid may cause irritation.
Avoid contact with skin or eyes. In
case of contact, flush thoroughly with
water and call a doctor if your eyes
were exposed.
●KEEP OUT OF REACH OF CHILDREN.
Put main stand in upright position on a flat
ground and operate steel wheel, and check
fluid when the top of master cylinder cap
is level.
Check fluid level to see if it is below lower
level.
If fluid significantly low, it may indicate
fluid leakage on brake system. If this
happens, check fluid leaks or brake
system. If this happens, check fluid leaks
or damage on system and inspect joints
and clamps for looseness.
In addition, check hose and pipe protective
part to sec if they make contact with other
parts when you make left or right turn due
to vibration during travel.
LOWER LEVEL
ENGINEC
STOP
CAUTION
●Brake is an important part which
protects your life. Make sure to
inspect brake prior to daily use.
<REPLENISHING BRAKE FLUID> SCREW
●Move steering wheel and set the top of
reserve tank level.
●Clean dust and other foreign matter MASTER CYLINDER
CAP
from around master cylinder and take
caution not to allow foreign matter to
fall inside master cylinder DIAPHRAGM
PLATE
●Open cap screw and remove diaphragm.
●Replenish recommended brake fluid to
upper level inside master cylinder. DIAPHRAGM
Tighten cap accurately, paying attention
to the direction of diaphragm UPPER
assembling, and avoid ingress of foreign LEVEL
matter.
RECOMMENDED BRAKE FLUID IS
DOT 3
23

CAUTION
●Do not fill brake fluid above upper
level as it may cause brake fluid to
leak outside.
●Exercise full caution, when
replenishing brake fluid, not to
allow dust or water to mix inside
master cylinder.
●If the amount of brake fluid
decreases considerably, it is an
indication of brake system trouble.
●To prevent occurrence of chemical
change, do not use brake fluid of
different manufacturer.
●Do not let brake fluid contact
vehicle parts because it causes
damage to painted parts.
24
<BRAKE PAD INSPECTION>
Operate brake and, if the brake pad wear
limit line reaches the brake disc side, it
indicates the pad has reached wear limit.
WEAR LIMIT LINE
[REAR WHEEL]
Push the brake pedal with hands for
resistance and check if the pedal
movement appropriate.
If brake pedal movement is inappropriate,
adjust the pedal free play using the rear
wheel brake adjuster nut.
●To adjust pedal free play, turn adjuster
nut. After adjustment, push the brake
pedal with hands until you feel
resistance and verify the pedal free play
is within prescribed level.
BRAKE PEDAL FREE PLAY :
20~30mm
 TIRES
<BRAKE SHOE INSPECTION> <TIRE PRESSURE CHECK>
Push brake pedal completely and, if the Check for an appropriate level of air
brake arm arrow and the “△” on brake pressure by examining how the tire sits on
panel match each other, it indicates brake the ground. If you notice any abnormalities
20~30mm shoe has reached its life limit. in the shape of the tire with regard to the
area contacting the ground, use a tire
ARROW MARK gauge to check tire pressure and adjust the
“△”
MARK tire pressure to the appropriate level.
BRAKE PEDAL
<TIRE PRESSURE>

FRONT 90/90-18
SIZE
REAR 130/90-15
1 PERSON FRONT 2.00
TIRE RIDING REAR 2.00
PRESSURE
CAUTION (kg/ ) 2 PERSON FRONT 2.00
RIDING REAR 2.00
●In case brake pad or shoe reaches the
wear limit line, replace it immed-
iately.
Worn brake pad can cause an
ADJUSTER NUT
accident due to lack of power.

25
 TIRES
<CRACKS/DAMAGE> <FOREIGN MATTER> <TREAD DEPTH>
Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, ●Check the wear indicator(wear limit
damage. etc. That might have become wedged in marking) to see if there is an insufficient
CRACKS the tire. amount of tread remaining.
●If the indicators are visible, replace tire
with a new one.
NAILS WEAR INDICATOR WEAR INDICATOR
(WEAR LIMIT MARKING) LOCATION MARKING
ROCKS

DAMAGE

<ABNORMAL WEAR>
Check tire tread for signs of abnormal
wear.
CAUTION
●If air pressure is inadequate or if
there are cracks, damage or
abnormal wear on tires, it may cause
trembling steering wheel and flat
tire.
●This vehicle is equipped with
ABNORMAL
WEAR tubeless tires. If you have flat
tires, please contact authorised
maint-enance shops for inspection.

26
 BATTERY
<BATTERY INSPECTION>
●Remove the four flange bolts, and take
off the right lower cover. you can find
the battery, If the battry terminal is
polluted or in rust, separate battery and
clean it.
RIGHT LOWER COVER
●Battry terminal in rust with white
powder should be cleaned with warm
water.
●In case of serious rust of battry terminal,
disassemble the battery cord and grind it
with wire brush or sandpaper.
CAUTION
●Turn the ignition switch OFF before
disconnecting the terminal from the battery.
Disconnect the negative(-) terminal lead
from the battery first. When connecting,
connect the positive(+) terminal lead first. If
you work in reverse order, short circuit will
occur resulting in fire.
●Make sure that terminals do not contact with CAUTION
other adjacent parts when handling (+), (-)
●When using the battery without cover,
terminals. Contact with other parts may
(+), (-) terminals may be connected to
cause spark resulting in electrical equipment
cause short circuit resulting in fire.
malfunction, fire and electric shock.
When handling the battery, stay away
●Do not apply excessive impact. When
from flammable materials.
handling the battery, stay away from
●Your battery is a maintenance-free type
flammable materials.
so check or refilling of electrolyte will
●If the electrolyte contact with terminal, it will
not be required. If there is any
be corroded earlier.
abnormal, contact to Daelim service
●The battery is shield type, so do not
center.
disassemble the pouring plug.
●If you reform the battery for car, battery
●When not using vehicle during a long time,
will be improperly installed to cause
take off the battery from the vehicle to keep
short circuit resulting in fire.
from self-discharge and electric discharge.
●If the electrolyte gets into your eyes or
Put the battery in a well ventilated place after
on skin, it’ll cause a serious injury.
charging fully. In case it isn’t available to
●Do not discard the battery other than
take battery off from the vehicle, disconnect
specified place. It will bring
(-) terminal.
environmental contamination, and be
brought under the law
27
 THROTTLE GRIP
●Check for smooth rotation of the throttle
grip from the fully open to the fully
closed position at both full steering
positions.
●Measure the throttle grip free play at the
throttle grip flange.
The standard free play should be approx
: 2~6 mm
●To adjust the free play, turn the adjuster.
ADJUSTER
28
CLUTCH
<LEVER FREE PLAY INSPECTION>
Pull clutch lever until you feel resistance,
and using a graduated ruler, check the lever
end free play to verify it is within prescribed
level.
10~20mm
<CLUTCH OPERATION>
●When engine is idling, pull clutch lever
all the way and see if there is abnormal
noise or if you feel unusual heaviness.
●Slowly release clutch lever and start.
Check at this time to see if clutch is
engaged smoothly without slipping.
<CLUTCH LEVER ADJUSTMENT>
Adjust lever free play by using the clutch
cable’s clutch lever side or clutch side
adjuster.
●To make major adjustment, loosen the
clutch side lock nut and adjust by
operating the adjuster.
●For fine adjustment, loosen the clutch
lever side lock nut and turn adjuster.
●After adjusting, tighten lock nut. After
adjustment is completed, pull clutch
lever with hands until you feel
resistance and verify the lever free play
is within prescribed level.
CLUTCH LEVER FREE PLAY:
10~20mm
CAUTION
●Upon completion of adjustment,
start engine and verify gear
change pedal is operating
smoothly.
 DRIVE CHAIN
■MAJOR ADJUSTMENT ●The service life of drive chain is 3. Move the position of chain tensioner
dependent upon proper lubrication and roller up and down with hands to check
LOCK NUT adjustment. Poor maintenance can cause if the chain free play is within
ADJUSTER premature wear or damage to the drive recommended range.
chain and sprocket.
●The drive chain should be checked and
OPTIMA FREE PLAY : 50~60 mm
lubricated as part of the Pre-ride
Inspection.
●Under severe usage, or when the 50~60mm
motorcycle is ridden in unusually dusty
or muddy areas, more frequent
maintenance will be necessary.

<INSPECTION>
■FINE ADJUSTMENT 1. Turn the engine off, put vehicle in
upright position on the main stand and
LOCK NUT
ADJUSTER shift the transmission into neutral.
2. Remove the chain tensioner.

CHAIN TENSIONER ROLLER

29
 DRIVE CHAIN
4. Rotate the rear wheel slowly and inspect <ADJUSTMENT>
50~60mm
the drive chain and sprockets for any of ●Drive chain slack slould be checked and
the follwing conditions : adjusted, if necessary, every 1,000km.
●When operated at sustained high speeds
■DRIVE CHAIN or under conditions of frequent rapid
① Damged rollers acceleration, the chain may requir more
frequent adjustment.
② Loose Pins
③ Dry or Rusted Link
1. Place the motorcycle on its side stand
④ Kinked or Binding Link with the transmission in neutral and the
⑤ Excessive Wear ignition switch off.
⑥ Improper Adjustment 2. Remove the chain tensioner.
⑦ Missing O-ring 3. Loose the axle nut.
4. Loose the lock nuts on both sides of the
ADJUSTER
■SPROCKETS swingarm. NUT

⑧ Excessively Worn Teeth 5. Turn both adjusting nuts an equal

⑨ Broken or Damaged Teeth
●A drive chain with damaged rollers,
loose pins or missing O-ring must be
replaced.
●A chain which appears dry or shows
sings of rust, requires supplementary
lubrication.
number of turns until the correct drive
chain slack is obtained. Turn the
adjusting nuts clockwise to tighten the
chain or counter clockwise to provide
more slack.
Rotate the rear wheel and recheck
slack at other section of the chain.
OPTIMA FREE PLAY : 50~60 mm
CHAIN TENSIONER
6. Tighten the axle nut to specified torque.
·m
AXLE NUT TORQUE : 6.0~8.0 kgf·
7. Tighten the adjusting nuts lightly, then
tighten the lock nuts by holding the
adjusting nuts with a spanner.
8. Install the chain tensioner.

30

WARNING
●If a torque wrench is not used for this
installation, see your authorized
dealer as soon as possible to verify
proper assembly.
CAUTION
●If a torque wrench is not used for
this installation, see your
authorized dealer as soon as
possible to verify proper assembly.
●Make sure the right and left chain
adjuster graduations are set in the
same position.
●After adjusting chain, check the
rear brake pedal free play.
●New motorcycle adapts endless-
type drive chain. (end-type for
affer-sales service purpose)
After once disassembling chain,
chain clip can be accidentally
removed, so change new one after
disassembling chain even once.
ENGINE OIL LEVEL CHECK
●Put vehicle in upright position on flat
ground and check engine oil level and
degree of pollution.
●Run engine idle for approximately 2~3
minutes on flat ground and stop engine.
Approximately 2~3 minutes thereafter,
put vehicle in upright position and
check engine oil and verify the oil level
is between the upper and lower level of
oil level gauge.
●Insert oil level gauge, without locking,
and check oil level after removing oil
gauge.
●If the oil level is near lower level,
replenish oil to upper level.
UPPER
LEVEL
LOWER
LEVEL
OIL LEVEL GAUGE
CHANGING ENGINE OIL
If engine oil is polluted, it seriously affects
the engine life span. Maintain appropriate
level of oil, use correct type of oil and
observe oil exchange period.
●Stand vehicle on the main stand on level
ground and run engine idle (warm up)
for approximately 2-3 minutes.
●Stop engine and place a container under
the engine.
Remove oil level gauge and drain bolt.
●Clean oil filter screen.
●Check the condition of oil filter screen
seal rubber and, O-ring.
●Close oil filter screen, spring, and oil
drain bolt, and replenish oil up to the
upper level of the oil level gauge.
OIL CAPACITY: 1.2
WARNING
●Be sure to keep oil away from
children and pets. Dispose of used oil
properly.
31
 CHANGING ENGINE OIL
<RECOMMENDED OIL>
If oil sold on markets or privately-manu-
factured oil(low-grade) is used, engine life
is adversely affected, and the privilege of
warranty repairs cannot be guaranteed.
API Service classification : SE or SH
Viscosity : SAE10W-40
32
CAUTION
●If you change engine oil imme-
diately after engine is stopped, be
careful of burns because the
engine, muffler and engine oil are
still hot.
●Exercise caution not to allow dust
or other foreign matter to flow in
when refilling engine oil. If oil
overflows, wipe off oil clean.
●If oil level is lower or higher than
prescribed level, engine is
adversely affected.
●Do not mix oil with those of
different manufacturers or grade,
or do not use low-quality oil as it
may cause deterioration of oil,
leading to accidents.
●Clean the oil filter screen with
fresh cleaning oil every 4,000km.
● Be careful not to lose the oil filter
screen spring when assembling
the oil drain bolts.
LIGHTS AND WINKER
[HEAD LIGHT, TAIL LIGHT]
Start the engine and make sure the lights
turn on. Also check to see if the lights are
damaged or if there is dirt on them.
[BRAKE LIGHT CHECK]
Turn the main switch to ON.
While separately operating the front and
rear brakes, check to see if the brake light
turns on. Also check to see if there is any
damage to the lens or if there is dirt on the
brake light.
[WINKER CHECK]
Turn the main switch to ON.
Check to see if all the winker in the front
and rear of the vehicle(including left and
right sides) are flashing properly, At the
same time, check to make sure that the
automatic sound signal of the winker is
working. Check also to see if any of the
lens are damaged or dirty.
MAINTENANCE
BACK MIRROR
Sit squarely on the seat and check to see if
you have a good view behind the vehicle
by looking at the rear view mirrors. Also
check for dirt and damage on the rear view
mirrors.
LICENSE PLATE
Check to see if there is any dirt or damage
to the license plate.
Also check to see if the license plate is
firmly secured to the vehicle.
●The Required Maintenance Schedule specifies how often you should have your
motorcycle served, and what things need attention.
●It is essential that your motorcycle be served as scheduled to retain its high level
of safety, dependability, and emission control performance.
●These instructions are based on the assumption that the motorcycle will be used
exclusively for its designed purpose. Sustained high speed operation, or operation
in unusually wet or dusty conditions, will require more frequent service than
specified in the MAINTENANCE SCHEDULE.
Consult your authorized Daelim dealer for recommendations applicable to your
individual needs and use.
33
 MAINTENANCE SCHEDULE

Perform the Self Inspections Before Operation at each scheduled maintenance period.
I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
R: REPLACE L: LUBRICATE C: CLEAN

FREQUENCY ODOMETER READING(NOTE 1)

×1,000Km 1 4 8 12 REMARK
ITEM
MONTH 6 12 18

★ FUEL LINE I I I I

★ FUEL FILTER R R R R

★ THROTTLE OPERATION I I I I
AIR CLEANER C C C NOTE (2)
SPARK PLUG I R I

★ VALVE CLEARANCE I I I I
★ ENGINE OIL R R R R
★★ ENGINE OIL FILTER R R R R
DRIVE CHAIN Every 1,000 : I and L

34
 FREQUENCY ODOMETER READING(NOTE 1)
×1,000Km 1 4 8 12 REMARK
ITEM
MONTH 6 12 18
★ BRAKE FLUID I I I NOTE (3)
★ BRAKE SHOE / PAD WEAR I I I
BRAKE SYSTEM I I I I
★ BRAKE STOP SWITCH I I I
★ HEADLIGHT ADJUSTMENT I I I
★ SUSPENSION I I I
CLUTCH I I I I
SIDE STAND I I I
★ BOLTS, NUTS, FASTENERS I I
★★ WHEELS / TIRES I I I
★★ STEERING HANDLE BEARING I I

★ If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform
maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.
★★To ensure safety, inspections and maintenance of these parts must be carried out by dealers, or repair centers.
NOTES : (1) At higher odometer readings, repeat at the frequency interval established here.
(2) Service more frequently when riding in unusually wet or dusty areas.
(3) Replace every 2 years, or at indicated odometer interval, whichever comes first. Replacement requires mechanical skill.

35
 MAINTENANCE PRECAUTIONS
The following is an explanation of correct
inspection methods, cleaning and parts
replacing. Please always refer to this
section when wanting to inspect or repair
your vehicle.
WARNING
●If your motorcycle is overturned or
involved in a collision, inspect
control levers, cables, brake hoses,
calipers, accessories, and other vital
parts for damage. Do not ride the
motorcycle if damage impairs safe
operation. Have your authorized
Daelim dealer inspect the major
components, including frame,
suspension and steering parts, for
misalignment and damage that you
may not be able to detect.
●Use new, genuine Daelim parts or
their equivalent for maintenance and
repair. Parts which are not of
equivalent quality may impair the
safety of your motorcycle and the
effective operation of the emission
control systems.
36
FRAME AND ENGINE NUMBERS
CAUTION
●Always observe safety rules when The frame and engine numbers are needed
performing maintenance on the when registering motorcycle or when
vehicle. ordering parts.
●Choose a flat surface and make ●Frame number is stamped on the right
sure the main stand is in a secure side of steering head.
down position. ●Engine number is stamped on left crank
●Use correct tools. case.
●Conduct engine maintenance with
the engine key out of the ignition. FRAME NUMBER
●Be careful around the engine and
muffler when performing mainte-
nance as these areas can become
extremely hot.
●After self maintenance, the waste
material must be packed in the
specified container and entrusted
disposal to the authorized disposal
company.
●Exhaust gas contains harmful
substance such as carbon
monoxide.
Do not carry out inspections on
vehicle in closed place, or in
poorly ventilated places, with
engine running.
ENGINE NUMBER
 AIR CLEANER ELEMENT
AIR CLEANER ELEMENT

<INSPECTION>
●This vehicle is equipped with viscous
type air cleaner element containing oil
and the element cannot be cleaned.
●Replace element after each operation of
4,000km.
<DISASSEMBLING>
●Loosen four screw and remove air
cleaner case cover.
●Loosen four washer screw and air
WASHER SCREW
cleaner element.
<ASSEMBLING>
CAUTION
●Assemble in the opposite order of ●If air cleaner element is inadequately
disassembling. assembled, dust and other foreign
SCREW matters are absorbed directly into
the element, inducing cylinder wear
or output deterioration and adversely
affecting engine durability. Asse-
mble correctly.
●When cleaning vehicle, be careful
not to allow water to get into air
cleaner. If water gets inside air
cleaner, it causes inefficient
engine starting.
AIR CLEANER CASE COVER
37
 WHEEL REMOVAL
[FRONT WHEEL REMOVAL]
① Raise the front wheel off the ground by
placing a support block under the
engine.
② Loose the oval screw and remove the
speedometer cable.
③ Remove the front caliper assembly
from the fork by removing the fixing
bolts.
FRONT CALIPER
④ Loosen the axle nut. ●Fit the caliper over the disc, taking care
⑤ Withdraw the front wheel axle and not to damage the brake pads. Install the
remove the front wheel. caliper fixing bolts, and tighten to a
·m
torque of : 2.7kgf·
●Tighten the front axle nut to the specified
FRONT
WHEEL AXLE
torque.
FRONT AXLE NUT TORQUE :
·m
5.0~7.0kgf·

AXLE NUT
⑦ After assembling, operate brake for a
number of times and see if wheel is
turning smoothly without getting
interruption.
⑥ Install in the reverse order of removal.
OVAL SCREW SPEEDOMETER WARNING
CABLE
CAUTION ●If a troque wrench was not used for
CAUTION ●When installing the wheel, care- installation, see your authorized
fully fit the left brake disk dealer as soon as possible to verify
●Do not operate brake lever after
between the brake pads to avoid proper assembly.
the front wheel is removed. It will
make wheel assembling difficult. damaging the pads. Improper aseembly may lead to loss
of braking capacity.

38
[REAR WHEEL REMOVAL] WARNING
① Set vehicle on main stand in upright
position on level ground. ●If a troque wrench was not used for
② Loosen the rear brake adjuster nut and installation, see your authorized
remove the brake rod. dealer as soon as possible to verify
proper assembly.
CHAIN
ADJUSTER Improper aseembly may lead to loss
NUT of braking capacity.

REAR WHEEL AXLE

CHAIN TENSIONER

⑥ Install in the reverse order of removal.

REAR AXLE NUT TORQUE :
·m
6.0~8.0 kgf·

BRAKE ARM BRAKE ROD ●After installing the wheel, apply the
brake several times and then check if the
wheel rotates freely. Recheck the wheel
③ Remove the chain tensioner.
if the brake drags or if the wheel does
④ Loosen the chain adjuster nut.
not rotate freely.
⑤ Loosen the rear weel axle nut and
remove the rear wheel axle and the rear
wheel.

39
 BULB REPLACEMENT
·Be sure to turn the ignition switch OFF [HEADLIGHT BULB] SOCKET
when replacing the bulb. ① Loosen the washer screw and remove
·Do not use bulbs other than that the headlight.
specified.
·After installing a new bulb, check that
HEADLIGHT
the light operates properly.

WARNING
●The light bulb becomes very hot MARKER LIGHT
while the light is ON, and remain hot BULB
for a while after it is turned OFF. Be
sure to let it cool down before
servicing. HEADLIGHT BULB

CAUTION ② Pull off the socket without turning.

●Do not put finger prints on the ③ Loosen the spring and remove the
headlight bulb, as they may create headlight bulb.
hot sports on the bulb and cause it ④ Install a new bulb in the reverse order
to break. Wear clean gloves while of removal.
replacing the bulb.
If you touch the bulb with your HEADLIGHT BULB : 12V 60/ 55W
bare hands. clean it with a cloth
moistened with alcohol to prevent
its early failure.

40
[TAIL/STOPLIGHT BULB]
① Loosen the tapping screw and remove
the taillight lens.
② Slightly press down on the bulb and
turn it counterclockwise.
③ Install a new bulb in the reverse order
of removal.
[LICENSE LIGHT BULB]
① Loosen the tapping screw and remove
the license light lens.
② Slightly press down on the bulb and
turn it counterclockwise.
③ Install a new bulb in the reverse order
of removal.
[FRONT/REAR WINKER BULB]
① Loosen the tapping screw and remove
the winker lens.
② Slightly press down on the bulb and
turn it counterclockwise.
③ Install a new bulb in the reverse order
of removal.

TAIL/STOPLIGHT BULB:12V 21/5W LICENSELIGHT BULB: 12V 5W WINKER BULB : 12V 10W
TAPPING TAPPING
TAIL & STOP BULB SCREWS SCREW
WINKER LENS

TAPPING
SCREWS LICENSE LIGHT
LENS
TAILLIGHT
LENS MARKER LIGHT BULB WINKER
BULB

41
 SPARK PLUG
If electrode is stained or plug gap is not
right, satisfactory spark is not produced.
Clean and make adjustment.
●Remove spark plug cap.
●Clean around the plug.
●Using a plug wrench, remove plug.
●Clean plug with plug cleaner.
●Check electrode for wear and corrosion.
if the center of electrode became round,
replace the electrode.
●Measure the spark plug gap using a
feeler gauge.
PLUG GAP: 0.8-0.9mm
●Tighten with hands until the plug
washer touches cylinder head.
STANDARD PLUG: CR9EH-9
●If new plug is installed, turn 1/2 and
tighten using a plug wrench.
If plug is reused, turn 1/3~1/4 and tighten.
42
PLUG GAP
CAUTION
●If plug of different maker or
different heat value is used, it
causes unsatisfactory engine
starting, inadequate engine revol-
ution and output deterioration.
●The spark plug must be securely
tightened. An improperly tightened
plug can become very hot and
<DEALING WITH POOR STARTING>
possibly damage the engine.
When the starter doesn’t work during
●To install a spark plug, turn it in as driving in winter times or in a repeated short
far as possible with your fingers, distance, use the suitable spark plug for this
then tighten it with a wrench. driving condition.
Do not overtighten or cross thread Poor starting may happen when nonstop
the spark plug or the aluminum driving in low speed, even though we
threads of the cylinder head will produce standard plug.
be damaged.Do not allow In case starter isn’t working well in driving
contaminants to enter the engine repeatedly in a short distance or in an area
through the spark plug hole when the with many traffic signals, use the CR9EH-9
plug is removed.
 FUSE REPLACEMENT
Turn off the main switch to see if the fuse
is severed. If the fuse is severed, exchange
the fuse into a fuse with same capacity.
Remove the four flange bolts, and take
off the right lower cover.
●Fuse is installed in fuse box around the
battery.
●To change a fuse, first take off fuse
cover. Then, remove the disconnected
fuse, and insert the reserved fuse with
same capacity.
WARNING
●Never use a fuse with a different
rating from that specified. Serious
damage to the electrical system or a
fire may result, causing a dangerous
loss of lights or engine power.
●If the fuse immediately becomes severd
after being changed with the new one,
check another problem of the electric
system. contact to Daelim service
center.
<DISASSEMBLY> <ASSEMBLY>
Charging, combi S/W,
Fuse A 30A
regulator
Winker relay, meter
lighting, horn, headlight
Fuse B 15A
(LO/HI), front/rear stop
switch, taillight, fuel meter
CAUTION
●Do not use screw driver or other metal
parts to remove the fuse, as short
circuit can be occurred to cause
damage to electric system.
●Do not use a fuse having a larger
voltage, as the wire can become
overheated and damaged.
●When replacing any of the electrical
parts (lights and gauges), be sure to
replace them with the recommended
parts. Using different parts can lead to
the fuses burning out or damage to the
battery.
●When washing the vehicle, take special
care not to allow to be splashed in the
area of the fuses.

Ignition coil, Ecu

Fuse C 15A
O2 sensor

Fuse D 15A Ecu, Fuel pump relay

43
 SIDE STAND CABLE RUBBER PART NOTABLES FOR CAR WASHING

●Erect main stand and place vehicle in
upright position on level ground.
●Check side stand spring for signs of
damage and lubrication state on joints.
CONNECTOR
SIDE STAND
SPRING
A rubber part is assembled on the cable to
protect the inner cable.
Make sure that this part is placed firmly
around the correct part of the cable. When
washing the car, do not directly spray
water on to the rubber part is dirty, use a
dry cloth to clean this area.
INSPECTION PART RUBBER INSPECTION PART
CAUTION
●Infiltration of the foreign materials
or water caused by damage of
lever(disengagement, tearing, etc.)
may cause freezing in winter
season resulting in faulty
operation, sudden accelation and
braking force decrease. If any
damage is found, replace with the
new on immediately.
●Make sure to stop the engine prior to car
washing.
●Be careful not to allow water to enter
the muffler during the washing.
Water inside the muffler may cause an
improper engine starting or rust occurr-
ence.
●Do not let water get inside the braking
system during the washing, as water
inside the brake system may weaken the
braking power. Upon completion of
washing, select a safe place where there
is no traffic obstruction, and start the
vehicle. Lightly apply the brake while
driving at a slow speed and check the
braking power. If the braking power has
been weakened, apply brake lightly
while driving at a slow speed to dry up
the brake system.
●Take precautions when waxing the
vehicle.
Excessive polish of the painted section
and/or the resin part with compound
wax might damage the painted section
causing discoloration of the affected
area.

44
 GENERAL CLEANING
●To preserve the finish of metal parts and
paintwork, wash and clean you
rmotorcycle at regular intervals, anyway
according to the road conditions you ride
in.
●Especially during winter period through
road salt a continuous cleaning of the
vehicle is necessary so that remove the
road salt. Use specific products only.
Avoid aggressive detergents or solents.
<IMPORTANT>
●Do not wash your motorcycle right after
use.When the motorcycle is still hot,
water drops will evaporate faster and
spot hot surfaces.
●Do not use high pressure water jets.
Never aim the nozzle direct at wheel
bearings, front fork seals, electric items,
air inlets or exhaust pipe ends.
●Clean off stubborn dirt or exceeding
grease from engine parts using a
degreasing agent.
Be sure to avoid contact with drive parts
(chain, sprockets, etc)
Rinse with warm water and dry all surfaces
with chamois leather.
STORAGE GUIDE
Extended storage, such as for winter,
requires that you take certain steps to
reduce the effects of deterioration from
non-use of the motorcycle.
In addition, necessary repairs should be
made BEFORE storing the motorcycle;
otherwise, these repairs may be forgotten
by the time the motorcycle is removed
from storage.
<STORAGE>
●Empty the fuel tank into an approved
gasoline container using a commercially
available hand siphon or an equivalent
method.
●If storage will last more than one month,
carburetor draining is very important, to
assure proper performance after storage.
45
 STORAGE GUIDE

CAUTION <REMOVAL FROM STORAGE>

●Gasoline is extremely flammable ●Uncover and clean the motorcycle.

and is explosive under certain
conditions. Perform this operation
in a well-ventilated area with the
engine stopped. Do not smoke or
allow flames or sparks in the area
where gasoline is drained or stored
and where the fuel tank is
refueled.new on immediately.
●Charge the battery as required. Install
the battery.
●Perform all Self Inspections Before
Operation checks (page 22).
Test ride the motorcycle at low speeds
in a safe riding area away from traffic.

●Remove the battery. Store in an area

protected from freezing temperatures
and direct sunlight.
Slow charge the battery once a month.
●Wash and dry the motorcycle. Wax all
painted surfaces.
●Inflate the tires to their recommended
pressures. Place the motorcycle on
blocks to raise both tires off the ground.
●Cover the motorcycle (don’t use plastic
or other coated materials) and store in
an unheated area, free of dampness with
a minimum of daily temperature
variation. Do not store the motorcycle in
direct sunlight.

46
SAFE DRIVING
PREPARATION BEFORE DRIVING
● Performing daily inspection
● Putting on the protective gears (Helmet, glove, goggles, etc.)
● Bringing the driver's licence ING
FO RM PR FU
Y OT EL
● Determinating the path to the desired destination PER DAIL ION GE ECT ,
EC T
P AR IV
INS S E
R’S
R IVE CE
D EN
LIC

47
 DRIVING METHOD

DRIVING POSITION
The appropriate driving position is most important thing to
driving safely.
① Eyes : Look at the front direction widely.
② Shoulders : Relieve the tension.
③ Arms : Relieve the tension and bend arms to inside and let
them act as the spring.
④ Hands : Grip the handle the position away from the inside
end of the handle with distance of one finger to
facilitate the operation of the switch and lever.
⑤Wrist : Keep the state to act freely without applying
excessive force to the shoulder and arms.
⑥ Knees : Press the fuel tank slightly.
⑦ Feet : Place the feet to face the front parallel and make the
step bar be placed in the center of feet.

48
PRECAUTION WHEN DRIVING
● Secure the safe distance. ● If any abnormality is found, stop driving and contact service
● Drive protectively. center to inspect the vehicle.
● Do not obstruct the traffic. ● Restart the vehicle after 2~3 min when it is turned over.
● Do not drive on the pedestrian way or walkway. ● Always turn on the headlight at night.
● Drive on the left driveway when passing away.
● Make sure that you can apply the brake anytime.
● Always apply the brake when stopping temporarily.
● Do not drive excessively long distance and take enough
break.

49
 STARTING
Prior to starting always look around to avoid accident.
① Get on the vehicle after pulling back the stand.
② Start driving slowly after turning on the winker and
releasing the brake while ensuring the safety around the
vehicle.

CAUTION
●Return the side stand to its original position, keep driving
without doing this may cause turnover accident.
●Drive the vehicle only on the driveway. Driving on the
walkway can cause accident. Also, if the wheel is transformed
when advancing directly to the walkway, the vehicle can be
overturned resulting in injury of the driver due to the driving
unstability.
●Overspeed driving on the unpaved road can cause the vehicle
to be overturned resulting in injury of the driver due to the
driving unstability.
●Do not drive in the gravel road. If any gravel enters the wheel
or engine case, the vehicle can be overturned resulting in
injury of the driver.
●If possible, do not drive close to the sea or on the road where
calcium chloride is treated. The muffler, external parts and
welded parts can be corroded rapidly, and also in case of
damage of the frame, the vehicle can be overturned resulting in
injury of the driver.

50
TURNING METHOD
PRINCIPLE OF TURN EFFECT OF SPEED

The basic principle of turn is balancing using the centrifugal The centrifugal force increases in inverse portion to the radius
force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed. Decelerate prior
makes vehicle fall inside. to entering the curved way to reduce the centrifugal force.

51
 3 POSITIONS OF TURNING
The basic principle of turn is balancing using combined force of < LEAN-IN >
the centrifugal force and the gravity. This is a turning position with driver leaned inside more than
All 3 positions require straightening the head and keeping the motorcycle. This position is adequate to drive on the rained or
eyes horizontally. slippy road because it has best road holding.
However, special attention is required because front visual field
< LEAN-WITH >
is poor when driver leans inside more than motorcycle.
This is a turning position with motorcycle and driver in a line.
This position is the most natural and exact, so driver must learn
it thoroughly.

52
 TURNING METHOD
< LEAN-OUT >
This is a turning position with motorcycle leaned inside
more than driver, which is opposite to the lean-in position.
With this position, quick turn is well performed and driver can
obtain wide front visual field adequate to drive on the rained or
slippy road because it has best road holding. However, special
attention is required because there is danger of slipping on the
bad holding road.

① Turn the throttle grip to its original position and decelerate

using both front and rear brakes.
② Lean the vehicle toward inside of turn circle while driving
slowly at constant speed.
③ Accelerate gradually.

53
 PRECAUTION WHEN TURNING
Do not drive inside of large truck's turn circle.

< DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN >
Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and
driver and increases in proportion to the width of the motorcycle. increases in proportion to the length of the motorcycle.

54
BRAKING METHOD
BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA)

● Vehicle is braked using friction between road surface and

tires.
● Braking distance increases 1.5 times on wet road and 3
times on icy road because friction force of road surface is
decreased.

Due to the inertia, motorcycle does not stop immediately after

applying the brake.

55
 BRAKING METHOD IMPACT WHEN COLLISION
● Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident.
using the engine brake.
● Erect the motorcycle straight.
● Brake using both front and rear brakes.

COMPARISION OF BRAKING DISTANCE

·Vehicle speed : 50 km/h

Impact increases in proportion to the speed and weight. The

impact when collision to concrete wall at 50 km/h is same
as one when falling from the height of 10m.

56
WIRING DIAGRAM

57
MEMO :
MEMO :
MEMO :
MEMO :
MEMO :
MEMO :
MEMO :
2006. 10 PRINTED
NO COPY
2006. 10 PUBLICATION
 OWNER S MANUAL

HEAD OFFICE(FACTORY)
#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997

OM54-0610-01E