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Lesson One Introduction to Schematics and Symbols.........................................3
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Lesson Two Symbols on Schematics..................................................................21
Lesson Three
V I Electrical Symbols..........................................................................37
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Lesson Four Electrical Diagrams........................................................................53
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Lesson Five Piping Symbols..............................................................................71
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Lesson Six Piping Diagrams.............................................................................87
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Lesson Eight Hydraulic and Pneumatic Diagrams.............................................121
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09-1
READING SCHEMATICS AND SYMBOLS
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Lesson One
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Introduction to
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Schematics and
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Symbols
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10201
4
Lesson
TOPICS
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Using Schematics Value of Schematics
Electrical Schematics Looking for Flow
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Pneumatic and Hydraulic Schematics Electric Current
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Fluid Flow
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After studying this lesson, you should be able to…
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• State the definition of a schematic. • Identify a schematic among other kinds of techni-
• List some characteristics of schematics. cal drawings and diagrams.
• Explain how flow is indicated on a schematic.
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Symbol 1.01 simple sign for a device
KEY TECHNICAL TERMS
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Symbols in Schematics understand a schematic like the one shown in
Fig. 1-1. Learning to do so is part of their
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1.01 In several ways, the symbols used in training. The task may look difficult at first.
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schematics are like the letters of a non-English alpha- But it is not—if you learn it one step at a time.
bet or the signs used in mathematics.
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1.02 The word schematic comes from the word
• Consider the symbol Δ for example. It is the schema. In Greek, this word means “to form.” In
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Greek letter delta, and in math it represents a Latin, it means “a figure.” The word scheme has the
change or difference. Figure 1-1 uses the same origin. A scheme is some kind of plan that has
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delta, or triangle, to designate common elec- been formed.
trical connections (∇c), as well as other com-
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ponent parts of the circuit, as shown below: 1.03 A workable modern definition of the word
schematic is a line drawing made for a technical or
Amplifier
scientific purpose. You can see that Fig. 1-1 is a line
drawing made for a technical purpose. But it is more.
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Diode
Ground
c
The circuit may be grounded to the earth M
TO
MOTOR
STARTERS
440 V
10 10
1
L1 110 V 2
"START HYD"
7CR 2M OL’s 1M OL’s 7
NOTE: TO START "STOP HYD" "EMER STOP" 4
1
HYDRAULIC PUMP 3 1M HYDR
MOTOR PUT ISS 1PB 2 3 4 5 6
2PB 3PB
ON "MAN" THEN
SWITCH TO "AUTO"
IF DESIRED 4 G HYDR
1M "MAN" "AUTO"
8
3.23
5 7CR
ARM
1SS
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9.13
6 8CR ARMS
1
1LS N 2
1LS DEP WHEN 10 8.17,1
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MAIN SLIDE 7 1CR MAin
IS BACK
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2CR 1CR 11
8 N
11A
2LS DEP WHEN 11
2LS 8CR 3CR
MAIN SLIDE 13 8.21
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REACHES PLACE 9 2CR ONS
TO START 12
COARSE FEED
3CR 14
10 N
E
3LS DEP WHEN 14
MAIN SLIDE 3LS 9CR 15 9.10, 2
REACHES PLACE 11 3CR ONS
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TO START
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FINE FEED N 2
4LS 16 13TC
4LS DEP WHEN 12 1TDR DELA
MAIN SLIDE BEFO
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IS NEARLY 16 22,3
1TDR 8CR 18
FULL FORWARD ONS
13 4CR
17
5LS EP WHEN N 2
5LS 19
CROSS SLIDE IS 16,18
NEARLY FULL 14 5CR FACE
RETRACTED
N 2
6LS 20 17TC
6LS DEP WHEN
15 DELa
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CROSS SLIDE IS 2TDR
NEARLY FULL EXT
EXTENDED
6CR 5CR
16
21
1CR 8CR
2TDR 22 23 16,20
17 ONS
6CR
"START CYCLE"
1CR 5CR 8CR 3TDR 28
24 26 27 11,19
18 STA
9CR
25 3TDR
9CR 1TDR
19
It conveys a special kind of information. It does so by 1.04 Therefore, a better definition of a schematic
the use of symbols. These symbols are connected so is a line drawing made for a scientific or technical
that the schematic shows what is happening in the purpose that uses symbols and connecting lines to
electric circuit. To a person who has learned to read show how a system works.
schematics, the diagram presents a clear picture of the
flow of electricity through the circuit. 1.05 This definition has five parts:
Introduction to Schematics and Symbols 7
120 V
240 V
120 V 240 V
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1. A schematic is a line drawing. ments are shown by connecting lines. A
skilled reader of schematics can see how the
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2. It is made for a scientific or technical pur- system is intended to work.
pose.
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• They standardize the drawings of systems.
3. It shows how a system works. One of the most important features of Fig.
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1-2 is that it can be read by anyone who
4. Symbols are used instead of pictures. understands electrical schematics. The sym-
bols and lines are standard. You need very
5. The symbols are connected to show how the little written information in addition to the
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system operates. schematic to complete the description of
how the system works.
Using Schematics
1.07 Schematics are important to maintenance spe-
1.06 This definition of schematics makes it clear cialists. When a breakdown occurs in a system, they
why they are used: read the schematic and figure out what might have
gone wrong. From the diagram, they can tell where
• They reduce a complicated system to a man- the power source is and how to turn it off. They can
ageable drawing that can be understood. Note tell how the different components are connected in
the complexity of the circuits diagramed in the system, so they can make intelligent guesses
Fig. 1-2. Without this schematic diagram, it about how one component affects the others. Finally,
would be unlikely that anyone could figure when they discover the problem, they see how to
out where to look for the cause of any trouble make the corrections necessary to get the system back
in the system. Getting a system into a read- in working order.
able form is an important reason for using a
schematic. Do not worry if you cannot read 1.08 The question of how schematics are used has
the diagram shown in Fig. 1-2 yet. You will, multiple answers:
by the time you finish this course.
• To describe the parts of the system.
• They show what is happening. In Fig. 1-2,
the relationships among the various ele- • To show how the system works.
8 Lesson One
• To help maintenance personnel repair a sys- 2. It is made for a scientific or technical pur-
tem that has failed. pose. Because electricity is technical in
nature, the electrical diagram is prepared for
1.09 You will use schematic diagrams in many a technical purpose.
ways. They are important sources of information.
This course describes three major kinds of schemat- 3. It shows how a system works. The purpose
ics—electrical, fluid power, and piping. When you of Fig. 1-3 is to show how this system
understand schematic diagrams in these areas, you works in a plant.
will have little difficulty understanding other uses of
schematics. 4. Symbols are used instead of pictures.
Here there is a catch, because the diagram
Electrical Schematics on contains pictures of some components.
The pump, compressor, heater, and fuse are
1.10 Electrical schematics can show all kinds of shown by pictures rather than by symbols.
circuits, from the very simple to the very complex. Even so, Fig. 1-3 does contain symbols—for
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Figure 1-3, on the previous page, shows an electric example, the symbol that represents an elec-
circuit that probably is similar to some of the circuits trical switch and the symbol that represents
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in your plant. Look at Fig. 1-3 closely. You might a receptacle for plugging in a piece of elec-
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already know how to read some or all of it. trical equipment.
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1.11 Are electrical diagrams really schematics?
Switch
The definition of a schematic appeared earlier in this
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lesson. The definition, remember, has five parts. By Receptacle
comparing those five parts with Fig. 1-3, you can
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judge whether this electrical drawing is a schematic.
5. The symbols are connected to form a
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1. A schematic is a line drawing. Figure 1-3 complete system. In Fig. 1-3, they are. You
is a line drawing. The lines form the sym- can trace a path along the connecting lines
bols and show the connections among all from any one of the symbols or pictures to
the elements in the circuit. any other element.
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Fig. 1-4. Electrical schematic using only symbols
Pump
Lamp
120 V
240 V
120 V
Compressor
Switch
Heater Lamp
Receptacle
Introduction to Schematics and Symbols 9
In
G
Out F
E
Drain
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H
A
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1.12 Figure 1-4 is a true schematic drawing of the • The cutaway diagram is a double-line
same system. The pictures have been changed to sym- drawing showing a system in some detail.
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bols to agree with the definition. Does this change Figure 1-5 shows a cutaway diagram.
improve a diagram? Yes, because it is not always possi-
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ble to provide pictures that actually look like the devices • The pictorial diagram is a single-line
in the circuit. A complete pictorial representation of drawing in which simple outline draw-
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every device in a complex electrical system would be ings represent the components of the sys-
expensive and time consuming. The result would be tem. Figure 1-6 shows a pictorial dia-
very large. Moreover, a change in the shape of one gram. In this diagram, the components
device would make the whole diagram out of date. are also listed.
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1.13 In your maintenance work, you may come
across diagrams that include pictures or simple out-
line drawings of component parts. As long as the Fig. 1-6. Pictorial diagram
drawing meets all the other parts of the definition, you
can consider it a schematic. You will see this type of List of Components
drawing again in this course, just as you will see it
A - Reservoir E - Directional control valve
occasionally on the job. B - Electric motor F - Flow control valve
C - Pump G - Right-angle check
D - Pressure valve
Pneumatic and Hydraulic Schematics (relief) valve H - Cylinder
G
B
D M
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A
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• The schematic diagram is a single-line combination diagram. Combinations are
diagram that fits the definition of a true sometimes encountered on the job.
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schematic. Figure 1-7 is an example of a
schematic diagram. Note the use of sym- Piping Schematics
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bols. The schematic is the most important
kind of diagram to the maintenance spe- 1.16 The third major area in which schematics are
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cialist. used is piping. Figure 1-9 typifies all piping diagrams
in that it shows piping, fittings, and valves. In order to
• A combination diagram includes elements do your job well, you should learn to understand this
of the first three kinds. Figure 1-8 shows a kind of diagram.
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1.17 In the typical plant, piping is used in almost
Fig. 1-8. Combination diagram every work area. It serves many purposes. Fluids of
all kinds flow through pipes during production, distri-
bution, and final use. Whether you are dealing with
air in a pressure line or acids in a chemical process,
D piping plays a key role in your plant.
Plug
Tee fitting
45° elbow
Coupling Check Reducer Bushing
valve
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90° elbow
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(turned down)
1.20
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There are two general kinds of piping dia-
grams—single line and double line. A single-line
1.22 The double-line drawing is a pictorial view
of the pipe, joints, valves, and other components. It is
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drawing is shown in Fig. 1-9. A double-line drawing similar to the electrical drawing shown in Fig. 1-3, in
is shown in Fig. 1-10. that it fulfills some of the five parts of the definition
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of a schematic.
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1.21 The single-line drawing is similar to an elec-
trical schematic. It uses symbols for all the compo- Value of Schematics
nents of the drawing. Like the electrical schematic,
the single-line drawing fulfills all five parts of the 1.23 Schematic diagrams are valuable for the
definition of a schematic. following reasons:
Lateral
Plug
Tee fitting
45° elbow
Coupling Check Reducer Bushing
valve
Elbow
12 Lesson One
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will tell you how well you understand the material
you have just read. Before starting the exercises,
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remove the REVEAL KEY from the back of your
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book. Read the instructions printed on the Reveal
Key. Follow these instructions as you work
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through the Programmed Exercises.
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Programmed Exercises 13
Ref: 1.01
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1-4.
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When a breakdown occurs in a system,
maintenance specialists read the
to determine what went
1-4. SCHEMATIC
Ref: 1.07
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wrong.
1-5.
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Pictures are not as useful as
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for showing the components of a sys-
tem on a schematic.
1-5. SYMBOLS
Ref: 1.12
1-6.
drawing?
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Is a cutaway diagram a single-line 1-6. NO
Ref: 1.15
1.25 Any breakdown—any interruption of flow in a 1.29 Electrons flow from negative to positive.
system—results in a call to the maintenance department. Because like charges repel each other, the negative
If you are sent out on the job, you might find the prob- charge of a battery terminal repels the negative
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lem so obvious that you can fix it on the spot, without charge of the electron. The positive charge on the
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using any diagrams at all. But for more complicated other terminal of the battery attracts the negative
problems, you will probably need to use a schematic of
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charge of the electron. An electron is at higher
the system. The first thing you will want to know is how charge, or potential, at the negative terminal than at
electricity or fluid should flow through that system. the positive terminal.
1.26
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In order to understand how electricity or fluid
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flows through a system, you must know how to look
1.30 Unfortunately, Benjamin Franklin and other
scientists of his time began labeling the terminals of
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for the indications of flow on an electrical or a piping batteries “positive” and “negative” before the electron
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schematic. was discovered and before anyone understood electric
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current. In those days, people thought something was
Electric Current flowing in an electric current. They assumed it was
flowing from positive to negative. By the time the
1.27 The flow of electricity is similar to the flow details were discovered, electricity was so widely
of fluids. Fluids flow from higher pressure to lower used that it was too late to change.
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Fig. 1-11. Interruption in flow usually produces an obvious sign
Introduction to Schematics and Symbols 15
Conductor Black
Black L1L1
-
DC Load AC Load
source source
+
Electron flow Red
BlackL2
L1Red L2
1.31 Today, you must be careful to avoid confu- the current keeps reversing, the power of an ac cir-
sion between positive and negative. Some people cuit behaves in the same way as the power in a dc
refer to a flow of imaginary positive particles, moving circuit.
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from positive to negative. Others refer to current as
electron flow—from negative to positive. Almost 1.37 There are no positive or negative signs on the
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everyone needs to shift back and forth from one idea schematic for an ac (alternating current) circuit. To
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to the other. trace current flow, you must look for other labels or
for colors. Common labels are L1 and L2 (for Line 1
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1.32 In order to avoid confusion, this lesson and and Line 2). Common colors are black, red, and
the remainder of this course will stick to just one idea white. Figure 1-13 shows a schematic for a simple ac
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of current. In this book and others like it, the term circuit.
current will always mean the flow of electrons—from
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negative to positive. Fluid Flow
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1.33 Direct current. Even though you stick to this 1.38 The primary way to indicate flow in piping
one idea of electron flow from negative to positive, diagrams is with arrows. Figure 1-14, on the follow-
you must distinguish between two ways in which cur- ing page, shows how arrows are used in a piping
rent can be made to flow. Electric current that flows diagram.
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steadily in one direction is called direct current,
abbreviated dc. 1.39 Alternate flow is sometimes shown in a sep-
arate, smaller diagram. In Fig. 1-15, on the follow-
1.34 To understand the flow of electrons in a dc ing page, the main diagram shows the flow when
circuit, you must first locate the source of voltage on the control valve is “up.” But the valve also has a
the schematic. Then you can follow the paths of the “down” position, which reverses the direction of
electrons through the wires and devices to the other flow in some pipes. This reversal may be shown in
terminal of the voltage source or to the ground. Figure a supplementary diagram next to the main diagram.
1-12 shows a schematic for a simple dc circuit. Figure 1-15 includes such a supplementary diagram,
showing fluid flow with the control in the “down”
1.35 Alternating current. Many electric circuits position.
use current that constantly changes direction. The
current flows in one direction, then reverses, and 1.40 Most of the time, the arrows will not be as
then changes back to the first direction. It normally obvious as in Fig. 1-14 and Fig. 1-15. In piping
goes through this cycle 60 times per second. A cur- schematics, the flow is usually shown by arrowheads
rent that alternates from one direction to another drawn directly on the lines.
continuously is called alternating current, abbrevi-
ated ac. 1.41 What do you do when there are no arrows at
all in a diagram of a piping system? It sometimes hap-
1.36 You can think of alternating current in pens. Then you have to use your own judgment, based
much the same way as direct current. Even though on what you have learned from your training and
16 Lesson One
Second Third
stage stage Relief
valve
assembly
First Intake
Drain valve
stage filter
assembly
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experience. In some cases, you may need to test the may give you important clues about the direction of
system to determine the direction of flow. But in most flow.
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systems, you can figure out the direction if you look
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for clues. 1.43 Once you have determined the direction of
flow at one point or at a few points, you can probably
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1.42 Certain clues usually appear in a schematic. trace the fluid through the system even if the diagram
You may be able to see the starting point of a flow by shows no arrows. Sometimes the pattern of the piping
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noticing the location of symbols for pumps, boilers, can help you make good judgments. But watch out
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and other equipment. The final destination of a fluid and always think things through. For example, a Y-fit-
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may be found by looking for control valves, return ting may use one arm of the Y to bring extra fluid into
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lines, or reservoirs. The basic design of the system the system, or to take fluid out of the system.
C Reservoir
Pressure line
Return Pump
line
Control in up
position
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18 Programmed Exercises
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1-12.
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On schematics of ac circuits, the
conductors are usually identified with
or .
1-12. COLORS, LABELS
1-13.
shown by
the lines.
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In piping schematics, flow is usually
drawn directly on
1-13. ARROWHEADS
Ref: 1.40
1-15. To find the final destination of a fluid, 1-15. CONTROL VALVES, RETURN LINES,
look for . AND RESERVOIRS
Ref: 1.42
Self-Check Quiz 19
1-1. A schematic helps you understand what is 1-6. Valves and fittings are shown on double-line
happening in a system through piping diagrams by
1-2. The following is not a schematic drawing, 1-7. Interruption of flow within an electrical system
because is usually indicated by
䡺 a. arrows in a diagram
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䡺 b. obvious signs
䡺 c. reversal of the current
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䡺 d. too much electric power
䡺 a. lines do not connect the symbols
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䡺 b. no symbols are used 1-8. In a dc circuit, the electrons flow
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䡺 c. the components are not labeled
䡺 d. the lines are only single lines 䡺 a. from lower to higher voltage
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䡺 b. from positive to negative
1-3. A schematic is useful because it 䡺 c. in two directions, continuously
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reversing
䡺 a. gives plant location of components 䡺 d. steadily in one direction
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䡺
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b. lists catalog numbers for parts
䡺 c. shows a system in readable form 1-9. The direction of flow in a piping diagram is
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䡺 d. shows how to install components shown
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䡺 a. electrical, chemical, and plumbing 䡺 d. in the legend
䡺 b. electrical, fluid power, and piping
䡺 c. electrical, piping, and chemical 1-10. More than one arrangement of flow within a
䡺 d. heating, piping, and plumbing piping system is often indicated by
SUMMARY
A schematic has five distinct features: Pneumatic and hydraulic schematics show the
flow of fluids in machinery. Piping schematics
• It is a line drawing. show the flow of liquids and gases.
• It is made for technical purposes.
• It shows how a system works. If you know how to read schematics, you will be
• It uses symbols rather than pictures. able to understand how the apparatus is intended
• The symbols are connected by lines. to work. This knowledge will help you figure out
how to repair a system if it breaks down. Even
Even when pictures are used, the diagrams serve more important, you will be able to check it to pre-
the same purpose as schematics and you can vent a breakdown. Prevention of problems is the
read them as such. best kind of maintenance. It almost always
involves reading a schematic.
Schematic drawings have many functions. Electri-
cal schematics show how electricity flows.
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Answers to Self-Check Quiz
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1-1. b. Symbols and lines. Ref: 1.04 1-6. b. Drawings. Ref: 1.22, Fig. 1-10
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1-2. a. Lines do not connect the symbols. 1-7. b. Obvious signs. Ref: 1.24
Ref: 1.05
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1-8. d. Steadily in one direction.
1-3. c. Shows a system in readable form. Ref: 1.33
Ref: 1.06
1-9. a. By arrows. Ref: 1.38
1-4. b. Electrical, fluid power, and piping.
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Ref: 1.09 1-10. a. A supplementary diagram.
Ref: 1.39
1-5. a. Double-line drawing that shows
the details of a system. Ref: 1.15