Professional Documents
Culture Documents
PC Board Recycling
Component Level Repair
Curriculum Content
Course 1
PCI PCB Recycling Program/Process
Model line-up/PC board functionality
Course 2
PCB Recycling Component Level Repair
Techniques
Course 3
Understanding How System Shut Down
Operates
Course 4
Troubleshooting Hints / Common Symptoms
END
Procedure for Returning Returnable PC board
Servicentre determines a returnable PC board is defective.
Once Panasonic National Parts receives the defective sub-assembly with all the
required documents, They will:
•Forward a copy of Returnable Parts form to NWCS then payment is issued to
the servicentre.
•Note: for O/W: NP Issues dud credit payment to servicentre for returning the
defective sub-assembly.
Returnable Parts Return Form:
2006
2005
TH-58PX600
TH-50PX500 HD Step Up Model TH-50PX600
TH-42PX500 TH-42PX600
TH-58PX60
TH-50PX50
TH-50PX60
TH-42PX50 HD Leader Model
TH-42PX60
TH-37PX50
TH-37PX60
PX500only
Differences
1. The PB and Z board are now on the PA Board
2. Location of the PA and D board was changed
3. HDMI interface (DV) relocated.
4. HC board added ( factory use)
2005 & 2006 PC Board Difference (for 42 & 37”
models):
2005: 42/37/PX500/PX50/PD50 2006: 42/37/PX600/PX60/PD60
C1 C2
SS2
PB P P
SU Fan Control
Power SU PA Power
D Audio Power
Supply DC-DC- Supply
Format Converter Converter
Plasma AI Processor
SS SS
SC Sustain SC DT Sustain
Scan Drive DG DT Drive Scan Drive Drive
Digital D-TV Interface PA D-TV
Z Signal DC-DC-
Interface
Audio Processor Converter
H
SD
Amp DV SD
H HDMI DG D AV Terminal
AV Terminal SS3
HC
C4 C3 C1 C2
PX500only PX600/60only
Differences
1. The PB and Z board are now on the PA Board
2. Location of the PA and D board was changed
3. HDMI interface (DV) relocated.
4. HC board added ( factory use)
5. Reduce the upper C boards for single scan.
6. Reduce the S2 and S3 boards.
2005 Plasma TV PC Board List
TH50PX5
PCB Description TH42PX500 TH50PX50 TH42PX50 TH37PX50 TH42PD50
00
TNPA321 TNPA3219A
SU Scan Out (Upper) TNPA3189AB TNPA3189AB TNPA3551 TNPA3242
9AB B
TNPA322 TNPA3220A
SD Scan Out (Lower) TNPA3190AB TNPA3190AB TNPA3552 TNPA3243
0AB B
TNPA356
SC Scan Drive TNPA3557 TNPA3567 TNPA3557 TNPA3573 TNPA3543
7
TNPA356
SS Sustain Drive TNPA3558 TNPA3568 TNPA3558 TNPA3574 TNPA3544
8
ETXMM5 ETXMM563M ETXMM564 ETXMM563 TNPA3570A
P Power Supply TNPA3570
64MEK DK MEK MDK B
Format Converter/Plasma TZTNP01 TZTNP010YD TZTNP010Y TZTNP010YD TZTNP010Y TZTNP010Y
D
AI Processor 0YCS S CS S ES FS
TNPA362 TNPA3625A TNPA3625A TNPA3625A
DG Digital Signal Processor TNPA3625 TNPA3625AC
5AB D E F
TNPA362
DV HDMI Interface TNPA3626 TNPA3626 TNPA3626 TNPA3626 TNPA3626
6
TNAG157
DT ATSC Interface TNAG157S TNAG146S TNAG146S TNAG146S TNAG156
S
TNPA356
C1 C1 Data Driver TNPA3553AB TNPA3561 TNPA3553 TNPA3547 TNPA3545
1
TNPA356
C2 C2 Data Driver TNPA3554 TNPA3562 TNPA3554 TNPA3548 TNPA3546
2
TNPA356
C3 C3 Data Driver TNPA3555 TNPA3563 TNPA3555 TNPA3549 NONE
3
TNPA356
C4 C4 Data Driver TNPA3556 TNPA3564 TNPA3556 TNPA3550 NONE
4
TNPA356
C5 C5 Data Driver NONE TNPA3565 NONE NONE NONE
5
TXNC61B TXNC61YCS
C6 C6 Data Driver NONE NONE NONE NONE
HTUJ U
DC-DC Converter/Power TNPA362
PA TNPA3620AE TNPA3620 TNPA3620 TNPA3620 TNPA3620
SOS 0AE
TNPA364 TNPA3643A TNPA3643A
2006 Plasma TV PC Board List
2005 & 2006 PC Board Difference:
Lead connector
→
Bridge connector
After
After
Before SU board
Before
General Signal Circuit Flow for 2006 Model (42V & 37”):
Input Source Signal Processor Panel Drive
DT
PX600
PX60
GS only SU
H DG D SC Panel (HD or SD) SS
SD
K
G
GK C1 C2
HDMI
PX600 SPEAKER
PX60
only ( L/R )
PA SC: Scan Drive C1: Data Drive (Right)
SU: Scan Out (Upper) C2: Data Drive (Left)
DT: ATSC Interface and tuner DG: Digital Signal SD: Scan Out (Lower)
H : AV Terminal / AV Switch Processor SS: Sustain Drive
PC (PX600 Only) / HDMI Interface
GK: Key Switch
D : Format Converter
K : Remote Receiver / Power LED / Plasma AI Processor
G : Front terminal / Sub-Field Processor
GS: SD Card Slot (PX600/60 Only)
PA: Audio AMP
/ Speaker out
General Video Signal Processing: PX600/60 series
Digital Analog
GS
IC4026
SD Card HDMI2 DG
HDMI
HDMI1 I/F
DT IC8211 IC8240 IC1103
TUNER ATSC PEAKS Included OSD
MAIN
LSI LITE
MICRO
PROCESSOR
H V Y/C (for Monitor Out)
R,G,B,HS,VS
PC OSD
IC2601 R,G,B :10Bit
IC2601 (MAIN) R,G,B :10Bit
Y,Pb,Pr (Main)
Y,C / V IC4019
AV1 VIDEO IC4037 IC4036 LVDS Signal
SWITCH 10bit A/D
Y,C / V LVDS (*1) To D Board
AV2 GC5
Y,Pb,Pr (Sub) TRANSMITTER
IC4020
Y,Pb, Pr
Comp.1 GC3 FS
R,G,B :10Bit
Y,Pb,Pr
Comp.2 (Sub)
Y/C
Monitor Out
<H Board>
IC2601 : VIDEO SELECT
PX600 only
G <DG Board>
Y,C / V IC4019 : A/D CONVERTER (10Bit)
AV3 IC4020 : SIGNAL PROCESSOR (For SUB WINDOW)
IC4037 : SIGNAL PROCESSOR (I/P CONV. ,RESIZE MIX … )
IC4036 : LVDS TRANSMITTER
(*1) LVDS : Low Voltage IC1103 : MAIN MICRO PROCESSOR
Differential Signaling
Thank You
For Completing Course One
Course Two
PCB Recycling Component Level Repair
Techniques
Viera Plasma Display PC Board Recycling
Component Level Repair
Course 2
PCB Recycling Component Level Repair Techniques
Adjustments Procedure
I. Item preparation:
Test Pattern
Scroll
A and B zone Color bar 1% window Ramp Blue Ramp Green Ramp Red
Adjustment
voltage
III. Initialization Pulse Adjustment
1. Input a White signal into the unit.
2. Set picture controls as follows:
Picture Menu: Dynamic
P-NR: OFF
3. Connect oscilloscope probe to test point TPSC1 (T2).
Adjust VR6602 to obtain 195 +/- 10 µsec for T2.
Note: Connect oscilloscope’s negative probe to common ground
(Please use panel metal chassis as common ground)
Adjustment necessary when PC board exchanged
Adjust the following voltages using a multimeter:
PCB Adj Pt TP Voltage Volume
1. There is a click from relay RL402 and RL403 when they are
activated.
2. The LED in the optical jack (inside the DT board) turns ON for
approximately 4 seconds.
3. Immediately after, the relay click the Tuner LEDs turn ON for
approximately 20 seconds.
4. The LED in the optical jack turns ON again for approximately
1 second and both LEDs (tuner and optical jack) turn OFF.
5. Then another click is audible from relays RL402 & RL403,
indicating that they are no longer engaged. Note at this time, LEDs
(for Tuner & optical jack) are turned OFF.
Standby Block (Part1)
Standby Block (Part2)
Power Supply (Standby Circuit)
STB 5V Distribution
Power Supply (Standby Circuit)
STB5V, STB3.3V & STB1.5V
P
F-STB-ON (Primary)
P
F-STB-14V
P
STB5V and TV-SUB-ON function on PA board
P
A
SUB-Voltages Output from the PA board
PA Board Test Points
POWER ON
POWER ON
Panel Standby ON Circuit
3.3
v
Power Supply Secondary Circuit
VSUS and VDA Circuit
PA Board Circuit Explanation
Main voltages output from the PA Circuit
5V Distribution
VSUS Distribution
Troubleshooting Guide
NO
YES
NO
YES
Replace P Board
Can the click sound from the relays be heard while
Is there 2.5V at pin 13 of
attempting to turn the power ON?
connectorP25 on the P Board?
YES NO NO YES
Replace P Board Replace DG Board Is there 3.3V at pin 1 of connector Replace P Board
HC01 on the HC Board?
YES
YES
Replace D Board NO Is there 2.5V at pin 17 of
connector P25 on P Board?
Thank You
For Completing Course Two
Course Three
Understanding How System
Shut Down Operates
Viera Plasma
Display PC Board Recycling Component Level Repair
Course 3
Understanding how System Shut Down operates
Possible causes of shutdown
When the power LED blinks 10 times right after the Plasma TV has
been plugged in to the AC source, the possible defective boards are:
P Board
PA
Board
DG
Board
H
Board
DT
Board
How to Rule out the P Board
D2663
Sound SOS Detect Circuit
Digital Temperature Sensor
Digital Temperature Sensor
Digital Temperature Sensor (continued)
Fan SOS
Fan SOS
• If not, check the other fans and the fan drive circuitry.
No Video and No OSD
Determining whether a no video or no OSD symptom is caused by the
video process or the panel drive circuit
Isolation of SC & SS Board
In this condition, when the SC2 SC20 & SC23 are disconnected the
SC board is completely isolated from sources (P and D board).
The power LED stays on and the panel is primed as seen on this picture.
Expectations when isolating SC Board
7
Isolation of SC Board
1. Model: TH37PX50
PCB designation: SC Board
Part #: TNPA3573
Symptom: Dead/LED off (no blinking code).
Remedy: Replace Q6611, Q6612, Q6613, Q6613, D6609, open R6710 & R6708.
After replacement, check that Vsus line is no longer shorted to ground.
R6708 & R6710: D6609:
Part No.ERX2FJSR22D Part No.B0HBSN000008
VSUS
Q6611-Q6613:
Part No.B1JADN000002
2. Model: TH42PD50
PCB designation: SC Board
Part #: TNPA3543
3. Model: TH42PD50
PCB designation: C1 Board
Part #: TNPA3545
R7125:
Part No.ERJ6GEYJ102
4. Model: TH42PD50
PCB designation: SC
Board
Part #: TNPA3543
Q6511 & Q6512:
Part No.B1DFGL000008
Symptom: After pressing power button, unit shutdown then LED blinks 7X
Parts list
IC501 Please refer to the attached Technical
Part No.MIP3E30MP
Bulletin TT-08-06
Common Problems
Symptom: After pressing power button, unit shuts down then LED blinks
7X
Symptom: Upon power ON, relay clicks then LED blinks 8X.
Cause: No sustain pulse output waveform due to shorted D6020 and/or D6021.
Parts list
Please refer to the attached Technical
K601:
Bulletin TT-08-11
Part No. DG12D1-0
RF601:
Part No.HUF5K100J14
Common Problems
Parts list
MC501: Please refer to the attached Technical
Part No.IXMM564M-C-9
Bulletin TT-08-10
Common Problems
4. PR401: PR401
Part # - K5Y502BA0001
D980
1
Parts List
D9801:
Part # - B0JCDD000002
Common Problems
Parts list
1. Q412 & Q413:
Part # - B1DAGQ000070
Q40
Q40 8
2. Q408 & Q409: 9
Part # - B1DHCD000034
3. PR401:
Part # - K5Y502BA0001
PR401