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Viera Plasma Display

PC Board Recycling
Component Level Repair
Curriculum Content

Course 1
 PCI PCB Recycling Program/Process
 Model line-up/PC board functionality
Course 2
 PCB Recycling Component Level Repair
Techniques
Course 3
 Understanding How System Shut Down
Operates
Course 4
 Troubleshooting Hints / Common Symptoms
END
Procedure for Returning Returnable PC board
Servicentre determines a returnable PC board is defective.

Servicecentre orders replacement PC board from Panasonic National Parts

After repairing the product, servicecentre returns the following to Panasonic


National Parts:
Returnable PC board/part
Completely fill out Returnable Parts Report form

Once Panasonic National Parts receives the defective sub-assembly with all the
required documents, They will:
•Forward a copy of Returnable Parts form to NWCS then payment is issued to
the servicentre.
•Note: for O/W: NP Issues dud credit payment to servicentre for returning the
defective sub-assembly.
Returnable Parts Return Form:

Must be completely filled


out and sent together with
the defective PC board.

If a board is being returned


that is unused please
clearly mark the form as
unused.
Model line up and PC board
functionality
2005/2006 PDP Line-up

2006
2005

TH-58PX600
TH-50PX500 HD Step Up Model TH-50PX600
TH-42PX500 TH-42PX600

TH-58PX60
TH-50PX50
TH-50PX60
TH-42PX50 HD Leader Model
TH-42PX60
TH-37PX50
TH-37PX60

TH-42PD50 SD Leader Model TH-42PD60


2005 & 2006 PC Board Difference (for 50” models)

2005: 50PX500/PX50 2006: 50PX600/PX60


C1 C2 C3 C1 C2 C3
SS2 SS2
PB P P
SU Fan Control
Power SU PA Power
D Audio Power
Supply DC-DC- Supply
Format Converter Converter
Plasma AI Processor
SS SS
SC Sustain SC Sustain
Scan Drive DG DT Drive Scan Drive DG Drive
Digital PA DT
Z Signal
D-TV Interface
DC-DC- D-TV
Audio Processor Converter Interface
SD
Amp DV
SD
H HDMI
D
SS3 SS3
AV Terminal H
HC AV Terminal
C6 C5 C4 C6 C5 C4

GS G Front Terminal GK K S GS G Front Terminal GK K S


SD Card PC Card Key SW REMOTE, LED POWER SW SD Card Key SW REMOTE, LED POWER SW

PX500only

Differences
1. The PB and Z board are now on the PA Board
2. Location of the PA and D board was changed
3. HDMI interface (DV) relocated.
4. HC board added ( factory use)
2005 & 2006 PC Board Difference (for 42 & 37”
models):
2005: 42/37/PX500/PX50/PD50 2006: 42/37/PX600/PX60/PD60

C1 C2
SS2
PB P P
SU Fan Control
Power SU PA Power
D Audio Power
Supply DC-DC- Supply
Format Converter Converter
Plasma AI Processor
SS SS
SC Sustain SC DT Sustain
Scan Drive DG DT Drive Scan Drive Drive
Digital D-TV Interface PA D-TV
Z Signal DC-DC-
Interface
Audio Processor Converter
H
SD
Amp DV SD
H HDMI DG D AV Terminal
AV Terminal SS3
HC
C4 C3 C1 C2

GS G Front Terminal GK K S GS G Front Terminal GK K S


SD Card PC Card Key SW REMOTE, LED POWER SW SD Card Key SW REMOTE, LED POWER SW

PX500only PX600/60only

Differences
1. The PB and Z board are now on the PA Board
2. Location of the PA and D board was changed
3. HDMI interface (DV) relocated.
4. HC board added ( factory use)
5. Reduce the upper C boards for single scan.
6. Reduce the S2 and S3 boards.
2005 Plasma TV PC Board List

TH50PX5
PCB Description TH42PX500 TH50PX50 TH42PX50 TH37PX50 TH42PD50
00
TNPA321 TNPA3219A
SU Scan Out (Upper) TNPA3189AB TNPA3189AB TNPA3551 TNPA3242
9AB B
TNPA322 TNPA3220A
SD Scan Out (Lower) TNPA3190AB TNPA3190AB TNPA3552 TNPA3243
0AB B
TNPA356
SC Scan Drive TNPA3557 TNPA3567 TNPA3557 TNPA3573 TNPA3543
7
TNPA356
SS Sustain Drive TNPA3558 TNPA3568 TNPA3558 TNPA3574 TNPA3544
8
ETXMM5 ETXMM563M ETXMM564 ETXMM563 TNPA3570A
P Power Supply TNPA3570
64MEK DK MEK MDK B
Format Converter/Plasma TZTNP01 TZTNP010YD TZTNP010Y TZTNP010YD TZTNP010Y TZTNP010Y
D
AI Processor 0YCS S CS S ES FS
TNPA362 TNPA3625A TNPA3625A TNPA3625A
DG Digital Signal Processor TNPA3625 TNPA3625AC
5AB D E F
TNPA362
DV HDMI Interface TNPA3626 TNPA3626 TNPA3626 TNPA3626 TNPA3626
6
TNAG157
DT ATSC Interface TNAG157S TNAG146S TNAG146S TNAG146S TNAG156
S
TNPA356
C1 C1 Data Driver TNPA3553AB TNPA3561 TNPA3553 TNPA3547 TNPA3545
1
TNPA356
C2 C2 Data Driver TNPA3554 TNPA3562 TNPA3554 TNPA3548 TNPA3546
2
TNPA356
C3 C3 Data Driver TNPA3555 TNPA3563 TNPA3555 TNPA3549 NONE
3
TNPA356
C4 C4 Data Driver TNPA3556 TNPA3564 TNPA3556 TNPA3550 NONE
4
TNPA356
C5 C5 Data Driver NONE TNPA3565 NONE NONE NONE
5
TXNC61B TXNC61YCS
C6 C6 Data Driver NONE NONE NONE NONE
HTUJ U
DC-DC Converter/Power TNPA362
PA TNPA3620AE TNPA3620 TNPA3620 TNPA3620 TNPA3620
SOS 0AE
TNPA364 TNPA3643A TNPA3643A
2006 Plasma TV PC Board List
2005 & 2006 PC Board Difference:

Easier connection and parts change

Connecting behind the board Connecting on the board

Lead connector


Bridge connector
After
After
Before SU board
Before
General Signal Circuit Flow for 2006 Model (42V & 37”):
Input Source Signal Processor Panel Drive

DT
PX600
PX60
GS only SU
H DG D SC Panel (HD or SD) SS
SD
K
G
GK C1 C2
HDMI
PX600 SPEAKER
PX60
only  ( L/R )
PA SC: Scan Drive C1: Data Drive (Right)
SU: Scan Out (Upper) C2: Data Drive (Left)
DT: ATSC Interface and tuner DG: Digital Signal SD: Scan Out (Lower)
H : AV Terminal / AV Switch        Processor SS: Sustain Drive
PC (PX600 Only) / HDMI Interface
GK: Key Switch
D : Format Converter
K : Remote Receiver / Power LED / Plasma AI Processor
G : Front terminal / Sub-Field Processor
GS: SD Card Slot (PX600/60 Only)
PA: Audio AMP
/ Speaker out
General Video Signal Processing: PX600/60 series
Digital Analog
GS
IC4026
SD Card HDMI2 DG
HDMI
HDMI1 I/F
DT IC8211 IC8240 IC1103
TUNER ATSC PEAKS Included OSD
MAIN
LSI LITE
MICRO
PROCESSOR
H V Y/C (for Monitor Out)
R,G,B,HS,VS
PC OSD
IC2601 R,G,B :10Bit
IC2601 (MAIN) R,G,B :10Bit
Y,Pb,Pr (Main)
Y,C / V IC4019
AV1 VIDEO IC4037 IC4036 LVDS Signal
SWITCH 10bit A/D
Y,C / V LVDS (*1) To D Board
AV2 GC5
Y,Pb,Pr (Sub) TRANSMITTER
IC4020
Y,Pb, Pr
Comp.1 GC3 FS
R,G,B :10Bit
Y,Pb,Pr
Comp.2 (Sub)

Y/C
Monitor Out
<H Board>
IC2601 : VIDEO SELECT
PX600 only
G <DG Board>
Y,C / V IC4019 : A/D CONVERTER (10Bit)
AV3 IC4020 : SIGNAL PROCESSOR (For SUB WINDOW)
IC4037 : SIGNAL PROCESSOR (I/P CONV. ,RESIZE MIX … )
IC4036 : LVDS TRANSMITTER
(*1) LVDS : Low Voltage IC1103 : MAIN MICRO PROCESSOR
Differential Signaling
Thank You
For Completing Course One
Course Two
PCB Recycling Component Level Repair
Techniques
Viera Plasma Display PC Board Recycling
Component Level Repair
Course 2
PCB Recycling Component Level Repair Techniques
Adjustments Procedure

The following adjustment procedures are mandatory after replacing the


SC, SS & P boards. It is also required if the Panel is replaced.

I. Item preparation:

1. Input a white signal. (please refer to the next slide on several


ways to generate a white pattern).
2. Set picture controls as follows:
Picture menu: Dynamic
P-NR: OFF
Aspect: 16:9
CAUTION:
1. Perform Vsus adjustment first.
2. Confirmation of Vscn voltage should be done after confirmation of
Vad adjustment.
When Vad = -105V, Vscn voltage is 35V +/- 4V.
Several ways to generate White Pattern signal:

1. External pattern generator.

2. Internal white pattern in Service mode.


(Please see next slide on how to enter Test Pattern Mode).

3. Disconnect LVDS cable DG5 on the DG board to display white


pattern.
Entering Test Pattern Mode:

Test Pattern

Green Blue ON/OFF Aging Ramp white


White Red

Scroll
A and B zone Color bar 1% window Ramp Blue Ramp Green Ramp Red

How to enter test pattern mode:


1. While pressing "VOLUME-" button of the TV set, press
“RECALL” button of the remote control three times
within 2 seconds.
2. Push button "1" of remote control several times, and
select "OPTION” setting.
3. Press "OK" button of Remote controller for three seconds
or more to place the unit in the test pattern mode.
II. Driver Adjustment TH42PX60

Name Test Point Voltage Volume Remarks


Vsus TPVSUS (SS) Vsus ± 2V VR251 (P) *
Ve TPVE (SS) Ve ± 2V VR6000 (SS) *
Vset TPVSET (SC) 280V ± 7V Fixed
Vad TPVAD (SC) -105V ± 1V VR6600 (SC)
Vscn TPVSCN (SC) Vad+140V ± 4V Fixed
Vda TPVDA (SS) 75V ± 1V Fixed

Adjustment
voltage
III. Initialization Pulse Adjustment
1. Input a White signal into the unit.
2. Set picture controls as follows:
Picture Menu: Dynamic
P-NR: OFF
3. Connect oscilloscope probe to test point TPSC1 (T2).
Adjust VR6602 to obtain 195 +/- 10 µsec for T2.
Note: Connect oscilloscope’s negative probe to common ground
(Please use panel metal chassis as common ground)
Adjustment necessary when PC board exchanged
Adjust the following voltages using a multimeter:
PCB Adj Pt TP Voltage Volume

Vsus TPVSUS (SS) *Vsus +/-2V R628(P)

P Vdat P12-1,5(P) 75.5+/-0.1V R665(P)

PFC C445(P) 396V+/-0.5V R443(P)

SC Vad TPVAD(SC) -105+/-1V VR6600(SC)

SS Ve TPVE(SS) *Ve+/-2V VR6000(SS)

D, DG White balance and black pedestal level confirmation necessary.

*Please refer to Panel label for set value.

Caution: Do not adjust Vsus below Ve to avoid damage to PCB.


Common symptoms experienced if the adjustment
is not performed

• Several images maybe displayed at the same time.


• Excessive brightness.
• Low brightness.
• Wrong hue/color.
• Reduction of the life of the panel.
POWER SUPPLY
Sequence of events when Plasma TV is plugged
in
When a Plasma TV is plugged in, there are a few indications of normal
operation. Knowing these will help us understand what’s going on with
the unit when an abnormality occurs.

1. There is a click from relay RL402 and RL403 when they are
activated.
2. The LED in the optical jack (inside the DT board) turns ON for
approximately 4 seconds.
3. Immediately after, the relay click the Tuner LEDs turn ON for
approximately 20 seconds.
4. The LED in the optical jack turns ON again for approximately
1 second and both LEDs (tuner and optical jack) turn OFF.
5. Then another click is audible from relays RL402 & RL403,
indicating that they are no longer engaged. Note at this time, LEDs
(for Tuner & optical jack) are turned OFF.
Standby Block (Part1)
Standby Block (Part2)
Power Supply (Standby Circuit)
STB 5V Distribution
Power Supply (Standby Circuit)
STB5V, STB3.3V & STB1.5V

P
F-STB-ON (Primary)

P
F-STB-14V

P
STB5V and TV-SUB-ON function on PA board

P
A
SUB-Voltages Output from the PA board
PA Board Test Points
POWER ON
POWER ON
Panel Standby ON Circuit

3.3
v
Power Supply Secondary Circuit
VSUS and VDA Circuit
PA Board Circuit Explanation
Main voltages output from the PA Circuit
5V Distribution
VSUS Distribution
Troubleshooting Guide

Can the click sound from the relay be


Heard after the TV is plugged into the wall
Outlet?

NO
YES

Is there a 5V at pin1 of connector PA40 on


Wait for approx. 20 sec. after applying power
the PA board?
then turn the power ON.

NO
YES
Replace P Board
Can the click sound from the relays be heard while
Is there 2.5V at pin 13 of
attempting to turn the power ON?
connectorP25 on the P Board?

YES NO NO YES
Replace P Board Replace DG Board Is there 3.3V at pin 1 of connector Replace P Board
HC01 on the HC Board?

YES
YES
Replace D Board NO Is there 2.5V at pin 17 of
connector P25 on P Board?
Thank You
For Completing Course Two
Course Three
Understanding How System
Shut Down Operates
Viera Plasma
Display PC Board Recycling Component Level Repair

Course 3
Understanding how System Shut Down operates
Possible causes of shutdown

 A short circuit on the voltage lines.


 Over-voltage condition.
 Abnormality in the Control Drive Pulse circuit i.e.
SC, SS, SU or SD boards.
 Missing source voltage to the PA board (STB14V) from
P board.
 Missing output voltage from the PA board to the DG
board.
 Missing 15V or Vsus on either SS or SC board while
the control drive pulses from the D board are being
provided.
D BOARD SOS DETECT

D Board SOS detect

SOS line Line # of times


Monitored LED blinks
SOS 2 15V 2 blinks
SOS 3 P3.3V(15V & 3 blinks
STB5V)
SOS 4 PS 4 blinks
SOS 5 5V 5 blinks
SOS 6 SC1 6 blinks
DRV RST 5V DET 6 blinks
SOS 7 SC2 7 blinks
SOS 8 SS 8 blinks
DG BOARD SOS DETECT

DG Board SOS detect

SOS line Line Monitored # of times


LED blinks
STB 3.3V DET STB 3.3V 10
MAIN 3.3V DET MAIN 3.3V 10
SUB 5V DET SUB 5V 10
SUB 9V DET SUB 9V 10
PA-TUNER-SOS PA & Tuner +30V 10
FAN SOS FAN CIRCUIT 11
SOUND SOUND OUTPUT 12
CIRCUIT
PA Board Test Points
PA Board Over Voltage Protection
PA Board Loss of Sub-Voltage Protection
PA Board Loss of Main-Voltage Protection
PA Voltage Output
PA SOS Detect Circuit
LED BLINKING 10 TIMES

When the power LED blinks 10 times right after the Plasma TV has
been plugged in to the AC source, the possible defective boards are:

P Board
PA
Board
DG
Board
H
Board
DT
Board
How to Rule out the P Board

1. Use a Peak Hold Meter for voltage reading


NOTE: Follow this procedure when the click sound of the relay can be heard
after the unit is plugged in. If the relay does not click, check the STB 5V
from the P board. If the STB 5V is missing, the P board may be defective.
(If STB 5V is OK, the DG board may be defective.
2. Disconnect Connector P10 on the P board. (Make sure that the TV is
unplugged)
3. Because you only have 2 – 3 seconds to measure the STB14V, place your
meter’s probe at pin 1 of connector 10 of the P board before plugging the
TV in to the AC line.
4. Plug the TV in to the AC line while still holding the probe at Pin 1.
5. Check to see if the 14V comes up. If it does not come up the P board is
defective. If it does, (since it may take some involvement to determine
which of the PA or DG board is defective) it is OK to order both the PA and
DG board together.
To rule out H Board

1. Disconnect connector H40 then plug Plasma TV


to AC line.
2. If the power LED stops blinking, the H board
may be defective, otherwise another board is
causing the problem.

NOTE: It is recommended that the PA board be


replaced at the same time if the H board is
suspected to be defective and will be replaced.
To rule out the DT (Digital Tuner) Board

1. Remove the DT board and then plug the Plasma TV


into an AC source.
Note: When the DT board is removed, the unit will still
power up but all functions are disabled due to the
lack of data communication
2. If the power LED stops blinking the DT may be
defective otherwise, another board is causing the
problem.
3. Other possible causes of blinking are the PA or DG
board.
D Board SOS Detect
DG Board SOS Detect
DG Board SOS Detect
15V Distribution
15V SOS
LED BLINKING 5 TIMES

• This blinking code is caused by an


abnormalities in the 5V voltage supply line.

• Other possible cause is a problem in Vda


supply voltage line.
5V Distribution Line
5V SOS
Other Cause of 5V SOS

• The Power LED can also blink 5 times if the


Vda voltage is shorted. This is normally
caused by the Panel demultiplexer ICs.
5V & Vda Distribution on the C Board
Procedure to properly isolate C Board

• When the ribbon cables from the D board to the C


boards are disconnected in order to isolate the C
boards, the LED will blink 6 times.
• To properly isolate the C boards to avoid 6 blinks,
TP9387 (on the D board) should be grounded by a
1Kohm resistor.

Note: The next slide will show reasons why SOS 6


blinks is generated when the ribbon cables are removed.

• The Vda connector should also be disconnected.


Drive Reset Circuit
BT30V (Tuner SOS) Detect Circuit

D2663
Sound SOS Detect Circuit
Digital Temperature Sensor
Digital Temperature Sensor
Digital Temperature Sensor (continued)
Fan SOS
Fan SOS

• To determine if the fan is the cause of the 11 blinks,


simply use a peak hold meter to determine if pin 3 of the
fan connector goes high before shutdown.

• If it does, the fan is defective.

• If not, check the other fans and the fan drive circuitry.
No Video and No OSD
Determining whether a no video or no OSD symptom is caused by the
video process or the panel drive circuit
Isolation of SC & SS Board

• If any of the connectors providing the 15V


or Vsus voltage to the SC or SS board is
disconnected, while the connectors providing
the scan and sustain drive pulses are present
coming from the D board, the Plasma TV will
shutdown.
Isolation of the SC & SS Board
Isolation of SC Board
SC2, SC23 & SC20 Disconnected

In this condition, when the SC2 SC20 & SC23 are disconnected the
SC board is completely isolated from sources (P and D board).

The power LED stays on and the panel is primed as seen on this picture.
Expectations when isolating SC Board

7
Isolation of SC Board

Sometimes the TV will go into


Shutdown indicating that the
problem is located on the
SC Board. This does not necessarily
mean that the SC board is the
cause of the Problem.
Isolation of SC Board
Isolation of SU Board
Isolation of SD Board
Isolation of SS Board
Isolation of SS Board
Isolation of SS Board
Isolation of SS Board

SS23 Disconnected on the SS board


(No Drive pulses from the D board)
No VDA voltage to the C boards
(Reason why the screen is black)
Isolation of SS Board

Missing Drive Pulses from the D board


SS11 and SS23 Disconnected, but VDA voltage provided to pin 12 of
SS23 cable
Defective D Board
Defective D Board
Defective SC Board
Defective SC Board
Thank You
For Completing Course Three
Course Four
Troubleshooting Hints /
Common Symptoms
Viera Plasma Display PC Board Recycling
Component Level Repair
Course 4
Troubleshooting Hints / Common Symptoms
Common Problems

1. Model: TH37PX50
PCB designation: SC Board
Part #: TNPA3573
Symptom: Dead/LED off (no blinking code).

Cause: Vsus voltage line shorted to ground due to shorted transistors.

Remedy: Replace Q6611, Q6612, Q6613, Q6613, D6609, open R6710 & R6708.
After replacement, check that Vsus line is no longer shorted to ground.
R6708 & R6710: D6609:
Part No.ERX2FJSR22D Part No.B0HBSN000008

VSUS

Q6611-Q6613:
Part No.B1JADN000002

Please refer to the attached Technical


Bulletin TT-08-02
Common Problems

2. Model: TH42PD50
PCB designation: SC Board
Part #: TNPA3543

(1) (2) (3)

Symptom: Picture pixelized @ area horizontally across the screen.

Cause: Initialization pulse T2’s level settings is misadjusted.

Remedy: Adjust VR6557 to obtain specified level settings (T2=184 µsec).


(Please refer to service manual for complete Initialization Pulse Adjustment
procedure).

Please refer to the attached Technical


Bulletin TT-08-05
Common Problems

3. Model: TH42PD50
PCB designation: C1 Board
Part #: TNPA3545

Symptom: Blue vertical line @ right most edge of the screen.

Cause: Missing data line.

Remedy: Open R7125

R7125:
Part No.ERJ6GEYJ102

Please refer to the attached Tech


Bulletin TT-08-03
Common Problems

4. Model: TH42PD50
PCB designation: SC
Board
Part #: TNPA3543
Q6511 & Q6512:
Part No.B1DFGL000008

Symptom: After pressing power button, unit shutdown then LED blinks 7X

Cause: SOS protection circuitry detects problem in scan output waveform Vf


due to shorted scan output transistor Q6511.

Remedy: Replace both Q6511 and Q6512 at the same time.


Please refer to the attached Tech
Bulletin TB-08-04
Common Problems

5. Model: TH42PX50 / TH42PX500


PCB designation: SC Board
Part #: TNPA3557

Symptom: Distorted picture.

Cause: Missing TPVSET voltage due to open R6602 & shorted


C6526

Remedy: Replace R6602 & C6526.


Parts list
Please refer to the attached Tech
1. R6602: Bulletin TB-08-09
Part No. ERG1FJS471D
2. C6526:
Part No. ECA2AHG470
Common Problems

6. Model: TH42PX50 / TH42PX500


PCB designation: SC Board
Part #: TNPA3557
Symptom: After pressing power button, unit shutdown then LED
blinks 7X

Cause: SOS protection circuitry detects problem in scan output


waveform Vf due to shorted scan output transistor Q6511.

Remedy: Replace both Q6511 and Q6512 at the same


time.
Q6511 & Q6512:
Part No.B1DFFM000003

Please refer to the attached Technical


Bulletin TT-08-08
Common Problems

7. Model: TH42PX50 / TH42PX500


PCB designation: P Board
Part #: ETXMM563MDK
Symptom: Dead/relay will not click & LED remains off (no blinking
code).

Cause: No output from power output control module.

Remedy: Replace MC701.


MC701 (Power Output Control Module)
Part No.IXMM564M-D-9

Please refer to the attached Technical


Bulletin TT-08-07
Common Problems

8. Model: TH42PX50 / TH42PX500


PCB designation: P Board
Part #: ETXMM563MDK

Symptom: Dead/relay will not click &


LED remains off (no blinking code).

Cause: No standby voltage.

Remedy: Replace IC501.

Parts list
IC501 Please refer to the attached Technical
Part No.MIP3E30MP
Bulletin TT-08-06
Common Problems

9. Model: TH50PX50 / TH50PX500


PCB designation: SC Board
Part #: TNPA3567

Symptom: After pressing power button, unit shuts down then LED blinks
7X

Cause: SOS protection circuitry detects problem in scan output


waveform Vf due to shorted scan output transistor Q6604 & Q6654.

Remedy: Replace Q6604 and Q6654.

Please refer to the attached Technical


Parts list Bulletin TT-08-12
Q6604 & Q6654:
Part No.B1DFFM000003
Common Problems

10. Model: TH50PX50 / TH50PX500


PCB designation: SS Board
Part #: TNPA3568

Symptom: Upon power ON, relay clicks then LED blinks 8X.

Cause: No sustain pulse output waveform due to shorted D6020 and/or D6021.

Remedy: Replace both: D6020 & D6021 at the same time.


Parts list
D6020 & D6021: Please refer to the attached Technical
Part No.B0HBSN000008 Bulletin TT-08-01
Common Problems

11. Model: TH50PX50 / TH50PX500


PCB designation: P Board
Part #: ETXMM564MEK

Symptom: Dead/relay will not click &


LED remains off (no blinking code).

Cause: No primary supply to T501


thereby no secondary voltage outputs.
Due to open in-rush current limiter K601
& open RF601.

Remedy: Replace K601 & RF601.

Parts list
Please refer to the attached Technical
K601:
Bulletin TT-08-11
Part No. DG12D1-0
RF601:
Part No.HUF5K100J14
Common Problems

12. Model: TH50PX50 / TH50PX500


PCB designation: P Board
Part #: ETXMM564MEK

Symptom: Upon power ON, relay


clicks then LED blinks 10X.

Cause: No switching voltage output


from F14_ON or 12V/15V_ON pins..

Remedy: Replace power module


MC501.

Parts list
MC501: Please refer to the attached Technical
Part No.IXMM564M-C-9
Bulletin TT-08-10
Common Problems

13. Model: TH50PX60 / TH50PX600


PCB designation: SC Board
Part #: TXNSC1BHTUJ
SC BOARD
Symptom: Very intermittently unit shutdown and
LED blinks 7X.

Cause: No solder @ pin 4 of IC6773.

Remedy: Resolder pin 4 of IC6773.


IC6773
Common Problems

14. Model: TH42PD60


PCB designation: P Board
Part #: TXN/P1ZQTUS

Parts list Q41 Q41


1. Q412 & Q413: 2 3
Part # - B1DAGQ000013
R47
2. Q408 & Q409: 8
Q40
Part # - B1DHCD000034 Q40 9
8
3. R478:
Part # - ERJ8GEYJ220

4. PR401: PR401
Part # - K5Y502BA0001

Symptom: Shuts down with power LED blinking 10x.

Cause: Missing 395Vdc output due to shorted Q412 & Q413.

Remedy: Replace Q412, Q413, Q408, Q409, R478 & PR401 on


the P board.
Common Problems

15. Model: TH42PD60


R41
PCB designation: P Board 0
Part #: TXN/P1ZQTUS

Parts list F401 &


1.Q406: F40
2
Part # - B1DEHQ000014
2.R410:
Part # - D1F5100E0003
3.F401 & F402:
Q40
Part # - K5D802BNA005 6

Symptom: Dead/power LED off (no blinking code).

Cause: No primary AC voltage inputs due to open fuses caused by


Q406 shorting out.
Remedy: Replace F401, F402, Q406 & check/replace thermal
resistor (R410) on the P board.
Common Problems

16. Model: TH42PX60


PCB designation: D Board
Part #: TNPA3810AHS

Symptom: Picture disappears after few minutes but sound is OK.

Cause: Low Ldo_5V supply to IC9800 (DC to DC Converter) due to


leaky D9801.
Remedy: Replace D9801 on the D board.

D980
1

Parts List
D9801:
Part # - B0JCDD000002
Common Problems

17. Model: TH42PX60


PCB designation: P Board
Part #: TXN/P1BFTUS & TXN/P1BFTU
Q41 Q41
2 3

Parts list
1. Q412 & Q413:
Part # - B1DAGQ000070
Q40
Q40 8
2. Q408 & Q409: 9
Part # - B1DHCD000034

3. PR401:
Part # - K5Y502BA0001

PR401

Symptom: Shuts down with power LED 10 blinks.

Cause: Missing 395Vdc output due to shorted Q412 & Q413.

Remedy: Replace Q412, Q413, Q408, Q409 & PR401 on the P


board.
Common Problems

18. Model: TH37/42PX60&42PX600


PCB designation: P Board
Part #: TXN/P1BKTU (for TH37PX60),TXN/P1BJTUS (for TH42PX60)
& TXN/P1BFTUS (for TH42PX600)

R41 Parts list


0
1.Q406:
Q40 Part # - B1DEKQ000003
6
2.R410:
F401 & Part # - D1F5100E0003
F40
2 3.F401 & F402:
Part # - K5D802BNA005

Symptom: Dead/power LED off (no blinking code).

Cause: No primary AC voltage inputs due to open fuses caused


by Q406 shorting out.

Remedy: Replace F401, F402, Q406 & check/replace thermal


resistor (R410) on the P board.
Thank You
For Completing Course Four
-END –
HAVE A NICE DAY

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