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Installation

Operation
Maintenance

GVAF
Air cooled
High Speed Centrifugal Chiller
450 - 1600 kW

Sintesis Excellent chillers are part of the Ingersoll Rand


EcoWise™ portfolio of products that are designed to lower their
environmental impact with next-generation, low global warming
potential (GWP) refrigerants and high efficiency operation.

CTV-SVX009A-GB
Original instructions
Table of Contents
Technical Data
Introduction........................................................................................................ 3
Unit Model Number Description ...................................................................... 4
General Data ...................................................................................................... 6
FWD 1 – General Data GVAF 155-450 - High Efficiency
Table 08 12 Extra Low 20
Low Noise and 30 456
Noise..............................
Power supply (V/Ph/Hz) 230/1/50
Table 2 – General Data GVAF 190 - 350 - Extra Efficiency Low Noise and Extra Low Noise........................... 8
Capacities
Table
Cooling3capacity
– General Data
on water (1) GVAF 125 350
(kW)- Extra Efficiency
5,2 XPG (HFO) Low
8,3 Noise and15Extra Low18,8 Noise........30,1 10
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Operating
Fan motor
Fan power input (3)
Map .................................................................................................
(type)
(kW) 0,23 0,46
2 x direct drive centrifugal
0,65 1,04
12
1,51
Installation
Current amps (3)
Start-up amps
Requirements...............................................................................
(A)
(A)
1,1
3,2
2,2
5,5
3,1
9,3
4,7
14,1
13
5,5
16,5
Dimensional
Air flow
minimum
Data.............................................................................................
(m /h)3
490 980 1400 1800
16
2700
Chilled
nominal
maximum
Water Piping Recommendations........................................................
(m
(m /h)
/h)
3

3
820
980
1650
1970
2300
2600
3000
3600
17
4500
5400
Evaporator
Main coil Piping.............................................................................................
Water entering/leaving connections (type) ISO R7 rotating female
18
Optional Integrated Pump
Electric heater (accessory for blower only)
(Dia) Package................................................................
3/4" 3/4" 1 1/2" 1 1/2" 1221/2"

Optional
Electric power supply
Heating capacity
Free-Cooling......................................................................................
(V/Ph/Hz)
(kW)
230/1/50
2/4
230/1/50 or 400/3/50
8
400/3/50
10
400/3/50
12
24
400/3/50
12
Evaporator
Hot water coil (accessory
Heating capacity (4)
Waterside.......................................................................................
for blower only)
(kW) 6,3 12 17,4 22,4
35
34,5
General Electrical
G2 filter (filter box
Quantity
accessory) Recommendations 2
. . ..........................................................
2 2 2
372
Installer-Supplied
Dimensions ( LxWxth)
G4 filter (filter box accessory)
Components (mm) . . ....................................................................
386x221x8 486x271x8 586x321x8 586*421*8 39
586*621*8

Operating
Quantity
Dimensions ( LxWxth)
Principles ........................................................................................
(mm)
-
-
2
486x264x48
2
586x314x48
2 412
586*414*48 586*614*48
Controls
Condensate pump............................................................................................................
(accessory)
Water flow - lift height
(type)
(l/h - mm)
Centrifugal
24 - 500
43
Tracer
Not available TD7 Operator
for FWD30
Sound level (L/M/H speed)
and FWD45 Interface ......................................................................... 43
Pre-Start
Sound pressure
Sound power level (5)
Checkout ..........................................................................................
level (5) (dB(A))
(dB(A))
36/40/43
46/50/53
38/41/44
48/51/54
46/50/53
56/60/63
47/52/57
57/62/67
44
47/52/58
57/62/68
Unit Start Up Procedures(mm)
Unit dimensions
Width x Depth
................................................................................
890 x 600 1090 x 710 1290 x 820 1290 x 970
47
1290 x 1090
Periodic
Height Maintenance ......................................................................................
Shipped unit dimensions
(mm) 250 300 350 450 49
650

Condenser
Width x Depth
Height
Coils MCHE Maintenance.............................................................
(mm)
(mm)
933 x 644
260
1133 x 754
310
1333 x 864
360
1333 x 1008
460
52
1333*1133
660
Integrated
Weight
Colour
Pump Maintenance (kg) (Optional 32 with Pump46 Package)...................
61
galvanised steel
76 53
118

Log Check
Recommended
Unit alone (aM/gI)
Sheet ..............................................................................................
fuse size
(A) 8/16 8/16 8/16 8/25
54
8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
2 © 2016 Trane UNT-PRC002-GB
CTV-SVX009A-GB
Introduction
Foreword Important notice: No shipping claims will be accepted by
TRANE if the above mentioned procedure is not respected.
These instructions are given as a guide to good practice in For more information, refer to the general sales conditions
the installation, start-up, operation, and maintenance by of your local TRANE sales office.
the user, of Trane GVAF chillers, manufactured in France. A
Sound power
separate manuallevels
is available for the use and maintenance
of the unit’s control, Tracer™ UC800. They do not contain full Note: Unit inspection in France. Delay to send registered
service
Discharge procedures necessary for the continued successful letter in case of visible and concealed damage is only
operation of this equipment. The services of a qualified 72 hours.
technician should
Measurement be employed through the medium of a
conditions:
maintenance contract with a reputable service company. Loose Parts Inventory
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
Read this manual thoroughly before unit start-up.
long) fixed to its discharge opening. Check all the accessories and loose parts that are shipped
Units are assembled, pressure tested, dehydrated, charged
and tested in accordance with factory standard before with the unit against the shipping list. Included in these
Fan Power level in dB(A), per Hz frequency band Overall power
Unitshipment. speed 125 250 500
items
1000
will be the water vessel
2000 4000
drain plugs,
8000
rigging and
dB(A)
1 55 50 42 electrical
37 diagrams,
37 service literature,
31 which
30 are placed
46
FWD 08 2 57 54 47 inside
40 the control 30 panel and/or
38 starter panel
40 for shipment.
50
Warnings and Cautions 3 58 57 50 If optional
42 elastomeric
32 isolators
40 are ordered43 with the53unit
1 57 51 45 42 number 34
(model digit 42 =1) 33
they are 28
shipped mounted48 on
FWDWarnings
10 and Cautions
2 appear at
58 appropriate54 sections 48 45 38 39 35 51
throughout this manual.
3 Your personal
60 safety
58 and the 50
the horizontal
48
support
40
frame42of the chiller.
39
The isolators’
54
proper operation of 1this machine 57require that51 you follow45 location
42 and distribution
34 weight
33 diagram28is placed with 48
FWD 12 2
them carefully. The constructor 58
assumes no 54
liability 48 the service
45 literature
38 inside the
39 starter/control
35 panel.51
3 60 58 50 48 40 42 39 54
for installations or servicing performed by unqualified
FWDpersonnel.
14
1
2
56
61
62
66
50
55 Warranty
48
53
39
47
38
46
36
45
56
60
3 63 69 58 56 50 50 49 63
1 57 63 51
Warranty
49
is based
40
on the general
39
terms and
37
conditions
57
of
FWDWARNING:
20 Indicates2 a potentially
61 hazardous66situation 55 the manufacturer.
53 47 The warranty
46 is void if45the equipment
60 is
3 could result
which, if not avoided, 63 in death or
69 serious injury.
58 repaired
56 or modified
50 without50the written49
approval of63the
manufacturer, if the operating limits are exceeded or if the
Intake control system or the electrical wiring is modified. Damage
CAUTION: Indicates a potentially hazardous situation due to misuse, lack of maintenance or failure to comply
which, if not avoided, may result in minor or moderate with the manufacturer’s instructions or recommendations
Measurement conditions:
injury. It may also be used to alert against unsafe practices is not covered by the warranty obligation. If the user does
Measurements taken at the horizontal air intake.
or for equipment or property-damage-only accidents. not conform to the rules of this manual, it may entail
Fan Power level in dB(A), percancellation of warranty and liabilities by the manufacturer.
Hz frequency band Overall power
UnitSafety Recommendations
speed 125 250 500 1000 2000 4000 8000 dB(A)

FWDTo
1 56
08avoid death, injury,
55
2 equipment 63 or property
62 damage, the
55
60 Refrigerant
53
60
46
53
45
53
42
53
57
64
3
following recommendations 66
should 65
be observed during63 62 56 55 57 67
1 62 58 55 Consult
58 the addendum51 to Manuals
48 for units
44 with refrigerant,
61
maintenance and service
FWD 10 2
visits: 66 63 60 for conformity
62 to56the Pressure55 Equipment 52 Directive (PED)
66
1. The maximum allowable
3 pressures
70 for system
67 leak testing
63 97/23/EC
65 and Machinery
59 Directive
59 2006/42/EC.
57 69
1
on low and high pressure side are62 given in the
58 chapter 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
“Installation”. Insure3to do not exceed
appropriate device. 1
70
test pressure
67
by using
63 Unit Description
65 59 59 57 69
66 65 65 65 57 50 46 68
FWD2.14Disconnect all power
2 supplies73before any72 servicing on69 The 71
Syntesis Excellent
64 GVAF59units are high57 speed 74
3 78 76 73 75
centrifugal, 69
air-cooled 64designed for
chillers 63 outdoor 78
the unit. 1 68 72 64 64 56 52 50 69leak
installation. The refrigerant circuits are factory-piped,
FWD3.20Service work on the
2 refrigeration76 system 76 and the 68 71 65 61 61 75
3 78 out only79 tested
74 and dehydrated. Every 66unit is electrically tested
78 for
electrical system should be carried by qualified71and 69 66
proper control operation before shipment.
experienced personnel.
Chilled water inlet and outlet openings are covered for
4. To avoid any risk, it is recommended to place the unit on shipment. The Syntesis Excellent GVAF features Trane’s
an area with limited access. exclusive Adaptive Control™ logic, which monitors the
control variables that govern the operation of the chiller
Reception unit. Adaptive control logic can adjust capacity variables to
avoid chiller shutdown when necessary, and keep producing
On arrival, inspect the unit before signing the delivery note. chilled water. The units feature two independent refrigerant
Specify any visible damage on the delivery note, and send circuits. Each refrigerant circuit is provided with filter, sight
a registered letter of protest to the last carrier of the goods glass, electronic expansion valve, and charging valves.
within 7 days of delivery. The shell-and-tube CHIL™ (Compact-High performance-
Notify the local TRANE sales office at the same time. Integrated design-Low charge) evaporator is manufactured
The delivery note must be clearly signed and countersigned in accordance with the Pressure Equipment Directive (PED)
by the driver. code. Each evaporator is fully insulated and equipped with
water drain and vent connection.
Any concealed damage shall be notified by a registered
Units are generally shipped with refrigerant charge.
letter of protest to the last carrier of the goods within 7 days
of delivery. Notify the local TRANE sales office at the same
time.

UNT-PRC002-GB
CTV-SVX009A-GB 131
Unit model number description
Technical Data
Digit 1, 2, 3, 4 - Unit model Digit 20 - Evaporator Configurations
GVAF = Air-Cooled Chiller 2 = Standard pass evaporator
T = Standard Pass Evaporator + Turbulators
Digit 5 to 7 - Nominal Tonnage
125
FWD= 125 tons 08 Digit 21 - Thermal
12 Insulation 20 30 45
145
Power= 145 tons
supply (V/Ph/Hz) N = Standard 230/1/50
155 = 155 tons
Capacities X = None
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
175 = 175 tons
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
190 = 190 tons
Fan motor (type) Digit 22 - Condenser2 and Free
x direct Cooling
drive Coating
centrifugal
205 = 205input
Fan power tons(3) (kW) 0,23 N = all Aluminum
0,46 0,65 1,04 1,51
Current
245 amps
= 245 (3)
tons (A) 1,1 2,2
C = E-Coated Micro 3,1
Channel condenser 4,7 Cooling 5,5
(Free
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
250 =
Air flow250 tons excluded)
280 = 280 tons
minimum (m3/h) 490 980 1400 1800 2700
310 = 310 tons
nominal (m3/h) 820 Digit 23 - Heat Recovery
1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
350 = 350 tons X = No Heat Recovery
Main coil
380
Water= entering/leaving
380 tons connections (type) ISO R7 rotating female
410 = 410 tons (Dia) 3/4" Digit 24 - Hydraulic
3/4" module 1 1/2" 1 1/2" 1 1/2"
Electric
450 heater
= 450 tons(accessory for blower only) X = Pump signal On/Off
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 1 = Dual pump8standard pressure 10 12 12
Digit 8 - Unit
Hot water Power Supply
coil (accessory for blower only) 3 = Dual pump high pressure
DHeating
= 400V/50Hz/3ph
capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Digit 25 - Free Cooling
Quantity 2 2 2 2 2
Digit 9 - Manufacturing
Dimensions ( LxWxth) Location (mm) 386x221x8 X = No Free486x271x8
Cooling 586x321x8 586*421*8 586*621*8
EG4= filter
Europe(filter box accessory) F = Total Free-Cooling Direct
Quantity - 2
G = Partial Free-cooling Direct2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Digit 10, 11pump
Condensate - Design sequence
(accessory) (type) H = Total Free Cooling Glycol Free
Centrifugal
AA
Water= First
flow - Production
lift height Release (l/h - mm) J = Partial Free Cooling Glycol Free
24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Digit 12 - Efficiency Digit 26 - Disconnect switch
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
XSound
= High power Efficiency
level (5) (dB(A)) 46/50/53 F = Disconnnect switch
48/51/54 56/60/63 57/62/67 57/62/68
PUnit
= Extra
dimensionsEfficiency -XP
GWidth
= Extrax DepthEfficiency HFO -XPG (mm) 890 x 600 1090 x 710
Digit 27 - Under/Over 1290 x 820
Voltage 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions X = None
Digit
Width 13 - Agency listing
x Depth (mm) 933 x 644 1 = Included1133 x 754 1333 x 864 1333 x 1008 1333*1133
CHeight
= CE Certification (mm) 260 2 = Included with
310 ground fault
360protection 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Digit 14 - Pressure
Recommended fuse sizevessel code Digit 28 - Human Interface language
2Unit
= PEDalone(Pressure
(aM/gI) equipment directive) (A) 8/16 C = Spanish 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V)
D = German 3*20 3*25 3*25
Digit 15 - Acoustic
(1) Conditions: level temperature: 7/12 °C, Air inlet temperature 27/19°CEDB/WB
Water entering/leaving = English
- Nominal air flow
L(2)=Conditions:
Low noise Water(LN) F=
entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB French
- Nominal air flow
(3) At high speed with nominal air flow.
Q(4)=Water
Low noise (LN) + Night Noise Setback (NNSB) H = Dutch
entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
E(5)=AExtra Low
rectangular Noise
glass (include
wool duct 1m50 longNNSB)+Axitop
is placed on the blower.The measurement isI taken
= Italian
in the room containing the blower unit.

Heat exchanger operating limits: M = Swedish


Digit
FWD: 16 - Operating map - Unit application P = Polish
*water temperature: max 100° C
L*absolute
= Lowservice
ambient (-20°C/+46°C)
pressure: min 1 bar/max 11 bars R = Russian
T = Czech
Accessories - Hot water coil:
Digit
*water 17 - Reliefmin.
temperature: valve option
+2° C/max. 100° C U = Greek
L*absolute
= Single relief
service valve
pressure: min high & low
1 bar/max 11 barsPressure side V = Portuguese
D = Dual relief valve with 3 way valve high pressure & 2 = Romanian
low pressure side 6 = Hungarian
8 = Turkish
Digit 18 - Water connection
X = Grooved pipe connection Digit 29 - Smart com protocol
W = Grooved pipe with coupling and pipe stub X = None
B = BACnet interface
Digit 19 - Operating map water side (evaporator M = ModBus interface
application) L = LonTalk interface
S = Comfort application
L = Wide application Digit 30 - Communication customer
X = None
A = External set point & capacity outputs

4 UNT-PRC002-GB
CTV-SVX009A-GB
Unit model number description

Digit 31 - Flow switch Digit 43 - Literature language


X = None B = Bulgarian
F = Field installed flow switch C = Spanish
D = German
Digit 32 - Electrical Panel Protection E = English
Sound powerwith
X = Enclosure levels
dead front protection F = French
1 = Enclosure with IP20 protection H = Dutch
Discharge I = Italian
Digit 33 - Master Slave M = Swedish
Measurement
X = Standard conditions:
Unit P = Polish
Measurements taken in a room adjacent to the room containingR the FWD, at the outlet of the rectangular duct (1.5 m
= Russian
long) fixed
Digit 34 to its discharge
- Unit opening.
User Interface T = Czech
L = Standard, Local UI supplied (TD7) U = Greek
Fan Power level in dB(A), per Hz frequency band Overall power
V = Portuguese
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
Digit 35 - Energy meter
1 55 50 42 2 = Romanian
37 37 31 30 46
FWDX08= No energy meter 2 57 54 47 6 = Hungarian
40 30 38 40 50
3
M = Energy meter installed 58 57 50 42
8 = Turkish 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
Digit 36 - Open for 3future use 60
=X 58 50 Digit
4844 - Shipping
40 package42 39 54
1 57 51 45 X = 42
Standard protection
34 33 28 48
FWD 12 2 58 54 48
Digit 37 - Variable Primary Flow A = 45 38
Containerization 39
package 35 51
3 60 58 50 48 40 42 39 54
X = Constant speed1 Pump - no56AFD 62 50 48 39 38 36 56
FWDF14
= Constant Speed2 Pump -AFD 61 Adjustment
66 55 Digit
5345 - Refrigerant
47 46 45 60
P = Variable Speed 3Pump - Constant
63 delta69P 58 56
1 = R134a 50 50 49 63
1 57 63 51 49 40 39 37 57
FWDT20
= Variable Speed 2Pump - Constant
61 delta66
T 55 Z= R1234ze(E)
53 47 46 45 60
3 63 69 58 56 50 50 49 63
Digit 38 - Open for future use = X Digit 46 - Open for future use = X
Intake
Digit 39 - Open for future use = X Digit 47 - Open for future use = X
Measurement conditions:
Digit 40 - Power
Measurements socket
taken at the horizontal air intake. Digit 48 - Design special
X = None X = none
P = Included (230VFan
- 100W) Power level in dB(A), perS
Hz=frequency
special band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWDDigit
08 41 - Factory tests
2 63 62 60 60 53 53 53 64
X = No final performances
3 test66 65 63 62 56 55 57 67
1
B = Test A+Visual Inspection 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
E = Performance test 3
w/o customer
70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWDDigit
12 42 - Installation
2 accessory66 63 60 62 56 55 52 66
X = None 3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD114
= Neoprene Isolators
2 73 72 69 71 64 59 57 74
4 = Neoprene pads3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 151
General Data
Technical Data
Table 1 – General Data GVAF 155-450 - High Efficiency Low Noise and Extra Low Noise
GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X
155 175 205 245 250 280 310 350 380 410 450
Cooling Capacity (1) (kW) 575 646 775 855 883 1012 1140 1238 1362 1478 1613
Unit electrical data (2) (3) (5)
FWD 08 12 20 30 45
Power Maximum
supply Power input in cooling (kW) 315
(V/Ph/Hz) 315 315 315 469 469 469
230/1/50 469 620 620 620
Unit rated amps
Capacities (A) 506 506 506 506 755 755 755 755 998 998 998
(Max
Cooling compr +Fan+Control)
capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating
Unitcapacity on water (2)
start up amps (A) (kW)506 506 6,3 506 506 11,9
755 755 18,9
755 755 20,9
998 38,2
998 998
Fan motor
Unit displacement power factor (type)
0.88 0.88 0.88 0.88 0.89 20.89
x direct drive
0.89 centrifugal
0.89 0.89 0.89 0.89
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Max power cable cross section (mm²) (mm²) 2x300 2x300 2x300 2x300 4x185 4x185 4x185 4x185 4x185 4x185 4x185
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Disconnect
Start-up amps switch size (A) (A) 800 800 3,2 800 800 1250
5,5 1250 1250
9,3 1250 1250
14,1 1250
16,5 1250
Compressor
Air flow
minimum
Quantity # (m3/h)2 2 490 2 2 980
3 3 1400
3 3 18004 42700 4
nominal
Type (m3/h) 820 1650 Centrifugal 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Model (9) TT350/TT350 TT350-TT350/TT350 TT350-TT350/TT350-TT350
Main coil
WaterRPM range (up to) connections
entering/leaving 29461
(type) 29461 29461 29461 29461 29461 29461 female
ISO R7 rotating 29461 29461 29461 29461
Max Compr Power input (Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
(kW) 143.4/143.4 143.4-143.4/143.4 143.4-143.4/143.4-143.4
Circuit
Electric 1/Circuit
heater 2
(accessory for blower only)
Electric
Maxpower
Amps supply
Circuit1 / Circuit 2 (3) (5) (A)(V/Ph/Hz) 230/1/50
231/231 230/1/50 or 400/3/50 400/3/50
231-231/231 400/3/50231-231/231-231
400/3/50
Heating
Startcapacity
up Amps Circuit1 / Circuit 2 (3) (5) (A) (kW) 2/4
231/231 8 10
231-231/231-231 12 231-231/231-231
12
Hot water coil (accessory for blower only)
Evaporator
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
Quantity
G2 filter (filter box accessory) # 1 1 1 1 1 1 1 1 1 1 1
Type
Quantity 2 Flooded shell
2 and tube heat exchanger
2 2 2
Dimensions
Evaporator ( LxWxth)
model (mm) 250-B 386x221x8
250-B 250-B 250-B 486x271x8
300-A 300-A 586x321x8
300-A 300-A586*421*8
500-B 586*621*8
500-B 500-B
G4 filter (filter box accessory)
Evaporator Water Content volume (l) 118 118 118 118 120 120 120 120 170 170 170
Quantity - 2 2 2 2
Antifreeze Heater (W) 2040 2040
Dimensions ( LxWxth) (mm) - 2040 2040 2240
486x264x48 2240 2240
586x314x48 2240 2440
586*414*48 2440 2440
586*614*48
Two pass
Condensate pump evaporator
(accessory) (type) Centrifugal
WaterEvap.
flowWater
- lift height
Flow rate - Minimum (l/h - mm)
(l/s) 17.9 17.9 17.9 17.9 17.9 22.8 2422.8
- 500 22.8 30.3 30.3 30.3
Not available
Evap. Water for Flow
FWD30rateand FWD45(6)
- Maximum (l/s) 66.5 66.5 66.5 66.5 66.5 84.8 84.8 84.8 112.5 112.5 112.5
Sound level (L/M/H speed)
Nominal water connection size (in) -
Sound pressure level (5) 6" - 150 6" - 150
(dB(A)) 6" - 150
36/40/43 6" - 150 6" - 150 6" - 150
38/41/44 6" - 150 6" - 15047/52/57
46/50/53 8" - 200 8" 47/52/58
- 200 8" - 200
(Grooved coupling) DN
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Two pass with turbulator evaporator
Unit dimensions
WidthEvap. Water Flow rate - Minimum
x Depth (l/s) (mm) 14.9 14.9
890 x 600 14.9 14.9 14.9
1090 x 710 19 129019x 820 19 1290 x25.3
970 25.3x 109025.3
1290
HeightEvap. Water Flow rate - Maximum (6) (l/s) (mm) 59.7 59.7 250 59.7 59.7 300
59.7 76.1 350
76.1 76.1 450
101.1 650 101.1
101.1
Shipped unit water
Nominal dimensions
connection size (in) -
Width(Grooved
x Depthcoupling) 6" - 150 6" - 933
150 x 644
6" - 150 6" - 150 6" - 150
x 7546" - 150 1333
6" - 150
x 864 6" - 150
13338"x -1008
200 8"1333*1133
- 200 8" - 200
DN (mm) 1133
Height
Hydraulic Module Components (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Standard head pressure pump option
Colour galvanised steel
Available Head
Recommended fusePressure
size (1) (kPa) 199 182 145 112 159 127 91 51 142 127 109
Unit alone (aM/gI)
Max Motor Power input (kW) (A) 11 11 8/16 11 11 8/16
15 15 8/16
15 15 8/2522 228/25 22
Unit with electric heater (gI)
Max Amps (A) (A)20.80 1620.80
(2kW),2520.80
(4kW) 40 (230V),3*16
20.80 28 (400V)
28 3*20
28 28 3*25
39.7 3*25
39.7 39.7
High head
(1) Conditions: pressure
Water pump option
entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
AvailableWater
(2) Conditions: Headentering/leaving
Pressure (1) temperature:(kPa) 308
50/45 °C, Air 293
inlet temperature 258DB - Nominal
20°C 226 air flow
286 239 185 121 N/A N/A N/A
(3) At high speed with nominal air flow.
Max Motor Power input (kW) 18.5 18.5 18.5 18.5 22 22 22 22 N/A N/A N/A
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Max Amps glass wool duct 1m50 long is placed
(5) A rectangular (A)on the 34.50
blower.The34.50 34.50
measurement is taken34.50
in the room39.7
containing39.70
the blower 39.7
unit. 39.7 N/A N/A N/A
Expansion Tank Volume (l) 80 80 80 80 160 160 160 160 160 160 160
Heat exchanger operating limits:
FWD: Max User water loop Volume for (l) 6000 6000 6000 6000 8000 8000 8000 8000 8000 8000 8000
*waterfactory mounted
temperature: maxexpansion
100° C tank (1)
*absolute
Max.service pressure:
Water-side min 1 bar/max
Operating Pressure11 bars
(kPa) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
without pump package
Accessories - Hot water coil:
Max. Water-side Operating Pressure
*water temperature: min. +2° C/max. 100° C (kPa) 450 450 450 450 450 450 450 450 450 450 450
with pump package
*absolute service pressure: min 1 bar/max 11 bars
Antifreeze Heater with pump package (W) 3100 3100 3100 3100 4300 4300 4300 4300 4300 4300 4300
Condenser
Type Full aluminum Micro channel heat exchanger
Quantity # 7/7 7/7 7/7 7/7 14/6 14/6 14/6 14/6 12/12 12/12 12/12
Face area per coil (m²) 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4
Condenser Fan
Quantity # 14 14 14 14 20 20 20 20 24 24 24
Diameter (mm) 800 800 800 800 800 800 800 800 800 800 800
Standard / High and Low ambient fan option
Fan / motor Type Propeller fan / Variable Brussless DC motor
Airflow per Fan (m3/h) 19340 19340 20000 20000 20000 20000 20000 20000 20000 20000 20000
Max Power input per Motor (kW) 1.2 1.2 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Max Amps per Motor (A) 2.1 2.1 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
Motor RPM (rpm) 880 880 910 910 910 910 910 910 910 910 910

4
6 UNT-PRC002-GB
CTV-SVX009A-GB
General Data

Table 1 – General Data GVAF 155-450 - High Efficiency Low Noise and Extra Low Noise (continued)
GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X
155 175 205 245 250 280 310 350 380 410 450
Extra Low Noise fan option
Fan / motor Type Propeller fan / Variable Brussless DC motor
Sound power levels
Airflow per Fan (m3/h) 19302 19302 20000 20000 20000 20000 20000 20000 20000 20000 20000
Max Power input per Motor (kW) 0.9 0.9 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Discharge
Max Amps per Motor (A) 1.6 1.6 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Motor RPM (rpm) 830 830 860 860 860 860 860 860 860 860 860
Measurement
System data (5) conditions:
Measurements taken in a room adjacent
Nb of refrigerant circuit # 2 to the2room containing
2 2 the FWD,
2 at the
2 outlet
2 of the2 rectangular
2 duct
2 (1.5 m
2
long)
Minimumfixed toload
cooling its %
discharge
(4) (7) opening.
% 36 32 27 24 24 20 18 16 20 19 18
R134a refrigerant charge
(kg) 70/70 70/70 70/70 70/70 140/60 140/60 140/60 140/60 120/120 120/120 120/120
Circuit1 / Circuit 2 (5)
Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1
(1) Indicative performance at Evaporator 57
water temperature: 51 / 7°C - Condenser
12°C 45 42
air temperature 35°C -34 33
for detailed performances 28
consult 48 Up.
Order Write
FWD 400V/3/50Hz.
(2) Under 12 2 58 54 48 45 38 39 35 51
(3) Rated Condition without Pump3Package. 60 58 50 48 40 42 39 54
(4) Percent minimum load may be1adjusted around 56 15%-20% according
62 50
to operating 48 by local sales
conditions 39 office. 38 36 56
FWD 14 & system data are indicative
(5) Electrical 2 61
and subject to change66 without notice.
55 Please refer53 47 data.
to unit nameplate 46 45 60
3
(6) Not applicable for Glycol application 63 with Minimum
- see tables 69 Flow with58Glycol. 56 50 50 49 63
1
(7) Max speed - range is 60% to 100% 57
of max speed. 63 51 49 40 39 37 57
FWD 20 charge may vary according
(8) Refrigerant 2 61 - for instance
to option 66 +20% for process
55 53 For real value
(digit 19=P). 47 refer to unit
46 nameplate. 45 60
(9) Data containing information on 3 two circuits shown
63 69 ckt1/ckt2. 58
as follows: 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 171
General Data
Technical Data
Table 2 – General Data GVAF 190 - 350 - Extra Efficiency Low Noise and Extra Low Noise
GVAF XP GVAF XP GVAF XP GVAF XP GVAF XP
190 205 245 310 350
Cooling Capacity (1) (kW) 720 772 851 1117 1220
Unit electrical data (2) (3) (5)
FWD 08 12 20 30 45
Power Maximum
supply Power input in cooling (V/Ph/Hz) (kW) 469 469 469
230/1/50 620 620
Capacities
Unit rated amps (Max compr +Fan+Control) (A) 764 764 764 998 998
Cooling
Unitcapacity on water (1)
start up amps (kW) 5,2 (A) 764 8,3 764 15
764 99818,8 99830,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Unit displacement power factor 0.89 0.89 0.89 0.89 0.89
Fan motor (type) 2 x direct drive centrifugal
Max power
Fan power input (3) cable cross section (mm²) (kW) 0,23 (mm²) 4x185 0,46 4x185 4x185
0,65 4x185
1,04 4x185
1,51
Current amps (3)
Disconnect switch size (A) (A) 1,1 1250 2,2 1250 3,1
1250 12504,7 12505,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Compressor
Air flow
Quantity
minimum (m3/h) 490 # 3 980 3 3
1400 4 1800 4 2700
nominal
Type (m3/h) 820 1650 2300
Centrifugal 3000 4500
maximum
Model (9) (m3/h) 980 1970
TT350-TT350/TT350 2600 3600 5400
TT350-TT350/TT350-TT350
Main coil
WaterRPM range (up to) connections
entering/leaving (type) 29461 29461ISO R7 rotating
29461 female29461 29461

Max Compr Power input Circuit 1/Circuit 2 (Dia) 3/4" (kW) 3/4"
143.4-143.4/143.4 1 1/2" 1 1/2" 1 1/2"
143.4-143.4/143.4-143.4
Electric heater (accessory for blower only)
Max Amps Circuit1 / Circuit 2 (3) (5) (A) 231-231/231 231-231/231-231
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Start
Heating up Amps Circuit1 / Circuit 2 (3) (5)
capacity (kW) 2/4 (A) 231-231/231
8 10 231-231/231-231
12 12
Evaporator
Hot water coil (accessory for blower only)
Heating capacity (4)
Quantity (kW) 6,3 # 1 12 1 17,4
1 1 22,4 1 34,5
G2 filter
Type
(filter box accessory)
Quantity 2 2 2 2 2
Evaporator model 300-A 300-A 300-A 500-B 500-B
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
Evaporator
G4 filter Water
(filter box Content volume
accessory) (l) 120 120 120 170 170
Quantity
Antifreeze Heater - (W) 2240 2 2240 2
2240 2440 2 2440 2
Dimensions
Two pass ( LxWxth)
evaporator (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Evap. Water Flow rate - Minimum (l/s) 22.8 22.8 22.8 30.3 30.3
Water flow - lift height (l/h - mm) 24 - 500
Evap. Water
Not available forFlow
FWD30rate and
- Maximum
FWD45(6) (l/s) 84.8 84.8 84.8 112.5 112.5
Sound level (L/M/H speed) (in) -
Nominal water connection size (Grooved coupling) 6" - 150 6" - 150 6" - 150 8" - 200 8" - 200
Sound pressure level (5) (dB(A)) 36/40/43 DN 38/41/44 46/50/53 47/52/57 47/52/58
Sound Twopower
passlevel
with(5)
turbulator evaporator (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Evap. Water Flow rate - Minimum (l/s) 19 19 19 25.3 25.3
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Evap. Water Flow rate - Maximum (6) (l/s) 76.1 76.1 76.1 101.1 101.1
Height (mm) 250 300 350 450 650
Shipped unit water
dimensions (in) -
Nominal connection size (Grooved coupling) 6" - 150 6" - 150 6" - 150 8" - 200 8" - 200
DN
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Hydraulic Module Components
Height (mm) 260 310 360 460 660
WeightStandard head pressure pump option (kg) 32 46 61 76 118
ColourAvailable Head Pressure (1) (kPa) 196 188 galvanised
161 steel 175 160
Recommended fuse size
Max Motor Power input (kW) 15 15 15 22 22
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit withAmps
Max electric heater (gI) (A) (A)
16 (2kW),25 (4kW) 28(230V),3*16 28
40 (400V) 28
3*20 39.7
3*25 39.73*25
High head pressure pump option
(1) Conditions:
AvailableWater
Head entering/leaving
Pressure (1) temperature: 7/12 °C, Air inlet temperature 27/19°C
(kPa)DB/WB - Nominal
335 air flow324 288 N/A N/A
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At Max
high Motor
speed Power input air flow.
with nominal (kW) 22 22 22 N/A N/A
(4) Water
Maxentering/leaving
Amps temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal(A)air flow. 39.7 39.7 39.7 N/A N/A
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Expansion Tank Volume (l) 160 160 160 160 160
Heat exchanger
Max User operating
water looplimits:
Volume for factory mounted expansion tank (1) (l) 8000 8000 8000 8000 8000
FWD:
Max. Water-side Operating Pressure without pump package (kPa) 1000 1000 1000 1000 1000
*water temperature: max 100° C
Max.service
*absolute Water-side Operating
pressure: Pressure11with
min 1 bar/max barspump package (kPa) 450 450 450 450 450
Antifreeze Heater with pump package (W) 4300 4300 4300 4300 4300
Accessories - Hot water coil:
Condenser
*water temperature: min. +2° C/max. 100° C
*absolute
Typeservice pressure: min 1 bar/max 11 bars Full aluminum Micro channel heat exchanger
Quantity # 14/6 14/6 14/6 12/12 12/12
Face area per coil (m²) 2.4 2.4 2.4 2.4 2.4
Condenser Fan
Quantity # 20 20 20 24 24
Diameter (mm) 800 800 800 800 800
Standard / High and Low ambient fan option
Fan / motor Type Propeller fan / Variable speed - EC motor
Airflow per Fan (m 3/h) 20000 20000 20000 20000 20000
Max Power input per Motor (kW) 1.3 1.3 1.3 1.3 1.3
Max Amps per Motor (A) 2.3 2.3 2.3 2.3 2.3
Motor RPM (rpm) 910 910 910 910 910

4
8 UNT-PRC002-GB
CTV-SVX009A-GB
General Data

Table 2 – General Data GVAF 190 - 350 - Extra Efficiency Low Noise and Extra Low Noise (continued)
GVAF XP GVAF XP GVAF XP GVAF XP GVAF XP
190 205 245 310 350
Extra Low Noise fan option
Fan / motor Type
SoundAirflow
powerper Fan levels (m3/h) 20000 20000 20000 20000 20000
Max Power input per Motor (kW) 1.1 1.1 1.1 1.1 1.1
Discharge
Max Amps per Motor (A) 1.8 1.8 1.8 1.8 1.8
Motor RPM (rpm) 860 860 860 860 860
Measurement
System data (5)conditions:
Nb of refrigerant
Measurements takencircuit # the FWD,
in a room adjacent to the room containing 2 2
at the outlet of the2 rectangular
2 duct (1.52m
Minimum
long) fixed cooling
to its load % (4)opening.
discharge (7) % 28 26 23 25 22
R134a refrigerant charge Circuit1 / Circuit 2 (5) (kg) 70/70 70/70 70/70 140/60 140/60

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 at Evaporator
(1) Indicative performance 60 water temperature:
58 50 - Condenser
12°C / 7°C 48air temperature
40 35°C - for detailed
42 39
performances consult 54
Order Write Up. 1 57 51 45 42 34 33 28 48
FWD(2)
12Under 400V/3/50Hz. 2 58 54 48 45 38 39 35 51
3 Pump Package.
(3) Rated Condition without 60 58 50 48 40 42 39 54
(4) Percent minimum load 1 may be adjusted
56 around 15%-20%
62 50 to operating
according 48 conditions by
39local sales office.
38 36 56
FWD(5)
14Electrical & system data
2 are indicative
61 and subject66 55 notice. Please
to change without 53 refer to unit
47 nameplate data.
46 45 60
3 application
(6) Not applicable for Glycol 63- see tables with
69 Minimum Flow 58 with Glycol.56 50 50 49 63
(7) Max speed - range is 160% to 100% of
57max speed. 63 51 49 40 39 37 57
FWD(8)
20Refrigerant charge may
2 vary according
61 to option -66 55 for process53(digit 19=P). For
for instance +20% 47 real value refer
46 to unit nameplate.
45 60
3
(9) Data containing information on two63
circuits shown69as follows: ckt1/ckt2.
58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 191
General Data
Technical Data
Table 3 – General Data GVAF 125 350 - Extra Efficiency XPG (HFO) Low Noise and Extra Low Noise
GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF
XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G
125 145 155 175 190 205 245 250 280 310 350
Cooling Capacity (1) (kW) 500 541 584 654 695 760 887 963 986 1116 1257
FWD
Unit electrical data (2) (3) (5)
08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Maximum Power input in cooling (kW) 234 234 234 234 347 347 347 347 457 457 457
Capacities
Unitcapacity
Cooling rated amps
on water (1) (kW)374
(A) 374 5,2 374 374 8,3
557 557 15
557 557 18,8
734 30,1
734 734
(Max
Heating compr +Fan+Control)
capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Unit start up amps
Fan motor (A) (type)374 374 374 374 557 2557 557 centrifugal
x direct drive 557 734 734 734
Fan power input (3) power factor
Unit displacement (kW)0.88 0.88 0,23 0.88 0.88 0,46
0.89 0.89 0,65
0.89 0.89 1,04
0.89 1,51
0.89 0.89
Current amps (3)
Max power cable cross section (mm²) (mm²)
(A)2x300 2x300
1,1 2x300 2x300
2,2
2x300 2x300
3,1
2x300 2x300
4,7
4x185
5,5
4x185 4x185
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Disconnect switch size (A) 630 630 630 630 800 800 800 800 1250 1250 1250
Air flow
Compressor
minimum (m3/h) 490 980 1400 1800 2700
nominal
Quantity # (m3/h)2 2 820 2 2 1650
3 3 2300
3 3 30004 44500 4
maximum
Type (m3/h) 980 1970 Centrifugal 2600 3600 5400
Main coil
Model (9) TG310/TG310 TG310-TG310/TG310 TG310-TG310/TG310-TG310
Water entering/leaving connections (type) ISO R7 rotating female
RPM range (up to) 27957
(Dia) 279573/4" 27957 27957 27957
3/4" 27957 27957
1 1/2" 27957 1 1/2"
27957 27957
1 1/2" 27957
Maxheater
Electric Compr(accessory
Power inputfor blower only)
(kW) 101.3/101.3 101.3-101.3/101.3 101.3-101.3/101.3-101.3
Circuit
Electric power 1/Circuit
supply 2 (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating
Maxcapacity
Amps Circuit1 / Circuit 2 (3) (5) (A) (kW) 2/4
165-165 8 10
165-165/165 12 165-165/165-165
12
Hot water
Start upcoil (accessory
Amps Circuit1 /for blower
Circuit 2 (3)only)
(5) (A) 165-165 165-165/165 165-165/165-165
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
Evaporator
G2 filter (filter box accessory)
Quantity
Quantity # 1 1 2 1 1 12 1 12 1 2 1 1 2 1
Type
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box
Evaporator modelaccessory) 250-B 250-B 250-B 250-B 300-A 300-A 300-A 300-A 500-B 500-B 500-B
Quantity
Evaporator Water Content volume (l) 118 118 - 118 118 2
120 120 2
120 120 2170 170 2 170
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Antifreeze Heater (W) 2040 2040 2040 2040 2240 2240 2240 2240 2440 2440 2440
Condensate pump (accessory) (type) Centrifugal
WaterTwo
flowpass- liftevaporator
height (l/h - mm) 24 - 500
Not available
Evap. Water forFlow
FWD30rateand FWD45
- Minimum (l/s) 17.9 17.9 17.9 17.9 22.8 22.8 22.8 22.8 30.3 30.3 30.3
Sound level
Evap. (L/M/H
Water Flowspeed)
rate - Maximum (6) (l/s) 66.5 66.5 66.5 66.5 84.8 84.8 84.8 84.8 112.5 112.5 112.5
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Nominal water connection size (in) -
Sound power level (5) 6" - 150 6" - 150
(dB(A)) 6" - 150
46/50/53 6" - 150 6" - 150 6" - 150
48/51/54 6" - 150 6" - 15057/62/67
56/60/63 8" - 200 8" 57/62/68
- 200 8" - 200
(Grooved coupling) DN
Unit dimensions
Two pass with turbulator evaporator
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
HeightEvap. Water Flow rate - Minimum (l/s) (mm) 14.9 14.9 250 14.9 14.9 19
300 19 19
350 19 25.3
450 25.3
650 25.3
Evap.
Shipped Water
unit Flow rate - Maximum (6)
dimensions (l/s) 59.7 59.7 59.7 59.7 76.1 76.1 76.1 76.1 101.1 101.1 101.1
WidthNominal
x Depth water connection size (in) - (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
6" - 150 6" - 150 6" - 150 6" - 150 6" - 150 6" - 150 6" - 150 6" - 150 8" - 200 8" - 200
Height(Grooved coupling) DN (mm) 260 310 360 460 660 8" - 200
Weight
Hydraulic Module Components (kg) 32 46 61 76 118
Colour galvanised steel
Standard head pressure pump option
Recommended fuse size
Available
Unit alone Head Pressure (1)
(aM/gI) (kPa) (A) 225 208 8/16 198 181 201
8/16 188 161
8/16 139 188
8/25 175
8/25 160
Max Motor
Unit with electric Power input
heater (gI) (kW) (A) 11 11
16 (2kW),25 11
(4kW) 11 15
40 (230V),3*16 15
(400V) 15
3*20 15 3*2522 22
3*25 22
Max Amps (A) 20.8 20.8 20.8 20.8 28 28 28 28 39.7 39.7 39.7
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
High head
(2) Conditions: pressure
Water pump option
entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At Available
high speedHead
with Pressure
nominal air(1)flow. (kPa) 334 318 308 292 341 325 288 256 N/A N/A N/A
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Max Motor Power input (kW) 18.5 18.5 18.5 18.5 22 22 22 22 N/A N/A N/A
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Max Amps (A) 34.5 34.5 34.5 34.5 39.7 39.7 39.7 39.7 N/A N/A N/A
Heat exchanger
Expansionoperating limits:
Tank Volume (l) 80 80 80 80 160 160 160 160 160 160 160
FWD:
Max User water loop
*water temperature: max 100° Volume
C for
(l) 6000 6000 6000 6000 8000 8000 8000 8000 8000 8000 8000
factory
*absolute mounted
service expansion
pressure: tank (1)11 bars
min 1 bar/max
Max. Water-side Operating Pressure
Accessories - Hot water coil: (kPa) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
without pump package
*water temperature: min. +2° C/max. 100° C
Max. Water-side Operating Pressure
*absolute service pressure: min 1 bar/max 11 bars (kPa) 450 450 450 450 450 450 450 450 450 450 450
with pump package
Antifreeze Heater with pump package (W) 3100 3100 3100 4300 4300 4300 4300 4300 4300 4300 4300
Condenser
Type Full aluminum Micro channel heat exchanger
Quantity # 7/7 7/7 7/7 7/7 14/6 14/6 14/6 14/6 12/12 12/12 12/12
Face area per coil (m²) 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4
Condenser Fan
Quantity # 14 14 14 14 20 20 20 20 24 24 24
Diameter (mm) 800 800 800 800 800 800 800 800 800 800 800

4
10 UNT-PRC002-GB
CTV-SVX009A-GB
General Data

Table 3 – General Data GVAF 125 350 - Extra Efficiency XPG (HFO) Low Noise and Extra Low Noise (continued)
GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF
XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G
125 145 155 175 190 205 245 250 280 310 350
Standard / High and Low ambient fan option
Sound power levels
Fan / motor Type
Airflow per Fan (m3/h) 16703 17802 18901 20000 16703 17802 18901 20000 17802 18901 20000
Max Power input per Motor (kW) 0.8 0.9 1.1 1.3 0.8 0.9 1.1 1.3 0.9 1.1 1.3
Discharge
Max Amps per Motor (A) 1.3 1.6 1.9 2.3 1.3 1.6 1.9 2.3 1.6 1.9 2.3
Motor RPM (rpm) 760 810 860 910 760 810 860 910 810 860 910
Measurement conditions:
Extra Low Noise fan option
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
Fan / motor Type
long) fixed to its discharge opening.
Airflow per Fan (m3/h) 16512 17674 18837 20000 16512 17674 18837 20000 17674 18837 20000
Max Power input per Motor (kW) 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Fan Power level in dB(A), per Hz frequency band Overall power
Max Amps per Motor (A) 1.0 1.2 1.5 1.8 1.0 1.2 1.8 1.8 1.2 1.5 1.8
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
Motor RPM 1 (rpm) 55 710 50760 81042 860 37710 760 37 810 31 860 76030 810 46 860
SystemFWDdata
08 (5) 2 57 54 47 40 30 38 40 50
Nb of refrigerant circuit 3 # 58 2 57 2 2 50 2 42 2 2 32 2 40 2 243 2 53 2
1 57 51 45 42 34 33 28 48
Minimum cooling load % (4) (7) % 34 29 27 24 20 18 16 16 14 13 12
FWD 10 2 58 54 48 45 38 39 35 51
R1234ze(E) refrigerant charge 3
(kg)60 70/70 5870/70 70/7050 70/70 48
140/60 40
140/60 140/60 42 140/60 39
120/120 120/120 54120/120
Circuit1 / Circuit 2 (5)
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3
(1) Indicative performance at Evaporator 63
water temperature: 69 / 7°C - Condenser
12°C 58 56
air temperature 35°C - 50 50
for detailed performances 49
consult 63 Up.
Order Write
(2) Under 400V/3/50Hz.
(3) Rated Condition without Pump Package.
Intake
(4) Percent minimum load may be adjusted around 15%-20% according to operating conditions by local sales office.
(5) Electrical & system data are indicative and subject to change without notice. Please refer to unit nameplate data.
(6) NotMeasurement conditions:
applicable for Glycol application - see tables with Minimum Flow with Glycol.
(7) Max speed - range is 60%
Measurements to 100%
taken of max
at the speed. air intake.
horizontal
(8) Refrigerant charge may vary according to option - for instance +20% for process (digit 19=P). For real value refer to unit nameplate.
(9) Data containing information on two circuits shown as follows: ckt1/ckt2.
Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
Operating Map
Technical Data
GVAF Operating Map
50.0
2 Compressors - GVAF 155 ~250X 2 Compressors - GVAF 125 ~175XPG
46.5 50.0
47.0
41.5 43.5
41.0 50.0
38.5
FWD
40.0 45.5 08
40.0
12 45.520 30 45
Power supply (V/Ph/Hz)
41.5 43.5 230/1/50 43.5
Capacities
30.0
Cooling capacity on water (1) (kW) 5,2 30.0 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
20.0power input (3) Max Load Max Load
Ambient Temp [C]

Fan (kW) 0,23 20.0 0,46 0,65 1,04 1,51

Ambient Temp [C]


Min Load Min Load
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up
10.0
amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow 10.0
minimum (m3/h) 490 980 1400 1800 2700
nominal
0.0 (m3/h) 820 1650 2300 3000 4500
0.0
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
-10.0 entering/leaving connections
Water (type) -10.0 ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
-20.0
Electric power supply (V/Ph/Hz) 230/1/50 -20.0 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
-30.0
Heating -30.0
2.0 capacity
4.0 (4) 8.0 10.0 12.0 14.0 16.0 (kW)
6.0 18.0 20.0 6,3
2.0 4.0
12
6.0 8.0 10.0 12.0
17,4
14.0 16.0 18.0
22,4
20.0
34,5
G2 filter (filter box accessory)
Evaporator Leaving WaterTemp [C] Evaporator Leaving WaterTemp [C]
Quantity 2 2 2 2 2
Dimensions ( LxWxth)
G4
3 Compressors - GVAF 280 ~350X (mm)
filter (filter box accessory)
50.0
386x221x8 486x271x8 586x321x8
3 Compressors - GVAF 190 ~250XPG
586*421*8 586*621*8
50.0
Quantity 42.5 45.0 - 2 45.0 2 2 2
41.5 48.5
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
40.0
Condensate pump (accessory) (type) 38.5 44.0
Centrifugal
33.5 40.0
Water flow - lift height 41.5 (l/h - mm) 24 - 500 40.5
37.0
Not available for FWD30 and FWD45 39.5
30.0
Sound level (L/M/H speed) 30.0
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound
20.0 power level (5) Max Load (dB(A)) 46/50/53 48/51/54 Max Load 56/60/63 57/62/67 57/62/68
Ambient Temp [C]

20.0
Ambient Temp [C]

Unit dimensions Min Load Min Load


Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height
10.0 (mm) 250 300 350 450 650
10.0
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
0.0
Height (mm) 260 310 360 460 660
0.0
Weight (kg) 32 46 61 76 118
Colour galvanised steel
-10.0
Recommended fuse size -10.0
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit
-20.0with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
-20.0
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
-30.0
(3) At high speed with nominal air flow. -30.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Evaporator Leaving WaterTemp [C] Evaporatorthe
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing Leaving WaterTemp
blower unit. [C]

4 Compressors
Heat exchanger - GVAF 380 ~450X
operating limits:
4 Compressors - GVAF 280 ~350XPG
FWD:
50.0 50.0
*water temperature: max 100° C 45.0
*absolute service pressure: min 1 bar/max 43.0
38.0 11 bars 48.0
40.0 45.0 40.0
33.5
Accessories - Hot water coil:
41.5 42.5
*water temperature: min. +2° C/max. 100° C 41.0 38.5
*absolute service pressure: min 1 bar/max 11 bars
30.0 36.0 30.0 36.5

Max Load Max Load


20.0
Ambient Temp [C]

20.0
Ambient Temp [C]

Min Load Min Load

10.0 10.0

0.0 0.0

-10.0 -10.0

-20.0 -20.0

-30.0 -30.0
2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0
Evaporator Leaving WaterTemp [C] Evaporator Leaving WaterTemp [C]

4
12 UNT-PRC002-GB
CTV-SVX009A-GB
Installation Requirements
Installation Responsibilities Compressor Nameplate
Generally contractor must do the following items when The compressor nameplate provides following
installing an GVAF unit: information:
• Compressor model number.
Sound power
1. Install levels
the unit on a flat foundation strong enough to
support unit loading and level (within 5 mm across • Compressor serial number.
Dischargethe length and width of the unit). • Compressor electrical characteristics.
2. Install the units as per instructions contained in this • Utilization range
manual.conditions:
Measurement • Recommended refrigerant
3. Where specified,
Measurements taken in aprovide and install
room adjacent to valves
the room in containing the FWD, at the outlet of the rectangular duct (1.5 m
the water
long) fixed piping upstream
to its discharge opening. and downstream of
the evaporator water connections, to isolate the Storage
evaporator forFan maintenance, and to balance and
Power level trim perExtended
in dB(A), Hz frequency band
storage of the unit prior to the Overall power
installation
Unit the system. speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 requires
37 the following
37 precautions:
31 30 46
4.
FWD 08 Furnish and install
2 a water 57flow prove device
54 and/or
47 40 30 38 40 50
auxiliary contacts3 to prove58chiller water 57 flow. 50 42
1. Store 32 in a secured
the unit 40 area, to43 53
avoid intentional
5. Furnish and install1 water pressure
57 gauges
51 in the 45
inlet 42
damages.
34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
and outlet of the 3
evaporator 60
water box. 58 50 2. Close
48 the suction,
40 discharge
42 and liquid-line
39 isolation
54
6. Supply and install 1 an air vent
57 cock to 51 the top of the 45 valves.
42 34 33 28 48
FWD 12 evaporator water 2 box. 58 54 48 45 38 39 35 51
3 60 ahead of58 50
3. At
48
least every40
three months,
42
connect
39
a gauge and
54
7. Furnish and install strainers all pumps and manually check
1 56 62 50 48 39 the pressure
38 in the36refrigerant56circuit.
FWD 14 automatic modulating2 valves.
61 66 55 If53the refrigerant
47 pressure
46 is below45 values in the60 table
8. Provide and install3 field wiring
63 according
69 to 58 56
below, call a50qualified service
50 49
organization and63the
schematics provided
1 in the
57control panel.
63 51 49
appropriate
40
Trane sales46
39
office.
37 57
FWD 20 2 61 66 55 53 47 45 60
9. Install heat tape 3
and insulate
63
the chilled
69
water lines
58 56 50 50 49 63
and any other portion of the system, as required, to
R134a R1234ze(E)
Intake prevent sweating under normal operating conditions
or freezing during low ambient temperature 20°C 4.6 bar 3.2 bar
conditions.
Measurement conditions: 10°C 3.0 bar 2.0 bar
10. Start the unit under supervision
Measurements taken at the horizontal air intake. of a qualified service
technician. Note: if the unit is stored before servicing near a
Fan construction
Power level in dB(A), per site it is highly recommended to Overall
Hz frequency band protect power
UnitNameplates speed 125 250 500 micro
1000 channel coils
2000 from any 4000concrete8000
and iron element.
dB(A)
1 56 55 55 53 to do so 46
Failure 45
may considerably 42 reliablity57of
reduce
FWDThe08 GVAF outdoor 2unit nameplates 63 are applied
62 to the60 60 53 53 53 64
exterior of the control3 panel. A66compressor 65 nameplate 63 is the unit.
62 56 55 57 67
1 62 58 55 58 51 48 44 61
located on each compressor.
FWD 10 2
3
66
70
63
67
60
63
Lifting
62
65
and Moving
56
59
Instructions
55
59
52
57
66
69
Outdoor Unit Nameplate
FWD 12
1
2
62
66
58
63
55
60
58
A specific
62
lifting51method is 48
56
recommended,
55
44
52
which 61 can be
66
3 70 described as follow:
The outdoor unit nameplate provides the 67
following 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWDinformation:
14 2 73 72 69 1. 71
Lifting points64 are built 59
into the unit,
57 see lifting74
• Unit model and3 size description
78 76 73 75
instruction 69
label on the64
unit. 63 78
1 68 72 64 64 56 52 50 69
FWD• 20 Unit serial number
2 76 76 68 2. 71
Slings and 65 spreader bar 61 must be provided
61 by75
crane

3 78
Identifies unit electrical requirements
79 71 operator and
74 69 attached 66
on the lifting
66 points. 78
3. Use the 4 or 8 rigging points (according to unit size)
• Lists correct operating charges of R-134a and which are built into the unit.
refrigerant oil 4. The minimum lifting capacity of each sling as well as
• Lists unit test pressures the spreader bar must be higher than the tabulated
unit shipping weight.
5. CAUTION! Lift and handle with care. Avoid shocks
while handling.

Note: all lifting details are given in lifting instruction


documents and submitalls shipped with the unit.

UNT-PRC002-GB
CTV-SVX009A-GB 11
13
Installation Requirements
Technical Data
Figure 1a – Lifting WARNING! Improper Unit Lift!
Test lift unit approximately 10 cm to verify proper center
of gravity lift point. To avoid dropping of unit, reposition
lifting point if unit is not level. Failure to properly lift
FWD 08 unit could result12 in unit dropping
20 and possibly
30 crushing45
Power supply (V/Ph/Hz) operator/technician which could230/1/50result in death or
Capacities serious injury and possible equipment or property- only
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3
damage. 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 Clearances0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 When installing
5,5 the unit, provide
9,3 enough space14,1 around
16,5
Air flow
the unit to allow the installation and maintenance
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 personnel unrestricted
1650 access2300to all service points. 4500
3000
maximum (m3/h) 980 Unobstructed1970 flow of condenser2600 air is essential
3600 to 5400
Main coil maintain chiller capacity and operating efficiency. When
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4"
determining unit3/4"
placement,1 give
1/2"
careful 1consideration
1/2" 1 1/2"
Electric heater (accessory for blower only) to ensuring a sufficient air flow across the condenser
Electric power supply
Figure capacity
1b – Lifting
(V/Ph/Hz) 230/1/50 coils heat-transfer surface. 400/3/50
230/1/50 or 400/3/50 400/3/50 400/3/50
Heating (kW) 2/4 8 10 12
In case of enclosure around the unit, the height of the 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 enclosure must 12 not be higher than the unit22,4
17,4 itself. If the
34,5
G2 filter (filter box accessory) enclosure is higher than the unit, restrictive airflow
Quantity 2 louvers should2 be fitted to ensure 2 fresh air 2supply. 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - Unit Isolation
2 and Leveling
2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Provide a foundation withCentrifugal
sufficient strength and mass
Water flow - lift height (l/h - mm) 24 -weight
to support the unit operating 500 (that is, including
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
completed piping, full operating charges of refrigerant
Sound pressure level (5) (dB(A)) 36/40/43 and oil, and38/41/44
water). Refer to46/50/53
unit operating weights.47/52/58
47/52/57
Sound power level (5) (dB(A)) 46/50/53 The unit must be leveled within
48/51/54 5 mm over
56/60/63 its length
57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600
and width. 1090
Usexshims
710
as necessary
1290 x 820
to level the unit.
1290 x 970
For
1290 x 1090
Height (mm) 250 additional reduction
300 of sound350and vibration,
450install the
650
Shipped unit dimensions optional elastomeric isolators.
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 Sound consideration 46 61 76 118
Dimension and Weights
Colour galvanised steel
Recommended fuse size The most effective form of acoustical isolation is to
Seealone
Unit lifting weight on the submittal
(aM/gI) on the
(A) unit for 8/16 locate the unit8/16
away from any sound sensitive
8/16 8/25 area. 8/25
complete
Unit information.
with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16
Structurally (400V) sound
transmitted 3*20can be reduced
3*25 by 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°Celastomeric
DB/WB - Nominalvibration
air flow eliminators. Spring isolators are
Center of Gravity not
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB
(3) At high speed with nominal air flow.
recommended.
- Nominal air flow Consult an acoustical engineer in
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal critical
air flow. sound applications.
See instructions on lifting drawings available on
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement isFor takenmaximum isolation
in the room containing effect,
the blower unit.isolate water lines and
request.
Heat exchanger operating limits: electrical conduit. Rubber isolated piping hangers can
FWD: be used to reduce the sound transmitted through water
WARNING!
*water Heavy
temperature: Objects!
max 100° C
*absolute service pressure: min 1 bar/max 11 bars piping. To reduce sound transmitted through electrical
Ensure that all the lifting equipment used is properly
conduit, use flexible electrical conduit.
rated for- weight
Accessories of the unit being lifted. Each of the
Hot water coil:
*water temperature: min. +2° C/max. 100° C EU and Local Regulations codes on sound emissions
cables (chains or slings), hooks, and shackles used to
lift
*absolute service pressure: min 1 bar/max 11 bars should always be considered. Since the environment
the unit must be capable of supporting the entire weight
in which a sound source is located affects the sound
of unit. Lifting cables (chains or slings) may not be the
pressure, unit placement must be carefully evaluated.
same length. Adjust as necessary for even unit lift. Other
lifting arrangements could cause equipment or property
damage. Failure to follow instructions above or properly
lift unit could result in unit dropping and possibly
crushing operator/technician which could result in death
or serious injury.

4
14 UNT-PRC002-GB
CTV-SVX009A-GB
Installation Requirements

Elastomeric Isolators Installation Isolator Pads Installation (Optional)


(Optional) Isolators are ready to install. Mountings have to
Isolators are ready to install. Mountings have to be placed on a rigid and level foundation. External
be placed on a rigid and level foundation. External equipment should not transmit additional vibration to
Sound power levels
equipment should not transmit additional vibration to the chiller. The position of pads isolator is given in the
the chiller. The position of elastomeric isolator and pad isolators installation or selection drawing which is
Discharge
weight per point are given in the Neoprene isolators supplied with the chiller.
installation drawing which is supplied with the chiller.
Measurement conditions:
Wrong placement along the unit may result in excessive Figure 3 – Isolator pads
Measurements
deflection. taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.
90
1. Secure the isolators to the mounting surface
Fan Power level in dB(A), per Hz frequency band Overall power
Unit
using the mounting
speed
slots125
in the isolator’s
250
base 500 1000 2000 4000 8000 dB(A)
plate. Do NOT1fully tighten 55 the isolators
50 mounting 42 37 37 31 30 46
FWD 08 bolts at this time.
2 See the57isolators submittals
54 for
47 40 30 38 40 50
450
3
isolators location, maximum58 57 and isolators
weights, 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 diagrams. 2 58 54 48 45 38 39 35 8 51
2. Align the mounting
3 holes60in the base58of the unit50 48 40 42 39 54
with the threaded
1 positioning
57 pins on
51 the top of45 the 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
isolators. 3 60 58 50 2
48 40 4 42 396 54
3. Install the unit1on the isolators
56 and secure
62 the 50 48 39 38 36 56
FWD 14 isolators to the 2 unit with 61
a nut. The maximum
66 55 53 RTAF 47
090_105_125_145_155_175
46 45 60
3
isolators deflection should63 be 13 mm. 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 4.
20 Level the unit 2carefully. Fully tighten66
the isolator55 1 3 5
61 53 47 46 45 60
mounting bolts. 3 63 69 58 56 50 50 49 63

Figure 2 – Elastomeric Isolator


Intake
117.6 9.6 2 4 6 8
Measurement conditions:
RTAF 190 HE_190 XE_190 HSE_205 HE_205 XE_205 HSE
Measurements taken at the horizontal air intake.40.6
1 3 5 7
Fan Power level in dB(A), per Hz frequency band Overall power
Unit 159 speed 127 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
63.5
FWD 08 2 63 62 60
12.7 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 14.2 2 66 63
70 60 62 56 55 52 66
3 16 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
2 3 4 78 76 6 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

1 3 5

2 4 6 8

1 3 5 7

UNT-PRC002-GB
CTV-SVX009A-GB 11
15
Dimensional Data
Technical Data
The dimensional data below are given for example only. Dimensions details, dimensions of hydraulic connections,
electrical connections, weights, isolator positioning, specific features for heat recovery and free cooling are included
in submittals and diagrams provided in documentation package.

Figure
FWD
4 – Typical submittal example: GVAF 250X-350X08/ GVAF 190XP-245XP
12
/ GVAF 190XPG-250XPG
20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour ENGLISH galvanised steel
Recommended fuse size EVAPORATOR WATER INLET
Unit alone (aM/gI) (A) a8/16 CONNECTION 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40WATER
EVAPORATOR (230V),3*16
OUTLET(400V) 3*20 3*25 3*25
b CONNECTION
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
c
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature
(3) At high speed with nominal air flow.
20°C DB ELECTRICAL
- Nominal airPANEL
flow

(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20d ELECTRICAL
°C DB, Nominal air flow.PANEL CONDENSER
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
MINIMUM CLEARANCE (AIR
Heat exchanger operating limits:
e ENTERING AND MAINTENANCE)
FWD: POWER CABLE GLAND PLATE FOR
*water temperature: max 100° C f CUSTOMER WIRING
*absolute service pressure: min 1 bar/max 11 bars
EXTERNAL CONTROL WIRING
Accessories - Hot water coil:
g CABLE GLAND PLATE
*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars
h POWER DISCONNECT SWITCH

i DISPLAY MODULE

j MAIN PROCESSOR MODULE

k ISOLATORS

l FANS

SN_LN UNIT

OPTION XLN

Important! Additional space is required to remove evaporator tubes.


For GVAF: 2.5 m in front of the unit (evaporator side).

4
16 UNT-PRC002-GB
CTV-SVX009A-GB
Chilled Water Piping Recommendations
Drainage
A large capacity drain must be provided for water vessel Dirt, scale, products of corrosion, and other foreign
drain-down during shutdown or repair. The evaporator is material will adversely affect heat transfer between the
provided with drain connections. An air vent on top of the water and system components. Foreign matter in the
Sound power
evaporator waterlevels
box prevents vacuum by removing air chilled-water system can also increase pressure drop and
from evaporator for complete drainage. consequently, reduce water flow. Proper water treatment
Discharge must be determined locally, depending on the type of
system and local water characteristics.
Water Treatment
Measurement conditions:
In the evaporator
Measurements taken the
in afollowing material
room adjacent to are
the in
roomcontact
containing Neither salt at
the FWD, northe
brackish water
outlet of the is recommended
rectangular for use
duct (1.5 m
with water:
long) fixed to its discharge opening. in Trane air-cooled chillers. Use of either will lead to an
• Water boxes are made of cast iron (GJL250 EN-code) unpredictably shorter life cycle. Trane encourages the
Fan Power level in dB(A), employment
per of a reputable water treatment specialist,
Hz frequency band Overall power
• Tube plates are made of steel (P265GH code)
Unit speed 125 250 500 familiar
1000 with local 2000water conditions,
4000 to8000
assist in this
dB(A)
• Tubes are made of 1 copper 55 50 42 37
determination 37 in the establishment
and 31 30of a proper 46 water
FWD 08 2 57 54 47 40 30 38 40 50
• Turbulators when3 present in58evaporator57tubes are made 50
treatment
42
program.
32 40 43 53
of phosphorous brass.
1 57 51 45 42 34 33 28 48
FWD 10 2
When the unit is supplied 58
with60 54
hydraulic module, the5048 CAUTION!
45 If using
38 an acidic 39commercial 35 flushing 51
3 58 48
solution, construct40 a temporary42 bypass 39around the 54
following additional 1 materials57 are in contact
51 with water: 45 42 34 33 28 48
FWD 12 unit to prevent damage to internal components of
• Pump frame and 2connections 58
are made54of cast iron48 45 38 39 35 51
3 60 58 50 the evaporator.
48 Trane
40 assumes42 no responsibility
39 for54
• Water pipes are made
1 of iron
56 62 50 48
equipment 39 which results
failures 38 from 36untreated or 56
FWD 14 2 61 66 55 53 47 46 45 60
• Pipe sealings are3made of EPDM 63 rubber69(ethylene 58 improperly
56
treated
50
water or 50
saline or brackish
49
water.
63
propylene diene 1monomer rubber)57 63 51 If calcium
49 chloride40 is used for39 water treatment,
37 an 57
FWD 20
• Pump sealings are
2 61 66 55 applicable
53 corrosion
47 inhibitor
46 must also 45 be used. Failure
60
3 made of 63 silicon carbide
69 58 to do56so may result 50 in damage 50 to system 49 components. 63 Do
• Strainer is made of stainless steel not use untreated or improperly treated water. Equipment
Intake damage may occur.
Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
17
Evaporator Piping
Technical Data
Evaporator water connections are grooved.
Thoroughly flush all water piping to the unit before
making the final piping connections to the unit.
Components and layout will vary slightly, depending on
the
FWD
location of connections and the water sources. 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
An air vent is located on top of the evaporator at the
Capacities
Coolingwater
chiller capacityoutlet.
on water Be(1)sure to provide additional
(kW) 5,2
air vents 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
at the
Fan motorhighest points in the piping to remove
(type) air from the 2 x direct drive centrifugal
chilled
Fan power waterinputsystem.
(3) Install necessary pressure
(kW) gauges 0,23to 0,46 0,65 1,04 1,51
Current amps
monitor the(3) entering and leaving chilled(A) water pressure. 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
Provide
minimumshut off valves in lines to the gauges (m3/h) to isolate 490 980 1400 1800 2700
them
nominal from the system when they are not (m3/h)in use. Use 820 1650 2300 3000 4500
maximum
rubber vibration eliminators to prevent(mvibration
3
/h) 980 1970 2600 3600 5400
Main coil
transmission
Water entering/leavingthrough the water lines. (type)
connections ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
IfElectric
desired,heater (accessory
install for blower only)
thermometers in the lines to monitor
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
entering and leaving water line to control
Heating capacity (kW)
water flow 2/4 8 10 12 12
balance.
Hot water coilInstall shutoff
(accessory for valves on both the entering and
blower only)
leaving water (4)
Heating capacity lines so that the evaporator (kW)can be isolated 6,3 12 17,4 22,4 34,5
G2 filter
for (filter box accessory)
service.
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filterThe
CAUTION! chilled-water connections to the
box accessory)
Quantity
evaporator are to be “grooved pipe” type connections.- 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Do not attempt to weld these connections,
Condensate pump (accessory) (type)
because the Centrifugal
heat
Watergenerated
flow - lift height from welding can cause (l/h -microscopic
mm) 24 - 500
and macroscopic
Not available for FWD30 fractures
and FWD45 on the cast iron water boxes
Sound
that canlevel
lead(L/M/H
to speed)
premature failure of the water box. An
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
optional
Sound power grooved
level (5)pipe stub and coupling (dB(A))is available46/50/53
for 48/51/54 56/60/63 57/62/67 57/62/68
welding on flanges.
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
To prevent damage
Shipped unit dimensions
to chilled-water components, do not
allow
Width xevaporator
Depth pressure (maximum working (mm) pressure)
933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
to exceed 10 Bar. The maximum service(mm)
Height pressure depends 260 310 360 460 660
onWeight
free cooling type and potential pump (kg)
package option. 32 46 61 76 118
Colour galvanised steel
The value of fuse
Recommended maxsizeservice pressure is indicated on unit
nameplate.
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
A(1)pipe strainer
Conditions: must be installed
Water entering/leaving in 7/12
temperature: the°C, entering water 27/19°C DB/WB - Nominal air flow
Air inlet temperature
line. FailureWater
(2) Conditions: to do so can allow
entering/leaving waterborne
temperature: 50/45 °C, Airdebris to enter
inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
the evaporator.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
18 UNT-PRC002-GB
CTV-SVX009A-GB
Evaporator Piping

Evaporator Piping Components


Piping components include all devices and controls used to provide proper water system operation and unit
operating safety. A typical GVAF evaporator piping is shown below.

Sound
Figurepower levels
5 – Typical GVAF evaporator water piping

Discharge
5 3

4
Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125
B250 6 500 1000 2000 40001 8000 dB(A)
7 1 55 50 42 37 37 2 31 A 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 581 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 661 55 53 47 46 45 60
3 63 69 7 C58 56 50 50 1 49 63
2
Intake A

Measurement conditions:
Measurements taken at the horizontal air intake.
1 = Isolation valve Pi = Pressure gauge
2 = Vibration isolators
Fan Power level in dB(A), perFT
Hz=frequency
Water Flow
band Switch Overall power
Unit3 = Evaporator – End
speedview (2-pass)
125 250 500 T1 =1000
Evaporator Water Inlet4000
2000 Temperature8000Sensor dB(A)
4 = Evaporator Waterbox
1 56 55 55 T2 = 53Evaporator46 Water Outlet45 Temperature
42 Sensor 57
FWD 08 2 63 62 60 60 53 53 53 64
5 = Vent 3 66 65 63
A = Isolate
62
unit for
56
initial water
55
loop cleaning
57 67
6 = Strainer 1 62 58 55 B = Vent
58 must be 51installed at
48the high point
44 of the 61
line
FWD710= Drain 2 66 63 60 C = Drain
62 must be56 installed 55
at the low point
52 of the 66
line
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
Entering Chilled Water Piping
FWD 14
1
2
66
73
65
72
65
69
65
71
57
64
50
59
46
57
68
74
• Air vents to bleed3 the air from
78 the system
76 (to be 73
placed
Leaving Chilled Water Piping
75 69 64 63 78
1 68 72 64 64 56 52 50 69
on
FWD 20
the highest point)
2 76 76 68
• Air71vents to bleed
65
the air from
61
the system
61
(to be75
placed
• Water pressure gauges
3 with78shutoff valves
79 71 on the74 highest point)
69 66 66 78

• Vibration eliminators • Water pressure gauges with shut off valves


• Shutoff (isolation) valves • Vibration eliminators
• Thermometers if desired (temperature readings • Shutoff (isolation) valves
available on chiller controller display) • Thermometers (temperature readings available on the
• Clean-out tees chiller controller display)
• Pipe strainer • Clean-out tees
• Balancing valve
• Flow Proving Device

UNT-PRC002-GB
CTV-SVX009A-GB 11
19
Evaporator Piping
Technical Data
Drains
GVAF chillers are equipped with 2 drain connections with valves: one located on the input box and the other on the
back box of evaporator.
FWD 08 12 20 30 45
Power supply
Figure 6 – Drain and vent position on(V/Ph/Hz)
evaporator 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250
Figure 7 – Drain and air vent fitting location on the evaporator water side 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

In case of winter water drainage for freeze protection, it is mandatory to disconnect the evaporator’s heaters
to protect them from burning due to overheat. It is also mandatory to fulfill the drainage, using pressurized air,
and ensure that no water stay in the evaporator during winter season. This operation needs to be performed also
on unit just delivered by factory.

4
20 UNT-PRC002-GB
CTV-SVX009A-GB
Evaporator Piping

Pressure Gauges
Install field-supplied pressure components as shown in
Figure 6. Locate pressure gauges or taps in a straight run
of pipe; avoid placing them near elbow (at least at 10 pipe
Sound
diameterpower levels
from discontinuity).
To read manifold pressure gauges, open one valve and
Discharge
close the other (depending on the side of the desired
reading), this eliminate errors resulting from differently
Measurement conditions:
calibrated gauges installed at unmatched elevations.
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
Pressure
long) fixed to itsRelief Valves
discharge opening.

Install a water pressure


Fan relief valve in thePower
evaporator inletper Hz frequency band
level in dB(A), Overall power
Unitpiping between evaporator
speed and
125the inlet 250
shutoff valve.500 1000 2000 4000 8000 dB(A)
Water vessels with 1close-coupled 55 shutoff 50 valves have42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
high potential for hydrostatic
3 pressure
58 buildup
57 on a water
50 42 32 40 43 53
temperature increase.1 Refer to57applicable51 local codes45for 42 34 33 28 48
FWDrelief
10 valve installation.
2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWDEvaporator
12 Flow
2 Switch
58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
Specific connection1 and schematic
56 wiring62diagram 50 48 39 38 36 56
FWDare
14 shipped within 2the unit. Some
61 piping 66
and control55 53 47 46 45 60
3 those using
schemes, particularly 63 a single69water pump58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWDfor
20 both chilled and2 hot water,61
must be analyzed
66 to 55 53 47 46 45 60
determine how and/or3 if a flow
63sensing device
69 will 58 56 50 50 49 63
provide the desired operation.
Intake
Flow Switch Installation – Typical Requirements
Measurement conditions:
Measurements
1. Mount thetaken at the
switch horizontal
upright, with air intake. of 5 pipes
a minimum
diameters of straight horizontal run on each side. Do
not install close
Fanto elbows, orifices, or valves.
Power levelThe
in dB(A), per Hz frequency band Overall power
Unit
arrow on thespeed
switch
1
must 125
point
56
in 250
the direction
55
500
of
55
the 1000
53
2000
46
4000
45
8000
42
dB(A)
57
FWD 08 flow. 2 63 62 60 60 53 53 53 64
2. To prevent switch
3 fluttering,
66 remove all65 air from the
63 62 56 55 57 67
1
water system. Tracer UC800 62 provides58 a 6 second55 time 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
delay after a “loss-of-flow”
3 70 diagnostic67before shutting
63 65 59 59 57 69
the unit down. 1Contact a Trane
62 service58representative
55 58 51 48 44 61
FWD 12 if nuisance machine
2 shutdowns
66 persist.
63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
3. Adjust the switch
1
to open 66 when water65 flow falls 65 65 57 50 46 68
FWD 14 below nominal2values. Evaporator
73 data
72 is given 69 71 64 59 57 74
on the General3Information 78 Section. Flow
76 Switch73 75 69 64 63 78
1
contacts are closed 68 of water72
on proof flow. 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
4. Install a pipe strainer
3 in the
78 entering evaporator-
79 71 74 69 66 66 78
water line to protect components.

CAUTION! Control voltage from the chiller to the flow


proving device is 110V AC.

UNT-PRC002-GB
CTV-SVX009A-GB 11
21
Optional Integrated Pump Package
Technical Data
Pump Curves
In the figures below are described Pump Curves with a combination of Standard Head - High Head with standard
tubes and turbulators inside the evaporator for the whole unit range.
Figure
FWD 8 – Pump Curve 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1)
Heating capacity on water (2) Pump
(kW) curves 6,3
(kW)
on Evaporator 11,9
5,2
circuit
8,3 15
18,9
18,8
20,9
30,1
38,2
Fan motor (type) 2 x direct drive centrifugal
Fan400
power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) 8 (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps
Air flow 6 (A) 3,2 5,5 9,3 14,1 16,5

minimum (m3/h) 490 980 1400 1800 2700


nominal (m3/h) 820 1650 2300 3000 4500
350
maximum (m3/h) 980 1970 2600 3600 5400
Main coil 2
4
Water entering/leaving connections (type)
(Dia) 3/4" 3/4"
ISO R7 rotating female
1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only) 1. 250B - Std head
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating
300 capacity (kW) 2/4 8 10 2. 250B - High head
12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 3. 250B + turbulator
22,4 - Std head 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 4. 250B + turbulator
2 - High head 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter
250 (filter box accessory)
Available Pressure (kPa)

Quantity 7 - 2 2
5. 300A - Std head
2 2
Dimensions ( LxWxth)
Condensate pump (accessory)
5 (mm)
(type)
- 486x264x48 586x314x48
Centrifugal
586*414*48 586*614*48
6. 300A - High head
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45 7. 300A + turbulator - Std head
Sound level (L/M/H speed)
200 8. 300 + turbulator - High head47/52/58
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions 9. 500B- Std head
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 10. 500B + turbulator
450 - Std head 650
Shipped unit dimensions
150 x Depth
Width (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit100
with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
50
Heat exchanger operating limits:
FWD: 9
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars
3 10
Accessories - Hot water coil:
1
*water0temperature: min. +2° C/max. 100° C
*absolute0service
5 pressure:
10 15min 201 bar/max
25 1130bars35 40 45 50 55 60 65 70 75 80 85 90 95 100
Water flow rates (l/s)

4
22 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Integrated Pump Package

Figure 9 – Hydraulic module water chart

Sound power levels


6

CHILLED WATER
Discharge
5 5 8 1 8 7

Measurement conditions:
Measurements taken in a room adjacent TTto the room containing the FWD, at Pithe outlet 5of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 TT 250 500 1000 2000 4000 8000 dB(A)
19 55 50 42 37 37 31 30 46
5 4 3 4 8 8 4 2
FWD 08 2 57 8 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 = Twin centrifugal21pump
FWD 12
57
58
51
54
45
48
42 can be ordered
Chiller
45
34
38
with33an optional
39
28integrated48
35 51
2 = Water strainer 3 60 58 50 hydraulic
48 module.
40 In this case,
42 chiller will
39 be provided
54
3 = Balancing valve1 56 62 50 with48the following
39 components 38 factory36mounted and
56
FWD414
= Drain valve 2 61 66 55 53
tested: 47 46 45 60
3 63 69 58 56 50 50 49 63
5 = Valve for pressure
1 point 57 63 51 • Twin
49 centrifugal
40 water pump,39 Low pressure
37 or High
57
FWD620
= Expansion tank2 61 66 55 pressure
53 (option)
47 46 45 60
7 = Pressure relief valve
3 63 69 58 56 50 50 49 63
• Water strainer to protect the pump against impurities in
8 = Antifreeze protection
Intake the circuit
9 = Evaporator
Pi = Gauge • Expansion module with expansion vessel and pressure
Measurement conditions:
TT = Temperature sensor relief valve sufficient to ensure the expansion of the
Measurements taken at the horizontal air intake. water loop ability
• Thermal insulation for antifreeze protection
Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 • Balancing
1000 valve
2000for equilibrate
4000 the flow
8000 of water circuit
dB(A)
1 56 55 55 53
• Drain valve 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 • Temperature
62 sensor
56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 Note:62A pressure56switch device55 to detect52 lack of water
66
3 70 67 63 is not65included in59 the pump59 package. Installation
57 of
69this
1 62 58 55 type58 of device is51highly recommended
48 to avoid sealing
44 61
FWD 12 2 66 63 60 62 56
damage due to operation of55pump without
52
enough 66
water.
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
23
Optional Free-Cooling
Technical Data
Table 4 – Free cooling - General Data GVAF 155-450 - High Efficiency Low Noise and Extra Low Noise
GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X GVAF X
155 175 205 245 250 280 310 350 380 410 450
Heat-Exchanger Type Aluminum heat exchanger
Fan type (1) EC EC EC EC EC EC EC EC EC EC EC
FWD 08 12 20 30 45
Power per Motor (kW) 1.47 1.47 1.47 1.47 1.47 1.47 1.47 1.47 1.47 1.47 1.47
Power supply (V/Ph/Hz) 230/1/50
Motor RPM (rpm)
Capacities 910 910 910 910 910 910 910 910 910 910 910
Fan type capacity
Cooling (2) on water (1) ECXLN
(kW) ECXLN ECXLN
5,2 ECXLN ECXLN 8,3ECXLN ECXLN
15ECXLN ECXLN18,8ECXLN ECXLN
30,1
Heating
Power percapacity
Motor (kW) on water (2) (kW)1.21 1.21 6,3
1.21 1.21 1.21 11,91.21 1.21 18,9 1.21 1.21 20,9 1.21 38,2
1.21
Fan
Motormotor
RPM (rpm) (type)
860 860 860 860 860 860 2 x direct
860 drive860
centrifugal
860 860 860
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Input water connection size (Grooved coupling)
Current
(in) - DN
amps (3) (A) 1,1 6” - 150 2,2 3,1 4,78” - 200 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Output water connection size (Grooved coupling)
Air flow 6” - 150 8” - 200
(in) - DN
minimum (m3/h) 490 980 1400 1800 2700
Direct Free Cooling Option
nominal (m3/h) 820 1650 2300 3000 4500
Total Free Cooling type
maximum (m3/h) 980 1970 2600 3600 5400
Main
Coilscoil
quantity 13 13 13 13 20 20 20 20 20 20 20
Water entering/leaving connections
Summer nominal water flow (L/s)
(type)
27.5 30.5 36.2 40.6 42.2 47.9
ISO53.5
R7 rotating
59.2
female
65.7 70.4 75.5
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Summer unit pressure drop (kPa) 69 84 118 148 77 99 123 150 107 122 141
Electric heater (accessory for blower only)
Winter power
Electric unit pressure
supply drop (kPa) 133
(V/Ph/Hz) 153 230/1/50
196 231 152 or 400/3/50
230/1/50 183 216 400/3/50
252 178 196
400/3/50 217
400/3/50
Heating capacity
Free Cooling weight (kg) (kW)869 869 2/4869 869 1596 8 1596 1596 101596 1760 12 1760 12
1760
Hot water coil
Additional water(accessory for blower
content (without Evap)only)
(L) 338 338 338 338 787 787 787 787 956 956 956
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
Partial Free Cooling type
G2 filter (filter box accessory)
Coils quantity #
Quantity 6 6 2 6 6 10 2 10 10 2 10 12 2 12 122
Summer nominal
Dimensions water flow (L/s)
( LxWxth) (mm) 27.5 30.5386x221x8
36.2 40.6 42.2 47.9
486x271x8 53.5 59.2
586x321x8 65.7 70.4
586*421*8 75.5
586*621*8
G4Summer
filter (filter box accessory)
unit pressure drop (kPa) 69 84 118 148 77 99 123 150 107 122 141
Quantity
Winter unit pressure drop (kPa) 131 150
- 189 222 132
2 157 184
2 213 184
2 203 2
225
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Additional Free Cooling weight (without water) (kg) 580 580 580 580 1112 1112 1112 1112 1112 1112 1112
Condensate pump (accessory) (type) Centrifugal
Additional
Water flow water content (without Evap) (L)
- lift height 218
(l/h - mm) 218 218 218 476 476 476 24 - 500
476 582 582 582
Not
Freeavailable for FWD30
Cooling Glycol Free and FWD45
Option
Sound
Total level (L/M/H speed)
Free Cooling type
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Coils quantity # 13 13 13 13 20 20 20 20 20 20 20
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Summer nominal
Unit dimensions water flow (L/s) 27.5 30.5 36.2 40.6 42.2 47.9 53.5 59.2 65.7 70.4 75.5
Summer
Width & Winter unit pressure drop (kPa)
x Depth (mm) 60 73 890 x 103
600 129 68 87
1090 x 710 109
1290 x 133
820 109 125
1290 x 970 143
1290 x 1090
Height
Glycol Pump Max Power input (kW) (mm) 250 300 350 450 650
Shipped unit dimensions
Glycol Pump Max Amps @ 110 V (A) 20.5 20.5 20.5 20.5 38 38 38 38 38 38 38
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Freeze protection - Max Power input kW 1.02 1.02 1.02 1.02 1.8
Height (mm) 260 310 1.8 1.8
3601.8 2.04
460 2.04 2.04
660
Freeze protection - Max Amps A
Weight 2.55
(kg) 2.55 322.55 2.55 4.5 46 4.5 4.5 61 4.5 5.1 76 5.1 5.1
118
Colour
Additional Free Cooling weight (without water) (kg) 1561 1561 1561 1561 2595 2595 galvanised
2595 steel 3013
2595 3013 3013
Recommended
Additional waterfuse size(without Evap) (L)
content 126 126 126 126 245 245 245 245 311 311 311
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Glycol content (L) 396 396 396 396 888 888 888 888 1045 1045 1045
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
Partial Free Cooling type
(1)Coils
Conditions: Water
quantity # entering/leaving temperature: 7/12 °C, Air 6 inlet temperature
6 27/19°C
6 DB/WB 6 - Nominal
10 air flow10 10 10 12 12 12
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
Summer nominal water flow (L/s)
(3) At high speed with nominal air flow. 27.5 30.5 36.2 40.6 42.2 47.9 53.5 59.2 65.7 70.4 75.5
(4)Summer & Winter unit pressure
Water entering/leaving drop90/70
temperature (kPa) 48
°C, air inlet temperature 2059 82
°C DB, Nominal 103
air flow. 61 79 98 120 92 106 122
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Glycol Pump Max Power input (kW) (kW) 5.5 5.5 5.5 5.5 11 11 11 11 11 11 11
Glycol
Heat Pump Max
exchanger Amps limits:
operating @ 110 V (A) 10.2 10.2 10.2 10.2 20.5 20.5 20.5 20.5 20.5 20.5 20.5
FWD:
Freeze protection - Max Power input kW 0.72 0.72 0.72 0.72 1.32 1.32 1.32 1.32 1.44 1.44 1.44
*water temperature: max 100° C
Freeze protection
*absolute - Max Amps
service pressure: min 1Abar/max 11 bars 1.8 1.8 1.8 1.8 3.3 3.3 3.3 3.3 3.6 3.6 3.6
Additional Free Cooling weight (without water) (kg) 1019 1019 1019 1019 1547 1547 1547 1547 1736 1736 1736
Accessories - Hot water coil:
Additional water content (without Evap) (L) 126 126 126 126 132 132 132 132 182 182 182
*water temperature: min. +2° C/max. 100° C
Glycol content
*absolute service(L)
pressure: min 1 bar/max 11 bars 396 396 396 396 556 556 556 556 589 589 589

(1) X-LN/XP-LN/XPG-LN/X-NNSB/XPG-NNSB
(2) X-LN/XP-XLN/XPG-XLN

4
24 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Free-Cooling

Table 5 – Free cooling - General Data GVAF 190-350 - Extra Efficiency Low Noise and Extra Low Noise
GVAF XP 190 GVAF XP 205 GVAF XP 245 GVAF XP 310 GVAF XP 350
Heat-Exchanger Type Aluminum heat exchanger
Fan type (1) EC EC EC EC EC
Power per Motor (kW) 1.47 1.47 1.47 1.47 1.47
Sound power levels
Motor RPM (rpm) 910 910 910 910 910
Fan type (2) ECXLN ECXLN ECXLN ECXLN ECXLN
Discharge
Power per Motor (kW) 1.21 1.21 1.21 1.21 1.21
Motor RPM (rpm) 860 860 860 860 860
Measurement conditions:
Input water connection size (Grooved coupling) (in) - DN 6” - 150 8” - 200
Measurements taken in
Output water connection sizea(Grooved
room coupling)
adjacent (in)to the room containing the
- DN 6” - FWD,
150 at the outlet of the rectangular duct (1.5 m
8” - 200
long) fixed
Direct toCooling
Free its discharge
Option opening.
Total Free Cooling type
Coils quantity Fan Power level24 24
in dB(A), per Hz frequency band 24 24 24 power
Overall
Unit speed
Summer nominal water flow (L/s) 125 250 34.3500 1000
36.2 2000 41.9 4000 53.3 8000 dB(A)
59.4
1 (kPa)
Summer unit pressure drop 55 50 51 42 3757 37 76 31 71 30 46
87
FWD 08 2 57 54 47 40 30 38 40 50
Winter unit pressure drop (kPa) 113 122 150 134 155
3 58 57 50 42 32 40 43 53
Free Cooling weight (kg)1 57 51 1596 45 1596
42 34 1596 33 1760 28 1760
48
Additional water content2(without Evap)58
FWD 10 (L) 54 787 48 787
45 38 787 39 956 35 956
51
3
Partial Free Cooling type 60 58 50 48 40 42 39 54
Coils quantity #
1 57 51 10
45 4210
34 10 33 12
28 48
12
FWD 12 2 58 54 48 45 38 39 35 51
Summer nominal water flow (L/s) 34.3 36.2
3 60 58 50 48 40 41.9 42 53.3
39 59.4
54
Summer unit pressure drop
1 (kPa) 56 62 51 50 4857 39 76 38 71 36 87
56
FWD 14 2 (kPa)
Winter unit pressure drop 61 66 100 55 53
107 47 131 46 137 45 60
160
3
Additional Free Cooling weight (without63
water) (kg) 69 1081 58 56
1081 50 1081 50 1112 49 63
1112
1 57 63 51 49 40 39 37 57
Additional water content (without Evap) (L) 476 476 476 582 582
FWD 20 2 61 66 55 53 47 46 45 60
Free Cooling Glycol Free 3 Option 63 69 58 56 50 50 49 63
Total Free Cooling type
Coils quantity #
Intake 24 24 24 24 24
Summer nominal water flow (L/s) 34.3 36.2 41.9 53.3 59.4
Summer & Winter unit pressure drop (kPa) 45 50 67 72 89
Measurement conditions:
Glycol Pump Max Power input (kW) 22 22 22 22 22
Measurements taken at the horizontal air intake.
Glycol Pump Max Amps @ 110 V (A) 38 38 38 38 38
Freeze protection - Max Power input kW 1.8 1.8 1.8 2.04 2.04
Fan Power level in dB(A), per Hz frequency band Overall power
Unit Freeze protection - Max Amps A
speed 125 250 4.5 500 4.5
1000 2000 4.5 4000 5.1 8000 5.1
dB(A)
1
Additional Free Cooling weight (without56water) (kg) 55 2595 55 53
2595 46 2595 45 3013 42 57
3013
FWD 08
Additional water content2(without Evap)63(L) 62 245 60 60
245 53 245 53 311 53 64
311
Glycol content (L)
3 66 65 888
63 62
888
56 888 55 1045
57 67
1045
1 62 58 55 58 51 48 44 61
Partial Free Cooling type
FWD 10 2 66 63 60 62 56 55 52 66
Coils quantity # 3 70 67 10 63 10
65 59 10 59 12 57 12
69
1
Summer nominal water flow (L/s) 62 58 34.3 55 58
36.2 51 41.9 48 53.3 44 61
59.4
FWD 12 2
Summer & Winter unit pressure 66
drop (kPa) 63 41 60 62
45 56 60 55 61 52 66
76
3 70 67 63 65 59 59 57 69
Glycol Pump Max Power input (kW) (kW) 11 11 11 11 11
1 66 65 65 65 57 50 46 68
Glycol Pump Max Amps @
FWD 14 2 110 V (A) 73 72 20.5 69 20.5
71 64 20.5 59 20.5 57 20.5
74
Freeze protection - Max 3
Power input kW78 76 1.32 73 1.32
75 69 1.32 64 1.44 63 1.44
78
Freeze protection - Max 1
Amps A 68 72 3.3 64 64
3.3 56 3.3 52 3.6 50 69
3.6
FWD 20 2 76
Additional Free Cooling weight (without water) (kg)
76 1547
68 71
1547
65 1547 61 1803
61 75
1803
3 78 79 71 74 69 66 66 78
Additional water content (without Evap) (L) 132 132 132 182 182
Glycol content (L) 556 556 556 589 589

(1) X-LN/XP-LN/XPG-LN/X-NNSB/XPG-NNSB
(2) X-LN/XP-XLN/XPG-XLN

UNT-PRC002-GB
CTV-SVX009A-GB 11
25
Optional Free-Cooling
Technical Data
Table 6 – Free Cooling – General Data GVAF 125 350 - Extra Efficiency XPG (HFO) Low Noise and Extra Low Noise
GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF GVAF
XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G XP-G
125 145 155 175 190 205 245 250 280 310 350
Heat-Exchanger Type Aluminum heat exchanger
FWD
Fan type (1) EC EC 08EC EC EC 12 EC EC 20EC EC 30 EC EC45
Power
Power per supply
Motor (kW) (V/Ph/Hz)
1.47 1.47 1.47 1.47 1.47 1.47 1.47 230/1/50
1.47 1.47 1.47 1.47
Capacities
Motor RPM (rpm) 910 910 910 910 910 910 910 910 910 910 910
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Fan type (2)
Heating capacity on water (2) ECXLN
(kW) ECXLN ECXLN
6,3 ECXLN ECXLN 11,9
ECXLN ECXLN 18,9
ECXLN ECXLN 20,9
ECXLN ECXLN
38,2
Power
Fan per Motor (kW)
motor 1.21
(type) 1.21 1.21 1.21 1.21 1.21 2 x direct
1.21 drive
1.21 1.21
centrifugal 1.21 1.21
Fan
Motorpower input (3)
RPM (rpm) (kW)860 860 0,23
860 860 860 0,46860 860 0,65
860 860 1,04860 1,51
860
Current
Input water amps (3)
connection size (Grooved coupling) (A) 1,1 2,2 3,1 4,7 5,5
Start-up 6" - 150 8" - 200
(in) - DN amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
Output water connection size (Grooved coupling)
minimum (m3/h) 490 6" - 150 980 1400 8" - 200
1800 2700
(in) - DN
nominal (m3/h) 820 1650 2300 3000 4500
Direct Free Cooling Option
maximum (m3/h) 980 1970 2600 3600 5400
Total
Main Free Cooling type
coil
Coils entering/leaving
Water quantity connections (type)13 13 13 13 20 20 ISO20 20 female
R7 rotating 24 24 24
Summer nominal water flow (L/s) (Dia)
21.6 25.6 3/4"
27.6 30.7 33.0 3/4"36.1 41.9 1 1/2"
45.9 47.7 1 1/2"
53.5 1 1/2"
59.3
Electric heater (accessory for blower only)
Summer unit pressure drop (kPa) 42 59 69 85 47 56 76 91 56 71 87
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Winter unit pressure drop (kPa) 96 120
Heating capacity (kW) 2/4133 154 108
8 122 150
10172 115
12 134 154
12
Free
Hot Cooling
water coilweight (kg) for blower only)
(accessory 869 869 869 869 1596 1596 1596 1596 1760 1760 1760
Heating
Additionalcapacity (4)
water content (without Evap) (L) (kW)338 338 6,3338 338 787 12 787 787 17,4
787 956 22,4956 34,5
956
G2Partial
filter (filter box accessory)
Free Cooling type
Quantity 2 2 2 2 2
Coils quantity # 6 6 6 6 10 10 10 10 12 12 12
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4Summer nominal
filter (filter boxwater flow (L/s)
accessory) 21.6 25.6 27.6 30.7 33.0 36.1 41.9 45.9 47.7 53.5 59.3
Summer unit pressure drop (kPa)
Quantity 42 59 - 69 85 47 2 56 76 2 91 56 2 71 87 2
Dimensions ( LxWxth)
Winter unit pressure drop (kPa) (mm) 96 119 - 131 151 486x264x48
95 107 131586x314x48
148 586*414*48
118 138 586*614*48
155
Condensate pump (accessory)
Additional Free Cooling weight (without water) (kg)
(type)
577 577 577 577 1081 1081
Centrifugal
1081 1081 1112 1112 1112
Water flow - lift height (l/h - mm) 24 - 500
Additional water content (without Evap) (L) 218 218 218 218 476 476 476 476 582 582 582
Not available for FWD30 and FWD45
Free Cooling
Sound Glycol Free
level (L/M/H speed) Option
Sound
Total pressure
Free Coolingleveltype
(5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level
Coils quantity # (5) (dB(A))13 13 46/50/53
13 13 20 48/51/54
20 20 56/60/63
20 24 57/62/67
24 57/62/68
24
Unit dimensions
Summer nominal water flow (L/s) 21.6 25.6 27.6 30.7 33.0 36.1 41.9 45.9 47.7 53.5 59.3
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Summer & Winter unit pressure drop (kPa)
Height (mm) 37 51 25060 74 42 300 50 67 35080 58 450 72 89650
Glycol Pump
Shipped unit Max Power input (kW)
dimensions 11 11 11 11 22 22 22 22 22 22 22
Width
Glycolx Pump
DepthMax Amps @ 110 V (A) (mm) 20.5 20.5933 x20.5
644 20.5 381133 x 754
38 38 1333 x38
864 1333 x 1008
38 38 1333*1133
38
Height
Freeze protection - Max Power input kW
(mm) 1.02 1.02
260
1.02 1.02 1.8
310 1.8 1.8
3601.8 2.04
4602.04 660
2.04
Weight (kg) 32 46 61 76 118
Freeze protection - Max Amps A 2.55 2.55 2.55 2.55 4.5 4.5 4.5 4.5 5.1 5.1 5.1
Colour galvanised steel
Additional Free fuse
Recommended Cooling weight (without water) (kg)
size 1561 1561 1561 1561 2595 2595 2595 2595 3013 3013 3013
Unit alone (aM/gI)
Additional water content (without Evap) (L) (A)126 126 8/16
126 126 245 8/16245 245 8/16
245 311 8/25311 8/25
311
Unit with
Glycol electric
content (L)heater (gI) (A)396 16
396(2kW),25
396(4kW) 396 40 (230V),3*16
888 888(400V)888 3*20
888 1045 3*25
1045 3*25
1045

(1)Partial FreeWater
Conditions: Cooling type
entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2)Coils quantity
Conditions: # entering/leaving temperature: 50/45 °C, Air
Water 6 inlet temperature
6 6
20°C 6
DB - Nominal 10flow
air 10 10 10 12 12 12
(3) At high speed with nominal air flow.
Summer nominal water flow (L/s) 21.6 25.6 27.6 30.7 33.0 36.1 41.9 45.9 47.7 53.5 59.3
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5)Summer & Winter
A rectangular unit
glass pressure
wool droplong
duct 1m50 (kPa)
is placed on the 29
blower.The 41measurement
48 is taken59 in the room
38 containing
45 60
the blower unit.72 49 62 76
Glycol Pump Max Power input (kW) (kW) 5.5 5.5 5.5 5.5 11 11 11 11 11 11 11
Heat exchanger operating limits:
Glycol Pump Max Amps @ 110 V (A)
FWD: 10.2 10.2 10.2 10.2 20.5 20.5 20.5 20.5 20.5 20.5 20.5
*water temperature:
Freeze protection -max
Max100° C input kW
Power 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72
*absolute service pressure: min 1 bar/max 11 bars
Freeze protection - Max Amps A 1.8 1.8 1.8 1.8 3.3 3.3 3.3 3.3 3.3 3.6 3.6
Additional -Free
Accessories Cooling
Hot water weight (without water) (kg)
coil: 1019 1019 1019 1019 1457 1457 1457 1457 1457 1736 1736
*water temperature: min. +2° C/max. 100° C
Additional water content (without Evap) (L) 126 126 126 126 132 132 132 132 132 182 182
*absolute service pressure: min 1 bar/max 11 bars
Glycol content (L) 396 396 396 396 556 556 556 556 556 589 589

(1) X-LN/XP-LN/XPG-LN/X-NNSB/XPG-NNSB
(2) X-LN/XP-XLN/XPG-XLN

4
26 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Free-Cooling

Chiller integrated free-cooling operation mode


The power of chiller integrated free-cooling relies on the chiller control to maximize the use of free-cooling when
outdoor temperatures are favorable. The choice between compressor refrigeration and Free-Cooling refrigeration will
be made and activated depending on three temperature measurements:
Sound power levels
• The ambient air temperature
• The evaporator entering and leaving temperature
Discharge
• The chilled water set point
Measurement
Free-cooling conditions:
coils are fit in series with the evaporator, and a set of water regulation valves allows the coils to be by-
Measurements
passed whentakenthey in
area no
room adjacent
longer to the
needed dueroom containing
to outdoor the FWD,which
temperatures at theare
outlet of the for
favorable rectangular duct (1.5 m
free-cooling.
long) fixed to its discharge opening.
Three operating modes can be differentiated:
1. Summer operation
Fan or Compressor refrigeration modeper Hz frequency band
Power level in dB(A), Overall power
UnitIn speed ambient
this operation mode, 125 temperature
250 is higher
500 than the1000 2000
temperature 4000
of the fluid entering 8000 dB(A)
the evaporator.
1 55 50 42 37 37 31 30 46
Free-cooling
FWD 08 is not activated,
2 compressors
57 54 are running,
47 and control
40 is done in
30 function of
38 the fan/compressor
40 logic of
50
operation. 3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
2. Mid-season operation
FWD 10 2
or combined
58
refrigeration
54
+ Free-cooling
48 45
mode 38 39 35 51
In this operation mode,
3 free-cooling
60 will be
58 enabled whenever
50 the
48 outdoor temperature
40 42is below the
39 evaporator54
1 57 51 45 42 34 33 28 48
entering water temperature. The operating logic is described below. The free-cooling system operates combined with
FWD 12 2 58 54 48 45 38 39 35 51
the mechanical compressor
3 refrigeration.
60 Most of the50time, free-cooling
58 48 will40only partially
42 cover the 39required cooling
54
duty. In other words,
1 mechanical 56 refrigeration
62 will complete
50 what48 has already
39 been delivered
38 by free-cooling.
36 56
FWD 14 2 61 66 55 53 47 46 45 60
3. Winter operation3 or Full free-cooling
63 mode
69 58 56 50 50 49 63
1
Below a certain ambient 57
temperature, and63depending51on the chilled
49 water set 40 point requested,
39 the37 57
entire cooling
FWD 20 2 61 66 55 53 47 46 45 60
duty is delivered by3 the free-cooling
63
system.
69
Compressors
58
do not56
operate, since
50
the free-cooling
50
coils
49
will be 63
able to
deliver the requested chilled water temperature. The regulation of the capacity is described in the next section. In this
mode, only fans are running.
Intake

Generalconditions:
Measurement information
Measurements taken at the horizontal air intake.
The chiller integrated free-cooling system fluid based consist in a set of “Macro-channels” or “Radiators” coils,
fit in the same frame
Fan than the MCHE condenser coils
Power level of the
in dB(A), perchiller refrigerant
Hz frequency band circuit. Free-cooling coils will be full
Overall power
Unitaluminum, flat radiator
speed design type, with250
125 low air pressure
500 drop1000
to avoid fan performances
2000 4000 degradation.
8000 dB(A)
1 56 55 55 53 46 45 42 57
Free-cooling coils are
FWD 08 2
fit in series
63
with the62
evaporator,
60
and a set 60
of water regulation
53
valves
53
ensures53
the system64
to
reach the required free-cooling
3 66capacity. 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
27
Optional Free-Cooling
Technical Data
Figure 10 – Flow chart – Free-Cooling – Direct free cooling version

FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2

1
Fan motor (type) 2 x direct drive centrifugal

4
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5

5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil

2
Water entering/leaving connections (type) ISO R7 rotating female
1

(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"


Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
5

Hot water coil (accessory for blower only)

4
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
7

2
G4 filter (filter box accessory)
3

6
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
4

Sound level (L/M/H speed)


Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
TEMPERATURE SENSOR

Recommended fuse size


Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
DESIGNATION

Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
TT

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
9

Heat exchanger operating limits:


ITEM

TT

FWD:
*water temperature: max 100° C
8

*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
VALVE FOR PRESSURE POINT

*absolute service pressure: min 1 bar/max 11 bars


ANTIFREEZE PROTECTION
PRESSURE RELIEF VALVE
MODULATING VALVE
DRY COOLER COILS

WATER STRAINER

SERVICE VALVE

EVAPORATOR
DESIGNATION

DRAIN VALVE

TT
TT

4
4
ITEM

A
B

4
28 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Free-Cooling

Figure 11 – Total and Partial Free-Cooling option

Sound power levels


Discharge
If there is a need to get a definition for partial heat recovery coil distribution, please contact the Trane Sales office.
Measurement conditions:
Free-Cooling
Measurements taken in Enabling
a room adjacent Conditions
to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.
To get the free cooling active, condition is to have unit in active cooling mode and that Outdoor temperature low
enough accordingFan to figure below. Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
The free cooling function
1
is enabled
55
when50outdoor air
42
temperature
37
is below37Active chilled
31
water cooling
30
set point
46
FWDminus
08 FC_offset. 2 57 54 47 40 30 38 40 50
A hysteresis should13 also apply57
58 57
to avoid short
51
50
cycling45 42
of Free Cooling
42
32
enabling
34
40
logic. The
33
43
Free Cooling
28
53
offset is48
an
FWDadjustable
10 parameter
2 to make58 free cooling
54 active. 48 45 38 39 35 51
3
If free cooling function 60
is enabled, 58
free cooling 50
becomes the 1st 48 40
stage of cooling. 42
Free cooling 39 first stage
is the 54to
1 57 51 45 42 34 33 28 48
engage
FWD 12 for cooling 2capacity loading
58 and the
54 last stage
48 to consider
45 in capacity
38 unloading.
39 35 51
3 tandem operation
In order to maximize 60 of58free cooling
50 with compressor
48 the40following logic
42 39
is applied: 54
1 56 62 50 48 39 38 36 56
FWDWhen
14 unit is configured
2 in “Partial
61 free cooling”
66 , when55 free cooling
53 reaches 47 its full capacity
46 and there
45 is a call for
60
compressor start, then
3 the first
63circuit to start
69 shall be
58circuit 2 (if56available).50
Leaving water
50 in free cooling
49 can’t
63be
1 57 63 51 49 40 39 37 57
lower that leaving water
FWD 20 2
of compressor
61
operating
66
map.
55
This also53 means compressor
47
balancing
46
function
45
is disabled
60
in
these conditions. 3 63 69 58 56 50 50 49 63
Note: UC800 will not lockout compressor below free cooling change over point, but the compressor are lockout when
Intake
outdoor air is below “low ambient limit” set at -10°C. So FC will be the only source of cooling below -10°C.
Figure 12 – Free-cooling enabling conditions
Measurement conditions:
Measurements taken at the horizontal air intake.
1 deg. C
Fan Power level in dB(A), per Hz frequency band Overall power
Unit Free Cooling Active speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
Free Cooling Inactive 3 66 65 63 62 56 55 57 67
1
Free62Cooling Target58Offset 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 Chiller Entering
55 Water Temperature
58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65
Outdoor Air
57
Temperature
50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
Free Cooling
1 Activation68
Target 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
29
Optional Free-Cooling
Technical Data
Figure 13 – Flow chart - Free cooling - Glycol free version

FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2

1
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51

4
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400

3
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
1

(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"


Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
7

G2 filter (filter box accessory)


Quantity 2 2
2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8

2
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
4

TT
TT

Condensate pump (accessory) (type) Centrifugal


Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
5

Height (mm) 250 300 350 450 650


Shipped unit dimensions
8

Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
10
TEMPERATURE SENSOR

Recommended fuse size


Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
DESIGNATION

Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
TT

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
9

(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


ITEM

TT

FWD:
*water temperature: max 100° C
8

*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


(PARTIAL FREE COOLING ONLY)

*water temperature: min. +2° C/max. 100° C


PRESSURE RELIEF VALVE
ANTIFREEZE PROTECTION

*absolute service pressure: min 1 bar/max 11 bars


BYPASS MANUAL VALVE
MODULATING VALVE
DRY COOLER COILS

EXPANSION TANK

EVAPORATOR
DESIGNATION

DRAIN VALVE
PUMP

BPHE

TT
TT

4
ITEM

10
1
2
3
4

6
7
8
9
5

A
B

Note: glycol free cooling chilled water setpoint should be in the range of [4°C - 20° C].

4
30 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Free-Cooling

Note for installation


The maximum pressure of the Glycol side when unit is equipped with free cooling is 400 kPa for Glycol free option
or 600kPa for Direct free cooling except on evaporator side for glycol free 1000 kPa Refer to unit nameplate for rated
value.
Sound power levels
Pump operation with Glycol free : it is requested to have a minimum water side pressure of 250 kPa to avoid
cavitation.
Glycol free option : To avoid component damage, a filter (1 mm mesh) must be supplied by the customer and
Discharge
installed at the unit inlet.
Measurement conditions:
All Free-cooling units must be freeze-protected with at least 30% Ethylene Glycol in the cooling loop circuit which is
Measurements taken in percentage
the most convenient a room adjacent to the
in order room containing
to protect the FWD,
the unit against at theUpon
freezing. outlet of the make
receipt, rectangular duct
sure that (1.5 is
there mno
long) fixed to test
remaining its discharge opening.
water in the free cooling circuit as it may freeze during winter periods.
Protection coverage with 30% Ethylene Glycol:
Fan Power level in dB(A), per Hz frequency band Overall power
Unit- Freezing point without
speed burst 125
effect = -13°C
250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD- 08
Freezing point with 2 burst effect
57 = -50°C. 54 47 40 30 38 40 50
Water can be trapped 3 in BPHE 58 and specific57care must50be taken to 42remove it 32 40
completly from 43
BPHE during 53
off mode if
1 57 51 45 42 34 33 28 48
FWDdrainage
10 is the winter2 protection58 chosen. 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWDIMPORTANT
12 – WATER 2 QUALITY 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
Glycol or brine must 1
be carefully
56
chosen with
62
the help
50
of a reputable
48
water treatment
39
specialist.
38
The
36
additional56
FWDmaterials
14 to the evaporator
2 circuit
61 are made
66 with Carbon
55 Steel, Copper,
53 Zinc,
47Synthetic 46
rubber, Aluminum
45 AA3102,
60
AA3003, and AA4045. 3 Water should
63 be free
69 from foreign
58 solid particules.
56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWDAll
20 Submittal, lifting2 diagram, neoprene
61 pads
66 positioning
55 and wiring
53 diagrams
47 have been46 supplied45with chiller60order.
3 63 69 58 56 50 50 49 63

Free cooler by-pass valve adjustment


Intake
For intervention on free cooler by-pass valve it is recommended to consult the valve service literature.
Measurement conditions:
For every new referencing of the motor end travel, an adaptation of the motor should be done by pushing button 2
Measurements taken at the horizontal air intake.
To change the bypass percentage follows below procedure:
−− No tuning isFan
needed on free coolingPower
valve which
level always
in dB(A), per Hzstays on full
frequency bandopening/closure. Overall power
Unit  or bypass speed
−− F 125minimum250
valve Belimo, opening can500be adjusted
1000 by pushing
2000 the release
4000 button 8000
(4) and by dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 turning handle2 5 to 50% 63
opening for62instance (45°)
60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
31
Optional Free-Cooling
Technical Data
With a Phillips screwdriver, move the end of travel. Fix it to always keep an opening between 100% and the minimum
desired (50%) in example below.

FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

If the minimum opening is modified after the first powering, motor re-calibration is needed to validate the new
operating range. When motor is powered, push green led button (2). Motor memorizes the new reference of end of
travel position on its signal (2…10 VDC)

4
32 UNT-PRC002-GB
CTV-SVX009A-GB
Optional Free-Cooling

Water Pressure Drops - Coils


The free cooling water pressure drops given in charts below (coil + valve) should be added to evaporator pressure
drop to get full unit pressure drop.
Figure 14 – Water Pressure drop coils - Total and Partial Direct Free cooling
Sound power levels
Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
33
Optional Free-Cooling
Technical Data
Figure 15 – Water Pressure drop coils - Total and Partial Free Cooling - Glycol free

FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor (type) 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
34 UNT-PRC002-GB
CTV-SVX009A-GB
Evaporator Waterside
Figure 16 – Evaporator water pressure drop

Water Pressure Drop - Evaporator only


Sound power levels
1000
Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 2
50 42 37 37 31 30 46
FWD 08 2 57 54 4 6
47 40 30 38 1. 250
40B - 2 passes 50
3 58 57 50 42 32 40 2. 43B - 2 passes + turbulator
250 53
1 57 51 45 42 34 33 28 48
FWD 10 2
3
58
60
54
58
48
50
5 45
48
38
40
39
42
3.
4.
300
35A - 1 pass 51
39A : 1 pass + turbulator
300 54
100 1 57 51 45 42 34 33 28 48
5. 500 B - 1 pass
Pressure drop (kPa)

FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 6. 500
39B : 1 pass + turbulator
54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.
1
10 Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed
1
3 125
56
250
55
500
55
1000
53
2000
46
4000
45
8000
42
dB(A)
57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
1 3 78 79 71 74 69 66 66 78
10 100 1000
Water flow rates (l/s)

UNT-PRC002-GB
CTV-SVX009A-GB 11
35
Evaporator Waterside
Technical Data
Freeze Protection OR
Depending on the ambient temperature the unit may be
exposed to freeze, there are multiple options for freeze 2. Freeze inhibitor
protection. They are listed in order of highest ambient
FWD
(least
08 a. Freeze protection
12 can be accomplished
20 by30adding 45
Power freeze
supply protection) to the lowest ambient
(V/Ph/Hz) (most freeze
protection). sufficient glycol to protect230/1/50
against freezing down to the
Capacities
Cooling capacity on water (1) (kW) lowest ambient8,3 expected. 15
For all chiller running with water under cold ambient 5,2 b. See “evaporator
18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 glycol requirement”
18,9 section
20,9 for 38,2
temperature
Fan motor (below 0°C), it is extremely important
(type) to keep 2 x direct the
guidance on determining driveglycol
centrifugal
concentration.
full
Fan water flow(3)
power input in the evaporator for an extended
(kW) time 0,23 0,46 0,65 1,04 1,51
Current
after amps
last (3)
compressor (A) evaporator1,1
stops. This will protect 2,2 3,1 4,7 5,5
Start-up amps (A) Note: Use of glycol
type antifreeze reduces14,1
the cooling16,5
tube from freezing by refrigerant migration.
Air flow
This is why3,2 5,5 9,3
capacity of the unit and must be considered in the design
evaporator
minimum water pump output relay must (m /h)be used to 490
3
of the system 980
specifications. 1400 1800 2700
control
nominal the chilled water pump. This is not mandatory if820
(m /h) 3
1650 2300 3000 4500
maximum
glycol (m /h) ambient 980
is used with protection down to lowest
3
1970 2600 3600 5400
Main coil
expected.
OR
Water entering/leaving connections (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
1. Water pump and heaters
Electric heater (accessory for blower only) 3. Drain water circuit
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity
a. Heaters are factory installed on water(kW) boxes and 2/4 8
For ambient temperatures 10 -20°C and 12
below for those 12
Hot water coil (accessory for blower only)
evaporator installation not including either option 1 or 2 above
Heating capacity shell.
(4) They will protect it from
(kW) freezing 6,3 12 17,4 22,4 34,5
G2in ambient
filter temperatures
(filter box accessory) down to -20°C.Heaters are described
Quantity
installed on the water piping and on the pumps of units 2 a. Shut off power2 supply to unit
2 and to all heaters.
2 2
Dimensions ( LxWxth) (mm) 386x221x8 b. Purge the486x271x8
water circuit 586x321x8 586*421*8 586*621*8
equipped with hydraulic module.
G4 filter (filter box accessory)
b. Install heat tape on all water piping, pumps, and other-
Quantity
c. Blow out the2evaporator to ensure
2
that no2liquid is left2
components
Dimensions that may be damaged if(mm)
( LxWxth) exposed to - inside the evaporator and
486x264x48 the water lines.
586x314x48 Drain the
586*414*48 586*614*48
Condensate
freezingpump (accessory) Heat tape must
temperatures. (type)
be designed pump. Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
for low ambient temperature applications. Heat tape
Not available for FWD30 and FWD45
selection
Sound should
level (L/M/H be based on the lowest expected
speed)
CAUTION! Evaporator damage!
ambient
Sound pressure temperature.
level (5) (dB(A)) 36/40/43 If insufficient38/41/44
concentration 46/50/53
or no glycol is47/52/57
used, the 47/52/58
Sound powerUC800
c. Tracer™ level (5) controller can start the
(dB(A))
pump(s) when 46/50/53 evaporator water 48/51/54pumps must be controlled
56/60/63 by the UC800
57/62/67 57/62/68
Unit dimensions to avoid severe damage to the evaporator due to freezing.
freezing conditions are detected. For (mm)
Width x Depth
this option the890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
pumps must be controlled by the GVAF
Height (mm) unit and this250 A power loss of 300
15 minutes during
350
freezing450can damage 650
function
Shipped validated on the chiller controller.
unit dimensions the evaporator. It is the responsibility of the installing
Width
d. Water x Depth
circuit valves need to stay open(mm) at all times.933 x 644 contractor and/or the customer
1133 x 754 1333 x to864ensure that
1333 a pump
x 1008 will
1333*1133
Height (mm) 260 start when called 310 upon by the360 chiller controls. 460 660
Weight (kg) 32 46 61 76 118
Colour Water pump control and heater combination will
Note: Please consult the table named “Recommended
galvanised steel
Low
protect
Recommendedthe evaporator
fuse size down to any ambient temperature Evaporator Refrigerant Cutout (LRTC) and % Glycol for
Unit alone (aM/gI)
provided power is available to the pump(A) and the UC800 8/16 GVAF chillers”8/16 . 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW)
With 40 (230V),3*16 disconnect
factory-fitted (400V) 3*20
switch option,3*25
evaporator3*25
controller. This option will NOT protect the evaporator
in(1) the eventWater
Conditions: of power failure
entering/leaving to the chiller
temperature: unless
7/12 °C, Air backup 27/19°Ctrace
inlet temperature DB/WB heating isflow
- Nominal air taken from the live side of the isolator. As
supplied to the necessary components. a consequence,
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB
power is - Nominal air flow the heaters are energized as long as the
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal main
air flow.switch is closed. Supply voltage to the heating tapes
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement isis 400V.
taken in the room containing the blower unit.
Note: When no chiller operation is possible and the pump
isHeat
already
exchangeroff, UC800
operating pump control function for freeze
limits:
FWD:
protection will command the pump to turn on: The warranty will be void, in case of freezing due to the
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars lack of use of either of these protections.
• ON if the average of the evaporator entering water
Accessories - Hot water coil:
temperature,
*water temperature:evaporator
min. +2° C/max.leaving
100° C temperature, and the Low Refrigerant Cutout - LRTC
evaporator
*absolute servicerefrigerant
pressure: min 1pool temperature
bar/max 11 bars is less than The minimum leaving water temperature cutout is set
Low Evaporator Refrigerant Temperature Cutout (LERTC) + at 2.2°C and the Low Refrigerant Temperature cutout is
2.2°C for a period of time set at 0°C.
• OFF again if the evaporator refrigerant pool temperature CAUTION!
rise above LERTC + 3.3°C for a period of time 1. Additional glycol beyond the recommendations will
adversely affect unit performance. The unit efficiency
will be reduced and the saturated evaporator
Note: The period of time referenced for ON and OFF
temperature will be reduced. For some operating
conditions above described is dependent on past running
conditions this effect can be significant.
conditions and present temperature measured.
2. If additional glycol is used, then use the actual % glycol
to establish the low refrigerant cutout set point.
• ON if entering OR leaving water temperature < LWTC for
3. With glycol application, ensure that there is no
16.2°C-sec
fluctuation of brine flow versus Order Write Up
• OFF again if water temperature > LWTC for 30 min value, as a reduction of flow will adversely affect unit
performance and behaviour.

4
36 UNT-PRC002-GB
CTV-SVX009A-GB
General Electrical Recommendations
Electrical Parts
When reviewing this manual keep in mind. The compressor contains hot, pressurized refrigerant.
• All field-installed wiring must be in accordance with Motor terminals act as a seal against this refrigerant.
local regulations, CE directives and guidelines. Be sure
Sound power
to satisfy properlevels
equipment grounding requirements Note: prior to servicing the centrifugal compressor,
according CE please read carefully the service documents for this
Discharge
• The following standardized values - Maximum Amps - compressor that are shipped with the unit.
Short Circuit Amps - Starting Amps are displayed on unit
Measurement
nameplate.conditions: Do not operate compressor without box cover in place.
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
• All field-installed wiring must be checked for proper
long) fixed to its discharge opening. Failure to follow all electrical safety precautions could
terminations, and for possible shorts or grounds.
result in death or seriously injure.
Fan Power level in dB(A), per Hz frequency band Overall power
UnitNote:always refer to wiring diagrams
speed 125 shipped
250 with chiller
500 1000
CAUTION! To 2000
avoid 4000
corrosion, 8000
overheating or dB(A)
general
1 55 50 42 37 37 31 30 46
or
FWD 08
unit submittal for
2
specific electrical
57
schematic
54
and 47 damage,
40 at terminal
30 connections,
38 unit40is designed50for
connection information.
3 58 57 50 copper
42 mono-conductors
32 only.
40 In case43of multiconductor
53
Important: to prevent
1 control malfunctions,
57 51 do not run
45 42 an intermediate
cable, 34 33
connection box28must be 48
FWDlow
10 voltage wiring 2(<30V) in conduit
58 with54conductors48 45 38 39 35 51
3 60 58 50 added.
48 For cable 40 with alternative
42 material,
39 bi-material
54
carrying more than130 volts. 57 51 45 connecting
42 devices
34 are mandatory.
33 Cable
28 routing48 inside
FWD 12 2 58 54 48 control
45 panel should
38 be made39 case by35 case by installer.
51
WARNING! Hazardous 3 Voltage60with Capacitor!
58 50 48
Do not 40
allow conduit 42
to interfere 39
with 36 54
other components,
1 56 62 50 48 39 38 56
Disconnect
FWD 14
all electric
2
power, including
61
remote
66 55 structural
53 members
47 or equipment.
46 Control
45 voltage60
disconnects and discharge
3 all 63
motor start/run
69 and AFD 58 (115V)
56 wiring in50 conduit must 50 be separate
49 from conduit
63
(Adaptive Frequency™
1 Drive) 57
capacitors before
63 servicing.
51 49
carrying 40
low voltage (<30V)39wiring. To 37 57
prevent control
FWDFollow
20 2
proper lockout/tagout 61
procedures 66
to ensure the 55 53 47 46 45 60
3 63 69 58 malfunctions,
56 do
50 not run low50 voltage wiring
49 (<30V)63 in
power cannot be inadvertently energized. conduit with conductors carrying more than 30V.
Intake
• For variable frequency drives or other energy storing WARNING!
components provided by Trane or others, refer to the The Warning Label shown in Figure 19 is displayed on
Measurement conditions:
appropriate manufacturer’s literature for allowable the equipment and shown on wiring diagrams and
Measurements taken at the horizontal air intake.
waiting periods for discharges capacitors. Verify with an schematics. Strict adherence to these warnings must be
appropriate voltmeter
Fan that all capacitors Power
have level
discharged
in dB(A), perobserved.
Hz frequencyFailure
band to do so may result in personal
Overallinjury
power
Unit• DC bus capacitors retain hazardous
speed 125 voltages
250 input or death.
after 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46
power has been disconnected. Follow proper lockout/60 CAUTION! Units must not 45
be linked to42the neutral57
FWD 08 2 63 62 60 53 53 53 64
tagout procedures 3to ensure the 66 power cannot
65 be 63 wiring
62 of the installation.
56 Units
55 are compatible
57 with
67 the
inadvertently energized
1 62 58 55 following
58 neutral
51 operating 48conditions:
44 61
FWDAfter
10 disconnecting2 input power,66 wait five63(5) minutes 60for 62 56 55 52 66
3 70 67 63 65 59 59 57 69
units which are equipped
1 with62EC fans and
58 wait twenty 55 TNS
58 51 IT 48 TNC44 TT
61
FWD(20)
12 minutes for units2 which are 66 equipped63with variable 60 Standard
62 56 Special 55 Special
52 Standard*
66
frequency drive (0V3 DC) before 70touching any
67 internal63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
components.
FWD 14 2 73 72 69 71 64 59 57 74
Failure to follow these
3 instructions
78 could 76
result death73or * Differential
75 protection
69 should
64 be suited
63 for industrial
78
serious injury 1 68 72 64 machinery
64 with56current leak
52 which can50be higher than
69
FWD 20 2 76 76 68 500 71mA (several 65motors and 61 frequency61drives). 75
3 78 79 71 74 69 66 66 78
For additional information regarding the safe discharge
of capacitors, see “Adaptive Frequency™ Drive (AFD3)
Capacitor Discharge” and BAS-SVX19B-E4.

Hazardous Voltage – Pressurized Burning Fluid!


Before removing compressor cover for servicing,
or servicing power side of control panel, CLOSE
COMPRESSOR DISCHARGE SERVICE VALVE and
disconnect all electric power including remote
disconnects. Discharge all motor start/run capacitors.
Follow lockout/tagout procedures to ensure the power
cannot be inadvertently energized. Verify with an
appropriate voltmeter that all capacitors have discharged.

UNT-PRC002-GB
CTV-SVX009A-GB 11
37
General Electrical Recommendations
Technical Data
Electrical data
To get the following electrical data details: Refer to General Data tables for each unit configuration and size.

-FWD
Maximum Power input (kW) 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
-Capacities
Unit rated amps (Max compr +Fan+Control)
-Cooling capacity
Unit start up on water(Starting
amps (1) (kW) largest compr+RLA
Amps of the 5,2 8,3
of 2nd compr+RLA 15 control) 18,8
of all fans+ 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
-Fan
Compressor
motor Power factor (type) 2 x direct drive centrifugal
-Fan power input (3)
Disconnect
Current amps (3)
switch size (A) (kW)
(A)
0,23
1,1
0,46
2,2
0,65
3,1
1,04
4,7
1,51
5,5
-Start-up
Short ampsCircuit Rating for all sizes =35 kA(A) 3,2 5,5 9,3 14,1 16,5
Air flow
For the control of every unit
minimum (m3/h) 490 980 1400 1800 2700
-nominal
Max power input is 1.4 kW (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
-Main
Maxcoil Amps is 3.4 A
Water entering/leaving connections (type) ISO R7 rotating female
Fan data (Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
- Motor
Electric AC :(accessory
heater I max=4.0 for A - P max=1.85
blower only) kW
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
- Motorcapacity
Heating EC : I max=3.0 A - P max=1.95 kW (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
Wiring diagrams are shipped with unit and can be found in the unit control panel.
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Note : Rating
Dimensions is made for 400 V, 3 phases,
( LxWxth) (mm)50 Hz power supply.
386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Quantity - 2 2 2 2
Circuit labelling
Dimensions ( LxWxth)
Condensate pump (accessory)
(mm)
(type)
- 486x264x48 586x314x48
Centrifugal
586*414*48 586*614*48

Water flow - lift height (l/h - mm) 24 - 500


Not available
Circuit for FWD30
labelling and FWD45
is done according to the below diagrams
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Figure 17 – 2 compressors unit
Unit dimensions
Figure 18 – 3 compressors unit
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Recommended fuse size
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
*water temperature: max 100° C
Figure
*absolute19 – 4pressure:
service compressors unit
min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
38 UNT-PRC002-GB
CTV-SVX009A-GB
Installer-Supplied Components
Customer wiring interface connections are shown in Heater Power Supply
the electrical schematics and connection diagrams that
are shipped with the unit. The installer must provide the The evaporator shell is insulated from ambient air and
following components if not ordered with the unit: protected from freezing for temperature down to -20°C
by two thermostatically-controlled immersion heaters
Sound• Powerpower
supply levels
wiring (in conduit) for all field-wired combined with evaporator pumps activation through
connections Tracer UC800. Whenever the ambient temperature
Discharge
• All control (interconnecting) wiring (in conduit) for field drops below 0°C the thermostat energizes the heaters
supplied devices and the Tracer UC800 activates the pumps. If ambient
Measurement conditions: temperatures below -20°C are expected, contact your
• Fused-disconnect
Measurements taken inswitches
a room adjacent to the room containingTrane the FWD, at the outlet of the rectangular duct (1.5 m
local office.
long) fixed to its discharge opening.
Power Supply Wiring CAUTION! The control panel main processor does
Fan Power level in dB(A), pernot
Hz frequency
check forband
loss of power to the heat tape nor Overall
doespower
UnitAll power supply speed
wiring must125be sized and 250selected 500 1000 2000 4000 8000 dB(A)
it verify thermostat operation. A qualified technician
accordingly by the 1project engineer
55 in accordance
50 42 37 37 31 30 46
FWD 08 2 57 54 47 must 40frequently30verify power 38 to the heat
40 tape and50
with standard IEC 60364. All wiring must comply with
3 58 57 50 confirm
42 operation32 of the heat
40 tape thermostat,
43 to 53
avoid
local codes. The installing
1 (or electrical)
57 contractor
51 45 42 34
catastrophic damage to the33evaporator.28 48
FWDmust
10 provide and install the system interconnecting
2 58 54 48 45 38 39 35 51
wiring, as well as-the3 power supply
60 58 It must be
wiring. 50 48 40 42 39 54
1 57 51 45 CAUTION!
42 With34factory-fitted
33 disconnect28 switch, trace
48
properly
FWD 12 sized and 2equipped with
58 the appropriate
54 fuse-
48 45
heating is taken38from the live
39 side of the
35 isolator so
51
disconnect switches. 3 The type 60and installation
58 location(s)
50 48 40 42 39 54
power remains on. Supply voltage to the heating tapes
of the fused-disconnect
1 switches
56 must comply62 with all50 48 39 38 36 56
FWD 14 2 61 66 55 is 400V.
53 47 46 45 60
applicable codes. 3 63 69 58 In case
56 of winter 50 water drainage
50 for freeze
49 protection,
63 it
1 57 63 51 49
is compulsory 40 disconnect
to 39 the evaporator
37 heaters57 to
FWDCut
20 holes into the sides
2 of the61
control panel66 for the 55 53 47 46 45 60
protect
56 them from 50 burning50 due to overheat.
appropriately-sized3power wiring 63 conduits. 69The wiring 58 49 63
is passed through these conduits and connected to the
Intake
terminal blocks.
Water Pump Power Supply
Provide power-supply wiring with fused disconnect
Measurement conditions:
To provide proper phasing of 3 phase input, make switch(es) for the chilled water pump(s).
Measurements
connections taken at the
as shown inhorizontal
field wiringairdiagrams
intake. and as
stated on the yellow WARNING label in the starter panel.
Fan
Interconnecting Wiring
Power level in dB(A), per Hz frequency band Overall power
UnitProper equipment grounds must
speed 125 be provided
250 to each 500 1000 2000 4000 8000 dB(A)
ground connection1in the panel 56 55 55
Chilled-Water
53
Flow
46
(Pump) Interlock
45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
CAUTION! Customer 3 66
wiring interface 65
connections 63
are GVAF
62 requires a 56field-supplied,
55 control-voltage
57 contact
67
1 62 58 55 58 through a51
input 48 switch (6S51)
flow proving 44 and an61
FWDshown
10 in the electrical
2 schematics
66 and connection
63 60 62 56 55 52 66
diagrams that are shipped
3 with70 the unit. The
67 installer63 auxiliary
65 contact59 (6K51). Connect
59 the proving
57 switch
69 and
1
must provide the following 62
components if58not ordered
55 auxiliary
58 contact51 to terminal
48 2 connector
44 J2 cards61(1A14).
FWD 12
with the unit.
2 66 63 60 Refer
62 to the field
56 wiring diagram
55 for details.
52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWDWARNING!
14 To prevent
2 injury or
73 death, disconnect
72 all69 Chilled-Water
71 Pump
64 Control
59 57 74
3 78 76
electrical power sources before completing wiring 73 75 69 64 63 78
1 68 72 64 64
An evaporator 56
water-pump 52output relay
50 closes when
69
FWDconnections
20 to the 2unit. 76 76 68 71 65 61 61 75
3 78 79 71 the chiller
74 is given
69 a signal66
to go into the
66 AUTO mode
78
CAUTION! The use of copper mono-conductors is the of operation from any source. The contact is opened to
preferred solution to avoid corrosion and overheating turn off the pump in the event of most machine-level
at terminal connections. diagnostics, to prevent the buildup of pump heat.

Control Power Supply CAUTION! The evaporator water pump output relay
must be used to control the chilled water pump and to
Chiller is provided with control power transformer, it is benefit from the water pump timer function at startup
not necessary to provide additional control power voltage and shutdown of the chiller. This is required when
to the unit. the chiller is in operation under freezing conditions,
especially if the chilled water loop does not contain
glycol.

CAUTION! Refer to Freeze Protection section for


information about the evaporator circulating pump.

UNT-PRC002-GB
CTV-SVX009A-GB 11
39
Installer-Supplied Components
Technical Data
The relay output from (1A11) is required to operate the In general, when there is either a non-latching or latching
evaporator water-pump (CHWP) contactor. Contacts diagnostic, the CHWP relay is turned off as though
should be compatible with a 115/230V (ac) control circuit. there was a zero-time delay. Exceptions where the relay
The CHWP relay operates in different modes depending continues to be energized occur with:
on
FWDTracer UC800 or Tracer BMS commands, if available, 08 or 1. A low Chilled-Water
12 Temperature
20 diagnostic
30 (non- 45
service pumpdown (see maintenance(V/Ph/Hz)
Power supply section). Normally, 230/1/50
latching) (unless also accompanied by an Evaporator
the CHWP relay follows the AUTO mode of the chiller.
Capacities
Leaving-Water Temperature15Sensor Diagnostic)
Cooling capacity on water (1) (kW)
Whenever the chiller has no diagnostics and is in the 5,2 8,3 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 OR18,9 20,9 38,2
AUTO mode,
Fan motor regardless of where the auto
(type)command is 2 x direct drive centrifugal
coming
Fan powerfrom, the normally-open relay is
input (3) energized. When
(kW) 0,23 2. A starter-contactor
0,46 interrupt-failure
0,65 diagnostic,
1,04 in 1,51
Current
the ampsexits
chiller (3) the AUTO mode, the relay (A) is timed open
1,1 which a compressor
2,2 continues
3,1 to draw current
4,7 even5,5
Start-up amps (A) 3,2 5,5
after commanded 9,3
to shut down. 14,1 16,5
for an
Air flowadjustable (using TU) 0 to 30 minutes. The non-
AUTO
minimum modes in which the pump is stopped (m /h) include Reset
3
490 980 OR1400 1800 2700
(88),
nominalStop (00), External Stop (100), Remote(m /h) Display Stop
3
820
3. A Loss of
1650
Evaporator
2300
Water Flow (non-
3000
diagnostic
4500
maximum (m /h) 3
980 1970 2600 3600 5400
(600), Stopped by Tracer (300), Low-Ambient Run Inhibit latching) and the unit in the AUTO mode, after initially
Main coil
(200), and Ice Building
Water entering/leaving complete (101). (type)
connections having proven evaporator waterfemale
ISO R7 rotating flow.
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric7heater
Table – Pump(accessory
Relayfor blower only)
Operations
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating
Chillercapacity
mode (kW)
Relay Operation 2/4 8 10 12 12
Hot water coil (accessory for blower only) Alarm and Status Relay Outputs
Auto capacity (4)
Heating Instant close (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory) (Programmable Relays)
Ice building
Quantity Instant close 2 2 2 2 2
Dimensions ( LxWxth)
Tracer Override Timed Open (mm) 386x221x8 See GVAF User Guide for 586x321x8
486x271x8 alarm and status relay outputs.
586*421*8 586*621*8
G4 filter (filter box accessory)
Stop
Quantity Timed Open - 2 2 2 2
Dimensions ( LxWxth) (mm) - EDLS and ECWS
486x264x48 Analog
586x314x48 Input586*414*48
Signal 586*614*48
Ice Complete
Condensate pump (accessory) Instant Open (type) Centrifugal
Water flow - lift height (l/h - mm) Wiring Details 24 - 500
Diagnostics Instant Open*
Not available for FWD30 and FWD45
Sound level (L/M/H speed)
See GVAF User Guide for EDLS and ECWS.
• Exceptions noted in paragraphs following
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Width xgoing
When Depth from STOP to AUTO the CHWP (mm) relay is890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
energized immediately.
Shipped unit dimensions If evaporator water flow is not
established
Width x Depth in 4 minutes and 15 seconds, (mm) the Tracer933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
UC800
Height de-energizes the CHWP relay and (mm) generates a 260 310 360 460 660
Weight
non-latching diagnostic. If flow returns (kg) (i.e. other system32 46 61 76 118
Colour galvanised steel
controlling
Recommended the pump),
fuse size the diagnostic is cleared, the
CHWP is (aM/gI)
Unit alone re-energized, and normal control (A) is resumed. 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
If evaporator water flow is lost after it has been
established, theentering/leaving
(1) Conditions: Water CHWP relay remains
temperature: 7/12energized, the
°C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
CHWP relay remains energized
(3) At high speed with nominal air flow. and a non-latching
diagnostic is generated.
(4) Water entering/leaving If flow
temperature returns,
90/70 °C, the diagnostic
air inlet temperature is
20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
cleared and the chiller returns to normal operation.
Heat exchanger operating limits:
FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
40 UNT-PRC002-GB
CTV-SVX009A-GB
Operating Principles
This section describes the overall flow chart principle for GVAF. Detailed information for a given order is supplied
with order package documentation.

Figure 20 – Example of Typical Refrigerant System Schematic - 2 compressors unit


Sound power levels
Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


ITEM DESIGNATION ITEM DESIGNATION ITEM DESIGNATION
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 CENTRIFUGAL
2 COMPRESSOR 63 62 60 ECONOMIZER
60 53 53 PRESSURE
53 TRANSDUCER 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
CHECK VALVE MANUAL SERVICE VALVE TEMPERATURE SENSOR
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1
SERVICE VALVE 62 58 55 58
FILTER DRIER 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
AIR COOLED
1 CONDENSER66 65 ECONOMIZER
65 SHUT
65 OFF VALVE 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
CONDENSER FAN LOAD BALANCING VALVE OPTION A: DUAL SAFETY VALVE
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
MANUAL3SERVICE VALVE78 79 71 74
STAGING VALVE 69 66 66 78

FILTER DRIER SIGHT GLASS INSULATION

SAFETY VALVE PUMP

EXPANSION VALVE EWTS

ELECTRIC EXPANSION VALVE LWTS

EVAPORATOR FLOW SWITCH

MOTORIZED SUCTION SERVICE


VALVE

UNT-PRC002-GB
CTV-SVX009A-GB 11
41
Operating Principles
Technical Data
Refrigerant Circuit Refrigerant
Each GVAF unit has two refrigerant circuits, with one or GVAF use R134a or R1234ze(E), Trane believes that
two centrifugal compressor per circuit. Each refrigerant responsible refrigerant practices are important to the
circuit includes a compressor suction and discharge environment, our customers, and the air conditioning
FWD 08 12 20 30 45
service valve, liquid line shutoff valve,(V/Ph/Hz)
Power supply removable core industry. All technicians who handle refrigerants must be
230/1/50
filter, liquid line sight glass with moisture indicator,
Capacities properly qualified. All local and EU regulations in which
Cooling capacity
charging on water
port and (1)
electronic expansion(kW) valve. Fully 5,2 R134a/R1234ze(E)8,3 are specified 15 as medium 18,8
pressure 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
modulating
Fan motor
compressors and electronic expansion valve
(type)
refrigerant must be 2observed. Handling,
x direct drive centrifugal
reclaiming,
provide
Fan powervariable
input (3) capacity modulation over (kW) the entire 0,23 recovering and recycling instructions
0,46 0,65 must1,04
be followed.
1,51
operating
Current ampsrange.
(3) (A) 1,1 R1234ze(E) requires
2,2 specific care
3,1 and dedicated 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
refrigerant hoses and recovery system have to be used.
Air flow
Refrigerant Cycle
minimum (m3/h) 490 980 1400 1800 2700
nominal
Typical
(m3/h)
refrigerant cycle on the GVAF is(mrepresented
820
on
Compressor 1650 2300 3000 4500
maximum 3
/h) 980 1970 2600 3600 5400
the
Mainpressure
coil enthalpy diagram shown in the figure below. The centrifugal oil free compressor with frictionless
Water
Key entering/leaving
state points areconnections (type) The cycle for
indicated on the figure. magnetic bearings is ISO R7 rotating
a semi female
hermetic design with twin
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
the full load design point is represented
Electric heater (accessory for blower only) in the plot. impellers. It has a 3 phase AC voltage input with built in
Electric power supply (V/Ph/Hz) 230/1/50 service 230/1/50
inverter or for motor speed
400/3/50 400/3/50control.400/3/50 400/3/50
Heating 21
Figure capacity
– Pressure enthalpy (P-h) diagram (kW) 2/4 Compressor control,8 motor control,
10 motor 12 cooling 12
Hot water coil (accessory for blower only)
Heating capacity (4) (kW) 6,3
control and bearing
12
control are
17,4
handled by embedded
22,4 34,5
G2 filter (filter box accessory) electronics. Sensor rings check shaft position 8000 times
Quantity 2 per second and2 most of the work 2 is done by2 permanent 2
Dimensions ( LxWxth) (mm) 386x221x8 magnets while 486x271x8
electromagnets586x321x8are used586*421*8
to fine tune 586*621*8
the
G4 filter (filter box accessory)
Quantity - shaft position within
2 less than2 10µm of correction.2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory)
Water flow - lift height
(type)
(l/h - mm)
Condenser and Fans Centrifugal
24 - 500
Not available for FWD30 and FWD45 The air cooled Microchannel condenser coils use all
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A)) 36/40/43
aluminum brazed
38/41/44
fin construction.
46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 The coil is composed
48/51/54 of three components:
56/60/63 the flat 57/62/68
57/62/67
Unit dimensions microchannel tube, the fins located between the
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820
microchannel tubes, and two refrigerant1290 x 970
manifolds. 1290 x 1090
Coils
Height (mm) 250 300 350 450 650
Shipped unit dimensions can be cleaned with high pressure water (see Condenser
The GVAF chiller uses a shell and tube evaporator design
Width x Depth (mm) 933 x 644 Coils MCHE maintenance
1133 x 754 for instructions).
1333 x 864 1333 x 1008 1333*1133
with
Heightrefrigerant evaporating on the shell (mm) side and water 260 310 360 460 circuit.660
The condenser coil has an integral subcooling The
flowing
Weight inside tubes having enhanced surfaces (kg) (state 132 46 61 76 118
Colour
maximum allowable working pressure
galvanised steel
of the condenser
to 2).
Recommended fuse size is 25.0 bars. Condensers are factory proof and leak
The vaporized refrigerant flows into the(A) compressor 8/16
Unit alone (aM/gI) tested at 45 bars.
8/16 8/16 8/25 8/25
first stage
Unit with through
electric heatercompressor
(gI) inlet guide (A) valves.
16 The
(2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
Direct-drive vertical-discharge airfoil condenser fans are
first stage impeller accelerates the vapor increasing
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°Cdynamically
DB/WB - Nominal balanced.
air flow
its temperature
(2) Conditions: and pressure
Water entering/leaving to intermediate
temperature: state
50/45 °C, Air inlet 3.
temperature 20°C DB - Nominal air flow
Refrigerant
(3) At high speedvapor leaving
with nominal the first stage compressor
air flow.
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal Evaporator
air flow.
is(5)mixed
A rectangular glass wool duct 1m50 long is vapor
with cooler refrigerant placed onfrom the measurement is taken in the room containing the blower unit.
the blower.The
economizer (BPHE). This mixing lowers the enthalpy The evaporator is a shell and tube heat exchanger design
Heat exchanger operating limits:
ofFWD:the vapor entering the second stage to stage 3a. constructed from carbon steel shells and tube sheets
The
*water second stage
temperature: impeller
max 100° C accelerates the vapor, with internally and externally finned seamless copper
*absolute service pressure: min 1 bar/max 11 bars
further increasing its temperature and pressure to state tubes mechanically expanded into the tube sheets. Tubes
point 4.
AccessoriesDe-superheating,
- Hot water coil: condensing and sub-cooling are cleanable with dismountable water boxes. Tubes
*water temperature: min. +2° C/max. 100° C
are accomplished
*absolute service pressure:in a 1micro
min bar/maxchannel
11 bars condenser (state diameter exterior is 19mm. Each tube is individually
5 and 5a). Liquid refrigerant either leaves the micro replaceable.
channel condenser at point 5a and a part of it flows to the The evaporator is designed, tested and stamped in
Expansion valve and enters BPHE economizer at point accordance with PED 97/23/EC or 2014/68/EU Pressure
6 while the major part flows to BPHE economizer acting regulation for a refrigerant side working pressure of
as an additive subcooler. Refrigerant is cooled down to 14 bars. Standard water connections are grooved for
state 5c and the flow vaporized goes to the compressor Victaulic style pipe couplings. Water boxes are available
economizer port at state 3.The major part of the liquid in 1 or 2 passes configurations according to unit size and
flow goes through the expansion valve and return to the include an air vent, a drain and fittings for temperature
evaporator at state 1. control sensors. Evaporator is insulated with closed cell
insulation.

4
42 UNT-PRC002-GB
CTV-SVX009A-GB
Controls/Tracer TD7 Operator Interface

Controls Overview
Sintesis-Excellent GVAF units use the following control/
interface components:
Sound power
• Tracer™ levels
UC800 Controller
• Tracer TD7 Operator Interface
Discharge

Communication
Measurement conditions:Interfaces
Measurements
There are fourtaken in a roomon
connections adjacent to the
the UC800 room
that containing the FWD, at the outlet of the rectangular duct (1.5 m
support
long) fixed to its discharge opening.
the communication interface. See GVAF User Guide to
locate the following ports: “Wiring and Ports Description”
Fan Power level in dB(A), per Hz frequency band Overall power
Unitsection. speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD • BACnet
08 MS/TP 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
• MODBUS Slave 1 57 51 45 42 34 33 28 48
FWD 10 2 58
• LonTalk using LCI-C (from the IPC3 bus)54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
See chiller User Guide
3 for information
60 on communication
58 50 48 40 42 39 54
interface. 1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Tracer TD7 Operator Interface
FWD 20
1
2
57
61
63
66
51
55
49
53
40
47
39
46
37
45
57
60
3 63 69 58 56 50 50 49 63
Operator Interface
Intake
Information is tailored to operators, service technicians
and owners. When operating a chiller, there is specific
Measurement conditions:
information you need on a day-to-day basis, like
Measurements taken at the horizontal air intake.
setpoints, limits, diagnostic information, and reports.
Day-to-day operational
Fan information is presented atinthe
Power level dB(A), per Hz frequency band Overall power
Unitdisplay.
Logicallyspeed
organized groups
125 of information-chiller
250 500 1000 2000 4000 8000 dB(A)
mode of operation,1active diagnostics,
56 55
settings and 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
reports put information
3 conveniently
66 at your
65 fingertips. 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
Tracer™ TU 3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
The
FWD 12 TD7 operator interface
2 allows
66 for daily63 operation 60 62 56 55 52 66
tasks and setpoint changes.
3 However
70 to adequately
67 63 65 59 59 57 69
service Sintesis Excellent
1 GVAF66 chillers, Tracer™
65 TU 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
service tool is required
3
(Non-Trane
78
personnel,
76
contact 73 75 69 64 63 78
your local Trane office
1 for software
68 purchase72 information).
64 64 56 52 50 69
FWDTracer
20 TU adds a level
2 of sophistication
76 that
76 improves 68 71 65 61 61 75
3
service technician effectiveness78 and minimizes
79 chiller71 74 69 66 66 78
downtime. This portable PC-based service-tool software
supports service and maintenance tasks.

UNT-PRC002-GB
CTV-SVX009A-GB 11
43
Pre-Start Checkout
Technical Data
Installation Checklist 13. Check and set, as required, all UC800 TD7 menu
items.
Complete this checklist as the unit is installed, and verify 14. Stop the chilled-water pump.
that all recommended procedures are accomplished 15. Do not use recycled refrigerant as it may contain oil,
before the unit is started. This checklist does not replace which can 12
affect system reliability. The refrigerant
FWD 08 20 30 45
the detailed
Power supply instructions given in the “Installation
(V/Ph/Hz) should be pure and stored in virgin containers
230/1/50
Mechanical”
Capacities and “Installation Electrical” sections of this - Hoses should be free of oil
Cooling capacity
manual. on watercompressor
In addition, (1) details(kW)
can be found 5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
in the compressor
Fan motor
service documentation.
(type)
Make sure Unit Voltage 2Power
x direct driveSupply
centrifugal
to
Fanhave
power this documentation
input (3) prior to any(kW)
intervention. 0,23 0,46 0,65 1,04 1,51
Read
Currentall sections
amps (3) completely, to become(A) familiar with 1,1
the Unit voltage must
2,2 meet the criteria
3,1 given in
4,7the 5,5
Start-up amps
installation procedures, prior beginning(A) the work. 3,2 installation Electrical
5,5 Section.9,3Measure each 14,1lead of 16,5
Air flow the supply voltage at the main power fused-disconnect
minimum (m3/h) 490 980 1400 1800 2700
General
nominal (m3/h) 820 switch for the1650
unit. If the measured
2300 voltage on any lead
3000 4500
maximum
When installation is complete, before starting (m3/h) the unit,980 is not within the
1970specified range,2600 notify the supplier of
3600 5400
Main coil the power and correct the situation before operating the
the
Waterfollowing
entering/leavingprestart procedures must(type)
connections be reviewed and ISO R7 rotating female
verified: (Dia) 3/4"
unit. 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
1. Inspect
Electric
Heating
power all
capacity
wiring connections in the
supply compressor
(V/Ph/Hz)
(kW)block, 2/4
Unit Voltage Imbalance
230/1/50 230/1/50 or 400/3/50
8
400/3/50
10
400/3/50
12
400/3/50
12
power circuits (disconnects, terminal
Hot water coil (accessory for blower only)
contactors, compressor junction box terminals and Excessive voltage imbalance between the phases of a
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
so forth) to accessory)
ensure they are clean and tight. three-phase system can cause motors to overheat and
G2 filter (filter box
2. Open all refrigerant valves in the discharge, liquid,2
Quantity eventually fail.2The maximum 2allowable unbalance 2 is 2
Dimensions
and oil( LxWxth)
return lines. (mm) 386x221x8 2%. Voltage486x271x8
imbalance is determined
586x321x8 using the following
586*421*8 586*621*8
G4 filter (filter box accessory) calculations:
3. Check the power-supply voltage to the unit at the -
Quantity 2 2 2 2
main-power
Dimensions ( LxWxth) fused-disconnect switch. (mm)Voltage must- 486x264x48 586x314x48 586*414*48 586*614*48
Condensate
be within pumpthe (accessory)
voltage use range and (type)
also stamped % Imbalance = [(Vx – Vave)Centrifugal
x 100/Vave]
Water flow - lift height (l/h - mm) 24 - 500
on the unit nameplate.
Not available for FWD30 and FWD45
Voltage fluctuation must not
exceed 10%.Voltage imbalance must not exceed 2% Vave = (V1 + V2 + V3)/3
Sound level (L/M/H speed)
4. Check the unit power phasing L1-L2-L3 in the starter
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound topower
ensure level (5) it has been installed
that (dB(A)) phase Vx = phase with
in a “A-B-C” 46/50/53 greatest difference
48/51/54 56/60/63 from57/62/67
Vave (without 57/62/68
Unit dimensions regard to the sign)
Width sequence.
x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
5.
HeightGrounding is essential for the safe(mm) operation of the 250 300 350 450 650
Shipped
unitunit dimensions
: failure to do so may result in reliability failure Unit Voltage Phasing
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height
1) Verify continuity of all ground connections. (mm) 260 It is important310 that proper rotation
360 of the compressors
460 660
Weight2) Ensure solid ground connections(kg) (both mechanical 32 be established46before the unit61is started. Proper 76 motor118
Colourand electrical). rotation requires confirmationgalvanised steel
of the electrical phase
Recommended
3) At onefuse size usually the entrance of the power
point,
Unit alone (aM/gI) (A) 8/16 sequence of the 8/16power supply. 8/16The motor 8/25is internally8/25
Unit supply
with electric panel,
heater all(gI)
grounds should be(A) connected connected
16 (2kW),25 (4kW) for clockwise
40 (230V),3*16 (400V) rotation
3*20 with the 3*25incoming 3*25
together power supply phases A-B-C.
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
4) All electrical instruments must be rated to 1kVAC
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At and 600VDC.
high speed This air
with nominal includes
flow. voltage leads and probes. When rotation is clockwise, the phase sequence is
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
6. Fill the evaporator chilled-water circuit. Vent the
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement isusually called
taken in the “ABC”, the
room containing when counterclockwise
blower unit. “CBA”
system while it is being filled. Open the vents on
Heat exchanger operating limits:
FWD:
the top of the evaporator water box while filling and This direction may be reversed by interchanging any two
close
*water whenmax
temperature: filling
100° C is completed.
of the line wires.
*absolute service pressure: min 1 bar/max 11 bars
7. Close the fused-disconnect switch(es) that supplies
power
Accessories towater
- Hot thecoil:
chilled-water pump starter. 1. Stop the unit from TD7/UC800.
*water temperature: min. +2° C/max. 100° C
8. Start the chilled-water pump to begin circulation of
*absolute service pressure: min 1 bar/max 11 bars 2. Open the electrical disconnect or circuit protection
the water. Inspect all piping for leakage and make switch that provides line power to the line power
any necessary repairs. terminal block(s) in the starter panel (or to the unit
9. With water circulating through the system, adjust mounted disconnect).
the water flow and check the water pressure drop 3. Connect the phase-sequence indicator leads to the
through the evaporator. line power terminal block as follows;
10. Adjust the chilled-water flow switch for proper
operation. Phase Sequence Lead Terminal
11. Reapply power to complete the procedures Black (Phase A) L1
12. Prove all Interlock and Interconnecting Wiring
Interlock and External as described in the Electrical Red (Phase B) L2
Installation section. Yellow (Phase C) L3

4
44 UNT-PRC002-GB
CTV-SVX009A-GB
Pre-Start Checkout

4. Turn power on by closing the unit supply-power Integrated Pump Package (Optional)
fused-disconnect switch.
5. Read the phase sequence on the indicator. The ABC Before starting up the pump, the pipe system must be
LED of the phase indicator will glow. thoroughly cleaned, flushed and filled with clean water.
Do not start the pump until it has been vented. To ensure
Sound power
CAUTION! levels
Humidity : Do not leave compressor
correct venting, open the vent screw located on the pump
housing on the suction side (see next figure).
uncovered
Discharge
If the compressor is installed in a humid environment,
CAUTION! When using freeze inhibitor, never fill the
drip trays may be required to collect condensate.
Measurement conditions: system with pure glycol; this will damage the shaft seal.
Insulation should be installed on the suction valve/piping
Measurements taken in a room adjacent to the room containing Always fill the
the FWD, at system with
the outlet of diluted solution.duct
the rectangular Maximum
(1.5 m
and the end cap as this is where condensation is most
long) fixed concentration of glycol is 45% for unit with pump
likely to to its discharge opening.
form.
package.
It is recommended to fit an end cap insulator in a humid
environment. Fan Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 If the chiller is installed
1000 2000 in a4000
humid environment
8000 or a
dB(A)
In humid environments, 1 the bell
55 housing of
50 the 42 location
37 with high 37 air humidity,
31 the bottom
30 drain hole
46 on
FWDcompressor
08 should2 be insulated.
57 A bell housing
54 cover 47 40
the pump motor30should be 38 opened. The40enclosure50 class of
thermal insulator is3 available as 58 a compressor
57 50
accessory. the 42
motor is then32
changed 40
from 43
IP55 to28 53
IP44. The function
1 57 51 45 42 34 33 48
FWD 10 2 58 54 48 of the45 drain holes 38 is to drain39off water which
35 has entered
51
WARNING! It is imperative
3 that
60 L1, L2, and
58 L3 in the 50 the stator
48 housing40 with air humidity.
42 39 54
starter be connected 1 in the A-BC
57 phase sequence
51 to 45 42 34 33 28 48
FWDprevent
12 equipment2damage due 58 to reverse54 rotation. 48 45 38 39 35 51
3 60 58 50
Figure48
22 – Pump 40
Package 42 39 54
1 56 62 50 48 39 B 38 36
F 56
FWDWARNING!To
14 prevent
2 injury or
61death due66to 55 53 47 46 45 60
B A
electrocution, take 3extreme care
63 when performing
69 58
service 56 50 50 49 63
1 57 63 51 49 40 F 39 37 A 57
procedures with electrical
FWD 20 2
power
61
energized.
66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
CAUTION! Do not interchange any load leads that are
from the unit contactors or the motor terminals. Doing so
Intake
may damage the equipment.
Measurement conditions:
Water System
Measurements Flow
taken at the Rates
horizontal air intake.
C
Establish a balanced chilled-water flow through the
Fan Power level in dB(A), per Hz frequencyCband Overall power
Unit
evaporator. The flow
speed
rates should
125
be between
250
the 500 1000 2000 4000 E E8000 D dB(A)
minimum and maximum 1 values
56 given on55
the pressure 55 53 46 45 42 57
FWDdrop
08 curves. 2 63 62 60 A = 60
Pump vent 53 screw D=53Drain and53
fill valve 64
3 66 65 63 B = Air
62 vent valve
56 E 55
= Pump drain
57 plug 67
Water System
FWD 10
1
2
Pressure
62
66
Drop58
63
55
60
C = 58
Drain valve
62
51
56
F 48 44 hole plug
= Motor drain
55 52
61
66
3
Measure the water-pressure 70 through67the evaporator
drop 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
on
FWD 12 the field installed
2 pressure taps
66 on the system
63 water
60 62 56 55 52 66
piping. Use the same 3 gauge for70 each measurement.
67 Do
63 65 59 59 57 69
not include valves, 1strainers, or
66 fittings in65
the pressure
65 65 57 50 46 68
FWDdrop
14 readings. 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
45
Pre-Start Checkout
Technical Data
Expansion Tank
(Pump Package Option)
The factory installed expansion tank initial pressure
should be adjusted about 0.5 bars higher than the static
FWD 08 12 20 30 45
Power supply
pressure applied to the chiller water (V/Ph/Hz) inlet. The static 230/1/50
Capacities
pressure
Cooling is given
capacity by the
on water (1) maximum water (kW)circuit height 5,2 8,3 15 18,8 30,1
compare
Heating to chiller
capacity location:
on water (2) example: the (kW)chiller is at 6,3 11,9 18,9 20,9 38,2
Fan motorlevel and the circuit loop goes(type)
ground from basement 2 x direct drive centrifugal
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
(at -4m compare
Current amps (3) to chiller) to third floor at 10 metres 1,1
(A) 2,2 3,1 4,7 5,5
above ground,
Start-up amps the static pressure to use (A)is 10 metres 3,2 5,5 9,3 14,1 16,5
of water
Air flow (1 Bar) and the expansion tank initial pressure
minimum (m3/h) 490 980 1400 1800 2700
should be 1.5 bars.
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
The expansion
Main coil tank volume has been selected for
Water
typical entering/leaving
loop volume. connections
The following table (type)
summarizes the ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
maximum volume of the chilled
Electric heater (accessory for blower only) water loop that can be
supported
Electric powerby the expansion tank at different
supply (V/Ph/Hz) conditions. 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
If this maximum
Heating capacity volume versus the required (kW) volume 2/4 of 8 10 12 12
Hot water coil (accessory for blower only)
the installation is not enough, it will be necessary to add
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
an filter
G2 additional
(filter boxexpansion
accessory) tank located on the low pressure
side of the installation.
Quantity 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter box accessory)
Table 8 – Maximum water loop volume in function of -
Quantity 2 2 2 2
static pressure
Dimensions of expansion tank
( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
GVAF 125pump
Condensate - 250(accessory) (type) Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Not available
Static pressure for FWD30 and FWD45 1 Bar 2 Bar 3 Bar
Sound level (L/M/H speed)
Pure water
Sound pressure(l) level (5) 6342 3996
(dB(A)) 1370
36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Ethylene
Unit glycol 20% (l)
dimensions 3409 2148 736
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Ethylene glycol 30% (l)
Height 2273 1432
(mm) 491250 300 350 450 650
Shipped unit dimensions
Ethylene glycol 45% (l) 1515 955 327
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
GVAF 280 - 450
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Static pressure
Recommended fuse size 1 Bar 2 Bar 3 Bar
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Purewith
Unit water (l) heater (gI)
electric 9292 5854
(A) 2007
16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
Ethylene glycol 20% (l) 5689 3584 1229
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
Ethylene
(3) glycol
At high speed 30%
with (l) air flow. 4912
nominal 3095 1061
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Ethylene
(5) glycol
A rectangular 45%
glass (l)duct 1m50 long
wool 4073 2566
is placed on the 880
blower.The measurement is taken in the room containing the blower unit.

Heat exchanger operating limits:


FWD:
Tracer UC800 Set-Up
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars
Using Tracer TU service tool, adjust the settings. Refer to
Accessories - Hot water coil:
Tracer
*water TU manual
temperature: and
min. +2° UC800
C/max. 100° C user
guide for instruction
on settings.
*absolute service pressure: min 1 bar/max 11 bars

CAUTION! To prevent compressor damage, do not


operate the unit until all refrigerant valves and oil-line
service valves are opened.

IMPORTANT! A clear sight glass alone does not mean


that the system is properly charged. Also check system
discharge superheat, approach temperature and unit
operating pressures.

4
46 UNT-PRC002-GB
CTV-SVX009A-GB
Unit Start Up Procedures
Daily Unit Start Up 4. Clean the air filter located on the door of the control
panel of AFD if required.
The timeline for the sequence of operation begins with a Note: The system cannot be pumped down due to the
power-up of the main power to the chiller. The sequence surge characteristics of centrifugal compressors.
assumes 2 circuits, with one or two compressors, Inverted Start, commonly called “Monday Morning Start
Sound power
Sintesis levels
Excellent GVAF chiller with no diagnostics or Up”, can be a situation containing a high evaporation
malfunctioning components. External events such as the load (high building heat inertia). This inertia may lead
Discharge
operator placing the chiller in AUTO or STOP, chilled water to compressor capacity limitations due to choke at low
flow through the evaporator, and application of load to pressure ratio.
Measurement conditions:
the chilled-water loop causing loop water-temperature IMPORTANT NOTICE
Measurements
increases, aretaken in a room
depicted adjacent
and the chiller to the roomtocontaining
responses those - Do thenot
FWD,
useatrecycled
the outlet of the rectangular
refrigerant duct (1.5oil,
as it may contain m
long) fixedare
events to its discharge
shown, opening. delays noted. The
with appropriate which can affect system reliability. The refrigerant should
effects of diagnostics, and other external interlocks other be pure and stored in virgin containers
Fan
than evaporator water-flow proving, are not Power level in dB(A), per Hz frequency band
considered. Overall power
- Hoses should be free of oil
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
Note: unless the UC8001
TD7 and
55
building automation
50 42 - Do not
37 attempt 37more than three
31 restarts
30 after a critical
46
FWDsystem
08 are controlling
2 the chilled-water
57 pump,
54 the 47 fault.40Continued 30attempts may38 cause the
40 shaft to 50
manual unit start sequence
3 is 58
as follows. 57 Operator actions
50 42
degmagnetize. 32
Please contact40 OEM service
43 53
provider.
are noted. 1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 Seasonal
48 Unit Startup
40 42 Procedure
39 54
General 1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 1. Close
45 all valves
38 and reinstall
39 the drain
35 plugs in 51the
If the present checkout,
3 as discussed
60 above,
58 has been
50 evaporator.
48 40 42 39 54
completed, the unit1 is ready to56start. 62 50 48
2. Service 39
the 47 38
auxiliary equipment 36
according 56
to the
FWD 14 2 61 66 55 53 46 45 60
3 63 69 58 startup
56 and 50
maintenance 50 instructions
49 provided 63by the
1. Press the STOP1 key on the57
TD7 display.
63 51 respective
49 equipment
40 manufacturers.
39 37 57
2. As necessary, adjust
FWD 20 2 the set
61 point values
66 on the 55 53
3. Close 47
the vents 46
in the evaporator 45
chilled-water 60
3 63 69 58 56 50 50 49 63
TD7 menus using Tracer TU. circuits.
3. Close the fused-disconnect switch for the chilled- 4. Open all the valves in the evaporator chilled-water
Intake
water pump. Energize the pump(s) to start water circuits.
circulation 5. Open all refrigerant valves.
Measurement conditions:
4. Check the service valves on the discharge line, 6. If the evaporator was previously drained, vent and fill
Measurements takenoilatline,
suction line, the and
horizontal air intake.
liquid line for each circuit. the evaporator and chilled-water circuit. When all air
These valves must be open (back seated) before is removed from the system (including each pass),
Fan Power level in dB(A), per Hz frequency band Overall power
Unit starting the compressors.
speed 125 250 500 install the vent
1000 2000 plugs in the evaporator
4000 8000 waterdB(A)boxes.
5. Verify that chilled-water
1 pump
56 runs for55 at least one
55 7. Check
53 the adjustment
46 and
45 operation 42 of each safety
57
FWD 08 minute after the 2 chiller is commanded
63 62to stop (for60 60 53
and operating control. 53 53 64
3 66 65 63 62 56 55 57 67
normal chilled-water
1
systems).
62 58 55 8. Close
58 all disconnect
51 switches.
48 44 61
6. Press the AUTO2 key. If the66
FWD 10 chiller control
63 calls for60 9. Refer
62 to the56sequence for55 daily unit52start up for
66the
cooling, and all3 safety interlocks
70 are closed,
67 the unit
63 65
remainder 59 the seasonal
of 59 start up.57 69
1
will start. The compressor(s) 62 will load58 and unload55in 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
response to the3 leaving chilled
70 – water67 temperature;
63 System
65 Restart
59 after
59 Extended
57 69
1 66 65 65 65 57 50 46 68
FWDAfter
14 the system has2 been operating
73 72 69
for approximately Shutdown
71 64 59 57 74
3 78 76 73 75 69 64 63 78
30 minutes and has1 become stabilized,
68
complete
72
the 64 1. Verify
64 that the
56 liquid-line
52 service valves,
50 compressor
69
FWDremaining
20 start up 2procedures,
76as follows:76 68 discharge
71 service
65 valves,
61 and optional
61 suction75service
3 78 79 71 74 69 66 66 78
valves are open (back seated)
1. Check the evaporator refrigerant pressure and the 2. Fill the evaporator water circuit. Vent the system
condenser refrigerant pressure under Refrigerant while it is being filled. Open the vent on the top of
Report on the TD7. the evaporator while filling, and close it when filling
2. Check the EXV sight glasses after enough time has is completed.
elapsed to stabilize the chiller. The refrigerant flow 3. Close the fused-disconnect switches that provide
through the sight glasses should be clear. Bubbles in power to the chilled-water pump.
the refrigerant indicate either low refrigerant charge 4. Start the evaporator water pump and, while water is
or excessive pressure drop in the liquid line, or an circulating, inspect all piping for leakage. Make any
expansion valve that is stuck open. A restriction in necessary repairs before starting the unit.
the line can sometimes be identified by a noticeable
temperature differential between the two sides of the
restriction. Frost will often form on the line at this 5. While the water is circulating, adjust the water flow
point. Proper refrigerant charges are shown in the and check the water pressure drops through the
General Information Section; evaporator. Refer to “water-system flow rates” and
3. Measure the system discharge superheat. “water-system pressure drop”

UNT-PRC002-GB
CTV-SVX009A-GB 11
47
Unit Start Up Procedures
Technical Data
6. Adjust the flow switch on the evaporator piping for Extended Shutdown Procedure
proper operation
7. Stop the water pump. The unit is now ready for The following procedure is to be followed if the system
startup as described “Startup procedures” is to be taken out of service for an extended period of
time (i.e. seasonal shutdown):
FWD 08 12 20 30 45
Power supply (V/Ph/Hz) 230/1/50
Capacities To prevent damage to the compressor, ensure
CAUTION! 1. Test the unit for refrigerant leaks and repair as
Cooling capacity on water (1) (kW) 5,2 necessary 8,3 15 18,8 30,1
that all refrigerant
Heating capacity on water (2)
valves are open before
(kW)
starting the 6,3 11,9 18,9 20,9 38,2
unit. Do
Fan motor not use untreated or improperly treated
(type) water. 2. Open the electrical disconnect switches
2 x direct drive centrifugal for the
Equipment
Fan power input damage
(3) may occur. (kW) 0,23 chilled-water
0,46 pump. Lock0,65 the switches 1,04 in the “OPEN” 1,51
Current amps (3) (A) 1,1 position. 2,2 3,1 4,7 5,5

Temporary Shutdown and Restart


Start-up amps
Air flow
(A) 3,2 5,5
3. Close all chilled-water 9,3
supply 14,1
valves. Drain 16,5
the water
minimum (m3/h) 490 from the evaporator.
980 1400 1800 2700
Temporary
nominal Shutdown is used for control operation, 820
(m3/h) 4. Open the 1650
unit main electrical2300 disconnect 3000and unit-4500
maintenance
maximum or to repair the unit typically (m3/h)less than one 980 mounted 1970 2600
disconnect (if installed) 3600 in the 5400
and lock
Main coil
week.
Water entering/leaving connections (type) “OPEN” position. ISO R7 rotating female
(Dia) 3/4" 5. At least every
3/4" three months 1 1/2"(quarterly), check
1 1/2" 1 1/2"
To shutheater
Electric the unit downforfor
(accessory a short
blower only)time, use the following the refrigerant pressure in the unit to verify the
procedure:
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50
refrigerant 400/3/50
charge integrity. 400/3/50 400/3/50
Heating capacity (kW) 2/4 8 10 12 12
Hot water coil (accessory for blower only)
1. Press
Heating the STOP
capacity (4) key on the TD7. The(kW) compressors 6,3 CAUTION! Lock 12 the chilled-water
17,4 pump disconnects
22,4 open
34,5
will(filter
G2 filter continue to operate and, after unloading for
box accessory) to prevent pump damage. Lock the disconnect switch
Quantity
20 seconds, will stop when the compressor 2 2 2 2 2
Dimensions ( LxWxth) (mm) 386x221x8 in the “OPEN” position to 586x321x8
486x271x8 prevent accidental startup
586*421*8 586*621*8
contactors de-energize.
G4 filter (filter box accessory) and damage to the system when it has been set up for
2. Stop the water circulation by turning off the chilled-
Quantity extended shutdown. 2 2 2 2
water (pump
Dimensions LxWxth) at least one minute after (mm) the stop of the - 486x264x48 586x314x48 586*414*48 586*614*48
Condensate pump (accessory)
compressors. (type) Centrifugal
Water flow - lift height (l/h - mm) During an extended shutdown period, especially over the
24 - 500
Not available for FWD30 and FWD45 winter season, the evaporator and free cooling circuits
To restart
Sound level the
(L/M/H unit after a temporary shutdown, enable the must be drained of water, if the chilled water loop does
speed)
Sound pressure pump
chilled-water level (5) and press the AUTO (dB(A))
key. 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound power level (5) (dB(A)) 46/50/53 not contain 48/51/54
glycol, to prevent any risk of57/62/67
56/60/63 evaporator57/62/68
Unit dimensions freeze-up.
The
Width unit will start normally, provided the
x Depth (mm) following 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
conditions
Height exist: (mm) 250 300 350 450 650
Shipped unit dimensions
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
• Height
The UC800 receives a call for cooling(mm) and the 260 310 360 460 660
differential-to-start
Weight is above the set point (kg) 32 46 61 76 118
Colour galvanised steel
• Recommended
All system fuse operating
size
interlocks and safety circuits are
satisfied
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25

(1) Conditions: Water


CAUTION! Under entering/leaving
freezing temperature:
conditions, 7/12 the
°C, Air inlet temperature
chilled water 27/19°C DB/WB - Nominal air flow
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
pump must
(3) At high speed remain inair
with nominal operation
flow. during the full shutdown
(4) Water entering/leaving
period of the chillertemperature
if the 90/70 °C,water
chilled air inlet temperature
loop does 20 °C
notDB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
contain glycol, to prevent any risk of evaporator freeze-
Heat Refer
up. exchanger
tooperating
charts limits:
1 and 2.
FWD:
*water temperature: max 100° C
*absolute service pressure: min 1 bar/max 11 bars

Accessories - Hot water coil:


*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars

4
48 UNT-PRC002-GB
CTV-SVX009A-GB
Periodic Maintenance
General Refrigerant Emission Control
Perform all maintenance procedures and inspections at Conservation and emission reduction can be
the recommended intervals. This will increase the life of accomplished by following recommended Trane
the chiller and minimize the possibility of costly failures. operation, maintenance, and service procedures,
Sound power levels with specific attention to the following:
Weekly Maintenance
Discharge 1. Refrigerant used in any type of air-conditioning or
After the unit has been operating for approximately refrigerating equipment should be recovered and/or
30 minutes and
Measurement the system has stabilized, check the
conditions: recycled for reuse, reprocessed (reclaimed). Never
operating conditions
Measurements taken in and complete
a room theto
adjacent procedures below:
the room containing the FWD, refrigerant
release at the outlet of the atmosphere.
into rectangular duct (1.5 m
long) fixed to its discharge opening. 2. Always determine possible recycle or reclaim
1. Check on the TD7 pressure for evaporator, condenser, requirements of the recovered refrigerant before
and intermediate Fan oil. Power level in dB(A), per Hz frequency
beginningband
recovery by any method. Overall power
Unit2. Inspect the entire
speedsystem for 125 unusual250 conditions 500and 1000 2000 4000 8000 dB(A)
1
3. Use approved containment vessels and safety
inspect the condenser coils55for dirt and
50 debris. If the
42 37
standards.
37
Comply
31 30
with38all applicable
46
FWD 08 2 57 54 47 40 30 40 transportation
50
coils are dirty, refer
3 to coil cleaning.
58 57 50 standards
42 when
32 shipping
40 refrigerant
43 containers.
53
1 57 51 45 4. To42 minimize34emissions 33 28
while recovering 48
refrigerant,
Monthly Maintenance
FWD 10 2
3
58
60
54
58
48
50
45
use
48 recycling
38
40 equipment.
39 35
42 Always attempt
39 to use
51
54
1
1. Perform all weekly 57
maintenance 51
procedures. 45 methods
42 that
34 will pull the
33 lowest possible
28 vacuum
48
FWD 12 2 58 54 48 45
while 38
recovering 39
and condensing 35
refrigerant 51
into
2. Record the system
3
subcooling.
60 58 50 48 40 42 39 54
3. Record the system
1 superheat.
56 62 50
containment.
48 39 38 36 56
4. 14 Make any repairs
FWD 2 necessary.
61 66 55 Note:
53 Do not 47 use recycled
46 refrigerant
45 as it may 60
3
5. Review compressor 63literature 69
service 58
for compressor contain
56 oil, 50
which can affect
50 system49 reliability.63
1 57 63 51 49 refrigerant
The 40 should be 39 pure and37stored in virgin
57
FWD 20 maintenance and2 record appropriate
61 parameters.
66 55 53 47 46 45 60
3 63 69 58 containers.
56 50 50 49 63
Annual Maintenance Hoses should be free of oil.
Intake 5. Refrigerant-system cleanup methods that use filters
Perform all weekly and monthly procedures. and dryers are preferred. Do not use solvents that
Measurement conditions: have ozone depletion factors. Properly dispose of
1. Contact ataken
Measurements qualified
at theservice organization
horizontal to leak-test
air intake. used materials.
the chiller, to check operating and safety controls, and 6. Take extra care to properly maintain all service
to inspect electrical
Fan components for deficiencies equipment
Power level in dB(A), per Hz frequency bandthat directly supports refrigeration
Overall power
Unit2. Inspect all piping
speedcomponents125 for leakage
250 and 500 service work,
1000 2000such as gauges,
4000 hoses,
8000 vacuum dB(A)
damage. 1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60
pumps,
60
and recycling
53
equipment.
53 53 64
3. Inspect unit and3 also areas66under isolation. 65 63 7. Stay
62 aware 56of unit enhancements,
55 conversion67
57
4. Clean and repaint 1 any areas 62 that show 58signs of 55 refrigerants,
58 51compatible 48parts, and44manufacturer’s
61
FWD 10 corrosion. 2 66 63 60 62 56
recommendations that 55
will reduce52refrigerant 66
5. Clean the condenser 3 coils.70 67 63 65 59 59 57 69
1 62 58 55 emissions
58 and
51 increase48equipment44operating 61
6.
FWD 12 Clean the air filter
2 located on
66 the door of
63 the control
60 efficiencies.
62 Follow the 55
56 manufacturer’s
52 specific66
panel of AFD when 3 present70 67 63 guidelines
65 for
59 conversion 59 of existing
57 system. 69
7. Check and tighten 1 all electrical
66 65
connections as 65 65 57 50 46 68
FWD 14 2 73 72 69
8. In71
order to assist
64
in reducing
59
power-generation
57 74
necessary. 3 78 76 73 emissions,
75 always
69 attempt
64 to improve
63 equipment 78
1 68 72 64 performances
64 56 with improved
52 maintenance
50 and 69
FWDCAUTION!
20 A clear sight
2 glass alone
76 does not
76 mean that 68 71
operations 65 will help
that 61 conserve 61 75
energy resources.
the system is properly 3 charged. 78Also check79the rest of71 the 74 69 66 66 78

system operating conditions.


WARNING! Position all electrical disconnects in the
“Open” position and lock them to prevent injury or death
due to electrical shock.

UNT-PRC002-GB
CTV-SVX009A-GB 11
49
Periodic Maintenance
Technical Data
Refrigerant Management Chiller settings
Prior starting refrigerant charge optimization, the
Proper refrigerant charge is essential for proper unit technician must insure the following chiller conditions:
operation, unit performances, and environmental
protection. Only trained and licensed service personnel • Constant water flow on a air purged circuit is strictly
FWD 08 12 the whole operation
necessary during 20 30 fl ow to be
(water 45
should service the chiller.
Power supply (V/Ph/Hz) 230/1/50
Capacities
within allowed operating range)
Coolingof
Some capacity on water (1) of a refrigerant(kW)
the symptoms under-charged5,2 • A fully loaded 8,3chiller is highly 15 recommended 18,8 for a 30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
unit:
Fan motor (type)
successful operation. In case the technician
2 x direct drive centrifugal
is not able
• Fan
Larger-than-normal
power input (3) evaporator approach(kW) temperatures
0,23 to ensure a 2 0,46
circuit fully loaded 0,65 chiller then
1,04he must 1,51
(leaving water
Current amps (3) temperature – saturated (A) evaporator 1,1 lockout one circuit
2,2 and perform 3,1 charge optimization
4,7 for
5,5
Start-up amps
temperature). If the refrigerant charge is(A)correct the 3,2 5,5
1 circuit at a time 9,3 14,1 16,5
Air flow
approch
minimum temperature is between 1°C and 1.5°C on circuit
(m /h)
3
490 • When the refrigerant
980 charge optimization
1400 is done per
1800 2700
1nominal
and between 2°C and 2.5°C on circuit(m2.These /h)
3
values820are 1650 load must not
circuit the chiller 2300be lower than
3000 60% 4500
maximum
given for units running at full load and(m /h) water without
with
3
980 1970 2600 3600 5400
Main coil
antifreeze
Water entering/leaving connections (type) This procedure should be
ISO R7followed when adding
rotating female
• Low Evaporator-refrigerant temperature
(Dia) limit 3/4" refrigerant to 3/4"
an undercharged unit:
1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory for blower only)
• Electric
Low power
Refrigerant-Temperature
supply cutout diagnostic 230/1/50 1. Attach
(V/Ph/Hz) theorcharging
230/1/50 400/3/50 hose to the evaporator
400/3/50 400/3/50 service
400/3/50
• Heating capacity
Fully-open expansion valve (kW) 2/4 valve (9mm 8 [3/8inch] flare).10 Open the service12 valve.12
Hot water coil (accessory for blower only) 2. Fix the leaving water set point (water temperature to
• Heating
Possible whistling
capacity (4) sound coming from (kW)liquid line 6,3 12 17,4 22,4 34,5
G2 filter
(due to (filter
highbox accessory)
vapor velocity) be steady as much as possible).
Quantity 2 3. Adjust water 2 flow within operating
2 range2 and keep 2 it
• Dimensions
Possible( low discharge superheat at (mm)
LxWxth) high loads 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
• G4High
filter (filter box accessory)
condenser + Subcooler pressure drop steady.
Quantity - a) Note approach
2 temperature
2 T1 2 2
Some
Dimensionsof the symptoms of a refrigerant(mm)
( LxWxth) over-charged unit - 486x264x48 586x314x48 586*414*48 586*614*48
b) Add 2kg of R134a or R1234ze(E) refrigerant
• Condensate
Condenser pump (accessory)
Pressure Limit (type) Centrifugal
Water flow - lift height (l/h - mm) c) Note approach temperature 24 - 500 T2
• Not
High –Pressure
available for FWD30 Cutout diagnostic
and FWD45
Sound level (L/M/H speed) d) If Tn - Tn+1 < 0.2 (with n=1 → charge addition
• Sound
More-than-normal
pressure level (5) number of fans running
(dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 is done
47/52/58
count) then charge is good and optimization
• Sound power
Erratic fanlevel (5)
control (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions e) If Tn - Tn+1 > 0.2 (with n=1 → charge addition
Width x Depth (mm) 890 x 600 count) 1090
thenx perform
710 steps
1290 xb)820to e) if1290
needed
x 970 1290 x 1090
R134a/R1234ze(E) Field – Charging
Height
Shipped unit dimensions
(mm) 250 300 350 450 650

Procedure
Width x Depth
Height
(mm)
(mm)
933 x 644 This procedure
260
1133 xshould
refrigerant to 310
754 be 1333
followed
an overcharged360
x 864 when
unit:
1333removing
x 1008
460
1333*1133
660
This
Weight procedure should be followed when (kg)the unit is 32 46 61 76 118
Colour of all refrigerant and under vacuum. Add the 1. Fix the leaving watergalvanised
set point (water temperature to
steel
empty
Recommended fuse size
charge through the evaporator service valve. be steady as much as possible)
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 2. Adjust
16 (2kW),25 (4kW) water flow
40 (230V),3*16 within 3*20
(400V) operating range 3*25and keep it
3*25
1. Respect refrigerant type on the nameplate. steady
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
2. Note the weight of the amount of charge removed. a) Note
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal approach temperature T1
air flow
(3) At Compare it nominal
high speed with to theairnameplate
flow. value. A difference in
b)
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow. Remove 2kg of R134a or R1234ze(E) refrigerant
charge may indicate a leak.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
3. Attach the charging hose to the evaporator service c) Note approach temperature T2
Heat exchanger operating limits:
FWD:
valve (9mm [3/8inch] flare). Open the service valve. d) Keep performing step b until Tm+1
4.
*water Add charge
temperature: maxto100°
theC evaporator to bring the total - Tm > 0.5 (with m = 1 > charge removal count)
*absolute service pressure: min 1 bar/max 11 bars
circuit charge up to the level indicated in the unit e) Once step d) is confirmed remove 4kg of R134a or
nameplate.
Accessories - Hot water coil:
R1234ze(E) refrigerant and note T3
*water temperature: min. +2° C/max. 100° C
5. Close the service valve and disconnect the charging
*absolute service pressure: min 1 bar/max 11 bars
hose. f) If T1-Tn < 0.2 (with n = 3 → charge removal count)
Important notice: then charge is good and optimization is done
-Do not use recycled refrigerant as it may contain oil, g) If T1-Tn > (with n = 3 → charge removal count) then
which can affect system reliability. The refrigerant should perform step e) to f) if needed
be pure and stored in virgin containers
- Hoses should be free of oil

4
50 UNT-PRC002-GB
CTV-SVX009A-GB
Periodic Maintenance

Isolation of the Refrigerant Charge Refrigerant Filter Replacement –


on the Low side of the System Changing Procedures
By closing the suction-line service valve, refrigerant A dirty filter is indicated by a temperature gradient
chargepower
Sound can be isolated
levelsin the evaporator for maintenance across the filter, corresponding to a pressure drop. If the
on the compressor. temperature downstream of the filter is 4,4°C lower than
Returning
Discharge the unit to running conditions: the upstream temperature, the filter should be replaced.
1. Open all the valves. A temperature drop can also indicate that the unit is
undercharged.
Measurement conditions:
2. Manually Open EXV for 15 minutes to allow the
GVAF has economizer and compressor cooling system,
Measurements taken
refrigerant drainin to
a room adjacent to
the evaporator bythe room containing the FWD, at the outlet of the rectangular duct (1.5 m
gravity.
besides to close EXV and liquid shutoff valve, any flow to
long) fixed to its discharge opening.
liquid cooling and economizer needs to be cutoff.
Low side Charge-isolation
Fan
Procedure
Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250
After normal shutdown, most of the charge resides in
1 55 50
500
the Lubrication
42
1000
37
2000 System
37
4000
31
8000
30
dB(A)
46
FWDevaporator.
08 Running
2 cold water
57 through the
54 evaporator
47 No oil
40 is needed 30in an oil free
38 centrifugal40 compressor
50
may also drive much
3 of the refrigerant
58 to57
the evaporator.
50 and42the use of oil
32 is prohibited
40 as it can
43 damage internal
53
1 57 51 45 42
compressor 34
parts. 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
1. Make sure the 3circuit is off.60 58 50 48 40 42 39 54
2. Close the suction-line
1 isolation
57 valve.51 45 Vacuum
42 34 33 28 48
FWD3.
12 Close the liquid 2 line service
58 valve. 54 48 45 38 39 35 51
Ensure gas removal by vacuum the 3 main areas of the
4. Close the liquid13 line service
60
56
valve 58
62
50
50
48 40
unit48(suction side,
39 discharge
42 39
38 side and economizer
36
54
56side
FWD5.
14 Manually open2 the EXV 61 66 55 (between
53 TEXV47 and economizer
46 shut off
45 valve)). 60
6. Use a liquid pump
3 or vacuum
63 pump to 69 move 58 56 50 50 49 63
refrigerant from1 the condenser
57 to the63evaporator. 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
The liquid pump 3 will only63 be effective69if there is 58
a lot 56 50 50 49 63
of charge in the condenser. It may be connected to
Intake the condenser drain port on the liquid-line isolation
valve.
Measurement conditions:
Note: If a pump
Measurements is at
taken to the
be used, connect
horizontal it before closing
air intake.
this valve. This port is only isolated when the valve is back
seated. If a vacuum Fanpump is used, then connect it to
Power level the per Hz frequency band
in dB(A), Overall power
Unit discharge-line service
speed valve. 125 250 500 1000 2000 4000 8000 dB(A)
1 56
A vacuum pump will be required for part 55
of the 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
procedure. 3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWDThe
10 2
evaporator is large enough66 to hold all
63the charge,60 for 62 56 55 52 66
3 70 67 63 65 59 59 57 69
any unit, below the1centerline62 of the shell.58Therefore,55
no 58 51 48 44 61
FWDspecial
12 precautions2 are required
66 to restart63the unit after
60 62 56 55 52 66
isolating the charge3 in the evaporator.
70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
51
Condenser Coils MCHE Maintenance
Technical Data
Cleaning Procedures 4. Use a soft brush or vacuum to remove base debris or
surface loaded fibers from both sides of the coil.
• It is mandatory to clean regularly the coils for a proper 5. Using a sprayer and water ONLY, clean the coil
unit operation. Eliminate pollution and other residual following the guidelines below.
material help to extend the life of the coils and the unit
FWD 08 a. Sprayer 12nozzle pressure 20 should not30 exceed 45
Power supply (V/Ph/Hz) 40 bars. 230/1/50
CAUTION!
Capacities Equipment Damage! Do not use coil cleaning b. The maximum source angle should not exceed
Cooling capacity
agents to cleanonuncoated
water (1) GVAF coils. Use
(kW)clean water5,2 8,3 15 18,8 30,1
Heating capacity on water (2) (kW) 6,3
25 degrees
11,9
(Figure 27) to the face of
18,9
the coil. For
20,9 38,2
only. Use
Fan motor of coil cleaning agents on uncoated
(type) GVAF coils best results spray the microchannel
2 x direct drive centrifugal perpendicular
could cause
Fan power damage
input (3) to coils. (kW) 0,23 to face0,46
of the coil. 0,65 1,04 1,51
Current amps (3) (A) 1,1 c. Spray 2,2
nozzle should be 3,1approximately4,7 5 to 10 cm5,5
• Start-up
Regular
Air flow
amps
coil maintenance, including annual (A) 3,2
cleaning- 5,5
from the coil surface.
9,3 14,1 16,5

enhances the unit’s operating efficiency


minimum (m /h)by minimizing
3
490 d. Use at980 least a 15º fan1400 type of spray1800nozzle. 2700
compressor head pressure and amperage
nominal (m /h) draw.
3
820 1650 2300 3000 4500
maximum
The condenser coil should be cleaned (mat/h)least once 980
3
1970 2600 3600 5400
Main coil
Figure 23 – Sprayer source angle
eachentering/leaving
Water year or more if the unit is located
connections in a “dirty”
(type) ISO R7 rotating female
or corrosive environment. Cleaning with (Dia) cleansers 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
or detergents
Electric is strongly
heater (accessory discouraged
for blower only) due to the
Electric power supply
all-aluminum construction; straight(V/Ph/Hz)
Heating capacity
water
(kW)
should 230/1/50
2/4
230/1/50 or 400/3/50
8
400/3/50
10
400/3/50
12
400/3/50
12
Hotprove
water sufficient. Any
coil (accessory for breach in the tubes can result in
blower only)
refrigerant
Heating capacityleaks
(4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory)
Quantity 2 2 2 2 2
Dimensions ( Only
Important: LxWxth)in extreme cases should (mm)any type of386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
chemical cleaner
G4 filter (filter or detergent be used on microchannel
box accessory)
coils.
QuantityIf it becomes absolutely necessary because water- 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
alone did not clean
Condensate pump (accessory)
the coil, specify a cleaner
(type)
that is: Centrifugal
• Water
A isflow
pH -neutral
lift heightcleaner. (l/h - mm) 24 - 500
• Not
Anavailable
alkaline for cleaner
FWD30 and that is no higher than 8 on the
FWD45
Sound level (L/M/H speed)
pH scale. To avoid damage from the spray wand contacting the
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53
• Sound
An acidic cleaner
power level (5) that is no lower than 6 on the 46/50/53 coil, make sure
(dB(A))
the 90º attachment
48/51/54 56/60/63
does 47/52/57
not come in47/52/58
57/62/67 57/62/68
pH scale.
Unit dimensions contact with the tube and fin as abrasion to the coil
• Width
Does not contain any hydrofluoric acids.
x Depth (mm) 890 x 600 could result. 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Be sure to follow the instructions provided with any
Shipped unit dimensions
cleaner chosen. Keep in mind that it is (mm)
Width x Depth still MANDATORY 933 x 644 Repair/Replacement of
1133 x 754 1333 x 864 1333 x 1008 1333*1133
that the coils are thoroughly rinsed with water after the
Height
Weight
application
(mm)
(kg)
of the cleaner even if the instructions
260
specify32 Microchannel Coil
310
46
360
61
460
76
660
118
Colour galvanised steel
aRecommended
“No Rinse”fuse cleaner.
size Cleaners or detergents that are Microchannel coils are considerably more robust in
left
Uniton
alonethe(aM/gI)
coil due to improper rinsing will (A) significantly8/16 design than tube8/16 and fin condenser
8/16 coils, 8/25
however they8/25
increase the possibility
Unit with electric heater (gI) of corrosion damage (A) on 16
the
(2kW),25 (4kW)
are not40indestructible.
(230V),3*16 (400V)
When3*20damage or a 3*25leak occurs3*25
in
microchannel
(1) Conditions: Watercoil
entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°Cthe
DB/WB field, it isairpossible
- Nominal flow to temporarily repair the coil until
another
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominalcoil can be ordered.
air flow
(3) At high speed with nominal air flow.
WARNING! Hazardous
(4) Water entering/leaving Voltage!
temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Disconnect
(5) A rectangularall electric
glass wool ductpower,
1m50 longincluding
is placed on theremote
blower.The measurement isIftaken
theinleak is found
the room tothe
containing beblower
within
unit. the tube area of the coil,

disconnects beforelimits:
Heat exchanger operating servicing. Follow proper lockout/ a field repair kit (KIT16112) is available through your
tagout
FWD: procedures to ensure the power cannot be local Trane parts center. Because of the all-aluminum
*water temperature: max 100° C
inadvertently energized. Failure
*absolute service pressure: min 1 bar/max 11 bars to disconnect power construction and aluminum’s high thermal expansion
before servicing could result in death or serious injury. rate, a leak located at or on the header assembly cannot
Accessories - Hot water coil:
*water temperature: min. +2° C/max. 100° C be repaired.
1. Disconnect
*absolute Power
service pressure: min 1to the unit.
bar/max 11 bars

2. Wear proper personal protection equipment such as


a face shield, gloves and waterproof clothing.
3. Remove enough panels from the unit to gain safe
access to the microchannel coil.

Note: It is better to clean the coil from the opposite


direction of normal air flow (inside of unit out) because
this allows the debris to be pushed out rather than forced
further into the coil.

4
52 UNT-PRC002-GB
CTV-SVX009A-GB
Integrated Pump Maintenance (Optional with Pump Package)
Water Pump Maintenance
CAUTION! The lifting eyebolts of the motor are suitable
for the weight of the motor only. It is not allowed to carry
Sound powerpump
the complete levels
on the lifting eyebolts of the motor.

Lubrication
Discharge

The bearings
Measurement of motors 5.5kW and 7.5kW are greased
conditions:
for life and require
Measurements noa lubrication.
taken in The to
room adjacent pump shaft seal
the room containing the FWD, at the outlet of the rectangular duct (1.5 m
does not require any special maintenance.
long) fixed to its discharge opening. Visual leakage
check are however required. Distinctly visible leakage will
require an exchange Fan of the seal. Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1
The bearing of motors 55 up must50
11kW and be greased42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
every 4000 hours. The
3 required58grease quantity
57 is 10g50per 42 32 40 43 53
bearing. The motor 1must run during
57 lubrication.
51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
Use lithium-based grease.
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
Figure 24 – Motor bearings
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
53
Log Check Sheet
Technical Data
The operator log sheet are included for use as appropriate, for installation completion verification before
Trane Start-up is scheduled, and for reference during the Trane Start-up.

Operator Log
Sintesis GVAF chiller with UC800 Controller - Tracer AdaptiView Reports - Log Sheet
FWD 08 12 20 30 45
Power supply (V/Ph/Hz) Start 15 minutes 30 minutes
230/1/50 1 hour
Capacities Evaporator
Cooling
Active capacity
Chilled on water (1)
Water Setpoint (kW) 5,2 8,3 15 18,8 30,1
Heating
Entering capacity
Water on water (2)
Temperature (kW) 6,3 11,9 18,9 20,9 38,2
Leaving
Fan motorWater Temperature (type) 2 x direct drive centrifugal
Ckt 1
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Saturated Refrigerant Temperature (°C)
Current amps
Refrigerant (3)
Pressure (kPa) (A) 1,1 2,2 3,1 4,7 5,5
Start-upTemperature
Approach amps (°C) (A) 3,2 5,5 9,3 14,1 16,5
Air flow
Water flow Status
EXV % Open
minimum (m3/h) 490 980 1400 1800 2700
Ckt 2
nominalRefrigerant Temperature (°C)
Saturated (m3/h) 820 1650 2300 3000 4500
maximum
Refrigerant Pressure (psia) (m3/h) 980 1970 2600 3600 5400
Main coil
Approach Temperature (°C)
Water
Water flow Status
entering/leaving connections (type) ISO R7 rotating female
EXV % Open
(Dia) 3/4"
Condenser
3/4" 1 1/2" 1 1/2" 1 1/2"
ElectricTemperature
Outdoor heater (accessory for blower only)
Electric power supply Ckt 1 (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Air flow (%)capacity
Heating (kW) 2/4 8 10 12 12
Saturated Refrigerant Temperature (°C)
Hot water coil (accessory for blower
Refrigerant Pressure (kPa)
only)
Heating capacity
Subcooling in °C (4) (kW) 6,3 12 17,4 22,4 34,5
G2 filter (filter box accessory) Ckt 2
Air flow (%)
Quantity 2 2 2 2 2
Saturated Refrigerant Temperature (°C)
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
Refrigerant Pressure (kPa)
G4 filter in
Subcooling (filter
°C box accessory)
Quantity -
Compressor 1A 2 2 2 2
Dimensions
Running Status ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
Starts
Condensate pump (accessory) (type) Centrifugal
Running Time (Hr:min)
Water flow - lift height (l/h - mm) Compressor 1B 24 - 500
Not available
Running Status for FWD30 and FWD45
Sound level (L/M/H speed)
Starts
Running
SoundTime (Hr:min)
pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Motor 1A
Sound power level (5)
Active Demand Limit Setpoint
(dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Average Motor Current (%)
WidthSpeed
Percent x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
AFD Average
Height Input Current (Amps) (mm) 250 300 350 450 650
AFD Average Input Voltage (Volts)
Shipped unit dimensions
AFD Input Power (KW)
Width
AFD x Depth
Output Power (KW) (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height
AFD Speed (rpm) (mm) 260 310 360 460 660
Weight (kg) Motor
32 1B 46 61 76 118
Active Demand Limit Setpoint
Colour galvanised steel
Average Motor Current (%)
Recommended
Percent Speed fuse size
UnitAverage
AFD aloneInput
(aM/gI)
Current (Amps) (A) 8/16 8/16 8/16 8/25 8/25
UnitAverage
AFD with electric heater
Input Voltage (gI)
(Volts) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
AFD Input Power (KW)
AFD Output PowerWater
(1) Conditions: (KW) entering/leavingtemperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
AFD Speed (rpm)
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
Compressor 2A
(3) At high speed with nominal air flow.
Running Status
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Starts
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
Running Time (Hr:min)
Oil Pressure (psia)
Heat exchanger operating limits: Compressor 2B
FWD: Status
Running
*water temperature: max 100° C
Starts
*absolute
Running service
Time pressure: min 1
(Hr:min) bar/max 11 bars
Motor 2A
Accessories
Active Demand- Limit
Hot water coil:
Setpoint
*water temperature:
Average min. +2° C/max. 100° C
Motor Current (%)
Percent Speed
*absolute service pressure: min 1 bar/max 11 bars
AFD Average Input Current (Amps)
AFD Average Input Voltage (Volts)
AFD Input Power (KW)
AFD Output Power (KW)
AFD Speed (rpm)
Motor 2B
Active Demand Limit Setpoint
Average Motor Current (%)
Percent Speed
AFD Average Input Current (Amps)
AFD Average Input Voltage (Volts)
AFD Input Power (KW)
AFD Output Power (KW)
AFD Speed (rpm)

Date:
Technician:
Owner:

4
54 UNT-PRC002-GB
CTV-SVX009A-GB
Notes

Sound power levels


Discharge

Measurement conditions:
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63

Intake

Measurement conditions:
Measurements taken at the horizontal air intake.

Fan Power level in dB(A), per Hz frequency band Overall power


Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78

UNT-PRC002-GB
CTV-SVX009A-GB 11
55
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in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio
of advanced controls and HVAC systems, comprehensive building services and parts. For more information visit
www.Trane.com

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conscious print practices that reduce waste.
CTV-SVX009A-GB July 2016

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