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DOI 10.1007/s00231-006-0086-x
O R I GI N A L
H. Herwig Æ F. Kock
Received: 19 May 2004 / Accepted: 19 January 2005 / Published online: 18 March 2006
Springer-Verlag 2006
Abstract Computational fluid dynamics (CFD) solutions e Turbulent dissipation rate (m2/s3)
of turbulent convective heat transfer problems based on g Viscosity (kg/ms)
the mass, momentum and energy conservation principle k Thermal conductivity (W/mK)
provide all information to calculate the entropy pro- U Dissipation of mech. energy (W/m3)
duction rate in such a transfer process. It can be deter- UH Loss of mech. energy (WK/m3)
mined in the post processing phase of a CFD . Density (kg/m3)
calculation. Two methods are discussed in detail which SPRO, Entropy production rate (W/K m3)
can provide the information about the entropy produc- i
tion with different degrees of accuracy.
1 Introduction
List of symbols
A Area (m2) Computational fluid dynamics (CFD) over the past two
cf Skin friction coefficient decades has become state of the art in thermal engi-
cp Specific heat (J/kg K) neering like in heat exchanger design. Pressure drop and
D Diameter (m) heat transfer predictions often are accurate even in
L Length (m) complex geometries, though a critical interpretation of
m_ Mass flux (kg/s) the results is always mandatory, see for example Casey
Nu Nusselt number and Wintergerste (2000) as well as Hölling and Herwig
Pr Prandtl number (2004). In standard versions commercial CFD-codes
q Heat flux density (W/m2) only take into account the first law of thermodynamics
Re Reynolds number which is the basis for all types of energy equations
R Gas constant (m2/s2 K) incorporated in the programs.
s Specific entropy (J/kg K) Predicting an efficient use of energy in thermal sys-
T Temperature (K) tems like compact heat exchangers or whole power
t Time (s) plants, however, can only be achieved if also the second
u, v, w Velocity components (m/s) law of thermodynamics is accounted for, since the
V Volume (m3) amount of available work (also called exergy) depends
x, y, z Cartesian coordinates on the amount of entropy produced, see Bejan (1996).
Therefore, a thermal apparatus producing less entropy
by irreversibility destructs less available work (produc-
ing less anergy). This increases the total efficiency of a
Greek symbols thermal system. The amount of entropy generated can
a Thermal diffusivity (m2/s) be directly used as an efficiency parameter of the system,
at Turbulent thermal diffusivity (m2/s) see for example Bejan (1978).
For example, a heat transfer apparatus with small
cross sections often encounters small temperature gra-
H. Herwig (&) Æ F. Kock dients and therefore small entropy production by heat
Technische Thermodynamik, TU Hamburg-Harburg,
21073, Hamburg, Germany
transfer (For a fixed Nusselt number Nu=qw D/kDT
E-mail: h.herwig@tu-harburg.de characteristic temperature differences are DT D!).
208
However, due to the large pressure drop of this config- ergy conservation which are incorporated in CFD-codes
uration there will be a large entropy production rate by anyway.
dissipation. Since, however, both effects (heat transfer However, there is no need to solve (1) in order to
and pressure drop) have been linked to one single determine s in the field, since s for single phase fluids is a
quantity (entropy production), the overall performance function s(T, p) of temperature and pressure only. They
can be estimated by the total entropy production rate of both are known in a flow field once a conventional
the apparatus which should be as small as possible. solution (based on mass, momentum and energy con-
If we had not this single quantity, two completely servation) is found! In that sense the entropy s can be
different parameters would serve to find out, for exam- looked upon as a post-processing quantity that can be
ple, if an increase of heat transfer accompanied by an determined, once the flow- and temperature fields are
increase of pressure drop is an increase with respect to known! But, does it mean that we also find the entropy
the overall performance of the apparatus. This, however, production as a post-processing quantity? The answer is
would be like comparing apples and pears. ‘‘yes’’, the procedure, however, is not quite trivial since
Therefore it would be welcome by many users of we are dealing with turbulent flows.
commercial CFD software if these codes could also Equation (1) has to be time-averaged in order to find
determine the entropy production in momentum and an equation for the time mean entropy s: According to
heat transfer problems of technical interest, i.e. for the Reynolds averaged Navier Stokes (RANS) approach
complex turbulent flows. Before this can be achieved one for turbulent flows, prior to time-averaging the equation
should develop a general strategy how to get the infor- all quantities are split into time-mean and fluctuating
mation about the total entropy production ‘‘as cheap’’ parts, i.e., s ¼ s þ s0 ; u ¼ u þ u0 ; . . . and inserted into
as possible but also as precise as necessary. Two different (1). The time-averaged equation then reads
strategies are the scope of our study.
that appear after the time-averaging process is carried 3. SPRO;C : entropy production rate by heat conduction
out as shown next. The indirect method is applicable with mean temperature gradients,
only when either all additional turbulent terms in (2) 4. SPRO;C0 : entropy production rate by heat conduction
outside the grey marked production terms are known or with fluctuating temperature gradients.
when they can be neglected. In all cases that can be
found in the open literature they are neglected when the
indirect method is used. In a rational approach the additional turbulent terms
The first term to be calculated in the direct method, SPRO;D0 and SPRO;C0 cannot be neglected but should be
ðU=T Þ; describes entropy production by dissipation subject to turbulence modelling.
which in a turbulent flow has two parts: viscous dissi-
pation and turbulent dissipation (dissipation due to
turbulent fluctuations of the velocity). With 5 The direct method
ðU=T Þ ¼ SPRO;D þ SPRO;D0 they are:
" ( ) In the direct method the entropy production terms are
l u 2
@ @v 2 2
@w calculated in the post-processing phase of a CFD cal-
SPRO; D ¼ 2 þ þ culation. That means, they are determined by using the
T @x @y @z
known field quantities (time-mean) velocity and tem-
2 2
@u @v @u @w perature.
þ þ þ þ ð3Þ Two of the four terms, SPRO;D and SPRO;C ; according
@y @x @z @x
# to (3) and (5), respectively, can be determined immedi-
@v @ w 2 ately. The other two, SPRO;D0 and SPRO;C 0 ; first have to be
þ þ ;
@z @y related to the known field quantities through turbulence
" ( 0 2 0 2 ) modelling.
l @u0 2 @v @w In Kock (2003) and Kock and Herwig (2004a, b)
SPRO; D0 ¼ 2 þ þ
T @x @y @z turbulence models are proposed that relate these terms
0 0 to the turbulent dissipation rate e and the mean tem-
@u @v0 2 @u @w0 2 perature T : Since in almost all turbulence models (ke,
þ þ þ þ kx, Reynolds stress, ...) the dissipation rate e is in-
@y @x @z @x
0 # cluded, this kind of modelling turbulent entropy gener-
@v @w0 2 ation is generally applicable. The two models are
þ þ : ð4Þ
@z @y .e
SPRO;D0 ¼ ; ð7Þ
Here T¢ in the denominator appears only in higher order T
at
terms when expanded into a series and therefore is ne- SPRO;C 0 ¼ SPRO;C : ð8Þ
a
glected.
The first group represents entropy production by Since now all four entropy production terms can be
dissipation in the mean flow field, often referred to as calculated, applying the direct method should be straight
direct dissipation. The second group of terms then is the forward. I turns out, however, that numerical problems
so-called indirect or turbulent dissipation. arise.
The second term, UH =T 2 ; describes entropy produc- In Fig. 1 the distribution of SPRO;C in the cross sec-
tion by heat transfer and for turbulent flows again has tion of a heated pipe is shown for a laminar and a tur-
two parts: entropy production due to time mean tem- bulent flow. In the turbulent case, due to the steep
perature gradients and production due to gradients of gradients of T close to the wall, entropy production
the temperature fluctuations. With UH =T 2 ¼ SPRO;C þ accumulates in this part of the flow field, c.f. (5) for
SPRO;C 0 they are SPRO;C : In order to resolve it the numerical grid would
" 2 2 2 # have to be refined unacceptably in this region. However,
k @T @T @T this problem can be circumvented by finding wall func-
SPRO;C ¼ 2 þ þ ; ð5Þ
T @x @y @z tions for the entropy production terms.
" 0 2 0 2 # These wall functions are analytical expressions for
k @T 0 2 @T @T SPRO;i ði ¼ D; D0 ; C; C 0 Þ in the immediate vicinity of the
SPRO;C 0 ¼ 2 þ þ : ð6Þ
T @x @y @z wall that can be found from asymptotic considerations
(Re fi ¥, r fi 1). In these functions the universal
Thus, for turbulent flows four groups of entropy pro- character of turbulent flows close to a wall is expressed,
duction terms appear in the time-averaged entropy bal- like in the famous law of the wall that states a loga-
ance equation: rithmic velocity profile in the near wall region of a forced
1. SPRO;D : entropy production rate by direct dissipa- convection flow field. These wall functions are given in
tion, the Appendix, details of their derivation can be found in
2. SPRO;D0 : entropy production rate by indirect (tur- Kock (2003). With these functions the numerical grid
bulent) dissipation, needs no extreme refinement close to the wall.
210
Fig. 1 Numerical calculation of SPRO;C for fully developed laminar and turbulent heated pipe flow with qw=const. Details in Kock (2003)
Next, two examples should illustrate the benefits of tropy production is an order of magnitude smaller than
calculating entropy production in heat transfer design for example at Re=2.105.
problems.
Fig. 4 Heat transfer augmentation by an inserted twisted tape; Re=um D/m=5.1·104; Nu0, cf0: no tape inserted. Experimental data from
Zhang et al. (1997)
212
1 3 4
A1
3
213
very different in the vicinity of the entrance compared to Table 1 Constants in the wall functions for
pffiffiffiffiffiffiffiffiffi SPRO;D and
SPRO;C : Ts ¼ qw =.cp u2s ; Ecs ¼ u2s =cp Ts ; us ¼ sw /.
the exit, the flux terms ´ and ˆ in the general balance
equation (10) are important and must not be neglected.
7 Discussion
After an integration over the wall adjacent finite vol- Bejan A (1996) Entropy generation minimization. CRC Press, Boca
ume the midpoint values for the entropy production are Raton
Casey M, Wintergerste T (eds) (2000) ERCOFTAC Special Interest
Group on Quality and Trust in Industrial CFD-Best Practice
þ 1 Tw þ
SPRO;D0 mp ¼ þ 0:15Ecs yln Guidelines, ERCOFTAC Publications (http://www.ercof-
2ymp Ts D tac.org)
Herwig H (2000) Was ist Entropie? Eine Frage–Zehn Antworten.
Tw2 1 Ts þ
Forschung im Ingenieurwesen 66:74–78
þEcs 2 log 1 þ logð2ymp Þ þ CDþ
T j Tw Hölling M, Herwig H (2004) CFD-today: Anmerkungen zum kri-
s tischen Umgang mit kommerziellen Software-Programmpake-
Ts þ þ ten. Forschung im Ingenieurwesen 68:150–154
log 1 þ logðyln D Þ þ CD ; ð19Þ Kock F (2003) Bestimmung der lokalen Entropieproduktion in
Tw
2 turbulenten Strömungen und deren Nutzung zur Bewertung
1 4 konvektiver Transportprozesse. Dissertation, TU Hamburg-
þ þ
SPRO;C 0 mp ¼ 0:15 Pryln Harburg
þ
2ymp C
Kock F, Herwig H (2004a) Local entropy production in turbulent
shear flows: a high-Reynolds number model with wall func-
1 tions. Int J Heat Mass Transfer 47:2205–2215
þ Kock F, Herwig H (2004b) Entropy production for turbulent
þ
Ts =Tw þ log yln C
þ CCþ shearflows and their implementation in CFD codes. In: Pro-
3 ceedings of the international symposium on advances in comp
heat transfer, Norway April 19–24, paper CHT-04-112
1 5: Spurk JH (1989) Strömungslehre. Springer, Berlin Heidelberg
ð20Þ
Ts =Tw þ log þ
2ymp þ CCþ New York
Zhang YM, Hang J, Lee C (1997) Heat transfer and friction
characteristics of turbulent flow in circular tubes with twisted-
with CDþ ¼ 5:0 and CCþ ¼ 13:7 Pr2=3 7:5: tape inserts and axial interrupted ribs. Enhanced Heat Transfer
4:297–308
References