REMEDIAL UTS DAN TUGAS BESAR PTM DAN ALAT

BERAT

Disusun Oleh :
Achmad Fachriansyah
NIM 1115030001

PROGRAM STUDI D-III KONSTRUKSI GEDUNG

JURUSAN TEKNIK SIPIL
POLITEKNIK NEGERI JAKARTA
2018
I. BACKHOE 8 UNIT
Penyelesaian:
Tanah biasa
q = 0.95 m³
Qid = 160 m3-UKA/Jam
Kedalaman Optimum = 2.6 m
Kedalaman Rata-Rata = 3 m
% Kedalaman galian = 3 115.38 %
𝑥100% =
2,6
Sudut Swing = 115 ⁰

fk1 =
9000% 11500% 12000%
100% 1 0.88
115.38% x1 FK1 x2
120% 0.97 0.86

x1 = 115,38 − 100 = 0.98

1− 𝑥 (1 − 0,97)
120 − 100
x2 = 115,38 − 100 = 0.86
0,88 − 𝑥 (0,88 − 0,86)
120 − 100
115 − 90
Fk1 = 0,98 − 𝑥 (0,98 − 0,86) = 0.88
120 − 90

Kondisi Kerja = Good

Kondisi Manajemen = Good
Nilai fk2 = 0.75 (Tabel 8-6)
Efisiensi Kerja = 55 0.92
=
60
Q= Qid X fk1X fk2 X E
Q= 160 x 0,88 x 0,75 x 0,92
Q= 97.17 m³-UKA/Jam

Sewa Alat ( BP&O ) = Rp 1,650,000 ,-/Jam

HSP = BP&O
Q
= Rp 1,650,000
97.17

= Rp 16,981.04 / m³-UKA

Volume Lubang = 1450000 m³-UKP

sw = 23%
sh = 18%

Volume Gali = ( 100 % )𝑥 (1.450.000)

100% − 18%
= 1768292.68 m³-UKA
Biaya = Vol Gali X HSP
= 1768292,68 X 16.981,04
= Rp 30,027,441,630.22

Jumlah alat = 8 Unit

Alat Bekerja = 8 jam/ hari
Waktu Kerja = Vol. Gali
Jumlah Alat x Waktu Kerja/ hari x Q
= 1,768,292.68
8 X 8 X 97,17
= 284.35 hari
= 285 hari

Waktu Tidak Effektif = 2 hari

Durasi = 287 hari
= 9.57 Bulan

II. Bulldozer
Penyelesaian :
Volume Lubang = 1,450,000 m³-UKP
H = 1.2 m
L = 3.4 m
q1 = L x h²
= 3.4 x ( 1,2 ² )
= 4.896 m³-UKP

Waktu Siklus
D = 100 m
F = 4 Km/Jam
R = 6 Km/Jam
Z = 0.05 menit
Cm = 𝐷 𝐷
+ + (𝑍)
𝐹 𝑅
=
100 𝑥 60 100 𝑥 60
+ + ( 0,05 )
4 𝑥 1000 4 𝑥 1000
= 2.55 menit

g = -6%
e = 1.08

Efisiensi Kerja = 55 menit/jam

E = 55/60 = 0.92
q = q1 X a ( Kondisi Dozing Mudah a=1 )
= 4,896 x 1
= 4.896

60
Qp = qx 𝑐𝑚
𝑥𝑒𝑥𝐸

= 4,896 x ( 60/ 2,55) x 1,08 x 0,92

 = 114.05 m³-UKL/ jam

BP & O = Rp 1,500,000 /Jam

HSP = BP&O
Qp
= Rp 1,500,000
114.05
= Rp 13,152 m³-UKL

sw = 23%
sh = 18%

Volume = 100 % + 23%

( )𝑥 (1.450.000)
Gusur 100% − 18%

= 2175000 m³-UKL

Biaya = Vol. Gusur x HSP

= 2.175.000 x 13.152
= Rp 28,606,376,263

Jumlah = 12 Unit
alat

Waktu = Volume Gusur

gusur 12 x 8 x Qp
= 2,175,000
12 x 8 x 114.05
= 198.66 hari

waktu tidak efektif = 2 hari

Durasi = 201 hari
= 6.7 Bulan

III. SOIL COMPACTOR

Penyelesaian :
Lebar Roda = 1.6 m
w = (l x 2)-0,2
= 3 m
v = 7 km/jam
H = 0.5 m-UKP
N = 8
E = 55/60
= 0.92
Q = W X V X H X 1000 X E
N
= 3 x 7 x 0,5 x 1000 x 0,92
8
= 1203.125 m³-UKP/ jam
BP & O = Rp 1,325,000
HSP = BP & O
Q
= 1,325,000
1203.125
= 1,101.30 m³-UKP

Vol. Urugan = Rp 1,450,000 m³-UKP

Biaya = Vol. Urugan x HSP
= 1.450.000 x 1.101
= Rp 1,596,883,117

Waktu Kerja = Rp 1,450,000

1x8xQ
= 1,450,000
1 x 8 x 1203,125
= 150.6493506 Hari

waktu tidak efektif = 2 hari

Durasi = 153 hari
= 5.1 Bulan

IV. DUMPTRUCK
Penyelesaian :
V lubang = 1,450,000 m³
sw = 23%
sh = 18%
Kapasitas
Bucket ( q) = 0.95 m³-UKA
Kapasitas
Truck ( Ct) = 12 m³- UKL
n = 12
100 %+23 %
0,95 𝑥( 100 %
)
= 10.27

c = 100 %+23 %
12 x 0,95 𝑥( 100 %
)

= 14.022 m³- UKL

Diketahui :
Daya Mesin = 140 Hp
Efesiensi = 0.85

Speed Rimpul
Gear
(km/jam) Lb kg R= 375 x 140 x 0.85
1st 8.5 8452.5 4226.25 speed/1.61
2nd 15.4 4665.340909 2332.670455 375x140x0.85x1.61
3rd 22.8 3151.151316 1575.575658 speed
4th 40.6 1769.612069 884.8060345 R = 71846
5th 60.4 1189.50745 594.7537252 speed

g RR GR TR TR Speed t
Lintasan L (m) w (ton) TTR (kg) Rimpull
(%) (%) (%) (%) (kg/ton) (Km/jam) (menit)
Angkut 23.54
A-B 2000 5 6 5 1 10 25.2 252 594.7537 60.4 1.9868
B-C 2800 8 5 8 13 130 25.2 3276 4226.25 8.5 19.765
C-D 1800 6 7 6 1 10 25.2 252 594.7537 60.4 1.7881
Kembali 8.3972
D-C 1800 6 7 6 13 130 6 780 884.806 40.6 2.6601
C-B 2800 8 5 8 -3 -30 6 -180 594.7537 60.4 2.7815
B-A 2000 5 6 5 11 110 6 660 884.806 40.6 2.9557

Kondisi angkut : Favorable

Q= 97.17 m³ UKA/jam
Q= 100% + 23% x 97.17
100%
Q= 119.52 m³ UKL/jam
waktu mengisi = (12 / 119.52) X 60 = 6.02 menit
waktu angkut = 23.54 menit
waktu tempuh (t1) = 0.6 menit
waktu kembali = 8.40 menit
waktu spot&delay (t2)= 0.15 menit +
Cm = 38.71 menit

E= 55/60 = 0.92
Q= 60 60
Cx 𝑥𝐸= 14.02 x 38.71
𝑥 0.92
𝑐𝑚
Q= 19.92 m³ UKL/jam
BP & O = Rp 450,000 /jam
HSP = BP&O = Rp 450,000
Q 19.92
= 22,587.86 Rp/m³-UKL

Biaya = 2175000 x 22587.86 = Rp 49,128,596,337.79

Jumlah Armada = 38.71 / 6.02 = 6.43 unit

Digunakan 6 Dumptruck
waktu tunggu alat gali = 38.71 - (6 x 6.02) = 2.57 menit
Biaya tunggu alat gali = 2.57 x 1650000 = Rp 70,542.71
60

Digunakan 7 Dumptruck
waktu tunggu truck = (7 x 6.02)- 38.71 = 3.46 menit
Biaya tunggu truck = 3.46 x 450000 = Rp 25,943.44
60
Jadi digunakan 7 Dumptruck, karena biaya tunggu truck lebih murah
digunakan = 8 x 7 = 56 unit
waktu kerja = vol. angkut
jml truk x waktu kerja x Q
= 2175000
56 x 8 x 19.92
= 243.69 hari
waktu tidak efektif = 2 hari
Durasi = 246 hari
= 8.2 Bulan
 GR TR Speed
Lintasan L (m) w (ton) TTR (kg) Rimpull t (menit)
g (%) RR (%) (%) TR (%) (kg/t (Km/jam)
Angkut 23.54
A-B 2000 5 6 5 1 10 25.2 252 594.7537 60.4 1.9868
B-C 2800 8 5 8 13 130 25.2 3276 4226.25 8.5 19.765
C-D 1800 6 7 6 1 10 25.2 252 594.7537 60.4 1.7881
Kembali 8.3972
D-C 1800 6 7 6 13 130 6 780 884.806 40.6 2.6601
C-B 2800 8 5 8 -3 -30 6 -180 594.7537 60.4 2.7815
B-A 2000 5 6 5 11 110 6 660 884.806 40.6 2.9557
 Barchart
Durasi Bulan ke-
No Kegiatan Biaya
Hari 1 2 3 4 5 6 7 8 9 10
1 Menggali Rp 30,027,441,630.22 287
2 Mengangkut Rp 49,128,622,281.22 246
3 Spreading Rp 28,606,376,262.63 201
4 Pemadatan Rp 1,596,883,116.88 153
Total Biaya Rp 109,359,323,290.95
Barchart
Durasi Bulan ke-
No Kegiatan Biaya
Hari 1 2 3 4 5 6 7 8 9 10
1 Menggali Rp 30,027,441,630.22 287.0
2 Mengangkut Rp 49,128,622,281.22 246
3 Spreading Rp 28,606,376,262.63 201
4 Pemadatan Rp 1,596,883,116.88 153
Total Biaya Rp 109,359,323,290.95
 Tugas Remedial No. 2
Jawaban No. 3
Penyelesaian
1" - 2" Volume = 670,000 ton
½" - 1" Volume = 340,000 ton
Effisiensi ayakan (E) = 0.95
BP&O = Rp 650,000 /jam
Jam kerja efektif = 7 jam
Alat yang digunakan Jaw Crusher

Primary crusher
Jaw crusher cari yang paling besar
= Ukuran crusher 24" x 36"
Setting 2"
Qid = 69 ton/jam hal 68 tab 20-2
Q = Qid x E
= 65.55 ton/jam

100% 2" >2" 85 % - 100 %

15%

85% 2" 1" - 2" 46 % - 85 %

39%

46% 1" 1/2" - 1" 26 % - 46 %

20%

26% 1/2" < 1/2" 0 % - 26 %

26%

Pan
0
yang masuk ke 2nd crusher
Ukuran Agregat Persentase ukuran % tiap ukuran Q Q tiap ukuran
> 2" 85 % - 100 % 15% 65.55 9.8325
1" - 2" 46 % - 85 % 39% 65.55 25.5645 Q1
1/2" - 1" 26 % - 46 % 20% 65.55 13.11 Q1
< 1/2" 0 % - 26 % 26% 65.55 17.043

Ket : Q = Qid x E
Q tiap ukuran = % tiap ukuran x Q

Secondary crusher
Jam crusher cari yang paling kecil
= ukuran crusher 10 " x 16"
Setting 2"
Qid = 18 ton/jam hal 68 tab 20-2
Q = Qid x E
17.1 ton/jam

Ukuran Agregat Persentase ukuran % tiap ukuran Q Q tiap ukuran

> 2" 85 % - 100 % 15% 9.8325 1.474875
 Tugas Remedial No. 2
Jawaban No. 3
1" - 2" 46 % - 85 % 39% 9.8325 3.834675 Q2
1/2" - 1" 26 % - 46 % 20% 9.8325 1.9665 Q2
< 1/2" 0 % - 26 % 26% 9.8325 2.55645

Ket : Q = Qid x E
Q tiap ukuran = % tiap ukuran x Q

Produksi
1" - 2" Q = Q1 + Q2 = 24.219 + 3.63
29.399175 ton / jam

1/2 " - 1" Q = Q1 + Q2 = 12.42 + 1.86

15.0765 ton / jam

Waktu
1" - 2" t = Vol = 670,000 = 22,790 Jam
Q 29.40

1/2 " - 1" t = Vol = 340,000 = 22,552 Jam

Q 15.08
Ambil yang terlama waktunya (t) = 22,790 Jam
Waktu = 22789.76 = 3,255.68 hari
7
Waktu Kerja = 10 Bulan
= 300 hari
= 2100 jam
Jumlah Alat = 670000
29.39 x 2100
= 10.852264
= 11 alat
Biaya = t x sewa alat
= 2100 x Rp 650,000
= Rp 1,365,000,000.00

Jadi crusher yang digunakan adalah ukuran 24" x 36"

data ada di atas For Deck

Q = 65.55 ton/jam dek 2" 1

dek 1" 2

dek 1/2" 3

Ayak 2"
C = 3.8 tpj/sqft grafik hal 71
Deck 2" D = 1.00 tab 20-8 hal 71
Efisien Ayakan = 90%
 Tugas Remedial No. 2
Jawaban No. 3
= 0.9
E = 1.25 tab 20-7
q 1/2 lubang ayak = 46% Lihat tabel
G = 1.00 + ((46%-40%):(50%-40%)) x (1.2-1.0) tab 20-9 hal 71

40% = 1
46% = 1.12
50% = 1.2

Q = AxCxDxExG
A = Q = 65.55 = 12.32143 sqft
CxDxExG 5.32
Lebar ayak = 1.5 x bak konveyor
= 3 ft
Panjang = A = 4.10714286 ft = 12 ft
Lebar ayak karena uk paling kecil 12

Ukuran ayak = 3" x 12"

Jadi ukuran ayakan yang dipergunakan adalah 3" x 12"
 No. 2
Jawaban 1
Penyelesaian
Alat yang digunakan Vulcan size 1 hal 62
W = 5000 lb
h = 36 in Tab -17.3 Hal 62
B = 60
Single acting steam
e = 0.8 hal 61
K = 0.25 Pondasi beton

1. Energi yang dihasilkan (E)

E = Wxhxe
= 144000 inlb

2. Energi yang hilang (lose)

a. Impact lose (IL)
Ukuran = 16" x 16"
Panjang = 60 ft
P efektif = 0.85 x 60 51 ft
Bobot isi = 150 Lb/cuft
Berat aksesoris = 800 lb
P = Berat pondasi + Berat assesoris
= 16 x 16 x 60 x 150
12 12
= 1.333333333 x 1.333333333 x 60 x 150
= 16000 + 800
P = 16800 lb
IL = Wxhxexpx 1 -k² hal 60
W+P
= 2419200000 x 0.9375
21800
IL = 104,036.70 inlb

b. Cap lose (CL) hal 60

Beban = 40 ton
Faktor keamanan = 3
U = bentuk beban pondasi x faktor keamanan x 2000
= 40 x 3 x 2000 (U ton jd lb)
= 240,000 lb
Acap = Apile = 16 x 16
= 256 sqin
P1 = U = 240000 = 937.50
Acap 256

C1 = 937,5−500
( 0,1 + 0,05 ) + (( 1000−500 )x ((0,1+0,15)-(0,05+0,07))
 No. 2
Jawaban 1
= 0.26375 in

CL = 240.000 𝑋 0,26375
2
= 31650 inlb

C. Pile Lose ( PL)

PL = 𝑈. 𝐶2
2
P2 = U = 240000
Apile 256
= 937.50 phsi

c2 = 937,5−500
0,002+( )x (0,004-0,002))x (0,85 x 60 ft)
1000−500

= 0.19 in

PL = 240.000 𝑋 0,19
2
= 22950 inlb

d. Soil Lose (SL)

SL = U X ( C3/2)
P3 = 937.50 psi
C3 = 0.1 in
SL = 240.000 𝑋 0,1
2

= 12000 inlb

3. Energi Sisa ( US)

US = E - (IL + CL + PL + SL)
US = 144000 - 104036.70 - 31650 - 22950
- 12000
= -26636.70 (MINUS)

Ganti Ukuran Vulcan

Digunakan: Vulcan size 016
W = 16250 lb
h = 36 in
b = 60
1. Energi yang dihasilkan ( E )
E = Wxhxe
= 468000 inlb
 No. 2
Jawaban 1
2. Energi yang hilang (lose)
IL = Wxhxexpx 1 -k²
W+P
2
= 16250 x 36 x 0.8 x16800 x 1 - 0.25
16250 + 16800
= 223025.72 inlb

3. Energi Sisa ( US)

US = E - (IL + CL + PL + SL)
US = 468000 - 223025.72 - 31650 - 22950
- 12000
US = 178374.28 inlb

4. Set per glow

S = US = 178374.28 = 0.74 in
U 240000

5. Q = B x S x 60 x E = 60 x 0.74 x 60 x 0.90
Q = 2408.05 m/jam

6. QP = Panjang efektif = 51 x12

Q 2408.05
= 0.25 jam/pile
Banyaknya pile = 174 pile
Waktu kerja = 0.30 x 174
= 44.22 jam
= 6.32 hari = 7 hari
Waktu tidak effektif = 1 hari
Durasi = 8 hari
Sewa alat = Rp 2,750,000.00 /jam
HSP = Rp 2,750,000.00 x 0.25
= Rp 698,904.94 /pile
Biaya = Rp 698,904.94 x 174
= Rp 121,609,459.79
I = pajak + asuransi + bunga
= 21%
Pajak & keuntungan = Rp 25,537,986.56
Biaya Total = Rp 147,147,446.34