Professional Documents
Culture Documents
PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar with the particular circuitry
of this unit, and have an adequate understanding of field effect devices. If a component is found to be defective, always follow
replacement procedures carefully to that assure safety features are maintained. Always replace components with those of equal or
better quality as shown in the Parts List of the Instruction Book.
Table of Contents
Chapter 1 Introduction
1.1 Instruction Book Contents ................................................................. 1–1
1.2 M-3425 Generator Protection Relay .................................................. 1–2
1.3 Accessories ........................................................................................ 1–4
Chapter 2 Application
2.1 Configuration ...................................................................................... 2–1
Functions ............................................................................................ 2–1
Relay System Setup .......................................................................... 2–3
2.2 System Diagrams ............................................................................... 2–5
2.3 Setpoints and Time Settings ............................................................. 2–8
21 Phase Distance ............................................................................. 2–9
24 Volts/Hz ....................................................................................... 2–12
27 RMS Undervoltage, 3-Phase ..................................................... 2–15
27TN Third Harmonic Undervoltage, Neutral Circuit ..................... 2–16
32 Directional Power, 3-Phase ....................................................... 2–18
40 Loss of Field ............................................................................... 2–20
46 Negative Sequence Overcurrent ............................................... 2–23
50/50N Instantaneous Overcurrent,Phase & Neutral Circuits ...... 2–25
50BF Generator Breaker Failure/50N HV Breaker Flashover ...... 2–26
50DT Definite Time Overcurrent (for split-phase differential) ....... 2–28
51N Inverse Time Neutral Overcurrent .......................................... 2–29
51T Inverse Time Positive Sequence Overcurrent for
Stator Thermal Protection ............................................................... 2–30
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................ 2–32
50/27 Inadvertant Energizing .......................................................... 2–34
59 RMS Overvoltage, 3-Phase ....................................................... 2–36
59N RMS Overvoltage, Neutral Circuit or Zero Sequence ........... 2–37
60FL Fuse Loss ............................................................................... 2–38
64B Brush Lift-Off Detection ........................................................... 2–39
64F Field Ground Protection ............................................................ 2–41
78 Out of Step .................................................................................. 2–43
81 Frequency .................................................................................... 2–45
81R Rate of Change of Frequency .................................................. 2–47
87GD Ground (Zero Sequence) Differential ..................................... 2–48
87 Phase Differential ........................................................................ 2–49
External Functions ........................................................................... 2–50
i
M-3425 Instruction Book
Chapter 3 Operation
3.1 Front Panel Controls .......................................................................... 3–1
3.2 Initial Setup Procedure/Settings ....................................................... 3–3
Setup Unit Data ................................................................................. 3–3
Setup System Data ............................................................................ 3–6
Configure Relay Data ........................................................................ 3–6
Setpoint and Time Settings ............................................................... 3–7
Oscillograph Recorder Data .............................................................. 3–7
Communications Data ....................................................................... 3–8
3.3 Status/Metering .................................................................................. 3–8
Monitor Status/Metering .................................................................... 3–8
3.4 Target History ..................................................................................... 3–9
Chapter 5 Installation
5.1 General Information ........................................................................... 5–1
5.2 Mechanical/Physical Dimensions ...................................................... 5–1
5.3 Commissioning Checkout .................................................................. 5–8
5.4 Circuit Board Switches and Jumpers ............................................. 5–10
ii
Table of Contents
Chapter 6 Testing
6.1 Equipment/Test Setup ....................................................................... 6–2
6.2 Diagnostic Test Procedures .............................................................. 6–6
Output Test ........................................................................................ 6–6
Input Test ........................................................................................... 6–7
Status LED Test ................................................................................ 6–7
Target LED Test ................................................................................ 6–8
Expanded I/O Test ............................................................................. 6–8
Button Test ......................................................................................... 6–8
Display Test ....................................................................................... 6–9
COM1/COM2/COM3 Loopback Test ................................................ 6–9
COM3 Test (2-Wire) .......................................................................... 6–9
Clock Test ........................................................................................ 6–10
Flash Relay OK LED Test ............................................................... 6–10
Auto Calibration ............................................................................... 6–11
Factory Use Only ............................................................................. 6–11
6.3 Auto Calibration ............................................................................... 6–11
Phase and Neutral Calibration ........................................................ 6–11
Third Harmonic Calibration .............................................................. 6–11
Field Ground Calibration ................................................................. 6–12
6.4 Functional Test Procedures ............................................................ 6–14
Power On Self Tests ....................................................................... 6–15
21 Phase Distance ........................................................................... 6–16
24 Volts per Hertz, Definite Time ................................................... 6–18
24 Volts per Hertz, Inverse Time .................................................... 6–19
27 RMS Undervoltage, 3-Phase ..................................................... 6–20
27TN Third-Harmonic Undervoltage, Neutral ................................. 6–21
32 Directional Power, 3-Phase ....................................................... 6–22
40 Loss of Field ............................................................................... 6–24
46 Negative Sequence Overcurrent Definite Time ........................ 6–25
46 Negative Sequence Overcurrent Inverse Time ........................ 6–26
50 Instantaneous Phase Overcurrent ............................................. 6–27
50BF Breaker Failure ...................................................................... 6–28
50/27 Inadvertant Energizing .......................................................... 6–30
50DT Definite Time Overcurrent for Split-Phase Differential ........ 6–31
50N Instantaneous Neutral Overcurrent ....................................... 6–32
51N Inverse Time Neutral Overcurrent ......................................... 6–33
51T Inverse Time Positive Sequence Overcurrent for
Stator Thermal Protection ............................................................... 6–34
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................ 6–35
59 RMS Overvoltage, 3-Phase ....................................................... 6–36
59N RMS Overvoltage, Neutral Circuit or Zero Sequence ........... 6–37
60FL VT Fuse Loss Detection ........................................................ 6–38
64F Field Ground Protection ........................................................... 6–39
64B Brush Lift Off Detection ........................................................... 6–41
78 Out of Step ................................................................................. 6–42
81 Frequency ................................................................................... 6–43
81R Rate of Change of Frequency ................................................. 6–44
87 Phase Differential ....................................................................... 6–46
87GD Ground Differential .............................................................. 6–47
EXT External Functions ................................................................... 6–48
iii
M-3425 Instruction Book
Appendices
Appendix A: Configuration Record Forms ........................................ A–1
Appendix B: Communications ........................................................... B–1
Appendix C: Self-Test Error Codes ................................................. C–1
Appendix D: Inverse Time Curves ................................................... D–1
Figures Page
Chapter 1
1-1 M-3925 Target Module ....................................................................... 1-4
1-2 M-3931 Human-Machine Interface (HMI) Module ............................. 1–4
Chapter 2
2-1 One-Line Functional Diagram ........................................................... 2–5
2-2 Alternative One-Line Functional Diagram ........................................ 2–6
2-3 Three-Line Connection Diagram ....................................................... 2–7
2-4 Phase Distance (21) Coverage ....................................................... 2–10
2-5 Phase Distance (21) Function Applied for System Backup .......... 2–10
2-6 Example of Capability and Protection Curves (24)........................ 2–13
2-7 Third-Harmonic Undervoltage (27TN)Protection Characteristics .. 2–16
2-8 Low Forward Power ......................................................................... 2–19
2-9 Loss of Field (40) Protective Approach 1 ...................................... 2–21
2-10 Loss of Field (40) Protective Approach 2 ...................................... 2–21
2-11 Negative Sequence Overcurrent Inverse Time Curves ................. 2–24
2-12 Breaker Failure Logic Diagram ....................................................... 2–26
2-13 Inverse Time Curve – 51T ............................................................... 2–31
2-14 Voltage Restraint (51VR) Characteristic ......................................... 2–33
2-15 Inadvertent Energizing Function Logic Diagram ............................. 2–35
2-16 M-3921 Field Ground Coupler .......................................................... 2–41
2-17 Out of Step Relay Characteristics ................................................... 2–44
2-18 Example of Frequency (81) Trip Characteristics ............................ 2–45
2-19 Differential Relay (87) Operating Characteristics............................ 2–49
2-20 External Function Example .............................................................. 2–51
Chapter 3
3-1 M-3425 Front Panel ........................................................................... 3–4
3-2 Screen Message Menu Flow ............................................................. 3–4
iv
3-3 Main Menu Flow ................................................................................. 3–5
Table of Contents
Chapter 4
4-1 Multiple System Addressing Using
Communications Line Splitter ........................................................... 4–2
®
4-2 IPScom Program-Item Icon ............................................................. 4–5
®
4-3 IPScom Menu Selections ................................................................ 4–6
4-4 New Device Profile Dialog Box .......................................................... 4–7
4-5 Communication Dialog Box ................................................................ 4–8
4-6 Setup System Dialog Box ................................................................. 4–9
4-7 Relay Setpoints Dialog Box ............................................................. 4–10
4-8 Negative Sequence Overcurrent Setpoint Dialog Box .................... 4–10
4-9 All Setpoints Table Dialog Box ....................................................... 4–11
4-10 Configure Dialog Box ....................................................................... 4–12
4-11 Unit Date/Time Dialog Box .............................................................. 4–13
4-12 Target Dialog Box ............................................................................. 4–14
4-13 About IPScom Dialog Box ............................................................... 4–15
4-14 Primary Status Dialog Box .............................................................. 4–16
4-15 Secondary Status Dialog Box .......................................................... 4–16
4–16 Phase Distance Dialog Box ............................................................. 4–17
4-17 Loss of Field Dialog Box ................................................................. 4–17
4-18 Out of Step Dialog Box ................................................................... 4–18
4-19 Phasor Dialog Box ........................................................................... 4–18
4-20 Function Status Dialog Box ............................................................. 4–19
4-21 IPSutil™ Main Menu Flow ............................................................... 4–21
4-22 Warning Message ............................................................................. 4–22
4-23 Calibration Dialog Box ...................................................................... 4–23
4-24 Communication Dialog Box .............................................................. 4–24
4-25 Relay Comm Port Settings .............................................................. 4–24
4-26 Unit Date/Time Dialog Box .............................................................. 4–24
4-27 Change Communication Access Code Dialog Box ......................... 4–25
4-28 Change Level Access Code Dialog Box ......................................... 4–25
4-29 Setup Dialog Box ............................................................................. 4–25
v
M-3425 Instruction Book
Chapter 5
5-1 M-3425 Mounting Dimensions – Horizontal Chassis ...................... 5–2
5-2 M-3425 Mounting Dimensions – Vertical Chassis ........................... 5–3
5-3 (H2) Mounting Dimensions ................................................................. 5–4
5-4 (H3) Mounting Dimensions for GE L-2 Cabinet ................................ 5–5
5-5 External Connections ......................................................................... 5–6
5-6 Three-Line Connection Diagram ......................................................... 5–7
5-7 M-3425 Circuit Board ....................................................................... 5–11
Chapter 6
6-1 Voltage Inputs: Configuration V1 ....................................................... 6–4
6-2 Voltage Inputs: Configuration V2 ....................................................... 6–4
6-3 Current Inputs: Configuration C1 ....................................................... 6–4
6-4 Current Inputs: Configuration C2 ....................................................... 6–4
6-5 Current Configuration C3 .................................................................... 6–5
6-6 Status LED Panel ............................................................................... 6–7
6-7 M-3925 Target Module Panel ............................................................. 6–8
6-8 M-3931 Human/Machine Interface (HMI) Module.............................. 6–8
6-9 COM1/COM2 Loopback Plug ............................................................. 6–9
6-10 RS-485 2-Wire Testing ..................................................................... 6–10
6-11 Current Input Configuration .............................................................. 6–12
6-12 Voltage Input Configuration .............................................................. 6–12
6-13 Field Ground Coupler Calibration ..................................................... 6–13
6-14 Field Ground Coupler ....................................................................... 6–40
Appendix A
A-1 Human-Machine Interface (HMI) Module ......................................... A–3
A-2 Communication Data & Unit Setup Record Form ............................ A–4
A-3 Functional Configuration Record Form ............................................. A–5
A–4 Setpoint & Timing Record Form ....................................................... A–9
Appendix B
B-1 Null Modem Cable: M-0423............................................................... B–2
B-2 RS-232 Fiber Optic Network ............................................................. B–3
B-3 RS-485 Network ................................................................................. B–4
vi
Table of Contents
Appendix D
D-1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square) .... D–2
D-2 Volts/Hz (24) Inverse Time Family Curve #2 .................................. D–3
D-3 Volts/Hz (24IT) Inverse Time Curve Family #3 .............................. D–4
D-4 Volts/Hz (24IT) Inverse Time Curve Family #4 .............................. D–5
D-5 Definite Time Overcurrent Curve ..................................................... D–8
D-6 Inverse Time Overcurrent Curve ..................................................... D–9
D-7 Very Inverse Time Overcurrent Curve .......................................... D–10
D-8 Extremely Inverse Time Overcurrent Curve ................................. D–11
D-9 IEC Curve #1 – Inverse ................................................................ D–12
D-10 IEC Curve #2 – Very Inverse ........................................................ D–13
D-11 IEC Curve #3 – Extremely Inverse ............................................... D–14
D-12 IEC Curve #4 – Long Time Inverse .............................................. D–15
Tables Page
Chapter 1
1-1 M-3425 Device Functions .................................................................. 1–3
Chapter 2
2-1 Phase Distance (21) Setpoint Ranges ............................................. 2–9
2-2 Impedance Calculation .................................................................... 2–11
2-3 Volts-Per-Hertz (24) Setpoint Ranges ............................................ 2–13
2-4 RMS Undervoltage, 3-Phase (27) Setpoint Ranges ...................... 2–15
2-5 Third Harmonic Undervoltage (27TN)
Neutral Circuit Setpoint Ranges ..................................................... 2–16
2-6 Directional Power, 3-Phase (32) Setpoint Ranges ........................ 2–18
2-7 Loss-of-Field (40) Setpoint Ranges ................................................ 2–20
2-8 Negative Sequence Overcurrent (46) Setpoint Ranges ................ 2–23
2-9 Instantaneous Overcurrent (50/50N) Setpoint Ranges ................. 2–25
2-10 Breaker Failure (50BF) Setpoint Ranges ....................................... 2–27
2-11 Definite Time Overcurrent (50DT) Setpoint Ranges ..................... 2–28
2-12 Inverse Time Overcurrent Neutral (51N) Setpoint Range ............. 2–29
vii
M-3425 Instruction Book
Chapter 4
4-1 Dead Sync Time ................................................................................ 4–3
4-2 Windows Keyboard Shortcuts ......................................................... 4–20
Chapter 5
5-1 Dip Jumpers ..................................................................................... 5–10
5-2 Dip Switches .................................................................................... 5–10
Chapter 6
6-1 Functions to Disable When Testing .................................................. 6–3
6-2 Output Contacts ................................................................................. 6–6
6-3 Input Contacts .................................................................................... 6–7
Appendix A
A-1 Relay Configuration Table ................................................................. A–2
viii
Table of Contents
Appendix B
B-1 Communication Port Signals ............................................................. B–2
Appendix C
C-1 Self-Test Error Codes ....................................................................... C–1
C-2 IPScom® Error Messages ................................................................ C–3
Appendix D
D-1A M-3425 Inverse Time Overcurrent Relay Characteristic Curves ... D–6
D-1B M-3425 Inverse Time Overcurrent Relay Characteristic Curves ... D–7
ix
Introduction – 1
1 Introduction
This instruction book has six chapters and four Chapter 3: Operation
Appendices. Chapter Three is designed for the person(s)
responsible for the operation, direct setting, and
Chapter 1: Introduction configuration of the relay. Chapter Three provides
Chapter One summarizes relay capabilities, information on the operation and interpretation
introduces the instruction book contents, and of the unit's front panel controls and indicators,
describes accessories. including operation of the optional M-3931 HMI
and M-3925 Target modules. It further describes
Chapter 2: Application the procedures for entering all required data to
the relay. Included in this chapter is a description
Chapter Two is designed for the person or group
of the process necessary for review of setpoints
responsible for the application of the M-3425
and timing, monitoring function status and metering
Generator Protection Relay. It includes functional
quantities, viewing the target history, and setup
and connection diagrams for a typical application
of the oscillograph recorder.
of the relay; describes the configuration process
for the unit (choosing active functions), output
contact assignment and input blocking designation.
It also illustrates the definition of system quantities
and equipment characteristics required by the
protective relay, and describes the individual
function settings.
1–1
M-3425 Instruction Book
1–2
Introduction – 1
FUN CTION D ESCR IPTION Three communication ports are provided. COM1
and COM2 are standard 9-pin RS-232 DTE-
Standard Options configured communications ports. The front-panel
21 Phase Distance port, COM1, is used to locally set and interrogate
the relay via a portable computer. The second
24 Volts/Hz (Inverse & Definite Time) RS-232 port, COM2, is provided at the rear of
27 RMS Undervoltage the unit. An RS-485 communications port, COM3,
is also available at the rear terminal block of the
27TN Third Harmonic Undervoltage, Neutral relay. Either rear-panel port, COM2 or COM3,
32 Directional Power can be used to remotely set and interrogate the
relay via hard-wired serial connection or modem.
40 Loss- of- Field
46 Negative Sequence Overcurrent M-3820A IPScom Communications Software
®
50 Instantaneous Overcurrent IPScom is shipped standard with every relay.
This software runs on a PC-compatible computer
50BF Breaker Failure
operating under Windows® 95 or higher. When
50DT Definite Time Overcurrent properly connected via either direct serial
connection or modem, IPScom can provide the
50N Instantaneous Overcurrent, Neutral
following functions:
50/27 Inadvertant Energizing • Setpoint interrogation and modification
51N Inverse Time Neutral Overcurrent • Line status real-time monitoring
Inverse Time Overcurrent, with Voltage • Recorded oscillograph data downloading
51V
Control/Restraint
59 RMS Overvoltage
59N RMS Overvoltage, Neutral
60FL VT Fuse- Loss Detection
81 Frequency
81R Rate of Change of Frequency
87 Phase Differential
87GD Ground (zero sequence) Differential
Ext External Functions
Pre mium Options
Inverse Time Positive Sequence
51T Overcurrent for Stator Thermal
Protection
Field Ground Protection/
64F/64B
Brush Lift- Off Detection
78 Out- of- Step
1–3
M-3425 Instruction Book
1.3 Accessories
TARGETS
24 VOLTS/HZ PHASE OVERCURRENT 50
27 PHASE UNDERVOLTAGE PHASE OVERCURRENT 51V BECKWITH ELECTRIC CO.
59 PHASE OVERVOLTAGE NEUTRAL OVERCURRENT 50N M-3425
27TN/64S 100% STATOR GND NEUTRAL OVERCURRENT 51N
59N NEUTRAL OVERVOLTAGE SPLIT PHASE DIFF 50DT
a
32 DIRECTIONAL POWER POS SEQ OVERCURRENT 51T
OUTPUTS
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
OUT 8
EXIT a ENTER
Figure 1-1 M-3925 Target Module Figure 1-2 M-3931 Human-Machine Interface
(HMI) Module
M-3933/M-0423 Serial Communication
®
Cables M-3801A IPSplot Oscillograph Analysis
The M-3933 cable is a 10-foot RS-232 cable Software Package
for use between the relay’s rear panel (COM2) The IPSplot Oscillograph Analysis Software runs
port and a modem. This cable has a DB25 (25- in conjunction with the IPScom ® software
pin) connector (modem) and a DB9 (9-pin) at package on any IBM PC-compatible computer,
the relay end. enabling the plotting, printing, and analysis of
waveform data downloaded from the M-3425
The M-0423 cable is a 10-foot null-modem RS-232 Generator Protection Relay.
cable for direct connection between a PC and
the relay’s front panel COM1 port, or the rear
COM2 port. This cable has a DB9 (9-pin)
connector at each end.
1–4
Application – 2
2 Application
2–1
M-3425 Instruction Book
Status input IN1 is preassigned to be the 52b • 51N Inverse Time Neutral Overcurrent
breaker status contact. If a multiple breaker + 51T Inverse Time Positive Sequence
scheme is used, the input IN1 must be the series Overcurrent for Stator Thermal Protection
combination of the “52b” breaker contacts.
Additional user-chosen status inputs may initiate • 51V Inverse Time Phase Overcurrent with
actions such as breaker failure, initiate external Voltage Control/ Restraint
fuse loss detection, or trigger the oscillograph • 59 RMS Overvoltage, 3-Phase #1, #2
recorder. • 59N RMS Overvoltage, Neutral #1, #2
(“•” denotes standard options and “+” denotes • 60FL Fuse Loss Detection
premium options.)
+ 64B Brush Lift-Off Detection
• 21 Phase Distance, #1, #2
+ 64F Field Ground Protection, #1, #2
• 24 Volts/Hz: Def Time #1, #2, Inv Time
+ 78 Out-of-Step
• 27 RMS Undervoltage, 3-Phase #1, #2
• 81 Frequency #1, #2, #3, #4
• 27TN Third-Harmonic Undervoltage,
Neutral, #1, #2 • 81R Rate of Change of Frequency, #1,#2
• 32 Directional Power, 3-Phase #1, #2 • 87 Phase Differential
• 40 Loss of Field #1, #2 • 87GD Ground Differential
• 46 Negative Sequence Overcurrent: • External #1, #2
Def Time, Inv Time
• 50 Instantaneous Phase Overcurrent The relay allows user to designate up to two
external functions which perform similarly to
• 50BF Breaker Failure internal relay functions. These external functions
• 50DT Definite Time Overcurrent, #1, #2 may be enabled or disabled, output contacts and
blocking inputs chosen the same as for the internal
• 50N Instantaneous Neutral Overcurrent
functions. The external functions are described
• 50/27 Inadvertent Energization in further detail in Section 2.3, Setpoint and Time
Settings, External Functions subsection.
60FL V.T. FUSE LOSS This designation is required for each relay function. After enabling
disable ENABLE the function, the user is presented with the two following screens:
60FL BLOCK INPUT This assigns the blocking designations (up to six) for the enabled
fl i6 i5 i4 i3 i2 I1 function. “OR” logic is used if more than one input is selected.
60FL RELAY OUTPUT This screen assigns the output contacts (up to eight) for the particular
o8 o7 o6 o5 o4 o3 o2 O1 relay function. If no output contacts are assigned, the function will
not generate any output or targets even though the function is enabled.
2–2
Application – 2
NOMINAL VOLTAGE The secondary VT voltage when primary voltage is equal to the
________ Volts rated generator voltage. (V gen rated I VT ratio)
NOMINAL CURRENT The secondary CT current of the phase CT’s with rated generator
________ Amps current. (I gen rated I CT ratio)
PHASE ROTATION This screen allows the user to select the phase rotation of the
a-c-b a-b-c M-3425 to match the generator.
2–3
M-3425 Instruction Book
50DT SPLIT-PHASE OPERATE If the 50DT function is to be used for split-phase differential pro-
disable enable tection, this selection should be enabled. If the 50DT function is
to be used as a definite time overcurrent function, this selection
should be disabled.
PULSE RELAY If pulse relay operation is selected, output will dropout after the
o8 o7 o6 o5 o4 o3 o2 o1 seal-in delay expires, even if the condition which caused the relay
to pick up is still out of band.
RELAY SEAL-IN TIME OUT1 Minimum time the output contact will remain picked up to ensure
________ Cycles proper seal-in, regardless of the subsequent state of the initiating
function. Individual Seal-In settings are available for all outputs.
ACTIVE INPUT OPEN/close This designates the “active” state for the individual status input.
I6 i5 i4 i3 i2 i1 Programming uppercase (see I6) causes the “active” or “oper-
ated” condition to be initiated by the external contact opening.
Otherwise, external contact closure will activate the input.
2–4
Application – 2
M-3425 Typical
Connection Diagram Utility System
CT
M-3425
50 50DT
BF-Ph 52
Gen
VT
81R 81 27 59 24
M-3921
+
87 -
64F 64B
27
60FL 21 78 32 51V CT
40 50/27 51T 46 50
M-3425 M-3425
VT
27
87GD
27 59N R
TN CT
50
32 BF-N 50N 51N
2–5
M-3425 Instruction Book
M-3425 Typical
Connection Diagram Utility System
(Configured for Split-Phase Differential)
52
This function is available as a standard Unit
protective function.
This function is available as an optional
premium protective function.
52
Gen
M-3425 VT
81R 81 27 59 24
50DT CT
M-3921
+
64B -
64F
27
60FL 21 78 32 51V CT
40 50/27 51T 46 50
M-3425
M-3425
VT
27
27 59N R
TN CT
50N 51N
32
2–6
Three VT Wye-Wye
Three VT Wye-Wye Connection - Two VT Open-Delta
UTILITY SYSTEM Connection Ungrounded Connection
A B C Other A B C A B C A B C
Relays M-3425
50 51
39 39
39
38 38
38
48 49 OR OR
41 41
41
40 40
40
46 47
43 43
43
42 42
42
52
M-3425
M-3425
Gen
M-3425
A
B
C
Figure 2-3
52b
✶ Wire to split phase differential CTs for use with
11 50DT split phase function.
a b c a b c a b c
Other
Relays M-3425 M-3425
M-3425
58 59 59 58 59 58
56 57 57 56 57 56
OR OR
54 55 55 54 55 54
M-3425
52 53
M-3425
45
44
OR
High Impedance Grounding Low Impedance Grounding
M-3425
DC: 24 V
+ TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V
AC: 110 V 52b 60FL
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga
Application – 2
2–7
-
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
M-3425 Instruction Book
The individual protective functions, along with not purchased. Screens shown in the following
their magnitude and timing settings are described examples are as they would appear on units
in the following pages. Settings for disabled func- equipped with the M-3931 HMI. The same set-
tions do not apply. Some menu and setting screens ting may be entered remotely via M-3820A
do not appear for functions that are disabled or IPScom® Communications Software.
2–8
Application – 2
21 Phase Distance
The phase distance function (21) is designed for the relay can internally consider the 30° phase
system phase fault backup protection and is imple- shift through the delta/wye transformer, saving
mented as a two-zone mho characteristic. Three auxiliary VTs. Impedance calculations for various
separate distance elements are used to detect VT connections are shown in Table 2-2. All
AB, BC, and CA fault types. The ranges and in- impedance settings are secondary relay quantities
crements are shown in Table 2-1. The diameter, and can be derived from the following formula:
offset, system impedance angle (relay charac-
teristic angle), and definite time delay need to be Z SEC = ZPRI x (RC ÷ RV)
selected for each zone for coordination with the
where ZSEC = secondary reflected impedance,
system relaying in the specific application.
Z PRI = primary impedance, R C = current
When the generator is connected to the system transformer ratio, and RV = voltage transformer
through a delta/wye transformer, proper voltages ratio.
and currents (equivalent to the high side of the
The minimum current sensitivity depends on the
transformer) must be used in order for the relay
programmed reach (diameter and offset). If the
to see correct impedances for system faults. By
current is below the minimum sensitivity current,
enabling the Delta-Y Transform feature (see
the impedance calculated will saturate, and not
Section 2.1, Configuration, Relay System Setup),
be accurate. This will not cause any relay
misoperation.
0.1 to 100.0 Ω
Circle Diameter #1, #2 0.1 Ω
(0.5 to 500.0 Ω)
- 100.0 to 100.0 Ω
Offset #1, #2 0.1 Ω
(- 500.0 to 500.0 Ω )
2–9
M-3425 Instruction Book
+X
Protected Range Zone 2
–X
3
52
M-3425
21
+jX
Transmission Line
Circle
Diameters
Unit Transformer
System
Impedance
Angle
–R +R
–jX
Figure 2-5 Phase Distance (21) Function Applied for System Backup
2–10
Application – 2
VT Connection VT Connection
21 #1 IMPEDANCE ANGLE The impedance angle should be set as closely as possible to the
________ Degrees actual impedance angle of the zone being protected.
21 #1 DELAY The time delays are set to coordinate with the primary protection
of those overreached zones and, when applicable, with the breaker
________ Cycles
failure schemes associated with those protective zones.
21 #2 DIAMETER The 21 #2 zone settings can be set for the second external sec-
tion of protection on the system (typically transmission Zone 1
________ Ohms
distance relays) plus adequate overreach.
21 #2 OFFSET
________ Ohms
21 #2 IMPEDANCE ANGLE
________ Degrees
21 #2 DELAY
________ Cycles
2–11
M-3425 Instruction Book
24 Volts/Hz
The Volts-Per-Hertz function (24) provides Figure 2-6 illustrates a composite graph of
overexcitation protection for the generator and generator and transformer limits, a chosen inverse
unit-connected transformers. This function time curve and pickup, and a definite time pickup
incorporates two definite time elements which and delay.
can be used to realize traditional two-step
overexcitation protection. In addition, the relay Be aware that all V/Hz inverse timing curves
includes an inverse time element that provides saturate at 150%, above which timing will be
superior protection by closely approximating the constant. If definite time element #1 or #2 is to
combined generator/unit transformer overexcitation be used for fixed time trip operation in conjunction
curve. Industry standard inverse curves may be with the inverse time element, definite time pickup
selected along with a linear reset rate which may must be programmed above the inverse time
be programmed to match specific machine cooling pickup. Also, the time delay at this pickup should
characteristics. The percent pickup is based on be less than the inverse operating time at that
the Nominal Voltage setting and the based same level to be effective.
frequency. The V/Hz function provides reliable
After any V/Hz excursion, cooling time must also
measurements of V/Hz up to 200% for a frequency
be taken into account. If the unit should again
range of 2–80 Hz.
be subjected to high V/Hz before it has cooled
Setting this relay function involves determining to normal operating levels, damage could be
the desired protection levels and operating times. caused before the V/Hz trip point is reached.
The first step is to plot the combined generator For this reason, a linear reset characteristic,
and associated unit transformer overexcitation adjustable to take into account the cooling rate
capability limits. This data is typically available of the unit, is provided. If a subsequent V/Hz
from the manufacturer and should be plotted on excursion occurs before the reset characteristic
the same voltage base. Depending on the resulting has timed out, the time delay will pick up from
characteristic, one of the four families of inverse the equivalent point (as a %) on the curve. The
time curves (as shown in Appendix D, Inverse Reset Rate setting entered should be time needed
Time Curves) can be matched to provide the for the unit to cool to normal operating tempera-
protection. The two definite time elements can ture if the V/Hz excursion time was just under
be used to further shape the protection curve or the trip point.
provide an alarm.
2–12
Application – 2
De finite Time
Inve rs e Time
Curve 1 1- 100 1
1000
100
Transformer Limit Curve
on Generator Base
Combined Protection
Curve
1
Definite Time Delay
A2
0.1 Definite Time Pickup
A1
Inverse Time Pickup
0.01
100 105 110 115 120 125 130 135 140 145 150
Percentage Volts/Hz
2–13
M-3425 Instruction Book
24DT #1 PICKUP Definite time setpoint #1 establishes the V/Hz level above which the
________ % protection operating time will be fixed at the definite time delay #1.
24DT #1 DELAY Delay time #1 establishes the operation time of the protection for
________ Cycles all V/Hz values above the level set by definite time setpoint #1.
24DT #2 PICKUP Definite time setpoint #2 could be programmed to alarm, alerting the
________ % operator to take proper control action to possibly avoid tripping.
24DT #2 DELAY Time to operation at any V/Hz value exceeding Definite time setting
________ Cycles #2.
24IT PICKUP The pickup value is the V/Hz value at which the chosen inverse
________ % curve begins protective operation. Typical value is 105%.
24IT CURVE Allows the user to designate the appropriate curve family for this
crv#1 crv#2 crv#3 crv#4 protection application. These curves are shown in Appendix D,
Inverse Time Curves.
24IT TIME DIAL The appropriate curve in the family is designated by the associated
________ “K” value of the curve.
24IT RESET RATE The value entered here should be the time needed for the unit to
________ Seconds cool to normal operating temperature if the V/Hz excursion time
was just under the trip time.
2–14
Application – 2
27 #1 PICKUP
________ Volts
27 #1 DELAY
________ Cycles
27 #2 PICKUP
________ Volts
27 #2 DELAY
________ Cycles
2–15
M-3425 Instruction Book
27TN Third-Harmonic Undervoltage, tripping when the generator field is not energized
Neutral Circuit or the unit is not yet synchronized.
For ground faults near the stator neutral, the third-
The 27TN setting depends on the actual third-
harmonic (180/150 Hz) neutral undervoltage
harmonic neutral voltage level seen during normal
function (27TN) provides stator ground-fault
operation of the generator. The setting should
protection for high-impedance-grounded generator
be about 50% of the minimum third-harmonic
applications. When used in conjunction with the
voltage observed during various loading conditions.
fundamental neutral overvoltage (60/50Hz) function
This can be most conveniently measured during
(59N), 100% stator ground-fault protection can
commissioning of the relay. Since the relay
be provided. This is illustrated in Figure 2-7.
measures the 3rd harmonic voltage levels and
At the choice of the user, the 27TN function may will display those values directly, no additional
be supervised by an independent positive- equipment is required. The undervoltage inhibit
sequence undervoltage element or forward power setting should be about 80% to 90% of the nominal
flow element, or both. Supervision can prevent voltage.
Table 2-5 Third Harmonic Undervoltage, Neutral Circuit (27TN) Setpoint Ranges
27TN Setpoint
Pre-fault fundamental neutral voltage level
59N Setpoint (typically 5V)
Neutral End of Terminal End
Generator of Generator
0% 50% 100%
Fault Position
(% of stator winding measured
27TN from neutral end of generator)
Protection
provided by: 59N
5% - 10%
0-30%
2–16
Application – 2
27TN #1 PICKUP Relay volts are equal to the primary neutral voltage divided by the
________ Volts grounding transformer ratio. Generally set for approximately 50%
of the minimum third harmonic voltage observed during various
loading conditions.
27TN #1 DELAY
________ Cycles
27TN #1 VOLT INHIBIT An inhibit voltage setting is required if 27TN #1 is enabled. Gen-
________ Volts erally set equal to 80–90% of nominal voltage.
27TN #2 DELAY
________ Cycles
2–17
M-3425 Instruction Book
2–18
Application – 2
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
32 #1 PICKUP The reverse power pickup setting should be based on the type of
________ PU prime mover and the losses when the generator is motoring.
32 #1 DELAY Reverse power relays should always be applied with a time delay
________ Cycles in order to prevent mis-operation during power swing conditions.
Typical time delay settings are 20 to 30 seconds.
32#1 LOW FORWARD POWER When Low Forward Power is enabled, regardless of the direction
disable enable of power, the relay will trip when the real power measurement is
less than or equal to the pickup setpoint.
32 #2 DELAY A second reverse power setting can be used for sequential trip-
________ Cycles ping of the generator in which case the associated time delay
will be in the range of 2 to 3 seconds.
32#2 LOW FORWARD POWER
disable enable
2–19
M-3425 Instruction Book
40 Loss of Field
The Loss-of-Field function (40) provides protection The settings of the offset mho elements should
for a partial or complete loss of field. A variety be such that the relay detects the loss-of-field
of possible settings make the M-3425 Generator condition for any loading while not mis-operating
Protection Relay very flexible when applied to during power swings and fault conditions. Two
loss-of-field generation. approaches are widely used in the industry, both
of which are supported by the M-3425 relay. Both
The loss-of-field function is implemented with two approaches require knowledge of the reactanc-
offset mho elements, an undervoltage element, es and other parameters of the generator. They
and a directional element. The setting for each are described in Figures 2-9 and 2-10.
mho element, diameter, offset, and time delay,
are adjusted individually. Voltage control may be Impedance calculations for various VT connec-
enabled on each element but the voltage level tions are shown in Table 2-2. All impedance set-
setting is common. When voltage control is tings are secondary relay quantities and can be
enabled, the measured positive sequence voltage derived from the following formula:
must be less than the voltage control setting for
the loss-of-field function to operate. The common Z SEC = ZPRI x (RC ÷ RV )
directional unit affects both elements and is
where ZSEC = secondary reflected impedance,
provided to block the relay operation during leading
Z PRI = primary impedance, R C = current
power factor operation or inductive VAr flow into
transformer ratio, and RV = voltage transformer
the machine. The directional unit’s zero sensitivity
ratio.
(torque) line is placed at –13° from the R axis.
0.1 to 100.0 Ω
Circle Diameter #1, #2 0.1 Ω
(0.5 to 500.0 Ω)
–50.0 to 50.0 Ω
Offset #1, #2 0.1 Ω
(–250.0 to 250.0 Ω)
Voltage Control
5 to 180 V 1V
(positive sequence)
2–20
Application – 2
+X
1.0 pu Underexcited
Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-9 Loss of Field (40)Protective Approach 1
Directional Element +X
Block Direction
Heavy Load Light Load
Trip Direction
13° XT
–R +R
–X'd
2
Underexcited
1.1 Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-10 Loss of Field (40)Protective Approach 2
2–21
M-3425 Instruction Book
40 #1 DIAMETER The first approach is shown in Figure 2-9. Here, both of the
________ Ohms offset mho elements (#1 and #2) are set with an offset of -
l l
X d÷2, where X d is the direct axis transient reactance of the
generator. The diameter of the smaller circle (#1) is set at 1.0
40 #1 OFFSET pu impedance on the machine base. This mho element detects
________ Ohms loss-of-field from full load to about 30% load. A small time de-
lay provides fast protection.
40 #1 VOLTAGE CONTROL The diameter of the larger circle (#2) is set equal to Xd, where
disable enable Xd is the direct axis synchronous reactance of the machine. This
mho element can detect a loss-of-field condition from almost no
load to full load. A time delay of 30 to 60 cycles (#2) should be
40 #1 DELAY
used in order to prevent possible incorrect operation on stable
________ Cycles
swings.
2–22
Application – 2
De finite Time
Pickup 3 to 100% 1%
Inve rs e Time
Pickup 3 to 100% 1%
De finite M aximum
4 minutes
Reset Time (linear) –
(from threshold of trip)
2–23
M-3425 Instruction Book
400
200
Definite Maximum
100
Time Setting Range
80
60
40
Time (Seconds)
20
10
8
6 I22t=K
4
K
95
1 50
25
0.6
10
0.4 5
2
Definite 1
* 0.2 Minimum
Time
0.1
4 5 6 8 10 20 40 60 80 100 150 200 300 400 500 600 800 1000 1000 2000 3000 4000
46DT PICKUP The pickup setting is usually quite low (3–5%) and the output of this
________ % function is usually connected to alarm only.
46DT DELAY Time delay should be set high enough to avoid alarms on tran-
________ Cycles sients.
46IT PICKUP The 46 Inverse Time pickup setting should coincide with the contin-
________ % uous negative sequence current capability of the generator operat-
ing at full output.
46IT TIME DIAL The time dial setting corresponds to the K provided by the genera-
________ tor manufacturer for the specific unit being protected. See Figure
2-11 for the negative sequence overcurrent inverse time curves.
46IT MAX DELAY The maximum trip time is used to reduce the longer trip times asso-
________ Cycles ciated with low to moderate imbalances to a preset time.
2–24
Application – 2
50/50N Instantaneous Overcurrent, Phase functions must be set such that they will not pick-
and Neutral Circuits up for fault or conditions outside the immediate
The Instantaneous Phase (50) and Instantaneous protective zone. If the neutral current input is
Neutral (50N) overcurrent functions provide fast connected to step-up transformer’s neutral CT,
tripping for high fault currents. The settings of both the 50N function can be used as a breaker flash-
over protection when used in conjunction with
external breaker failure protection.
50 PICKUP The relay current (IR) is equal to the primary current (Ip) divided
________ Amps by the appropriate CT ratio.
50N PICKUP
________ Amps
2–25
M-3425 Instruction Book
50BF-Ph Generator Breaker Failure: When the Since current in the generator high side CT which
M-3425 Generator Protection Relay detects an energizes the 50BF protection (IA, IB, IC) might
internal fault or an abnormal operating condition, not extinguish concurrently with the breaker
it closes an output contact to trip the generator opening for faults between the CT location and
breaker or the unit HV breaker. When a generator the generator breaker, a possible area of mis-
breaker is used, protection is available for the operation exists. Usually the risk of faults in this
instance where it fails to clear the fault or abnormal limited area is small enough to be ignored but
condition. Such generator breaker failure protection should be considered.
output contacts must be connected to trip the
additional necessary breakers to isolate the 50BF-Neutral Element: This instantaneous
generator from the system. overcurrent relay is energized from the generator
neutral CT (See Figure 2-1, One-Line Functional
The breaker-failure condition is usually detected Diagram). This function is internally in series with
by the continued presence of current in any one a breaker “b” contact (IN1) to provide logic for
or more of the phases after a breaker has been the breaker flashover protection (see Figure 2-12).
tripped. However, the current detector (50BF-Ph)
may not always give the correct status of the HV Breaker Failure (limited) The breaker failure
breaker, especially for generator breakers. This function may be used for a unit breaker rather
is because faults and abnormal operating than a generator breaker. It is limited in that it
conditions such as ground faults, overexcitation, has no fault detector associated with the unit
over/under frequency, and reverse power may breaker. Output contact operation would occur if
not produce enough current to operate the current any of the initiate contacts close and the 52b
detectors. For this reason, the breaker status contact indicated a closed breaker after the set
input 52b contact must be used, in addition to time delay.
the 50BF-Ph, to provide adequate breaker status
This operation is chosen by disabling the neu-
indication.
tral element, disabling the phase element, and
designating initiating inputs and outputs and a
50BF-Ph
Overcurrent
time delay setting.
I>P.U. AND
OR
Phase Initiate Enable
IN1 (52b)
NOT
Logic high when breaker closed
Logic high
when breaker open
50BF-N
Overcurrent
I>P.U.
AND
Programmed
Neutral Initiate Enable
OR AND DELAY
TIME
Output
Contacts
Output Initiate
Input Initiate
2–26
Application – 2
Pickup
50BF NEUTRAL ELEMENT If the breaker flashover protection is to be used with the generator
disable enable breaker failure function of the relay, set ENABLE, set the neutral
pickup amps, and enable and set the phase element.
50BF PHASE ELEMENT If generator breaker failure function is used in this application, ENABLE
disable enable here and set phase pickup amps.
50BF INPUT INITIATE Designate the status inputs which will initiate the breaker failure
i6 i5 i4 i3 i2 i1 timer.
50BF OUTPUT INITIATE Designate the outputs that will initiate the breaker failure timer.
o8 o7 o6 o5 o4 o3 o2 o1
2–27
M-3425 Instruction Book
0.2 A to 240.0 A
Pickup Phase A #1, #2 0.1
(0.2 to 48.0 A)
0.2 A to 240.0 A
Pickup Phase B #1, #2 0.1
(0.2 to 48.0 A)
0.2 A to 240.0 A
Pickup Phase C #1, #2 0.1
(0.2 to 48.0 A)
When 50DT f unct ion is used f or split -phase dif f erent ial, 50BF, 87, and 87GD
f unct ions must be disabled.
50DT #1 DELAY
________ Cycles
2–28
Application – 2
0.25 to 12.00 A
Pickup 0.01A
(0.05 to 2.40 A)
0.5 to 12.00 A
Tap Setting 0.01 A
(0.10 to 2.40 A)
51N PICKUP The relay current (IR) is equal to the primary current (IP) divided by
________ Amps the appropriate CT ratio. IR = IP ÷ CT ratio
51N CURVE Select one of the time curves shown in Appendix D, Inverse Time
def inv vinv einv g Curves. The appropriate curve in the selected family is designated
fieci iecvi iecei ieclt here.
51N TIME DIAL Appropriate Time Dial for coordination with “downstream” relay
________ protection chosen from the time curve above.
2–29
M-3425 Instruction Book
Inve rs e Time Pos itive Se que nce Ove rcurre nt for Stator The rmal Prote ction (51T)
0.50 to 15.00 A
Pickup 0.01 A
(0.10 to 3.00 A)
Reset Characteristics
4 minutes from threshold of trip -
(Linear)
Table 2-13 Inverse Time Positive Sequence Overcurrent (51T) Setpoint Ranges
51T PICKUP
________ Amps
This setting is the operating time of the function at six (6) times
51T DELAY @600% PICKUP pickup value. This is illustrated in Figure 2-13 on the following page,
________ Sec where the operating time for all other current values may be derived
for coordination with other protections.
2–30
Application – 2
100.0
80.0
60.0
40.0
20.0
I2t = K Curves
10.0
8.0
6.0
4.0
Time (Seconds)
2.0
1.0
0.8
0.6
0.4
0.2
0.1
0.06
0.04
0.02
0.01
1.0 2.0 4.0 6.0 8.0 10.0 20.0
2–31
M-3425 Instruction Book
51V Inverse Time Phase Overcurrent with 51V is a true three-phase function, in that the
Voltage Control/Restraint relay incorporates separate integrating timers on
Time-overcurrent relays, one per phase, are used each phase.
to trip circuits selectively and to time-coordinate
The inverse time overcurrent function can be
with other up- or downstream relays. For this
voltage controlled (VC), voltage restrained (VR),
function, eight complete series of inverse time
or neither. For voltage controlled operation, the
tripping characteristics are included. The same
function is not active unless the voltage is below
descriptions and nomenclature which are
the voltage control setpoint. This philosophy is
traditionally used with electromechanical relays
used to confirm that the overcurrent is due to
are used in the relay. Thus, the curve families to
system fault. When applied, most users will set
be chosen are definite time, inverse, very inverse,
voltage control limits in the range of 0.7 to 0.01
extremely inverse and four IEC curves. In the
per unit RMS voltage. When voltage restraint is
menu, these are abbreviated as DEF, INV, VINV,
selected, the pickup setting is continuously
EINV, IECI, IECVI, IECEI, and IECLT. Within
modified in proportion to the collapsing terminal
each family, the operator selects time dial setting
voltage. The voltage restraint function is well-
and pickup (tap) setting, just as with
suited to small generators with relatively short
electromechanical relays.
time constants.
The curves available for use are shown in
The 51V function should be blocked by fuse loss
Appendix D, Inverse Time Curves. They cover
if in the voltage control mode. Fuse loss blocking
a range from 1.5 to 20 times the pickup setting.
is not desirable for voltage restraint mode because
An additional one cycle time delay should be added
the pickup is automatically held at 100% pickup
to these curves in order to obtain the relay
during fuse loss conditions, and operation will
operating time. Inverse time curves saturate
continue as normal.
beyond 20 times pickup. For currents in excess
of 20 times pickup, operating times are fixed at The internally derived voltage used to realize the
the 20 time pickup level. The particular settings voltage control or restraint feature depends on
will be made by information from short-circuit fault the configured VT configuration and the Delta-Y
studies and knowledge of the coordination Transform setting (see Section 2.1, Configuration,
requirements with other devices in the system Relay System Setup). Table 2-15 describes the
that respond to time overcurrent. calculation for the various system VT configurations.
Inve rs e Time Ove rcurre nt, with Voltage Control or Voltage Re s traint (51V)
0.50 to 12.00 A
Pickup 0.01 A
(0.10 to 2.40 A)
or
51V CURVE Selects one of the time curves as shown in Appendix D, Inverse
def inv vinv einvg Time Curves. The appropriate curve in the selected family of curves
fieci iecvi iecei ieclt is designated here.
2–33
M-3425 Instruction Book
Pickup 40 to 130 V 1V
2–34
Application – 2
50
Overcurrent
I>P.U.
Programmed
AND Output
Contacts
Pickup
27 Delay
Undervoltage*
V<P.U. Dropout
Delay
2–35
M-3425 Instruction Book
59 #1 DELAY
________ Cycles
59 #2 PICKUP
________ Volts
59 #2 DELAY
________ Cycles
2–36
Application – 2
Table 2-18 RMS Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges
59N #1 PICKUP With typical distribution transformer ratios and a typical mini-
________ Volts mum setting of 5 volts, this protection is capable of detecting
ground faults in about 95% of the generator stator winding from
the terminal end.
59N #1 DELAY
If grounded-wye to grounded-wye VTs are connected at the
________ Cycles
machine terminals, the voltage relay must be time coordinated
with VT fuses for faults on the transformer secondary winding.
59N #2 PICKUP If relay time delay for coordination is not acceptable, the
________ Volts coordination problem can be alleviated by grounding one of the
secondary phase conductors instead of the secondary neutral.
59N #2 DELAY When this technique is used, the coordination problem still exists
________ Cycles for ground faults on the secondary neutral. Thus, its usefulness
is limited to those applications where the exposure to ground
faults on the secondary neutral is small.
2–37
M-3425 Instruction Book
60FL DELAY The time delay is set to coordinate for conditions which may ap-
________ Cycles pear as a fuse loss but will be corrected by other protection (such
as a secondary VT circuit fault which will be cleared by local low
voltage circuit action).
2–38
Application – 2
64B PICKUP
________ mV
64B DELAY
________ cycles
64B/F FREQUENCY
________ Hz
2–39
M-3425 Instruction Book
Pickup 0 to 5000 mV 1 mV
0.05~0.25 µF 2500 mV
2–40
Application – 2
Requires ex t ernal coupler module (M-3921) t o prov ide isolat ion f rom dc f ield
v olt ages.
PROTECTION RELAY
M-3425/M-3455
Exciter
+ _
GND
36 TB1 TB1
Shield
Ground/Machine Frame
2–41
M-3425 Instruction Book
The following table gives typical frequency set- meter by connected the meter across the field
tings based on the rotor capacitance. The rotor winding and ground.
capacitance can be measured with a capacitance
8 WARNING: Machine should be off-line and
field excitation should be off during the ca-
pacitance measurement.
Fie ld Winding to
Typical Fre que ncy Se tting
Ground Capacitance
1 µF 0.52 Hz
2 µF 0.49 Hz
3 µF 0.46 Hz
4 µF 0.43 Hz
5 µF 0.39 Hz
6 µF 0.35 Hz
7 µF 0.32 Hz
8 µF 0.30 Hz
9 µF 0.28 Hz
10 µF 0.26 Hz
64F #1 PICKUP
________ kOhm
64F #1 DELAY
________ Cycles
64F #2 PICKUP
________ kOhm
64F #2 DELAY
________ Cycles
To minimize measurement errors, the 64B/F frequency should be set
64B/F FREQUENCY according to the amount of capacitance across the field winding and
________ Hz the ground. Table 2-23, above, has typical settings of the frequency
for capacitance, ranging from 1 µF to 10 µF.
2–42
Application – 2
78 Out-of-Step
The Out-of-Step function (78) is used to protect Consider, for example, Figure 2-17. If the out-of-
the generator from out-of-step or pole slip con- step swing progresses to impedance Z0(t 0), the
ditions. This function uses one set of blinders, MHO element and the blinder A element will both
along with a supervisory MHO element. pick up. As the swing proceeds and crosses
blinder B at Z1(t1), blinder B will pick up. When
The pickup area is restricted to the shaded area the swing reaches Z2(t2), blinder A will drop out.
in Figure 2-17, defined by the inner region of the If TRIP ON MHO EXIT option is disabled and
MHO circle, the region to the right of the blinder the timer has expired (t2–t1>time delay), then
A and the region to the left of blinder B. For the trip circuit is complete. If the TRIP ON MHO
operation of the blinder scheme, the operating EXIT option is enabled and the timer has ex-
point (positive sequence impedance) must origi- pired, then for the trip to occur the swing must
nate outside either blinder A or B, and swing progress and cross the MHO circle at Z3(t3) where
through the pickup area for a time greater than the MHO element drops out. Note the timer is
or equal to the time delay setting and progress active only in the pickup region (shaded area). If
to the opposite blinder from where the swing had the TRIP ON MHO EXIT option is enabled, a
originated. When this scenario happens, the trip- more favorable tripping angle is achieved, which
ping circuit is complete. The contact will remain reduces the breaker tripping duty. The relay can
closed for the amount of time set by the seal-in also be set with a Pole Slip Counter. The relay
timer delay. will operate when the number of pole slips are
greater than the setting, provided the Pole Slip
Reset Time was not expired. Typically, the Pole
Slip Counter is set to 1, in which case the Pole
Slip Reset Time is not applicable.
Out-of-Ste p (78)
0.1 to 100.0 Ω
Circle Diameter 0.1 Ω
(0.5 to 500.0 Ω)
–100.0 to 100.0 Ω
Offset 0.1 Ω
(–500.0 to 500.0 Ω)
0.1 to 50.0 Ω
Blinder 0.1 Ω
(0.5 to 250.0 Ω)
2–43
M-3425 Instruction Book
A B
Z3(t3)
Z0(t0)
Z2(t2)
Z1(t1)
78 DIAMETER
________ Ohms
78 OFFSET
A negative or positive offset can be specified to offset the
________ Ohms
mho circle from the origin.
78 BLINDER IMPEDANCE The blinder impedance should be programmed less than the
________ Ohms set diameter.
78 IMPEDANCE ANGLE
________ Degrees
78 DELAY
________ Cycles
2–44
Application – 2
81 Frequency
The Frequency function (81) provides either frequencies because of possible natural mechanical
overfrequency or underfrequency protection of resonance in the many stages of the turbine
the generator. It has four independent pickup and blades. If the generator speed is close to the
time delay settings. The overfrequency mode is natural frequency of any of the blades, there will
automatically selected when the frequency setpoint be an increase in vibration. Cumulative damage
is programmed higher than the base frequency due to this vibration can lead to cracking of the
(50 or 60 Hz), and the underfrequency mode blade structure.
selected when the setpoint is programmed below
Sample settings of the 81 function are shown in
the base frequency.
Figure 2-18. The frequency functions are
The steam turbine is usually considered to be automatically disabled when the input voltage
more restrictive than the generator at reduced (positive sequence) is less than about 5 V.
Over Frequency
Magnitude #1 Trip
61.0
Over Frequency (Hz)
60.8
60.6
81
59.8
Under Frequency
Magnitude #3
59.6
81
59.4
59.2
Under Frequency
59.0
Magnitude #4 Trip
2–45
M-3425 Instruction Book
81 #3 PICKUP
________ Hz
81 #3 DELAY
________ Cycles
81 #4 PICKUP
________ Hz
81 #4 DELAY
________ Cycles
2–46
Application – 2
Negative Sequence
0 to 99 % 1%
Voltage Inhibit
81R #1 PICKUP
________ Hz/s
81R #1 DELAY
________ Cycles
81R #2 PICKUP
________ Hz/s
81R #2 DELAY
________ Cycles
2–47
M-3425 Instruction Book
0.20 to 10.00 A
Pickup 0.01
(0.04 to 2.00 A)
2–48
Application – 2
SLOPE
TRIP (4xset)
(IA-Ia),
(IB-Ib),
BLOCK
(IC-Ic)
SLOPE
(set)
MIN PU @ IRES=2xINOM
Restraint Current
(IA+Ia)/2, (IB+Ib)/2, (IC+Ic)/2
Where IA and Ia are generator high side and neutral side currents respectively.
87 DELAY A typical setting is 1 cycle. Typical settings given above assume matched
current transformer performance, and that transformer inrush of the unit
________ Cycles
transformer does not cause dc saturation of the generator CTs. If there
is a significant difference in current transformer ratings (C800 vs C200,
for example), or if saturation of the generator CTs is expected during
energizing of the step up transformer, more appropriate settings might
be 0.5 A pick up, 20% slope, and a delay of 5 to 8 cycles.
2–49
M-3425 Instruction Book
External Functions
The M-3425 Generator Protection Relay provides contacts, as specified in the Configuration section,
two “external functions” to allow external device can be used to provide additional logic.
contacts to trip through the relay. These functions
expand the relay’s capability by providing additional
operating logic and target information for external
devices. The initiating inputs are designated to
provide external stimulus to start the function.
The designated blocking inputs and output
Two f unct ions are prov ided f or ex t ernally connect ed dev ices t o t rip t hrough
t he M-3425 t o prov ide addit ional logic and t arget inf ormat ion. Any one or
more of t he input cont act s (INPUT1 t hrough INPUT6) can be programmed
t o act iv at e designat ed out put cont act s af t er a select ed t ime delay.
EXT #1 INPUT INITIATE The initiating inputs are user-designated for each enabled ex-
i6 i5 i4 i3 i2 i1 ternal function. The operation of any externally connected contact
(across these M-3425 inputs) will start the external function
timer operation.
EXT #1 DELAY
________ Cycles Each enabled external function requires a time delay setting.
2–50
Application – 2
Designated Designated
Initating Blocking Designated
Contacts Contacts Output Contact
OUT 2
IN2 IN2
Designated
Output Contact OUT 3
IN3 IN3
EXT#
IN4 IN4 OUT 4
OUT 5
IN5 IN5
OUT 6
IN6 IN6
FL OUT 7
OUT 8
IN3 NOT
IN2
EXT OUTPUT
OR AND Timer CONTACT 6
IN5
2–51
M-3425 Instruction Book
2–52
Operation – 3
3 Operation
3–1
M-3425 Instruction Book
The up and down arrow buttons increase or Target Indicators and Target Reset
decrease input values or change between upper
Upon any condition which causes the operation
and lower case inputs. If the up or down button
of outputs 1 through 8, the TARGET LED will
is pressed when adjusting numerical values, the
light, indicating a relay operation. The TARGET
speed of increment or decrement is increased.
LED will remain lit until the condition causing the
EXIT Button trip is cleared, and the operator presses the
TARGET RESET button. For units equipped with
The EXIT button is used to exit from a displayed the optional M-3925 Target module, additional
screen and move up the menu tree. Any changed targeting information is available. The Target
setpoint will not be saved if the selection is aborted module includes an additional 24 target LEDs,
via the EXIT button. and 8 output status LEDs. LEDs corresponding
to the particular operated function as well as the
ENTER Button
present state of the outputs are available. Pressing
The ENTER button is used to choose a highlighted and holding the TARGET RESET button will display
menu selection, to replace a setpoint or other the present pickup status for all functions available
programmable value with the currently displayed on the Target module. This is a valuable diagnostic
value, or to move down within the menu tree. tool which may be used during commissioning
and testing.
Target & Status Indicators and Controls
Time Sync LED
The target/status indicators and controls consist
of the POWER SUPPLY (2) LEDs, RELAY OK The green TIME SYNC LED will light to indicate
LED, the OSCILLOGRAPH TRIG LED, BREAKER that the IRIG-B time signal is received and the
CLOSED LED, TARGET LED, DIAGNOSTIC LED internal clock is synchronized with the IRIG-B time
and TIME SYNC LED. signal. IRIG-B time information is used to
accurately tag target and oscillograph events.
Power Supply #1 (#2) LED
Diagnostic LED
The green PS LED indicator will remain lit for the
appropriate power supply whenever power is The diagnostic DIAG LED flashes upon detection
applied to the unit and the power supply is operating of a self-test error. The LED will flash the Error
correctly. A second power supply is available as Code number; for example, for Error Code 32,
an option. the LED will flash 3 times, followed by a short
pause, and then 2 flashes, followed by a long
Relay OK LED pause, and then repeat. For units equipped with
The green RELAY OK LED is under control of the HMI, the Error Code number is also displayed
the relay's microprocessor. A flashing RELAY OK on the screen.
LED indicates proper program cycling. The LED
Accessing Screens
can also be programmed to be continuously lit.
To prevent unauthorized access to relay functions,
Oscillograph Recorded LED the unit has the provision for assigning access
The red OSC TRIG LED will light to indicate that codes. If access codes have been assigned, the
oscillograph data has been recorded in the unit’s access code entry screen will be displayed after
memory and is available for download. ENTER is pressed from the default message
screen.
Breaker Closed LED
The red BRKR CLOSED LED will light to indicate
when the breaker status input IN1 (52b) is open.
3–2
Operation – 3
If a function has operated and the targets have 5. Enter configuration information for the
not been reset, the display will show the time oscillograph recorder. See Section 3.2,
and date of the operation and automatically cycle Oscillograph Recorder Data subsection.
through screens for each applicable target (see
6. If remote communication is used, set the
Figure 3-2). Pressing ENTER will begin local mode
parameters as needed. See Section 3.2,
operation, displaying the access code entry screen
Communications Data subsection, or in
or, if access codes have been disabled, the first
Chapter 4, Remote Operation.
level menu.
Setup Unit Data
Figure 3-3 presents the main menu flow map for
HMI-equipped units. This map can be used as a To input the data, access the SETUP UNIT menu
quick reference guide to aid in navigating the relay's as follows:
menus.
1. Press ENTER to bring up the main menu.
3.2 Initial Setup Procedure/Settings 2. Press the right arrow button until SETUP
UNIT appears on the top line of the display.
The M-3425 Generator Protection Relay is shipped
3. Press ENTER to access the SETUP UNIT
from the factory with all functions disabled (user
menu and begin the data input.
will only be able to enable purchased functions).
The following is a suggested setup procedure for The general information required to complete the
initially entering settings into the relay. While written input data in this section includes:
for HMI-equipped units, the same procedure applies
• Access Codes: The relay has three levels
when setting the relay through remote
of access codes. Depending on their assigned
communication. Following the steps outlined below
code, users have varying levels of access
are several sections which give additional detail
to the installed functions.
concerning the settings required for proper
commissioning. 1 Level 1 access = Read setpoints, mon-
itor status, view target history.
3–3
M-3425 Instruction Book
COM 1
RELAY BRKR TARGET
OK CLOSED TARGET PS 1 RESET
TARGETS
BECKWITH ELECTRIC CO.
TIME OSC. DIAG PS 2
SYNC TRIG M-3425
q
M-3425
q
q
GENERATOR PROTECTION
OUTPUTS
q
OUT 1 OUT 3 OUT 5 OUT 7
BECKWITH CO. INC. EXIT ENTER
ELECTRIC OUT 2 OUT 4 OUT 6 OUT 8
Made in U.S.A.
}
}
M-3931 M-3925
Human-Machine Interface Target Module
Module –Optional–
–Optional–
Figure 3-1 M-3425 Front Panel
Self-Tests
POWER ON SELFTESTS
XXXXXXXX TARGET
BECKWITH ELECTRIC CO.
01-Jan-1998 01:05:20.000
53rd St. Substation
Software Version
Serial Number
ENTER ACCESS CODE ACCESS DENIED!
5-minute
Beckwith Electric Co. 0
access
SERIAL NUMBER 137 lockout
Power-On
27 PHASE UNDERVOLTAGE
PHASE_UNDER ➞➞ nutrl_under phase_over...
27 #1 PICKUP
108 Volts
Main Menu Flow
Local Mode
3–4
VOLTAGE RELAY CURRENT RELAY FREQUENCY RELAY VOLTS PER HERTZ RELAY POWER RELAY
VOLT curr freq v/hz volt CURR freq v/hz volt curr FREQ v/hz volt curr freq V/HZ PWR lof fuse dist
• 27 Phase Undervoltage • 46 Neg Seq Overcurrent • 81 Frequency • 24 Def Time Volts/Hertz • 32 Directional Power
• 27TN Neutral Undervoltage • 50 Inst Overcurrent • 81R Rate of Change of Freq • 24 Inv Time Volts/Hertz
• 59 Phase Overvoltage • 50/27 Inadvertent Energizing
• 59N Neutral Overvoltage
• 50BF Breaker Failure
• 50DT Def Time Overcurrent
• 50N Inst Overcurrent
• 51N Inv Time Overcurrent
• 51T Stator Therm. Prot.
• 51V Inv Time Overcurrent
• 87 Differential Overcurrent
• 87GD Gnd Differential Overcurrent
LOSS OF FIELD RELAY V.T. FUSE LOSS RELAY PHASE DISTANCE RELAY FIELD GROUND RELAY STATOR GROUND RELAY
LOF
pwrdist
LOF fuse
brkfail
dist
fuse pwr lof FUSE dist pwr lof fuse DIST FIELD stator ext field STATOR ext
• 40 Loss of Field • 60FL V.T. Fuse Loss • 21 Phase Distance • 64F Field Ground • 64S Stator Ground
• 78 Out-of-Step • 64B Brush Lift-Off
VIEW TARGET HISTORY OSCILLOGRAPH RECORDER COMMUNICATION SETUP UNIT EXIT LOCAL MODE
TARGETS osc_rec comm targets OSC_REC comm targets osc_rec COMM SETUP exit setup EXIT
• View Target History • View Record Status • COM 1 Setup • Software Version
• Clear Target History • Clear Records • COM 2 Setup • Serial Number
• Recorder Setup • COM 3 Setup • Alter Access Codes
• Communication Address • User Control Number
• Comm Access Code • User Logo Line 1
• User Logo Line 2
Operation – 3
• Clear Output Counters
• Clear Alarm Counter
• Date & Time
• Clear Error Codes
• Diagnostic Mode
3–5
2 Level 2 access = All of level 1 privi- • Clear Output, Alarm Counters, and Error
leges, plus read & change setpoints, Codes: These codes are self-explanatory.
target history, set time clock. Also available under this submenu is the
ability to read the software version and serial
3 Level 3 access = All of level 2 privi- number as well as enter the Diagnostic Mode.
leges, plus access to all configuration Note that while the relay is in Diagnostic
functions and settings. Mode, all protective functions are inoperative.
Each access code is a user-defined one- to Setup System Data
four-digit number. Access codes can only
be altered by a level 3 user. To input the data, access the SETUP SYSTEM
menu as follows:
If the level 3 access code is set to 9999,
the access code feature is disabled. When 1. Press ENTER to bring up the main menu.
access codes are disabled, the access
screens are bypassed, and all users have 2. Press the right arrow button until SETUP
full access to all the relay menus. The relay SYSTEM appears on the top line of the
is shipped from the factory with the access display.
code feature disabled.
3. Press ENTER to access the SETUP
• User Control Number: This is a user-defined SYSTEM menu and begin the data input.
value which can be used for inventory or
identification. The relay does not use this System setup data is required for proper operation
value, but it is exposed via the of the relay. Information needed to complete this
communications interface, and can be read section includes: Nominal Voltage, Nominal
remotely. Current, VT Configuration, and other system-
related information. See Chapter 2, Configuration,
• User Logo: The user logo is a programmable, Relay System Setup for a more detailed description
two-line by 24-character string, which can of the settings required.
be used to identify the relay, and which is
displayed locally when the relay is idle. This Configure Relay Data
information is also available remotely.
To input the data, access the CONFIGURE RELAY
• Date and Time: This screen is used to view menu as follows:
and set the relay's internal time of day clock.
The clock is used to time stamp system 1. Press ENTER to bring up the main menu.
events such as trip and oscillograph
2. Press the right arrow button until
operations. The clock is disabled when
CONFIGURE RELAY appears on the top
shipped from the factory (indicated by “80”
line of the display.
seconds appearing on the clock) to preserve
battery life. If the relay is to be unpowered 3. Press ENTER to access the CONFIGURE
for an extended length of time, the clock RELAY menu and begin the data input.
should be stopped (see Diagnostic Mode).
If the IRIG-B interface is used, the hours, The general information required to complete the
minutes, and seconds information in the clock input data in this section includes:
will be synchronized with IRIG-B time • enable/disable
information every hour. The IRIG-B signal
will provide the relay with an additional 3 • output choices (OUT1–OUT8)
digits of time information. With IRIG-B, • input blocking choices (IN1–IN6), plus fuse
events are tagged to the nearest millisecond, loss blocking
but without IRIG-B, events are tagged to
the nearest second, and rely on the accuracy Each of the purchased functions within the relay
of the internal real time clock. The relay can may be individually enabled or disabled. In addition,
accept a modulated IRIG-B signal via the many functions have more than one element which
rear panel BNC connector, or a demodulated may also be enabled or disabled. Unused functions
TTL level signal via extra pins on the rear and elements should be disabled to avoid nuisance
panel COM2 RS-232 interface connector. tripping and speed up HMI response time. After
enabling a function/element, the user is presented
3–6
Operation – 3
with two additional screens for selection of input Oscillograph Recorder Data
blocking and output contact designations. Any
To input the data, access the OSCILLOGRAPH
combination of the six status inputs or the internally
RECORDER menu as follows:
generated V.T. fuse loss logic can be selected
to dynamically block the enabled function. “OR” 1. Press ENTER to bring up the main menu.
logic is used if more than one input is selected. 2. Press the right arrow button until OSCILLO-
Outputs are designated in a similar manner. GRAPH RECORDER appears on the top line
Outputs 1–6 are form “a” contacts (normally open) of the display.
and outputs 7 and 8 are form “c” contacts (center
tapped “a” and “b” contacts). Output contacts 1– 3. Press ENTER to access the OSCILLOGRAPH
4 contain special circuitry for high-speed operation RECORDER menu and begin the data input.
and pick up about 4 msec faster than other The Oscillograph Recorder provides comprehensive
contacts. data recording (voltage, current, and status input/
output signals) for all monitored waveforms (at 16
See Section 2.1, Configuration, for more
samples per cycle). Oscillograph data can be
information.
downloaded via the communications ports to any
Setpoints and Time Settings IBM compatible personal computer running the
®
M-3820A IPScom Communications software
To input the data, access these menus as follows: package. Once downloaded, the waveform data
1. Press ENTER to bring up the main menu. can be examined and printed using the optional
®
M-3801A IPSplot Oscillograph Data Analysis
2. Press the right arrow button until VOLTAGE
Software package.
RELAY, the first of the setpoint and time
setting menus, appears on the top line of The general information required to complete the
the display. input data of this section includes:
n NOTE: Some menus are dynamic, and do not • Recorder Partitions: When untriggered, the
appear if the function is not purchased or is recorder continuously records waveform data,
unavailable. keeping the data in a buffer memory. The
recorder's memory may be partitioned into
3. Press ENTER to begin the data input for
1 record of 170 cycles, 2 records of 112
this menu, or continue pressing the right
cycles, 3 records of 84 cycles, or 4 records
arrow button until the desired setpoint and
of 68 cycles each. When triggered, the time
time setting menu appears, and then press
stamp is recorded, and the recorder continues
ENTER to begin the data input.
recording for a user-defined period. The
The general information required to complete the snapshot of the waveform is stored in memory
input data in this section includes individual relay for later retrieval using IPScom commun-
function: ications software. The OSC TRIG LED on
the front panel will indicate a recorder operation
• pickup settings (converted to relay quantities)
(data is available for downloading).
• time delay settings
• Trigger Inputs and Outputs: The recorder
• frequency settings can be triggered remotely through serial
communications via IPScom, or automatically
• time dials
via programmed status inputs (IN1–6) or
• power level settings (in percent rated) outputs (OUT1–8).
• impedance diameter in relay ohms for • Post-Trigger Delay: A post-trigger delay of
distance and offset settings 5% to 95% may be specified. After triggering,
the recorder will continue to store data for
Settings should be programmed based on system
the programmed portion of the total record
analysis as described in Chapter 2, Application.
before rearming for the next record. For
A complete description of the individual function
example, a setting of 80% will result in a
as well as guidelines for settings are explained
record with 20% pretrigger data, and 80%
therein.
post-trigger data.
3–7
M-3425 Instruction Book
3–8
Operation – 3
The M-3425 Generator Protection Relay has the • phase currents at the time of operation
ability to store the last twenty-four target conditions • neutral current at the time of operation,
in a nonvolatile manner A target is triggered
• input and output status, and
whenever an output is operated (OUT1–OUT8).
A second function attempting to operate an output • a date/time tag.
(which is already operated) will not trigger a new When a target is triggered, the front panel TARGET
target, since no new output has been operated LED will light, indicating a recent event. If the
or closed. If the second function operation closes optional M-3925 Target Module is present, the
a different, unoperated output, a new target will corresponding function LED will be lit. If the optional
be triggered. A target includes: M-3931 HMI module available, a series of screens
• an indication which function(s) have operated, will be presented, describing the most recent
and timers expired (operated), operation. This information is also available
®
remotely by using the IPScom communication
• status information which indicates any
package.
function that is timing (picked up),
• individual phase element information at the
time of the trigger, if the operating function
was a three phase function,
VIEW TARGET HISTORY This screen gives access to the target history, and also allows
TRGT clear the user to clear the target history record from memory.
VIEW TARGET HISTORY Using up and down buttons, user may select which particular tar-
1 Target number get to view from the last 24 recorded triggers.
TARGET 1
01-JAN-2001 12:27:35.125 This screen gives the date and time tag of the selected target.
TARGET 1
This screen displays operated outputs.
08 05 01
TARGET 1 The following screens display the timed out or “operate” functions.
-OPERATE TARGETS-
TARGET 1 This screen displays the specific function which timed out and
27#1 PHASE UNDERVOLTAGE triggered the target.
TARGET 1 This gives the phase information for the displayed function at time
PHASE A=X B= C= out.
TARGET 1 The following screens display the timing on “picked up” functions
-PICKUP TARGETS- when the target was recorded.
TARGET 1
27#1 PHASE UNDERVOLTAGE
3–9
M-3425 Instruction Book
TARGET 1
This gives the phase pickup information for the specific function.
PHASE A=X B=X C=X
TARGET 1
-CURRENT STATUS-
TARGET 1
a=0.02 b=0.03 c=0.04 This screen shows the phase current at the time the target operated.
TARGET 1
N=0.50 AMPS This screen displays the neutral current at the time the target operated.
3–10
Remote Operation – 4
4 Remote Operation
1
3
™
4.7 IPSutil Communications Software Package M-3890 .......... 4–21
This chapter is designed for the person or group the database specific protocol document are avail-
responsible for the remote operation and setting able from the factory or our website at
of the relay using the M-3820A IPScom www.beckwithelectric.com.
Communications Software package or other
means. The communication protocols implement serial,
byte oriented, asynchronous communication and
A
can be used to fulfill the following communica-
4.1 Remote Operation tions functions:
• Real-time monitoring of line status
The M-3425 Generator Protection Relay provides
three serial communication ports. Two serial in- • Interrogation and modification of setpoints
terface ports, COM1 and COM2, are standard • Downloading of recorded oscillograph data
B
9-pin, RS-232, DTE-configured ports. The front-
panel port, COM1, can be used to locally set • Reconfiguration of all relay functions
and interrogate the relay via a temporary con-
nection to a PC or laptop computer. The second Direct Connection
RS-232 port, COM2, is provided at the rear of In order for IPScom to communicate with the
the unit. Either port COM2 or COM3 may be relay via direct serial connection, a serial “null
used to remotely set and interrogate the relay modem” cable is required, with a 9-pin connector
via a modem or other direct serial connection. (DB9P) for the system, and an applicable
Equipment such as RTU’s, data concentrators, connector for the computer (usually DB9S or
modems, or computers can be interfaced for di-
rect, on-line, real time data acquisition and con-
trol. Generally, all data available to the operator
DB25S). Pin-outs for a null modem adapter are
provided in Appendix B, Communications. C
through the front panel of the relay with the op- An optional 10 foot null modem cable (M-0423)
tional M-3931 HMI module is accessible remotely is available from the factory, for direct connection
through the BECO 2200 or MODBUS data ex- between a PC and the relay’s front panel COM
change protocol. These protocol documents and port, or the rear COM2 port.
4–1
M-3425 Instruction Book
1
recommended. The RS-232 standard specifies
network. Up to 32 relays can be connected using
a maximum cable length of 50 feet for RS-232
the same 2-wire RS-485 communications line.
connections. If over 50 feet of cable length is
required, other technologies should be Appendix B, Figure B-2 illustrates a setup of
investigated. RS-232 Fiber Optic network, and Figure B-3
illustrates a 2-wire RS-485 network.
Multiple System Setup
® Other communication topologies are possible using
The individual addressing capability of IPScom
and the relay allows multiple systems to share a the M-3425 Generator Protection Relay. An
direct or modem connection when connected via Application Note, “ Serial Communication with
a communications-line splitter (see Figure 4-1, Beckwith Electric’s Integrated Protection System
below). One such device enables 2 to 6 units to Relays” is available from the factory, or from our
share one communications line. website at www.beckwithelectric.com.
IBM-Compatible PC
A
Master Port
Communications-Line Splitter
Address 6
Address 5
B
Address 4
Address 1
Address 3 Up to six controls
Integrated Protection can be used with a
System Address 2 communications-line splitter.
4–2
Remote Operation – 4
Setting Up the M-3425 Generator Protection Individual relay communication addresses should
Relay for Communication be between 1 and 200. The dead sync time, while
not critical for most communication networks,
The initial setup of the relay for communication
1
should be programmed to match the
must be completed by the optional M-3931 HMI
communications channels baud rate (see Table
Module or via direct serial connection.
4-1, below).
For units shipped without the optional HMI Module,
the communication parameters may be altered Baud Rate De ad-Sync Time
by first establishing communication using the
9600 4 ms
default parameters and the IPSutil™ program.
4800 8 ms
IPSutil is an auxiliary program shipped on the
® 2400 16 ms
same disk with the IPScom program. It is used
exclusively for altering communication and setup 1200 32 ms
parameters on units shipped without the M-3931
HMI Module. 600 64 ms
300 128 ms
The following communication parameters must
be set for proper operation:
Table 4-1 Dead-Sync Time
COM1 Baud Rate: Standard baud rates from
300 to 9600 are available. Installing the Modems
COM2 Baud Rate: Standard baud rates from
300 to 9600 are available. COM2 and COM3
Using IPScom to interrogate, set or monitor the
relay via a modem requires both a remote modem
3
share the same baud rate (see Table 5.1, Dip connected at the relay location and a local modem
Jumpers). connected to the computer with IPScom installed.
COM2 Dead Sync Time: This delay establishes In order to use IPScom to communicate with the
the line idle time to re-sync packet communication. relay via a modem, the following must be provided
Dead sync time should be programmed based with the unit:
A
on the channels baud rate.
• An external modem (300 baud or higher),
COM2 Protocol: BECO 2200 or MODBUS capable of understanding standard AT
protocol is supported on COM2. commands.
COM2 Parity: None, odd or even parity is • Serial modem cable with 9-pin connector
available if MODBUS protocol is selected. for the unit and the applicable connector
for the modem.
COM3 Dead Sync Time: This delay establishes
n NOTE: Any compatible modem may be used;
B
the line idle time to re-sync packet communication.
Dead sync time should be programmed based however, the unit only communicates at 300 to
on the channels baud rate. 9600 baud.
COM3 Protocol: BECO 2200 or MODBUS Similarly, the computer running IPScom must also
protocol is supported on COM3. have access to an internal or external compatible
modem.
COM3 Parity: None, odd or even parity is
available if MODBUS protocol is selected. The local modem can be initialized, using IPScom,
by connecting the modem to the computer, and
C
Communications Address: For multidrop selecting the COMM menu in IPScom. Select
networks, each device must have a unique MODEM, enter the required information, and finally
address. select INITIALIZE from the expanded
Communications dialog box. The following steps
Communication Access Code: If additional link outline the initialized modem setup procedure.
security is desired, a communication access code
can be programmed. Like the user access codes, 1. Connecting the modem to the computer:
if the communication access code is set to 9999
(default), communication security is disabled.
4–3
M-3425 Instruction Book
a. If the computer has an external mo- The modem attached to the unit must have the
dem, use a standard straight-through following AT command configuration:
RS-232 modem cable to connect the
E0 No Echo
1
computer and modem (M-3933). If the
computer has an internal modem, refer Q1 Don’t return result code
to the modem’s instruction book to de-
termine which communications port &D3 On to OFF DTR, hang-up and re-
should be selected. set
b. The modem must be attached to (if ex- &S0 DSR always on
ternal) or assigned to (if internal) the
® &C1 DCD ON when detected
same serial port as assigned in IPScom .
While IPScom can use any of the four S0=2 Answer on second ring
serial ports (COM1 through COM4), most
computers support only COM1 and The following commands may also be required
COM2. at the modem:
c. Connect the modem to the telephone &Q6 Constant DTE to DCE
line and power up.
N0 Answer only at specified speed
2. Connecting the Modem to the Relay:
W Disable serial data rate adjust
Setup of the modem attached to the relay may
\Q3 Bi-directional RTS/CTS relay
3
be slightly complicated. It involves programming
the parameters (via the AT command set), and &B1 Fixed serial port rate
storing this profile in the modem’s nonvolatile
S37 Desired line connection speed
memory.
There are some variation in the AT commands
After programming, the modem will power up in
supported by modem manufacturers. Refer to
the proper state for communicating with the relay.
the hardware user documentation for a list of
Programming may be accomplished by using
supported AT commands and direction on issu-
“Hyperterminal” or other terminal software. Refer
A
to your modem manual for further information. ing these commands.
n NOTE: The relay does not issue or understand 4.2 Installation and Setup (IPScom)
any modem commands. It will not adjust the baud
rate and should be considered a “dumb” peripheral. ®
It communicates with 1 start, 8 data, and 1 stop IPScom runs with the Microsoft Windows 95
bit. operating system or later. IPScom only supports
communication via the BECO 2200 protocol.
a. Connect the unit to an external modem
by attaching a standard RS-232 modem IPScom is available via the following (IBM
4–4
Remote Operation – 4
B
2. Select Run from the Start Menu.
4. Enter any valid IPScom command(s) as
3. In the Run dialog box, specify the file to be
desired.
installed by typing either A:\Setup or
B:\Setup, depending on the drive in which 5. To end communication when communicating
the software diskette is inserted. by modem, choose the Hang Up command
button from the expanded Communication
4. The installation utility establishes a program
dialog box. To close the communication
folder (Becoware) and subdirectory
channel when connected locally, choose the
(IPScom). After installation, the IPScom
Close COM command button.
C
program item icon (see Figure 4-2) is lo-
cated in Becoware. The default location for
the application files is on drive C:,
in the new subdirectory “IPScom”
(C:\Becoware\Ipscom).
4–5
M-3425 Instruction Book
IPScom
File Comm Relay Window Help
A:1 M-3425
Setup System
Relay Setpoints
Set Date/Time
Setup u
Primary Status
u
A
Monitor
Secondary Status
Targets u Display Secondary Status (II)
Oscillograph u Reset LED Phase Distance
Profile Setup Clear History Loss of Field
Write File To Relay Retrieve Out of Step
Read Data From Relay Trigger Phasor Diagram
Clear Demand
Function Status
B
Figure 4-3 IPScom® Menu Selections
n NOTE: Greyed-out menu items are for future release, and are not currently available.
4–6
Remote Operation – 4
Overview
®
When IPScom is run, a menu and status bar is
displayed, as shown in Figure 4-3. This section
describes each IPScom menu selection and
explains each IPScom command in the same
order as they are displayed in the software
1
program. For detailed information on each dialog
box field (function), refer to Chapter 2,
Application.
Figure 4-4 New Device Profile Dialog Box
When starting IPScom, the initial menu choices
are the File menu or the Comm menu. The choice Path: File menu / New command
specifies whether the operator desires to write
to a data file or to communicate directly with the COMMAND BUTTONS
relay. OK Saves the currently displayed information.
File Menu Cancel Returns you to the IPScom main window;
any changes to the displayed
information are lost.
The Save and Save As... commands allow re-
saving a file or renaming a file, respectively. The
Open command allows opening a previously
created data file. With an opened data file, use
the Relay... Setup... menu items to access the
3
setpoint windows.
4–7
M-3425 Instruction Book
1
from the modem list and press the Dial button
The Communication dialog box (see Figure 4-5) to dial out.
allows setup of the IPScom communication data
to coordinate with the relay and by choosing the If the modem was not used to establish
Modem button, to establish contact for remote communication (direct connection), press the
locations. When communicating by way of a fiber Open COM button to start. If the relay has a
optic loop network, echo cancelling is available default communication access code of 9999, a
by checking the Echo Cancel box. This command message window will appear showing access level
masks the sender’s returned echo. #3 was granted. Otherwise, another dialog box
will appear to prompt the user to enter the access
If communication is established through the code in order to establish the communication.
modem, the Initialize button should be pressed. Close COM discontinues communication.
A
Figure 4-5 Communication Dialog Box
B
user lines (unit identifier), phone
COMMAND BUTTONS number, and communication address
Cancel Returns you to the IPScom main window; of a selected entry.
any changes to the displayed Delete Deletes a selected entry.
information are lost.
Initialize Allows you to send special setup or
Open COM Initiates contact with the protective other AT commands directly to the
system, either by direct serial or modem modem.
communication.
Dial Dials the entry selected from the
Close COM Breaks communication with the
C
directory.
protective system, for both direct serial
or modem communication. Hang Up Ends modem communication, allowing
you to dial again.
Modem Displays the expanded Communication
dialog box. Bring Up Built-in terminal window allows
Terminal interactive communication between
Add Displays the Add/Edit dialog box, Window modem and relay
allowing you to type a protective After Dialing
system’s unit identifier, phone number,
and communication address.
4–8
Remote Operation – 4
Relay Menu
1
The Setup submenu provides three commands:
Setup System, Setpoints, and Set Date/Time.
The Relay menu provides access to the windows The Setup System command displays the Setup
used to set, monitor, or interrogate the relay. System dialog box (Figure 4-6) allowing the input
Four submenus are provided: Setup, Monitor, of the pertinent information regarding the system
Targets and Oscillograph as well as two on which the protective relay is applied (see
commands, Write File to Relay and Read Data Section 2.1, Configuration, Relay System Setup).
From Relay.
COMMAND BUTTONS
C
Save When connected to a protection system, sends the currently displayed information to the unit.
Otherwise, saves the currently displayed information.
Cancel Returns you to the IPScom® main window; any changes to the displayed information are lost.
n NOTE: Checking the inputs for the Active Input Open parameter designates the “operated” state established
by an opening rather than a closing external contact.
4–9
M-3425 Instruction Book
The Setpoints command displays the Relay The Relay Setpoints dialog box gives access to
Setpoints dialog box (see Figure 4-7) from which two additional dialog boxes: Display All and
the individual relay function dialog boxes can be Configure.
1
accessed. Choosing a Relay function button will
display the corresponding function dialog box (see Choosing the Display All command button
Figure 4-8 for example). displays the All Setpoints Table dialog box (see
Fig. 4-9). This dialog contains a list of settings
for each relay within a single window to allow
scrolling through all relay setpoint configuration
values. Choosing the Configure command button
displays the Configure dialog box (see Fig. 4-10),
which contains a chart of programmed input and
output contacts, in order to allow scrolling through
all relay output and blocking input configurations.
Both dialog boxes (All Setpoint Table and
Configure), feature hotspots which allows the user
to jump from a scrolling dialog box to an individual
relay function dialog box and return to the scrolling
dialog box again. All available parameters can
be reviewed or changed when jumping to a relay
configuration dialog box from either scrolling dialog
3
box.
COMMAND BUTTONS
A
Display All Opens the All Setpoints Table dialog
box.
Configure Opens the Configure dialog box.
Exit Saves the currently displayed Figure 4-8 Negative Sequence Overcurrent
information and returns you to the
IPScom® main window. Setpoint Dialog Box
B
Setpoints Table or Configure dialog box
COMMAND BUTTONS
Save When connected to a protection system,
sends the currently displayed
information to the unit. Otherwise, saves
the currently displayed information and
returns you to the Relay Setpoints, All
Setpoints Table, or Configure dialog box.
4–10
Remote Operation – 4
JUMP HOTSPOTS
This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box
B
and the Setup Relay dialog box. Exiting any of these dialog boxes will return you to the All Setpoints Table dialog
box.
CONTROL MENU
Close Returns you to the Relay Setpoints dialog box.
Move Allows you to reposition the dialog box.
4–11
M-3425 Instruction Book
B
Figure 4-10 Configure Dialog Box
Path: Relay menu / Setup submenu / Setpoints window/ Configure command button
JUMP HOTSPOTS
C This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box.
Exiting any of these dialog boxes will return you to the Configure dialog box.
CONTROL MENU
Close Returns you to the Relay Setpoints dialog box.
Move Allows you to reposition the dialog box.
4–12
Remote Operation – 4
The Set Date/Time command (see Figure 4-11) The Monitor submenu provides access for
allows system date and time to be set, or system reviewing the present status of the relay's
clock to be stopped. This dialog box also displays measured and calculated values, other real-time
1
an LED mimic to identify when the Time Sync is parameters and conditions as well as examining
in use (preventing date/time from being changed real-time and historical demand metering
by user). information (see Section 4.4 Checkout Status/
Metering). A cascading menu appears, providing
several command options as shown below.
A
Time field is grayed out, indicating that this field can’t similar to pushing the Target Reset button on
be changed. But the Date field can be changed (by the relay’s front panel, resetting current target(s)
editing and pressing Save). displayed on the relay. This command does not
When the LED is not blue, the relay is not time- reset any target history.
synchronized and therefore, both the Date and Time
fields can be changed.
The time field in the dialog box is not updated
continuously. The time at which the dialog box was
opened is the time that is displayed and remains as
B
such. This is true whether the relay is synchronized
with the IRIG-B signal or not.
COMMAND BUTTONS
Stop Clock This toggles between start/stop, the
relay clock. ‘Stop’ pauses, ‘Start’ The Clear History command clears all stored
resumes. target data.
Cancel Returns you to the IPScom ® main
C
window. Any changes to the displayed
information is lost.
4–13
M-3425 Instruction Book
Time is displayed in milliseconds when the IRIG-B time synchronization is used. When the IRIG-B is not used, the
millisecond part of the time stamp reads 000.
COMMAND BUTTONS
Comment Opens comment dialog box for annotation.
Print Prints out selected target information, with comment.
A Save
Close
Saves selected target information, with comment, as a text file.
Exits the currently displayed dialog box.
4–14
Remote Operation – 4
The Oscillograph submenu allows storing data Currently in revision, the Help menu will enable
on selected parameters for review and plotting the user to look up information about any IPScom
at a later time. The Setup command allows the menus or commands. Though displaying
1
user to set the number of partitions and triggering (greyed-out) Help commands, this menu item is
designations to be made. The Retrieve command currently unavailable.
downloads and stores collected data to a file;
Trigger allows the manual triggering of the
recorder; Clear erases the existing records. Run
®
the optional M-3801A IPSplot Oscillograph
Analysis Software program to view the downloaded
oscillograph files.
3
The Write File To Relay command is used to
write the data to the relay. The Read Data From
Relay command is used to retrieve the data from
the relay to the computer for display.
A
Figure 4-13 About IPScom Dialog Box
COMMAND BUTTONS
B
Window Menu/Help Menu OK Exits the currently displayed dialog box.
C
The Window menu enables the positioning and
arrangement of all IPScom® windows so that there
is better access to available functions. This feature
allows the display of several windows at the same
time. Clicking on an inactive window activates
that window.
4–15
M-3425 Instruction Book
3
Figure 4-14 Primary Status Dialog Box
C
Figure 4-15 Secondary Status Dialog Box
4–16
Remote Operation – 4
CONTROL BUTTONS
Zoom In
3
Move down the scope window
Zoom Out
B
Figure 4-17 Loss of Field Dialog Box
Loss-of-Field window shows a graphic representation of loss-of-field settings, and also displays the positive
sequence impedance. C
Move the scope window to the left
CONTROL BUTTONS
Move the scope window to the right
Move up the scope window
Zoom In
Move down the scope window
Zoom Out
4–17
M-3425 Instruction Book
3 CONTROL BUTTONS
Move up the scope window Move the scope window to the right
Move down the scope window Zoom In
Move the scope window to the left Zoom Out
CONTROL BUTTONS
❐ Voltage Toggle & display voltage channel information
❐ Currents (A) Toggle & display current channel information.
❐ Freeze Toggle & update information
4–18
Remote Operation – 4
Function Status window shows the status of various functions, with “T” representing the function which has
3
tripped, and “P” representing the function which has picked up and is timing.
COMMAND BUTTONS
Close Exits the currently displayed dialog box.
A
4.5 Cautions
®
System and IPScom Compatibility Time and Date Stamping
Every attempt has been made to maintain Time and date stamping of events is only as
compatibility with previous software versions. In useful as the validity of the unit’s internal clock.
Under the Relay menu, the Set Date/TIme
B
some cases (most notably with older protection
systems), compatibility cannot be maintained. If command allows you to manually set the unit’s
there is any question about compatibility, contact clock.
the factory.
Echo Cancel
System Priority
The Echo Cancel check box, under the Comm
System conflicts will not occur, as local commands menu, should only be used when several relays
initiated from the front panel receive priority are connected via a fiber optic loop network.
recognition. When the unit is in local mode, Otherwise, echo cancel must not be selected or
C
communication via the serial ports is suspended. communication will be prevented.
IPScom displays an error message to indicate
this fact. Serial Port Connections
If the serial port is connected to something other
than a modem, and an IPScom modem command
is executed, the results are unpredictable. In some
cases, the computer may have to be reset.
4–19
M-3425 Instruction Book
1
Keyboard Shortcuts
SYSTEM KEYS
These keys can be used within Microsoft Windows® and IPScom®.
Alt-Tab To switch between applications.
Ctrl-Esc To open Task List dialog box. Opens Start Menu (Win 95/98).
3 MENU KEYS
These keys enable you to select menus and choose commands.
Alt or F10 To select or cancel selection of the Setup menu on the menu bar..
A A character key To choose the menu or command. The underlined character matches
the one you type.
Esc To cancel the selected menu name, or to close the open menu.
B
These keys are useful when working in a dialog box.
Alt-a character key To move to the option or group whose underlined letter or number
matches the one you type.
C Enter
Esc or Alt-F4
To carry out a command.
4–20
Remote Operation – 4
Setup
Monitor Status
RelayComm
Calibration
Advanced
Comm Help
Connect About...
Exit Alt+F4
3
Clock
Security A
Change Comm Access Code
Change User Access Code
B
M-3890 IPSutil 8 WARNING: For convenience, Beckwith
Electric distributes both the IPScom ® and
The M-3890 IPSutil Communication software
IPSutil programs on the same disk. The user
package provides communication with the Beckwith
should be aware, however, that the IPSutil
Integrated Protection System® (IPS) for setting
program has the capability of overriding the
up the relays. Its main purpose is to aid in setting
C
security parameters set in the relay. It is
up IPS relays that are ordered without the optional
recommended that you remove the IPSutil
front panel HMI interface.
program from the IPScom disk and file it
separately in a safe place, to be used by
authorized people.
4–21
M-3425 Instruction Book
1
®
are the same as those stated for IPScom . • Select the baud rate of the relay. Factory
default is 9600 baud.
Installation
• Select the access code resident in the relay.
An installation utility has been provided as a part Factory default is 9999.
of IPScom and IPSutil programs. After installation,
IPSutil can be run from the hard drive by choosing • Click “Open com” button.
IPSUTIL.EXE.
The following message window will appear
System Setup showing COM opened. Now, the title bar will
display the relay model and the software version.
Connect a null modem cable from COM1 of the
relay to the PC serial port. IPSutil supports COM1
port direct connection only. Modem connection
is not supported. IPSutil is not supported through
COM2 or COM3 ports of the relay.
Overview
IPSutil helps in setting up IPS relays which were The Exit submenu allows you to quit IPSutil. If
A
Relay Comm Command
B
After you accept the warning, you can access
(See Figure 4-24). It allows you to set the relay
the IPSutil main menu. The following sections
communication ports COM1 or COM2/COM3 baud
describe each IPSutil menu items.
rate. For COM2/COM3, it allows you to set the
Comm Menu protocol and dead sync time. Additionally, for
COM2 and COM3, if you select MODBUS protocol,
the dialog box allows you to enable the parity
option.
4–22
Remote Operation – 4
3
assign new communication access code to the
check sums, and to view inputs test status. Note
relay. The range of the access code is 1 to
that the powerloss counter cannot be cleared.
9999. Note that the access code 9999 is a factory
default (See Figure 4-27). The Calibration command allows easy access
to the relay’s Autocalibration features (see also
n NOTE: Setting the access code to 9999 disables
Section 6.3, Autocalibration), including Auto
security.
Calibrate, Nominal Frequency, Third Harmonic,
The Change User Access Code allows you to and, if purchased, the 64F Field Ground function.
assign three different levels of access code for See Figure 4-23, below.
the relay functions accessibility. The range of
the level access code is 1 to 9999 (See Figure
4-28).
The Advanced command is reserved for factory
use only.
A
4–23
M-3425 Instruction Book
Help Menu
xoB
Figure 4-26 Unit Date/Time Dialog Box
COMMAND BUTTONS
Figure 4-24 Communication Dialog Stop Clock This toggles between start/stop the clock
of the relay. The ‘Stop’ stops the clock
in the relay. The ‘Start’ resumes the
COMMAND BUTTONS
3
clock in the relay.
Open COM Initiates communication with the
Save When connected to the protection
protective system by direct serial
system, the date and time information
communication.
on the display is sent to the relay.
Close COM Discontinues communication with the
Cancel Returns you to the IPSutil main window.
protective system.
Any changes to the displayed
Cancel Returns you to the IPSutil™ main information are lost.
window. Any changes to the displayed
There is a blue Time Sync LED mimic on this dialog
information are lost.
A
box (the LED is displayed as different shading on a
monochrome monitor). When this LED is blue, the
relay is synchronized with the IRIG-B signal and the
Time field is grayed out, indicating that this field can’t
be changed. But the Date field can be changed (by
editing and pressing Save). When the LED is not
blue, the relay is not time-synchronized and therefore,
both the Date and Time fields can be changed. The
time field in the dialog box is not updated continuously.
The time at which the dialog box was opened is the
B
time that is displayed and remains as such. This is
true whether the relay is synchronized with the IRIG-B
signal or not.
COMMAND BUTTONS
C
OK Sends the currently displayed information
to the relay.
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
4–24
Remote Operation – 4
COMMAND BUTTONS
OK Sends the currently displayed information
to the relay.
Figure 4-29 Setup Dialog Box
Cancel Returns you to the IPSutil™ main
window. Any changes to the displayed
information are lost.
OK
COMMAND BUTTONS
Sends the currently displayed information
to the relay.
3
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
A
Figure 4-28 Change User Access Code
Dialog Box
COMMAND BUTTONS
B
OK Sends the currently displayed information
to the relay.
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
4–25
M-3425 Instruction Book
3
This Page Left Intentionally Blank
4–26
Installation – 5
5 Installation
The person or group responsible for the installation The operation of the relay, including the initial
of the relay will find herein all mechanical setup procedure, is described in Chapter 3,
information required for physical installation, Operation, for HMI front panel users and in
equipment ratings, and all external connections Chapter 4, Remote Operation, when using a
in this chapter. For reference, the Three-Line personal computer. Section 3.1, Front Panel
Connection Diagram is repeated from Chapter 2, Controls, details the front panel controls. Section
Application. Further, a commissioning checkout 3.2, Initial Setup Procedure/Settings, details the
procedure is outlined using the HMI option to check HMI setup procedure. This includes details
the external CT and VT connections. Additional necessary for input of the communications data,
tests which may be desirable at the time of unit setup data, configure relays data, the individual
installation are described in Chapter 6, Testing. setpoints and time settings for each function, and
oscillograph recorder setup information. Section
n NOTE: Prior to installation of the equipment, it 3.3, Status/Metering, guides the operator through
is essential to review the contents of this manual the checkout status procedures, including
to locate data which may be of importance during monitoring the status and viewing the target history.
installation procedures. The following is a quick
review of the contents in the chapters of this
manual. 5.2 Mechanical/Physical Dimensions
It is suggested the terminal connections illustrated Figures 5-1, 5-2, 5-3, and 5-4 contain physical
here be transferred to station one-line wiring and dimensions of the relay that may be required for
three-line connection diagrams, station panel mounting the unit on a rack.
drawings and station DC wiring schematics.
5–1
M-3425 Instruction Book
17.45 [44,32]
17.31 [43,97]
ACTUAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
5.21 [13,23]
PS2 PS1
ACTUAL 5.28 [13,41]
F1 F2
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
F3 F4
RAT ED CURRENT 18 - 5 6 V DC 18 - 5 6 V DC
1A ,NO M 5 A ,NO M 8 5 - 2 6 0 V DC 8 5 - 2 6 0 V DC
/ VAC / VAC
REAR VIEW
RECOMMENDED CUTOUT WHEN RELAY IS
NOT USED AS STANDARD RACK MOUNT
10.20 [25,91]
19.00 [48.26]
18.60 [47.24]
1.98 [5.03]
1.34 [3.404]
5–2
Installation – 5
17.45 [44,32]
17.31 [43,97]
ACTUAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
F3 F4
RAT ED CURRENT 18 - 5 6 V DC 18 - 5 6 V DC
1A ,NO M 5 A ,NO M 8 5 - 2 6 0 V DC 8 5 - 2 6 0 V DC
/ VAC / VAC
REAR VIEW
RECOMMENDED CUTOUT WHEN RELAY IS n NOTE: Dimensions in
NOT USED AS STANDARD RACK MOUNT
parentheses are in
centimeters.
19.00 [48.26]
18.60 [47.24]
1.98 [5.03]
1.59 [4,04]
5–3
M-3425 Instruction Book
.261 Diameter
4 Holes
8.655
Recommended
Panel Cutout
Dimensions
18.21
2.80 2.80
19.00
8.655
Max. Depth
of Unit:
10”
6.19
Front View
5–4
Installation – 5
.75 6.13
1.04 5.56
.261 Diameter
6 Holes
8.655
Recommended
Panel Cutout
Dimensions
18.50
2.80 2.80
20.78
15.56
8.655
7.78
Max. Depth
of Unit:
10”
2.60
1.14
7.63
Front View
5–5
M-3425 Instruction Book
n NOTES:
All relays are shown in the
de-energized state.
External Connections
connector and wire insulation used
must be rated at 60° minimum.
Torque Requirements:
• Terminals 1–34: 7.5 in-lbs,
minimum, and 8.0 in-lbs,
maximum.
• Terminals 35–63: 8.5 in-lbs,
minimum, and 9.0 in-lbs,
Figure 5-5
maximum.
8 WARNING: ONLY DRY CON-
TACTS must be connected to in-
puts (terminals 5 through 10 with
11 common) because these con-
tact inputs are internally wetted.
Application of external voltage on
these inputs may result in dam-
age to the units.
5–6
Three VT Wye-Wye
Three VT Wye-Wye Connection - Two VT Open-Delta
UTILITY SYSTEM Connection Ungrounded Connection
A B C Other A B C A B C A B C
Relays M-3425
50 51
39 39
39
38 38
38
48 49 OR OR
41 41
41
40 40
40
46 47
43 43
43
42 42
42
52
M-3425
M-3425
Gen
M-3425
A
B
C
Figure 5-6
10
52b
✶ Wire to split phase differential CTs for use with
11 50DT split phase function.
a b c a b c a b c
Other
Relays M-3425 M-3425
M-3425
58 59 59 58 59 58
56 57 57 56 57 56
OR OR
54 55 55 54 55 54
M-3425
52 53
M-3425
45
44
OR
M-3425
DC: 24 V
+ TRIP
48 V POWER 60 62
SUPPLY 61 63 11 10
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V
AC: 110 V 52b 60FL
120 V TRIP SELF-TEST POWER OK VT 52G
BREAKER OSCILLOGRAPH FAILURE STATUS
230 V FAILURE RECORDER ALARM FUSE
240 V ALARM ALARM LOSS
INITIATE INITIATE 52Ga
Installation – 5
5–7
-
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
M-3425 Instruction Book
2. Press the right arrow button until the unit The zero sequence voltage should be
displays: VZEROy0.
If the negative sequence voltage shows a
STATUS high value and the positive sequence voltage
f config sys STAT g is close to zero, the phase sequence is
incorrect and proper phases must be
3. Press ENTER. The unit should display: reversed to obtain correct phase sequence.
If the phase sequence is incorrect, frequency-
VOLTAGE STATUS and power-related functions will not operate
VOLT curr freq v/hz g properly and the Monitor Frequency Status
menu will read LOW VOLT DISABLE.
4. Press ENTER. The unit should display either
VA, VB, VC (line-to-ground connections) or If positive, negative and zero sequence
VAB, VBC, VCA (line-to-line or line-ground to voltages are all present, check the polarities
line-line connections). of the VT connections and change
connections to obtain proper polarities.
PHASE VOLTAGE (Volts) 9. Press ENTER until the unit displays:
A= B= C=
3RD HARMONIC NTRL VOLT
Compare these voltages with actual 0.00 Volts
measurements using a voltmeter. If there is
a discrepancy, check for loose connections 10. Press ENTER until the unit displays:
to the rear terminal block of the unit. If
line-ground to line-line voltage selection is FIELD GND MEAS. CIRCUIT
used, the voltages displayed are S3 times 220.82 mV
of the line-ground voltages applied.
5. Press ENTER to display the Neutral Voltage: 11. Press ENTER until the unit displays:
The neutral voltage should be near zero volts. 12. Press EXIT until the unit displays:
6. Display positive, negative and zero sequence
VOLTAGE STATUS
voltages. Press ENTER until the unit displays:
VOLT curr freq v/hz g
POS SEQUENCE VOLTAGE
13. Press the right arrow to display:
_________ Volts
CURRENT STATUS
The positive sequence voltage should be volt CURR freq v/hz g
VPOSy V A y VB y VC or VAB y VBC y
VCA.
5–8
Installation – 5
14. Press ENTER to display line currents (IA , Negative sequence current should near zero
IB, IC). The unit should display: amperes.
21. Press ENTER for the unit to display:
PHASE CURRENT
A= B= C=
ZERO SEQUENCE CURRENT
0.0 Amps
Compare these currents with the measured
values using a meter. If there is a discrep-
The zero sequence current should be
ancy, check the CT connections to the rear
IZEROy0 A. If a significant amount of negative
terminal block of the unit.
or zero sequence current (greater than 25%
15. Press ENTER for the unit to display: of IA, IB, IC,) then either the phase sequence
or the polarities are incorrect. Modify
PHASE CURRENT connections to obtain proper phase sequence
a= b= c= and polarities.
22. Press Enter for the unit to display:
Compare these currents with the measured
values using a meter. If there is a
STATOR LOW FREQ. INJECT.
discrepancy, check the CT connections to
I = 0.0 mAmps
the rear terminal block of the unit.
16. Press ENTER for the unit to display: 23. Press EXIT, then the Right arrow to display:
Differential current should be near zero amps. 24. Press ENTER to display real power and
If a significant amount of differential current check its sign. The unit should display:
is present, check the CT polarities.
REAL POWER
17. Press ENTER for the unit to display:
______ PU W
NEUTRAL CURRENT
The sign should be positive for forward power
__________ Amps
and negative for reverse power. If the sign
does not agree with actual conditions, check
The Neutral Current IN should be near zero
the polarities of the three neutral-end CTs
Amps.
and/or the PTs.
18. Press ENTER for the unit to display: 25. Press Enter for the unit to display:
19. Press ENTER for the unit to display: 26. Press Enter for the unit to display:
5–9
M-3425 Instruction Book
n NOTE: Short circuit protection (100ma limit) is incorporated on pins 1 and 9 when used for +/- 15V.
X Closed (down)
3 up 4 up Run Mode
3 up 4 down Initialize EEPROM to default*
3 down 4 up Initialize Access Codes and Communication*
3 down 4 down Factory Use
2 Not Used
1 up Dual Power Supply Unit
1 down Single Power Supply Unit
*Af t er power up, t he OK LED light remains of f and t he Diagnost ic LED will
light when operat ion has been sat isf act orily complet ed..
5–10
M-3425 Circuit Board Figure 5-7
5–11
Installation – 5
LED4 LED3 LED2 LED1
1
+ + + + P1
SW2
R19
R21
R17
1 5
4 1
E177 C17
L15
L14
L17
L18
L16
L19
L21
L20
SW1
R124
+
R141
+ C98 E151
C99 C100
Q11 +
U17
C12
P5
P9
E149
P7 P6 P8 P4 TP1 2 26 +
E150
1 9 C213 C253
1 8 1 4 1 9 5
E158
E154
E159
TP4
1
1
C252 1 R14
1
R15
E162
R16
9 16 5 8 10 18 10 C7 R148
C13
R18
R98
6 E122
E115
C8 E147 R145 R149 C214
C121
E128
1
C199
C84 C38 R144 E124
U10 U9
TP2 +
C150
C20 C33
+ TP3 R100 U1 R156
E127
E123
U19 E181
E116
C200
C22
C23
J1 A B C
C265 E165
C120
C219
U3 D80
C228
+
+ C30 C29 C24 E125
+ 1
R131
E161
+
E126
C201
R143 C118 C35 E119 E170
C218
C15 E169
C119
E187 E171
C212 E135
R142
R41
R34
R36
R45
E133
R65
D27
R32
E132 E134 E164 E166
R53
D30
D40
D23
D34
D25
D28
R146 E174
+
U15 R180 E175
U41 U37 E109 Q12 Q2
C123
U14
C211 C6
R40
R52
R64
R33
R37
R44
R35
E110 E107
R83
R101
U11
C113
C158 D5 E184
R91 E105 U50
C108 C107 U51
D3
C66 C72 C62 C60 C56 C58 C54 C217 C9 C209 C4 + C169
TP6
D6 E30
C170
C44
1 R92 1
C67 C73 C63 C61 C57 C59 C55 E186
U36 R20
D4 C152 C153 C2
U16 C114 C125 C88 C87 D2
1 C205
C19
E200
R114
C159 J64 C115 C208 C210 R10 U25
C204 E145 C207
U42 R3 D1 C5
C160
J48 C21
C26
R23
J60 E142 U24
R115
C154
Y1
1
R46 R58 R28 R54 RT1
B A C
+ C43 E143 U23
C39 U18 U26 U13
E129 E93
+
C14
U12
BE#450-00193
C203
P-1629 REV. 2
B C
+
C161
C42 U2 C202 C3
J46
+
U22
R6
A
D13 C11
E112
E120
R57
R26
R60
R49
ELECTRIC
D21
D36
D20
D32
D38
R31
C168
C16 E113
CO.INC.
+
+
+
+
E47 E48
R8
R11
U8
BECKWITH
D12
R61
R27
R48
R56
R5
R122
+C41
C34
Q8 C147 C86 C49
R71
R72
C85
R25
+
D75
J51
R30
R120
R7
Q10 1 R22 E180
R140
R4 C27
R121
D11
C B A
R118
R119
C40 TP5 D61
R12
C64 C70 C68 C50 D76 R117
C
D56 D55 D62 D64 D63
C25
C52 R9 R123
J50 C B A
B
J5
D9
+
D54
A
C65 C71 C53 C69 C51 R152 R150 R151 C221 C222 D60
C223 D59
Q1
R257
R256
RT2 J61 D57
C B A
T1 K10
U44 K9 K8
L11
L10
K6 K5
L9
C167 C166 C165 C164 C163 C162 K7 K4 K3 K2 K1
R185
L12
C91
C92
U27 U28 U29 U32
C94
C95
U30 U31
C96
C93
C145
C126
J18
R191
R190
C151 A B C
R184
D91
D90
R155
R153
R154
L8
L5
L6
L7
L13
C140
C128
C131
C129
C134
C139
C136
C130
C97 R1 D18 R130 R129 D44 R128 D45 R127 R126 D47
C149
D43 D46 R125
C250
R183
R24 R66 R67 R68 C78 R69 C80 R70 C82
C37 C47 C74 C76
K11
D50
D71 D70 D69 D68 D67 D66
C261
L3
L4
C36
R192
VR10
L28
R182
L27
L26
L25
L24
L22
L23
5 1 VR1 VR4 VR5 VR6 VR7 VR8
C260
VR9
VR11
VR3
C144
C146
C138
VR13
VR12
C135
C137
VR15
C132
C141
C142
C143
VR14
R193
R194
C133
C127
VR17
VR21
VR19
VR18
VR20
VR22
VR16
P2
P3
M-3425 Instruction Book
5–12
Testing – 6
6 Testing
6–1
M-3425 Instruction Book
6–2
FUN CTION TO D ISABLE
FUN CTION
BEIN G 21 24D T 24IT 27 27TN 32 40 46 50 50/27 50B F 50D T 50N 51N 51T 51V 59 59N 60FL 64B 64F 78 81 81R 87 87GD
TESTED
21 X X X X X X X X X
24D T X X X X X X X
24IT X X X X X X X
27 X X X X X X
27TN X X
32 X X X X X X X
40 X X X X X X X X
46 X X X X X X
50 X X X X X X
50/27 X X X X X X X X X
50B F X X X X
50D T X
50N X X
51N X X
51T X X X X X X X X X
51V X X X X X X X X X X X
59 X X
59N X
60FL X X X X
64B X
64F X
78 X X X X X X X X
81 X X X X
81R X X X X
87 X X X X X X X X X X X
Testing – 6
87GD X X X X X X X X
Polarity 55
39
Hot
Current Input 1 Ia ∠0°
Voltage
Input 1 VA = 120 V ac ∠0° 54
38
Neutral
41 57
Hot
Voltage
Input 2 VB = 120 V ac ∠–120° Current Input 2 Ib ∠–120°
40 56
Neutral
43
Hot 59
Voltage VC = 120 V ac ∠120°
Input 3
Neutral
42
Current Input 3 Ic ∠120°
58
Polarity 47
IA ∠0°
39
Hot
Voltage Input 1 Current Input 1
VAB = 120Ð0° 46
120 Ð0°
38
Neutral
41 49
Hot
VBC = 120Ж120° Current Input 2 IB ∠–120°
40 48
Voltage Input 2
120 Ж120° 43
Neutral
51
VCA = 120Ð120°
42
IC ∠120°
50
45
Hot
Voltage Input 3
0 to 20 V ac VN Current Input 3
180 Hz 53
44
Neutral
IN
52
Figure 6-2 Voltage Inputs: Configuration V2 Figure 6-4 Current Inputs: Configuration C2
6–4
Testing – 6
Polarity 55
•
Current Input 1 aø 54 I 0°
a
57
•
o
bø 56 I 120
b
59
•
o
cø 58 I 240
c
Polarity 47
•
Current Input 2 AØ 46 I 0°
A
49
•
o
BØ 48 I 120
B
51
•
o
CØ 50 I 240
C
6–5
M-3425 Instruction Book
RELAY
6.2 Diagnostic Test Procedures OUTPUT
NORMALLY OPEN NORMALLY CLOSED
CONTACT CONTACT*
NUMBER
RELAY NUMBER
Output Test (Relay)
1
The first step in testing the operation of the function
outputs is to confirm the positions of the outputs Choose outputs 2 through 8 by using the up arrow
in the unoperated or OFF position. This can be and down arrow buttons to turn all relays or outputs
accomplished by connecting a DMM (Digital to the energized or ON position. Note that when
Multimeter) across the appropriate contacts and each output is turned on, the appropriate red
confirming open or closed. The de-energized or OUTPUT LED turns on and stays on.
OFF positions for each output is listed in Table
6-2.
6–6
Testing – 6
The DMM can now be used to verify the position 4. Connect IN COM terminal (terminal #11) to
of the output contacts in the operated or ON IN1 terminal (terminal #10). See Table 6-3.
position. The readings should be the opposite of
Alternatively, if this specific input is being
the initial reading above. All outputs should be
used in this application and the external
returned to their initial de-energized or OFF
wiring is complete, the actual external status
positions (OUTPUT LEDs will go out when each input contact can be manually closed. This
output is turned off) before pushing EXIT to return will test the input contact operation and the
to the DIAGNOSTIC MODE menu. external wiring to the input contacts. The
following is immediately displayed:
Input Test (Status)
The INPUT TEST menu enables the user to de- INPUT NUMBER 1
termine the status of the individual status inputs. CIRCUIT CLOSED
Individual inputs can be selected by number us-
ing the up and down arrow buttons. The status 5. Disconnect IN COM terminal (terminal #11)
from IN1 terminal (terminal #10). The fol-
of the input will then be displayed.
lowing is immediately displayed:
2 11 9 INPUT NUMBER
1
3 11 8
7. Use the up arrow button to go to the next
4 11 7 input. Repeat the procedure using the con-
tacts as shown in Table 6-3. When finished,
5 11 6 press EXIT to return to the DIAGNOSTIC
MODE menu.
6 11 5
Status LED Test
The STATUS LED TEST menu enables the user
Table 6-3 Input Contacts
to check the front-panel LEDs individually.
Made in U.S.A.
INPUT NUMBER 1
CIRCUIT OPEN
Figure 6-6 Status LED Panel
6–7
M-3425 Instruction Book
1. When INPUT TESTS (STATUS) is displayed, 2. Press ENTER. Target LED #1 lights and
press the right arrow button until the fol- the following is displayed:
lowing is displayed:
TARGET LED TEST
STATUS LED TEST LED NUMBER 1 = ON
output input LED target g
3. Repeat step 2 for each LED shown in Figure
2. Press ENTER. LED #1 (RELAY OK) lights 6-7. When all LEDs have been tested, press
and the following is displayed: EXIT to return to the DIAGNOSTIC MODE
menu. Pressing the TARGET RESET button
STATUS LED TEST on the front panel also provides a
LED NUMBER 1 = ON simultaneous test for all TARGET LEDs.
3. Repeat step 2 for the LEDs shown in Fig- Expanded Input/Output Test
ure 6-6, with the exception of PS1 & PS2 Not implemented at this time.
LEDs.
4. Press EXIT to return to the DIAGNOSTIC Button Test
MODE menu. The BUTTON TEST menu selection allows the
user to check the M-3931 HMI Module buttons.
Target LED Test As each button is pressed, its name is displayed.
The TARGET LED TEST menu allows the user
to check the M-3925 Target Module LEDs indi-
vidually.
a
27 PHASE UNDERVOLTAGE PHASE OVERCURRENT 51V
59 PHASE OVERVOLTAGE NEUTRAL OVERCURRENT 50N
27TN/64S 100% STATOR GND NEUTRAL OVERCURRENT 51N
59N NEUTRAL OVERVOLTAGE SPLIT PHASE DIFF 50DT a
32
21
DIRECTIONAL POWER
PHASE DISTANCE
POS SEQ OVERCURRENT
NEG SEQ OVERCURRENT
51T
46
a
40 LOSS OF FIELD FIELD GND/BRUSH LIFT 64F/B
a
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7 Figure 6-8 M-3931 Human-Machine
OUT 2 OUT 4 OUT 6 OUT 8 Interface Module
Figure 6-7 M-3925 Target Module Panel 1. When the TARGET LED TEST is displayed,
press the right arrow button until the fol-
lowing is displayed:
1. When STATUS LED TEST is displayed,
press the right arrow button until the fol- BUTTON TEST
lowing is displayed: fex_io BUTTON disp g
6–8
Testing – 6
3. Press each button for test. As each button n NOTE: The loopback plug required consists of
is pressed, the display will briefly show the a DB9P connector (male) with pin 2 (RX) con-
name for each key (“RIGHT ARROW”, “UP nected to pin 3 (TX) and pin 7 (RTS) connected
ARROW”, etc). to pin 8 (CTS). No other connections are neces-
n NOTE: Pressing the EXIT button will exit from sary.
this test, so it should be tested last. If it is pushed 1. When DISPLAY TEST is displayed, press
before this test sequence is completed, the test the right arrow button until the following is
may be restarted by pushing ENTER. Notice displayed:
that the word EXIT is displayed temporarily be-
fore the test sequence is exited. COM1 LOOPBACK TEST
fCOM1 com2 com3 clockg
Display Test
The DISPLAY TEST menu selection enables 2. Press ENTER. The following is displayed:
the user to check the display. This test cycles
through varying test patterns until EXIT is pressed. COM1 LOOPBACK TEST
CONNECT LOOPBACK PLUG
1. When BUTTON TEST is displayed, press
the right arrow button until the following is 3. Connect the loop-back plug to COM1, the
displayed: front-panel RS-232C connector.
4. Press ENTER. After the test, the following
DISPLAY TEST is displayed:
fex_io button DISPg
COM1 LOOPBACK TEST
2. Press ENTER. The unit will display a se- -DONE-
quence of test characters until EXIT is
pushed. 5. Press EXIT to return to the DIAGNOSTIC
3. After the test has cycled through completely, MODE menu.
press EXIT to return to the DIAGNOSTIC 6. When COM1 TEST is displayed, press the
MODE menu. right arrow button until COM2 TEST ap-
pears and repeat steps 1 through 5 for
COM1/COM2/COM3 Loopback Test COM2. Continue to COM3 TEST.
The COM1 LOOPBACK TEST menu allows the
user to check the front-panel RS-232C port. A COM3 Test (2-Wire)
loop-back plug is required for this test. COM2 The COM3 Echo Test 2-Wire allows the user to
LOOPBACK TEST menu checks the rear pan- test the RS-485 rear terminal connections for
el RS-232C port. proper operation.
6–9
M-3425 Instruction Book
3 4
1. Press ENTER for the unit to display:
RS-485
RS-232
+ RS-232 to RS-485 CLOCK TEST
converter or PC card 01-Jan-2001 01:01:80
(2 wire)
-
2. Pressing ENTER will start the clock for test-
ing, and unit will display:
- +
CLOCK TEST
CLOCK START
RS-485
COM3 Computer 3. Repeat number 2 above to stop clock.
4. When finished, press EXIT twice. After ini-
Figure 6-10 RS-485 2-Wire Testing
tial press of EXIT, unit will display:
4. Set the following PC communications
parameters: CLOCK TEST
-DONE-
Baud Rate 9600
Parity None n NOTE: ‘80’ will be displayed in the seconds
Data Bits 8 place when the clock is stopped. To preserve
battery life, the clock should be stopped if the
Stop Bits 1 unit is to be powered down for long periods of
Duplex Half time.
6–10
Testing – 6
6–11
M-3425 Instruction Book
Field Ground Calibration 3. Set the decade box for 1kΩ resistance and
Field Ground Calibration only applies to units press ENTER. When the display shows
purchased with the 64F Field Ground option. Cal- DONE press ENTER.
ibration is necessary for long cable lengths (greater 4. Set the decade box to the resistance spec-
than 100 feet) to compensate for cabling losses ified by the HMI, and press ENTER. When
from the M-3425 and the M-3921 Coupler mod- the display shows DONE press ENTER.
ule, and therefore should be accomplished in sys-
tem, after all wiring is complete. 5. Continue step 4 until the calibration is com-
plete for 100 kΩ.
1. Connect the M-3921 Field Ground Coupler
6. Press EXIT twice to exit Diagnostic Mode.
box as shown in Figure 6-13, Field Ground
Coupler Calibration..
2. Enter the Calibration menu in Diagnostic
mode and select the FIELD_GND item and
press ENTER. The display will show CON-
NECT 1KOHM REF. PRESS ENTER TO
CALIBRATE.
39
Hot
Voltage
Polarity 55 47 Input VA
38
Ia IA Neutral
54 46 41
57 49
VB
Ib IB 40
56 48
Current Input
59
43
51
Ic IC VC
58 50 42
53 45
Hot
IN
Voltage
52
Input VN
44
Neutral
Figure 6-11 Current Input Configuration Figure 6-12 Voltage Input Configuration
6–12
Testing – 6
M-3425
PROCESSOR
Field Ground
Detection
6–13
M-3425 Instruction Book
This section details test quantities, inputs and The tests are described in this section in ascending
procedures for testing each relay function. The function number order as used in Chapter 2,
purpose is to confirm the functions’ designated Application. Depending on which functions are
output operation, the accuracy of the magnitude to be tested at a given time, an order may be
pickup settings, and the accuracy of time delay determined with the aid of Table 6-1, Functions
settings. Whereas the first test described, “Power to Disable When Testing. This may result in the
On Self Test”, does not require electrical quanti- fewer changes in connections and disable/enable
ty inputs, all other functional tests do require in- operations.
puts, and the necessary connection configurations
are noted. During the lifetime of the relay, testing of individual
functions due to changes in application settings
In all test descriptions, a process for calculating will be more likely than an overall testing routine.
input quantities to test the actual settings of the An index of the individual test procedures is
function will be given if needed. In many test illustrated at the beginning of this chapter.
cases it will be necessary to disable other functions
not being tested at the time. This action is to n NOTE: Care must be taken to reset or enable
prevent the operation of multiple functions with any functions that have been changed from their
one set of input quantities, which could cause intended application settings when the test pro-
confusion of operation of outputs or timers. The cedures are complete.
complete description of the method to disable/
Many options for test sequences and methods
enable functions may be found in detail in Section
are possible. As an example, the operation of
3.2, Configure Relay Data subsection or Chapter
the output contacts can be tested along with the
4, Remote Operation. The complete description
operation of the LEDs in the Diagnostic Test
of the method to install setting quantities may
Procedures. The operation of the output contacts
be found in Section 3.2, Setpoints and Time
may also be confirmed with the LED and function
Settings subsection.
operation during Functional Test Procedures, if
It is desirable to record and confirm the actual desired.
settings of the individual functions before begin-
If timer quantities are to be checked, the timer
ning test procedures. Use Figure A-3, Function-
must be activated by the appropriate output con-
al Configuration Record Form and Figure A-4,
tacts. The contact pin numbers are enumerated
Setpoint & Timing Record Form, found in Ap-
in Table 6-2, Output Contacts.
pendix A, Configuration Record Forms, to record
settings. It is also possible to download the re- It is suggested that copies of the following be
®
lay settings into a file using IPScom . made for easy referral during test procedures:
It may be desirable to program all test settings Input Configurations – pg 6–4
in an alternate profile, or to save the relay set- Output Contact Numbers – pg 6–6
tings in IPScom to preserve desired setup. Relay Configuration Table – pg A–2
Setpoint & Timing Record Form – pg A–9
6–14
Testing – 6
1. Apply proper power to the power input terminals: 60 (HOT) and 61 (NEUTRAL).
POWER ON SELFTESTS
XXXXXXxxxxxxxxxxx
3. All LEDs will turn on simultaneously for about 1 sec. The POWER and RELAY OK LEDs will
remain on; the rest of the LEDs will turn off.
POWER ON SELFTESTS
PASS
BECKWITH ELECTRIC
D-0024xx.xx.x
The POWER LED(s) will turn on. The RELAY OK LED will flash (or stay on as programmed in the
setup menu) and the BREAKER CLOSED LED will remain on. The power-on self-tests ends with the
system date and time and default logo. Any recorded targets are then displayed.
6–15
M-3425 Instruction Book
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C1
n NOTE: It would be efficient to disable the function with the higher “reach” (Diameter plus
Offset) setting first (lower current), and test the lower reach setting operation, since the higher
reach setting operation can be tested without disabling the lower setting.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data subsection, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 and C1 as designated above. Refer to Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P ohms + O ohms) [O, usually set at zero ohms].
b. Define “current” as I = ((Selected Voltage/S3) I R ohms). The voltage level may be selected
based on the desired test current level.
5. Pickup Test: Set the three-phase voltages to the Selected Voltage value from step 4b. Set the
phase angle between the voltage and current inputs at (A – 30°) degrees from settings above.
Hold the TARGET RESET button in and slowly increase the three-phase currents until the
appropriate 21 PHASE DISTANCE LED light goes on, or the pickup indicator operates on the
computer target screen. The level should be equal to I calculated in step 4 with the resulting
impedance K0.1 ohms or 5%. Release the TARGET RESET button and decrease the INPUT
CURRENTS, and OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the current (I) found in step 4, and start timing. The contacts will close after D cycles within K1
cycle or K1%.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–16
Testing – 6
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C1
VT Configuration Line-Ground
Functions 27, 27TN, 32, 40 Disable
Functions 50/27, 51V Disable
Functions 60FL, 21 (1 or 2) Disable
Functions 78, 87 Disable
Delta-Y Transform Disable
n NOTE: It would be efficient to disable the function with the higher “reach” (Diameter plus Offset)
setting first (lower current), and test the lower reach setting operation, since the higher reach
setting operation can be tested without disabling the lower setting.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 and C1 as designated above. Refer to Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P ohms + O ohms),[O, usually set at zero ohms].
b. Define “current” as I = ((Selected Voltage)IR ohms). The voltage level may be selected
based on the desired test current level
5. Pickup Test: Set the three-phase voltages to the Selected Voltage value from step 4b. Set the
phase angle between the voltage and current inputs at (A) degrees from setting above. Hold the
TARGET RESET button in and slowly increase the three-phase currents on the input until the
appropriate 21 PHASE DISTANCE LED light goes on, or the pickup indicator operates on the
computer target screen. The level should be equal to I calculated in step 4 with the resulting
impedance K0.1 ohms or 5%. Release the TARGET RESET button and decrease the INPUT
CURRENTS, and OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the current (I) found in step 4, and start timing. The contacts will close after D cycles within K1
cycle or K1%.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–17
M-3425 Instruction Book
VOLTAGE INPUTS: V1
CURRENT INPUTS: none
n NOTE: It would be efficient to disable the 24 Definite Time function with the lower pickup setting
first and test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 24 Definite Time functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 as designated above. See Section 6.1, Equipment/Test Setup
for configurations.
4. The Volts per Hertz pickup level at a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been pro-
grammed in the system setup data described in Section 2.1, Configuration and are recorded on
the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Pickup Test: Hold the TARGET RESET button in and slowly increase the voltage on A phase
until the 24 VOLTS/HZ LED light goes on or the pickup indicator operates on the computer
target screen. The voltage level of operation will equal P volts ±1%. Release the TARGET
RESET button and decrease the voltage and the output LEDs will go out. Press TARGET
RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P + 10
volts) volts and start timing. The contacts will close after D cycles within 25 cycles.
7. Test phases B and C by repeating steps 4 and 5.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–18
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS: none
TEST SETTINGS: Inverse Time Pickup P % (100 to 200)
Inverse Time Curve C (1 to 4)
Time Dial (curve 1) K (1 to 100)
Time Dial (Curves 2-4) (0.0 to 9.0)
Reset Rate R seconds (1 to 999)
Programmed Outputs Z OUT (1 to 8)
Functions 24DT, 27, 27TN Disable
Functions 32, 59, 81, 81R Disable
n NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable the one
with the higher setting first and test the lower setting operation. The higher setting operation could
then be tested without disabling the lower setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Pickup Test: Hold the TARGET RESET button in and slowly decrease the input voltage on
phase A until 27 PHASE UNDERVOLTAGE LED light goes on (or the pickup indicator operates
on the computer target screen). The voltage level should be equal to P volts ±0.5 V. Release the
TARGET RESET button and increase the input to the nominal voltage and the OUTPUT LEDs
will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P – 1)
volts and start timing. The contacts will close after D cycles within 20 cycles or K1%(RMS), or
K1 cycle or K0.5% (DFT), whichever is greater.
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–20
Testing – 6
n NOTE: If 27TN #1 and 27 #2 have different pickup settings, it would be efficient to disable the one
with the higher setting first and test the lower setting operation. The higher setting operation could
then be tested without disabling the lower setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V2 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Pickup Test: Hold the TARGET RESET button in and slowly decrease the neutral voltage until
27TN/64S 100% STATOR GND LED light goes on (or the pickup indicator operates on the
computer target screen). The voltage level should be equal to P volts ±0.15 V or ±1%. Release
the TARGET RESET button and increase the input to the nominal voltage and the OUTPUT LEDs
will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P – 1)
volts and start timing. The contacts will close after D cycles within ±1 cycle or K1%.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–21
M-3425 Instruction Book
n NOTE: It would be efficient to disable the function with the lower pickup setting first and test the
higher setting operation. Since the lower setting operation can be tested without disabling the higher
setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
relay. This value is described in Section 2.1, Configuration and should be recorded on Figure
A-2, Communication Data and Unit Setup Record Form.
5. Set the three phase voltages to the Nominal Voltage.
6. Pickup Test : Press and hold the TARGET RESET button and slowly increase the three phase
currents ( for negative or reverse power flow direction, the phase angle of the phase currents are
set at 180 degrees from the respective phase voltages ). Increase the currents until the 32
DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4, ±2% or ±0.002 pu,
whichever is greater.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the pickup current and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–22
Testing – 6
n NOTE: It would be efficient to disable the function with the lower pickup setting first and test the
higher setting operation. Since the lower setting operation can be tested without disabling the higher
setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3425. This value is described in Section 2.1, Configuration and should be recorded on Figure
A-2, Communication Data and Unit Setup Record Form.
5. Set the three phase voltages to the Nominal Voltage.
6. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three phase
currents (–30° angle for each phase). (n NOTE: For negative or reverse power flow direction,
the phase angle of these currents are set to 180 degrees). Increase the current until the 32
DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4, ± 2% or K0.002
pu.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
8. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the pickup current and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–23
M-3425 Instruction Book
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ R ohms). The voltage level may be selected
based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).
5. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from step 4, and
set the phase angle between the voltage and current inputs to 90° (current leading voltage).
6. Pickup Test : Press and hold the TARGET RESET button and slowly increase the three-phase
currents until the appropriate 40 LOSS OF FIELD LED light goes on or the pickup indicator
operates on the computer target screen. The level will be equal to “I” calculated in step 4 with
the resulting impedance within K0.1 ohms or K5%. If the offset is negative, continue to in-
crease the current until the LED light goes out. The level will be equal to “IO” calculated in step
4 with the resulting offset impedance within ±0.1 ohms or ±5% .
7. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out.
Press TARGET RESET button to reset targets.
8. Time Test: Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from
step 4, and set the phase angle between the voltage and current inputs to 90° (current leading
voltage). With output contacts (Z) connected to stop the timer, apply I + 10% Amps and start
timing. Contacts will close within K1 cycle or K1%.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
(For proper testing, use I ≤ 3 x CT rating)
6–24
Testing – 6
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS: Configuration C1 (MODIFIED)
TEST SETTINGS: Pickup Def Time P % (3 to 100)
Time Delay D cycles (1 to 8160)
Programmed Outputs Z OUT (1 to 8)
n NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they should also be disabled for the test and
enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3 (phase B current = input 3 and phase C current = input 2). Set Voltages = Nominal voltage.
4. The level of current at which operation is to be expected for an individual setting is: Pickup
current = (P% ÷ 100) x (Nominal Current) where the Nominal Values have been programmed in
the system setup data described in Section 2.1, Configuration and should be recorded on Figure
A-2, Communication Data and Unit Setup Record Form.
5. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three-phase
currents until the appropriate NEG SEQ OVERCURRENT 46 LED light goes on or the pickup
indicator operates on the computer target screen. The level will be equal to pickup current
calculated in step 4 ±0.5% of 5 A.
6. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to stop the timer, apply current of at least (1.1 x
pickup) amps and start timing. The contacts will close after D cycles within K1 cycle or K1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
(For proper testing, use I ≤ 3 x CT rating)
6–25
M-3425 Instruction Book
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS: Configuration C1 (MODIFIED)
TEST SETTINGS: Pickup Inv Time P % (3 to 100)
Time Dial Setting K (1 to 95)
Maximum Trip Time D cycles (600 to 65,500)
Programmed Outputs Z OUT ( 1 to 8)
n NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3 (phase B current = input 3 and phase C current = input 2.)
4. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x (Nominal
Current) where the Nominal Values have been programmed in the system setup data described
in Section 2.1, Configuration and should be recorded on Figure A-2, Communication Data and
Unit Setup Record Form.
5. Test levels may be chosen at any percentages of Nominal Current which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
amps.)
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value from step 4.
7. Time Test: With output contacts (Z) connected to stop the timer, apply currents equal to the
chosen test levels calculated in step 5 and start timing. The operating time will be as read from
Figure 2-11, Negative Sequence Inverse Time Curves, negative sequence current in % of Nominal
Current and appropriate K (Time Dial) setting, or the maximum trip time (whichever is faster).
Repeat this step for all test levels chosen.
8. Reset Time Test: If it is desired to test the reset time, begin timing immediately when the input
current is reduced below the pickup value. Holding the TARGET RESET button in, stop timing
when the TARGET LED goes out. The time should be approximately 4 minutes.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
n NOTE: If retesting is required, the unit should be powered down or wait 4 minutes before the next
test to assure resetting of the timer.
(For proper testing, use I ≤ 3 x CT rating)
6–26
Testing – 6
n NOTE: Although no voltage input is required for the testing of the 50 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input 3 (C phase)
until the PHASE OVERCURRENT 50 LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (P) amps ±0.1 amps or ±3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be O2 cycles. Reduce input 3 current to 0 amps.
6. Test may be repeated using inputs 1 (A phase) and 2 (B phase) individually.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–27
M-3425 Instruction Book
n NOTE: Although no voltage input is required for the testing of the 50BF function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. Testing 50BF-Ph Generator Breaker Failure Operation : 50BF-N DISABLED, 50BF-Ph EN-
ABLED, 50BF Pickup Setting = P amps, Time delay setting = D cycles.
5. Initiate operation by externally shorting any ONE set of contacts (I) IN shown above. Short IN1
(connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Alternatively, the
external contact may be operated if all connections are made.
6. Press and hold the TARGET RESET button and slowly increase current input 3 until the 50BF
BREAKER FAILURE LED light goes on (or the pickup indicator operates on the computer target
screen). The current level of operation will be (P) amps ±0.1 amps or ±2%. Release the TARGET
RESET button and decrease the current and the OUTPUT LEDs will go out. Press TARGET
RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of P
amps and start timing. The operating time will be D cycles within K1 cycle or K1%. Reduce input
3 current to 0 amps.
8. Testing 50BF-Ph/50BF-N Generator Breaker Failure Operation: 50BF-N ENABLED, 50BF-
Ph ENABLED, 50BF-N Pickup Setting = N amps, 50BF-Ph Pickup Setting < P amps, Time delay
setting = D cycles. (Note: 50BF-Ph setting (P) must be equal to or less than 50BF-N setting (N).]
9. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open).
10. Press and hold the TARGET RESET button and slowly increase current input 3 until the 50BF
BREAKER FAILURE LED light goes on (or the pickup indicator operates on the computer target
screen). The current level of operation will be (N) amps ±0.1 amps or ±2%. Release the TARGET
RESET button and decrease the current and the OUTPUT LEDs will go out. Press TARGET
RESET button to remove targets.
6–28
Testing – 6
11. BFN Time Test: With output contacts (Z) connected to stop the timer, input approximately 110%
of N amps and start timing. The operating time will be D cycles within K1 cycle or 1%. Reduce
input 3 current to 0 amps.
12. Testing HV Breaker Failure Operation : 50BF-N DISABLED, 50BF-Ph DISABLED, Time
delay set = D cycles, Input 1 in breaker closed state.
13. With output contacts (Z) connected to the timer, initiate operation by externally shorting any ONE
set of contacts (I) IN except Input 1 above. The operating time will be D cycles within K1 cycle
or K1%.
14. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–29
M-3425 Instruction Book
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C2
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. 50 Overcurrent Test: Set Voltage inputs at Zero volts (after a minimum time of D cycles).
Press and hold the TARGET RESET button and slowly increase the Phase A current (Input 1)
until the 50/27 INADVERTENT ENRGNG LED light goes on (or the pickup indicator operates on
the computer target screen). The level of operation will be (P) amps ±0.1 A or ±2%.
5. 27 Undervoltage Test: If desired, the dropout time delay (T) can be set to minimum setting for
this test. Hold the TARGET RESET button in and slowly increase the voltage input (continuing
current input in step 4.). Wait at least T cycles between each voltage change. The 50/27 LED
will go out at V volts ±0.5 Volts.
6. 27 Pickup Delay Test: Reduce voltage to Zero volts and start timing. The operating time to
close will be D cycles within K1 cycle or 1%.
7. 27 Dropout Delay Test: Increase current by one (1) amp and then with output contacts (Z)
connected to the timer, input approximately 110% of V volts (pickup setting) and start timing.
The operating time to open will be T cycles within K1 cycle or K1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–30
Testing – 6
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C1
TEST SETTINGS: Pickup A Phase A Amps (0.2 to 240)
Pickup B Phase B Amps (0.2 to 240.0)
Pickup C Phase C Amps (0.2 to 240.0)
Programmed Outputs Z OUT (1 to 8)
n NOTE: Although no voltage input is required for the testing of the 50DT function, it is suggested
that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input 1 (A phase)
until the PHASE OVERCURRENT 50 LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (A) amps ±0.1 amps or ±3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be K1 cycle or K1%, whichever is greater.
Reduce input 3 current to 0 amps.
6. Test may be repeated for phases B & C by repeating Steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–31
M-3425 Instruction Book
n NOTE: Although no voltage input is required for the testing of the 50N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three-phase voltages VA, VB, and
VC to the Nominal Voltage value. See Section 6.1, Equipment/Test Setup.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input I N (termi-
nals 53 and 52) until the NEUTRAL OVERCURRENT 50N LED light goes on or the pickup
indicator operates on the computer target screen. The current level of operation will be (P) amps
±0.1 amps or ±3%. Release the TARGET RESET button and decrease the current and the
OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be O 2 cycles. Reduce input 3 current to 0 amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–32
Testing – 6
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS: As described
TEST SETTINGS: Pickup Inv Time P Amps (0.25 to 12.0)
Curve Characteristic C ( 1, 2, 3 or 4)
Time Dial Setting K (0.5 to 11.0)
Programmed Outputs Z OUT ( 1 to 8)
n NOTE: Although no voltage input is required for the testing of the 51N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three–phase voltages VA, VB, and
VC to the Nominal Voltage value.
4. Refer to Appendix D, Figures D5–D12, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
5. Time Test: With output contacts (Z) connected to the timer, apply current (I N) to terminals 53
and 52 equal to the chosen test level calculated in step 4 and start timing. Operating time will be
within ±3% or K3 cycles whichever is greater. Repeat this step for all test levels chosen. The
tested points verify the operating times of the function.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–33
M-3425 Instruction Book
51T Inverse Time Positive Sequence Overcurrent for Stator Thermal Protection
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C1
TEST SETTINGS: Pickup P Amps (0.5 to 15.0)
Time Delay T6 Sec (0.1 to 10.0)
Programmed Outputs Z OUT (1 to 8)
n NOTE: Although no voltage input is required for the testing of the 51T function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase positive sequence cur-
rent input 3 until the POS SEQ OVERCURRENT 51T LED light goes on or the pickup indicator
operates on the computer target screen. The current level of operation will be (P) amps ±0.1
amps or ±3%. Release the TARGET RESET button and decrease the current and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: Calculate trip time using:
36 x T6
( )
Iapp 2
where T6 is the time delay at 6x Pickup (P) and Iapp = applied current.
With output contacts (Z) connected to stop the timer, apply approximately 110% of P amps and
start timing. The operating time will be as calculated above, K3% or 3 cycles. Reduce input 3
current to 0 amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–34
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS: C1
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. It is suggested that the user select 4 or 5 test levels to verify curve.
5. For VC or Voltage Controlled Units: Set the input voltages at least 5% under the Voltage
Control setting V.
6. Time Test: With output contacts (Z) connected to stop the timer, input current equal to the
chosen test level calculated in step 4 on A phase and start timing. The operating time will be as
read from the appropriate Inverse Curve Family and K (Time Dial) setting in Appendix D,
Figures D-5 through D-8, or Tables D-1A through D-1B. Repeat this step for all test levels
chosen. The accuracy specified is valid for currents above 1.5 times the pickup current.
7. Voltage Control Test: The input voltage may be increased over the Voltage Control setting by
at least 0.5 Volts and the function will dropout.
8. For VR or Voltage Restrained Units: Input Nominal Voltages and test as in steps 4, 5, and
6 above (same current input values).
a. Repeat steps 4, 5, and 6 with reduced input voltage values and current reduced by the same
percentage as value (see Figure 2-14).
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–35
M-3425 Instruction Book
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:None
n NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable the one
with the lower setting first and test the higher setting operation. The lower setting operation could
then be tested without disabling the higher setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment /Test Setup
for configuration. Set Voltages = Nominal voltage
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage on
phase A until 59 PHASE OVERVOLTAGE LED light goes on or the pickup indicator operates on
the computer target screen. The level should be equal to P volts ±0.5 V or ±0.5%. Release the
TARGET RESET button and decrease the input voltage to nominal voltage and the OUTPUT LEDs
will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+1) Volts on phase A
and start timing. The contacts will close after D cycles within 20 cycles (RMS) or K1 cycle or
K1% (DFT).
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–36
Testing – 6
n NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to disable the one
with the lower setting first and test the higher setting operation. The lower setting operation could
then be tested without disabling the higher setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input to terminal numbers 44 and 45.
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage VN
until 59N NEUTRAL OVERVOLTAGE LED light goes on or the pickup indicator operates on the
computer target screen. The level should be equal to P volts ±0.5 V or ±0.5%. Release the
TARGET RESET button and decrease the input voltage and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+1) Volts and start
timing. The contacts will close after D cycles within K1 cycle or K1%.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–37
M-3425 Instruction Book
n NOTE: It is necessary for “FL” to be designated as an initiating input (see Section 2.3, Setpoints
and Time Settings) before this function can be tested.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Adjust the three-phase voltage source to Nominal volts, and the three-phase current source to
Nominal amps.
5. Time Test: With output contacts connected to the timer, remove the A phase voltage input and
start timing, and the 60FL V.T. FUSE LOSS LED and output Z LEDs will light or the pickup
indicator operates on the computer target screen. The operating time will be D cycles within K1
cycle or K1%.
6. Reconnect the phase A voltage and press TARGET RESET button to remove targets.
7. Repeat steps 5 and 6 for phases B and C.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–38
Testing – 6
VOLTAGE INPUTS:None
CURRENT INPUTS:None
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect M-3921 Field Ground Coupler and decade box as shown in Figure 6-14.
4. Set resistance on decade box 10% more than pickup P.
5. Pickup Test: Hold the TARGET RESET button in and slowly decrease the resistance on the
decade box until the FIELD GND/BRUSH LIFT 64F/B LED or the pickup indicator on the IP-
®
Scom Function Status screen illuminates. The level of operation will be P kΩ ±1kΩ or ±10%.
Release the TARGET RESET button and increase the resistance and the OUTPUT LED(s) will
extinguish. Press the TARGET RESET button again to remove targets.
6. Time Test: With output contact (Z) connected to stop the timer, change the resistance on the
decade box to 90% of P and start timing. The operating time will be after D cycles, within
±(2/IF + 1).
7. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–39
M-3425 Instruction Book
Once the capacitance value and the operating frequency have been determined, the actual insulation
resistance can be verified by installing a variable resistor (5 to 100 KΩ) and discrete capacitor to the
coupler module (M-3921).
M-3425
DC Supply
Field Ground
Detection
Squarewave Vout 3
Generator 37 5
Coupling
35 4 Network 2
Signal
M-3921
Measurement Rf Cf
Vf
and
Processing
36 1 1
Discrete Capacitor to
simulate Field Winding
Rear Terminal
Capacitance
Block Pin No.
6–40
Testing – 6
VOLTAGE INPUTS:None
CURRENT INPUTS:None
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect M-3921 Field Ground Coupler and decade box as shown in Figure 6-14, set Rf to open
(infinity) and Cf to 1µf.
4. Monitor the FIELD GND MEAS. CIRCUIT display under the VOLTAGE menu in MONITOR
STATUS. Set the pickup (P) to 110% of the displayed value.
5. Pickup Test: Hold the TARGET RESET button in and open Cf and the FIELD GND/BRUSH
®
LIFT 64F/B LED or the pickup indicator on the IPScom Function Status screen will illuminate.
Connect the capacitor Cf before starting the timing test. Press the TARGET RESET button again
to remove targets.
6. Time Test: With output contact (Z) connected to stop the timer, remove the capacitance
connected to the decade box and start timing. The operating time will be after D cycles, within
±(2/IF + 1) sec.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–41
M-3425 Instruction Book
78 Out of Step
VOLTAGE INPUTS:Configuration V1
CURRENT INPUTS:Configuration C1
n NOTE: Use Figure 2-16 for reference. A stopwatch is required for this test.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations. Adjust voltage and currents while monitoring the positive sequence
impedance to a point similar to point Z0 in Figure 2-17.
4. Pickup Test: Disable the TRIP ON MHO EXIT setting and set the delay, D, to a minimal
setting. Press and hold the TARGET RESET button and sweep the current angle towards point
Z1. When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED comes
on or the function status indicator shows the function picked up on the Monitor Function Status
screen. Pause testing until the delay timer has time to expire. Continue to sweep the current
angle to point Z2, and verify output Z operates as point Z2 is crossed, and resets after the
seal-in time delay.
Blocking on Stable Swing Test: Reset impedance to a point outside of the mho circle.
Adjust voltages and currents to point Z0. Press and hold the TARGET RESET button and
sweep past point Z1. Verify the 78 OUT OF STEP LED comes on or the function status indicator
shows the function picked up on the Monitor Function Status screen. Pause testing until the
delay timer has time to expire. Reverse sweep direction and sweep the current angle to point Z1,
and verify output Z does not operate and the 78 OUT OF STEP LED goes out or the function
status indicator shows the function reset on the Monitor Function Status screen as point Z1 is
crossed.
5. Pickup Test (Trip on mho Exit): Enable the TRIP ON MHO EXIT setting. Adjust voltages
and currents to point Z0. Press and hold the TARGET RESET button, and sweep the current
angle towards point Z1. When the impedance passes through point Z1, verify that the 78 OUT OF
STEP LED comes on or the function status indicator shows that the function has picked up on
the Monitor Function Status screen. Pause testing until the delay timer has time to expire.
Continue to sweep the current angle to point Z2, and verify that output Z does not operate as
point Z2 is crossed. Sweep the impedance further towards point Z3, and verify output Z operates
as point Z3 is crossed, and resets after the seal-in time delay.
6–42
Testing – 6
n NOTE: It would be efficient to disable the functions with the settings nearest to nominal frequency
first (testing over or underfrequency functions).
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration.
4. Pickup Test: Set the voltages VA, VB, and VC to nominal voltage (nominal frequency). For
overfrequency testing, hold the TARGET RESET button in and slowly increase the frequency on
the input voltage(s) until the appropriate FREQUENCY/ROCOF 81/81R LED light goes on or the
pickup indicator operates on the computer target screen. The level will be equal to P Hz ±0.02
Hz only if P is within 3 Hz of Fnom, otherwise, K0.1 Hz. Return to nominal input frequency and
OUTPUT LEDs will go out. Press TARGET RESET button to remove targets. For underfrequency
testing, decrease the input frequency and return to nominal after operation.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+ or – 0.5) Hz and
start timing. The contacts will close after D cycles within K2 cycles or K1%, whichever is
greater.
6. Complete the testing for all 81 functions by repeating the appropriate steps for each one.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–43
M-3425 Instruction Book
VOLTAGE INPUTS:V1
CURRENT INPUTS:None
TEST SETTINGS: Pickup P Hz/s (0.10 to 20)
Time Delay D Cycles (1 to 8160)
Negative Sequence
Voltage Inhibit N % (0 to 99)
Programmed Outputs Z Output (1 to 8)
Functions 24, 27TN Disable
Function 81 See Below
n NOTE: Testing of the 81R function requires a 3-phase voltage source capable of smoothly sweep-
ing the frequency of all voltages at a variable rate, continuously.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated previously. Refer to Section 6.1, Equipment/Test
Setup for configuration.
4. It is recommended that the 81 function be used to establish a window of operation for the 81R
function which is smaller than the actual sweep range of the frequency applied. This is accom-
plished by enabling 81#1 to pickup at a frequency 1 Hz higher than the minimum frequency of
the ramp, and assign a unique output. Set 81#2 to pickup 1 Hz lower than the maximum fre-
quency of the ramp, and assign a unique output (see figure below). The frequencies given are
suggested for testing rates below 10 Hz/S. Higher rates will require consideration of the capabil-
ities of the test equipment involved. Connect both of these outputs to an input with jumpers, and
set the 81R function to block on this input. Set the time delays and seal-in times of the 81
functions to minimum. This will result in an operational window that is free of erroneous Hz/S
measurements when the voltage source begins or ends the sweep.
Using this setup, it is important to remember that the 81 elements being used will be operating in
the 81R blocking regions, and the 81R contact operation must be distinguished from the 81
contacts.
5. Pickup Test: Apply Nominal Voltage to all three phases. Calculate the time for the pickup
setting and apply a sweep rate 25% less than the pickup (P) to all three phases.
Hold the TARGET RESET button in and slowly decrease the sweep time until the FREQUEN-
CY/ROCOF 81/81R LED lights, or the pickup indicator operates on the computer target screen.
The level should be equal to P K0.05 Hz/S or K5 %. Release the TARGET RESET button, and
increase the sweep time, and the OUTPUT LED will go out.
6–44
Testing – 6
6. Negative Sequence Voltage Inhibit Test : Reset targets and apply Nominal Voltage to all
three phases at a sweep rate 25% above P. Verify that the FREQUENCY/ROCOF 81/81R LED
lights, or the pickup indicator operates on the computer target screen. Swing the phase angle of
a phase voltage and monitor the positive and negative sequence voltage levels. The 81R OUT-
PUT should reset when the negative sequence voltage is N%, K0.5% of the positive sequence
voltage.
7. Timer Test: Reset targets and apply Nominal Voltage to all three phases at a sweep rate 25%
below P. With output contacts (Z) connected to stop the timer, apply a sweep rate 25% above P
and start timing. The contacts will close after D cycles within 20 cycles, or K3 %.
8. If testing is complete, enable any functions disabled for this test. If further testing is desired,
check the proper functions to disable for the next test and continue from this point.
6–45
M-3425 Instruction Book
87 Phase Differential
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C3 as designated above. See Section 6.1, Equipment/Test
Setup for configuration. Set Voltages = Nominal voltage.
4. Minimum Pickup Test: Set Ia = 0 Amps (input 1); press and hold the TARGET RESET button
and slowly increase IA (input 2) until the PHASE DIFF CURRENT 87 LED light goes on (or the
pickup indicator operates on the computer target screen). The current level of operation will be
equal to P amps ±0.1 A or ±5%. Release the TARGET RESET button and decrease the current
and the OUTPUT LEDs will go out. Press TARGET RESET button to remove targets. Each
phase may be tested individually or IA and Ia may be exchanged.
5. Timer Test: With output contacts (Z) connected to stop the timer, apply at least 10% higher I A
(input 2) current than the minimum pickup level and start timing. The contacts will close after D
cycles within K1 cycle or 1%. When the Time Delay is set to 1 cycle, the relay operation is less
than 1-1/2 cycles.
6. Slope Test: Define any number of testing points desirable to verify the trip curve. Choosing any
values for Ia (input 1), calculate the expected operating current IA (input 2) according to the
following:
(IA-Ia) > (IA+Ia) x Slope/100 ÷2
Difference in currents is greater than sum of the currents times the per unit slope ÷2
or IA = [(1+K) ÷ (1-K)] x Ia where K = S/200 and where S is % slope input above.
n NOTE: For tests above the restraint current {(IA+Ia)/2} value of 2X Nominal Current; use a
slope % value equal to 4 times the input slope value (S) for these computations.
7. With Ia (input 1) and IA (Input 2) set at the chosen value, hold the TARGET RESET button in
and slowly increase either current until the PHASE DIFF CURRENT 87 LED light goes on or the
pickup indicator operates on the computer target screen. The current level of operation will equal
to IA within ±0.1 A or ±2% slope calculation. Release the TARGET RESET button and decrease
the larger CURRENT and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets. Note that the difference in current must be greater than minimum pickup current
for proper operation.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this configuration.
6–46
Testing – 6
n NOTE: Although no voltage input is required for the testing of the 87GD function, it is suggested
that Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they need to be disabled for the test and
enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1. Set Voltages = Nominal voltage
4. Non–Directional Pickup Test: With IA=IB=IC= 0 Amps; press and hold the TARGET RESET
button and slowly increase I N (terminals 53 and 52) until the GND DIFF CURRENT 87GD LED
light goes on (or the pickup indicator operates on the computer target screen). The current level
of operation will be equal to P amps ±0.1 A or K5%. Release the TARGET RESET button and
decrease the current and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets.
5. Timer Test: With output contacts (Z) connected to stop the timer, apply at least 10% higher I N
(terminals 53 and 52) current than the minimum pickup level and start timing. The contacts will
close after D cycles within –1 to +3 cycles.
6. Directional Time Test: With output contacts (Z) connected to the timer, apply I N=1.0 A @
Zero degrees and I A or IB or IC @ P–0.9 A @180 degrees and start timing. The contacts will
close after D cycles within K1 cycle or K1%. Remove currents and reset targets. Reverse
either current input (current inputs now in phase) and retest. The relay will not operate. If the I A
or IB or IC current input value is reduced to 140 ma or less and the difference current exceeds
the pickup value, the relay will operate regardless of polarities of the currents.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be completed,
check the proper functions to disable for the next test and proceed from this configuration.
6–47
M-3425 Instruction Book
6–48
Configuration Record Forms: Appendix – A
This Appendix contains photocopy–ready forms Figure A-3, Functional Configuration Record Form
for recording the configuration and setting of the reproduces the Configure Relay menus. For each
M-3425 Generator Protection Relay. The forms function or setpoint, refer to the configuration
can be supplied to field service personnel for you have defined using the Relay Configuration
configuring the relay, and kept on file for future Table, and circle whether it should be enabled
reference. or disabled, the output contacts it will activate,
and the inputs that will block its operation.
A copy of the Relay Configuration Table (Table
A-1) is provided to define and record the block- Figure A-4, Setpoint & Timing Record Form al-
ing inputs and output configuration. For each func- lows recording of the specific values entered for
tion; check the D (disabled) column or check the each enabled setpoint or function. The form fol-
output contacts to be operated by the function, lows the main menu selections of the relay.
and check the inputs designated to block the
function operation. Unpurchased or unavailable functions will not be
visible within the menus. If a function is DISABLED,
Figure A-2, Communication Data & Unit Setup the input/output screens for that function will not
Record Form reproduces the Communication and be displayed.
Setup unit menus. This form records definition
of the parameters necessary for communication
with the relay, as well as access codes, user
logo lines, date & time setting, and front panel
display operation.
A–1
M-3425 Instruction Book
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
1
27
2
1
27TN
2
1
59
2
1
59N
2
DEF
46
INV
50
50/27
50BF
1
50DT
2
50N
51N
51T
51V
87
87GD
1
2
81
3
4
1
81R
2
1
24
2
24 Check each box applicable : ✓
1 (See page A-1 for information on using
32 this table.)
2
D Column = Function Disabled.
1
40 OUTPUTS Columns =Designated function
2 output(s)
60F L fl Column = Function blocked by fuse loss.
1
INPUTS Columns =Designated function
21 blocking input(s)
2
78
64B
64F
1
EXT
2
A–2
Configuration Record Forms: Appendix – A
A. All unshaded screens shown on forms require data inputs. Whatever is in that screen
when ENTER button is pushed (see Figure A-1) will be installed in the relay.
B. All shaded screens are either MENU screens which have horizontal choices (made
with right - left arrows) or screens displaying a result of a choice previously made. Lightly
shaded boxes indicate individual functions.
C. Dotted boxes enclose screens which bound areas that pushbutton ENTER
will move in. In order to move out of one of the dotted boxes it is necessary to either push EXIT
or make a menu choice change using the Right - Left arrow.
D. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move
within the menus or between menu displays.
E. The Right/Left arrows are used only to make horizontally displayed choices. These can be either
menu choices or input value digit choices. The previous choice or location in a menu is highlight-
ed immediately.
F. The ENTER pushbutton records the setting change and moves down within a menu. The opera-
tor will notice that after the last menu item, ENTER moves to the top of the same menu but does
not change menu positions.
G. Pushing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice. (Return to the preceding menu).
a
a
a
EXIT ENTER
A–3
M-3425 Instruction Book
A–4
Figure A-2 Communication Data & Unit Setup Record Form
CONFIGURE RELAYS Configuration Record Forms: Appendix – A
f CONFIG sys statg
CONFIGURE RELAY
VOLTAGE_RELAY g
78 OUT OF STEP
CONFIGURE RELAY
disable enable
fV.T._FUSE_LOSS_RELAYg
78 BLOCK INPUT
60FL V.T. FUSE LOSS
fl i6 i5 i4 i3 i2 i1
disable enable
78 RELAY OUTPUT
60FL BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1
fl i6 i5 i4 i3 i2 i1
SETUP SYSTEM
f config SYS stat g
A–8
Figure A-3 Functional Configuration Record Form (4 of 4)
Configuration Record Forms: Appendix – A
27 #1 PICKUP 59 #1 PICKUP
________ Volts ________ Volts 50/27 INADVERTANT ENRGNG
fINADVTNT_ENG brk_failg
27 #1 DELAY 59 #1 DELAY
________ Cycles ________ Cycles 50/27 PICKUP
________ Amps
27 #2 PICKUP 59 #2 PICKUP
________ Volts ________ Volts 50/27 VOLTAGE CONTROL
________ Volts
27 #2 DELAY 59 #2 DELAY
________ Cycles ________ Cycles 50/27 PICKUP DELAY
________ Cycles
FREQUENCY RELAY
CURRENT RELAY volt curr FREQ v/hz g
volt CURR freq v/hz g 51T STATOR THERM. PROT.
f T_INV v_inv diff g 81 FREQUENCY
50DT DEF TIME OVERCURR FREQ rcfreq
f P_INST n_inst n_inv g 51T PICKUP
________ Amps 81 #1 PICKUP
50DT #1 PICKUP PHASE A ________ Hz
________ Amps 51T DELAY @600% PICKUP
________ Sec 81 #1 DELAY
50DT #1 PICKUP PHASE B ________ Cycles
________ Amps
51V INV TIME OVERCURRENT 81 #2 PICKUP
50DT #1 PICKUP PHASE C f t_inv V_INV diff g ________ Hz
________ Amps
51V PICKUP 81 #2 DELAY
50DT #1 DELAY ________ Amps ________ Cycles
________ Cycles
51V CURVE 81 #3 PICKUP
50DT #2 PICKUP PHASE A def inv vinv einv g ________ Hz
________ Amps fieci iecvi iecei ieclti
81 #3 DELAY
50DT #2 PICKUP PHASE B 51V TIME DIAL ________ Cycles
________ Amps ________
81 #4 PICKUP
50DT #2 PICKUP PHASE C 51V VOLTAGE CONTROL ________ Hz
________ Amps disable v_cntrl v_rstrnt
81 #4 DELAY
50DT #2 DELAY 51V VOLTAGE CONTROL ________ Cycles
________ Cycles ________ Volts
VOLTS PER HERTZ RELAY POWER RELAY V.T. FUSE LOSS RELAY
volt curr freq V/HZ g f PWR lof fuse distg f pwr lof FUSE distg
40 #2 DELAY
________ Cycles
40 VOLTAGE CONTROL
________ Volts
78 OUT OF STEP
64B/F FIELD GROUND EXTERNAL
dist OSTP EXT
FIELD
78 DIAMETER EXT #1 INPUT INITIATE
________ Ohms 64F #1 PICKUP
________ kOhm i6 i5 i4 i3 i2 i1
B Appendix B–Communications
B–1
M-3425 Instruction Book
M-3425
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX
4 4 DTR
SGND 5 5 SGND
6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
9 9 RI
B–2
Communications: Appendix – B
PC Master
Echo Cancel On
25 pin or
9-25 pin Straight-Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M-3425 Instruction Book
- + - +
PC Master
B(-) 200 Ω*
A(+)
Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card
▲ CAUTION: Due to the possibility of ground potential difference between units, all units should be
mounted in the same rack. If this is not possible, fiber optics with the appropriate converters should
be used for isolation.
n NOTE: Each address on the network must be unique. Only the last physical slave on the network
should have the termination resistor installed. This may be completed externally or via a dip jumper
internal to the unit. See Section 5.4, Circuit Board Switches and Jumpers.
B–4
Self-Test Error Codes Appendix – C
10
25 Uninitialized EEPROM
C–1
M-3425 Instruction Book
33 Abort Error
34 Restart Error
35 Interrupt Error
36 Trap Error
38
39
42
43
49
50 Stack Overflow
C–2
Self-Test Error Codes Appendix – C
Invalid Data This error results if incorrect or out- of- range data is entered.
Unknown System Error This error could be caused by a malfunction of the control.
User Cancel This message displays when the escape (ESC) key is pressed.
®
Table C-2 IPScom Error Messages
C–3
M-3425 Instruction Book
C–4
Inverse Time Curves: Appendix– D
This Appendix contains two sets of Inverse Time Curve Families. The first set is used for Volts per Hertz
functions (Figures D-1 through D-4), and the second set is for the M-3425 functions which utilize the Inverse
Time Overcurrent curves (Figures D-5 through D-12).
n NOTE: Table D-1A and D-1B on pages D–6 and D–7 contains a list of the data that characterizes Definite
Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.
D–1
M-3425 Instruction Book
D–2
Inverse Time Curves: Appendix– D
D–3
M-3425 Instruction Book
D–4
Inverse Time Curves: Appendix– D
D–5
M-3425 Instruction Book
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–6
Inverse Time Curves: Appendix– D
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–7
M-3425 Instruction Book
D–8
Inverse Time Curves: Appendix– D
D–9
M-3425 Instruction Book
D–10
Inverse Time Curves: Appendix– D
D–11
M-3425 Instruction Book
K
1.1
1
.9
.8
.6
.4
.2
.05
D–12
Inverse Time Curves: Appendix– D
K
1.1
1
.9
.8
.6
.4
.2
.05
D–13
M-3425 Instruction Book
K
1.1
1
.9
.8
.6
.4
.2
.05
D–14
Inverse Time Curves: Appendix– D
K
1.1
1
.9
.8
.6
.4
.2
.05
D–15
M-3425 Instruction Book
D–16
LegalInformation
Patent Indemnification
The Seller shall not be liable for any prop-
The units described in this manual are erty damages whatsoever or for any loss or
covered by U.S. Patents pending. damage arising out of, connected with, or
Buyer shall hold harmless and indemnify resulting from this contract, or from the
the Seller, its directors, officers, agents, performance or breach thereof, or from all
and employees from any and all costs and services covered by or furnished under this
expense, damage or loss, resulting from contract.
any alleged infringementof United States In no event shall the Seller be liable for
Letters Patent or rights accruing thereform special, incidental, exemplary, or conse-
or trademarks, whether federal, state, or quential damages, including but not
common law, arising from the Seller’s limited to, loss of profits or revenue, loss of
compliance with Buyer’s designs, specifica- use of the equipment or any associated
tions, or instructions. equipment, cost of capital, cost of pur-
chased power, cost of substitute equip-
ment, facilities or services, downtime
Warranty costs, or claims or damages of customers
or employees of the Buyer for such dam-
ages, regardless of whether said claim or
Seller hereby warrants that the goods damages is based on contract, warranty,
which are the subject matter of this con- tort including negligence, or otherwise.
tract will be manufactured in a good work-
manlike manner and all materials used Under no circumstances shall the Seller be
herein will be new and reasonably suitable liable for any personal injury whatsoever.
for the equipment. Seller warrants that if, It is agreed that when the equipment
during a period of two years from date of furnished hereunder are to be used or
shipment of the equipment, the equipment performed in connection with any nuclear
rendered shall be found by the Buyer to be installation, facility, or activity, Seller shall
faulty or shall fail to peform in accordance have no liability for any nuclear damage,
with Seller’s specifications of the product, personal injury, property damage, or
Seller shall at his expense correct the nuclear contamination to any property
same, provided, however, that Buyers shall located at or near the site of the nuclear
ship the equipment prepaid to Seller’s facility. Buyer agrees to indemnify and
facility. The Seller’s responsibility hereun- hold harmless the Seller against any and
der shall be limited to replacement value of all liability associated therewith whatso-
the equipment furnished under this con- ever whether based on contract, tort, or
tract. otherwise. Nuclear installation or facility
Seller makes no warranties expressed or means any nuclear reactor and includes
implied other than those set out above. the site on which any of the foregoing is
Seller specifically excludes the implied located, all operations conducted on such
warranties of merchantibility and fitness for site, and all premises used for such opera-
a particular purpose. There are no warran- tions.
ties which extend beyond the description
contained herein. In no event shall Seller be
liable for consequential, exemplary, or
punitive damages of whatever nature.
Any equipment returned for repair must be
sent with transportation charges prepaid.
The equipment must remain the property of
the Buyer. The aforementioned warranties
are void if the value of the unit is invoiced
to the Seller at the time of return.
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.