Professional Documents
Culture Documents
1. Background of Information
The followings are the example of the typical trouble phenomenon concerning the engine control.
- The engine speed suddenly falls and then goes up (fluctuating)
- The governor motor stall from high speed range
- Unable to stop engine
Under these phenomenon, monitor display indicates error code of "Current NG" and or
"Step motor start point NG ".
And replacing the KPSS controller or the stepping motor might not work to solve the
problem if the error originated from coupler connection and damaged wire harnesses.
Primary troubleshooting would be to inspect the wire harness of the A and B coil (4P
coupler), and also the harness of the starting point (3P coupler) as an action.
In the case of the reconditioning the couplers and tracing up the damaged wire harness do
not work to solve the problem, then we recommend you to use "BY-PASS-CABLE"
connecting stepping motor directly to the KPSS controller.
We are introducing "BY-PASS-CABLEs" to ease your troubleshooting as service tool and
would be available from Kobelco Parts center.
Sumitomo
SK60-1/SK100-1/SK120-1/SK200-1/SK220-1/SK300-2/SK400-2
Acera made YN33T00007F3
SK310-2/SK430-2/SK310-3/SK430-3
Sumitomo SK60-2/SK100-2/SK120-2/SK200-2/SK220-2
Super version YN33T00007F2
made SK60-3/SK100-3/SK120-3/SK200-3/SK220-3
Grand Beetle Sumitomo SK60SR/SK75UR/SK115SR/SK130UR/SK135SR/SK200SR/SK235SR
YN33T00007F1
Dynamic Acera made SK200-6/SK230-6/SK320-6
SK60SR-1E/SK70SR-1ES/SK75UR-3E(S)/SK115SR-1E(S)
Grand Beetle Mi/c AMP
SK130UR-1E(S)/SK135SR-1E(S)/SK200SR-1E(S)/SK235SR-1E(S) YN33T00007F4
made
Dynamic Acera Mi/c SK200-6E(S)/SK230-6E(S)
3. Rework Instruction
BY-PASS-CABLE
(Approx. 6m in
Stepping
KPSS Controller Motor
Acera series
Mark-III Series
774W 773R
Example of wiring for KPSS- 98V
controller side
SK200-1 (For other machine, refer
to Shop Manual).
KPSS-controller
771G
772B
2
Issue Date : August 23, 2005
Acera Super Version Bulletin No. : S000-60-K005
Mark-V Series
KPSS-controller
Arrangement of pins
AMP made
Type: 1-178203-6
100P Connector AMP
3
Issue Date : August 23, 2005
Dynamic Acera Bulletin No. : S000-60-K005
Mark-VI Series
771G 772B SH Gr
544GB
773R 774W
4
Issue Date : August 23, 2005
Dynamic Acera (mi/c) Bulletin No. : S000-60-K005
Mark-VI Series (mi/c)
773R 774W