Professional Documents
Culture Documents
Operator’s manual
qi440
serial number 1884BG
WARNING
IGNORING INSTRUCTIONS HAZARD
To avoid death or injury you MUST read, understand and follow the
Manual before installing, inspecting, operating, servicing, testing,
cleaning, transporting, storing, dismantling or disposing of the
product or a part or accessory of the product.
julie
DECLARATION OF CONFORMITY
Technical file
We confirm that the technical file has been compiled in accordance with 2006/42/EC Annex VII
P Coleman, PDC Engineering Manager for Screeners and Feeders, Tullyvannon, Ballygawley, Co
Tyrone N. Ireland BT70 2HW.
Is authorized to make the technical file available on request by competent authority of the EC
Member States in accordance with 2006/42/EC. The documents will be delivered as electronic
files.
This declaration remains valid as long as no modification is carried out without the
manufacturer’s written agreement.
Date: / /
Manufacturer: Sandvik Mining and Construction Mobile Crushers and Screens Limited
Company, Address Tullyvannon, Ballygawley, Co Tyrone, Northern Ireland. BT70 2HW
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 5
ID:QI440.en.ver.2
Contents
3.1.1 Special Considerations For Transport Of The QI440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.1.2 Machine Preparation for Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.1.3 Folding the main conveyor and Positioning into Transport Position . . . . . . . . . . . . . . . . . . . 59
3.1.4 Folding the Natural Fines Conveyor and removing the belt troughs . . . . . . . . . . . . . . . . . . . 60
3.1.5 Folding the hopper sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.2 Additional Machine Preparation for Transport for Hanging Screen . . . . . . . . . . . . . . . . . . . Options64
3.2.1 Raising the Recirculation Jack Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.2.2 Preparing the Midsize Transfer Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.2.3 Preparing the Primary Screen Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.2.4 Preparing the secondary screen box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2.5 Preparing the Fines Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.2.6 Preparing the Stock pile Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.2.7 Positioning the Recirculation Conveyor into transport position . . . . . . . . . . . . . . . . . . . . . . . 69
3.2.8 Preparing ladder 1 and ladder 2 for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.2.9 Store the Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.2.10 Tracking the machine onto and off the transport vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2.11 QI440 Transport and Working Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.2.12 QI440 Hanging Screen Transport And Working Dimensions . . . . . . . . . . . . . . . . . . . . . . . 77
3.3 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4 Technical Data and General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.1 Feed Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.2 Primary Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.3 Pre screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.4 Impactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.5 Main Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.6 Natural Fines Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.7 Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.8 Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.9 Hanging Screen Option Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.10 Recirculating Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.11 Fines Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.12 Stockpile Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4.13 Transfer Conveyor (Oversize and Midsize) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.14 Underpan feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.15 Double Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5 General Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.1 Hopper extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.2 Hopper Hardox liner plates back and sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.3 High impact Sandvik wear rubber back and sides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.4 Central auto lube (crusher only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.5 Central auto lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.6 Remote Diesel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.7 Water pump (Hyd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.8 Artic Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.9 Tropical / High ambient package (may not be required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.10 Wheeled Dolly (Open circuit only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.11 Conveyor pull cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.12 Grizzly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.13 Pre screen top deck punch plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.14 Pre screen top deck mesh (ashalt / secondary applications) . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.15 Pre screen open bottom rubber to feed natural fines conveyor (high fine / sticky applications)
84
3.6.16 No overband magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.6.17 No natural fines conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
Contents
4.2 Major Components QI440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.2.1 Hanging Screen [ QI440 HS ] Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.3 Identification and Operation of the QI440 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.3.1 Main Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.3.2 Hydraulic Control Banks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4.3.3 Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted . . . . . . . . . . . . . . 91
4.3.4 Flow Control Valves with Hanging Screen [ QI440 HS ] Option Fitted . . . . . . . . . . . . . . . . . 92
4.3.5 Radio Remote Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.3.6 Umbilical Remote Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 7
ID:QI440.en.ver.2
Contents
6.5 Operating the QI440 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.5.1 Start-up Sequence For Running the Crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
6.5.2 Auto Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.5.3 Automatic Mode - Recirculation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
6.5.4 MMPRO S menu Flow chart in automatic Run mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.5.5 Manual Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
6.5.6 Feeder Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.5.7 Machine Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6.5.8 Tail Level adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.5.9 Are Precautions Adequate?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.5.10 Diverter Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.5.11 Primary Screen Box Working Angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.5.12 Fault Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.6 Clearing Crusher Chamber Jam’s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.6.1 Managing Work Related Hazards with a Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . 151
8 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
Contents
7.6.7 Hydraulic Oil Requirements for QI440 Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
7.6.8 Hydraulic Oil Requirements for HPTO Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.6.9 Lubricants and Fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
7.6.10 Greasing Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
7.6.11 Care of chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 9
ID:QI440.en.ver.2
Contents
9.17 Pan Feeeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
9.18 HS System - Recirculating Oversize [ Option where Fitted ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
9.18.1 Recirculation conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
9.18.2 HS System - Mounting Frame recirculating oversize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
9.18.3 Recirculation Fines conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
9.18.4 Recirculation Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
9.19 Stock Pile Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
9.20 Transfer Conveyor 1440-35-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
9.21 Transfer Conveyor 1442-35-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
9.21.1 HS System - Recirculating Mid & Oversize [ Option where fitted ] . . . . . . . . . . . . . . . . . . 290
9.21.2 Transfer Conveyor - Recirculating Over & Midsize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
9.21.3 Engine Filter Kits - CAT C13 TIER 3A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
9.21.4 Engine Filter Kits - CAT C13 TIER 3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
10 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 11
ID:QI440.en.ver.2
Safety qi440
The purpose of these instructions is to promote intended safe, proper and optimal use of Sandvik
products and t o help the user to identify , avoid and prevent hazardous situations a nd related
consequences.
These instructions must be followed along with any instructions given in local laws and regulations,
any orders given by local authorities and all protective measures specific for the site.
Read and understand the complete manual carefully and follow given instructions strictly. If there is
anything you do not understand, ask your employer or your local Sandvik representative to explain
it. All sections of this manual contain information which is vital for your safety. The manual must be
replaced immediately if lo st, damaged or unrea dable. For rep lacement copies, please co ntact
tsdaftermarket.mobiles@sandvik.com
and provide the machine serial nu mber, what type of manuals are req uired eg operators and
language version required.
The instructions set forth in the operator’s and other manuals are to be used as a part of the training
material during orientation. By following these instructions, safe practices will result, maintenance
cost and downtime will be minimised and the reliability and lifetime of the equipment will be optimised.
The model and serial number of the product are shown on the identification plate.
12 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Telephone number -
Fax -
Website -
www.miningandconstruction.sandvik.com
www.sandvik.com
1.2.3 Manuals
• The operator's manual includes operating instructions, operator's safety considerations and
maintenance tasks for which an operator would be responsible. It does not include
maintenance procedures that should be performed with less than daily frequency.
• The maintenance manual includes the preventive maintenance schedule and a description of
all scheduled maintenance tasks. It also includes fluid and lubricant specifications and
capacities. It does not include occasional service, breakdown, or repair procedures.
• The parts manual includes part lists and illustrations for spare parts.
• The model and serial number are shown on the identification plate (refer to section, “Product
type and serial number” on page 12). Make sure that the model corresponds to the one given
on the cover of this manual.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 13
ID:QI440.en.ver.2
Safety qi440
This manual, and especially the safety information is valid on ly, if no unauthorised changes to the
product are made.
Continuing improvement and a dvancement of product design might have ca used changes to your
product which are not included in this publication. Note also that if a third party has made changes to
the product after delivery from the manufacturer, this publication does not include information on
these changes or their influences on the product.
Whenever a question arises regarding your product, or this manual, please consult your local
Sandvik representative for the latest available information.
This publication is co pyright of Sandvik Mi ning and Construction - © Sandvik Min ing and
Construction. It must not be copied, reproduced, or otherwise made available in full or in part to any
third party without Sandvik Mining and Construction's prior written consent.
1.4 Definitions
• User: The owner, operator or authorised and trained person involved in the transportation,
installation, operation, maintenance and disposal of the product.
• Information for use: The information in this manual, the safety labels and signals on the
product and other related information used separately or in combination to convey information
to the user.
• Harm: Physical injury or damage to health. This is always in relation to people, not to
equipment or property.
14 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
• Risk: Combination of a probability of occurrence of harm and the severity of that harm.
• Hazard zone: Any space within and/or around the product in which a person is exposed to a
hazard.
• Intended use of a product: Use of a product in accordance with the information provided in
the instructions for use.
• Reasonably foreseeable misuse: Use of a product in a way that is not intended by the
designer, but which may result from readily predictable human behaviour.
• Prohibited use: Any use which is not intended use, especially use that is specifically
prohibited in the information for use or use which is plainly dangerous.
• Safe working procedures: Practices and methods developed for the users by their employer
for work to be performed. It details how specific risks in the workplace will be managed, taking
into account information for use supplied with the product as well as local acts, laws and
regulations.
• Protective device: Safeguard other than a guard, which reduces the risk either alone or in
conjunction with a guard; e.g. interlocking device, hold-to-run control, limiting device.
• Emission value: Numerical value quantifying an emission generated by a product (e.g. noise,
vibration, hazardous substances, radiation).
• Exposure value: Quantifies the exposure of persons to emissions when the product is in use.
Exposure values can be estimated using the emission values.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 15
ID:QI440.en.ver.2
Safety qi440
16 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 17
ID:QI440.en.ver.2
Safety qi440
This section includes explanations of safety symbols, signs, signals and labels used on the product
and information for use.
The following signal words and symbols are used to identify safety messages in these instructions:
DANGER
The signal word “DANGER” indicates a hazardous situation which, if not avoided, will result in death
or severe injury.
WARNING
The signal word “WARNING” indicates a hazardous situation which, if not avoided, could result in
death or severe injury.
NOTICE
The signal word “NOT ICE” indicates a situation wh ich, if not a voided, could result in damage to
property or environment.
This general hazard symbol identifies important safety messages in this manual.
When you see this symbol, b e alert; your safety is involved. Carefully read and understand the
message that follows, and inform other users.
18 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Mandatory actions symbols specify actions to be taken to avoid a hazard. Mandat ory actions are
indicated by white symbols on a blue background.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 19
ID:QI440.en.ver.2
Safety qi440
Prohibited action symbols indicate actions which are prohibited in order to avoid a hazard. Prohibited
actions are indicated by a red circle with a red diagonal line across the circle. The action which is
prohibited will always be in black.
Limited or Restricted
No Open Flames Do Not Weld
Access
Hazard symbols are indicated by a yellow triangle with black symbols and black frames.
Crushing Hazard -
Crushing Hazard - Feet Chemical Burn Hazard
Hands
Electrical Shock/
Electrical Hazard Entanglement Hazard
Electrocution Hazard
20 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Hazardous or Poisonous
Flammable Hazard Flying Material Hazard
Material Hazard
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 21
ID:QI440.en.ver.2
Safety qi440
• The severity level of the risk (i.e. signal word ”DANGER” or ”WARNING”)
• The nature of the hazard (i.e. the type of hazard – cutting parts, high pressure, falling objects,
dust, live parts, etc)
• The consequence of interaction with the hazard (i.e. cut, injection, crushing, explosion,
electrocution etc)
IMPORTANT! Keep th e safety labels clean and visible at all times. Check th e condition of
safety labels daily. Safety labels and instructions which have fade d, been damaged, been
painted over, come loos e or tha t do not meet the legi bility requirements for safe viewing
distance, must be replaced before operating the product.
Replacement of labels -
22 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
12-55-0206
12-55-0283
ID:QI440.en.ver.2
12-55-0405 12-55-0387
12-55-
12-55-0283
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
12-55-0396
12-55-0408
12-55-
12-55-0388
12-55-0005 12-55-0001 12-55-0004 12-55-0387 12-55-0295 12-55-0366 12-55-0405
23
Safety
qi440
12-55-0283 12-55-0393
12-55-0071
12-55-0364 12-55-0365
12-55-0001 12-55-0004 12-55-0005 12-55-0001 12-55-0004
12-55-0001 12-55-0004 12-55-0379
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
12-55-0389
12-55-0387 12-55-0283 12-55-0283
12-55-0398 12-55-0408
ID:QI440.en.ver.2
12-55-0004
12-55-0405
12-55-0206
12-55-0382
12-55-0386 12-55-0410
12-55-0379 inside cabinet
12-55-0410
12-55-0283
12-55-0005 12-55-0001 12-55-0387 12-55-0372 12-55-0295 12-55-0071 qty 2 12-55-0362 12-55-0410
24
Safety
qi440
12-55-0407
12-55-0404
12-55-0003 12-55-0002
ID:QI440.en.ver.2
1
00:00:10
4
4
4i
I
12-55-0007 12-55-0006 12-55-0397
4ii 4iii
12-55-403
12-55-0403
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
12-55-0011
12-55-0006
25
Safety
qi440
12-55-0408
12-55-0377
12-55-0044 12-55-0001 12-55-0004
12-55-0408
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
12-55-0405
12-55-0378
Additional Stickers when Hanging Screen Option is Fitted
ID:QI440.en.ver.2
12-55-0405 12-55-0408
12-55-0381 12-55-0369 12-55-0363 12-55-0367
12-55-0323 12-55-0370 12-55-0409 12-55-0368 12-55-0371
12-55-0322
26
Safety
qi440
ID:QI440.en.ver.2
12-55-0373 12-55-0374
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
12-55-0405
27
Safety
Safety qi440
When the key is turned to start the QI440 engine, the siren will so und and the beacon will flash for
ten seconds before the engine will crank to start.
When the track controller [umbilical or remote] is switched on and the required control panel button
is pressed to track the machine, the siren will sound and the beacon will flash for seven seconds, in
which time the machine will not be able to be tracked. The siren and beacon will then be on
continuously once the tracking mode is selected.
These visual and audible safety devices should be checked at the start of every working day. For their
location refer to “Complementary protective measures” on page 41.
WARNING
IGNORING INSTRUCTIONS HAZARD
The safe use of a product depends on, amo ng other things, a combination of the design and
construction measures taken by the ma nufacturer, the skills of the operators and prot ective
measures taken by the user. Instructions are an essential and integral part of the product and they
must be always available for users. It is important to pass on the information for use to any
subsequent user of this product. Specify the place of manual on the product.
Sandvik prohibits the consumption of drugs and/or alcohol or any other substance likely to impair
judgement while using, being in the hazard zone of, or supervising the use of a Sandvik product.
Safety information covers the following : transport, assembly, installation, commissioning, use,
settings, operation, cleaning, troubleshooting, maintenance and disposal of machinery. If you need
more detailed instructions, you must contact your local Sandvik representative.
As part of ensuring the safe use of the product, you as the user are responsible for the following:
28 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
• Permit-to-work systems
All near-miss incidents and accidents where a Sandvik product has been involved must be reported
to your local Sandvik representative without a delay. See also the section, “Incident reporting” on
page 56.
The following safety guidelines apply to each person working with the product or in the vicinity of the
product. Every single person is responsible for his or her own safety and for the safety of his or her
colleagues. In case of violation of any safety guidelines or regulations, everyone has a duty to warn
others and report near misses or any safety violation to the responsible supervisor.
The user must always perform a local risk assessment befo re every new task, e.g. work phase or
shift. This assessment, also known as a Real Time Hazard Analysis, ensures that the user stops and
thinks about what he or she is going to do before starting to work:
• Identify potential hazards that could impact you, your colleagues, the environment, your
product and/or work method while you are performing the task.
• Assess the risks and implement the actions needed to eliminate or reduce the risks.
Only competent persons may carry out operation and other tasks. The employer must:
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 29
ID:QI440.en.ver.2
Safety qi440
It is important to thoroughly inspect the product before use to make sure it is safe to operate. Look
for defects and damage before any operation so that any problems can be reported and fixed. For
more information, see the section, “6.0 Operation” on page 131, in the operator’s manual.
Scheduled maintenance is an essential pr ocedure to ensure and maintain safety and performance
of the product. Follow the specified instructions for the maintenance and inspection of product. For
more information, see section, “7.0 Maintenance” on page 153, in Maintenance Manual.
WARNING!
Use of unauthorised parts present an uncontrolled risk and could cause death or
severe injury. The use of unauthorised parts will also invalidate warranty. It is the
user’s responsibility to use only authorised parts as listed in the parts manual.
30 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Operators and anyone in the vicinity of the product MUST we ar approved personal protective
equipment, which includes but is not limited to:
Safety helmet
Eye-protector
Hearing protectors
Safety footwear
Protective gloves
Respirator
Do not wear loose clothing or jewellery that can get caught on controls or pulled into moving parts of
the product.
Tie back long hair. Long hair can get entangled, which could cause death or severe injury.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 31
ID:QI440.en.ver.2
Safety qi440
The QI440 has been designed with selected componen ts to op erate at a op timum level of
performance. The user must never limit or bypass or override any safety aspect of the product (e.g.
removing a guard). Refer to “6.3 Common Applications” on page 135.
• Use which is not in accordance with intended as described in “2.3.1 Intended use” on page 32.
• Bypassing or overriding a safety device or a safety feature of the machine for any reason.
2.3.4
WARNING
TIPPING HAZARD
The rig must not be trammed or parked on a slope that exceeds the maximum
inclination angles.
This equipment must never be tracked on gradients that are more than:
32 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
The QI440 is designed for operation on a solid, level surface. It is important that the machine is placed
on solid ground that is capable of carrying the weight of the machine and that the machine is placed
on level ground. An appropriate site must be identified prior to delivery and unloading of the machine.
2.3.7 Modifications
WARNING
MODIFICATION HAZARD
Always contact a Sand vik representative in order to get adva nce written
approval for any modification
All modifications and corrections not authorised in the product manuals or which may af fect the
maintenance, operation, safety, and availability of the product need to be approved in writing by the
manufacturer before implementation. Approval requires careful risk assessment taking into
consideration any new risks that the modifications may bring.
Changes and modifica tions without proper risk assessment, eliminat ion or red uction of risk and
without appropriate safety measures may lead to death, serious personal injuries or damage to
property or environment. Unauthorised modifications will also void the warranty.
If modifications and alterations that affect the maintenance, operation, safety, and usability of the
product are made without the written permission of the manufacturer, the manufacturer is not
responsible for any incidents resulting in death, injury, or property damage b rought about by such
modifications and corrections.
If a modification or correction as described above has been implemented without the manufacturing
organisation’s permission, it’s effect on warranty liability will be considered case-by-case. Thus, the
warranty application may be rejected altogether.
Should you consider a modification or alterations necessary, you must contact the organisation that
manufactured and designed the p roduct. No mo dification is permitt ed unless yo u first obt ain the
written approval of the manufacturer.
In order to plan and implement the modification you must deliver adequate documentation:
• Product model/type
• Related blueprints
• Related photos
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 33
ID:QI440.en.ver.2
Safety qi440
HAZARD AREA
20m
DO NOT ENTER
DO NOT
HAZARD
HAZARD
Material
Ejection
Material
Ejection
ENTER
ENTER
AREA
AREA
Area
Area
ACCESS
PANEL
ZONE
TROL
CON-
TO
DO NOT ENTER
HAZARD AREA
Material Ejection
Area
DO NOT
ENTER
AREA
feeder
NOT TO SCALE
20m
34 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
20m
HAZARD AREA
DO NOT ENTER
Material Ejection
Area
HAZARD AREA
DO NOT ENTER
20m
Material Ejection
HAZARD
Area AREA
DO NOT
ENTER
Material
5m distance from Ejection
Area
feeder
HAZARD
AREA
DO NOT
ID:QI440.en.ver.2
HAZARD AREA
DO NOT ENTER
ENTER
Material Ejection Area
ACCESS
HAZARD
ZONE
Exclusion zone for QI440 with Hanging Screen [HS] Option
AREA
Material Ejection Area DO NOT
ENTER TO
Material Ejection
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
20m EXCLUSION ZONE Area
from any point of the machine for
personnel NOT operating the machine
NOT TO SCALE
35
Safety
Safety qi440
2.5 Safeguarding
2.5.1 Guards
WARNING
TAMPERING HAZARD
Drive couplingt
Snub drum guard
guard
Track covers
Main Conveyor
Skirting guards
roller guard
Hopper door lift ram
Primary feeder
motor guard
guards
36 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
ID:QI440.en.ver.2
Snub drum guard
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
and side face guards guard
37
Safety
Safety
38
Drive Conveyor Drive Coupling
guard guards Skirting guards
ID:QI440.en.ver.2
Additional guards when the Hanging Screen Option is fitted
Drive Coupling
guards
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
Return roller guards
Conveyor Head
Skirting guards Tunnel guards Return roller guards Skirting guards Section guards
ID:QI440.en.ver.2
Additional guards when the Hanging Screen Option is fitted
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
* All panel doors are also considered guards
39
Safety
Safety qi440
ISOLATOR ON
ISOLATOR OFF
a. Prior to opera tion, all safety devices (con trol devices or guards) temp orarily
removed for se t-up, maintenance or repair purposes MUST be refitted and
checked immediately upon completion of the maintenance and repair work.
b. To avoid serious personal injury or death, NEVER operate the equipment with
safety devices or guards removed or unsecured.
c. ALWAYS report any defects regarding guards, safety devices or control devices.
40 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
There are five Emergency Stops on the QI440 and one engine kill switch on the remote control.
BEACON SIREN
SIREN BEACON
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 41
ID:QI440.en.ver.2
Safety qi440
Control Panel
Emergency Stop
Emergency Stop
Reset Button
Umbilical Tracking
Lead Engine Kill
Switch
42 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
The QI440 is not permitted to operate inside buildings or dwellings. The area surronding the QI440
must always be clear of obsructions eg containers, unnecessary stockpiles etc.
The maintenance platforms should never be used to observe the machine operation.
a. Falling from and/or onto this equipment could result in death or serious injury.
c. ALWAYS keep the area around the equipment clear of debris and trip hazards.
d. Beware of moving haulage and loading equipment in the area of the equipment.
e. For carrying out overhead assembly work, ALWAYS use specially designed or
otherwise safety-oriented ladders and working platforms.
g. When reaching any points 2m (approximately 6 feet) or more ab ove the ground
level, ALWAYS use CE certified safety harness.
h. Keep all handles, steps, handrails, platforms, landing areas, and ladders free from
dirt, oil, snow and ice.
b. DO NOT direct power washers near or into control boxes and devices.
c. After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found MUST be repaired
immediately.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 43
ID:QI440.en.ver.2
Safety qi440
Utilise the procedure below whenever the QI440 is being operated under alternate power, or under
any condition in which shutting off the engine and removing the ignition key does not completely cut
power to the machine. Under such circumstances, to properly immobilise the QI440:
• Position all hydraulic controls in the neutral position
• Ensure that all supports and slide stops are securely fixed in position
• Switch off machine ignition and remove ignition key
• Lockout the isolator with a padlock and use a Tag to detail the work being done.
• User must retain padlock key on his/her person during immobilisation
ISOLATOR ON
ISOLATOR OFF
Note! The above procedure MUST be utilised to safely immobilise the QI440 when it is under
alternate power. Failure to utilise the above procedure may result in damage to the
QI440, serious personal injuries or death.
44 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Once the work has finished; remove ONLY your lock and tag, as other people may be working on the
machine at the same time.
The machine can only be started when the last lock and tag is removed.
DANGER
IMPACT HAZARD
Before moving the machine, visually check to make sure no one is standing in
the surrounding area.
Note! Refer to Start-up Sequence for Running the Machine, refer to “5.2.2 Engine Start-up
Sequence” on page 98.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 45
ID:QI440.en.ver.2
Safety qi440
WARNING
FIRE AND EXPLOSION HAZARD
Ignition sources like smoking, open flames, welding work and sparks together
with combustible materials like fuel, can cause fire and if n ot avoided, could
lead to death or severe injury.
Ignition sources are prohibited in the vicinity of the machine ready for operation or in
operation.
Smoking and open fire a re prohibited in th e vicinity of the p roduct. Access to all fire -fighting
equipment must be granted at all times, especially during maintenance and repair works.
All fire-fighting equipment musto be inspected and serviced regularly according to local regulations.
Damaged fire-fighting equipment and used fire extinguishers must be replaced immediately.
Know the various types of fires and the appropriate fire fighting methods. Be aware that various fires
must not be extinguished with water. In most cases special extinguishing agents, dry powders or
deoxygenating are required.
All personnel must be trained regularly in fire-fighting methods in cooperation with local authorities
and rescue organisations. In case of fire, the fire alarm must be activated and all available personnel
must contribute in the fire-fighting according to the predetermined fire plan of the workplace.
46 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
2.7.1 Noise
DANGER
NOISE HAZARD
Ear protection must be worn if you are within 10 meters (approximately 33 feet) of
the machine when the engine and other parts of the machine are running.
90dB
94dB
96dB
92dB
The above diagram indicates the measured noise levels at a measured distance; i.e. 3 m
(approximately 12 feet) - 96 dB indicates that at 3 meters the sound measured was 96 decibels. The
readings were with all systems running situated on the factory assembly line. The product and local
conditions will affect the noise levels.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 47
ID:QI440.en.ver.2
Safety qi440
2.7.2 Vibration
WARNING! VIBRATION HAZARD!
Exposure to vibration could cause severe health effects. Follow the maintenance
schedule and keep the mac hine in good operatin g condition. Participate in the
health surveillance and training programs offered by your employer.
2.7.3 Dust
DANGER
DANGER
DUST HAZARD
If machine is equipt with a dust suppression system make sure the dust suppression
system is working properly.
Breathing or inhaling dust particles will cause death or severe injury. Always work with a respirator
approved by the respirator manufacturer for the job you are doing. It is essential that the respirator
that you use protects you from the tiny dust particles which cause silic osis and which may cau se
other serious lung diseases. You should not use the product until you are sure your re spirator is
working properly. This means the respirator must be checked to make sure that it is clean, th at its
filter has been changed, and to othe rwise make sure the respirator will protect you in the way it is
meant to.
In any workplace where respirators are necessary to protect the health of the employee, theemployer
must establish and implement a written re spiratory protection program with worksit e-specific
procedures and elements including but not limited to the selection of respirators, proper usage,
maintenance and care, cleaning and disinfecting and training.
Make sure the du st suppression system in your equip ment is working properly. If the dust
suppression system is not working properly, stop working immediately.
Regularly clean your working environment properly to minimize the dust level in the air. Always make
sure dust has been cleaned off your boots and clothes when you leave your shift.
Respiratory silica dust is a hazard, which requires special attention. The smallest particles of dust are
the most harmful. They may be so fin e that you cannot see the m. Remember, you must protect
yourself from the danger of breathing or inhaling dust.
48 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
Blockage or Malfunction:
In the event of mate rial blockage, any ma lfunction or operational difficulty, stop the
equipment and lockou t immediately. Repair any defects or hazardous cond itions
immediately. Refer to “2.6.4 Isolation and energy dissipation” on page 44.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 49
ID:QI440.en.ver.2
Safety qi440
Before carrying out any maintenance read and understands the maintenance instructions. Make sure
that you ha ve the skills a nd authorisation needed before starting any maintenance work. The
maintenance instructions support maintenance personnel performing preventive maintenance for the
product. The maintenance instructions also pro vide information for main tenance and operating
personnel on scheduled inspections of components and installed equipment.
Make sure all necessary machinery isolations (Refer to “2.6.4 Isolation and energy dissipation” on
page 44) have been carried out prior to commencing any maintenance work. Before carrying out any
maintenance work make sure that necessary original spare parts or materials are available, or can
be ordered and supplied in time to meet the work schedule. Note all completed maintenance activities
in a maintenance log or maintenance program.
Daily inspections and tasks allowed for op erators (which do not require sp ecial skills) are in the
Maintenance Chapter refer to “ 7.0 Maintenance” on page 153.
Any tasks not mentioned in this chapter should not be attempted by operators.
• Hydraulic Maintenance
WARNING
Splashed oil creates the risk of a fire, which could result in death or serious
injury.
Check all lines , hoses a nd screwed conne ctions regularly for leaks or other
damage.
b. ALWAYS relieve pressure from the hydraulic system before carrying out any kind
of maintenance or adjustment.
c. BEFORE carrying ou t any repair wo rk, depressurise all syst em sections and
pressure pipes (i.e. hydraulic system, compressed a ir system, etc.) requiring
removal, in accordance with the specific instructions for the unit concerned.
d. Hydraulic and compressed air line s MUST be laid and fitted properly. Make sure
that no connections are interchanged. The fittings, lengths and quality of the
hoses MUST comply with the technical requirements.
50 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
DANGER
Hydraulic fluid under pressure can penetrate the skin, which will result in death
or serious injury.
If fluid is injected under the skin, it must be surgically removed or gangrene will
result. GET MEDICAL HELP IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO NOT USE YOUR HAND
Battery Maintenance
a. ALWAYS disconnect b attery leads before carrying out any ma intenance to the
electrical system.
c. The battery contains sulphuric acid, an electrolyte which can cause severe burns
and produce explosive gases.
Electric maintenance
When working with the equipment, maintain a safe distance from overhead electric lines. If overhead
cables are in the area, a risk assessment MUST be completed prior to operating the equipment.
DANGER
Contact with overhead electric lines will cause death or serious injury.
If your equipment comes into contact with a live wire, you MUST:
• Report the incident and have the live wire shut off.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 51
ID:QI440.en.ver.2
Safety qi440
b. Machine - Electrical
52 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
2.10 Environment
2.10.1 Decommissioning
Hazardous Substances:
a. MAKE SURE that correct procedures are formulated to safely handle hazardous
materials in strict accorda nce with the manufacturer's instructions and all
applicable regulations by correctly ide ntifying, labelling, storing, using and
disposing of the materials.
b. A full list of Hazardous Substances associated with this equipment can be found in
the appendix of this document.
• The QI440’S operation may produce dust containing crystalline silica or other potentially
harmful particulates. ALWAYS utilize appropriate and properly-fitted and approved Personal
Protective Equipment, (e.g. respirators). Refer to “2.2.3 Personal protective equipment”
on page 31.
• DO NOT linger in areas where dust is produced, blown or otherwise found. NEVER inhale
dust produced by the operation of the QI440.
Note! Inhalation of crystalline silica dust is potentially harmful to human health, and may
result in serious pulmonary disease or other deleterious chronic lung obstruction,
serious personal injuries or death.
2.10.2 Dismantling
a. ALWAYS observe handling instructions itemised in this man ual, the Original
Equipment Manufacturer's manuals, or the spare parts suppliers' instructions.
d. To avoid the risk of accidents, individual parts and large assemblies being moved
for replacement purposes should be ca refully attached to lift ing tackle and
secured. ONLY use suitable and technically a dequate lifting gear supplied or
approved by Original Equipment Manufacturer.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 53
ID:QI440.en.ver.2
Safety qi440
f. KEEP AWAY from the feeder hopper and product conveyor discharge, where
there is risk of serious injury or death from contact with ejected debris.
g. LIMIT ACCESS to the equipment and its surrounds by erecting barrier guards to
reduce the risk of residual mechanical hazards, falling lifted loads, and ejected
materials.
2.10.3 Disposal
This equipment MUST ONLY be disposed at a specialist machine breaker
• The QI440’s battery contains sulphuric acid, which can cause severe burns, and produces
explosive gases. Inspect the machine’s battery regularly, and assure that it is properly
connected and maintained. NEVER allow battery parts to come into contact with unprotected
skin, eyes or clothing, use Personal Protective Equipment, refer to “2.2.3 Personal
protective equipment” on page 31. NEVER attempt maintenance or repair to the QI440’S
battery while the battery is connected.
• The QI440 includes an internal combustion engine, which produces exhaust fumes containing
potentially harmful gases and particulates. NEVER operate the machine’s engine in an area
lacking adequate ventilation, whether indoors or outside.
• Prior to welding, cutting, or grinding, ALWAYS assure that dust and other flammable
substances are removed from the work site. ALWAYS assure that the area where welding,
cutting or grinding is conducted is properly ventilated. Failure to observe these precautions
may increase the risk of explosion or fire, and may result in serious personal injuries or death.
• Keep flammable materials, chemicals, etc. away from the QI440 at all times.
• Always dispose of dust produced by the operation of the QI440 by applying water, placing
dampened dust in a marked, sealed container, and removing it from the work site.
54 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Safety
• NEVER disperse dust by blowing it; doing so mayexacerbate dusty conditions in the proximity
of the QI440, and may also cause dust to enter areas where unprotected persons may be
working, creating an increased risk of injury or death.
• ALWAYS assure that dust is removed from clothing, boots, etc. before leaving the work site.
• Liquids such as oil, fuel and battery liquids cause pollution. Follow the local, regional and
national regulations for waste disposal.
• Avoid running the engine at idle if it is not needed. Avoid unnecessary exhaust fumes.
• Observe the law in your country when disposing used machine components.
• Ensure that a copy of all operating instructions, including the Engine Operations Manual, is
kept current and maintained with the QI440 at all times. If the manual is unavailable obtain a
replacement from Sandvik.
• Operators MUST read and understand all operating instructions, and must always work
utilising indicated safety precautions and procedures.
• Operators and anyone in the area of the QI440 must ALWAYS use appropriate Personal
Protective Equipment, refer to “2.2.3 Personal protective equipment” on page 31.
• Operators MUST be familiar with and understand all warnings and labels affixed to the QI440.
Failure to do so may result in serious personal injuries or death. If warnings or labels are
damaged or illegible, operators must notify management immediately and urgently obtain
replacements.
• ALWAYS ensure, prior to operation of the QI440, that all safety devices are in place and
operational.
• If in doubt concerning the efficient, proper or safe operation of the QI440, contact your
Sandvik Dealer.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 55
ID:QI440.en.ver.2
Safety qi440
Product safety issues to be rep orted are events where a product manufactured by Sandvik Mining
and Construction has been involved in an accident or near-miss incident. Safety-related feedback,
such as, unauthorised modifications, missing manuals and safety labels, negligence of maintenance
or misuse shall be reported to your local Sandvik representative as well.
Reporting is mandatory to ensure safe working conditions for employees, to provide information for
the risk assessment process and to initiate product improvements.
Contact your local Sandvik representative to report safety issues, such as those mentioned above.
56 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 57
ID:QI440.en.ver.2
Transport and Technical qi440
3.1 Transport
• Do not attempt to transport the QI440 utilising a vehicle not specified for hauling
at least the listed gross weight of the machine. Failure to use transportation with
sufficient hauling capacity may result in damage to the QI440 and the hauling
vehicle, and may result in serious personal injuries or death.
Follow the procedure for preparing the machine for shut d own, refer to
WARNING “5.6 Machine Shut Down” on page 124.
Before attempting to set-up the machine ensure that the operator has read
and fully understood this and all the preceeding sections in the manual
DANGER
WORKING AT HEIGHT HAZARD
Falling may cause injury or death.
Always use a secure platform. Make sure correct procedures are followed FOR
the tasks that are done at height.
58 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
3.1.3 Folding the main conveyor and Positioning into Transport Position
a.Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106)
to raise the main conveyor slighty to lift the weight off the locating pins by operating hydraulic control
HC6 refer to “4.3.2 Hydraulic Control Banks” on page 90
Locating Pin
Ladder fix
Point
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
c. Attach the ladder [supplied] into the l adder fix p oint or use a secure platform to
remove the locating pin on each side. Remove the ladder
Failure to remove the ladder will result in damage to the ladder as the main
NOTICE coveyor will be lowered in the next operation.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 59
ID:QI440.en.ver.2
Transport and Technical qi440
d. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106) to fold down the main conveyor by operating hydraulic control HC6 refer to “4.3.2 Hydraulic
Control Banks” on page 90
3.1.4 Folding the Natural Fines Conveyor and removing the belt troughs
a. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. . Remove the Belt troughs out of the mid section of the
Natural Fines Conveyor.
Remove these
items first
60 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
b. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106) to raise the natural fines conveyor off the slide stop, b y operating the hydraulic control lever
HC1 Refer to “4.3.2 Hydraulic Control Banks” on page 90.
c. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
d. Remove locating pin from slide stop at the top and relocate the slide stop to the
bottom postion and re-insert locating pins.
e. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106) to fold the natural fines conveyor down to the slide stop, by operating the hydraulic con trol
lever HC1
f. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Attach th e rachet t orque arm with the two locat ing pins. If
necessary adjust the torque arm length to allow the locating pins to be inserted.
Locating
pins
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 61
ID:QI440.en.ver.2
Transport and Technical qi440
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106. Raise the left and right hoppper sides until their weight is off the wedges by operating hydraulic
control levers HC2 Refer to “4.3.2 Hydraulic Control Banks” on page 90 .
Insert the
Wedges
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform if needed, use a additional supervisor
to remove the two wedges (see picture above).
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106. Using a secure platform if needed, an additional supervisor is required to
guide the side hopper props outwards to fold down past the support plate by operating
hydraulic control levers HC2. “4.3.2 Hydraulic Control Banks” on page 90
62 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
d. Fold down the left and right hopper sides by operating hydraulic control levers HC 2 “4.3.2
Hydraulic Control Banks” on page 90
HC 6
Note! Only applies to machines with the Hanging Screen Option fitted
4 bolts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 63
ID:QI440.en.ver.2
Transport and Technical qi440
Jack Legs
a. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. ..
Midsize transfer
conveyor
64 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to raise the angle of the primary screen to lift the weight off the locating pin on both sides, by
operating HC7. Refer to “4.3.3 Hydraulic Control Banks with Hanging Scree n [ QI440 HS ]
Option Fitted” on page 91.
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure pla tform remove the screen ox locating pins
and store these in a secure location.
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106 to fully lower the angle of the primary screen to the bottom, by operating
HC7 Refer to “4.3.3 Hydraulic Control Banks with Hangi ng Screen [ QI440 HS ]
Option Fitted” on page 91.
4 Working Positons
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 65
ID:QI440.en.ver.2
Transport and Technical qi440
a. Raise the secondary screen box off the locating pins on both sides by operating HC7, refer to
“4.3.3 Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted” on page 91.
Working Positon
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform remove the locating pins.
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106 to raise the screen box up to the transport postion by operating
HC13
d. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform Insert the locating pins. .
66 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to raise th e the Fines Conveyor to t he transport position by opera ting HC7, refer to “4.3.3
Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted” on page 91.
Transport
position
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform assemble the transport bar insert the
locating pins f rom the transport postion. The transport bar and locating pins where
advised to be stored securely during installation.
a. Raise the Stock Pile conveyor slighty to take the weight off the locating pins, by operating
HC8 , the hydraulic lever for wire rope tension.
90° Pin
45° Pin
Location
Location
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 67
ID:QI440.en.ver.2
Transport and Technical qi440
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Remove the locating pins of the transport bracket, slide out the
transport bracket and re insert the locating pins
Transport
Bracket
c. Remove the locating pin from the Stock Pile conveyor [ from the 90° or 45° position ]
d. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106. Lower the Stock Pile conveyor with the Hydraulic lever for wire rope tension by operating HC8,
until the conveyor is close to the horizontal JUST above the level of the transport bracket.
e. Rotate the Stock Pile conveyor until it is above the tranport bracket by operating HC8. Lower
the Stock Pile conveyor with the Hydraulic lever for wire rope tension by operating HC8 until the
conveyor rests on the transport bracket. Refer to “4.3.3 Hydraulic Control Banks with Hanging
Screen [ QI440 HS ] Option Fitted” on page 91
68 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
a. Remove the support bar and the two locating pins as shown.
remove bolts
Locating
pin
Feedboot extension
Support Bar plates
c. Assemble the support bar with the two locating pins under the recirculation conveyor
Locating pins
Support Bar
d. Refer to “5.2.2 Engine Start-up Seque nce” on pa ge 98 and slightly unfold up the
recirculation conveyor by operating HC 9 to lift the weight of the locating pin.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 69
ID:QI440.en.ver.2
Transport and Technical qi440
Locating pin
e. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Remove the locating pin.
Working Position
f. Restart the engine, Refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106
and fold down th e recirculation conveyor by operating HC 9, and AT THE SAME TIME keep the
wire rope in tension by operating HC 9. Refe r to “4.3.3 Hydraulic Control Banks with Hanging
Screen [ QI440 HS ] Option Fitted” on page 91.
70 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
g. When the transport position has been reached, Implement the Lockout and Tag
Procedure, refer to “2.6.4 Isolation and energy dissipation” on page 44.
Transport
Position
h. Insert the locating pin when the hole is past the bottom of the support arm
Locating pin
past the supp ort
arm
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 71
ID:QI440.en.ver.2
Transport and Technical qi440
a. To prepare Ladder 2 remove the lo cating pin from the ladder support bar which is in the
working position, swing the ladder inwards and insert the locating pin into into th e transport
postion.
b. Lossen the bolts and swing up the last 2 steps and secure with the bolts.
Transport Postion
Ladder
Support
Bar
Working Postion
c. To prepare ladder 1, Lossen the bolts and raise up the the last 2 steps section, and then
tighten the bolts to secure.
Ladder support
d. Remove the ladder support from the chassis and ladder and store in a secure location. Then
swing up the ladder up and through the two gates until the ladder rests on the platform.
72 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
locating pins - 1 stock pile conveyor, 2 main coveyor, 2 for Fines Conveyor
-
locating pins - 2 screen box
natural fines - Hanging screen only
conveyor
Belt Troughs
Belt scraper - Midsize tra nsfer
conveyor - - Hanging screen only
Ladder 1 support
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 73
ID:QI440.en.ver.2
Transport and Technical qi440
3.2.10 Tracking the machine onto and off the transport vehicle
DANGER
CRUSH HAZARD
Moving machine can crush objects and personnel.
Before starting the machine visually check the machine and area around the
machine to make sure there is no one standing in the area.
Note! engine idle rpm on engine start up is sufficient to track the machine onto or off the
transport vehicle. Any higher engine rpm is not recommended.
After tracking the machine onto the transport vehicle make sure all temporary sealing and transport
straps or chains are installed. DO NOT secure by tying down over the tracks. Lashing down is the
responsibility of the driver of the low loader.
Before tracking the machine off the transport vehicle make sure all temporary sealing and transport
straps or chains are removed.
74 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
3.2.11
TRANSPORT
ID:QI440.en.ver.2
QI440 Transport and Working Dimensions
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
75
Transport and Technical
Transport and Technical qi440
WORKING
OR
EY
NV
CO
TE
TA
RO
19059mm [62'-6"]
QI440
12925mm [42'-5"]
76 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
TRANSPORT
TRANSPORT
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 77
ID:QI440.en.ver.2
Transport and Technical qi440
WORKING
78 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 79
ID:QI440.en.ver.2
Transport and Technical qi440
The QI440 is a Mobile Primary Impact Crusher constructed for high mobility and high output.
Hardox top deck grizzly / punch plate 1360mm (4' 6") x 2160mm (7' 1")
3.4.4 Impactor
80 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
3.4.8 Tracks
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 81
ID:QI440.en.ver.2
Transport and Technical qi440
Width: 6830mm [22' 5"] inc side con 3000mm [9' 10"]
82 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Transport and Technical
Width: 6830mm [22' 5"] inc side con 3540mm [11' 7"]
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 83
ID:QI440.en.ver.2
Transport and Technical qi440
3.6 Options
3.6.12 Grizzly
3.6.15 Pre screen open bottom rubber to feed natural fines conveyor (high fine /
sticky applications)
84 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 85
ID:QI440.en.ver.2
Product Overview qi440
This section has been designed to familiarise the user with the various controls and functions of the
individual components that make up the QI440
6 8
7
1. Main conveyor
2. Power Unit
3. Impactor
4. Pre Screen
5. Feed Hopper
6. Tracks
7. Natural Fines Conveyor
8. Primary Feeder
9. Underpan Feeder
86 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Product Overview
1 2
3
4
5
1. Recirculating conveyor
2. Main conveyor
3. Double screen
4. Fines conveyor
5. Stockpile conveyor
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 87
ID:QI440.en.ver.2
Product Overview qi440
3. The remote control which can be found in the control box upon delivery of the machine.
Control Panel
Emergency Stop
Emergency Stop
Reset Button
b. Emergency Stop, refer to “2 .6.1 Use of Emerg ency stop function” on pag e 41.
When pressed the engine will stop.
c. Display Panel- This pan el is used to o perate and observe the fu nctions of the
machine.
88 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Product Overview
Before starting up the machine ensure that all emerg ency stop buttons are not en abled on the
machine, handset or remot e if fitted. When the ig nition switch is turned to the on po sition, the
introductory display will appear. The operator must press the Emergency stop reset button when this display
appears. If the operators does not do this the machine must be turned off and on again.
All settings and procedures are accessed via the numbered buttons on this display panel.
To enter any command or access a new sub-menu display, simply press the relevant button.
To exit a particular sub-menu and go back one level, press the ESC button or a return button which
will be highlighted.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 89
ID:QI440.en.ver.2
Product Overview qi440
HC 1 HC 2
HC1 No Function
HC 6
HC 5
HC3 HC4
HC5 Upper Curtain - Raise / Lower and Lower Curtain - Raise / Lower
HC6 Rear Jack Legs - Raise and Lower and Main Conveyor - Working Position / Transport Position
90 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Product Overview
4.3.3 Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted
HC 7
HC8
HC 7
HC9
HC9 No Function
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 91
ID:QI440.en.ver.2
Product Overview qi440
4.3.4 Flow Control Valves with Hanging Screen [ QI440 HS ] Option Fitted
HC 7
FC2
FC 1
92 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Product Overview
The radio remote control main function is to track the machine. Refer to “7.2.5 Radio Remote Control
battery Charging” on page 165 to keep the battery power charge level high at all times.
• A joystick for each track (LH/RH) used to drive the tracks either forward or back. The diagram
below shows the direction of forward travel. The track joysticks control the track speed
proprtionally.
• An Engine Kill button that, if pressed will shut off the engine.
• An on-off key switch (A) that is used to turn the remote unit on or off.
• A green push button (B) that must be pressed to activate the remote.
Engine Kill
Switch
A B
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 93
ID:QI440.en.ver.2
Product Overview qi440
The umbilical remote control has one function: to track the machine. Refer to “7.2.5 Radio Remote
Control battery Charging” on page 165 to keep the battery power charge level high at all times.
• Auto Track Switch to automatically drive the tracks either forward or backwards at the
maximum speed [ speed depends on engine rpm ]. The machine will continously track until
this switch has been moved to the neutral position.
• Manual track buttons for each track (LH/RH) used to drive the tracks either forward or back.
These buttons will control the track speed proportionally but will only work when the Auto
Track Switch is in the neutral postion.
• An Engine Kill button that, if pressed will shut off the engine
Engine Kill
Switch
Manual Track
Buttons
AutoTrack
master Switch
94 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 95
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
Please refer to“ 2.0 Safety Section - Safety and Environmental Instructions” on page 17 of this
manual for addit ional information on safe operation, maintena nce and repa ir of the machine. To
ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any work on the
equipment or making any adjustments. Do not attempt operation, maintenance or repair with out first
consulting all pertinent safety information.
You must a lways perform a local risk assessment before starting a task . This
assessment, makes sure that you stop and think about what you are going to be
doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
96 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
5.2 Commissioning
Read And Follow All Instructions Concerning Set Up Of Your QI440. Failure To Do So
May Result In Damage To The Machine, May Result In Serious Injury Or Death, And May
Invalidate Manufacturer’s Warranties.
SURFACE PREPARATION:
The QI440 is designe d for opera tion on a solid, level surfa ce. It is importa nt that the machine is
placed on so lid ground that must be capable of carr ying the weight of the machine and that the
machine is placed on level ground. The machine should be level to within 2 degrees from left to right.
An appropriate site must be identified prior to delivery and unloading of the machine.
VISUAL INSPECTION:
Before powering up the engine a visual inspection of the QI440 should be performed.
Inspection should ensure that:
1. All safety equipment is installed and functioning properly.
2. Any loose items delivered with the QI440 have been secured or removed from the
machine.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 97
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
b. Turn on the ignition switch (but do not start the engine) and check the following displays are
shown respectively (Fig. 5.1). It should take a few seconds. If there is a problem it will be shown on
the display.
c. Press the blue Emergency Stop Reset button which will be illuminated to reset the emergency
stop system. The emergency stop system can only be reset when the splash display is shown.
d. If the emergegency stop system is not reset the display below will have a warning me ssage.
The ignition switrch must be turned off and steps a) to c) repeated.
e. Now start the machine, turn the ignition switch fully clockwise. The siren will sound and the
beacon will flash for 10 seconds before the engine will start. (If engine turns and does not start,
turn off the ignition and wait for a few seconds, then try and start again.)
98 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
Software version
Button 3
From the Main menu display (Fig 5.1.) press and hold the ESC button for 10 seconds to access the
information page.
Press Button 3 to select the language required. The country flag or a greeting will appear). To return
to main menu press ESC.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 99
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
From the Main Menu page, press Esc and hold for 10 seconds.
• Hold and press button 8 until the value you wish to edit changes to red.
• The “Hours” field will be highlighted first and begin to flash. To increase the hours
press the Up arrow button. To decrease the hours press the Down arrow button.
• The “minutes” field will begin to flash. To increase the minutes press the Up arrow
button. To decrease the minutes press the Down arrow button.
• The “seconds” field will begin to flash. To increase the seconds press the Up
arrow button. To decrease the seconds press the Down arrow button.
• The “Days” field will begin to flash.To increase the Days press the Up arrow
button. To decrease the Days press the Down arrow button.
• The “Months” field will begin to flash. To increase the Months press the Up arrow
button. To decrease the Months press the Down arrow button.
• The “Years” field will begin to flash.To increase theYears press the Up arrow
button. To decrease the Years press the Down arrow button.
• Finally press the right arrow button to store the new date/time. The red highlighted
option will disappear from the date/time fields.
100 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
DANGER
CRUSH HAZARD
Moving machine can crush objects and personell.
Before moving the machine visually check the area around the machine to
make sure there is no one standing in the vicinity.
The operator must be fully trained in the operation of this equipment. When tracking, the operator
must be in a position to have an all round view of the operation. A additional supervisor should assist
where this is not possible. Make sure the site is clear of non essential persons. Erect barriers around
the area and post warning signs where site conditions warrant this. Make sure the tracking alarm
makes a clear sound.
This equipment must never be tracked on gradients that are more than:
a. Start the engine if required. Refer to “5.2.2 Engine Start-up Sequence” on page 98
( Fig. 5.2 )
c. When tracking has been selected the main conveyor will rise automatically.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 101
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
Button 1
Manual Handset Activate
Button 2
Radio Receiver Activate
Engine RPM
Radio Receiver Signal Lower / Raise
Strength Indication
Radio Receiver Activate
(Fig. 5.3)
e. For Umbilical remote control, connect the umbilical lead to the control panel and press the
switch on the unit as shown next. Then press button 1 (Fig. 5.3), the siren and beacons will sound
and flash for 10 seconds. During the 10 seconds a yellow halo will appear around button 1 icon.
Switch
f. After the 10 seconds the button 1 icon will then have a green halo. Tracking will now be active
with the proportional controls on the umbilical control unit.
g. To disable tracking press button 1 again and the green halo around the icon will disappear.
102 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
h. For Radio remote control press button 2 (shown in Fig. 5.3). The yellow halo will not appear
until signal strength is good and the remote is turned on.
i. Turn the transmitter to the On ‘I’ an d wait for the green light to flash consistently after a few
seconds as shown below (Fig. 5.4)
(Fig. 5.4)
j. The Icon on button 2 will now have a yellow Halo. A green icon on the display shown in Fig.
5.3 will now be flashing to remind you to press the green activate remote button in Fig. 5.5.
k. Activate the radio transmitter by pushing the green button on the unit as shown below (Fig.
5.5). The siren will sound & bea con flash. It will take 10 seconds before the radio transmitter is
ready to use.
Activate Remote
(Fig. 5.5)
Transmitter signal strength
l. The icon will change to a green halo. Radio tracking is now available.
m. To disable tracking simply press button 2 and the halo will disappear (shown in Fig. 5.2).
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 103
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
WARNING
Before attempting to set-up the machine ensure that the operator has read and
fully understood this and all the preceeding sections in the manual.
DANGER
Make sure correct procedures are followed FOR the tasks that are done at
height. Falling may cause injury or death. Always use a secure platform.
104 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
a. To set up ladder 1 from the transport position, attach the ladder support to the chassis and
remove the secure fixings which holds the ladder and the two swing doors together. Secure the
ladder support to the chassis and then swing the ladder down and secure with bolts to the ladder
support.
Ladder support
b. Lossen the bolts and lower of the the last 2 steps section, and then tighten the bolts to secure.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 105
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
c. To set up Ladder 2 from the transport position, lossen the bolts and swing down the last 2
steps and secure with the bolts. .
Secure with bolts
Transport Postion
Ladder
Support
Bar
Working Postion
d. Remove the locating pin from the ladder support bar which is in the transport position, swing
the ladder outwards and insert the locating pin into into the working postion.
Button 4
Auxiliary Function
(Fig 5.6)
(Fig 5 6)
b. Wait 10 seconds for the controls to be activated, then the green shadow will appear around
symboll.
106 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
a. Fold out the chute sides and bolt up the chute side in the four holes.
Note! Only applies to machines with the Hanging Screen Option fitted.
4 bolts
b. Fold up the left and right hopper sides by operating hydraulic control levers HC 2
HC 2
c. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Using a secure platform if needed, an additional supervisor
is required to guide the side hopper props to re st on the support plate. Insert locating
pins to prop the sides (1 each side) securely in position (see picture below ) .
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 107
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
d. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 . to fold up the hopper rear by operating hydraulic control levers HC2.
e. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44 . Using a secure platform if needed, an additional supervisor
can insert the two wedges (as shown in the picture below) to secure the rear hopper in
place.
f. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106. Lower the left and right hopp per sides until their weight is resting on the
props (refer to above) by operating hydraulic control levers HC2 .
Insert the
Wedges
108 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
5.3.5 Unfold the Natural Fines Conveyor and fitting the belt troughs
a. Remove the two locating pins holding the rachet torque arm. If necessary adjust the torque
arm length to allow the locating pins to be removed.
Locating
pins
b. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to unfold the Natural Fines Conveyor by operating hydraulic control lever HC1.
HC2
c. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
d. Remove locating pin from slide sto p at the bottom and relocate the slide stop to
the top postion and re-insert locating pins.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 109
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
e. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106) to lower the Natu ral Fines Con veyor onto the s lide stop, by operat ing the hydraulic control
lever HC1.
f. Implement the Lockout and Tag Procedure , refer to “2.6.4 Isolation and energy
dissipation” on page 44. . Attach the Belt troughs to the mid section of the Natural
Fines Conveyor.
Attach this
item first
110 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
5.3.6 Unfolding the main conveyor and Positioning into Working Position
a.Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106)
to unfold the main conveyor, operating hydraulic control HC6 refer t o “4.3.2 Hydraulic Control
Banks” on page 90
b.Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
c. Attach the ladder [supplied] into the ladder fix point o r use a secure platform to
insert the locating pin each side. Remove the ladder
Locating Pin
Ladder fix
Point
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 111
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
5.4 Additional Initial Setup and Operation for Hanging Screen Options
a. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Remove the two locating pins
Locating pin
b. Restart the engine, Refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106
and unfold up the recirculation conveyor by operating HC 9, and AT THE SAME TIME keep the wire
rope in tension by operating HC 9. Refer to “4.3.2 Hydraulic Control Banks” on page 90.
Working Position
112 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
c. When the working postion has been reached. Implement the Lockout and Tag
Procedure, refer to “2.6.4 Isolation and energy dissipation” on page 44.
d. Inspect the location ofthe locating pin. If the hole is not aligned restart the engine,
Refer to “5.2.2 Engine Start-up Sequence” on page 98 and unfold up the recirculation
conveyor by operating HC 1 to raise the recirculation conveyor slighty until the holes are
aligned.
e. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Insert the locating pin.
Locating pin
f. Remove the two locatin g pins of the suppo rt bar which is located und er the recirculat ion
conveyor in the transport mode. Remove the support bar.
Locating pins
Support Bar
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 113
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
Locating
pin
Feedboot extension
Support Bar
plates
h. Attach the support bar with the two locating pins as shown.
Transport
Bracket
Hydraulic
lever
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106. Raise the Stock Pile conveyor with the Hydraulic lever for wire rope tension by operating
HC8, until the conveyor is JUST clear of the transport bracket.
114 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
b. Rotate the Stock Pile conveyor to the desired working position by operating HC8. You can
choose between a 45° and a 90° angle.
c. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Insert the locating Pins, Qty 2
d. Raise the Stock Pile conveyor by opearting HC8 , the hydraulic lever for wire rope
tension - RAISE lever, until the conveyor is at full working height.
e. Remove the locating pins of the transport bracket, slide in the transport bracket and re insert
the locating pins
Transport
Bracket
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 115
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
5.4.3 Unfolding the main conveyor and Positioning into Working Position
a.Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106)
to unfold the main conveyor, operating hydraulic con trol HC6 ref er to “4.3.2 Hydraulic Control
Banks” on page 90
b.Implement the Lockout and Tag Proce dure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
c. Attach the ladder [supplied] into the l adder fix p oint or use a secure platform to
insert the locating pin each side. Remove the ladder
Locating Pin
Ladder fix
Point
116 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to raise the weight off the locating pins of the Fines Conveyor by operating HC7, refer to “4.3.3
Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted” on page 91.
b. Remove the locating pins and th e tranport bar of the Fines Conveyor and store in a safe
location away from the machne, and lower the Fines Conveyor fully by operating HC7.
Transport Bar
Locating Pin
a. Lift the weight off the locating pins on both sides by operating HC7, “4.3.2 Hydraulic Control
Banks” on page 90
b. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Using a secure platform remove the locating pins from the
transport postion.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 117
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to raise the screen box up to the working postion required by operating HC7.
Working Positon
(Fig. 5.4)
d. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Using a secu re platform insert the screen box locating pins
into the working position required.
Note! Using working position A (shown in Fig 5.4) positions the secondary screenbox at the
highest angle, which increases the speed of the material. However, then the primary
feeder can only be set at two working positions, refer to “5.4.6 Preparing the primary
Screen Box” on page 119.
Note! Using working position B (shown in Fig 5.4) positions the secondary screenbox at the
lowest angle, which lowers the speed of the material. The primary feeder can then be
set at four working positions, refer to “5.4.6 Preparing the primary Screen Box” on page
119.
Working Positon
118 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
a. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page
106 to raise the angle of the primary screen to a working position by operating HC7 . Refer to “4.3.3
Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted” on page 91. Make
sure the screen box is higher than the desired hole location, refer to “6.5.11 Primary Screen Box
Working Angles” on page 149.
b. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Using a secure platform insert the screen boxscreen box
locating pins into the working position required. Refer to “5.4.5 Preparing the secondary
screen box” on page 117.
A
B
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106 to
lower the primary screen box onto the top of the screen box locating pins by operating HC7 .
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 119
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
b. Implement the Lockout and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. .
Midsize transfer
conveyor
Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls” on page 106 to
Lower the jack legs until the weight of the Recirculation Unit acting on the ground reaches a preset
hydraulic pressure by operating HC7.
Jack Legs
120 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
Torque Arm
Locknuts
Replacing Belt
1. Open flywheel guards.
2. Slacken the belt by loosening the locknuts on the torque arm.
3. Remove old belt and place the new belt around the pulleys, taking up slack
with the torque arm, and tightening the locknuts.
4. Close flywheel guards
5. Run the impactor in maintenance mode for 1 - 2 minutes, at low engine
speed (rpm) (refer to “5 .2.2 Engine Start-up Sequ ence” on page 98)(refer
to “6.7 Manual Operating Mode” on page 121.
6. Shut down the impactor, refer to “5.6 Machine Shut Down” on page 124.
7. Wait for pulleys to stop rotating
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 121
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
122 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 123
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
It is recommend to operate the QI440 until all material has been removed from the feeder and
crusher chamber and that the conveyors are not producing a stock pile.
Manual Stop Sequence
Button 5
Button 2
Button 4
Button 3
Button 4
When Stopping the machine manually the operations can only be stopped in the correct sequence
WARNING
FLYING MATERIAL HAZARD
There Is Risk Of Serious Injury Or Death Due To Rejected Material.
Keep away from the Feeder area and the conveyor belts areas, only full trained
and authorised operators in loading the machine and collecting processed
material should be in this area.
CRUSH HAZARD
There is Risk of Serious Injury or Death due to Other Heavy Machinery Working
In The Area.
Keep away from the Feeder area and the conveyor belts areas, only fully
trained and authorised operators in loading the machine and collecting
processed material should be in this area.
124 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
Button 5
(Fig. 5.7)
1. Navigate to the Auto Start Stop menu display. By pressing button 1 on the main
menu display (see Fig. 5.6)
2. Press button 5 to stop, Fig 5.7
3. The machine will stop the functions of the machine in the correct sequence.
4. Within a preset time the crusher will stop, the engine will ramp down and the main
conveyor will stop.
WARNING
FLYING MATERIAL HAZARD
There Is Risk Of Serious Injury Or Death Due To Rejected Material.
Keep away from the Feeder area and the conveyor belts areas, only full trained
and authorised operators in loading the machine and collecting processed
material should be in this area.
CRUSH HAZARD
There is Risk of Serious Injury or Death due to Other Heavy Machinery Working
In The Area.
Keep away from the Feeder area and the conveyor belts areas, only full trained
and authorised operators in loading the machine and collecting processed
material should be in this area.
It is recommend to operate the QI440 until all ma terial has bee n removed from the feeder and
crusher chamber and that the conveyors are not producing a stock pile.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 125
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
5.6.2 Preparing the machine for transport or for the machine to be moved to
another location
126 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
In the event of an accident or any serious problem with the machine you should press the nearest
emergency stop button, refer to “2.6.1 Use of Emergency stop function” on page 41.
EMERGENCY STOP:
a. Engage the nearest emergency stop, the location of which can be found in the
safety section.
c. Implement the lo ckout and tag pro cedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
d. Only when the machine is fully switched off, should an attempt be made to solve the problem.
c. Ensure that all safety devices are correctly fitted and fully functional.
e. Re-start the engine in accordance with the correct procedure, refer to “5.2.2 Engine Start-up
Sequence” on page 98.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 127
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
There are five Emergency Stops on the QI440 and one Engine Kill Switch on the remote control.
128 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Commissioning and Shut Down
Control Panel
Emergency Stop
Emergency Stop-
Reset Button
Umbilical Tracking
Lead Engine Kill
Switch
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 129
ID:QI440.en.ver.2
Commissioning and Shut Down qi440
130 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
6.0 Operation
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 131
ID:QI440.en.ver.2
Operation qi440
You must always perform a local risk assessment before starting a task.
This assessment, makes sure that you stop and think about what you are going to
be doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk).
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
Implement the LOCKOUT and TAG Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
132 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
• Always load at regular intervals. Always fill up the feeder before it is empty.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 133
ID:QI440.en.ver.2
Operation qi440
Fig 1
WARNING
FLYING MATERIAL HAZARD
Risk of damage to the machine loading the feeder or personnel Injury of the driver.
It may be possible for the impactor to eject material to the rear of the qi440.
134 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
• Concrete / Rebar
• Asphalt
• Bricks
• Granite
• Limestone
• Sandstone
• Slate
Maximum feed size for crusher = 600mm. Feed size larger than 600mm could
NOTICE either jam in the crushing chamber and or cause major feed spillage from
the feeder. Refer to “6.4 Feed and Jams” on page 136.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 135
ID:QI440.en.ver.2
Operation qi440
WARNING!
Never Feed combustible processing material into the impactor when the impactor
chamber is empty, avoid feeding solitary round rocks
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and fragments can be
thrown up at high speed from the impactor chamber
Explosives
Never remove blocking boulders from the impactor by blasting.
Blasting may cause personal injury and seriously damage bearings or other parts.
Sandvik takes no responsibility for damage to personnel or to the equipment when
blasting is used.
Risk of crushing
Never stand inside the impactor when it is blocked or jammed, even if the machine has
been stopped. You may be pulled sharply downwards together with the material in the
crushing chamber and crushed.
136 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
• HYDRAULIC OIL LEVEL (“7.3.1 Hydraulic Oil daily check” on page 172)“7.6.8
Hydraulic Oil Requirements for HPTO Clutch” on page 194
• DIESEL LEVEL (“7.2.10 Checking Fuel Level, Adding Fuel and Draining fuel tank”
on page 169)
• VISUAL INSPECTION:
1. Ensure that there are no loose bolts and no loose guards and
2. All safety devices such as EMERGENCY STOPS (“2.6.1 Use of Emergency
stop function” on page 41) are fully functional
3. Inspect the machine at least once per shif t for damaged or def ective
components. If any damage is observed, or if the machine exhibits any
malfunction or other unexpected operation, notify management and your
maintenance department immediately.
You must always perform a local risk assessment before starting a task.
This assessment, makes sure that you stop and think about what you are going
to be doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 137
ID:QI440.en.ver.2
Operation qi440
a. Make sure all Emergency Stops (“2.6.1 Use of Emergency stop function” on page 41) are
released and that the Engine kill switch on the remote control is also turned off.
b. Turn on the ignition switch (but do not start the engine) and check the following displays are
shown respectively (Fig. 4.7). It should take a few seconds. If there is a problem it will be
shown on the display.
(Fig 6.5)
c. If the emergegency stop system is not reset the display below will have a warning me ssage.
The ignition switrch must be turned off and steps a) to c) repeated.
d. Now start the machine, turn the ignition switch fully clockwise. The siren will sound and the
beacon will flash for 10 seconds before the engine will start. (If engine turns and does not
start, turn off the ignition and wait for a few seconds, then try and start again.)
138 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
Select Auto Run by pressing button 1 on the Crusher Run Menu display as shown below. Selecting
this option allows the software to utilise pre-determined settings to operate the machine. The auto
run display will appear as shown below.
button 1
button 1
The engine will ramp to clutch engagement speed. Once the speed is eached, a 10 second warning
will sound and the clutch will start to engage; when the control system has detected the clutch has
engaged the engine will then ramp to the operating speed.
After the Engine has reached the operating speed the main conveyor will start after a 10 second
warning, then the display will automatically switch to Feeder Control display (Fig. 6.6) . This display
enables the operator to select the pre-screen (button 2) and side conveyor (button 3), once the
pre-screen is started the Feeder icon (button 5) will flash to indicate to the operator that the Feed
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 139
ID:QI440.en.ver.2
Operation qi440
button 5
button 2
button 3
(Fig 6.6)
The qi440 will now be runinng in Automatic Run Mode, the following adjustments can be made
however the operator must perform the following tasks before adjusting the Automatic run mode.
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
When button 5 (Feeder Start/Stop) is pressed the icon will flash. Machine sirens will sound and the
beacons will flash for 10 seconds, when time has expired the feeder conveyor will start.
140 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
button 1
button 1
Note! The Recirculation option must be enabled in the parameters before starting the
machine.
The engine will ramp to clutch engagement speed. Once the speed is eached, a 10 second warning
will sound and the clutch will start to engage; when the control system has detected the clutch has
engaged the engine will then ramp to the operating speed.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 141
ID:QI440.en.ver.2
Operation qi440
Button1 Main
Menu
Escape
Escape Escape Escape Escape
142 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
Manual run gives the operator manual control of startup and shutdown of the machine, but will only
allow the functions to be switched on or off in the correct sequence. To access the run mode display
press button 1 on the main menu display. The operator can now access the Manual Mode Menu by
pressing Button 2.
(Fig 6.7)
button 1
button 1
button 2
button 3
Button 1 icon will be flashing to highlight to the operator that the crusher start function is available.
Once selected the engine will automatically go to the present clutch engagement speed,and as
soon as this speed is achieved there will be a 10 second warning before enabling the clutch.
Note! Engine speed can not be adjusted when the crusher is in this mode of operation.
When the system has detected that the crusher is engaged, the operator can then continue with the
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 143
ID:QI440.en.ver.2
Operation qi440
Engine speed buttons will appear giving the operator the option to increase the engine speed and at
the same time Button 2 will flash highlighting to the operator that the pre-screen function is available
to start. When button 2 is pressed a 10 second warning will sound and then the pre-screen will start.
Once the pre-screen has started, Button 3 will then flash indicating to the operator that the Main
Conveyor is ready to be enabled - once selected the 10 second warning will sound until the Main
Conveyor starts.
As soon as the Main Conveyor is running and the engine is above minimum speed the menu display
will automatically switch to the feeder control display.
(Fig 6.8)
Button 1 & 2 - Feeder High Load - Set the value for the feeder kick down value.
Button 3 - Enable feeder load control system
Button 4 - Sandvik Service Parameter Adjust (Code required)
Button 5 & 6 - Feeder Low Load - Set the value for the feeder kick up value
Button 8 - Customer Service Parameter Adjust
144 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
(Fig 6.9)
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 145
ID:QI440.en.ver.2
Operation qi440
(Fig 6.10)
Material level at
tail conveyor
Function
disabled
Decrease Set
Point
Feed conveyor
automatic
Increase Set restart
Point
Button 3 & 4 will adjust the set point at which the conveyor will stop running when material has
reached a certain height from the end of the conveyor.
Note! If the level is set to 200mm, it will disable the function and “OFF” will be displayed on
the display.
When button 8 is pressed and the arrows around the icon are green, this will allow the feed
conveyor to automatically restart if the material at the level sensor drops below the set point.
If arrows around the icon are red, the feed conveyor needs to be manually restarted from the
control panel.
146 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
“I”
Green button
Press the green button on the transmitter and activate the receiver.
Toggling the button to the left will switch the feeder Off and On as required.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 147
ID:QI440.en.ver.2
Operation qi440
The feeder section of the QI440 will separate the smaller sized material away from the material to be
crushed. The operator has a choice as to how the QI440 will stockpile this graded material with the
use of the Diverter Chute and Natural Fines Conveyor.
Position 1
Position 2
Position 3
• Implement the Lockout and Tag procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
• Make sure that the locking pin on the Diverter chute handle is securely attached.
Postion 1 - All graded material is directed onto the Natural Fines Conveyor to be stock piled
separately away from the main conveyor stock pile.
Postion 2 - 50% of the graded material is mixed with the crushed material from the impactor
travelling on the main conveyor to be stock piled together.
Postion 3 - 100% of the graded material is mixed with the crushed material from the impactor
travelling on the main conveyor to be stock piled together.
148 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
3 Working Positons
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 149
ID:QI440.en.ver.2
Operation qi440
This section shows details of faults such as fault number: “xx”, time and date the fault occurred while
the system was running.
This system records the last 25 faults reported to the machine and the operator is able to scroll
through the fault logs by using the Up/Down buttons whilst in this mode.
Faults are automatically highlighted to the operator on the main menu display when they occur with
a clear description of the fault so the operator can take action.
To clear the fault message from the display the user must confirm that action has been taken and
they can reset the display by pressing the OK button. If the fault is not cleared then the warning will
reappear and another entry is recorded in the log.
150 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Operation
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
Button1 Main
Menu
Escape
Escape Escape Escape Escape
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 151
ID:QI440.en.ver.2
Operation qi440
Navigate to the unblocking display. Refer to “6.5.7 Machine Adjustment” on page 145
152 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
7.0 Maintenance
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 153
ID:QI440.en.ver.2
Maintenance qi440
You must always pe rform a local risk assessment before s tarting a ta sk. This
assessment, makes sure that you stop and think about what you are going to be
doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the environment,
your equipment and/or work method while you are performing the task.
• Assess the hazards to determine what scale of control is required, apply controls to
manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
154 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
When Needed
Every 250 Hrs
Every 12
1000 Hrs
Weekly
500 Hrs
Daily
POWERUNIT - Engine
After First 50 Hours Carry Out Full Service on
Engine and Hydraulic System
Engine Oil Level - Check
Engine Oil & Filter - Change
Engine Coolant Level - Check
Engine Air Filter and Pre-Cleaner - Check *
Air Filter Element - Change (More Frequent If
Required) Change Safety Cartridge Every 3rd
Time *
Fuel Water Trap System - Drain *
Engine Fuel Filters - Change (More Frequent If
Required)
Battery Fluid Level and Terminal - Check
See Engine Manual for Other Maintenance
POWERUNIT - Hydraulics
Hydraulic Oil - Check Level
Hydraulic Tank Breather- Check/Change *
Hydraulic Oil - Check Temperature (Max 70oC)
Hydraulic Oil Condition Test - Check
Hydraulic Oil – Replace (Or As Needed)
Hydraulic Hoses and Component - Check
Hydraulic Return Line Filter - Change
Fluid Clutch Oil - Change
Fluid Clutch Filter - Change
Fluid Clutch Oil - Check Level
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 155
ID:QI440.en.ver.2
Maintenance qi440
When Needed
Every 12
1000 Hrs
Weekly
500 Hrs
Daily
CRUSHER
V-Belt Tension - During Initial commissioning
Check [ after 2~3 hours with material ]
V-Belt Tension - Check
Check Tightness of Hammers Daily During First
40hrs Operation. Then Weekly.
Check Crushing Chamber Wear
Lubricate Crusher Shaft Bearings ** and read
NOTICE below
Check Drive Coupling - Alignment and Wear.
See Crusher Manual for Other Maintenance
FEEDER
Levelness of Feeder When Running (See Manual)
Vibration Unit - Check Oil Level
Vibration Unit - Change Oil (After 1st 100 hrs)
Vibration Unit - Check Breather
Liner Plates & General Condition
See Feeder Manual for Other Maintenance
CONVEYORS
Belt Alignment and Condition - Check
Belt Tension - Check
Skirting and Scraper Rubber Condition - Check
Drive and Tail Drum Bearings - Grease **
Rollers - Check
Overband Magnet Unit Included
* Refer to “7.2.2 Belt Tension” on page 160
156 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
When Needed
Every 12
1000 Hrs
Weekly
500 Hrs
Daily
PRE SCREEN
Screen Mesh Tension
Screen Mesh Wear
Screen Tuning - Inspect
Screen Springs - Inspect
Top Deck and Hardox Bolts
Check wear on bottom deck Rubber
Screen Chutes
Screen Bearing - Grease **
PAN FEEDER
Levelness of Feeder When Running (See Manual)
Liner Plates & General Condition
Lubricate Feeder Mechanism Bearings **
See Pan Feeder Manual for other Maintenance
HPTO CLUTCH
Check Oil Level
Check Breather for clogs or obstructions
Check Ventilation holes in bellhousing for clogs or
obstructions
Replace system Oil and Oil Filter
Replace the breather on top of the HPTO housing
Oil sample analysis
Every 5000 hours Internally inspect and service Refer to HPTO manual in OEM Chapter
GENERAL
Wear Rubber - Check
Replace Gearbox Oil on New Machines 100 Hours
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 157
ID:QI440.en.ver.2
Maintenance qi440
158 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
There are five Emergency-Stops on the QI440. Check that each Emerge ncy stop is operat ing
correctly at the start of each day of work when the machine is empty.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 159
ID:QI440.en.ver.2
Maintenance qi440
Torque Arm
Locknuts
Replacing Belt
1. Open flywheel guards.
2. Slacken the belt by loosening the locknuts on the torque arm.
3. Remove old belt and place the new belt around the pulleys, taking up slack
with the torque arm, and tightening the locknuts.
4. Close flywheel guards
5. Run the impactor in maintenance mode for 1 - 2 minutes, at low engine
speed (rpm) (refer to “5 .2.2 Engine Start-up Sequ ence” on page 98)(refer
to “6.5.5 Manual Run Mode” on page 143.
6. Shut down the impactor, refer to “5.6 Machine Shut Down” on page 124.
7. Wait for pulleys to stop rotating
160 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 161
ID:QI440.en.ver.2
Maintenance qi440
162 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Refer to the OEM section of this manual for the detailed instruction for the maintenace of the CI322
impactor. The QI440 has a DC Maintenance Motor fitted to allow impactor maintenance with
the Engine turned off.
Control panel
Chamber Switch
power on
d. This will eng age the mech anical timelock on the CI32 2 impactor. This timelock
prevents the impa ctor from being ope ned for pr e determinded time period for
safety reasons. Refer to the CI322 manuals for futher information.
h. Button 7 on the main menu will now have a icon of the impactor
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 163
ID:QI440.en.ver.2
Maintenance qi440
j. The DC pu mp can dire ctly operated by the two push butto ns mounted on the
machine.
k. Remember this function will not work until the mechanical timelock has expired.
Refer to d) above.
l. Once Maintenance has been completed return the Safety key switch.
164 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
When you purchased your QI440 you will h ave been provided with a n accompanying Operation
Manual for the engine. If for any reason you were not supplied with an engine manual or if you have
lost it please contact your local dealer to arrange replacement.
WARNING
SAFETY HAZARD
Risk of personnel Injury and or Damage to the Engine.
No Engine Maintenance should be attempted before fully reading and
understanding the accompanying engine Maintenance Manual.
Please refer to the Engine Maintenance Manual in order to carry out the following important areas of
Engine Maintenance.
• Changing The Fuel Filter
• Checking Engine Oil Level
• Changing Engine Oil
• Changing Engine Oil Filter
• Cleaning/Replacing The Air Cleaner
• Cleaning/Replacing The Air Cleaner Elements
c. Press ‘CHARGE’ or ‘FAST CHARGE’ w hen the LED is gre en on ‘READY’ the
battery charge cycle is complete.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 165
ID:QI440.en.ver.2
Maintenance qi440
DANGER
WORKING AT HEIGHT HAZARD
Make sure correct procedures are followed FOR the tasks that are done at
height. Falling may cause injury or death. Always use a secure platform.
166 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Breathing or inhaling dust particles will cause death or severe injury. Always work with a respirator
approved by the respirator manufacturer for the job you are doing. It is essential that the respirator
that you use protects you from the tiny dust particles which cause silic osis and which may cau se
other serious lung diseases. You should not use the product until you are sure your re spirator is
working properly. This means the respirator must be checked to make sure that it is clean, th at its
filter has been changed, and to othe rwise make sure the respirator will protect you in the way it is
meant to. Refer to “2.7.3 Dust” on page 48.
DO NOT USE compressed air to clean the filt er elements or filter body.
NOTICE DAMAGE to the engine will result.
a. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 167
ID:QI440.en.ver.2
Maintenance qi440
WARNING
SAFETY HAZARD
Before carrying out any maintenance on the battery, stop the Engine,
disconnect the Ground Cable (-), then disconnect the Positive Cable
(+).Wear the correct Personal Protective Equipment, refer to
“2.2.3 Personal protective equipment” on page 31.
a. Maintain Water Leve l. If your battery has removable vent cap s, you sho uld
regularly check the water leve l and add water when it is low. Always use distilled
water to fill the battery in order to prevent chemicals from contaminating the
battery. Be careful not to overfill the ven t wells. The fluid should cover the lead
plates in the battery.
b. Keep Terminals Clean. I f dirty or corroded, clean the connections with a scraper
and wire brush.
c. Keep Battery case clean. Keep the top of the battery clean of heavy dirt and oil.
168 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
7.2.10 Checking Fuel Level, Adding Fuel and Draining fuel tank
WARNING
FLAMEABLE LIQUID HAZARD
Fuel is flammable and therefore is easily ignited and fires or explosions can
result.
Filler Cap
Drain bung
Checking Fuel -The fuel level of the machine can be checked by viewing the indicator “I” as shown
above. It is recommended that the tank should be filled at the end of every working day.
Adding Fuel:
a. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
b. The tank is filled by removing the filler cap, funnelling in the fuel until the indicator
“I” is at its highest level and replacing the filler cap.
Refer to “2.9 Safety considerations for maintenance” on page 50 for more information.
a. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
b. Remove the filler cap, select a suitable container which can store over 400 litres of
fuel and place it under the Drain Bung.
c. Remove the Drain Bung and allow the tank to fully empty.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 169
ID:QI440.en.ver.2
Maintenance qi440
d. Perform any required maintenance on the tank and replace the drain bung before
refuelling and replace the filler cap.
Water trap
WARNING
FLAMEABLE LIQUID HAZARD.
a. Unscrew the drain bung at the bottom of the water trap and allow the water to
drain out.Ensure that the water in drained into a suitable container.
b. Tighten the drain bung when pure diesel starts to come out.
WARNING
CHEMICAL HAZARD
Diesel fuel is a chemical which should not contact your skin.
Wear the correct Personal Protective Equipment, refer to
“2.2.3 Personal protective equipment” on page 31.
170 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Before welding;
Refer to the CI322 maintance manual for welding operations of the CI322 Impactor
You must always perform a local risk assessment before starting a task.
This assessment, makes sure that you stop and think about what you are going to be
doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.)
• Disconnect LCD plug from the back of the Main Control Panel (See Photo below).
• Implement the Lock out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
ISOLATOR
LCD
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 171
ID:QI440.en.ver.2
Maintenance qi440
WARNING
SKIN INJECTION HAZARD
Hydraulic fluid at high pressure can penetrate the skin, causing serious allergic
reaction and even death.
Always use a piece of cardboard to inspect for the signs of suspected leaks.
Never use any part of your body.
If fluid is injected into the skin, you must seek medical treatment immediately.
The hydraulic oil level must be checked on a daily basis. This is done by checking the indicator. If the
indicator is below the Lower Black Line, hydraulic oil must be added.
Indicator
172 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
a. All cylinders that can be retr acted should be retracted. Make sure tha t the
machine is on level ground
b. Implement the Lock out and Tag Procedure, refer to “2.2.3 Personal protective
equipment” on page 31
c. Slowly unscrew Hydraulic Breather Filter (HT3) to release any build up of pressure
in the tank.
d. Make sure that the Return Line Filters (HT4), and the area around the return line
filters, are clean. If there is dust or dirt, use a clean cloth to remove.
e. Loosen the filter cover bolts, the cover of the Return Line Filter will start to rise
upwards , to remove the cover push back down and turn the cover. Hydraulic o il
must be added through the uncovered Return Line Filter, to make sure the
hydraulic oil is filtered on entering the tank.
f. Fill the tank to the Upper black markings on HT1. Make sure that the correct grade
of Hydraulic Oil has been selected (“7.6.7 Hydraulic Oil Requirements for QI440
Machines” on page 192)
HT2
HT3
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 173
ID:QI440.en.ver.2
Maintenance qi440
Lifting handles
Filter Element
a. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Wear the correct Personal Protective Equipment
(refer to “2.2.3 Personal protective equipment” on page 31).
b. Slowly unscrew Hydraulic Breather Filter (HT1) to release any build up of pressure
in the tank.
c. Make sure that the Return Line Filters (HT2), and the area around the return line
filters, are clean. Use a clean cloth to clean with if there is dust or dirt present.
d. Loosen the filter cover bolts, the cover of the Return Line Filter will start to rise
upwards , to remove the cover push back down and turn the cover.
f. Wash out the filter cover and dry with an air hose.
WARNING
SKIN INJECTION HAZARD
Fluid at high pressure can penetrate the skin, causing serious allergic reaction
and even death.
Wear the correct Personal Protective Equipment, refer to
“2.2.3 Personal protective equipment” on page 31.
If fluid is injected into the skin, you must seek medical treatment immediately.
174 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
b. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
(The Hydraulic system will drain more efficiently when the Hydraulic Oil is a t a normal
operating temperature. It is therefore recommended that the Hydraulic Oil is changed
following a period of operation.)
HT1
HT3
Drain Bungs
Inspection Plates
c. Slowly unscrew the Hydra ulic Breather Cap HT1 to release any build up of
pressure in the tank.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 175
ID:QI440.en.ver.2
Maintenance qi440
Suction
filters
QTY 3
g. It is recommended that the Hydraulic Tank be flushed out with clean Hydraulic Oil
to rid the tank of all conta minants. Dispose of waste in accordance to
environmental statement.
j. Change Return Line F ilter Element. Refer to “7.3.3 Changing The Return Line
Filter” on page 174
k. Re-fill the tank with clean Hydraulic Oil between the upper and lower black lines
on HT 3.
m. Start the machine and after a short p eriod of operation re-check the hydraulic oil
level, refer to “7.3.1 Hydraulic Oil daily check” on page 172.
176 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
The hydraulic oil level must be checked on a daily basis. This is done by checking the indicator. If the
indicator is below the Lower Black Line, hydraulic oil must be added.
a. Implement the Lock out an d Tag Procedure, re fer to “2.6.4 Isolation and energy
dissipation” on page 44. Wear the c orrect Personal Protec tive Equipment,
refer to “2.2.3 Personal protective equipment” on page 31.
b. Make sure the area around the tank cover plate is clean. Remove the fixings and
the tank cover plate and add the required quantity of new HPTO clutch oil. Refer
to “7.6.7 Hydraulic Oil Requirements for QI440 Machines” on page 192.
a. Implement the Lock out an d Tag Procedure, re fer to “2.6.4 Isolation and energy
dissipation” on page 44. Wear the c orrect Personal Protec tive Equipment,
refer to “2.2.3 Personal protective equipment” on page 31.
b. Make sure the area around the tank cover plate is clean. Remove the fixings and
the tank cover plate.
c. Drain the oil into a suitable container by removing the Drain Bungs located under
the tank. Dispose of waste in accordance to environmental statement.
Note! The HPTO Clutch Hydraulic Oil Tank capacity is approx. 80 Litres.
d. It is recommended that the Hydraulic Tank be flushed out with clean Hydraulic Oil
to rid the tank of all conta minants. Dispose of waste in accordance to
environmental statement.
e. Screw off the old suction filter and replace with a new suction filter.
f. and add the required quantity of new HPTO clutch oil. Refer to “7.6.7 Hydraulic Oil
Requirements for QI440 Machines” on page 192.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 177
ID:QI440.en.ver.2
Maintenance qi440
a. Implement the Lock out an d Tag Procedure, re fer to “2.6.4 Isolation and energy
dissipation” on page 44. Wear the c orrect Personal Protec tive Equipment,
refer to “2.2.3 Personal protective equipment” on page 31.
c. Place a suitable container under the filter to catch any oil spillage.
d. Twist the old filter off and dispose of waste in a ccordance to environmental
statement.
f. Restart the engine, Refer to “5.2.2 Engine Start-up Sequence” on page 98 and
let the engine idle for 5 minutes to allow the filter ti fill.
g. The oil pressure will fall slight until the filter has re-filled.
178 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
NEVER
1. Attempt to track the machine if there is any build up of mate rial around the tracks
and drive sprockets.
2. Attempt to track the machine if the tracks are frozen to the ground.
3. Push or tow the machine when unable to free itself.
Working Conditions
If your machine will be working in materials which cause corrosion to carbon steel you must replace
standard tracks with lubricated tracks to avoid seizure o f the track joints. Lubricated tracks are
available as an optional extra from ne w or as a retrofit for customers entering adverse working
conditions.Contact Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
Track Sag
Track Cover Plate
b. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
c. Measure the sag on the top part of the track on the longest section unsupported
track as shown.
e. IF the measured track sag is a bove 15mm the tracks need tightened; and if the
track sag is below 5mm the tracks need loosened.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 179
ID:QI440.en.ver.2
Maintenance qi440
a. implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Loosen the two screws and remove the aperture cover
from the side of the track frame.
b. Ensure the grease fitting and grease gun adaptor are clean; ingress of dirt into the
grease fitting can result in failure.
c. Connect a grease gun to the grease fitting and ad d grease until the track tension
is within the specified values given in the previous section.
a. Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44. Loosen the two screws and remove the aperture cover
from the side of the track frame.
c. Care must be taken not to loosen the grease fitting too quickly.
d. When the correct track t ension has been obtained, tighten the grease fitting by
turning in a clockwise direction and clean away all traces of extruded grease. Be
sure not to overtighten the grease fitting.
If tracks fail to loosen after the grease fitting has been loosened: DO NOT
attempt to remove the tracks or disassemble the track tensioner. It is possible that
running the tracks a s hort distance in both d irections with the grease fitting
loosened may help to expel the grease.
180 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
The first oil replacement for the gearbox is to be carried out after 100 hrs. Thereafter replace the oil
every 1000 hrs or at least once a year. The oil level should be checked every 250 hrs or every month
– whichever comes first.
a. Oil Filling
• To fill, track the machine until the gearbox casing is level with a plug positioned
at12 o’clock as shown below.
• Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
• Unscrew the 2 plugs and fill from the upper plug until oil reaches the level of the
lower hole.
Oil Level
Maximum Level
b. Oil Draining
• Implement the Lock Out and Tag Procedure, refer to “2.6.4 Isolation and energy
dissipation” on page 44.
• To drain, track the machine until a plug is at 6 o’clock position as shown below.
• Unscrew both plugs and allow all oil to discharge into a suitable container.
Dispose of waste oil in a safe approved way.
Ventingl
Drain Portl
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 181
ID:QI440.en.ver.2
Maintenance qi440
NIP POINT HAZARD Conveyor belt tension can only be VISUALLY checked
WARNING
with the conveyor belt running. Adjustment of conveyor belt tension should
only be attempted by trained and authorised personnel. If you have any
concerns regarding training on the procedure, or the performance of the
adjustments themselves, contact your distributor or the manufacturer.
Before tensioning the belts ensure that they are free from obstruction and that any excess material
is removed. If any rips/tears are discovered do not operate the machine until the belt ha s been
repaired.
1. Implement the LOCKOUT and TAG PROC EDURE, refer to “2.6.4 Isolation and
energy dissipation” on page 44.
2. Loosen bearing bolts on both bearings (left and right hand side) of the idler drum
just enough to allow movement for adjustment.
3. Start the engine and conve yor (“6.5.1 Start-up Sequence For Running the
Crusher” on page 137).
4. Tighten belt ad justers evenly (left and right hand side) until the required belt
tension is obtained.
5. Implement the LOCKOUT an d TAG PROCEDURE (“2.6 .4 Isolation and ene rgy
dissipation” on page 44).Re-tighten the bearing bolts..
Belt adjuster
Bearing Bolts
182 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Before tensioning the belts ensure that they are free from obstruction and that any excess material
is washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
1. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
2. Use a secure platform, refer to “7.2.6 Working at height hazard” on page 166.
3. Tighten the belt by adjusting both belt adjusters (left and right hand side) evenly.
4. Start the engine and conveyor. (“6.5.1 Start-up Sequence For Running the
Crusher” on page 137)
5. Inspect the tension of the belt and if more tension is required repeat steps 1
to 4 as necessary.
Belt adjuster
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 183
ID:QI440.en.ver.2
Maintenance qi440
Before tensioning the belts ensure that they are free from obstruction and that any excess material
is washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
1. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
2. Use a secure platform, refer to “7.2.6 Working at height hazard” on page 166, to
loosen the locknuts on the left and right hand sides.
3. Tighten the belt by adjusting both belt adjusters (left and right hand side) evenly.
4. Re-tighten the locknuts (left and right hand side).
5. Start the engine and start the conveyor. (“6.5.1 Start-up Sequence For Running
the Crusher” on page 137)
6. Inspect the tension of the belt and if more tension is required repeat steps 1
to 5 as necessary.
184 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Before tensioning the belts ensure that they are free from obstruction and that any excess material
is washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
1. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
2. Use a secure platform, refer to “7.2.6 Working at height hazard” on page 166, to
loosen the locknuts on the left and right hand sides.
3. Tighten the belt by adjusting both belt adjusters (left and right hand side) evenly.
4. Re-tighten the locknuts (left and right hand side).
5. Start the engine and start the conveyor. (“6.5.1 Start-up Sequence For Running
the Crusher” on page 137)
6. Inspect the tension of the belt and if more tension is required repeat steps 1
to 5 as necessary.
Adjuster
Adjuster Adjuster
Locknut Locknut
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 185
ID:QI440.en.ver.2
Maintenance qi440
Before tensioning the belts ensure that they are free from obstruction and that any excess material
is washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
1. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
2. Tighten the belt by adjusting both belt adjusters (left and right hand side) evenly.
3. Start the engine and start the conveyor. (“6.5.1 Start-up Sequence For Running
the Crusher” on page 137)
4. Inspect the tension of the belt and if more tension is required repeat steps 1
to 3 as necessary.
Belt adjuster
186 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
There are several factors that can have an effect on the tracking of the conveyor belts:
• Misalignment of trough roller sets,
• Misalignment of return rollers
• AND / OR incorrectly adjusted Drum Bearings.
If a conveyor belt is tracking off to the left or right the situation should
NOTICE
be remedied immediately. If action isn’t taken the belt life will b e
shortened and through put wont be as efficient due to spillage.
DANGER
WORKING AT HEIGHT HAZARD
Make sure correct procedures are followed FOR the tasks that are done at
height. Falling may cause injury or death. Always use a secure platform.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 187
ID:QI440.en.ver.2
Maintenance qi440
Required Action;
1. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
2. Check alignment of the trough sets and return rollers and make sure that they are
mounted at 90 Degrees to the conveyor frame about the central axis.
3. Run appropriate conveyor and observe the way the belt is tracking.
WARNING
NIP POINT HAZARD
Conveyor belt tracking can only be visually checked with the conveyor belt
running.
DO NOT attempt to adjust conveyor belt tracking without first undertaking proper
instruction and/or obtaining adequate supervision.
IF THE B ELT IS TRACKING TO THE LEFT ADJUST THE LEFT ADJUSTER . IF THE BELT IS
TRACKING TO THE RIGHT ADJUST THE RIGHT ADJUSTER.
4. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44.
188 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 189
ID:QI440.en.ver.2
Maintenance qi440
a. Raise the secondary screen box off the locating pins on both sides by operating HC13, refer
to “4.3.3 Hydraulic Control Banks with Hanging Screen [ QI440 HS ] Option Fitted” on page
91.
Working Positon
b. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform remove the locating pins.
c. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106 to raise the secondary screen b ox up to the t ransport postion by
operating HC13
d. Implement the Lockout and Tag Procedure, refer to “2. 6.4 Isolation and ene rgy
dissipation” on page 44. Using a secure platform Insert the locating pins. .
190 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
e. Before changing screen mesh check that the capping rubber is in good condition.
Replace if necessary
f. Insert mesh into the box on the required level and anchor one end around the front
mesh hook.
g. Rest the screen mesh on the cross supports and using the torque arm’s either
side of the screen box extend the tension spring bar along the side plate slots until the
correct tension is achieved.
Mesh
Torque Arm
h. Restart the engine and refer to “5.3.3 Procedure to engage Auxiliary Controls”
on page 106 and run the screen box motor's, if the meshes rattle or make any noise,
repeat steps d. to h.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 191
ID:QI440.en.ver.2
Maintenance qi440
a. Adjustment Data
b. Fluid Capacities
Engine Coolant Caterpillar-38.0ltr.
c. Pressures
Crusher Drive Charge Pressure 22bar (320 psi)
Crusher Drive Max Pressure 350bar (5075 psi)
Crusher Toggle Tension Pressure 135-155bar (1960-2250 psi)
Track Drive Pressure (max) 300bar (4350 psi)
General Pressure (max) 210bar (3050 psi)
Unless otherwise mentioned, the factory fill oil is a special hydraulic oil of ISO VG 46 class. The
maximum recommended operating temperature with this oil type is about +80°C (175°F) and
minimum recommended starting temperature is about -20°C(-5°F), which makes it suitable for use
all year round in most operating conditions. Below are some examples of oil brands meeting these
requirements:
• Maxol Multivis 46
• BP Energol SHF 46
• Esso Univis N 46
• Shell Tellus Oil T 46
• Mobil DTE 15
192 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
b. Winter Conditions.
In cold climate conditions, when the operating temperature of the oil stays below +60°C (140°F), the
use of a special hydraulic oil of ISO VG 32 class is re commended the max.allowable operating
temperature with this oil type is about +65°C (150°F) and min. allowable starting temperatu re is
about -30°C (-20°F). Below are some examples of oil brands meeting these requirements:
• Maxol Multivis 32
• BP Energol SHF 32
• Esso Univis N 32
• Mobil DTE 13
• Shell Tellus Oil T 32
c. Summer Conditions.
In hot climate conditions, when the ambient temperature exceeds + 35°C (95°F), the use of a special
hydraulic oil of ISO VG 68 class is recommended. The max. allowable operating temperature with
this oil type is about +90°C (195°F) and min. allowable starting temperature is about -10°C (14°F).
Below are some examples of oil brands meeting these requirements:
• Maxol Multivis 68
• BP Energol SHF 68
• Mobil DTE 16
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 193
ID:QI440.en.ver.2
Maintenance qi440
NOTICE Using any fluid other than the approved oil may significantly affect
the performance and function of the HPTO uni t and may void
warranty.
INTERNATIONAL
COMPONENT SAMPLE
SPEC
CAT ENGINE CAT CH4 (15W40) CAT CH4 DEO
Note! Fluid Clutch oil grade SAE 30 only to be used when oil temp never
goes below 0 degrees.
194 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
* The Idler Drum and Pan Feeder uses High Temperature Grease - Mobil Unirex N3 NLGI3. Refer
to “7.6.9 Lubricants and Fluids” on page 194.
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 195
ID:QI440.en.ver.2
Maintenance qi440
11 9 10
6 7 5 1 2 3
10 11
3 13 12 4 8
Grease Point 1 a d
b c
196 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
Grease Point 2
Grease Point 3
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 197
ID:QI440.en.ver.2
Maintenance qi440
Grease Point 9
a b a
198 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Maintenance
The frequency of the schedule above is recommend for normal working conditions. the frequency
should change if the machine is operating in
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 199
ID:QI440.en.ver.2
Maintenance qi440
The following information should be used in order to maximise the lif e of the Chrome Rods. All
hydraulic rods must be greased to protect against corrosion.A full protective coverage of the chrome
is required.
Cleaning
Nitric Solvent (without Chlorate) is re commended in necessary cleaning of Chrome. The use of
anything else may harm or reduce the protection of the chrome.
WARNING
SAFETY HAZARD
Nitric Solvents contains corrosive chemicals.
Do not allow contact with any exposed body parts.
200 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 201
ID:QI440.en.ver.2
Trouble Shooting qi440
You must always perform a local risk assessment before starting a task.
This assessment, makes sure that you stop and think about what you are going
to be doing before you begin work:
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
202 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Trouble Shooting
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 203
ID:QI440.en.ver.2
Trouble Shooting qi440
204 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Trouble Shooting
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 205
ID:QI440.en.ver.2
Trouble Shooting qi440
Overview
The function of the PSVS controls is to receive electrical commands from the Control panel and
then the PSVS controls will operate the hydraulic control levers. This allows the operator to
diagnose non responsive commands from the Control Panel.
The PSVS levers are self returning, so if a constant function is required then the corresponding
lever needs to be manually held in position for the same duration. Once the lever is released the
flow of hydraulic oil to the function is stopped.
206 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Trouble Shooting
Note! The levers for the hydraulic controls have been removed and are stored in the toolbox.
They are easily attached and they should be removed before the machine is allowed to
return to normal operation.
1
2
3
4
5
6 7 8 9 10 11 12 13
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 207
ID:QI440.en.ver.2
Trouble Shooting qi440
208 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Trouble Shooting
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 209
ID:QI440.en.ver.2
Trouble Shooting qi440
210 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Trouble Shooting
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 211
ID:QI440.en.ver.2
Trouble Shooting qi440
212 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 213
ID:QI440.en.ver.2
Spare Parts qi440
This manual sets out details of available spares for the QI440 Crushing Machine. The parts list takes
the form of a number of ‘explode d’ illustrations of the various machine assemblies. Components
illustrated have reference numbers, which can be cross-referenced with the corresponding Parts list.
c. Part Description
To ensure correct delivery of your replacement part when ordering please quote:
b. Year of Manufacture
d. Part Description
f. Quantity Required
This information will enable us to supply the part with a minimum of delay.
tsdaftermarket.mobiles@sandvik.com
214 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
• Identify potential hazards that could impact you, your workmates, the
environment, your equipment and/or work method while you are performing the
task.
• Assess the hazards to determine what scale of control is required (apply controls
to manage the risk.
• Do not wear loose or baggy clothing which could become caught in the moving
parts of the machine.
• Do not Climb on The Machine – Always use the Access Points and Platforms or
other approved Access Equipment as required
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 215
ID:QI440.en.ver.2
Spare Parts qi440
216 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 217
ID:QI440.en.ver.2
Spare Parts qi440
218 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 219
ID:QI440.en.ver.2
Spare Parts qi440
220 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 221
ID:QI440.en.ver.2
Spare Parts qi440
222 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 223
ID:QI440.en.ver.2
Spare Parts qi440
224 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 225
ID:QI440.en.ver.2
Spare Parts qi440
226 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 227
ID:QI440.en.ver.2
Spare Parts qi440
228 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 229
ID:QI440.en.ver.2
Spare Parts qi440
230 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 231
ID:QI440.en.ver.2
Spare Parts qi440
232 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 233
ID:QI440.en.ver.2
Spare Parts qi440
234 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 235
ID:QI440.en.ver.2
Spare Parts qi440
236 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 237
ID:QI440.en.ver.2
Spare Parts qi440
9.12 Powerunit
238 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 239
ID:QI440.en.ver.2
qi440
Parts List
ITEM PART No. DESCRIPTION QTY
1 cb0102 QI440 CAT C13 3A POWERPACK 1
2 en9602 CAT C13 TIER 3A 1
3 CN6071 ANTIFREEZE SHELL SAFE 1000 IBCPRICE PER LITRE 36
4 CN6125 RIMULA SIGNIA ENGINE OIL 36
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
Powerpack
ORIGINAL ISSUE
This drawing and all the enclosures belong to us. They must not be copied
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
REVISION HISTORY
DRAWING TO BS 308 & NS EN22553 (WELDING SYMBOLS) Designed. Drawn By. Checked. Approved. Scale. Projection. Material
SCREW THREADS ARE ISO METRIC COURSE PITCH IF IN DOUBT ASK KL KL 1:8 3rd ANGLE
MEDIUM FIT UNLESS OTHERWISE STATED.
WELD CLASSES ACCORDING TO CASTINGS Weight. 4699.86 kg Sheet.
1 of. 1
ISO 5817 (SA 1184,095) ISO 8062-CT12 (SA 1121,300)
9.12.1
Date. Drawing Size.
MACHINED SURFACES UNLESS OTHERWISE STATED TO BE
3.2 15/08/2011 A2
240
FABRICATION ±1.0mm ±2.0mm ±3.0mm
MACHINED ±0.25mm ±0.5mm ±1.0mm SWADLINCOTE, DERBYSHIRE, DE11 9DU
ENGLAND, PHONE 01283 212121
ANGULAR ±1.0° ±0.5° ±0.25°
qi440
ID:QI440.en.ver.2
34 CB0184 CLUTCH DRIVE POWERPACK SEALING RUBBER KIT 1
33 CB0093 TIER IV CENTRAL CORE POWERPACK COMPLETE 1
32 BT9986 PT TECH TORSIONAL COUPLING TO SUIT CAT C13 1
31 BT9985 PT TECH WET CLUTCH - HPTO14 FLEX HOUSING ASSY 1
30 B17410000 POWER PACK HAND RAIL 1
29 B17170000 CAT C13 TIER 3A FUEL FITLER BRACKET (PRIME PUMP) 1
28 B17130000 C13-3A BELT GUARD 1
27 B16880000 EXTERNAL FILTER SHROUD FRONT 1
26 B16870000 EXTERNAL FILTER SHROUD ASSY REAR 1
25 B16820000 EXTERNAL DOUBLE FILTER BRKT 1
24 B16520000 TIER IV PP BULKHEAD BLANKING PLT 1
23 B16440000 CAT C9 FUEL FILTER BRACKET 1
22 B16240000 P.T. TECH 14" MANIFOLD MOUNTING BRACKET 1
21 B16000000 TIER 4 PROPORTIONAL VALVE MTG BRKT 1
20 B15960000 C13 TIER 3A TURBO COVER ARRGT 1
19 B15880000 MOUNTING BRACKET(FUSE B0X) 1
18 B15850000 TIER 1V FLOOD LIGHT TRANSPORT BRKT ASSY 1
17 B15840000 TIER 1V FLOOD LIGHT MAST ASSY 1
16 B15830000 TIER 1V FLOOD LIGHT BASE ASSY 1
15 B14620000 BRACKET ASSY - TIER IV CLUTCH FILTER 1
14 B14590000 C13 TIER 4 CLUTCH BRACE 1mm SPACER 2
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
13 B14580000 C13 TIER 4 CLUTCH BRACE 2mm SPACER 2
12 B14570000 C13 TIER 4 CLUTCH BRACE 3mm SPACER 2
11 B14560000 C13 TIER 4 CLUTCH BRACE 5mm SPACER 2
10 B14550000 C13 TIER 4 CLUTCH BRACE 8mm SPACER 2
9 B14540000 C13 TIER 4 CLUTCH BRACE 1
8 B14050000 TIER IV C13 AIR FILTER SHROUD 1
7 B12370000 BATTERY CLAMP TO SUIT EL9716 12V HD BATTERIES 1
6 B12360000 BATTERY HOLDER TO SUIT EL9716 12V HD BATTERIES 1 ORIGINAL ISSUE
5 B12310000 CAT C13 TIER 4 ENGINE SUPPORT 1 REV ECO DESCRIPTION DATE CHANGED BY
4 14-05-0201 24V PUMP BRACKET 1 REVISION HISTORY
DRAWING TO BS 308 & NS EN22553 (WELDING SYMBOLS) Designed. Drawn By. Checked. Approved. Scale. Projection. Material
3 14-05-0200 24 volt pump 1 SCREW THREADS ARE ISO METRIC COURSE PITCH IF IN DOUBT ASK 3rd ANGLE
MEDIUM FIT UNLESS OTHERWISE STATED.
fv5469 KL 1:10
2 10-24-1131 SAUER DANFOSS LOAD SENSING SERIES 45 AXIAL PUMP 2 WELD CLASSES ACCORDING TO CASTINGS Weight. 4369.45 kg Sheet. of.
1 3
ISO 5817 (SA 1184,095) ISO 8062-CT12 (SA 1121,300)
Date. Drawing Size.
130CC 3.2 07/03/2011 A2
MACHINED SURFACES UNLESS OTHERWISE STATED TO BE
Drawing No. Revision.
1 10-21-0320 SAUER DANFOSS (FHP320-2 BA G2 A25 N E7) - for 130B 2 TOLERANCES FOR LINEAR AND ANGULAR TOLERANCE CLASS
DIMENSIONS UNLESS OTHERWISE STATED. <100mm 100-1000 >1000mm QI440 CAT C13 3A POWERPACK
ITEM PART No. DESCRIPTION QTY FABRICATION ±1.0mm ±2.0mm ±3.0mm
MACHINED ±0.25mm ±0.5mm ±1.0mm SWADLINCOTE, DERBYSHIRE, DE11 9DU
cb0102
Parts List ENGLAND, PHONE 01283 212121
ANGULAR ±1.0° ±0.5° ±0.25°
This drawing and all the enclosures belong to us. They must not be copied
or duplicated - neither in original, nor in modified form - shown to or
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
support of the existing law.
241
Spare Parts
qi440
52 49 41
52
44
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
28
46
15
48
42
22
20
2 43 31 32 23 29
This drawing and all the enclosures belong to us. They must not be copied
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
or duplicated - neither in original, nor in modified form - shown to or
DRAWING TO BS 308 & NS EN22553 (WELDING SYMBOLS) Designed. Drawn By. Checked. Approved. Scale. Projection. Material
SCREW THREADS ARE ISO METRIC COURSE PITCH IF IN DOUBT ASK fv5469 KL 1:8 3rd ANGLE
MEDIUM FIT UNLESS OTHERWISE STATED.
WELD CLASSES ACCORDING TO CASTINGS Weight. 4369.45 kg Sheet.
2 of. 3
ISO 5817 (SA 1184,095) ISO 8062-CT12 (SA 1121,300)
Date. Drawing Size.
MACHINED SURFACES UNLESS OTHERWISE STATED TO BE
3.2 07/03/2011 A2
cb0102
242
FABRICATION ±1.0mm ±2.0mm ±3.0mm
MACHINED ±0.25mm ±0.5mm ±1.0mm SWADLINCOTE, DERBYSHIRE, DE11 9DU
ENGLAND, PHONE 01283 212121
ANGULAR ±1.0° ±0.5° ±0.25°
qi440
33 35 17 16 45 30
18
34
27 36
26
50
ID:QI440.en.ver.2
21
37
19
8
38 3
24
39
40
14
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
51 13
12
11
25 6 5 9
10
DRAWING TO BS 308 & NS EN22553 (WELDING SYMBOLS) Designed. Drawn By. Checked. Approved. Scale. Projection. Material
SCREW THREADS ARE ISO METRIC COURSE PITCH IF IN DOUBT ASK 3rd ANGLE
MEDIUM FIT UNLESS OTHERWISE STATED.
fv5469 KL 1:15
WELD CLASSES ACCORDING TO CASTINGS Weight. 4369.45 kg Sheet. of.
3 3
ISO 5817 (SA 1184,095) ISO 8062-CT12 (SA 1121,300)
Date. Drawing Size.
3.2 07/03/2011 A2
MACHINED SURFACES UNLESS OTHERWISE STATED TO BE
Drawing No. Revision.
TOLERANCES FOR LINEAR AND ANGULAR TOLERANCE CLASS
DIMENSIONS UNLESS OTHERWISE STATED. <100mm 100-1000 >1000mm QI440 CAT C13 3A POWERPACK
FABRICATION ±1.0mm ±2.0mm ±3.0mm
MACHINED ±0.25mm ±0.5mm ±1.0mm SWADLINCOTE, DERBYSHIRE, DE11 9DU
cb0102
ENGLAND, PHONE 01283 212121
ANGULAR ±1.0° ±0.5° ±0.25°
This drawing and all the enclosures belong to us. They must not be copied
or duplicated - neither in original, nor in modified form - shown to or
given to a third party or used for manufacturing purposes without our per-
mission. As to infringements hereof, legal action will be taken with the
support of the existing law.
243
Spare Parts
Spare Parts qi440
244 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 245
ID:QI440.en.ver.2
Spare Parts qi440
246 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 247
ID:QI440.en.ver.2
Spare Parts qi440
248 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 249
ID:QI440.en.ver.2
Spare Parts qi440
250 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 251
ID:QI440.en.ver.2
Spare Parts qi440
252 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 253
ID:QI440.en.ver.2
Spare Parts qi440
254 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 255
ID:QI440.en.ver.2
Spare Parts qi440
256 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 257
ID:QI440.en.ver.2
Spare Parts qi440
258 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 259
ID:QI440.en.ver.2
Spare Parts qi440
9.16.1 Feeder
Item No. Description
Pos. Nr. QTY partno Benämning
1 1 713.1998-901 Feeder Body
2 1 726.0661-901 Wear plates
3 2 713.1026-001 Wear plate
4 1 726.0659-001 Wear plate
5 1 713.1024-001 Wear plate
6 4 713.1028-001 Wear plate
7 44 990.0236-004 Screw M12x30 DIN7991 - 8.8A3G
8 84 990.0270-001 Washer 14 DIN126 - A3G
9 84 990.0187-001 Nut M12 DIN985-8A3F
10 40 990.0236-005 Screw M12x35 DIN7991 - 8.8A3G
11 1 726.0657-001 Wear plate
12 1 726.0658-001 Wear plate
13 1 726.0660-001 Wear Plate
14 1 713.1997-901 Vibrator Unit
15 4 713.1909-901 SPRING SUPPORT
16 1 SV1321X-P2-OP1 Upper Springbase
17 2 990.0851-001 Spring HF654X
18 2 723.1439-001 Spring cover
19 1 713.1913-001 Holder For Springbase
20 2 990.0271-001 Washer 18 DIN126 - A3G
21 2 990.0210-008 Screw M16x160 DIN931 - 8.8A3G
22 18 990.0626-012 Screw M16x50 DIN6914-10.9
23 36 990.0276-001 Washer 17 DIN6916 - ZN
24 18 990.0627-001 Nut M16 DIN6915-10.9 ZN
25 1 713.1061-001 Shaft oil ISO VG220+EP
26 1 1440-20-92-001 Rubber
27 1 1440-20-93-001 Clamp
28 7 990.0176-005 Screw M12x40 DIN933 - 8.8A3G
29 14 990.0270-001 Washer 14 DIN126 - A3G
30 7 990.0187-001 Nut M12 DIN985-8A3F
31 2 847.0303-00 WASHER BRB 13x30x6 FZB DIN 7349
260 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
27
26
9
8
1
13
28
10
4
30
12
11
29
31
6
15
3
6
7
23
24
22
6
14
6
5
3
21
20
19
16
17
18
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 261
ID:QI440.en.ver.2
Spare Parts qi440
262 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
45
6
10
11
30
7
19
17
25
31
29
9
21
36
37
27
17
28
4
20
46
24
22
5
23
16
3
47
33
32
8
34
12
40
38
35
14
2
44
15
39
43
26
16
1
23
24
18
13
22
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 263
ID:QI440.en.ver.2
Spare Parts qi440
264 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 265
ID:QI440.en.ver.2
Spare Parts qi440
266 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 267
ID:QI440.en.ver.2
Spare Parts qi440
268 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 269
ID:QI440.en.ver.2
Spare Parts qi440
270 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 271
ID:QI440.en.ver.2
Spare Parts qi440
272 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 273
ID:QI440.en.ver.2
Spare Parts qi440
274 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 275
ID:QI440.en.ver.2
Spare Parts qi440
276 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 277
ID:QI440.en.ver.2
Spare Parts qi440
278 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 279
ID:QI440.en.ver.2
Spare Parts qi440
280 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 281
ID:QI440.en.ver.2
Spare Parts qi440
282 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 283
ID:QI440.en.ver.2
Spare Parts qi440
284 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 285
ID:QI440.en.ver.2
Spare Parts qi440
286 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 287
ID:QI440.en.ver.2
Spare Parts qi440
288 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 289
ID:QI440.en.ver.2
Spare Parts qi440
290 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 291
ID:QI440.en.ver.2
Spare Parts qi440
292 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 293
ID:QI440.en.ver.2
Spare Parts qi440
PT Tech Clutch
6 Clutch lub filter element HF9920 1
7 Clutch Breather HF9523 1
8 HYD TANK BREATHER ELEMENT HF9524 1
Hydraulic system
9 High pressure filter element 10-21-0321 2
10 Return filter element 10-21-0031 3
11 HYD TANK BREATHER ELEMENT HF9524 1
Fuel Tank
12 HYD TANK BREATHER ELEMENT HF9524 1
294 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Description QI440 PLANT AND ENGINE FILTER KIT (CAT C13 TIER 3A) - 2000HRS
Revision 0.00
PT Tech Clutch
6 Clutch lub filter element HF9920 1
7 Clutch Breather HF9523 1
8 HYD TANK BREATHER ELEMENT HF9524 1
Hydraulic system
9 High pressure filter element 10-21-0321 2
10 Return filter element 10-21-0031 3
11 HYD TANK BREATHER ELEMENT HF9524 1
12 1" SUCTION FILTER 10-21-0003 1
13 2 1/2" SUCTION FILTER 10-21-0007 3
Fuel Tank
14 HYD TANK BREATHER ELEMENT HF9524 1
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 295
ID:QI440.en.ver.2
Spare Parts qi440
PT Tech Clutch
6 Clutch lub filter element HF9920 1
7 Clutch Breather HF9523 1
8 HYD TANK BREATHER ELEMENT HF9524 1
Hydraulic system
9 High pressure filter element 10-21-0321 2
10 Return filter element 10-21-0031 3
11 HYD TANK BREATHER ELEMENT HF9524 1
Fuel Tank
12 HYD TANK BREATHER ELEMENT HF9524 1
296 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Spare Parts
Description QI440 PLANT AND ENGINE FILTER KIT (CAT C13 TIER 3B) - 2000HRS
Revision 0.00
PT Tech Clutch
6 Clutch lub filter element HF9920 1
7 Clutch Breather HF9523 1
8 HYD TANK BREATHER ELEMENT HF9524 1
Hydraulic system
9 High pressure filter element 10-21-0321 2
10 Return filter element 10-21-0031 3
11 HYD TANK BREATHER ELEMENT HF9524 1
12 1" SUCTION FILTER 10-21-0003 1
13 2 1/2" SUCTION FILTER 10-21-0007 3
Fuel Tank
14 HYD TANK BREATHER ELEMENT HF9524 1
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 297
ID:QI440.en.ver.2
Spare Parts qi440
298 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 299
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
300 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 301
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
302 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 303
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Gateway/Data Logger
GW3000
304 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 305
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
306 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Gateway/Data Logger
GW3000
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 307
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
308 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 309
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
310 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 311
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
312 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 313
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
314 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 315
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
316 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 317
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
K14
1X1
RADIO
7XA
K7 K8 K9 K12 K13
T1
K6 K10
K4
K3
K2
K11
A102B
A102A
MC88
K1
318 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
4S1
2S1
LAYOUT OF PANEL LID
3S1
A101
JDP
1S1
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 319
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
X10B
X47A
X10A
LAYOUT OF PANEL SIDES
X31B
Handset
GX1
X23A
X31A
X40A
HCP
MAX
20A
320 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
ID:QI440.en.ver.2
C203 Crusher Speed Sensor
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
321
Electrical and Hydraulics
322
10.2
JACKING LEG 1
JACKING LEG 2
JACKING LEG 3
JACKING LEG 4
HOPPER LH DOOR
HOPPER RH DOOR
1
CONV MOTOR
RAISE SCREEN
100 L/MIN.
ANGLE SCREEN
40 BAR
125 RPM 1 1 1
2 2 2
M
F
RECIRCULATE CONV ROTATE
M 40 L/MIN.
F 25 BAR
127 RPM
OMH 315 CC/REV.
93 M/MIN. STOCKPILE
CONV MOTOR
LH TRACK MOTOR 50 L/MIN. RH TRACK MOTOR
130 L/MIN. 50 BAR 130 L/MIN.
90 CC/REV. 80 RPM 90 CC/REV. SCREEN
MAGNET MOTOR TWO MOTOR PAN FEEDER
OMV 630 CC/REV.
0-100 L/MIN. 40 L/MIN. TWO MOTOR
20 BAR 77 M/MIN.
M 80 BAR 32 L/MIN.
256 RPM 1200 RPM 80 BAR
F
390 CC/REV. 32.9 CC/REV. 960 RPM
0-270 M/MIN. 32.9 CC/REV.
M
TRANSFER (MID)
M F M
CONV MOTOR
F M F
40 L/MIN.
F 25 BAR
HYDRAULIC
127 RPM
OIL COOLER
OMH 315 CC/REV.
93 M/MIN. 377 L/MIN. (CAPACITY) RECIRCULATION
CONV MOTOR PAN FEEDER
50 L/MIN. ONE MOTOR
50 BAR 32 L/MIN.
80 RPM SCREEN
ONE MOTOR 80 BAR
OMV 630 CC/REV. 960 RPM
77 M/MIN. 40 L/MIN.
80 BAR 32.9 CC/REV.
M
PRIMARY F 1200 RPM
FEEDER MOTOR 32.9 CC/REV. M
M
49.2 L/MIN. F
F
65 BAR M
1000 RPM F
49.2 CC/REV.
PRODUCT (MAIN)
CONVEYOR MOTOR (x 2)
100 L/MIN.
60 BAR NATURAL FINES
TOP APRON
SYSTEM PRE SCREEN
BOTTOM APRON
IMPACTOR HOOD
M
TRANSFER CONV F NOT USED ON HS
PRESSURE TRANSDUCER
250 BAR
Hydraulic Circuit Diagrams
IMPACTOR INLET
1
ID:QI440.en.ver.2
CLUTCH SYSTEM
G1 - 1/4 NPT
HYDRAULIC
OIL COOLER
15.2 L/MIN.
CLUTCH
HPTO CLUTCH
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
VENTED RESERVOIR
qi440
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co
Tyrone,N. Ireland BT70
2HW
Front jacklegs
From jackleg CV to right hand jackleg ram lower. 10-29-3005 0 820 90+ST 2SC-08 1
From jackleg CV to right hand jackleg ram raise. 10-29-3006 0 770 90+ST 2SC-08 1
From jackleg CV to left hand jackleg ram lower. 10-29-3007 0 4910 90+ST 2SC-08 1
From jackleg CV to left hand jackleg ram raise. 10-29-3008 0 4750 90+ST 2SC-08 1
From control box bulkhead to jackleg CV pressure 10-29-3009 0 2220 16s,ST+1/2" 90 2SC-08 1
From jackleg CV to return manifold 10-29-3010 0 2240 90+ST 2SC-06 1
Note
16S REFERES TO METRIC FITTINGS. ALL OTHERS PIPES ARE BSP.
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
From bulkhead to bottom ram port left/right hand hopper door ram 10-29-3020 0 300 ST+ST 2SC-06 2
From bulkhead to top ram port left/right hand hopper door ram 10-29-3021 0 920 ST+ST 2SC-06 2
From hopper door CV to lefthand bulkhead, lower door. 10-29-3022 0 550 90+ST 2SC-06 1
From hopper door CV to lefthand bulkhead, raise door. 10-29-3023 0 650 90+ST 2SC-06 1
From hopper door CV to righthand bulkhead, lower door. 10-29-3024 0 2450 90+ST 2SC-06 1
From hopper door CV to righthand bulkhead, raise door. 10-29-3025 0 2510 90+ST 2SC-06 1
From hopper door CV to back door ram, raise door. 10-29-3026 0 4170 90+ST 2SC-06 1
From hopper door CV to back door ram, lower door. 10-29-3027 0 3700 90+ST 2SC-06 1
From hopper door CV to return manifold 10-29-3028 0 2140 90+ST 2SC-06 1
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 323
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
From right hand bulkhead to control box bulkhead recirc screen P 10-29-3034 0 1610 20s,ST+3/4"ST 2SC-12 1
From left hand side HPBV to btm steel pipe transfer conveyor P. 10-29-3035 0 430 20s,90+3/4"ST 2SC-12 1
From left hand side HPBV to top steel pipe return to manifold 10-29-3036 0 470 20s,90+3/4"ST 2SC-12 1
From left hand bulkhead to bleed manifold 10-29-3037 0 2650 90+ST 2SC-12 1
From lefthand bulkhead to steel pipe in control box recirc/s,pile P 10-29-3038 0 4100 ST+ST 2SC-12 1
Note
12S AND 20S REFERES TO METRIC FITTINGS. ALL OTHERS PIPES ARE BSP.
324 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Return from transfer conveyor HPBV SP to centre return manifold 10-29-3044 0 1230 90+ST 2SC-12 1
From side conveyor steel pipe to return manifold 10-29-3067 0 1370 90+ST 2SC-06 1
From side conveyor control valve to bolt on bulkhead 10-29-3046 0 2050 90+ST 2SC-06 1
From side conveyor control valve to bolt on bulkhead 10-29-3047 0 2020 90+ST 2SC-06 1
From side conveyor flow divider port A to side conveyor BHD 10-29-3048 0 3060 90+ST 2SC-12 1
From side conveyor flow divider port B to tee on side conveyor
BHD 10-29-3049 0 3140 90+ST 2SC-12 1
From tee on side conveyor BHD to transfer conveyor pressure
steel pipe 10-29-3050 0 1000 90+ST 2SC-12 1
From side conveyor BHD to rear bleed return manifold 10-29-3068 0 5500 90+ST 2SC-06 1
From power unit BHD to centre bleed manifold (radiator motor) 10-29-3052 0 600 90+ST 2SC-06 1
From power unit BHD to centre return manifold 10-29-3053 0 680 90+ST 2SC-12 1
From power unit BHD to clutch oil tank (clutch return) 10-29-3069 0 2660 90+ST 2SC-12 1
From clutch oil tank to power unit BHD ( clutch pressure) 10-29-3075 0 1550 90+ST 4SP-16 1
From centre bleed manifold return to tank 10-29-3076 0 5580 90+ST 2SC-12 1
From hydraulic oil cooler to hydraulic tank 10-29-3122 0 2010 90+ST 1SN-20 1
From hydraulic oil cooler to hydraulic tank 10-29-3123 0 2190 90+ST 1SN-20 1
From centre return manifold to oil cooler 10-29-3058 0 760 ST+ST 1SN-20 1
From PT tech clutch drain to clutch hydraulic tank 10-29-3077 0 900 3000 flange, 90+ST 1SN-32 1
LS line from pump 1 to danfoss 6 bank control valve 10-29-3060 0 4340 ST+ST 2SC-06 1 1300 mm spring guard
LS line from pump 2 to danfoss 7 bank control valve 10-29-3061 0 4440 90+ST 2SC-06 1 1100 mm spring guard
From high pressure filter to steel pipe from 7 bank CV 10-29-3062 0 2620 90+ST ISO BAR 350 CO-20 1 1600 mm of spring guard
From high pressure filter to steel pipe from 6 bank CV 10-29-3063 0 2770 90+ST ISO BAR 350 CO-20 1 1600 mm of spring guard
From fuel tank to water trap 10-29-3116 0 4780 90+ST 2SC-08 1
From engine to fuel tank 10-29-3078 0 3500 90+ST 2SC-08 1
From hydraulic tank to power unit bulkhead (24 volt pump) 10-29-3118 0 600 ST+ST 2SC-12 1
From hydraulic tank to power unit bulkhead (radiator pump) 10-29-3119 0 490 ST+ST 4SP-16 1
From hydraulic tank to suction pipe for danfoss pump 10-29-3120 0 460 none SAE100 R4-40 1
From hydraulic tank to suction pipe for danfoss pump 10-29-3121 0 460 none SAE100 R4-40 1
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 325
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
326 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Grease Pipes
Drive Side 10-29-3139 0 530 90+ST 2SC-04 1 Spring Guard
Non-drive Side 10-29-3143 0 1600 90+ST 2SC-04 1 Spring Guard
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 327
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Grease Pipes
From bulkhead to top grease point on left hand side motor 10-29-3146 0 1140 90 + St 2SC-04 1
From bulkhead to bottom grease point on left hand side motor 10-29-3147 0 1400 90 + St 2SC-04 1
From bulkhead to top grease point on right hand side motor 10-29-3148 0 950 90 + St 2SC-04 1
From bulkhead to bottom grease point on right hand side motor 10-29-3149 0 1280 90 + St 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
328 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Grease Pipes
From bulkhead to head drum left hand side 10-29-3184 0 5300 90+ST 2SC-04 1
From bulkhead to head drum right hand side 10-29-3185 0 6650 90+ST 2SC-04 1
From bulkhead to tail drum left hand side 10-29-3186 0 5150 90+ST 2SC-04 1
From bulkhead to tail drum right hand side 10-29-3187 0 6550 90+ST 2SC-04 1
From bulkhead to snub drum left hand side 10-29-3188 0 5050 90+ST 2SC-04 1
From bulkhead to snub drum right hand side 10-29-2069 0 5250 90+ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 329
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
10-29-9293 0.01 QI440 Impactor Curtain Hoses & Impactor Hood Open/Close
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
From curtain control valve A port to tee at control box bulkhead 10-29-3206 0 2650 12S,ST+90c 2SC-06 1
From curtain control valve B port to tee at control box bulkhead 10-29-3207 0 2240 12S,ST+90c 2SC-06 1
Bottom Curtain
From curtain control valve to anti burst valve port A1 10-29-3212 0 3850 90c+ST 2SC-06 1 1000 mm of spring guard
From curtain control valve to anti burst valve port U1 10-29-3213 0 3400 90c+ST 2SC-06 1 1000 mm of spring guard
330 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Oil cooler fan motor bleed return to centre bleed return manifold 10-29-3225 0 2650 90c+ST 2SC-06 1
From tank to 2" bulkhead in power unit 10-29-3239 0 870 90+ST 1SN-32 1
From tank to 2" bulkhead in power unit 10-29-3240 0 1020 90+ST 1SN-32 1
From 1" bulkhead on power unit to steel pipe on tank 10-29-3241 0 620 90+ST 4SP-16 1
From tank to 75cc pump on engine 10-29-3242 0.01 1460 45+ST 4SP-24 1
From tank to 24 volt pump in power unit 10-29-3243 0 1640 90+ST 2SC-12 1
Note
12S AND 16S REFERES TO METRIC FITTINGS. ALL OTHERS PIPES ARE BSP. 90C REFERES TO COMPACT FITTING
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 331
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Power pack
To cooler from valve block 10-29-3230 0 1320 90+ST 2SC-12 1
To cooler from valve block 10-29-3231 0 2630 90+ST 2SC-12 1
Cooler bulkhead from cooler 10-29-3232 0 330 45+ST 2SC-12 1
To cooler from cooler bulk-head 10-29-3233 0 250 45+ST 2SC-12 1
From 2" bulkhead to pump 1 10-29-3234 0 2130 45+ST 1SN-32 1
From 2" bulkhead to pump 2 10-29-3235 0 2650 ST+ST 1SN-32 1
From psvs control valve to bulkhead 10-29-3236 0 740 90+ST 2SC-16 1
Clutch
To clutch port on valve block from clutch 10-29-3278 0 1080 90+ST 2SC-12 1
From brake port on cv to brake port on clutch 10-29-3244 0 1180 45+ST 2SC-12 1
To lube port on valve block from lube port on clutch 10-29-3246 0 1050 45+ST 2SC-12 1
To pump port on valve block from filter outlet port 10-29-3247 0 800 ST+ST 2SC-12 1
To filter inlet port from pump 10-29-3248 0 800 90+ST 2SC-12 1
Proportional valve
To proportional valve port P from PTO pump 10-29-3249 0 1440 90+ST 2SC-12 1
To proportional valve port A from cooler motor pressure 10-29-3250 0 1520 90+ST 2SC-12 1
To proportional valve port B from from cooler return 10-29-3251 0 1580 45+ST 2SC-16 1
332 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Grease Pipes
From bulkhead to head section drive side bearing 10-29-3257 0 5500 90+ST 2SC-04 1
From bulkhead to head section non-drive side bearing 10-29-2070 0 5650 90+ST 2SC-04 1
From bulkhead to tail section drive side bearing 10-29-3259 0 2700 90+ST 2SC-04 1
From bulkhead to tail section non-drive side bearing 10-29-3271 0 1900 90+ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Tullyvannon,
Ballygawley, Co Tyrone
N. Ireland BT70 2HW
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 333
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon,
Ballygawley,Co Tyrone N.
Ireland BT70 2HW
From finnes conveyor bulkhead to control valve (conveyor fold) 10-29-1900 0 3210 90+ ST 2SC-04 1
From screen sub-frame bulkhead to control valve (screen angel) 10-29-1901 0 4540 45 + ST 2SC-04 1
From bottom tee (lower screen box) to control valve 10-29-1912 0 6090 90+ ST 2SC-06 1
From top tee (rise screen box) to control valve 10-29-1913 0 6090 90+ ST 2SC-06 1
From bottom tee to bottom port on ram (lower screen) 10-29-1932 0 2250 90+ ST 2SC-06 2
From top tee to top port on ram (raise screen) 10-29-1915 0 2730 ST + ST 2SC-06 2
Recirc conveyor rotate bottom port on ram to control valve 10-29-1916 0 3670 90+ ST 2SC-04 1
Recirc conveyor rotate top port on ram to control valve 10-29-1917 0 3670 90+ ST 2SC-04 1
From control valve to main chassis (recirc conveyor fold) 10-29-1918 0 4350 ST + ST 2SC-04 1
From control valve to main chassis (recirc conveyor fold) 10-29-1919 0 4330 ST + ST 2SC-04 1
HPCO from first control valve to second control valve 10-29-1920 0 600 90+ ST 2SC-06 1
HPCO from second control valve to third control valve 10-29-1921 0 4250 90+ ST 2SC-06 1
Return from third control valve to return manifold 10-29-1922 0 1630 90+ ST 2SC-06 1
From bottom port on jack leg ram to tee on port one of over center valve 10-29-1923 0 790 90+ ST 2SC-06 2
From top port on jack leg ram (right hand) to tee on port three of over center
valve 10-29-1924 0 720 90+ ST 2SC-06 1
From top port on jack leg ram (left hand) to tee on port three of over center valve
10-29-1925 0 720 90+ ST 2SC-06 1
Return from jack leg pressure relife valve to return manifold 10-29-1926 0 310 90+ ST 2SC-06 1
From control valve to jack leg pressure relif valve 10-29-1927 0 2330 ST + ST 2SC-06 1
From control valve to tee at port three of jack leg over center valve 10-29-1928 0 2520 90+ ST 2SC-06 1
From tee on first control valve to return manifold 10-29-1930 0 1790 90+ ST 2SC-06 1
Recirc wire rope ram check valve to port (extend) 10-29-1933 0 320 90+ ST 2SC-06 2
Recirc conveyor wire rope ram (antibust to control valve) lower 10-29-1934 0 3800 90+ ST 2SC-04 1
Recirc conveyor wire rope ram (antibust to control valve) raise 10-29-1948 0 3850 90+ ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
334 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
From bottom bulkhead to top bulkhead (pressure) 10-29-1935 0 7990 90+ST 2SC-12 1
From bottom bulkhead to top bulkhead (return) 10-29-1936 0 7990 90+ST 2SC-12 1
From bottom bulkhead to top bulkhead (bleed) 10-29-1937 0 8000 90+ST 2SC-06 1
From bottom bulkhead to bleed manifold 10-29-1938 0 2085 90+ST 2SC-06 1
From bottom conveyor bulkhead to lower tee on recirulation chassis frame
bulkhead (return) 10-29-1939 0 1545 90+ST 2SC-12 1
From bottom conveyor bulkhead to upper tee on recirulation chassis frame
bulkhead (pressure) 10-29-1940 0 1670 90+ST 2SC-12 1
From top bulkhead to motor (pressure) 10-29-1941 0 700 45+ST 2SC-12 1
From top bulkhead to motor (return) 10-29-1942 0 800 45+ST 2SC-12 1
From top bulkhead to motor (bleed) 10-29-1943 0 900 45+ST 2SC-06 1
Grease Pipes
Tail drum drive side bulk head to bulkhead 10-29-1944 0 2230 90 + ST 2SC-04 1
Tail drum non drive side to bulkhead 10-29-1945 0 1750 90 + ST 2SC-04 1
Head drum drive side to bulkhead 10-29-1946 0 9000 90 + ST 2SC-04 1
Head drun non drive side to bulkhead 10-29-1947 0 8600 90 + ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
From bottom bulkhead to top bulkhead (pressure) 10-29-1955 0 3760 90+ST 2SC-12 1
From bottom bulkhead to top bulkhead (return) 10-29-1956 0 3780 90+ST 2SC-12 1
From bottom bulkhead to top bulkhead (bleed) 10-29-1957 0 4120 90+ST 2SC-06 1
From bottom bulkhead to bleed manifold 10-29-1958 0 2690 90+ST 2SC-06 1
From bottom conveyor bulkhead to recirulation chassis frame fourth bulkhead
(return) 10-29-1959 0 1540 90+ST 2SC-12 1
From bottom conveyor bulkhead to recirulation chassis frame third bulkhead
(pressure) 10-29-1960 0 1550 90+ST 2SC-12 1
From top bulkhead to motor (pressure) 10-29-1961 0 830 45+ST 2SC-12 1
From top bulkhead to motor (return) 10-29-1962 0 930 45+ST 2SC-12 1
From top bulkhead to motor (bleed) 10-29-1963 0 970 45+ST 2SC-06 1
Grease Pipes
Tail drum drive to bulkhead 10-29-1964 0 2230 90 + ST 2SC-04 1
Tail drum non drive side to bulkhead 10-29-1965 0 1750 90 + ST 2SC-04 1
Head drum drive side to bulkhead 10-29-1966 0 5300 90 + ST 2SC-04 1
Head drum non drive side to bulkhead 10-29-1967 0 4900 90 + ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 335
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
Grease Pipes
Tail drum drive side bulk head to bulkhead 10-29-1981 0 1130 45 + ST 2SC-04 2
Tail drum non drive side to bulkhead 10-29-1982 0 1460 45 + ST 2SC-04 2
Head drum drive side to bulkhead 10-29-1983 0 1130 90 + ST 2SC-04 2
Head drun non drive side to bulkhead 10-29-1984 0 1710 90 + ST 2SC-04 2
Note
FIT 1/8 BSP FIITING TO GREASE PIPES
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
Grease Pipes
Tail drum bearing drive side 10-29-1998 0 1800 90 + ST 2SC-04 1
Tail drum bearing non drive side 10-29-1999 0 2860 90 + ST 2SC-04 1
Head drum bearing non drive side 10-29-2000 0 6100 90 + ST 2SC-04 1
Head drum bearing drive side 10-29-2001 0 5050 90 + ST 2SC-04 1
Note
FIT 1/8 BSP FITTINGS TO GREASE PIPES
336 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440 Electrical and Hydraulics
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
From front bulkhead A port on 8x5 screen box motor (pressure) 10-29-2005 0 930 45 + ST 2SC-12 1 full spring guard
From b port on 8x5 screenbox to bulkhead at center of frame 10-29-2006 0 960 45 + ST 2SC-12 1 full spring guard
From center bulkhead to A port on 5x5 screen box motor (pressure) 10-29-2007 0 1890 45 + ST 2SC-12 1 full spring guard
From b port on 5x5 screenbox to front bulkhead (return) 10-29-2008 0 2940 45 + ST 2SC-12 1 spring guard 1800
From bleed port on 8X5 screen box motor to tee at front bulkhead 10-29-2009 0 1250 Block 90 + ST 2SC-06 1 full spring guard
From bleed port on 5x5 screen box motor to tee at bulkhead 10-29-2010 0 3060 Block 90 + ST 2SC-06 1 full spring guard
From front bulkhead to tee (screen box angle) 10-29-2011 0 2360 Block 90 + ST 2SC-04 1
From tee to ram port (screen box angle) 10-29-2012 0 1300 Block 90 + ST 2SC-04 2
Part Number Rev
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
Drive & Return Bottom Trans Motor 10-29-3279 0 3100 ST+ 90 2SC-12 2
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 337
ID:QI440.en.ver.2
Electrical and Hydraulics qi440
Tullyvannon, Ballygawley,
Co Tyrone N. Ireland BT70
2HW
338 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2
qi440
Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd. 339
ID:QI440.en.ver.2
OEM Manuals qi440
Please ensure you read this section carefully. It contains Manuals produced by OEM manufactures,
therefore Sandvik has reservations for misprints. The OEM Manuals will be placed in the following
order
340 Copyright © Sandvik Mining and Construction Mobile Crushers and Screens Ltd.
ID:QI440.en.ver.2