HB oven

Technical solutions and quotation

IMain Technical Parameters and Configuration

Special Curing Furnace for Transformer

FIRST: OVER VIEW:
1, Equipment structure and working principle diagram
see the main view of the curing furnace: the main section, Main view
profile, the left side .
2, Working theory ：
The curing furnace for the cycle of ventilation, automatic control of the
whole process of drying equipment. The curing furnace is equipped with
a high-temperature centrifugal blower, the blower will force the hot air
from the heating room (by the interior modulation of the duct) to the
working room (from the lower part of two sides bottom to the
top,vertically to the studio), after heating exchange between hot air and
the workpiece in the studio then returned to the air return way ,after that
 the hot air was passed to the heating room heat again, the hot air is
passed like this, roll on in circles, force convection to ensure the air
temperature is well-distributed,excluding The low temperature dead and
hot air blind area, thus ensuring the workpiece dry curing quality.
The product has the characteristics of high precision, easy operation,
energy saving, high safety and reliability, and is widely used in the
production of transformer coil impregnation drying (curing) process and

epoxy curing after pouring.

3,Usage
Mainly used for transformers, reactor body dry, coil curing, epoxy casting
curing drying process.
4, performance characteristics
The use of domestic intelligent program temperature controller, PID
parameter self-tuning, SSR solid state relay non-contact continuous power
adjustment, the process parameters set automatically after the completion of
the whole process of curing drying process to meet any curing curve
requirements, easy operation, stable and reliable performance The Selected
well-known domestic and foreign manufacturers of electrical control
components, so that the stability of the curing furnace electronic control
system to achieve the best. Another set of over-temperature alarm protection
system device, when the furnace temperature is abnormal will automatically
cut off the heating power and sound and light alarm to remind, effectively
protect the product and equipment safety. For the transformer products using a
more reasonable hot air circulation, so that the curing furnace temperature and
product curing more uniform, better curing effect. Heating element using
low-load electric heating tube, lead rod for the stainless steel, anti-oxidation,
stable performance, long service life. The bottom of the curing furnace with
rails, trolley in the track through the manual car access. With the inlet and
 exhaust system, the exhaust system in the process temperature range can be
achieved manually / automatic conversion, regular intermittent forced exhaust.
Insulation material with low thermal conductivity of high quality aluminum
silicate cotton, energy-saving effect is obvious
SECOND: parameters and configuration

Item Content Remark

HB series transformer dedicated

Specifications
curing furnace
Furnace, hot air circulation system,
Equipment electric heating system, into the exhaust
composition system, circuit control system and other
components

Quantity 1 set

Temperature: 5-40 ° C
Relative humidity: no more than 85%
Applicable to indoor
Site
There is no strong vibration and airflow
environmental
around
conditions
No corrosive gases and chemicals exist
Do not dry flammable and explosive
materials
High finger above the car
2000 × 3000 × 2000mm
Studio size surface to the top of the room
(width × depth × height)
distance
2520 × 3200 × 2740mm Not include external
Outer size
(width × depth × height) accessory dimensions
Guide Using 15Kg / m light rail GB Standard

Guide rail inside

900mm
distance
Use temperature Room temperature ~ 200 ℃ The maximum operating
range (arbitrary adjustable) temperature of 200 ℃
Temperature
≤±1℃ According JB/T5520-91
fluctuation
Temperature
≤±1℃ AccordingJB/T5520-91
error

≤±2.5％
Temperature
(Refers to the maximum use of temperature h, AccordingJB/T5520-91
uniformity
empty furnace test)

Design the maximum temperature ≤

Surface
room temperature +25 ℃ (gate and More thanJB/T5520-91
temperature rise
intake of 100mm out of the test)
Energy-saving
Heating watt 54kW considerations are divided
into two groups of heating
Power Three-phase four-wire system (or
frequency three-phase five-wire system)380V 50Hz
Empty box ≤ 90 minutes rise to the highest design
According JB/T5520-91
heating rate temperature
0.75kW×6PCS
Fan for high temperature long axis
Blowing power
centrifugal fan, the noise is less than
65dB below

0.25kW×1
Exhaust power
Curing furnace body and electric control
Grounded
cabinet cabinet reliable grounding
 Structure and configuration of reliable grounding furnace system for
curing furnace and electric control cabinet
Furnace body system structure
Structure
Using a monolithic structure
type

Furnace
Conventional color, that is, the door for the orange, the furnace is gray
color
Open the door way: before the manual open the door, the door for the left and
right two fans
Door lock with claw handle lock adjustable structure, the surface chrome
treatment
The door hinge up and down two sets, a total of 4, the surface chrome treatment
Protective cushion, each door up and down set a nylon protective cushion to
prevent the door was too large impact
Door Insulation material: the use of high-density high-quality aluminum silicate
structure insulation from filling
Door seal with asbestos rope
Facade and door frame: Q235 2mm cold-rolled steel plate by rust and rust
treatment welding
Door plate: Q235 1.5mm cold-rolled steel plate by rust and rust treatment
welding
Door skeleton: Q235 channel steel, angle steel, steel plate, square pipe and
other steel rust treatment by rust treatment
Using Q235 cold-rolled steel production, welding steel surface rust rust
Shell
treatment, spraying acrylic self-drying paint
Using Q235 cold-rolled steel production, welding steel surface by the rust, to the
Liner oil after spraying W61 series of silicone temperature paint (temperature 400 ℃);
The air duct is made of Q235 cold rolled steel plate
Out shell
Made by the Q235 steel, steel surface before welding by rust, rust treatment
bone
 Liner Made by the Q235 steel, welding steel surface by the rust, to the oil after
skeleton spraying W61 series of silicone temperature paint (temperature 400 ℃)
Insulation Using high-density high-quality aluminum silicate cotton insulation, high
Materials temperature 600 ℃, thermal conductivity of 0.0048Λm / c
Sealing Door and furnace body sealed with high quality aluminum silicate cable, fan seal
material with asbestos, wear, high temperature

Using Q235 channel steel, angle steel and other profiles by the anti-rust
Chassis treatment after welding, the chassis installed on both sides of the four activities
hanging, for the furnace body handling hoisting
Insulation
Insulation thickness of not less than 100-120mm
thickness
Exhaust system
With a set of high temperature intermittent exhaust motor, the fan for the high
Exhaust
temperature long axis centrifugal fan, power 0.25kW, the noise is less than
fan
65dB, placed in the top of the furnace
Exhaust
Material for the Q235 cold-rolled steel plate
shell
Divided into manual / automatic control in two ways, automatic control of the
Exhaust form can be set to their own exhaust, the supplier reserved flange interface,
form external exhaust pipe according to the actual situation by the demand side of the
production

Trolley system

Q235 channel steel bracket, upper 3mm steel plate, spray high temperature
Trolley
silver powder paint. Four sets of temperature resistant steel wheels

Trolley
1700mm wide, 2800mm deep. Load not less than 5 tons
size

Trolley Using cast steel wheels, large clearance high temperature bearings, long-term
 wheels use
Trolley Using Q235 channel steel, angle steel and other steel welded, the anti-rust
shelf coating after spraying high temperature silver powder paint.
Grease Heat-resistant calcium-based grease

Hot air circulation part

Heating
chamber Set in the furnace on both sides of the duct, placed vertically, easy to replace
position
Air
volume The top of the studio is equipped with a perforated plate for the control of air flow
control
220V 50Hz U-type safety low-load electric heating tube, the surface
Electric
temperature below 380 ℃, the material for the 10 steel, lead rod for the
heaters
stainless steel, reliable, three years warranty
Volute Material for the Q235 cold-rolled steel plate

Electrical control section

Using wall-mounted control box. Electric control cabinet panel by the master
instrument, over-temperature alarm instrument, current and voltage table and
Control
button switch and other components, control cabinet surface spray spray
cabinet
treatment, beautiful, generous, can be used in high temperature, high humidity;
Cabinet color is beige

Power
Three-phase four-wire system 380V 50Hz
supply

The main control table adopts Xiamen Yucheng 30 program temperature

Master controller, can set three or more process curves, there are temperature, constant
table temperature setting function, with PID self-tuning and RS485 computer
communication interface, with PT100 temperature sensor
Alarm Alarm table with Xiamen Yu-electric intelligent digital alarm instrument, with
table PT100 temperature components. When the temperature to a certain set
 temperature will be issued sound and light alarm to remind, and automatically
cut off the heating power, the effective protection of equipment and product
safety. Temperature sensors and instruments to provide the local technical
supervision department issued a certificate of competency

Taiwan Jerry SSR solid state relay without contact power. Compatible with
optoelectronic input stage, TTL level compatible input, automatic power
Heating
adjustment, zero trigger mode, with no contact, no mechanical moving parts, no
control
spark, no action noise, vibration resistance, long life and so on

● Over-temperature alarm system When the furnace temperature changes

abnormally, sound and light alarm will be issued and the heating power will be
Safety
cut off automatically.
protection
● Motor and heating chain control that is the first blower after heating to prevent
the heater burned, causing accidents.
● Motor overcurrent protection to prevent motor burn and escape.
● Heater overcurrent protection prevents the heater from short circuit.
● control line protection to prevent the circuit short circuit, causing accidents.
Control
● circuit breaker to prevent the main circuit overload and short circuit, causing
protect
accidents.
● Power failure Follow-up to prevent damage to the baking product by
increasing the baking time after the power is renewed.

Curing furnace accessories

Intake Manual intake valve, can manually adjust the intake air volume
valve
External With 2 4.5 meters long furnace outside the guide, including the base and
rails support, and so on
Not mentioned part of the reference JB5170-85 and JB / T5520-91 standard
Remark
implementation
 三、Electrical Components list:

Nos Name Manufacturer Model

1 Air switch Chint TO series

2 Voltmeter Tracy 6L2-V 450V

3 Ammeter Tracy 6L2-A 200/5

4 Transformer Shanghai Renming BH-0.66 200/5

Molded
5 Case Circuit Chint C65N-C16/4P/3P
Breaker
LC1-D0910 AC220V
AC
6 Chint LC1-D1810 AC220V
contactor
LC1-D6511 AC220V
Thermal
7 Shanghai Renming
relay
Shanghai two workers or
8 Knob XB2BD21C/33C
Schneider
Shanghai two workers or XB2BW34M1C XB2BW33M1C
9 Knob
Schneider XB2BW35M1C XB2BA31C
CTDV-N1 60m/60m
10 Time Relay Taiwan pine
AH3-3 6M 220V
Intermediate
11 Omron RX7
relay
Indicator
12 ShanghaiErgong XB2BVM3LC
light
Master
13 Xiamen Yu Electric AI508P
instrument
Alarm
14 Xiamen Yu Electric AI508
instrument
Temperature
Yuyao Instrument
15 sensing PT100
Factory
element
Solid state
16 Wuxi Goodye H3340 B300S
relay
Fourth, the price
Equipment Price: Lu million (excluding shipping) ¥ 60000.00 yuan

Party A:Party B:

（stamp）（stamp）

Signature:Signature:

Date :