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SAFETY PRECAUTIONS
This manual describes the instructions, operating procedures and
precautions for using the CZ-K1(P) Series.
Before beginning operation, please read this manual carefully to get the
most from your CZ-K1(P) Series.
Keep this manual handy for future reference.
RGB Digital Fiberoptic Sensor
CZ-K1(P) Series WARNING
• The CZ-K1(P) Series is intended for the detection of target
Instruction Manual objects. Do not use the CZ-K1(P) Series in a safety circuit to
protect the human body.
• The CZ-K1(P) Series does not have an explosion-proof structure.
Do not use it in a location where any flammable gases, liquid or
powder exist.
ACCESSORIES
Instruction manual (This manual): 1
SPECIFICATIONS
Amplifier Fiber unit
NPN output CZ-K1 Reflective
Model
PNP output CZ-K1P Type Small size adjustable Small size, side-view
Light source Red LED, Green LED, Blue LED spot adjustable spot
Response time 300 µs/1 ms (switch selectable)
Output: Red LED, Calibration: Orange LED, Model CZ-10 CZ-11
Indicators External synchronization input: Green LED, Detection range 10 to 30 mm 3 to 15 mm
Matching rate/received light intensity: LCD (Red/Green)
Smallest spot diameter 0.9 to 3.5 mm dia. 0.9 to 1.5 mm dia.
Excess light intensity, insufficient light intensity,
Error indication
insufficient color difference Minimum bend radius R25 mm
Calibration method 1-point/2-point calibration (switch selectable) Enclosure rating IP40
Tolerance value
Numerical value setting on digital display Ambient temperature -40 to +70°C (-40 to +158°F), No condensation
adjustment
Differentiation mode C mode/C + I mode/I mode (switch selectable) Relative humidity 35 to 85%, No condensation
Timer function Timer OFF/OFF-delay timer (40 ms) (switch selectable)
Fiber length 2 m (free-cut) 1 m (free-cut)
Match output: Turns on when target color
Output mode matches registered color. Housing material Lens case: Aluminum, Fiber case: Stainless steel
selection Mismatch output: Turns on when target color is different Weight Approx. 5 g Approx. 13 g
from registered color. (switch selectable)
External synchro-
Response speed: 500 µs max.
nization input Reflective
External calibration Type
Input response time: 20 ms min. Long detecting distance Small beam spot
input
Registered color 8-bank selection (By external input), Model CZ-40 CZ-41
selection Input response time: 20 ms min. Detection range 70± 20 mm 16± 4 mm
NPN or PNP open-collector: 40 VDC max.
Control output Smallest spot diameter 6 mm dia. 1 mm dia.
(100 mA max.), Residual voltage: 1.0 V max.
Reverse-polarity protection (power supply), overcurrent Minimum bend radius R25 mm R15 mm
Protection circuit
protection (output), surge absorber (output)
Power supply 12 to 24 VDC± 10%, Ripple (P-P): 10% max. Enclosure rating IP67
Current Ambient temperature -40 to +70°C (-40 to +158°F), No condensation
75 mA max.
consumption
Incandescent lamp: 5,000 lux max., Relative humidity 35 to 85%, No condensation
Ambient light
Sunlight: 10,000 lux max. Fiber length 2 m (free-cut)
Ambient
-1 0 t o + 5 5 °C (14 to 131°F), No condensation Housing material Polyarylate
temperature 1.
Relative humidity 35 to 85%, No condensation Weight Approx. 27 g
10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z
Vibration 1. When several units are connected, the acceptable ambient temperature varies
directions, 2 hours respectively
Shock 500 m/s2 in X, Y, and Z directions, 3 times respectively depending on the conditions given below. To connect several units, be sure to
Housing material Polycarbonate mount them to a DIN rail (metallic plate). Ensure that the output current is 20
Weight (including mA max.
Approx. 115 g • When 3 to 10 units are connected: -10 to +50°C (14 to 122°F)
2 m cable)
• When 11 to 16 units are connected: -10 to +45°C (14 to 113°F)
1
■ Detaching expansion units from DIN rail
CONNECTING FIBER UNIT AND AMPLIFIER
1. Detach the end units.
1. Tilt the quick-release lever.
2. Slide the expansion unit that is to be detached. Detach it individually
2. Push the single-core fiber to the transmitter side, and the multiple- from the DIN rail.
core fiber to the receiver side as far as they will go (Approx. 14 mm of
the fiber will be inserted.). Note 1: When connecting several amplifiers, be sure to use a DIN rail
and the end units.
* Inserting the fiber in the wrong side will decrease the original Note 2: Be sure to turn the power off before connecting/disconnecting
detection performance. Be sure to check the markings on the amplifiers.
amplifier’s lateral side before inserting the fiber. Note 3: Do not remove the protective cover on the expansion connector
from the outermost unit.
3. Raise the quick-release lever. Note 4: Do not detach several units from the DIN rail while they are
connected to each other.
Note 5: When several units are connected, confirm that the ambient
temperature is appropriate. (See “Specifications” on page 1.)
1 3
MOUNTING FIBER UNIT
Quick-release lever Transmitter side
(with markings) • Use the supplied special mounting bracket to mount the fiber unit in
2 Receiver side
the desired position according to the location.
Single-core fiber
(with markings) • Be sure to limit the tightening torque to 0.3 Nm or less.
Multiple-core fiber Mounting example 1 Mounting example 2
Single-core Multiple-core
(Transmitter side) (Receiver side)
MOUNTING AMPLIFIER
■ Mounting/detaching amplifier to/from DIN rail or
mounting bracket
Hook the claw on the rear side of the amplifier onto the DIN rail or the
mounting bracket, and then hook the front side claw to the rail or
bracket while pressing the amplifier forward. To detach the amplifier,
Reference: To cut the fiber to the desired length, use the special cutter
unhook the front claw by lifting the amplifier front side while pressing it
included with the fiber unit.
forward. Mounting Detaching
INPUT/OUTPUT CIRCUIT
Connections
NPN PNP
Brown Brown
12 to 24 VDC 12 to 24 VDC
■ Side mounting Black
100 mA max.
Load 5 to 40 VDC Pink
External calibration
Pink Purple External synchronization
Using the side holes of the supplied External calibration
input
Purple External synchronization Orange/purple
mounting bracket, secure the amplifier input External bank selection 1
with the screws. Orange/purple Yellow/purple
External bank selection 1 External bank selection 2
Yellow/purple Green/purple
External bank selection 2 External bank selection 3
Green/purple 100 mA max.
External bank selection 3 Black
CONNECTING SEVERAL AMPLIFIERS Blue
0V
Blue
Load
0V
VDC
Photoelectric sensor
VDC
side of the amplifier. Black
Overcurrent
Overcurrent
Load 5 to 40
protection
protection
Photoelectric sensor
main circuit
Green/purple
Green/purple PLC, etc.
Up to 16 expansion units can be connected.
PLC, etc.
2
PART NAMES
MODE
4
MODE selection button
3
• Changes display.
2
• Shows matching rate.
1
SET • Shows setting value.
OUT TIM SET
Output indicator SET button
DLY. OFF N.C N.O Sets sensitivity.
ms.
4
DLY. OFF N.C N.O (Fain) precision.
HSPD Differentiates colors with a high-speed
4
(High-speed) response of 300 μs.
Timer selection switch Output selection switch
❋ C (Color)
(R, G, and B).
C+I Detects color using color components ■ Timer OFF/40 ms OFF-delay selection
1 2
(Color and (R, G, and B) and received light Change the setting to delay the output timing.
intensity) intensity (received light quantity).
Mode Switch Description
1 2
I
or
Detects color using received light ❋ Timer OFF DLY. OFF Output is turned on without any delay.
(Intensity) intensity (received light quantity).
1 2
40 ms
DLY. OFF Output is delayed for 40 ms.
OFF-delay
Sensitivity setting in C or C + I mode ➞ Go to page 4.
Sensitivity setting in I mode ➞ Go to page 5.
3
OPERATING PROCEDURE FOR USING C OR C + I MODE
Setting sensitivity ● When calibration/differentiation fails
Check the following points.
■ 1-point calibration (Detection of one specified color)
• Check whether the fiber unit is mounted properly (detection
Place a target that is the reference color in the detection area of the distance and detection angle). (See page 7.)
fiber unit. Press the SET button and then release it. • Perform the sensitivity adjustment. (See below.)
The calibration indicator illuminates momentarily and the reference • Select the other differentiation mode and then perform calibration
color is saved. again. (See page 3.)
MODE
LCD display indication
SET Current value ● Matching rate display
OUT TIM SET
(Matching rate display) Displays the matching degree
DLY. OFF N.C N.O
(matching rate) of the color of the
currently detected target to the
Press this reference color registered during
Calibration indicator ▲
button once. calibration.
● To ignore certain color differences * Displays a value between 0 and 999.
There are two methods for ignoring color differences. (Higher value indicates a better match.)
SET
Press
1
SET
SET
OUT TIM SET
Press
2. Place a target that is the color to be differentiated in the detection
area. Press the SET button and then release it.
The calibration indicator goes off. The CZ-K1(P) Series sets the
optimal sensitivity to differentiate the two colors.
A higher value means A lower value means
Press
MODE precise detection. rough detection.
SET
OUT TIM SET
● When “- - -” is displayed:
When the sensitivity difference is insufficient for proper detection, the
LCD display monitor shows “- - -” for 3 seconds after calibration.
In this case, see “When calibration/differentiation fails” on the upper
right part of this page and try the calibration again.
4
OPERATING PROCEDURE FOR USING I MODE
Setting sensitivity LCD display indication
Select the sensitivity setting procedure according to the target condi- The display is factory-set to show the received light intensity.
tions.
Received light Setting value (4 digits)
■ To set sensitivity using a moving target (Fully-automatic intensity (4 digits)
calibration)
MODE
4
1. Pass a target through the optical
3
MODE
axis while pressing the SET
2
1
button (3 seconds or more). OUT TIM SET
SET
SET
SET
OUT TIM SET
calibration indicator (orange
LED) flashes. DLY. OFF N.C N.O
5
OTHER FUNCTIONS (COMMON TO C, C + I, AND I MODES)
Locking the sensitivity setting Selecting CH display
* Be sure to hold down the MODE button first when operating the The CZ-K1(P) can internally store 8 colors (banks). The banks can be
MODE and UP/DOWN buttons. selected using an external input.
Hold down the MODE button and press the UP button for 3 seconds. ● Selecting registered colors (banks) using an external input
This locks the operation buttons. The external bank selection cable allows the selection of 8 registered
colors from A through H.
• “Loc” flashes on and off on the LCD display monitor.
NPN
• You can still change the display mode and channel when in setting Brown
+V
locked status.
MODE
4
Blue
0V
3
2
Orange/purple
➞
1
SET
OUT TIM SET
Yellow/purple
2 1
DRY. OFF N.C N.O
PNP Green/purple
Yellow/purple
Green/purple
Blue
Setting sensitivity using an external input 0V
(External calibration function)
Cable color Orange/ Yellow/ Green/
1. Lock the sensitivity setting using the procedure above. (If “UnL” is Bank purple purple purple
displayed, repeat the same procedure.) A X X X
B ● X X
C X ● X
D ● ● X
E X X ●
2. Connect the pink cable to a switch or a PLC.
F ● X ●
The minimum input time is 20 ms.
G X ● ● ●:
Brown
NPN +V H ● ● ● X:
Blue
0V External synchronization function
When the external synchronization input cable (purple) receives a
Pink
signal (connected to 0 V), the control output retains the condition at that
exact moment.
PNP Brown
+V
Detection Match
condition Mismatch
Pink
External ON
Blue
0V synchronization OFF
input
ON
3. The external calibration procedure is the same as using the SET Control output
OFF This output
button. (➞ All the setting procedures on pages 4 and 5 are available
condition is This output condition
with the external input.) retained. is retained.
6
HINTS ON CORRECT USE
Mounting amplifier • Target movement and fiber unit orientation
To stabilize the sensor output at a border, mount the fiber unit parallel to
• If the amplifier cable is placed together with power lines or high the border line as much as possible.
voltage lines in the same conduit, detection errors may occur due to
noise interference. Isolate the amplifier cable from these lines.
Incorrect Correct
• If there are several colors in a single beam spot, the CZ-K1(P)
determines the color by averaging those colors. Therefore, it may
produce an output even though the color is different from the
registered color.
• To extend the cable length, use a cable with at least a 0.3 mm2
nominal cross-section area. Limit the length of cable extension to
100 m or less. (To connect several units, contact Keyence for further
information.)
• When using a commercially available switching regulator, ground the
Target movement Target movement
frame ground terminal and ground terminal. direction direction
• Do not use the CZ-K1(P) outdoors.
• Even when the same color is detected, the displayed value may vary Fiber unit
depending on the characteristics of each amplifier, the length of the
fiber cable and the location. • Prevent any objects from bumping the sensing surface.
• When any of the external inputs (calibration, synchronization or bank • Do not pull the fiber cable of the CZ-40 and 41 using a strength of
selection) are not used, cut the appropriate input cables (pink, purple, greater than 20 N, 3 seconds.
orange/purple, yellow/purple or green/purple) at the root or connect
them to the "+" (CZ-K1) / "–"(CZ-K1P) terminal of the power supply.
ERROR INDICATIONS
Mounting fiber unit The following indications on the LCD display show the error events.
• A detection error may occur when the target is subjected to direct or Correct the problem using the following countermeasures.
reflected light from high-frequency lighting equipment such as an Error
inverter fluorescent lamp. In such a case, apply a light shield plate or Cause Countermeasures
indication
change the location of the fiber unit.
Received light Check whether the fiber unit is
intensity is installed at the specified detecting
Inverter fluorescent lamp, etc.
nnn insufficient. distance. Insert the fiber cable into the
fiber unit as far as it will go (approx.
14 mm).
Received light Tilt the fiber unit by approx. 10 to 15
vvv intensity is degrees. (➞ See “Mounting fiber unit”
excessive. on the left part of this page.)
Color difference (in ➞ See “When calibration/
I mode, “difference differentiation fails” on page 4 and
in light intensity”) is retry the sensitivity adjustment.
---- too small to
Light shield
differentiate colors
plate
during 2-point
calibration.
10° to 15°
7
DIMENSIONS
CZ-K1(P)
When mounted to DIN rail Brown, Blue: 0.34 mm2 When mounting bracket is attached
Black, Pink, Purple, Orange/Purple,
ø5.2 x
Green/Purple, Yellow/Purple:
1.1
0.18 mm2
Cable length: 2 m
36.5
24
When the cover is opened: 78max
16
8
5
11.6
18.5 15 24 min.
5.8 2-ø3.4
(12.7)
6.7
22
53.5 24 min.
SPCC
15
28.5
CZ-10 CZ-11
ø4.5 stainless steel
ø6 A M6 P=0.75 mounting part 2-ø1.3 2-ø3.2 ø3.5 stainless steel
transmitter 5.0 ø4.5 stainless steel
45.0° 10.4 L
8.7
5.2 ø5.5 A 5.0
3 2.1
A-A lens 5.5 2.4
cross 2.6 10 9.6 * 15.0 5.4
L 2000 300
section 1000
L: lens unit length *adjustable part 4.2 to 9.3
view 5.6 M3, P=0.5
12.0
lens ø3.7 Lens housing: Black anodized aluminum
L: 2.6 to 5.0
6.3
13.2
13.2
25.5
28.4
27
13.2 14 11.5
13.2 17.5 11.5
28
32
33 2000
37 2000
0.5 11.5
(Note) Detail of slot
3.5
11.5
17.5
5
t = 1.5
Stainless steel
11.5
45
33
18
WARRANTIES (MUST ACCOMPANY THE PRODUCTS): KEYENCE, at its sole option, will
refund, repair or replace at no charge any defective Products within 1year from the date of shipment. Unless
stated otherwise herein, the Products should not be used internally in humans, for human transportation, as
safety devices or fail-safe systems. EXCEPT FOR THE FOREGOING, ALL EXPRESS, IMPLIED
AND STATUTORY WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NON-INFRINGEMENT OF PROPRIETARY
RIGHTS, ARE EXPRESSLY DISCLAIMED. KEYENCE SHALL NOT BE LIABLE FOR ANY
DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES, EVEN IF
DAMAGES RESULT FROM THE USE OF THE PRODUCTS IN ACCORDANCE WITH ANY
SUGGESTIONS OR INFORMATION PROVIDED BY KEYENCE. In some jurisdictions, some of the Copyright (c) 2002 KEYENCE CORPORATION. All rights reserved.
0744E 1086-7 96M0745
foregoing warranty disclaimers or damage limitations may not apply.
Printed in Japan