Professional Documents
Culture Documents
of VRF systems
Contents
Content Page
Contents ………………………………………………………………………………….…. 2
Introduction .………………………………………………………………………………… 3
Before beginning of Startup
Startup …….………………..………..………………………………………………… 4 - 11
2
Guideline for Startup
of TOSHIBA VRF systems
Read this guide, the installation instructions and the instructions for all components
and devices carefully before you start working.
The Toshiba Mini-SMMS, SMMSi and SHRMi systems are highly developed systems
whose components are well designed and developed. Therefore, use these systems
never with components of other manufacturer.
The installation, startup and servicing should be performed only by qualified and
trained people.
2. Check if all units were installed as stated in installation manual and if any
transportation safety of the fans are removed.
3. Verify that for all devices future maintenance and repairs can be performed
(eg, inspection openings in ceilings)
5. Check the installation position of the valve and the insulation of the entire
pipeline system.
6. Check all electrical cables and wiring of the various bus lines. (See Appendix)
7. Check that all equipment is properly grounded and your electrical connection
complies with the applicable standards and regulations.
8. Check that the oil heaters were turned on in time (depending on ambient
temperature 2-5 hours) before the first operation of the compressors.
(After turning on the power supply for external devices the heaters turn on
automatically.)
3
The Startup
1. Leak test
After installation of pipes please perform a leak test in accordance with
applicable technical regulations. Do not exceed the maximum working
pressure of 37.3 bar.
Recommendation:
1. min. 24 hours from 30 to 37 bar with nitrogen 5.0
2. To avoid that nitrogen flows over into the outdoor unit, we
recommend to connect the pipes to the outdoor unit not
before the leak test of the lines and indoor units. The
connection pipe - Outdoor unit should be pushed away with max.
20 bars.
3. Fill in refrigerant
Fill in the calculated amount of refrigerant (Refrigerant R410A) liquid into the
pipe system.
If the total capacity cannot be filled equally, the rest can be liquid filled slowly
during operation in the suction line.
(The calculation of the amount of refrigerant can be done by Dyna Doc
Software, the tables in the Installation Manual and on the table in Appendix
"Calculation of refrigerant charge.")
The calculated amount should be recorded legibly and durably on the header
outdoor unit.
4
4. Open the valves of the outdoor unit (SMMSi view).
Suction line
Liquid line
U5/U6: Bus between outdoor units
U3/U4: Bus to the central control unit (TCC‐Link)
U1/U2: Bus between outdoor/indoor units
(If multiple refrigeration circuits are controlled by a central controller device, the
cooling circuits are addressed with the help of the DIP switches on SW13 and
SW14.)
5
7. Power indoor units (IDU)
Turn on the power supply of the indoor units.
(The injection valves of the indoor units are opened by default and close when
turn on the power supply. If you are not sure whether the valves are open,
evacuate simultaneously to the suction and liquid line and note the attachment
"open the injectors")
(As long as the indoor units are not addressed, they can be switched on via
the remote control.)
9. Automatic adressing
Start the automatic addressing of indoor units. The rotary switches SW1, SW2,
SW3 are on 1/1/1, press at the master outside unit the switch SW15 for 5 sec.
The display shows successively AUTO1, AUTO2, AUTO3 .... till AUTO9.
(The address can take depending on the size of the system up to 15 min.)
6
(This display is independent of the number of connected indoor units. With this
display only the various steps of addressing are displayed.)
After the last step, the outdoor unit starts the electronics new. If the outdoor
unit displays [U.1.---], the addressing is completed.
(On 1st and 2nd place of display the number of connected indoor units is
displayed. On 3rd place a C is displayed for COOLING. On 4th and 5th place the
number of units is displayed which demand cooling power currently. If all units
were turned off, on the 5th place is displayed 0.)
7
This example shows 4 devices connected, 0 devices require cooling capacity
(If at addressing less devices have been found than are connected, the bus wiring and the
power supply of the non-detected devices can be checked.
(The "not found" (= not addressed) devices can be located most easily by turning on all indoor
units at the remote controls -> unaddressed indoor units cannot be turned on.) If the reason
for not addressing is resolved, you can insert the affected indoor unit later in the system, or
delete the previously assigned addresses and start the new automatic addressing (see
Appendix "readdressing")).
Set SW1/SW2/SW3 on 2/1/4 and push SW04 for 2 seconds. At display the
speed of the fan is shown. So you can check the system up to unwanted
noise. The speed can be adjusted and tested according to the table below.
Always start at the highest speed.
8
7-digit display [B] fan speed 7-digit display [B] fan speed
At display [JC] appears for Cool Mode or [JH] for Heat Mode. Then press
SW04 for 5 seconds to start the test.
After termination of the test the system shows the number of incorrectly
connected devices.
9
This example shows: 2 incorrectly connected devices
(If errors occur, run the test again in another mode (Cool
or Heat). If errors still occur, then check the wiring and
piping connections for the affected devices. Through
pressing the SW05 the addresses of the affected internal
device addresses are displayed.)
To end the test, turn the switches SW1, SW2 and SW3 on 1/1/1
To stop the test run, turn the switches SW1, SW2, SW3 to 1/1/1.
addressing is completed .
10
To start up the central controller, please use the appropriate manuals.
11
Appendix "Opening the injectors"
The injection valves of indoor units can be forced open.
To do this, set the leadership outdoor unit SW1, SW2, SW3 on 2/3/1
The display shows [P. in]
CAUTION:
12
Appendix "DIP switches"
If at this setting an indoor unit is switched to heating In this setting, the outdoor unit switches depending
mode, then the outdoor unit is connected in the on the requirement of the indoor units between
heating mode, and all indoor units that are modes back and forth. I.e. are more devices in
connected in the cooling mode switch in Stand By cooling mode => outdoor unit switches to cooling.
mode. The devices in heating switch off, or vice versa.
If at this setting an indoor unit is switched to cooling In this setting, the outdoor unit switches depending
mode, then the outdoor unit is connected in the on the requirements of a particular indoor unit (by
cooling mode, and all indoor units that are DN-defined code 04) between the modes back and
connected in the heating mode switch in Stand By forth. I.e. This unit is in cooling mode => outdoor
mode. unit switches to cooling. The devices in heating
switch off.
13
2. Increasing the pressure of the condenser fan (only SMMSi /
SHRMi)
On the DIP switch SW10/Bit 2 on master outdoor unit [U1] different pressures of the
condenser fan can be set. The factory setting of the unit is set for outdoor operation.
If an exhaust pipe is built up to the unit, the pressure should be increased.
Once you are outside the operating limits, may cause damage to the
electronics!
The adjustment of the addresses occurs only at the master outdoor units [U.1.].
14
4. Excessive internal device power
Setup of Header
Turn on Bit 2 of SW09 on the interface PC Board of header unit.
(Setting to avoid error (E16), too high capacity of indoor units.)
Header unit
After the setting of Follower Header unit Follower Header unit
addresses
15
Appendix "Readdressing"
16
2. Delete the refrigerant circuit-, indoor units- and group
addresses:
Set the rotary switches SW01/SW02/SW03 on the master outdoor unit to the
positions 2/1/2.
Set the rotary switch again to 1/1/1 and restart the automatic addressing when
[U1L08] is shown on display.
To delete the central addresses (DN 03) set the rotary switches SW01/SW02/SW03
on the master outdoor unit to the positions 2/2/2.
The display shows [A.d.nET.].
Press SW04 for at least 5 seconds.
The display shows [A.D. . C.I.]. Herewith the central addresses are deleted. Central
addresses cannot be assigned by the external device, but only with a central remote
control or automatically each indoor unit individually with a wired remote control.
17
Appendix "DN-code"
Before changing the DN menu make always sure that you are in the
right unit and DN code. Incorrectly use can cause irreparably damage.
18
Instructions to amend DN codes with the cable remote controller
RBC-AMS51E-ES
Menu / FIX
Back
Temperature + / -
Code Function
03 Central address
10 Indoor unit type
11 Indoor unit capacity
12 Refrigerant address
13 Indoor unit address
14 Single or group control
28 Activate automatic restart after power default
0F Heat pump or cooling only function
32 Temperature sensor selection (device or remote controller)
19
DN-Code Chart
DN‐ Code Name Description
0000=inactive
0001=150 Std.
Filter sign displayed after selected time has elapsed ‐ or by 0002=250 Std.
01 Intervall filter alarm time
external pressure switch (CN70) 0003=500 Std.
0004=1000 Std.
0005=ext. switch (CN70)
0000=Standard
02 protection intensity Halved the values of DN01
0001=high pollution in space
In conjunction with the central control unit 0001=address 1, etc.
03 Network address
Adjustment: 0‐64 (0000‐0064) 0099=undefined
Change of heating 0001=+1°C, etc.
Adaptation to space heating temperature conditions.
06 temperature (setpoint 0002=+2°C (default)
Adjustment: 0‐10°C (0000‐0010)
value) 0010=+10°C
0000=available
0d AUTO Mode Deactivating of Auto mode
0001=not available
Header/Slave Internal
parts (For SHRMi systems, Flowswitch box conneted to the header 0000=Single unit (Header)
OE
when using distribution Set all followers of the group to 0001 0001=Follower (Slave)
boxes)
0000=heat pump
0F Only cooling Deactivating of HEAT & AUTO Mode
0001=cooling only
0000=1‐way cassette (Series SH)
0001=4‐way cassette (Series H)
0002=2‐way cassette (Series WH)
0003=1‐way cassette (Series YH)
0004=series duct (Series BH)
0007=Ceiling Type (Series H)
0008=High‐wall Type (Serie H + MH)
10 Indoor type Set according to design of the unit
0010=Floor Standing Cabinet Type
0011=Floor Standing Concealed Type
0012=Floor Standing Type (14‐16 kW)
0013=Floor Standing Type (4,5‐11,2 kW)
0014=4‐way cassette (Serie MH)
0016=Fresh Air Intake Inndoor Unit (HFE)
0050=VN‐Air to Air Heat Exchanger
0001=2,2kW 0015=9,0kW
0003=2,8kW 0017=14,0kW
0005=3,6kW 0018=16,0kW
Set according to the type of the device 0007=4,5kW 0021=22,4kW
11 Indoor unit capacity
(Power Reduction NOT possible!) 0009=5,6kW 0023=28,0kW
0011=7,1kW 0099=unfixed
0012=8,0kW
0013=8,5kW
0001=system 1, etc.
12 Refrigerant cycle address Adjustment: 0‐30 (0000‐0030)
0099=unfixed
0001=address 1, etc.
13 Indoor unit address Adjustment: 0‐64 (0000‐0064)
0099=unfixed
0099=factory setting
0000=Single indoor unit
14 Group master/Slave multiple indoor units to a remote control
0001=group master
0002=group slave
0000=off
19 Louver functions Availability/Type Louver 0001=AC motor
0004=stepper motor
20
DN‐ Code Name Description
Minimum requirement of 0000=5 minutes
1b Minimum time to the execution of the operating mode
HEAT or COOL 0001=4 minutes
0000=0°C
Adaptation of the cooling temperature at ambient
Temperature Offset in 0004=4°C
1C conditions.
cooling mode 0005=5°C
Adjustment: 0‐10°C (0000‐0010)
0010=10°C
Switching temperature difference between COOL and
Neutral Zone in Auto HEAT. 0003=3°C (TS +/‐ 1,5 °C)
1E
mode (Accuracy = data value / 2) 0010=10°C
Adjustment: 0‐10 (0000‐0010)
0000=off
28 Auto restart enable Selective restart after power failure
0001= on
0000=ext. filter input
Function assignment contact CN70. 0001=ext. alarm input
2A Ext. Error input (CN70)
(Series 2 wall unit ‐> condensate pump) 0002=ext. humidifier input
(factory setting)
0000=off
0001=restart in the same mode, such as when
2E HA connector(CN61) Function assignment contact CN61 (HA terminal)
switching off
0002=fire alarm input
0000=off (factory setting)
31 Ext. Fan control (CN32) Activating of „FAN“ button on the remote controller
0001=CN32 ON/OFF
0000=Sensor on air conditioner
32 Selection TA Sensor Adaptation to ambient conditions
0001=remote sensor
0000=°C
33 Temperature unit Display TS on remote controller
0001=°F (Fahrenheit)
Series duct:
0000=Standard (40 Pa)
0001=average pressure (70 Pa)
0003=high pressure (90/100 Pa)
0005=low noise
For very large room heights, when using a special filter or if
5d Airflow adjustment 0006=low pressure (20 Pa)
called for stronger external pressure
4‐way cassettes, ceiling units:
0000=Standard filter
0001=Super long‐life‐filter
0003=high ceilings from 3.5 m (in group circuit)
0000=on
60 Timer‐lock Activation timer operation in wired remote controller
0001=off
0000=deactivated
62 Coander Effect Only at 4‐way cassettes
0001=Jumper change from C112 to CN110
Correction of start 0000=normal
8b Only DI wall units
temperature HEAT 0001=high temperature
0000=deactivated
8c Forced defrost After activation it resets automatically
0001=activated
21
Appendix „Wiring“
1. Conductor
3-phase, 50 Hz,
380-415 V, earth Earth
leakage breaker,
manual switch
Outdoor unit
Current source
branching box
Indoor unit
Current source
1-phase, 50 Hz,
220-240 V, earth
leakage breaker,
power switch
________________________________________________
Model Outdoor unit-current source
MMY-AP***T8, HT8 3-phase, 380-415 V, 50 Hz___
Connect the indoor unit-BUS (U1/U2) only to the header outdoor unit.
The shielding of the bus cable should be looped at the indoor units, but without being
connected to ground. The shielding should be placed only on the outdoor unit on
Earth.
Central Open
Remote Looped
controller GROUNDED
Outdoor
Units
Indoor
Units
Remote
controller
22
Appendix „Calculation of the amount of Refrigerant “
Additional
Additional refrigerant charge Compensation
Real length
refrigerant charge R (kg) =
of liquid pipe
x amount per liquid pipe 1m + by outdoor HP
amount at site (Table 1) (Table 2)
MiNi-SMMS
Ø 6.4 0.025 × = kg
Ø 9.5 0.055 × = kg
Additional amount of refrigerant by pipe kg
length (A)
Next, refer to the following table for the corrective amount of refrigerant (B) by system capacity.
0601 Type 0
Finally add the additional amount of refrigerant by pipe length (A) to the corrective amount of refrigerant by system
capacity (B). This is the final additional amount of refrigerant.
If the result is indicated as a negative, do not add any refrigerant. Do not add the refrigerant (=0kg).
23
SMMSi
Prefilled refrigerant
Heat pump Outdoor unit type MAP080 MAP100 MAP120 MAP140 MAP160
type
Charging amount (kg) 11.5
Table 1
Pipe dia at Standard amount of Additional amount of
liquid side refrigerant kg/m Total pipe length at each liquid side refrigerant pipe dia at
each liquid side kg
Ø 6.4 0.025 × = kg
Ø 9.5 0.055 ×
Ø 12.7 0.105 x
Ø 15.9 0.160 x
Ø 19.1 0.250 x
Ø 22.2 0.350 × = kg
Additional amount of refrigerant by pipe kg
length (A)
Table 2
C (Corrective
Combined HP
Combined outdoor units (HP) amount of
(HP) refrigerant) (kg)
8 8 HP – – – 1.5
10 10 HP – – – 2.5
12 12 HP – – – 3.5
14 14 HP – – – 8.5
16 16 HP – – – 10.5
18 10 HP 8 HP – – 0.0
20 10 HP 10 HP – – 3.0
22 12 HP 10 HP – – 5.0
24 12 HP 12 HP – – 7.5
26 16 HP 10 HP – – 8.5
Standard type 28 16 HP 12 HP – – 9.5
30 16 HP 14 HP – – 11.5
32 16 HP 16 HP – – 12.5
34 12 HP 12 HP 10 HP – 3.0
36 12 HP 12 HP 12 HP – 4.0
38 16 HP 12 HP 10 HP – 6.0
40 16 HP 12 HP 12 HP – 7.0
42 16 HP 14 HP 12 HP – 8.0
44 16 HP 16 HP 12 HP – 10.0
46 16 HP 16 HP 14 HP – 12.0
48 16 HP 16 HP 16 HP – 14.0
16 8 HP 8 HP – – 0.0
24 8 HP 8 HP 8 HP – -4.0
High Efficiency
type 26 10 HP 8 HP 8 HP – -4.0
28 10 HP 10 HP 8 HP – -2.0
30 10 HP 10 HP 10 HP – 0.0
32 8 HP 8 HP 8 HP 8 HP -6.0
Guideline for Startup - Page 24
24
34 10 HP 8 HP 8 HP 8 HP -6.0
High Efficiency
type 36 10 HP 10 HP 8 HP 8 HP -6.0
38 10 HP 10 HP 10 HP 8 HP -6.0
40 10 HP 10 HP 10 HP 10 HP -5.0
42 12 HP 10 HP 10 HP 10 HP -4.0
44 12 HP 12 HP 10 HP 10 HP -2.0
46 12 HP 12 HP 12 HP 10 HP 0.0
48 12 HP 12 HP 12 HP 12 HP 2.0
Charging of refrigerant
• Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the
liquid side.
• If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and
gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas
side. In this time, choke the refrigerant slightly by operating the valve of the canister to charge liquid refrigerant.
• The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.
25
SHRMi
Refilled refrigerant
Table 1
Pipe dia at Standard amount of Additional amount of
liquid side refrigerant kg/m Total pipe length at each liquid side refrigerant pipe dia at
each liquid side kg
Ø 6.4 0.025 × = kg
Ø 9.5 0.055 ×
Ø 12.7 0.105 x
Ø 15.9 0.160 x
Ø 19.1 0.250 x
Ø 22.2 0.350 × = kg
Additional amount of refrigerant by pipe kg
length (A)
Table 2
26
Charging of refrigerant
• Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the
liquid side.
• If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and
gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas
side. In this time, choke the refrigerant slightly by operating the valve of the canister to charge liquid refrigerant.
• The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.
27
Retrieval of outdoor units
(1) Display of System Information (Displayed on Header Outdoor Unit Only)
28
(2) Display of Outdoor Unit Information (Displayed on Each Outdoor Unit)
29
(3) Display of Outdoor Cycle Data (Displayed at Each Outdoor Unit)
30
(4) Display of Outdoor Cycle Data (Displayed at Header Unit)
* This method is used when displaying follower unit information on the 7-segment display of the header unit.
31
(5) Display of Indoor Unit Information (Displayed on Header Unit Only)
Note: Indoor address No. is selected by setting SW02 and SW03 and displayed on 7-segment display, section A.
* Although 64 indoor unit addresses (Nos. 01-64) are theoretically available, the number of indoor units that can be connected to the same
refrigerant piping system is limited to 48.
(6) Display of Outdoor EEPROM Writing Error Code (Displayed on Header Unit Only)
* The latest error code written in the EEPROM of each outdoor unit is displayed.
(This function is used to check the error code after the resetting of the power supply.)
To display the error code, press SW04 and hold for at least 5 seconds after setting SW01 to 03 as shown in the table below.
• 7-Segment Display
Section A Section B
D600 D601 D602 D603 D604
Set SW01/SW02/SW03 to [1/1/16] and press SW04 and hold for at least 5 seconds. The latest error code of the header unit (U1) will be
displayed.
If the setting of SW02 is changed, the latest error code of a follower unit (U2-U4) will be displayed.
32
Guideline for Startup - Page 32
MINI SMMS – REFRIGERATION SCHEME AND SENSOR POSITIONS
MINI SMMS: Refrigeration scheme and sensor positions
33
Guideline for Startup - Page 33
MINI SMMS ‐ REFRIGERATION SCHEME AND SENSOR POSITIONS
Functional part name Functional outline Connector
Solenoid valve SV2 1) Low‐pressure release function CN312 (White)
2) High‐pressure release function
3) Gas balance function during off time
4) Hot gas bypass into accumulator
SV4 1) High‐pressure release function SN311 (Blue)
2) Low‐pressure release function
SV5 Preventive function for high‐pressure rising in heating operation CN310 (White)
Capillary tube 1 ID: 1,5, Length: 200 mm
2 ID: 2,2, Length: 100 mm
4‐way valve 1) Cooling/heating exchange CN317 (Blue)
2) Reverse defrost
PMV (Pulse motor valve) 1) Super heat control function in all heating and majority heating operation CN300 (White)
2) Sub‐cool adjustment function in cooling operation
Temp. Sensor TD Protection of compressor discharge temp. Used for release CN502 (White)
TS Controls super heat in heating operation CN504 (White)
TE 1) Controls defrost in heating operation CN505 (Green)
2) Controls outdoor fan in heating operation
TL Detects under cool in cooling operation CN521 (White)
TO Detects outside temperature CN507 (Yellow)
High‐pressure sensor 1) Detects high‐pressure and controls compressor capacity CN501 (Red)
2) Detects high‐pressure in cooling operation and controls the fan in low
ambient cooling operation
Low‐pressure sensor 1) Detects low‐pressure in cooling operation and controls compressor CN500 (White)
capacity
2) Detects low‐pressure in heating operation and controls the super heat
Compressor case heater Prevents liquid accumulation to compressor CN316 (White)
Accumulator case heater Prevents liquid accumulation to accumulator CN321 (Red)
34
Guideline for Startup - Page 34
SMMSi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION
Schematic representation of the refrigerant pipes and sensor positions
36
SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION
Outdoor Unit (12, 14 HP)
Model: MMY-MAP1204∗, MMY-MAP1404∗
37
SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION
Explanation of Functional Parts
Functional part name Functional outline
(Connector CN321: White)
SV3A
Supplies oil reserved in the oil header during ON time.
(Connector CN321: White)
SV3B
Returns oil supplied in the balance pipe to the compressor.
(Connector CN321: White)
SV3C
Pressurizes oil reserved in the oil header during ON time.
(Connector CN322: White)
SV3D 1) Reserves oil in the oil separator during OFF time.
2) Returns oil reserved in the oil separator to the compressor during ON time.
(Connector CN322: White)
SV3E
Turns on during operation and balances oil between compressors.
(Connector CN323: White)
SV3F
Controls oil level balances between compressors.
(Hot gas bypass) (Connector CN311: White)
1) Low pressure release function
SV2
Solenoid valve 2) High pressure release function
3) Gas balance function during stop time
(Start compensation valve of compressor)
SV41 (SV41 Connector CN312: Blue, SV42 Connector CN312: Blue, SV43 Connector CN313: Red)
SV42 1) For gas balance start
SV43 2) High pressure release function
3) Low pressure release function
(Connector CN314: White)
SV5 1) Gas balance function at defrost operation when the number of heating indoor units increased/decreased
2) Gas recovery function in the discharge gas pipes when the single cooling operation
(Connector CN315: White)
SV6 1) Liquid bypass function for discharge temperature release (cooling bypass function)
2) Refrigerant recovery function from the stopped follower unit
(Connector CN319: White)
SV11
To block discharge gas pipe (At single cooling or defrost operation)
(Connector CN336: Yellow)
SV14
To block the liquid line
(Connector CN317: Blue)
1) Cooling/heating exchange
4‐way valve
2) Reverse defrost
3) Exchange of main heat exchanger with auxiliary heat exchanger
(Connector CN300, 301: White)
PMV1, 2 1) Super heat control function at single heating, collective heating operation
Pulse motor 2) Under cool control function in single cooling operation
valve (Connector CN303: Red)
PMV4 1) Controls flow volume of the auxiliary heat exchanger at collective operation
2) Preventive function for high‐pressure rising in single heating operation
Oil separator 1) Prevention for rapid decreasing of oil (Decreases oil flowing to the cycle)
2) Reserve function of surplus oil
(TD1 Connector CN502: White, TD2 Connector CN503: Pink, TD3 Connector CN504: Blue)
TD1, TD2, TD3
Protection of compressor discharge temperature
(Connector CN505: White)
TS1
Controls PMV1, 2 super heat in single heating / collective heating
(Connector CN506: Black)
TS2 1) Controls indoor oil recovery at single cooling, collective cooling operation
2) Detects overheat of the cycle
(Connector CN520: Green)
TE1 1) Controls defrost in single / collective heating operation
Temperature
2) Controls outdoor fan in single / collective heating operation
Sensor
(Connector CN521: Red)
TE2
Controls low volume of the auxiliary heat exchanger at collective operation
TK1, TK2 (TK1 Connector CN531: Black, TK2 Connector CN532: Green, TK3 Connector CN533: Red, TK4 Connector CN534: Yellow, TK5 Connector
TK3, TK4 CN535: Red)
TK5 Judges oil level of the compressor
(Connector CN523: White)
TL
Detects under cool at single operation / collective cooling operation
(Connector CN507: Yellow)
TO
Detects outside temperature
(Connector CN501: Red)
1) Detects high pressure and controls compressor capacity
High pressure sensor 2) Detects high pressure at single operation / collective cooling operation, and controls the fan in low ambient cooling operation
Pressure 3) Detects under cool in indoor unit at single operation / collective heating operation
sensor 4) Controls rps outdoor fan at collective cooling operation
(Connector CN500: White)
Low pressure sensor 1) Detects low pressure at single / collective cooling operation and controls compressor capacity
2) Detects low pressure at single / collective heating operation, and controls the super heat
38
SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION
Explanation of Functional Parts
Functional part name Functional outline
Compressor (Compressor 1 Connector CN331: White, Compressor 2 Connector CN332: Blue, Compressor 3 Connector CN333: Black)
(Connector CN321: White)
SV3A
case heater Prevents liquid accumulation to compressor
Heater Supplies oil reserved in the oil header during ON time.
Accumulator (Connector CN334: Red)
(Connector CN321: White)
SV3B
case heater Prevents liquid accumulation to accumulator
Returns oil supplied in the balance pipe to the compressor.
Balance pipe Oil balancing in each outdoor unit
(Connector CN321: White)
SV3C
Pressurizes oil reserved in the oil header during ON time.
(Connector CN322: White)
SV3D 1) Reserves oil in the oil separator during OFF time.
2) Returns oil reserved in the oil separator to the compressor during ON time.
(Connector CN322: White)
SV3E
Turns on during operation and balances oil between compressors.
(Connector CN323: White)
SV3F
Controls oil level balances between compressors.
(Hot gas bypass) (Connector CN311: White)
1) Low pressure release function
SV2
Solenoid valve 2) High pressure release function
3) Gas balance function during stop time
(Start compensation valve of compressor)
SV41 (SV41 Connector CN312: Blue, SV42 Connector CN312: Blue, SV43 Connector CN313: Red)
SV42 1) For gas balance start
SV43 2) High pressure release function
3) Low pressure release function
(Connector CN314: White)
SV5 1) Gas balance function at defrost operation when the number of heating indoor units increased/decreased
2) Gas recovery function in the discharge gas pipes when the single cooling operation
(Connector CN315: White)
SV6 1) Liquid bypass function for discharge temperature release (cooling bypass function)
2) Refrigerant recovery function from the stopped follower unit
(Connector CN319: White)
SV11
To block discharge gas pipe (At single cooling or defrost operation)
(Connector CN336: Yellow)
SV14
To block the liquid line
(Connector CN317: Blue)
1) Cooling/heating exchange
4‐way valve
2) Reverse defrost
3) Exchange of main heat exchanger with auxiliary heat exchanger
(Connector CN300, 301: White)
PMV1, 2 1) Super heat control function at single heating, collective heating operation
Pulse motor 2) Under cool control function in single cooling operation
valve (Connector CN303: Red)
PMV4 1) Controls flow volume of the auxiliary heat exchanger at collective operation
2) Preventive function for high‐pressure rising in single heating operation
Oil separator 1) Prevention for rapid decreasing of oil (Decreases oil flowing to the cycle)
2) Reserve function of surplus oil
(TD1 Connector CN502: White, TD2 Connector CN503: Pink, TD3 Connector CN504: Blue)
TD1, TD2, TD3
Protection of compressor discharge temperature
(Connector CN505: White)
TS1
Controls PMV1, 2 super heat in single heating / collective heating
(Connector CN506: Black)
TS2 1) Controls indoor oil recovery at single cooling, collective cooling operation
2) Detects overheat of the cycle
(Connector CN520: Green)
TE1 1) Controls defrost in single / collective heating operation
Temperature
2) Controls outdoor fan in single / collective heating operation
Sensor
(Connector CN521: Red)
TE2
Controls low volume of the auxiliary heat exchanger at collective operation
TK1, TK2 (TK1 Connector CN531: Black, TK2 Connector CN532: Green, TK3 Connector CN533: Red, TK4 Connector CN534: Yellow, TK5 Connector
TK3, TK4 CN535: Red)
TK5 Judges oil level of the compressor
(Connector CN523: White)
TL
Detects under cool at single operation / collective cooling operation
(Connector CN507: Yellow)
TO
Detects outside temperature
(Connector CN501: Red)
1) Detects high pressure and controls compressor capacity
High pressure sensor 2) Detects high pressure at single operation / collective cooling operation, and controls the fan in low ambient cooling operation
Pressure 3) Detects under cool in indoor unit at single operation / collective heating operation
sensor 4) Controls rps outdoor fan at collective cooling operation
(Connector CN500: White)
Low pressure sensor 1) Detects low pressure at single / collective cooling operation and controls compressor capacity
2) Detects low pressure at single / collective heating operation, and controls the super heat
Indoor Unit
Ventilator
Ventilator
Motor
(CAUTION) MMU‐AP0071YH, AP0121YH type air conditioners have no TC2 sensor.
Explanation of functional parts in indoor unit
Functional part name Functional outline
Pulse Motor Valve (Connector CN082 (6P): Blue)
1) Controls super heat in cooling operation
2) Controls under cool in heating operation
3) Recovers refrigerant oil in cooling operation
4) Recovers refrigerant oil in heating operation
1.TA (Connector CN104 (2P): Yellow)
Detects indoor suction temperature
2.TC1 (Connector CN100 (3P): Brown)
Controls PMV super heat in cooling operation
Temperature
3.TC2 (Connector CN101 (2P): Black)
Sensor
Controls PMV under cool in heating operation
4.TCJ (Connector CN102 (2P): Red)
1) Controls PMV super heat in cooling operation
2) [MMU‐AP007YH to AP012YH only] Controls PMV under cool in heating operation
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Printed: January 2013
Subject to typographical and other errors!
SMMS • SHRM • Mini SMMS Guideline for Startup of VRF systems
AIR-COND Klimaanlagen-Handelsgesellschaft m.b.H., Haushamer Straße 2, A-8054 Graz-Seiersberg, Austria, Tel.: +43 316 80 89, Fax: +43 316 82 63 71, E-mail: office@air-cond.com, www.air-cond.com