Professional Documents
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EOR/IOR
Immiscible mixed gas
enhances EOR economics
SHALETECH: SCOOP/STACK
High-return Permian option thrives
REGIONAL REPORT:
LATIN AMERICA
The fragile market is pressured
Tackle downhole problems
head-on
66 45 50
PUBLISHER Andy McDowell
EDITORIAL
Editor Kurt Abraham
Technical Editor Craig Fleming
Associate Editor Emily Querubin
News Editor Michele Cowart
Contributing Editors
Dr. A. F. Alhajji, Middle East Dr. Jeffrey M. Moore, Asia-Pacific
Dr. Roger Bezdek, Washington Mauro Nogarin, Latin America
Ron Bitto, Offshore Dr. Øystein Noreng, North Sea
David Blackmon, Reg. Affairs Mark Patton, Water Management
Robert Curran, Canada Dr. William J. Pike, Energy Issues
Bill Head, Exploration Jim Redden, Drilling
Don Francis, Production Dr. Jacques Sapir, FSU
Raj Kanwar, South Asia Mike Slaton, At Large
Saeid Mokhatab, LNG Russell Wright, At Large
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4!MAY 2018!/!WorldOil.com
FIRST OIL
KURT ABRAHAM, EDITOR
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BUSINESS /////////////////////////////////////////////////////////////////////////////////
PRODUCTION /////////////////////////////////////////////////////////////////////////////
Iran exports OPEC weighs deeper cuts,
soar amid U.S. as it faces latent supply conundrum
sanctions threat OPEC and its allies have worked tirelessly to reduce an interna-
Before U.S. President Trump’s tional oil glut through production cuts instigated in early 2017.
decision to take America out of Although the deal officially expires at the end of this year, OPEC
an international agreement that has signaled that output restrictions could be extended into
limits Iran’s nuclear activities, in 2019. Russia reaffirmed that it is “fully committed” to the deal in
exchange for a reprieve from oil early May, despite a two-month breach of its production target.
sales restrictions, Iran had ramped However, the over-production will likely be counterbalanced by
up its crude exports to a record the stark output decline of OPEC members including Venezuela
high in April. Since the alleviation and Angola. The output curbs have nearly eliminated surplus oil
of sanctions in January 2016, inventories amid a three-year high in oil prices; however, trepida-
OPEC’s third-largest producer had tion is already being conveyed regarding future supply. Saudi
nearly doubled its crude output. Arabia reportedly is urging fellow producers to continue practic-
Accordingly, its crude exports ing output restraint to encourage investment in future supply.
reached 2.61 MMbpd last month, According to Rystad Energy, however, the industry is already on
beating its previous record of 2.44 track to deliver the extra output needed to meet future demand.
MMbpd, which was set in October “Over the next 10 years, we see that supply will continue to keep
2016. According to Bloomberg up with demand growth,” Espen Erlingsen, a Rystad analyst told
data, overall observed shipments Bloomberg. “The surge in North American shale activity and
of crude and condensate rose startup of new fields are the main drivers for this growth.” At
to 2.83 MMbpd in April, from a recent OPEC meeting, Saudi Arabian Energy Minister Khalid
2.48 MMbpd in March. However, Al-Falih reportedly said that there needs to be an additional
this reportedly coincided with a 4-to-5 MMbpd in oil-production capacity each year to meet future global demand. Accordingly, OPEC now
4-MMbbl drawdown from offshore risks narrowing world markets too much, sending prices to levels that either impede oil demand or incite a
storage tankers. Although new wave of supply from the U.S. Photo: OPEC.
President Trump called the U.S.-
Iran accord “a horrible agreement
for the United States,” he also
American gas supplies see biggest expansion since 2015
said that doesn’t mean he would Mounting natural gas production has inflated U.S. stockpiles even further. In early May, Bloomberg reported
be opposed to negotiating a new that national gas supplies climbed by 90 Bcf, the most seen in three years. After a particularly cold month
agreement. Trump’s decision on in April, U.S. gas supplies are approximately 28% below the usual amount for this time of year. On April 27,
May 8 to exit the nuclear deal gas inventories stood at 1.343 Tcf. Analysts and traders reportedly are keeping a watchful eye on any U.S.
means that Iran’s output could storage fluctuations, as they may help anticipate whether supply will overtake demand and send prices on a
suffer as much as a 500,000- downward spiral. Stephen Schork, president of consulting company Schork Group, told Bloomberg that “the
bopd decline by year-end. make-or-break point in the market is going to occur within the next two reports.”
8!MAY 2018!/!WorldOil.com
WORLD OF OIL AND GAS ...
EMILY QUERUBIN, ASSOCIATE EDITOR
FRAC BALLS
DISCOVERIES/DEVELOPMENTS ////////////////////////////// With
Shell takes FID for Vito development in deepwater GOM
Shell Offshore Inc. (operator, 63.11%), a Shell
Attitude!
subsidiary, announced a final investment decision
(FID) for the Vito development, about 150 mi
southeast of New Orleans, in the U.S. Gulf of
Mexico (GOM). According to the company, the
decision—which has a forward-looking, break-
even price estimated at less than $35/bbl—will
advance the construction and fabrication of a new,
abridged host design and subsea infrastructure.
In 2015, the company started a redesign of Vito,
which reportedly reduced cost estimates by more
than 70% from the original project plan. The cost
savings are said to be a direct result of a more
simplified design, as well as more collaboration with vendors on concepts including well design “Good bye…”
and completions, subsea, contracting and topsides design. Vito, which is Shell’s 11th deepwater
host in the GOM, is scheduled to start producing in 2021. With estimated recoverable resources
of 300 MMboe, the development is expected to reach peak production of about 100,000 boed.
Statoil is the company’s project partner, with a 36.89% stake. Image: Shell.
NOW
www.ons.no
ENERGY ISSUES
DR. WILLIAM J. PIKE, EDITORIAL ADVISORY BOARD CHAIRMAN
Distraction reaction
Not that many months ago, I wrote intelligence-enabled tools will soon dom- Need something a little less expensive
about bots, particularly chat bots, that are inate the online information space. and a bit closer to home? Try the monthly
evolving as a threat to our day-to-day op- “This paradigm shift isn’t limited to ar- meetings of your local chapter of the larger
erations. An integral part of Artificial Intel- tificial personal assistants like Siri and rec- organizations, such as the Houston Chap-
ligence (AI), these robots, which control reational chatbots like Xiaoice,” contin- ter of SPE. Whatever the venue or what-
many processes in our daily lives, appear ued Chessen. “It refers to machine-driven ever the method, try to connect with other
to have developed the ability to commu- communication overwhelming Face- professionals personally. Their knowledge
nicate beyond our understanding, in their book, Twitter, YouTube, Match, Reddit, and insights could be the most important
own languages. This could be the scenario chat rooms, news site comment sections, information you receive and/or a solution
of many a Sci Fi movie, in which robots and the rest of the social web. All of it will to your most pressing problems. It looks
take over the earth. While this may be a bit be dominated by machines talking. This like you can’t avoid the AI world, but you
far-fetched—at the moment—the threat is machine communication will be nearly can check out long enough to touch base
real, according to more than a few pundits. indistinguishable from human commu- with reality and the people in it.
It’s all around you. If this threat nication. The machines will be trying to I’ve been there. Recent news in the
doesn’t worry you, take a look at your persuade, sell, deceive, intimidate, ma- industry has taken note of the rise of the
children or grandchildren. If they are nipulate, and cajole you into whatever Permian basin to new heights. A good
like most, including mine, their focus is response they’re programmed to elicit. part of my career was spent there. In the
squarely on their connection to an elec- They will be unbelievably effective.” late 1960s and early 1970s, the area was
tronic world accessed through smart What does this all have to do with struggling after impressive post-WWII
phones. On second thought, don’t worry us and the upstream industry? We, of production numbers. Most of the fields
about your children. Just mind the road course, are as vulnerable as anyone else, I worked in were populated with stripper
when you drive because the chances even though very sophisticated protection wells. One field produced about 1,600
are that someone (often a lot more than systems are in place in a good deal of the bopd from 500-plus wells. Sure, we knew
someone) in your proximity is in his or industry. I believe, given this, that the solu- something about the shale formations
her own electronic world and impervious tion lies in direct communication between back then, but not how to produce them.
to the dangers of the surrounding traffic. real people. It’s getting more difficult, but it Now, the Permian shale play is all about
But I may have been premature, over- is getting much more important. setting records. The region will probably
reactive or even unfair in my assessments. As an example, I belong to SPE’s Drill- become the world’s largest oil patch over
AI is also ripe with benefits. According ing Digest group. That program creates the next decade. Output in the basin is
to Noah Zandan, writing for Quantified a safe (as safe as you can get) digital plat- forecast to reach 3.18 MMbopd in May,
Communications (https://www.quan- form for the exchange of information and according to EIA. That’s the highest since
tifiedcommunications.com/blog/artifi- ideas (from well control to bit recommen- the agency began compiling records in
cial-intelligence-in-communication), “Al- dations) between drilling folks. Even bet- 2007. “Technology is the biggest driver,”
though the term may still conjure up sci-fi ter—hold your technical and professional said Rob Thummel, managing director
images of robots gone rogue, AI, as it is conversations with real people, face to face. at Tortoise, which handles $16 billion in
often called for short, is actually far less Next week, I am headed to the Off- energy-related assets. “The basin, in and
terrifying. With the development of AI, shore Technology Conference in Hous- of itself, could end up being the largest oil
computer systems can complete or aug- ton. I used to go to catch up on all of the field in the world." By contrast, top-pro-
ment tasks that would require human in- new technology. It’s a great place to do ducing members of OPEC, such as Iran
telligence—at a much larger scale than we that. But, more recently, I have attended and Iraq, pump less than 5 MMbopd. Iran
could on our own—in fields that include to exchange ideas and opinions in a face- produced about 3.81 MMbopd in March,
speech recognition, visual perception and to-face environment. Sure, the technolo- according to data compiled by Bloom-
decision-making.” gy is valuable but the insight provided by berg. “If the Permian was part of OPEC, it
That may be selling the issue a bit short conversations with colleagues, industry would be the fourth-largest OPEC mem-
though, as Matt Chessen, Senior Technol- experts and new friends is invaluable. The ber, right behind Saudi Arabia, Iran and
ogy Policy Advisor at the U.S. Depart- same can be said for SPE’s Annual Techni- Iraq,” Thummel said.
ment of State, noted in a paper posted on cal Conference and Exhibition, or similar
the Atlantic Council website. He said in conferences sponsored by SEG, NOIA, " PIKE.WILLIAM@ATT.NET / Bill Pike has 50 years’ experience
2017 that machine-driven communica- IADC or any of the numerous other pro- in the upstream oil and gas industry, and serves as chairman of the
tions tools are a reality now, and artificial fessional societies. World Oil Editorial Advisory Board.
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The ascension of dual-activity rig tween 5,000 and 6,000 ft, after which ce- no issues with gas, and we have added ECD
floors, which enable different operations to menting commenced. (equivalent circulating densities) and there
be conducted simultaneously in parallel, is While the three-well field trial progres- are no pack-off issues, we nipple down the
credited with helping reduce offshore well sively reduced casing running time from 18 BOP and skid the rig to the next well and
delivery time. Marathon Oil Corp. believes hr to 13.5 hr, Binnion said, with the crane rig up our work platform,” Binnion said.
it’s high time that the methodology makes and other equipment required, the exer- Meanwhile, once the now-cemented
its way into the unconventional sector. cise proved to be an economic challenge, well is verified as exhibiting zero flow,
To prove its point, Marathon conduct- essentially breaking even. “We proved we sequential steps include setting the back-
ed a series of field trials in the Eagle Ford could do this, but in order to make it work, pressure valve, rigging down the work
shale, with the aim of reducing the flat you have to be super-consistent. We’re still platform, disconnecting the cementing as-
times more typically associated with deep- working on a system, where we could use it sembly and installing an 11-in. hydraulic
water well construction. The company on multiple wells on a pad,” he said. pack-off, before capping it off with instal-
specifically set out to evaluate the potential “Trickier” proposition. Undaunted, lation of the tubing head. The additional
time-savings of offline casing running and Marathon decided to proceed with the equipment and complexities notwith-
cementing in its largely two-string shale more complicated offline running and ce- standing, Binnion said the five-well test
wells. In separate trials, Marathon says it menting of the 51/2-in. production casing, proved economically viable, to the tune of
proved that the concept saves time in run- where risk mitigation took center stage. saving around $20,000/well.
ning both the surface and production cas- “You have well control issues and the BOP “We proved the concept is a technical
ing, but the economic results were mixed. to deal with, so it becomes a bit trickier success, and we could save rig time,” he
“We’re so efficient in our drilling rates, than simply running and cementing sur- said. “We wanted to prove up the concept
that a 20% improvement in actually making face pipe. We’re talking about moving the before investing in spools, and we also
hole is not anything like a 20% reduction BOP stack off the well before it’s cement- wanted to make sure we were in a stable
in flat time,” Adrian Binnion, Marathon’s ed, so, of course, that’s going to raise a lot of market. We didn’t want to make the invest-
Eagle Ford drilling engineering supervi- questions,” he said. ment and then lay down rigs.”
sor, told the IADC Drilling Engineering Multi-disciplinary risk assessments, in- Spoiler alert. While Binnion’s DEC
Committee (DEC) quarterly Technology cluding with offshore personnel, “tried to presentation was entitled, in part, “Think-
Forum on March 21. “We concentrated on figure out everything that could possibly ing outside the rotary table,” the absence of
reducing flat time with the objective of re- go wrong,” Binnion said. same, and the inability to rotate the casing,
ducing our dollars/ft, which is king.” At the onset, to allay the pre-cementing could prove a hindrance to wholesale adop-
Marathon began investigating the con- well control concerns, Marathon collabo- tion of the concept, suggests Halliburton
cept in late 2015 with offline cementing rated with its wellhead provider to engi- Principal Technical Professional Cole Pav-
of the 95/8-in. surface casing. “It was rather neer a cementing spool to be inserted be- lock. “We will have to figure out something
simple, as we didn’t have well control issues low the BOP stack. “We have two of these different, if we want to rotate casing for an
or the BOP stack to worry about. At that cementing spools that kind of hopscotch offline production job. For our money, for
point, we looked at what else we could take across the pad, so we move the BOP stack mud displacement and best practices, cas-
offline. The next logical step was proving from one to the next cementing spool.” ing rotation is the best thing you can do to
we could actually run surface casing of- In operation, before drilling the 8 1/2- adequately cement the wellbore,” he said
fline,” he said, during the forum devoted in. production interval, the cementing during a separate presentation.
to drilling unconventional resource plays. spool and BOP are nippled up and tested. For many unconventional operators,
“The expectations were that we could pos- Upon reaching target depth, the casing rotating casing during cementing is a stan-
sibly save about 11.5 hours.” running equipment is rigged up, and the dard operating procedure, especially in the
In subsequent field trials, after the string is run in normal fashion and circu- Haynesville shale, Pavlock said. “A lot of
121/4-in. surface hole was drilled to pro- lated bottoms-up. people don’t rotate and are able to achieve
grammed depth and circulated clean, the Unlike a conventional cementing job, their ultimate goal of zonal isolation. I’m
crew tripped out, pulled the bottom hole taking the offline route involves first pull- just saying that casing rotation is a better
assembly (BHA) above ground level and, ing the landing joint and running the method for cement placement.”
depending on rig type, skidded or walked pack-off and other hardware. After all is se-
to begin work on the next well. A fit-for- cured, circulation is established across the " JIMREDDEN@SBCGLOBAL.NET / Jim Redden, a Houston-based
consultant and a journalism graduate of Marshall University, has
purpose configuration, featuring a 350-ton cementing spool. “Once we’ve established more than 40 years of experience as a writer, editor and corporate
crane, stepped in to land the casing at be- bottoms up and are comfortable there are communicator, primarily on the upstream oil and gas industry.
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WHAT’S NEW IN PRODUCTION
DON FRANCIS, CONTRIBUTING EDITOR
Hand in glove
Looking through rose-colored sun- Energy, an English energy company, and device was mounted on the mirror to focus
glasses, some people see renewable energy Canadian oil exploration company Talis- the sunlight to a designated spot.
as eventually, and perhaps completely, man Energy, made a joint investment to Nexus of renewables and oil and gas.
replacing oil and gas. That is grist for an- build a wind power system at Beatrice oil Although not a traditional oilfield service
other mill, but looking through OSHA-ap- field in the North Sea. Beatrice field sits company, U.S.-based Solarcraft offers an
proved, distortion-free safety goggles, you 15 mi off the northeastern coast of Scot- example of the nexus of renewables and
can see what renewables are doing right land and started commercial production oil and gas, from something like a service-
now—serving oil and gas production. in 1981. Beatrice comprises three offshore company perspective. The company is a
“Review of Renewable Energy Tech- platforms. Beatrice Alpha is an oil produc- provider of, among other things, solar-en-
nologies Utilized in the Oil and Gas In- tion plant, in the center of the oil field. Two ergy systems combining solar panels and
dustry” (Choi, et. al. 2017) notes: “From 5-MW wind turbines were built near the batteries, for applications such as SCADA,
a conservative point of view, renewable Beatrice Alpha platform. The electricity wellsite automation, and field instrumen-
energy is a competitor to fossil fuels. produced from these wind turbines sup- tation. The company’s “Solar Insolation”
However, recently, renewable energy is plies about 30% of the total electricity de- map of the continental U.S. is an interest-
being used to extract and produce fossil mand of the Beatrice Alpha platform. ing peek at their “Typical Winter Peak Sun
fuel resources, which makes it more dif- Solar thermal system used in EOR. Hour” rating. (The company says this is a
ficult to view them as clear competitors.” McKittrick oil field (see photo on this more useful number than the Average An-
The study is interesting. Its purpose was page), operated by Berry Petroleum nual Peak Sun Hour rating.) So, U.S. land
to research and analyze cases in which re- (which was spun off by Linn Energy in operators will be happy to know that on a
newable energy technologies are being ap- 2017) is in western California, and pro- scale of 0.5 to 4.5, the Permian basin is at a
plied at oil and gas production sites. Cases duces approximately 1,300 bpd of crude bright and shiny 3.5.
were analyzed according to their purpose: oil. Berry launched the solar thermal EOR BP claims to have the largest, oper-
photovoltaic, wind power, and geothermal project with Glass Point Solar to apply the ated, renewable energy business of any
power technology applications had the EOR technique to this field. This project major oil and gas company. In the U.S., its
purpose of supplying electricity; whereas installed solar thermal collectors—approx- renewable assets include 14 onshore wind
the application of solar thermal technology imately 13,388 m2—at the field, to collect farms, located from Hawaii to Pennsylva-
had the purpose of supplying heat. sunlight. The sunlight was used to boil wa- nia. The company’s U.S. wind farms have
Space prevents inclusion of examples ter and produce high-pressure steam. The a gross generating capacity of 2,259 MW.
from every renewable technology, but a high-pressure steam was used to apply the That’s enough electricity to power all the
few of them will illustrate the point. EOR technique. This project implemented homes in a city the size of Philadelphia.
Photovoltaic system powers cathod- the enclosed trough technique of Glass That’s a substantial stake in the ground,
ic protection. Kyocera Solar is operating Point Solar for the first time. This tech- but there’s a lot of space between 0% and
7.7-, 3.9-, and 6.25-kW PV systems at the nique allowed installation of solar thermal 100%. In the eyes of Your Humble Observ-
Louisiana Bayou oil field in Louisiana. collectors in oil fields with a lot of sand and er, few things ever get replaced completely.
The PV systems include PV modules, dust. A lightweight mirror was installed in New things are introduced, but only the
mounting structures, controller (with the structure, and an automatic directing balance of new and old changes. Here’s one
integrated solar charge regulation), stor- nearby example: in 2018, the Houston Po-
age batteries, and system enclosure. The Berry Petroleum’s operations in the San lice Department still uses horses—as they
electricity produced from the PV system Joaquin basin of California include a solar did in the Wild West 1800s—but not as
thermal EOR project at one of its oil fields.
is used to prevent the oil pipeline from Photo: Berry Petroleum.
many of them, and for tasks they’re better
corroding, using the cathodic protection suited to than cars.
technique. The results from recent stud- Just as gasoline-powered trucks drive
ies indicated that corrosion of transport horses to deployments, renewables and
pipes significantly affects the production oil and gas production will be cooperat-
and transportation of oil and gas. A ca- ing, in an ever-evolving balance, for a long
thodic protection method that incorpo- time to come.
rates a PV system promises to be a solu-
tion to these corrosion problems. " DON@TECHNICOMM.COM / For more than 30 years, Don Francis
Wind power supplies 30% of plat- has observed the global oil and gas industry as a writer, editor and
form demand. Scottish and Southern consultant to companies marketing upstream technologies.
T H E N AT I O N A L VO I C E O F A M E R I C A’ S I N D E P E N D E N T O I L & N AT U R A L G AS I N D U ST RY
Wildcatters Fund
the political action committee
of independents
Y D E E P WAT E R CIRCUM-PACIFIC NEAR SURFACE RING OF FIRE VA LU E LIFE OF FIELD SOCIAL CONT
UTION TECHNOLOGY UNCONVENTIONALS HIGH-PERFORMANCE COMPUTING BIG DATA MACHINE LEARNIN
EISMICITY CLOUD-BASED COST EFFICIENT GEOHAZARDS INDUCED SEISMICITY D E E P WAT E R CIRCUM-P
6,000+ colleagues
NG OF FIRE VA LU E LIFE OF FIELD SOCIAL CONTRIBUTION TECHNOLOGY UNCONVENTIONALS HIGH-PE
ORMANCE COMPUTING BIG DATA MACHINE LEARNING SEISMICITY CLOUD-BASED COST EFFICIENT GE
AZARDS INDUCED SEISMICITY D E E P WAT E R CIRCUM-PACIFIC NEAR SURFACE RING OF FIRE VA LU E LI
in California
F FIELD SOCIAL CONTRIBUTION TECHNOLOGY UNCONVENTIONALS HIGH-PERFORMANCE COMPUTING B
ATA MACHINE LEARNING SEISMICITY CLOUD-BASED COST EFFICIENT GEOHAZARDS INDUCED SEISM
Y D E E P WAT E R CIRCUM-PACIFIC NEAR SURFACE RING OF FIRE VA LU E LIFE OF FIELD SOCIAL CONT
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· © 2018 All Rights Reserved · 1670
EXECUTIVE VIEWPOINT
RENEE COMSTOCK, CHIEF EXECUTIVE OFFICER,
YELLOWJACKET OILFIELD SERVICES, LLC
WOMEN’S
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The crude price recovery, buoyed by potential Middle East- WORLD OIL & NGL PRODUCTION Million barrels per day
ern supply risks, was capped by rising U.S. inventories while MAR 2018 FEB 2018 AVG. 2017 AVG. 2016
President Trump debated on whether to reimpose sanctions OPEC–CRUDE OIL
on Iran. Russia reaffirmed its pledge to OPEC’s well-publi- Saudi Arabia 9.92 9.96 9.96 10.42
cized production cuts, despite breaching its target and push- Iran 3.81 3.82 3.80 3.55
ing output to an 11-month high of 10.97 MMbopd in March and Iraq 4.44 4.46 4.47 4.42
April. In the U.S., the rig count averaged 1,011 units in April, an United Arab Emirates 2.87 2.80 2.93 3.05
increase of 2.2% compared to March. The sustained activity Kuwait 2.70 2.70 2.71 2.88
pushed production in the U.S. to 10.44 MMbopd in March, an Neutral Zone 0.00 0.00 0.00 0.00
increase of 1.6% compared to the previous month. The DUC Qatar 0.60 0.58 0.61 0.65
inventory has stabilized, with the exception of the Permian, Angola 1.52 1.57 1.64 1.71
where operators added 122 new wells. International activ- Nigeria 1.65 1.68 1.53 1.47
ity averaged 1,197 rigs in March, a loss of 7.6%, due mainly to Libya 0.99 1.03 0.83 0.39
spring break-up in Canada. Algeria 0.98 1.04 1.05 1.11
Equatorial Guinea 0.13 0.13 0.13 0.14
U.S. OIL PRODUCTION1 Thousand barrels per day Ecuador 0.52 0.51 0.53 0.55
Venezuela 1.49 1.55 1.97 2.24
DAILY AVERAGE FOR MONTH
MAR MAR FEB Gabon 0.21 0.20 0.20 0.23
STATE 20182 20173 % DIFF. 20182 NGLs & condensate1 6.91 6.91 6.87 6.78
Alabama 20 20 0.0 22 TOTAL OPEC 38.74 38.94 39.22 39.59
Alaska 526 526 0.0 525 OECD2
Arkansas 20 14 42.9 21
U.S. 14.41 14.12 13.19 12.53
California 511 498 2.6 498
Mexico 2.09 2.15 2.23 2.47
Colorado 437 296 47.6 429
Florida 5 6 –16.7 5 Canada 4.89 5.13 4.83 4.47
Illinois 25 23 8.7 25 United Kingdom 1.08 1.06 1.01 1.03
Kansas 120 101 18.8 118 Norway 1.97 2.01 1.97 1.99
Kentucky 7 8 –12.5 7 Europe-others 0.50 0.50 0.50 0.49
Louisiana4 1,580 1,557 1.5 1,543 Australia 0.34 0.34 0.32 0.35
Michigan 18 16 12.5 19
Pacific-others 0.07 0.07 0.07 0.08
Mississippi 58 51 13.7 59
TOTAL OECD 25.36 25.38 24.12 23.42
Montana 71 58 22.4 65
NON–OECD
Nebraska 6 6 0.0 7
New Mexico 569 440 29.3 565 Russia 11.35 11.34 11.36 11.34
North Dakota 1,232 1,015 21.4 1,220 FSU-others 3.12 3.14 3.00 2.90
Ohio 72 48 50.0 70 China 3.78 3.77 3.87 3.98
Oklahoma 531 445 19.3 505 Malaysia 0.68 0.68 0.69 0.71
Texas4 4,219 3,670 15.0 4,168 India 0.83 0.85 0.86 0.85
Utah 110 89 23.6 105
Indonesia 0.83 0.83 0.85 0.88
West Virginia 31 22 40.9 31
Asia-others 1.01 1.06 1.06 1.15
Wyoming 234 204 14.7 225
Others5 33 28 17.9 34 Europe 0.13 0.13 0.13 0.14
TOTAL U.S. 10,435 9,140 14.2 10,266 Brazil 2.78 2.74 2.74 2.61
LOWER 48 9,909 8,614 15.0 9,741 Argentina 0.58 0.58 0.58 0.61
1 Includes lease condensate. 2 Preliminary estimate, API. Colombia 0.85 0.83 0.86 0.88
3 DOE estimate. 4 Includes federal OCS production.
5 Includes Arizona, Indiana, Missouri, Nevada, New York, Pennsylvania, South Dakota, Tennessee and Virginia.
Latin America-others 0.38 0.34 0.37 0.38
Oman 0.98 0.97 0.98 1.01
U.S. GAS PRICES ($/MCF) & PRODUCTION (BCFD)
Syria 0.02 0.02 0.02 0.03
100 7 Yemen 0.03 0.03 0.03 0.02
Egypt 0.63 0.64 0.64 0.67
6
80 Africa/Middle East-others 1.32 1.25 1.28 1.20
5 TOTAL NON–OECD 29.32 29.19 29.32 29.34
60 4 PROCESSING GAINS3 2.32 2.32 2.29 2.27
TOTAL SUPPLY 95.74 95.84 94.96 94.62
40 3
Source: International Energy Agency. Note: Totals and subtotals may not add, due to rounding.
Monthly price (Henry Hub) 2 1 Includes condensates reported by OPEC countries, oil from non-conventional sources, e.g. Venezuelan Orimulsion
20 12-month price avg.
Production 1 (but not Orinoco extra-heavy oil) and non-oil inputs to Saudi Arabian MTBE.
2 Comprises crude oil, condensates, NGLs and oil from non-conventional sources.
0 0 3 Net of volumetric gains and losses in refining (excludes net gain/loss in China and non-OECD Europe) and marine
F M A M J J A S O N D J F M A M J J A S O N D J F M A transportation losses.
2016 2017 2018
Production equals U.S. marketed production, wet gas. Source: EIA.
WORKOVER RIG COUNT
MAR 2018 YR. AGO
SELECTED WORLD OIL PRICES ($/BBL) REGION ACTIVE AVAIL. IDLE STACKED TOTAL % UTIL. ACTIVE
Texas Gulf Coast 163 49 55 64 331 49% 163
80
ArkLaTex 57 15 51 72 195 29% 64
70 W. Texas Inter. Eastern U.S. 32 49 27 15 123 26% 37
Brent Blend South Louisiana 19 2 10 2 33 58% 18
60 Dubai Fateh
Source: DOE Mid-Continent 125 31 90 106 352 36% 133
50 West Texas / Permian 437 23 210 165 835 52% 395
Rocky Mountains 248 53 155 48 504 49% 173
40 West Coast / Alaska 165 32 141 83 421 39% 177
30 TOTAL U.S. 1,246 254 739 555 2,794 42% 1,160
Active - crewed and worked every day during the month. Source: AESC
20 Available - has crew ready to work.
A M J J A S O N D J F M A M J J A S O N D J F M A Idle - capable of being put to work in 48 hr and does not require spending in excess of $50,000.
2016 2017 2018 Stacked - cannot work without investment in excess of $50,000.
INTERNATIONAL ROTARY RIG COUNT Monthly average INTERNATIONAL ROTARY U.S. ROTARY
MAR 2018 FEB 2018 MAR 2017 DRILLING RIGS DRILLING RIGS
REGION & COUNTRY LAND OFFSHORE LAND OFFSHORE LAND OFFSHORE
CANADA* 215 3 321 1 252 1 1,400 1,400
EUROPE 56 40 61 29 63 31
Germany 1 0 2 0 4 0 1,250 1,100
Italy 2 1 2 1 4 0
Netherlands 1 2 1 2 0 0
Norway 0 18 6 13 0 15 1,100 800
Poland 6 0 6 0 10 0
Romania 6 1 6 1 7 0 950 500
Turkey 19 0 18 0 23 0
United Kingdom 1 5 1 6 0 8
Others 20 13 19 6 15 8 800 M A M J J A S O N D J F M A M J J A S O N D J F M 200 A M J J A S O N D J F M A M J J A S O N D J F M A
2016 2017 2018 2016 2017 2018
MIDDLE EAST** 353 44 356 30 341 45
Abu Dhabi 39 12 38 13 32 16 Source: Baker Hughes, a GE company.
Egypt 22 5 18 3 24 6
Iraq 60 0 58 0 43 0
Kuwait 54 0 54 0 54 0
Oman 54 0 54 0 55 2
U.S. ROTARY RIG COUNT Monthly average
Pakistan 24 0 26 0 20 0 % DIFF.
Saudi Arabia 95 18 103 14 106 13 APRIL MAR APRIL APRIL ‘18
Syria 0 0 0 0 0 0 STATE & AREA 2018 2018 2017 APRIL ‘17
Others 5 9 5 0 7 8 ALABAMA-TOTAL 1 1 2 –50.0
AFRICA** 78 11 74 16 70 10 Land 1 1 2 –50.0
Algeria 55 0 53 0 51 0 Inland water 0 0 0 0
Angola 0 3 0 4 0 2 Offshore 0 0 0 0
Kenya 8 0 8 0 11 0 ALASKA-TOTAL 7 9 6 16.7
Libya 0 1 0 1 0 1 Land 7 9 6 16.7
Nigeria 9 3 10 6 6 4 Offshore 0 0 0 0
Others 6 4 3 5 2 3 ARKANSAS 1 1 1 0.0
LATIN AMERICA 167 26 169 30 162 35 CALIFORNIA-TOTAL 14 14 9 55.6
Argentina 68 0 69 0 58 0 Land 14 14 9 55.6
Brazil 5 9 6 11 3 13 Offshore 0 0 0 0.0
Colombia 23 0 24 0 18 1 COLORADO 30 30 29 3.4
Ecuador 8 0 6 0 7 0 FLORIDA 0 0 0 0
Mexico 9 12 6 13 3 15 KANSAS 1 0 0 —
Venezuela 41 3 43 4 51 3 KENTUCKY 0 0 0 0
Others 13 2 15 2 22 3 LOUISIANA-TOTAL 58 58 59 –1.7
ASIA-PACIFIC 133 71 129 79 122 76 North - Land 34 35 33 3.0
Australia 15 1 15 1 12 1 South - Inl. water 4 4 3 33.3
China, offshore 1 24 1 27 0 17 South - Land 4 7 3 33.3
India 84 25 84 27 81 36 Offshore 16 12 19 –15.8
Indonesia 31 3 29 5 22 2 MICHIGAN 0 0 0 0.0
Malaysia 0 9 0 8 0 5 MISSISSIPPI 5 3 3 66.7
New Zealand 0 0 0 0 0 0 MONTANA 1 1 0 —
Thailand 2 5 0 7 4 10 NEBRASKA 0 0 0 0
Vietnam 0 2 0 3 0 2 NEVADA 1 1 0 0.0
Others 0 2 0 1 3 3 NEW MEXICO 89 88 56 58.9
TOTAL 1,002 195 1,110 185 1,010 198 NEW YORK 0 0 1 —
**No data available for Iran and Sudan/South Sudan. Source: Baker Hughes, a GE company. NORTH DAKOTA 54 51 43 25.6
OHIO 23 22 22 4.5
OKLAHOMA 129 122 125 3.2
INTERNATIONAL OFFSHORE RIGS PENNSYLVANIA 40 41 34 17.6
U.S. GULF OF MEXICO NORTHWEST EUROPE WORLDWIDE SOUTH DAKOTA 0 0 0 0.0
APR 2018 APR 2017 APR 2018 APR 2017 APR 2018 APR 2017 TENNESSEE 0 0 0 0.0
Total rigs in fleet 85 95 96 107 790 823 TEXAS-TOTAL 505 492 425 18.8
Marketed Supply 47 44 78 80 650 659 Offshore 0 1 1 –100.0
Inland water 0 0 0 0
Marketed Contracted 35 30 64 55 477 464
District 1 43 36 44 –2.3
Rig utilization, % 74.5 68.2 82.1 68.8 73.4 70.4
District 2 29 31 34 –14.7
District 3 16 16 15 6.7
Source: IHS Petrodata Weekly Rig Count.*
District 4 14 14 11 27.3
District 5 3 3 2 50.0
U.S. DRILLED BUT UNCOMPLETED WELLS District 6 27 25 19 42.1
District 7B 3 1 6 –50.0
MAR FEB District 7C 34 34 41 –17.1
REGION 2018 2018 CHANGE District 8 308 303 220 40.0
Anadarko 995 991 4 District 8A 16 15 22 –27.3
Appalachia 749 764 –15 District 9 3 2 3 0.0
Bakken 716 717 –1 District 10 10 13 9 11.1
Eagle Ford 1,507 1,485 22 UTAH 8 8 8 0.0
W. VIRGINIA 16 16 12 33.3
Haynesville 175 174 1
WYOMING 29 30 19 52.6
Niobrara 506 545 –39
OTHERS 1 0 2 –50.0
Permian 3,044 2,922 122 U.S. OFFSHORE TOTAL 16 13 20 –20.0
BASIN TOTALS 7,692 7,598 94 U.S. GRAND TOTAL 1,011 989 853 18.5
Source: EIA. Note: Totals may not add, due to rounding. Source: Baker Hughes, a GE company. Note: State monthly averages may not add up to U.S. total, due to rounding.
26!MAY 2018!/!WorldOil.com
SPECIAL FOCUS: EOR/IOR
A mixed gas (CO2, N2, CO) is uniquely years has shown utilizing diluted CO, as part of a mixed gas dis-
applicable for increasing matrix permeability placement process, recovers nearly as much oil as CO2, but at
and enhancing oil recovery rates. It also a faster rate. CO also can enhance permeability in shale reser-
decreases the Mcf/bbl ratio and increases voirs and mitigate the effects of any asphaltene precipitation.
the mobilization of asphaltenes while Handled properly, it is safe. The method has already received
a permit for pilot testing in the state of Wyoming, under a sim-
operating at immiscible conditions on oils ple sundry notice, after satisfying all safety concerns. With the
ranging from 18° to 42°API. proper additive, CO is not corrosive to oilfield tubulars, due to
its being a reducing agent rather than an oxidizing agent.
EOR techniques that can be applied to shale oil are being
" DR. PAUL B. TROST, Mtarri, and DR. JOHN D. WRIGHT, studied and field tested. Both miscible CO2 and light hydrocar-
Wright Consulting bons are being evaluated. However, some initial results proved
disappointing, due to loss of the CO2 along fractures to adjacent
wells, high compression costs, large volumes of gas required per
A mixed gas consisting of CO2, N2 and minor amounts of barrel of oil recovered, extremely low matrix permeability, and/
carbon monoxide (CO) has been found uniquely applicable to or limited recovery factors. Additionally, Devegwoda (2018) has
increasing matrix permeability, enhancing the rate of oil recov- suggested asphaltenes may result in pore plugging of shale oil res-
ery, decreasing the Mcf/bbl ratio, operating at pressures lower ervoir. Alternately, at least one company has reported on the suc-
than typical CO2 MMP, and mobilization of asphaltenes while cessful application of CO2 for EOR of a shale oil.
operating at immiscible conditions. Additional applications for the mixed gas are: heavy oil re-
Until recently, CO has never been considered beneficial to covery at or near reservoir temperature and pressure, augmen-
recovering oil. In addition, there is concern about its toxicity tation of poorly performing CO2 floods, lowering capital and
and potential corrosiveness. Laboratory work over the last five operating costs for new CO2 floods, and extending the operat-
ing life of an aging waterflood.
A test-sized generator contains a semi-closed cycle system
to produce the mixed gas and green power. See Fig. 5 for a MIXED GAS COMPONENTS
schematic of the flowsheet. The mixed gas used in these experiments consisted of CO2
World Oil®!/!MAY 2018!27
EOR/IOR
with minor amounts of N2 and CO. CO has been identified as handle safely. Furthermore, unlike H2S, CO has a density simi-
the “workhorse” in this mixture of gases. CO is far safer to han- lar to air, so it does not concentrate or collect in low spots.
dle than H2S, both in the laboratory and in the field. In fact, it Carbon monoxide is a unique, triple-bonded, molecule.
is 15 times safer than H2S, which the oil industry has learned to The triple bond allows shifting of the electron cloud between
both carbon and oxygen atoms with higher electronegativity
residing on the carbon atom. This triple bonding has similari-
Fig. 1. CO remediation of water-damaged packed column — 2 ties to certain bonds within an asphaltene molecule, plus car-
phase test. bon monoxide’s polarity may also interact with asphaltene’s
Packed column testing* 2 phase test functional groups. CO’s molecular diameter is 50% smaller
10 than CO2’s, resulting in faster movement through a reservoir
9 Note: 8.7 md and greater access to the oil-rich, lower permeability zones.
100,000 TDS saline
8 had 108 md perm Carbon monoxide is 44 times less soluble in water than CO2 at
7 50,000 ppm 70 psi and 100°F. Thus, in mature waterfloods, CO may migrate
90 hours from the more permeable watery zones into the tighter, low-per-
Permeability, mD
6 +
CO meability, poorly swept zones, thereby recovering bypassed oil.
5 4.5 md Due to carbon monoxide’s critical temperature of -222°F,
4 the mixed gas only exists at immiscible conditions. Thus an im-
3
50,000 ppm
miscible, low-pressure, mixed gas was investigated to determine
2 saline its potential technical and economic advantages as compared to
1
pure CO2.
0 Carbon monoxide has been found to be more soluble in aro-
Pre-CO treatment Post-CO treatment matic ring compounds than paraffinic compounds (Luhring,
*Brea quartz + 5% bentonite 1989, and Koelliker, 1993). Rising bubble testing, WAG studies,
and slim tube testing have shown the potential for CO to miti-
Fig. 2. CO remediation of water-damaged packed column — 3 gate asphaltene-related problems and to recover heavy, asphal-
phase test. tene-rich crudes at low reservoir temperatures and pressures. If
asphaltene-type molecules are blocking the shale oil pore throats
Packed column testing* 3 phase test
10 (Devegwoda 2018), injecting CO may remediate this problem.
8.8 Swelling clays (smectite, smectite/illite, montmorillonite,
9
and bentonite)—common to shale oil reservoirs—have signifi-
8 cant amounts of ferric oxides/hydroxides both interlayer and
7 especially on clay edges. Thermodynamics strongly favor CO
50,000 ppm
as a reducing agent for ferric oxide/hydroxide molecules and
Permeability, mD
6 plus residual
5 4.5 oil and 96 conversion to ferrous oxide (wustite), with subsequent release
hours CO of adsorbed, immobile water of hydration and a decrease in di-
4
ameter of approximately 1,161 pm to 218 pm.
3 50,000 ppm
saline 1.8
Since the swelling clays most likely occur on both sides of a
2 pore throat, the total increase in the effective pore throat diameter
50,000 ppm
1
plus residual oil would be over 90%. CO, coupled with certain other additives, has
0 shown the potential to retard tubular corrosion (Cabello, 2013)
Pre-CO treatment Pre-CO with oil and water Post-CO treatment in the presence of CO2 and water, due to the reducing capabilities
*Brea quartz + 5% bentonite + pure CO of the CO acting on oxidized tubular goods.
Recovery of oil by pure CO2, versus the mixed gas (CO2,
Fig. 3. Slim tube oil recovery—mixed gas compared to pure CO2 N2 + CO), was evaluated at different conditions and concentra-
at 900 psi or 38% of MMP. tions. Six different oils, ranging in API gravity from 18° to 42°,
Mixed gas no. 1 vs. CO2 were tested at 38% to 105% of CO2 MMP’s.
90
80 MIXED GAS DEVELOPMENT
Mixed gas no. 1
70 CO2 Five years of development, testing, and subsequent patent-
63% ing of this mixed gas technology strongly supports the potential
60
for EOR/IOR applications. The mixed gas has been subjected
PV oil recovered, %
to the increased solubility of CO in oil and water. Lower IFTs indicates successive treatments of CO injection continues to in-
allow the conversion of oil droplets to oil “worms” that can tran- crease matrix permeability with no evidence of clay migration.
sect smaller pore throats and increase oil cut.
Slim tube testing. A total of 32 slim tube tests were conduct-
Packed column. Packed column experiments were conduct- ed at various pressures with oils ranging from 18° to 42° API
ed by Markey (2015). For each experiment, a 17-cm × 2.5-cm gravity. The tests required 5-20 hours of constant monitoring.
column was filled with a mixture of 95% 140-150 mesh sand The slim tube consisted of a 60 ft., ¼-in. diameter, coiled, stain-
and 5% (v/v) bentonite. The column had 35% porosity and an less steel tubing packed with a mixture of 140 to 230 mesh to
absolute permeability of 108 md to 100,000 TDS brine. Inject- achieve typical permeabilities from 0.8 to 2.5 Darcies. Both the
ing a 50,000-ppm brine at 1,000 psi and back pressure of 500 rate and volume of produced fluids were recorded.
psi dramatically lowered the permeability to 4.5 md. After the The slim tubes were prepared by injecting 1.25 PV of as-
brine injection, the column was “produced,” using gravity and received crude at reservoir pressures and temperatures. Mixed
vacuum-aided drainage, and approximately 2 PV of CO were gas was injected into the oil-filled slim tube at 0.1 ml/min.
then injected and allowed a 48-hour soak. When a second slug At the completion of a test, the slim tube was cleaned with
of 50,000-ppm NaCl was injected subsequently, the effective hexane or hexane-methanol-hexane, and the oil content in the
permeability had increased to 8.7 md (a 193% increase), Fig. 1. cleaning fluid was measured. Injection pressures varied from
The effects of CO on permeability having three phases pres- 38% to 105% of the oil’s CO2 MMP. Slim tube testing results
ent (50,000-ppm brine, residual oil, and CO) were tested on a strongly demonstrated the advantage of employing the mixed
fresh column. Injection sequence consisted of brine injection gas for EOR/IOR as compared to pure CO2 under immiscible
followed by injection of a 36° API, 3.9-cp oil. The packed col- conditions. A few representative, low-pressure, tests using a
umn was placed under a vacuum, then flushed with 3+ PV of 36°API paraffinic oil with minor aromatics, are discussed be-
the 50,000-ppm brine solution to achieve residual oil satura- low.
tion. Next, 2+ PV of CO were injected and allowed to soak for As seen in Figure 3, at 38% of MMP, the mixed gas recov-
96 hr. Finally, 3 PV of the 50,000 TDS brine were again injected, ered 63% of the OOIP when 0.6 PV had been injected- vs only
and the effective permeability measured to compare pre- and CO2’s 28%. Similar results were obtained at 47% of MMP,
post- CO treatment effects. where the mixed gas recovered 73% of OOIP at 0.6 PV in-
Figure 2 shows post-CO treatment effects on the three-phase- jected vs only 40% for CO2.
phase system (oil, water, CO). The pre-CO absolute permeability Another set of slim tube tests demonstrated the effectiveness
was 4.5 md, and the effective permeability for the oil was only
1.8 md. However, post-CO treatment, the effective permeability
to brine, in the presence of both residual oil and residual CO, in-
900
ditional 0.6 PV of pure CO2 was then sequentially injected.
Results were compared to a pure CO2 flood. As shown in
Figure 4, the CO, being a smaller molecule, and having some
solubility in oil, resulted in a very early recovery of oil be-
fore gas breakthrough. The CO/CO2 process recovered the
same amount of oil as the pure CO2 process, but at a much
faster rate. Thus CO was again shown to be the “workhorse”
leading to the increased rate of oil recovery-in addition to its
other benefits.
Million Tons
Another slim tube test was designed to investigate recovery
of residual oil after waterflooding. A slim tube was filled with oil
and formation water injected until the oil cut was 1%. Mixed gas
of Proppant injection results were compared to pure CO2. Both the mixed gas
and pure CO2 lowered the residual oil saturation from 38% to 8%.
However, the mixed gas recovered the oil about two times faster
than the CO2. This test suggests economic extension of an ageing
waterflood, at existing reservoir pressures, may be feasible.
For decades, we’ve been the Based on these and other slim tube tests, the authors are con-
fident that the mixed gas of CO2 + N2 + CO can achieve a lower-
proppant partner you can count on
pressure, faster, more economical oil recovery, as compared to
to meet your high volume needs. pure CO2. The slim tubes did not contain any swelling clays.
And with nearly 900 million tons Thus, field applications for reservoirs containing swelling clays
of reserves, we’ll be here for should enhance project economics by increasing the rate of oil
decades to come. recovery while employing only 50% of the injected gas.
60
50
40
Pure CO2 injection
30
20
10
0
0 20 40 60 80 100 120
PV gas injected, %
Power N2
Air CO2
EEG
semi-closed
cycle
Fuel CO
Proppant Solutions
Water
30!MAY 2018!/!WorldOil.com
EOR/IOR
Heavy oil recovery. Recover heavy oil at, or near, natural res-
ervoir temperatures and pressures; remediate formation dam-
age caused by prior introduction of steam; lower operating and
production costs, due to need for minimal to no heating; de-
crease produced oil viscosity; help protect tubulars; mobilize
asphaltenes; minimize the Mcf/bbl recovered.
Using AICDs in heavy oil tionship between density and viscosity, may leave as much as 70% of the petro-
fields can reduce water cut. a reduction in API gravity scale index for leum in the reservoir.
As a case study shows, the heavy oil is generally accompanied by
viscosity difference between increased viscosity. Heavy oil usually oc- APPLICATION OF AN ICD
heavy oil and water provides curs in shallower formations, in marginal To increase the recovery factor and
geological basins formed by non-con- production rates, supplementary recovery
a favorable mobility ratio solidated sand. Reservoirs tend to have methods—generally termed improved
well-suited to this technology, lower pressures and temperatures in com- oil recovery (IOR) techniques—deploy
and increased oil production. parison to light oil reservoirs. This gener- operational strategies and the supply of
ally results in lower recovery factors. Al- additional energy to the well to increase
though this characteristic points to more oil recovery. One technique used in hori-
" ISMARULLIZAM MOHD ISMAIL, Tendeka complex production processes, factors zontal heavy oil wells is the application
such as high permeability could make the of an inflow control device (ICD). This
recovery process easier. is an engineered nozzle or high-friction
As oil reservoirs age, the optimization Depending on the capillary pressure; channel that is typically made from high-
of oil recovery becomes essential, if oil pro- gravitational and viscous forces; and the erosion resistance material, and installed
duction targets are to be met. This is not interaction between these elements dur- in the base pipe to create pressure drop. It
least in heavy oil fields, where the challenge ing oil flow; oil is generally retained in is used to control the inflow, from heel to
is greater, due to the lower reservoir energy the reservoir. The porous media may then toe, by applying higher pressure drop in
and requirement for high reservoir contact. be measured by the mobility ratio. The the heel of the well to balance the inflow
One of the most important aspects of mobility of the fluids in porous media is in the toe of the well and overcome the
heavy oil is its viscosity, which can im- defined by Darcy’s Law, which specifies a friction flow in the length of a horizontal
pact reservoir recovery and productivity direct relationship between pressure, per- completion, Fig. 1.
directly. Although there is no direct rela- meability and mobility, depending on vis- The use of passive ICDs in horizontal
cosity and velocity. Due to an unfavorable wells has been practiced widely in conven-
Use of AICDs in heavy oil fields to control
mobility ratio for heavy oil flow compared tional wells, to achieve the balance flux and
water can increase oil production. to water, the primary recovery technique mitigate early breakthrough of unwanted
32!MAY 2018!/!WorldOil.com
EOR/IOR
water or gas in oil wells. The devices are, noulli’s Principle which, by neglecting typically assembled as part of the sand
however, passive in nature, and once water elevation and compressible effect, can be screen joint in the lower completion.
or gas breaks through, the choking effect expressed as: For carbonate reservoirs, the AICD can
cannot be adjusted without intervention. be deployed as a stand-alone sub, with
P1 + 1/2ρV12 =
Furthermore, the viscosity difference be- a debris filter assembled before the inlet
P2 + 1/2ρV22 + ∆Pfriction loss (1)
tween heavy oil and water creates an unfa- of the valve. The flow path in either con-
vourable mobility ratio, which allows water P1 = Static pressure figuration is the same, as reservoir fluids
to flow much faster through the reservoir 1/2ρV12 = Dynamic pressure enter the completion through the filter
and into the wellbore. This enables water ∆P = Friction pressure loss and flow along the annulus between the
breakthrough to happen faster, displacing The equation states that the sum of filter and base pipe, into the inflow con-
oil output from producing zones. the static pressure, the dynamic pressure trol housing where the AICD is mounted.
Autonomous inflow control devices and the frictional pressure losses along a The fluids then flow through the AICD
(AICDs) are designed to automatically streamline is constant. In Figs. 3a and 3b, and into the production conduit, moving
react to the properties of the fluid flowing the streamline or flow path through the to the surface together with the produc-
through them. An AICD restricts the flow device is marked by arrows. tion from the rest of the well, Fig. 4.
of less-viscous fluids, such as water and The AICD restricts the flowrate of
gas, while allowing more-viscous fluids, low-viscosity fluids by increasing flow re- AICD SUITABILITY TO HEAVY
such as heavy oil, to pass through with sistance. When gas or water flows through OIL APPLICATIONS
minimum pressure drop. When used in the valve, the pressure at the flowing side of Full-scale tests on realistic heavy oil
horizontal wells that have been compart- the disk will be lower, due to the high fluid conditions have been completed. Single-
mentalized using swell packers, AICDs velocity. The total force acting on the disk phase and multi-phase experiments with
restrict the flow of water in high-water-cut will move the disc toward the inlet, and 27-cp crude oil and water were performed
zones while allowing greater drawdown of reduce the flow area and thus the flow, as to define the characteristics of the AICD.
the reservoir in high-oil-saturation zones, shown in Fig. 3b. When more-viscous flu- The characteristics are described by the
reducing water cut and improving oil re- ids flow through the valve, the friction loss differential pressure across the AICD ver-
covery for the overall well. increases and the pressure recovery of the sus flowrate through the device.
Like ICDs, an AICD can be used in dynamic pressure decreases. The pressure The AICD mathematical function de-
new wells to create a more balanced in- on the rear side of the disk will decrease, scribed by the differential pressure across
flow profile along a horizontal section resulting in lower force acting on the disc the AICD is expressed by the function
prior to water breakthrough. Once water toward the inlet, as shown in Fig. 3a. Thus, f(ρ,μ):
breaks through in one or more zones, the the disk moves away from the inlet and the
AICDs restrict production from these flow area and the flow increases. Notably, ⎛ ρ2 ⎞
f ( ρ ,µ) = ⎜ mix ⎟ .
compartments and favor production from the AICD cannot shut off production, but ⎝ ρcal ⎠
y (2)
low-water-cut zones. AICDs also can be can only manage the rate as a function of ⎛ µcal ⎞ x
used in existing wells, where water break- the fluid properties. ⎜⎝ µ ⎟⎠ .(a A ICD ) .q
mix
through has occurred already through
deployment as a retrofit string, reducing APPLICATIONS aAICD, x and y are user input strength pa-
water cut to extend economic well life and AICDs have been installed in a range rameters based on nozzle size, q is the local
improving sweep efficiency. of applications and reservoir types that volumetric mixture flowrate and the user
There are different types of AICDs, but can be described as horizontal oil pro- inpouts ρ_cal and μ_cal are calibration
most commonly used is the Flosure AICD, ducing wells with unwanted gas or water
which comprises three components; valve production. This includes sandstone; car-
Fig. 2. AICD construction.
body, nozzle and disk, Fig. 2. The FloSure bonate; heavy oil; open-hole and cased-
AICD is constructed, using erosion-resis- hole, both as a retrofit solution and as a
tant material, and is engineered to fit with- primary completion. The technology is
in standard ICD housings without protru- applicable to both high-value subsea wells
sion into the completion bore. producing thousands of barrels a day, and
low-yielding land wells producing just
AICD DEVICE IN OPERATION tens of barrels per day.
AICD functions are based on Ber- In sandstone reservoirs, the AICD is
Fig. 1. Production, with and without an inflow control device in a horizontal well.
density and viscosity, respectively. The ρ_ and water curves for reference. With this resulting in reduced viscosity. A viscosity
mix and μ_mix are flowing mixture density degree of viscosity contrast, water will contrast of approximately 3 cp is required
and viscosity at downhole conditions: travel faster at a similar pressure gradient for the AICD to differentiate between wa-
a
compared to oil. The AICD imposes a ter and oil. It follows that as the viscosity
ρmix = α oil ρoil + much-higher pressure drop on water and contrast between oil and water increases,
b c (3)
α gasρ gas + α water ρ gas leads to a reduction in water flow. the effectiveness of the AICD increases,
The mixed oil and water generates a mix- making this technology particularly suit-
d
ture viscosity, depending on the fraction of ed to heavy oil applications.
µmix = α oil µoil + each fluid. The same trends were observed
f (4)
e
α gasµ gas + α water µ gas with increasing water cut. As the water cut ANALYSIS AND SIMULATION
increases, the mixture viscosity will be re- TECHNOLOGIES
Items a, b, c, d, e, and f have been imple- duced, and the velocity of the mixed fluid Multiple commercial nodal analysis
mented recently to the mixture equations, flow increases through the valve, resulting tools and dynamic reservoir simulators are
to aid better descriptions of the mixture in a gain in the pressure drop. Based on the equipped with AICD function in the in-
properties at multi-phase conditions. results, the oil-water volumetric flow ratios flow control device option. A static reser-
Figure 5 shows two-phase oil/water for 27-cp oil can be calculated. At a 15-bar voir simulator can optimize the AICD size
tests performed with water cut at 25%, pressure drop, oil/water ratios are about and number of AICDs per joint. Dynamic
65%, 80% and 92%. The pressure drop, six times. This means that when the zones simulators are required to quantify the pro-
as a function of total volume flowrate, is have water breakthrough, the AICD will duction benefits of the AICD over field life.
plotted together with the single-phase oil choke the flowrate by almost 80%. Notably, all new wells are simulated with a
It is observed during the test at 25% static and dynamic simulator, to design the
water cut, that the AICD is not effectively AICD size and number of AICDs per joint.
Fig. 4. Autonomous ICD flow path.
choking the fluid mixture, due to a small For example, in wells without inflow
change in mixture viscosity. Thus, oil is control, the water may be drawn into the
still in a continuous flowing phase. When wellbore from the down-dip oil-water
the water cut increases to 65%, the AICD contact through high-permeability chan-
starts to show increased choking. As the nels, reducing effective drainage of the
water cut increases to between 80% and oil up-dip. The AICD will improve the
92%, the choking behavior strengthens, water sweep by balancing the inflow from
high- and low-permeability sections, and
Fig. 3a. AICD flow path and disc position with oil. creating additional pressure drop at high-
Fig. 3b. AICD flow path and disc position with water. water-cut zones. Furthermore, the AICD
will allow a low-mobility, viscous oil to be
produced and recover the oil up-dip.
Enhanced well performance can be
achieved with AICD-completed wells,
providing that acceptable production
rates can be achieved through the AICDs,
throughout the life of the well. As viscos-
ity contrast between the oil and the un-
wanted fluid (gas/water) is present at well
Fig. 5. Multi-phase production test results, with AICD as a function of volume flowrate and conditions, some heterogeneities or non-
pressure drop.
uniformity in water production is present
30
along the wellbore, and there is the ability
Water 80% WC to achieve adequate compartmentaliza-
25 65% WC 25% WC tion of the wellbore annulus.
Oil 27cp 92% WC
Candidate selection starts with an
evaluation of the increased or accelerated
Pressure drop across AICD, bar
20
oil production. Once this is determined,
well operability factors can be considered
15 during the detailed well planning phase. A
main factor affecting the results of this pro-
10 cess is the reservoir fluids.
The AICD requires a viscosity con-
trast to provide additional increased or
5 accelerated oil production. This will be
the case for water control in oil fields.
0 AICD has the potential for controlling
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 water breakthrough/water production
Flowrate through AICD, m3/h
in heavy oil applications. Comparison of
34!MAY 2018!/!WorldOil.com
EOR/IOR
the flow characteristics of AICDs versus flow capacity as a function of its inlet port to maximize oil production. Value is de-
passive ICDs for the reservoir fluid is the diameter. Total capacity of the completion rived from the application of AICDs, if
first screening stage for a new application. must be equal to, or greater than, the target water breakthrough can be delayed, and
This is performed using regression analy- production rate for a given flowing condi- if water saturation development is non-
sis to define the AICD characteristics, tion. The initial and maximum oil and liq- uniform along the wellbore. During early
based on the viscosity and density of oil uid production targets will be simulated to production, prior to water breakthrough,
and water at reservoir condition. determine the quantity and size of AICDs AICDs can optimize drainage and re-
Figure 6 shows an example of test con- required to ensure that maximum well de- duce the likelihood of water coning by
ditions with an oil viscosity of 27 cp. The liverability is achieved. ensuring that inflow between the zones
single-phase oil flowrates for AICDs and The evolution of water cut, over time, is balanced. This provides a window to
ICDs are matched for a given pressure is critical for AICD completion design accelerate early oil production, and then
drop, and the differences in flow charac-
teristics are examined. Fig. 6. An AICD performance comparison with an ICD.
30
COMPLETION DESIGN
Effective compartmentalization is crit-
ical in AICD completions, to allow differ- 25
ent choking between compartments, en-
abling more contribution from sections 20
with the highest oil fractions. Generally,
Pressure drop, bar
AICD installation
Water Cut %
'()*&(+,-!
EOR/IOR
.(+$/
2%3"&
)5)9'"+ 95)*$&, $-//5)* *(+:
7&8&22$*+
4)BB'/; )'52/, .()*&+2
M)8=+3,
tion zones, when water begins to break statistical approach adopted. 69)+
form along the wellbore, the AICDs no increases value, it can be demonstrated,
,5"*-% :"'!"
I%8)H 6&'',
longer improve production
$,++
performance. provided the additional *&+6
pressure drop re- (%J8'7
The AICD also acts as a check valve, sulting from the AICD does not limit well
Permian
$"%37& $'&8
4#$5$*&' preventing flow from the production production, Fig. 8. In this case, progressive
D+'?7L3,"@
I%=';%
3$661* conduit to the formation (injection di- cavity pumps were used to drive produc-
2$034/5)
Basin Map
rection). During deployment, this allows tion and, therefore, low reservoir energy
1,7>,+#538J
circulation through the completion with- was not a limiting factor. Similarly, a sta-
out deploying
3&2F5 a wash pipe, and allows tistical approach was adopted to evaluate
4''9
a hydraulic packer to be set. In later life, the success of AICD applications, with a
2nd Edition
!&/0*12&,3 !&/0*12& where chemical treatments are prescribed range in increased>&22'<!*'+&# oil production of zero to
*#&.)"&'1)(#"
to treat scale, paraffin or asphaltene prob- 165%, but with an average of 44% immedi-
M%3"
lems, requiring injection into the wellbore ately following installation. 60+&"'(1/0"
4%H,&%
67J@,+
A'BB&
6,H37'",
:"(+&2 annulus and/or ."125+ the formation,
N1<L022 a bypass
/5'.&+
Using AICDs in heavy oil fields can
2)-'',
8(29&'
valve can be installed, adjacent to the help reduce water cut. The viscosity dif-
-7$ AICD to permit injection. The bypass ference between heavy oil and water pro-
valve can be installed as part of a screen vides a favorable mobility ratio well-suit-
!5$#1*,?0+:&
assembly (with the AICD) in the lower ed to this technology and has been shown 6?,,8?%8,+
H922&#;1*
completion, or run as a separate sub. to increase oil production. The trial well 2'&/',
.7@+,?&
951"'. was flowing 3&6;%#11@
with an initial water cut of
5'"'+%@'#538J
2$037"**8
REDUCING WATER CUT:
+5$"+
"+.'&12 %"'6(+
96%. After=$;$*A,B$6;,C1D$#+
installation of AICD, the well
!"#$%&' A CASE STUDY !*'+&# produces with a 93% water cut. It is envis-
"&)$"%#1)/"',
(&)*#
+'&$,-%. ()*/7"**8 AICDs have been used in brownfield aged that the D3E#69+37E
water is coming from wet
%(6)9&$$
(%"
H95#/$*<L$6F51
LF%&&
wells across Europe, the Middle
68%78'7
East, Chi-
C1D$#+,E2$66F1F@ sand in the heel of the well, and the AICD
na and North America as a retrofit solution is choking the high-water zone area. The
E12+6/0;5,G1#;5
5'?@,7#O'+8=after water cut increases, most commonly water cut reduction enabled a resultant in-
<3@"%7@
&)65'
when water cut has reached up to 96%.
2$037"**8
crease in oil production from 43m3/d to
>&#/0;
In one of the first AICD retrofit instal- 55m3/d, or 28%. As the water is restricted )5*&
E12+6/0;5 H16;&#
lations %(.$"+.
during December 2014, in a heavy upon breakthrough, the overall recovery
M%+@,7#538J D+'78,
G,+H38 oil environment offshore China, designed of the well is improved, when compared
F@,&&%
68,+"37E#538J
:$"22)5)* 26&'$(+:
1(+*$&' C$#"&# to control water cut, it also showed a sig- to operations using conventional meth-
J1D+&*,!19;5 9"&&'(1/0"
C37; I&*D&22 nificant increase in oil production, Fig. 8. ods and passive ICDs.
The length of the well is 600 m horizontal, Use of AICDs requires a thorough un-
K9*&
3$#+<B6;&6,G1#;5 and it was completed!"#$%&##' initially with 5.5-in. derstanding of the technology, well perfor-
()#&*+,-#&$.
I='+78'7>3"", screen, with gravel pack in an 8.5-in. open mance and downhole fluid properties that M+%9,#5+,,;
hole. Retrofit AICDs have been installed will impact the design and determine ul-
1"'.
)'"+&
on-465+
4-in. pipe joints and deployed inside ex- timate recovery. The reservoir model will 6%7#.7E,"'
3$#+,!19;5
!$*+,C0226
isting 5.5-in. screen. The well'&":"+ was shut in have at least some uncertainty that needs
(LF>*0:5;. previously, due to the water cut exceeding to be addressed,
5+%7, ('(5+
using sensitivity analysis 65%3:'&&+
LFB2#1' 96%. Following installation of the AICD to ensure that the AICD performs in the
KH9,+3%" completion, a reduction in water cut to well, in all scenarios. <,+8-'7
MAP TODAY: &##"' fully implementing AICD in this field, as over One of the key challenges in success-
M$;&6
)/",,*"'01 )'5)*&66
15 years. This has been in multiple roles,
!/
mainly offshore operations, project engineering
store.GulfEnergyInfo.com/ with many late-field life applications, was and product development. He has designed
F-'7%
voir models. To demonstrate the poten- Prior to joining Tendeka, he worked for various
major service companies and carried out
tial value of AICD technology, a series of university research.
36!MAY 2018!/!WorldOil.com
)-2$/"%#1)/"',
ARTIFICIAL LIFT
in the artificial lift industry able toehold in the oil and gas industry
through strategic acquisitions. In 2011,
and highlight innovations in
GE acquired Wood Group’s well support
beam/rod pumping, linear lift division, which was comprised of three
units, and more. business units – ESPs, pressure control
(surface wellheads and trees) and logging
services. This represented GE’s first ma-
" JOE D. WOODS, International Pinpoint jor position in the artificial lift business
and JAMES F. LEA, PL Tech LLC (Wood Group ESP).
Then in 2013, GE acquired Lufkin
Industries, a provider of artificial lift tech-
So, what is new in artificial lift? Each nologies with a leading position in rod lift
year, for over three decades, the keepers systems that dates back almost a century,
of these pages have asked this question. Fig. 1. Through its long history, Lufkin
They have searched far and wide to re- expanded its artificial lift offerings with manufacturing facilities in five countries,
port on new products and technologies acquisitions of companies and/or assets and has a sales and service presence in
that help improve well performance and from Delta-X, Nabla, American Manufac- over 15 countries.
reduce lifting costs. turing, Churchill, International Lift Sys- In 2008, Borets acquired 62% of the
Artificial lift is recognized as a large tems, Petro Hydraulic Lift Systems, Pen- ESP division of Weatherford Internation-
and technically important segment of the tagon Optimization Service and Quinn al. Weatherford retained 38% ownership.
oil and gas industry. Underscoring its im- Oilfield Supply. Combining Wood Group In 2013, Weatherford sold its share of
portance are the numerous mergers and ESP with Lufkin created a major presence the joint venture to Borets and exited the
acquisitions that have altered the land- for GE in the artificial lift business. ESP segment of the artificial lift business.
scape of product and service providers. Fast-forward to 2017, when Baker While Borets’ focus has been on ESPs,
Hence, it may be helpful to pause and Hughes and GE Oil & Gas combined to they also provide HSPs, PCPs, surface
not only ask “what’s new?” but also to form BHGE. Since both GE and Baker control and monitoring systems.
ask “who’s new?” Or, at least, “who’s who Hughes were major players in artificial lift,
in artificial lift?” To that end, we offer the their merger established the overall global Dover Artificial Lift (now part of Aper-
following on the M&A race that has re- leader in artificial lift technologies. Their gy). Dover Corporation is an American
shaped today’s artificial lift playing field. hold on the ESP business is significant, conglomerate manufacturer of indus-
since Baker Hughes led the ESP market trial products, founded in 1955, which
WHO’S WHO IN ARTIFICIAL LIFT? and GE held the third-place position. built a significant presence in artificial
Hold on to your “nodding horses.” The new company’s portfolio includes lift through numerous acquisitions. The
They’re off and running. And, here’s how ESP systems, rod lift systems, horizontal company’s artificial lift portfolio com-
the race is shaping up. surface pumps (HSPs), progressive cavity prised many leading brands, such as Nor-
pumps (PCPs), and gas lift systems, along ris, Harbison-Fischer, Theta Oilfield Ser-
Baker Hughes, a GE company with monitoring and control systems. vices, PCS Ferguson, Alberta Oil Tool,
(BHGE). In 1980, Hughes Tool Co. Some might say that BHGE wins the UPCO, Pro-Rod, Oil Lift Technology,
acquired the Centrilift line of electric gold “pumpjack” award in the artificial lift and Spirit Global Energy Solutions.
submersible pumps (ESPs) from Borg race. But, there are others in the field, and In October 2014, Dover Artificial
Warner. Hughes also acquired Submerg- the finish line is a moving target. Lift announced that it had acquired Ac-
ible Oil Services (SOS) in 1980 and celerated Companies, whose core offer-
combined it with Centrilift. In 1987, Borets. Established in Russia more than ings included ESPs, jet pumps, gas lift
Baker International Corp. and Hughes 100 years ago, Borets is a leading global systems, surface pumping and modular
Tool Co. merged to form Baker Hughes provider of ESPs. The company domi- process systems. In 2017, Dover added
Inc. In 1997, Centrilift strengthened its nates the ESP-driven market in Russia. PCPs to its portfolio with the acquisition
capabilities with the acquisition of Oil Headquartered in Dubai, Borets has 11 of PCP Oil Tools of Argentina.
World Oil®!/!MAY 2018!37
ARTIFICIAL LIFT
In December 2017, Dover Corp. an- Liberty Lift Solutions. Liberty Lift’s erford International emerged as the in-
nounced its plan to spin off its upstream core management team consists of for- dustry’s artificial lift leader, in terms of
energy business into a standalone, pub- mer Weatherford and Lufkin executives, scope of product offerings and market
licly-traded company. This month a new with more than 125 combined years in share. Then, as described, the artificial
company, Apergy Corp., was formed. the artificial lift business. The company lift landscape began to change.
Apergy’s principal products consist of is focused primarily on beam pumping In late 2017, Weatherford appointed
Dover’s artificial lift equipment and PCD systems. However, their product line has advisors, including Morgan Stanley, to
cutters for drilling. Apergy also provides expanded to provide a solution for all ease its high debt burden of $7.9 billion
a full automation offering, consisting of stages of the production lifecycle. by disposing some business units. The
equipment, software and IoT solutions In addition to conventional and en- potential asset divestment previously has
for downhole monitoring, well site pro- hanced geometry beam pumps, Liberty been reported to include the company’s
ductivity enhancement and asset integ- Lift has introduced Long Stroke pumping existing artificial lift business. Pending
rity management. Apergy has a global units, gas lift systems for both tubing and any final disposition, Weatherford contin-
presence, with operations in the United wireline retrievable equipment, and a line ues to be a leader in artificial lift.
States, Canada, Latin America and the of jet pumps with JJ Tech that incorporates Its product offerings include auto-
Middle East. a surface power fluid system, prime mover, mation and control, capillary injection
surface pump and downhole jet pump. systems, Corod continuous rod systems,
Endurance Lift Solutions. Endur- conventional sucker rods, rod guides, gas
ance was formed in 2014 and acquired Schlumberger was founded in Paris lift systems, jet pumps, hydraulic piston
the assets and operations of John Crane in 1926, and is recognixed as the world’s pumps, plunger lift systems, PCPs, long
Production Solutions ( JCPS) in Octo- largest oilfield service company. In 1998, stroke pumps, beam rod pumps and sub-
ber 2016. Following the acquisition of Schlumberger acquired Camco Inter- surface rod pumps. As mentioned, Weath-
JCPS, Endurance combined operations national (gas lift and gas compression), erford exited the ESP segment in 2013.
with two related companies to create a which included REDA ESP pumps. Then,
single artificial lift company providing in 2012, Schlumberger initiated a strat- TURNING THE CORNER
reciprocating rod lift and plunger lift ap- egy to bring together leading sucker rod The discussion of these companies is
plications. The company operates as a pump companies in North America to ex- meant to serve as an indicator of how the
subsidiary of Synergy Energy Holdings. pand its artificial lift offering. industry is changing. Obviously, there are
In 2013, Schlumberger acquired sev- many more players on the global artificial
Halliburton was founded in 1919 and eral companies, including Shores Lift So- lift field. We survey close to 100 compa-
is considered the world’s second larg- lutions, which provides beam pumping nies each year for this feature alone.
est oilfield services company. For years, units, sucker rods, optimization solutions With the development of the shale oil
Halliburton has had a presence in the and field services. boom, North America has been the pri-
artificial lift and production services seg- In 2014, Schlumberger acquired 12 mary driver for artificial lift demand and
ment of the oil and gas industry, but was firms, including ESP deployment tech- recent M&A activity. According to ADI
never considered a “major” player in arti- nology developer ZEiTECS (once wholly Analytics, in the U.S., over 95% of oil
ficial lift. In 2012, Halliburton acquired a owned by Shell Technology Ventures), wells require artificial lift, with the bulk
small ESP company, Global Artificial Lift, KUDU Industries (PCPs), Don-Nan (a of those utilizing rod pumps. Artificial
formed in 2008. downhole rod pump manufacturer and lift used in Asia is fairly even across ESPs,
In July 2017, Halliburton announced pump service provider), Grimes Sales PCPs, rod pumps and gas lift. Russia re-
the acquisition of Summit ESP, a leading and Service (the unique HG curved- lies heavily on ESPs. Rod pumping is the
provider of ESP technology and services. beam pumping units), and others. In leading artificial lift method globally, fol-
Now, Halliburton Artificial Lift offers 2015, Schlumberger acquired Cameron lowed by gas lift, ESPs and PCPs. Figure
several key lift methods, including ESPs, International, which had a small footprint 2 illustrates the share of these artificial
HSPs, PCPs, and the associated power, in the artificial lift business. lift units worldwide.
control and monitoring systems. Schlumberger now delivers leading While providing our perspective on
technologies across a wide artificial lift “who’s who,” we offer the following on
spectrum, including rod lift, ESPs, HSPs, “What’s new in artificial lift?” for 2018.
Fig. 2. Global breakdown of artificial lift gas lift and PCPs.
units (source: ADI Analytics).
BEAM/ROD LIFT DEVELOPMENTS
Valiant Artificial Lift Solutions. The basic beam rod pump system
Formed in 2016, Valiant is led by Gareth consists of three components: a surface
C. Ford, former president and CEO of pump, a connecting rod string, and a
Rod pump 45%
Gas lift 30% Wood Group ESP. Valiant’s focus is on downhole plunger pump.
ESP 15% ESPs, HSPs and PCPs. The company has
PCP 5% an operating presence in Oklahoma, the BHGE’s Lufkin Gen 2 beam unit.
Other 5%
Permian basin, and Bogota, Colombia. This is a new generation of the iconic
beam pumping unit (BPU) introduced
Weatherford. On most scorecards in by Lufkin in 1925, Fig. 1. The units have
the first decade of this century, Weath- been redesigned and standardized—
38!MAY 2018!/!WorldOil.com
ARTIFICIAL LIFT
making them safer and easier to install— Coiled rods provide strength and ex- ning Production Services (LPS) provides
while the focus remains on reliable tech- tended lifespan. The couplings of con- coiled rod for mature conventional and un-
nology that enables operators to produce ventional rods often create a concentrated conventional wells. Coiled rod offers supe-
efficiently and cost-effectively. side load where they contact the tubing. rior strength and an extended lifespan, due
The gear reducer design has been This can lead to premature wear. Coiled to increased corrosion resistance under
improved with new lifting features to rod has proven to significantly reduce side alternative loads and high service loads in
increase safety. The structural bearing- loading and frictional rod-on-tubing wear both rod-pumped and PCP wells.
to-load ratio has been improved by more by spreading the contact points across a Shot peening is an integral part of the
than 21%. Nord lock washers were added longer area of the rod and tubing. Light- LPS coiled rod manufacturing process.
to maintain torque on connections, and
slots were added in many areas to make Fig. 3. A LPS crew replacing a conventional sucker rod string with coiled rod.
assembly quicker. The crankshaft is
larger in diameter, the crank has sleeved
holes, and there isFREE
more space
TRADE between
EXHIBITION › REGISTER YOUR INTEREST HERE [ WGC2018.COM/VISIT ]
crank pin holes for longer run life. Tick
marks have been added to the crank to
YOU ARE INVITED
aid visual weight location for proper
TO VISIT US AT
balance. Counterweights have been re-
WGC 2018
shaped to provide both minimum and
maximum weight on the crank, with no
auxiliary weights required. This reduces
the need for additional weight inventory.
STAND NO.
Super nuts are installed on crank pins to
avoid the use of hammer wrenches and
their related safety challenges. Lubrica-
tion wipers are standard issue in all gear
reducer sizes for proper lubrication, even
at very slow speeds.
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HOS T PART NE RS PRI N C I PA L S PONS ORS HOS T AS S OCIATION PROUDLY SUP P ORTED BY
ARTIFICIAL LIFT
The technique helps increase the rod’s eliminates metals and rods with surface ward stroke speeds without a variable
surface tension, reducing surface imper- inclusions that may increase corrosion re- frequency drive (VFD). This is espe-
fections that are susceptible to corrosion lated failures. The steel is produced with cially beneficial for heavy oil wells, hori-
that can lead to reduced run life. clean manufacturing practices that create zontal wells and wells that are prone to
With complete control of the steel mill, a reduction in non-metallic inclusions gas lock. Additionally, stroke lengths are
tight surface inclusion specifications are and an improved capacity to resist con- automatically adjusted, and the working
driven to high standards, which help pre- taminated products. The process creates a region of the stroke can be customized
vent the acceptance of micro-constituents superior product, even before quench and with no sacrifice to production capacity.
that reduce the strength of the metal. It is tempering operations begin. The integrated SRD functions similar-
important to begin with the highest qual- LPS coiled rod is engineered and tested ly to a VFD for step-less motor frequen-
ity of steel possible, which means LPS at an in-house laboratory. A series of trials cy control. This means the upward and
is conducted to verify the rod’s enhanced downward speeds are individually con-
Fig. 4. Forland’s long stroke pumping unit. properties, including the National As- trolled through the forward and reverse
sociation of Corrosion Engineers test, in rotary frequency of the drive system.
addition to full-scale fatigue analysis in The control system provides up-
neutral (air) and corrosive (CO2 and H2S) per (lower) half stroke and the upward
environments. Finally, an engineer reviews (downward) stroke speed adjustment via
the rod string configuration to ensure op- the HMI, and monitors operating param-
timized results in the specific application. eters and the polished rod position. It de-
LPS coiled rod is available in several tects over-speed, over-load conditions or
configurations. To eliminate mishan- under-load shutdown. The smart features
dling or improper installation, LPS has provide controller pauses, false alarms
service locations strategically placed in and other customizable operator-defined
major oil and gas basins. The company’s faults. Manual jog up/down of the drive
crews are experienced in testing with system is possible through the HMI, as is
Flushby units and perform all tasks nec- shutdown and restart.
essary for proper installation, including Competitive motor-driven units must
onsite welding, Fig. 3. complete a defined full stroke. If well con-
ditions and fluid volumes change, their
LINEAR LIFT PUMPS stroke speed must be altered via pre-con-
Linear lift units can provide a cost-effi- figured VFD settings to adapt to changes
cient, compact, lighter-weight alternative in fluid displacement. The Forland unit
to traditional beam pumping units in many automatically adjusts its speed to chang-
Fig. 5. Pump fillage by downhole multi-pad, horizontal well applications. ing load conditions. In conditions where
separation type. other units might cause the downhole
100 New long stroke pumping unit. pump to stick, the Forland unit allows
90 Forland Services has introduced a new the adjustment of stroke length, avoid-
80
70 generation of long stroke pumping units ing downhole pump damage. It also can
Pump fillage, %
60 that includes a switched reluctance drive narrow the operating range in upper (or
50
Legend
(SRD) and integrated control system, lower) sections of a full stroke.
40
30
Max
P75
Fig. 4. The units also feature a planetary Besides slower operating speeds,
20 Mean
P25 gear box and open-looped chain/travel- which lead to fewer pump cycles and in-
10
0
Min
ling sprocket transmission system, inner- creased pump life, the unique selectable
HEAL Poor Packer Mud Mud Poor Packer tower counterweight system, and a flexi- stroke section and independent control-
system Boy Type 1 Anchor Anchor Boy Type 2 ble load belt. The control cabinet includes lable upward/downward speed make the
Type 1 1 2 Type 2
an integrated power supply, SRD/PLC Forland unit highly efficient. It is able
unit, human machine interface (HMI) to solve complicated issues in high de-
Fig. 6. The history of a HEAL System
installed in a Permian basin well (7,900 ft).
module, physical indicators/buttons, and viation, high fluid volume, high water-cut,
optional remote access module. and heavy oil conditions, where other
450 Unlike common induction motors, forms of lift tend to cause excessive down
400 the SRD has large overload capacity time. The 306-in. stroke Forland unit can
350 and frequent commutation ability that handle 1,500-bpd displacement at a pump
Total fluid rate, bpd
300 makes it ideal for adapting to field oper- depth of 6,000 ft and 900 bpd at a pump
250
ating conditions. The motor commuta- depth of 8,000 ft. This flexibility benefits
200
150
tion time can be pre-adjusted according operators, who experience a high number
100 to load and stroke, so that the reversing of failures or costly interventions.
50 of the polished rod is softer and endures
0 less mechanical impact. Long stroke units in deep horizon-
0 15 30 45 60 75 90 105 120 135 150 165 180 195 210
Days after installation These new long stroke units can tal wells. It can be difficult in deep,
achieve independent upward and down- high-rate horizontal wells to transition
40!MAY 2018!/!WorldOil.com
ARTIFICIAL LIFT
The autonomous operation is facilitat- on-board wifi connectivity, all with no re- for any rig time after the initial installa-
ed by the hydraulic drive system of Zedi’s quirements for proprietary software. This tion. The same LLS surface equipment
SilverJack portfolio. The operational ad- allows flexibility of access for personnel, and tubing system are utilized throughout
justments required are made by the opti- either onsite or remotely, to retrieve the the well’s life cycle.
mization controller with no need for me- needed information on a computer or mo- The LLS uses two pump technologies
chanical changes. The same adjustments bile device in real time. The LWM 2.0 also and a velocity string to lift produced fluids.
can be made on both AC and gas-driven functions as a standard programmable log- Three different configurations are avail-
SJ6000 and SJ8000 systems. The algo- ic controller, supporting ladder logic and able, Fig. 10. From a completion point of
rithm can be added to existing deploy- proportional-integral-derivative control view, the inner string is coiled tubing and
ments via a firmware upgrade. functions with multiple options for input serves both as a velocity string and a fluid
output (I/O) expansion, including analog conduit communicating to the wellhead.
AUTOMATION AND CONTROL and digital input and output, general pur- Phase 1. During the well’s initial
Artificial lift control systems have be- pose I/O, resistance temperature detector, completion and commissioning, coiled
come increasingly important, since any and thermocouple inputs. tubing is installed. Then as the well pres-
production downtime is extremely costly. sures and flowrates decrease, the veloc-
OTHER DEVELOPMENTS ity string can be used in several arrange-
Lufkin Well Manager (LWM). The Proper artificial lift selection should ments to manipulate the production
new BHGE LWM 2.0 rod pump control- include an analysis of the individual well’s flow velocities and rates.
ler provides smarter, more efficient data parameters and the operational character- Phase 2. During the next phase of pro-
gathering capabilities and a more intuitive istics of the available lift systems. duction, a jet pump is installed inside the
interface that enables operators to maxi- coiled tubing, by circulating the pump
mize well performance while improving Lifetime lift system. Comorant En- down the wellbore and into a landing as-
artificial lift equipment operations. gineering is now offering a Lifespan Lift sembly previously attached to the coiled
More than just a standard rod pump System (LLS), which uses one comple- tubing. The jet pump can be used for the
controller, the LWM 2.0 features advanced tion from early in the well’s life until the high water rates typical in the early stages
pump-off control and VFD functions. well is abandoned. This system utilizes of production.
Additional improvements include a full- one completion into which multiple lift Phase 3. In the third phase of pro-
color, high-resolution user interface with techniques are deployed without the need duction, a hydraulically-driven posi-
BUYING OR
at all oil transfer points.
New drilling techniques
SELLING,
require new water monitoring
technology. Now AMETEK
offers density compensation.
It’s an option with every new
Drexelbrook water cut monitor,
and economically retrofits
MORE TELLING.
LACT and truck unloading
applications, its reliability and
tell-all accuracy can save you
time and money. The perfect
solution to eliminate worries
over water content.
drexelbrook.com
© 2018 by AMETEK Inc. All rights reserved.
42!MAY 2018!/!WorldOil.com
ARTIFICIAL LIFT
tive displacement pump (Comorant Fig. 11. A comparison to segmented lift strategies vs. the Cormorant integrated Lifespan
RETRIEVER) is used to lift well fluids. Lift system.
This pump is then utilized for the dura-
tion of the well’s life. Due to the pump’s
unique features, it can be used with zero
bottomhole pressure. It will not gas lock,
even in a 100% gas environment.
This unique completion and pump
configuration reduces operating costs,
as well as capital costs. Since a rig is only
necessary to initially install the tubing in
the well, expensive rig time for change-
outs is eliminated. Figure 11 provides a
comparison to segmented lift strategies ration capacity in artificially lifted wells. Fig. 12. The CSG, run as part of the casing
string into a newly drilled well: A) provides
versus the Cormorant integrated LLS. The low-risk system is easy to install, and a route-around for gas; B) once in place,
Both of the pump types utilize the is non-disruptive to existing drilling and the sleeves dissolve; C) an ESP installation;
same landing assembly, which is attached completion practices, Fig. 12. and D) installation with a rod pump.
to the end of coiled tubing. These pumps
circulate into and out of the well, allowing NEXT MONTH
easy change-out and maintenance for the Part 2 of this year’s “What’s new in arti-
pump type, as well as for pump repair and ficial lift?” series in the coming June issue
rebuild. The Cormorant RETRIEVER will include a number of recent product
pump is a unique, hydraulically driven re- developments associated with ESPs, PCPs,
ciprocating pump. It offers a long life, fits gas lift and plunger lift technologies.
inside 1¾-in. coiled tubing for use in 4½-
in. cased wells, and is capable of 12,000+ JOE D. WOODS is president
ft without high surface unit pressures. of International Pinpoint – Handbook. He attended Texas A&M University
The surface unit is a simple jet pump a marketing services and and received his Bachelor's degree from the
technical information company University of North Texas.
type surface unit, sized to accomplish in Houston. Mr. Woods has over
the lift volumes projected for the well. 40 years of energy industry
experience. He was director of JAMES F. LEA teaches courses
During the third phase of operation with marketing and associate publisher at World Oil in artificial lift and production
a RETRIEVER pump, the unit will op- for over 12 years. Previously, he was vice for Petroskills. He holds BS and
erate at significantly reduced flowrates, president of marketing at GEO International MS degrees in mechanical
Corporation. He also held key marketing engineering from the University
providing high reliability and long-life positions at Halliburton. With Halliburton, he of Arkansas and a PhD from
surface performance. was instrumental in developing curriculum for Southern Methodist University.
the Modern Well Completion Practices School. He worked for Sun Oil as a research engineer
Mr. Woods has written numerous articles on from 1970 to 1975, taught at the University of
Flexible gas separation technol- subjects, such as sand screens, intelligent wells, Arkansas from 1975 to 1978, was team leader of
ogy. Black Jack Production Tools’ pat- underbalanced drilling, drilling with casing, production optimization and artificial lift at
logging, perforating, artificial lift, and fracturing. Amoco EPTG from 1979 to 1999 and was
ented casing gas separator (CGS) is a new He co-authored the Modern Sandface chairman of Texas Tech University’s petroleum
production efficiency altering tool that Completion Practices Handbook and the engineering department from 1999 to 2006. He
improves gas handling by doubling sepa- Mature Oil & Gas Wells Downhole Remediation has contributed to this series for over 25 years.
FEBRUARY 2018 / DEFINING CONVENTIONAL, SHALE AND OFFSHORE TECHNOLOGY FOR OIL AND GAS / WorldOil.com
FEBRUARY 2018
2018 FORECAST
Led by the U.S., the global drilling
recovery gains momentum
DIRECTIONAL DRILLING
2018 FORECAST
SHALETECH: MARCELLUS/UTICA
Record laterals help feed new pipelines,
plants in northeastern U.S.
G & G TECHNOLOGY
Geo-engineered completion designs
improve recovery in unconventional wells
GULF PUBLISHING COMPANY
FLOW ASSURANCE
carbonate) and barite (barium sulfate) with trace quantities of acid-reactive zones, such as limestone and dolomite formations.
formation fines. These suspended solids were heavily oil-wet Maintaining formation integrity in flood injection wells is critical
with produced hydrocarbons. to the long-term viability of a waterflood.
The agglomeration of oil-wet solids in flood injection sys- In addition to acid selection, additive packages should be
tems is a significant contributing factor in the reduction of wa- selected and tailored carefully to the specific treatment require-
terflood efficiency. The downhole effect of these agglomerated ments. Acid corrosion inhibitor is a critical component of all
solids in water injection wells is two-fold. The initial conse- acid washing systems, to protect surface and downhole equip-
quence is a reduction of permeability at the formation face and ment. Since hydrocarbon films are impervious to the majority
near-wellbore caused by the physical plugging of the formation of mineral and organic acids, the incorporation of mutual sol-
pore throats by the oil-wet solids. The second consequence is vents and/or surfactants is vital to the success of the acidizing
a wettability reversal at the formation face and near-wellbore. treatment. These additives de-oil and water-wet solids to allow
The vast majority of reservoir rocks are either water-wet or acid contact. The incorporation of non-emulsifiers into the acid
mixed-wet in their native state. This propagates an environment package is also critical to mediate the potential for downhole
conducive to waterflood operations, due to a reduced hydraulic acid-induced emulsions. The utilization of non-emulsifiers is
energy requirement for water displacement into the flood reser- especially important when acidizing producing wells and other
voir. As oil-wet solids amass at the formation face, a coating is cre- systems, where copious amounts of hydrocarbons are present.
ated that results in a near-wellbore wettability reversal to an oil- In acidizing treatments where the liberation of high concen-
wet state. This wettability reversal greatly increases the interfacial trations of soluble iron is possible (such as the dissolving of iron
tension between the flood injection water and the formation face. sulfide), the incorporation of an iron control additive in the
The combined two-fold effect of formation plugging and wet- acid is crucial. This additive prevents the precipitation of ferric
tability reversal caused by agglomerated oil-wet solids greatly re- hydroxide from heavily iron-laden spent-acid solutions. Under
stricts the pumpability of flood water. This propagates not only specific anaerobic conditions, ferric hydroxide can revert to
reduced water injection rates and increased injection pressures, form iron magnetite. Both of these solids can precipitate and
but also contributes greatly to the overall reduction in unit oil create problematic secondary downhole plugging.
production efficiency. Maximum waterflood efficiency is only The liberation of hydrogen sulfide (H2S) when iron sulfide
achieved when the quantity and velocity of the flood water is suf- is dissolved by acid is a critical issue that must be addressed in
ficient to increase the mobility of entrained reservoir oil. the design phase of an acid treatment. The primary concern is
the safety of field personnel and protection from this poison
REMEDIATION gas. A secondary concern is the protection of downhole and
The initial priority in the remediation of the subject wa- surface equipment from sulfide stress cracking and hydrogen
terflood was the restoration of the formation face and near- blistering/embrittlement. The incorporation of corrosion in-
wellbore area of the water injection wells to a water-wet state hibitors and/or sulfide cracking agents is sometimes required
through the removal of the accumulated oil-wet solids. The in these applications.
majority of the suspended solids in the injection water of this Local acid pumping companies are experts in their field and
system were identified as heavily oil-wet acid solubles (iron sul- a vital resource in designing specific acid packages to meet in-
fide, calcite). For this reason, downhole acid washing was de- dividual treatment needs. In addition to acid washing, matrix
termined to be a viable option for this downhole remediation. acidizing and acid fracturing are valuable tools that may be used,
When designing acid washing treatments, both mineral and as needed, to maintain the long-term viability of a waterflood.
organic acids should be considered for the remedial treatment.
The quantity and type of solids to be removed, thermal limita- MAINTENANCE
tions of some organic acids, system dynamics, and treatment Following restoration of the water injection wells in the
economics should all be factored into the acid selection process. subject waterflood, a program was implemented to improve in-
The ultimate objective of the remedial treatment is to remove ag- jection water quality to maintain the integrity of this injection
glomerated solids and return the near-wellbore area to its original system. The use of a membrane flow cell can be extremely valu-
condition, while minimizing tubular and formation damage. Acid able in the design of a water treating program such as this. These
selection and application are especially critical when dealing with field test units allow on-site evaluation of the effectiveness of
various treating additives with fluids from the system in real
Fig. 2. Typical results of an on-site membrane flow cell analysis. time under dynamic conditions, Fig. 2. Typically, water treating
products are complex formulations of surfactants, quaternary
4,000
Product 1, 10 ppm ammonium chlorides, ethoxylated amines and other chemis-
3,500
Product X , 10 ppm tries designed to provide a synergistic performance in the water
3,000 Blank
handling system. These products de-oil and water-wet suspend-
Cumulative flow, mL
iron sulfide may be produced by the direct combining of iron cess that greatly accelerates the corrosion rate of steel. Second-
and sulfur under extreme heat, in aqueous systems it is typi- ary reactions of the liberated iron from the corrosion process
cally created from the reaction of dissolved soluble iron (Fe++) also can contribute to significant increases in suspended solids
and hydrogen sulfide (H2S). Iron sulfide is a dark brown/black, concentrations, such as iron oxide and iron sulfide, in aqueous
water-insoluble solid with an affinity for hydrocarbons. systems. In addition to direct chemical reactions, the presence
Iron sulfide mitigation may be achieved by managing the of dissolved oxygen promotes the propagation of aerobic, slime-
concentrations of the reaction components. Dissolved iron forming bacterial activity, and also acts as a catalyst in the for-
concentrations can be reduced in produced fluids with the im- mation of iron sulfide, Fig. 3.
plementation of a comprehensive downhole corrosion treating Dissolved oxygen is never found in connate produced fluids.
program in the producing wells. Downhole corrosion control Its presence is always the result of surface operations that allow
also should be considered for water supply wells and all other the entrance of atmospheric oxygen into the system. For this
source make-up waters utilized in the flood operation. reason, best practices are critical in the prevention of fluid oxy-
Dissolved hydrogen sulfide concentrations often can be re- genation. Mechanical repairs and operational changes should be
duced by managing sulfate reducing bacterial (SRB) activity, the first line of defense in the deoxygenation of a system. Only
using biocide treatments. In severe situations, the dissolved after the exhaustion of all mechanical options should chemical
hydrogen sulfide concentration may be managed with strate- oxygen scavenging be considered. This approach provides the
gic injection of hydrogen sulfide scavengers. Systems contain- greatest long-term ROI. Common sources of oxygen entry in
ing profuse amounts of deposited or suspended iron sulfide mature or maturing waterfloods include:
also may be managed with the application of surfactants and/ • Leaking wellheads on producing wells and water supply
or acids. wells
The presence of dissolved oxygen in produced fluids is a se- • Improperly vented annulus on producing wells and water
rious issue in any oil and gas system. Dissolved oxygen causes supply wells
cathodic depolarization in the electrochemical corrosion pro- • Improperly maintained stuffing boxes, polish rods and
production T’s on rod pump wells
• Improper venting of atmospheric fluid separation
Fig. 3. The detrimental effects of dissolved oxygen in sour equipment
systems are evident in the identical fluid samples below. The
bottle on the right is oxygen-free, while the fluid on the left • Malfunctioning thief hatch seals or open/improperly
contains dissolved oxygen. closed thief hatches on water tanks
• Improper blanketing of water handling and storage tanks
• Cascading fluid in water tanks, resulting from missing/
malfunctioning downcomers
• Leaking pump packing/seals on water transfer pumps
• Utilization of fresh/surface water in lease operations.
As previously stated, dissolved oxygen acts as a catalyst
in the formation of iron sulfide in aqueous systems. For this
reason, in sour systems such as the subject waterflood, pre-
vention of fluid oxygenation is critical in the management of
iron sulfide concentrations.
Control of mineral scale deposition is another significant
factor in fluid integrity management. In the subject water-
flood, both calcite (calcium carbonate) and barite (barium
sulfate) were present in the analyzed suspended solids. Min-
eral scale formation can occur in brine systems when either
the physical environment of the fluid is altered or the concen-
tration of the mineral scale is increased, such as through fluid
commingling, to the point that the solubility limits of the fluid
are exceeded.
Fig. 4. Typical results of improved fluid injectivity. Calcite solubility is greatly influenced by the physical en-
vironment. Increasing temperature, lowering pressure and in-
2,500
Before treatment creasing fluid pH all significantly reduce calcite solubility and
2,000 After treatment can induce calcite precipitation. Increasing the concentration
of the mineral-forming ions, such as can occur with commin-
Cumulative flow in mL
REFERENCES
is easily obtained, due to the limited water solubility of
1. Ostroff, A. G., Introduction to Oilfield Water Technology, National Association Of Corrosion
these scales. Engineers, Houston, Texas, 1979.
Control of both carbonate and sulfate scales can be achieved 2. Patton, C. C., Applied Water Technology, Campbell Petroleum Series, Norman, Okla., 1995.
3. Robertson, L. V., “Internal corrosion mechanisms,” Proceedings of University of Oklahoma Corrosion
by a combination of best practices in commingling fluids and, Control Course, June 1–3, 2016.
when necessary, the implementation of a comprehensive chem- 4. Bradley, H. B., Petroleum Engineering Handbook, Society of Petroleum Engineers, Richardson,
Texas, 1992.
ical scale inhibition program. 5. Moore, K. H., “Stop sucker rod failures to save money,” Petroleum Engineer International, July 1981,
p. 24.
6. NACE: TPC Publication 3, “Microbiologically influenced corrosion and biofouling in oilfield
OPTIMIZATION equipment,” NACE International, Houston, Texas, 1990.
7. NACE Standard RP0475-91: Selection of Metallic Materials to be Used in All Phases of Water handling
Following the remediation of the water injection wells and for Injection into Oil Bearing Formations, NACE International, Houston, Texas, 1991.
the implementation of a comprehensive upstream fluid integ- 8. Uhlig, H H., Corrosion and Corrosion Control, Second Edition, John Wiley & Sons, Inc., New York,
NY, 1971.
rity management program in the subject waterflood, system 9. Fink, Johannes Karl, Oil Field Corrosion, Gulf Professional Publishing, Burlington, Mass.,
dynamics improved dramatically. Flood injection water quality 2003.
10.Eckenfelder, W. Wesley, Jr., Water Quality Engineering For Practicing Engineers, CBI Publishing
was improved significantly, Fig. 4. As a direct result of this water Company, Boston, Mass., 1970.
quality improvement, and the remediation of the water injec- 11.Van Poollen, H. K., Fundamentals of Enhanced Oil Recovery, PennWell Books, Tulsa, Okla., 1980.
12.API: Treating Oil Field Emulsions, Third Edition, American Petroleum Institute, 1974.
tion wells, flood water injection pressures were lowered 48%.
Flood water injection rate capabilities were increased 52%.
In addition, the improved water quality provided for the in- LES ROBERTSON is vice president of Technology,
Production Chemicals, at Innospec Oilfield Services,
corporation of smaller micron filters in the water injection sys- Inc. His career began as a laboratory intern for an
tem. Prior to treatment, 100-micron filters were being plugged independent oilfield production chemical company
and has continued through a variety of technical
every 24 to 48 hr. Following implementation of the remediation positions, with both independent and major oilfield
program, water quality improved to the point that 10-micron fil- chemical companies. He holds a BS degree in
ters could be utilized and changed weekly. This unit responded Environmental Science and Chemistry from East Central Oklahoma
State University, with continuing education studies from St.
very well to the increased fluid push, providing a 26% increase Catherine’s College, University of Oxford, UK. He has 39 years of
in the daily oil production. oilfield chemical experience in product development, chemical
While the dramatic improvements of the subject waterflood treating program design, field technical service, product
management, marketing and employee training for drilling,
should not be considered typical, the data do illuminate the production and acidizing chemicals. For the past 16 years, he also
benefits of a practical systems approach to waterflood fluid in- has served as an instructor at the University of Oklahoma Corrosion
Control Course in Norman, Okla.
tegrity management.
Oklahoma’s entries in the national shale told the The Oklahoman on Aug. 18, 2017, as the
playbook sound like an encrypted play call in benchmark West Texas Intermediate oil price
an American football game: SCOOP, STACK, hovered around $48/bbl.
Merge, SCORE. Fittingly, as reflected in whole- A concurring Rystad Energy NASWellCube
sale full-field developments, it is all offense in analysis shows SCOOP wells completed in the first
the acronymic Anadarko basin plays, where mul- three months of 2018 averaging wellhead break-
tiple high-flowing zones draw sharp comparisons even prices of $34.60/bbl, compared to $42.74/
to the big league Permian basin, but without the bbl for geologically complex STACK wells.
fiscal pain. Intersecting the delineated boundaries of the
Unveiled by respective first-movers Conti- two plays, the self-explanatory Merge is said to of-
nental Resources Inc. and Newfield Explora- fer near-identical attributes of both SCOOP and
tion Co., the tightly concentrated South Central STACK, and at entry costs of less than $1,000/
Oklahoma Oil Province (SCOOP), the Sooner acre. Meanwhile, although the dual-bench Wood-
Trend Anadarko Basin Canadian and Kingfish- ford and Meramec, and now-developing Springer
er Counties (STACK), and their offshoots are shales capture the spotlight, Newfield’s year-old
among the nation’s fastest-growing unconven- Sycamore, Caney, Osage Resource Expansion
tional oil and gas plays. “Generally, we think the (SCORE) initiative looks to further expand the
economics are pretty good and are on par with prospective horizons across its 350,000-net-acre
anything in the Permian and the best unconven- leasehold. Reverting to the more traditional geo-
tional plays in the United States,” Imre Kugler, as- logical reference, Newfield kicked off SCORE in
sociate director of energy research at IHS Markit, 2017 with a $100-million injection.
50!MAY 2018!/!WorldOil.com
Newfield Exploration plans to run 10 to 11
rigs this year across its 350,000-net-acre
STACK/SCOOP leasehold. Image: Newfield
Exploration Co.
Fig. 1. Anadarko oil and gas production in May is forecast to rise 1,000 bopd and 6 MMcfd, month-over-month, to 506,000 bpd and 6.544 Bcfd,
respectively. Source: U.S. Energy Information Administration (EIA).
1,000
Anadarko regional oil production, Mbpd
Fig. 2. One of three rigs that Chaparral Energy has directed to its STACK 4,000+ BOED WELLS
holdings this year. Image: Chaparral Energy Inc.
High flowrates and prospects aplenty have the aptly named
STACK shaping up as the premier CanaWoodford development
target. “The Oklahoma STACK play is economic for many op-
erators at current prices, and it offers multiple drilling targets,
due to its complex geology, which is attractive for drillers seek-
ing to leverage pads to expand resources,” IHS’ Kugler wrote
in a separate investor note on Aug. 17. “While the play covers
about one-fifth the aerial extent of the Permian basin, it is at-
tractive to many operators, who find the Permian over-heated
in terms of acreage availability and cost of entry.”
Homegrown Devon Energy Corp. exemplifies the play-
wide strategy, as it transitions from appraisal to full-field devel-
opment of its multi-zone STACK assets, where five wells com-
pleted in the fourth quarter averaged 30-day initial production
(IP30) rates of 4,650 boed. Notably, the first well completed
early this year in the planned seven-well Coyote Lower Mera-
mec development hit a 24-hr IP rate of 8,200 boed.
A cumulative 12 wells in the Meramec oil window were brought
online in the fourth quarter at average IP30 rates of 3,200 boed,
helping drive quarterly STACK production to 120,000 boed. The
start-up of 50 newly completed wells has early 2018 production
Nomenclature aside, nearly all activity is huddled in the jumping to 130,000 boed.
CanaWoodford subset of the greater Anadarko basin, which “The Meramec is a little bit different than some of your un-
averaged 63 active rigs in April, compared to a 52-rig average conventional plays, and it has some conventional porosity and
in April 2017, according to Baker Hughes. Notably, those rigs permeability. And so you may actually be able to increase your
now have the green light to drill longer-reach horizontals, after EUR (estimated ultimate recoveries) and drill less wells to re-
state lawmakers in late 2017 overturned an outdated regula- cover a similar amount of hydrocarbons than you originally an-
tion that limited lateral lengths to one mile, ostensibly to avoid ticipated,” said Wade Hutchings, senior vice president of explo-
interference with innumerable legacy conventional wells. ration and production.
Mirroring the increased rig count, the regulatory Oklaho- Devon places its more than 600,000-net-acre STACK posi-
ma Corporation Commission (OCC) issued 268 new drilling tion on equal footing with its Permian Delaware leasehold, both
permits in the five core SCOOP counties—Carter, Garvin, of which are expected to see 100 new wells drilled this year.
Grady, McClain and Stephens—between Jan. 1 and April 10, Following aggressive infill development in 2017, Marathon
up from 184 new authorizations for the like period last year. Oil Corp., likewise, is moving to multi-well pad drilling in its
The OCC issued 345 permits for the more condensed STACK STACK Meramec leasehold, with plans to bring 40 to 50 operat-
play, compared to 308 permits approved between Jan. 1 and ed wells to sales. Production from its 200,000-net-acre STACK/
April 10, 2017, in the fairway of Blaine, Canadian and King- SCOOP holdings increased 10% in the fourth quarter, to 64,000
fisher counties. net boed, from 58,000 net boed in the previous three months.
Oil and gas production in the Anadarko basin were The debut Tan volatile oil infill development program
expected to reach 506,000 bpd and 6.544 Bcfd, respectively, in last year in southwestern Kingfisher County averaged 30-
May, according to the U.S. Energy Information Administration day IP rates of 1,840 boed. The nine infills comprised eight
(EIA). The agency last year saw fit to include the basin in its 10,400-ft-lateral wells and one 5,400-ft-lateral well.
monthly Drilling Productivity reports of key unconventional Meanwhile, private equity investor Bayou City Energy
plays, Fig. 1. The inaugural EIA Anadarko report, in August LLC. again opened its vault last September with a $100-mil-
2017, estimated production of 447,000 bopd and 5.879 Bcfd lion joint development agreement ( JDA) with pure play
of gas. STACK operator Chaparral Energy Inc.
52!MAY 2018!/!WorldOil.com
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transload network strategically aligned to serve every
major shale play with unmatched speed and efficiency.
Frac sand reserves totaling more than 100 million tons
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The Oklahoma City-based operator drilled or participated Over the next three years, Newfield plans to invest approxi-
in 128 gross (28 net) STACK wells in 2017, including 28 Mera- mately $365 million to drill and test between 80 and 90 wells to
mec and Osage wells with average gross IP30 rates of 720 boed. further hold acreage and delineate the play.
A spokesperson said Chaparral plans to run three rigs through- SCORE coincides with the northwest extension of the
out 2018 and drill 61 gross wells, including 26 as part of the STACK Meramec and the eastern expansion of the North
joint venture, Fig. 3. SCOOP oil plays. This year, Newfield plans to run 10 to 11
After the 2017 bolt-on acquisition of 7,000 net acres in King- rigs in the Anadarko basin, with activity centered on multi-
fisher County, at a cost of roughly $8,500/acre, Chaparral now well pad developments. Of the 150 wells expected to go online
controls a 117,000-net-acre leasehold. during 2018, 70% will be drilled and completed in STACK,
Fellow pure-play STACK operator Alta Mesa Resources where infill development drilling will take center stage over
Inc. also signed a JDA with the Houston-based equity firm in the next three years.
early 2016. Last year, the agreement funded 37 of the 134 gross In the fourth quarter, Newfield turned to sales what was
wells that Alta Mesa drilled and completed across a largely described as the most “technically comprehensive” of the
contiguous, 130,000-net-acre position in the STACK oil win- nearly 80 wells drilled in STACK infill spacing pilots. The
dow. Alta Mesa plans to maintain an eight-rig fleet throughout 12-well, four-pad Velta June Meramec development, which
the year and drill between 170 and 180 gross wells. featured an assortment of fiber optics, high-resolution pres-
sure monitoring and DNA rock sequencing, went online at a
KEEPING SCORE combined gross rate of more than 10,000 boed from 5,000-ft
In unveiling its three-year plan on Feb. 21, STACK pioneer lateral reaches.
Newfield Exploration said the 21 wells drilled and tested as The company put 25 wells onstream during fourth-quarter
part of its SCORE initiative had delivered 30-day flowrates of 2017, with production averaging 117,300 boed. Newfield esti-
around 1,386 boed. The SCORE wells, which Newfield cred- mates the average STACK well in the three-year plan will gener-
its with expanding its total Anadarko, net-effective reservoir ate around 1.3 MMboe at average well costs of $7.9 million.
footprint to more than 1 million acres, comprise a mix of Syca-
more, Caney, Osage, Woodford and Meramec targets across SPRINGER TIME
its STACK and SCOOP properties, with gross perforated in- Owing to more favorable oil prices, Continental has initi-
tervals (GPI) ranging from 4,412 ft to 10,460 ft. ated long-awaited full-field development of its 170,000-net-
One stacked Woodford/Osage well in eastern Canadian acre SCOOP Springer asset. Five of the 15 rigs that Continental
County delivered IP30 rates of 1,549 boed (61% oil). plans to run this year in its basin-high 1,133,500 net reservoir
acres will be dedicated to developing the Springer shale, where
Fig. 3. The Merge play capitalizes on the best characteristics of the
31 gross operated wells are on tap for completion this year.
SCOOP and STACK. Source: Jones Energy Inc. “We deferred development of the Springer for several years,
patiently waiting for better oil prices,” President Jack Stark said
in a Feb. 22 earnings call. “During this time, we conducted stra-
tegic tests for optimized completions and longer laterals up to
8,300 ft long, and as expected, the longer laterals and optimized
completions clearly improved well performance.”
Stark says the Springer may be developed in combination
with the underlying Woodford and Sycamore horizons. “These
reservoirs are stacked on top of each other throughout much
of SCOOP, within a column of rock up to 2,000 ft thick. This
means, in some areas, we could be looking at as many as 18 wells
in three reservoirs, with up to 10 wells in the Woodford, four
wells in the Sycamore, and four wells in the Springer.”
A cumulative 12 gross wells were completed in the fourth
quarter, during which SCOOP net production averaged
62,242 boed in the fourth quarter, representing 22% of
Continental’s total quarterly production.
Continental also plans to operate eight rigs in its 409,500-net-
acre STACK Woodford/Meramec position, where density tests
are underway. Four to six of the STACK-directed rigs will be
dedicated to the four-year-old joint venture with South Korea’s
SDK E&S.
With the results of six largely dual-zone Meramec density
tests completed (as of Feb. 22) in the over-pressured oil win-
dow, Continental has settled on a development strategy of four
wells/zone. Assuming completed costs of $9.5 million for a
9,800-ft lateral well at $60/bbl oil and $3/Mcf gas, Continental
projects the eight-well scenario will recover 9.6 MMboe with a
96% return.
54!MAY 2018!/!WorldOil.com
SCOOP/STACK / SHALETECH
Fourth-quarter net STACK production was up 96%, year- The Curry Woodford introductory well in McClain Coun-
over-year, averaging 47,914 boed, with 23 net (63 gross) oper- ty demonstrated what David Price, executive vice president
ated and non-operated wells completed. The company will al- of exploration and production, described as an atypically low
locate four stimulation crews to its STACK and SCOOP plays decline rate, with a 150-day rate of more than 1,100 bopd,
in 2018. compared to the initial 30-day rate of around 1,500 bopd.
“The Curry well is solidly in the oil window, as opposed to
BEST OF BOTH many SCOOP/STACK wells that are in the gas condensate
Jones Energy Inc. says 2018 activity will focus on the newly window,” he said.
acquired 22,500-net-acre Merge leasehold, which it says captures Elsewhere, western Anadarko-centered Cimarex Energy
the “best of both” attributes of the STACK Meramec and the Co.’s 2018 guidance includes four Meramec developments,
SCOOP Upper Woodford extensions, Fig. 3. The Austin, Texas, and continued drilling and completion activity on its emerging
independent drilled six and completed 10 Merge wells in the Lone Rock Woodford play. Cimarex was running four rigs in
fourth quarter, with production averaging 5,892 boed as of Jan. the first quarter across its cumulative 253,000-net-acre Mera-
31. Jones drilled 27 gross Merge wells in 2017, targeting the up- mec/Woodford position, where a total of 43 net Meramec and
per and lower benches of the Woodford and Meramec, and plans Woodford wells is on tap for this year.
to maintain a two-rig program this year. As of year-end 2017, An aggregate 85 gross (10 net) wells were brought online
Jones had 1,737 gross drilling locations in the western Anadarko. during the fourth quarter of 2017, which likewise saw the com-
With its transition to the Merge trend, Jones limited fourth- pletion of a three-well, stacked Woodford/Meramec test in Ca-
quarter drilling activity in its 152,000-net-acre Western Anadar- nadian County. Production start-ups in 2017 included 13 Mera-
ko asset, in the Cleveland area, with plans to drill and complete mec wells with 10,000-ft laterals, delivering average 30-day IP
only five “obligatory wells” this year. rates of 2,383 boed.
After quietly amassing a 50,000-net-acre position on the As of March 27, Cimarex was drilling or completing two in-
eastern fringe of Merge at $750/acre, EOG Resources, Inc., fill spacing tests in its Lone Rock Woodford asset, where eight
has proclaimed the moderately over-pressured Woodford shale to 12 wells/section are being evaluated. A revised completion
a premium oil play, defined as those requiring a minimum 30% design is seeing costs for 1-mi. lateral Woodford wells running
direct after-tax rate of return at a flat $40/bbl oil price. EOG between $7.5 million and $8 million, while the completed costs
plans to average two rigs and one completion spread in 2018 of Meramec wells with 2-mi. laterals range from $10 million to
and complete 25 net wells. $11.5 million.
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F I S H I N G & R E N T A L W I R E L I N E C O M P L E T I O N S E R V I C E S
SEPARATORS
Separators are used for periodic well
testing (as a test separator) or continu-
ous production measurement (as a pro-
duction separator). Two-, three- and
four-phase versions are deployed—
the phases referring to the number of
streams leaving the separator. Two-phase
separators are used for the separation
of the well stream into gas and liquids,
while three-phase separators are used to
separate gas, oil and water, Fig. 1. A four-
World Oil®!/!MAY 2018!57
SAND CONTROL/SEPARATION
the separator—such as pumps, valves and and production efficiency, and preventing quency are monitored continuously.
flowmeters—suffering damage through devices from suffering costly damage. The frequency varies, depending on
blocking, abrasion or erosion. the medium in which the prongs are im-
Should the sand build-up become MONITORING SAND BUILD-UP mersed—the denser the medium, the
excessive, there would need to be a shut- Most operators do not have a regular lower the frequency will be. This principle
down, causing an expensive loss of pro- inspection routine, and separators are typi- also enables the device to be used for mon-
duction, and a call-out for removal of the cally run until a problem occurs. Technolo- itoring liquid-to-sand interface via a special
sand blocking the outlet, which would gy that provides detection and monitoring “sand switch” function, which makes it an
be both time-consuming and extremely of sand build-up, and prevents problems ideal choice for separator applications. The
costly. Awareness of sand build-up is, from occurring is therefore of significant data from the device can be transmitted to
therefore, crucial in maximizing separator benefit. Nucleonic technology—in which a control room, enabling the sand build-up
a gamma source emits radiation toward a to be monitored remotely.
Fig. 2. The Rosemount 2140 Vibrating Fork detector at the other side of the vessel— The device is very simple to configure
Level Detector, from Emerson. has been used, but it has several drawbacks. for sand detection, with four sensitivity
These include the levels of risk and com- settings for least, medium, high or most
plexity; the need for yearly validation re- compacted sand, since the properties vary
quirements; the necessity to comply with across different well pads. As well as de-
local laws; and high cost of ownership. tecting the build-up of sand, these devices
This is driving operators to find alternative also can be used in a control system to
solutions that are reliable and safe, and less automate the chamber’s clean-out cycle.
complex and costly. This eliminates the need for this process
Such an alternative is now provided to be performed manually.
by the latest vibrating fork level detectors These vibrating fork level detectors
(Fig. 2) from Emerson Automation Solu- have several other benefits, including being
tions, which provide unique functionality compact, lightweight and easy to install.
that enables constant monitoring of the The shape of the forks ensures that any
build-up of sand in a separator, thereby sticky or viscous material is less likely to at-
eliminating the risk of an unplanned shut- tach itself to the device and instead drains
down, if the deposits exceed a critical level. away quickly, making the forks ideal for
These devices, which are used traditionally separator applications. Also, there are no
to monitor air-to-liquid interface (liquid moving parts that can freeze or get stuck,
point level), operate by using the concept which increases device reliability.
of a tuning fork. Two fork tines are im- Using HART communications, these
mersed into the vessel, an internal piezo- devices deliver the benefits of advanced
electric crystal oscillates the forks at their smart diagnostics, providing greater in-
natural frequency, and changes to this fre- sight into the condition of the device, and
Fig. 3a. Sand but no beach—looking in
an inspection port shows a characteristic
build-up of sand and emulsified water that Fig. 3b. After a clean-out operation, all the sand is removed. Marks on the vessel walls
accumulates in the separator. indicate the typical oil, water and interface levels.
58!MAY 2018!/!WorldOil.com
SAND CONTROL/SEPARATION
supporting predictive maintenance prac- With most operators not having a reg- cycles, thereby increasing worker safety
tices by identifying potential problems ular inspection routine, it is crucial that and production efficiency.
before they become serious. sand is reliably monitored, so that exces-
Furthermore, by monitoring fork fre- sive build-up can be prevented. Nucle- MARIANNE WILLIAMS is a
quency, it is also possible to detect media onic technology can perform this task, marketing manager with
gradually building up on the tines. While but has several disadvantages compared Emerson Automation Solutions.
She holds a degree in
vibrating fork technology has good resis- to the latest vibrating fork level detec- professional marketing from the
tance to light-to-moderate build-up, grow- tors. The newest generation of devices Oxford College of Marketing
(Oxford, England, UK), and a
ing deposits can lead to an incorrect wet now available features a unique liquid- degree in physics with medical applications
signal, if left unchecked, especially if the to-sand interface option, which enables from the University of Exeter (Exeter, England,
forks become bridged. The ability to mon- reliable detection of build-up, and the UK). Prior to joining Emerson in 2009 as a
marketing engineer, Ms. Williams worked as a
itor media buildup on level instrumenta- ability to optimize or automate clean-out product specialist with Pacer Components Ltd.
tion can be particularly useful in oil and gas
production, due to the presence of coating
materials, such as paraffin wax. All diagnos-
tic information can be accessed, either di-
rectly or from the control room. The latter
option eliminates the need for field trips.
EFFECTIVE SEDIMENT
BUILD-UP DETECTION
An oil and gas company in Sichuan,
China, is using a Rosemount 2140 Vibrat-
ing Fork Level Detector to detect sedi-
ment deposits in an oil, gas and water sep-
arator. As part of the shale gas extraction
process, a four-phase separator is used
for effectively de-sanding the mixture of
oil, gas and water. The sand level within
the separator must be monitored and
alarmed to avoid the problems of pipeline
corrosion and pump abrasion that can be
caused by a high sand content.
To achieve this, Emerson’s Rose-
mount 2140 has been installed and is
providing reliable detection of sediment
build-up. Qualification was straightfor-
ward, with the device meeting material SCALE
certification requirements for its wetted
parts; a necessary requirement since WORKOVERS FOR
units are installed in H2S-containing en-
vironments. Data from the vibrating fork
NEARLY 2 YEARS
are transmitted via HART communica-
tions and used to alarm when sediment A single application of SCALEGUARD proppant-delivered
deposits reach a critical level. Clean-out scale-inhibiting technology has maintained production
can be scheduled proactively. rates and eliminated costly workovers for nearly two years in
previously scale-prone wells in Manitoba, Canada. Similarly
SUMMARY impressive results have been achieved in over 200 wells
Separators play a fundamental role in
across North America.
oil and gas production. Excess build-up of
sand within a separator is undesirable, as it The numbers speak for themselves
can clog the sand drain pot, therefore lim- For more production enhancing technologies that improve
iting the separator’s capacity, Figs. 3a and your initial production, EUR and ROI numbers, talk to CARBO.
3b. This potentially causes devices down-
stream of the separator to be damaged by
sand that is pumped out with the water.
When built-up sand needs to be cleaned Read the full story
out manually from the separator’s bottom carboceramics.com/manitoba
chamber, the process requires production
to be stopped, which can prove very costly.
World Oil®!/!MAY 2018!59
INTERVIEW: STEPHEN CHAZEN
uity in the IPO. We visited Steve’s top 30 the sellers taking back a little less than a
investors before doing that, so they knew billion-and-a-half of stock. This creates a
what we were up to. The vast majority said, large-scale company, at about five times
“When you find a deal, come and tell us, cash flow, with a 10% cash flow yield.
and we’d like to support you.” We spent And the chance to grow close to 15% per
the second half of 2017 looking at about year organically and generate a lot of cash.
15 assets. Very few met our criteria for re- We’d like to double the production base
ally high-quality assets, preferably oily, that organically, in the next five years, and gen-
either give you quick pay-backs on new erate $1 billion in additional cash.
wells or give you good margins. This large-
scale Enervest asset, anchored by a posi- WO: Was acreage in the Eagle Ford
tion in Karnes County (Fig. 2), has great one of your original goals?
paybacks, great margins, 70% or more true Steve Chazen (SC): No. We said, first,
oil, and a real chance to use that cash flow I want good markets for the product. So
to drive organic growth and also make at- you eliminate the Northeast and Rock-
tractive acquisitions. And then we added ies gas and North Dakota. You worry a
the Giddings asset, which we paid a small bit about the Delaware basin—it may
premium plus PDP value for, but it gives be okay now, but you see the threat out
you 300,000 net acres, where they are tak- there. So, you take that screen and you
Fig. 1. Stephen Chazen ing technology from Karnes, and they’re say, “well, I looked at a lot of gas oppor-
deploying it in the Austin chalk at Gid- tunities.” I’ve been a bear about gas for
dings. You get very attractive payback—six maybe 30 years, for a variety of reasons.
World Oil (WO): What is the back- to nine months. What you see is lots of gas. Some guy
ground to this deal? talks about oil plays, but they’ve got 1/3 oil
Michael MacDougall (MM): We are WO: How did the deal finally get and 2/3 gas. So, I wanted as much black oil
TPG, a leading global investment firm. done with Enervest? as possible. And then, this opportunity
Energy is one of our five core areas for MM: Steve has known the Enervest came up, where we had somebody who
investment focus. When I sat down with founder, John Walker, for many years. So, wanted to take their assets public. The
Steve Chazen (Fig. 1), after he stepped we sat down with the Enervest folks, and, seller is a true believer, both in the assets
down from Oxy a year-and-a-half ago, the and said, how can we help you? And John and oil price. So that was sort of how the
first question was, “What do you want said, “I’d like to take some of my best as- deal came together. I also had looked in
to do next?” Now, the average guy, who sets public. Could you help me?” So we the SCOOP/STACK, in Oklahoma, and
has run a really large, multi-billion dollar spent last fall going through these assets at some gas in the Haynesville.
company, usually says, “I’m done being with Steve. Out of their large portfolio, we
public.” And Steve actually said the exact settled on the Karnes and Giddings acre- WO: Who are the other senior man-
opposite. Which is, “What I want to do age. We then spent two months, with their agement members of Magnolia?
next is build a large company. Probably technical folks, building a model that fits MM: Upon closing, Steve will be joined
larger than you’d want to put in your fund. Steve’s strategy, so that we can take it pub- by his long-time colleague and business
I want to be a $10 billion-plus company.” lic. We also met with a handful of Steve’s partner, Christopher Stavros, who will
So, in partnership with Steve Chazen, longtime investors, who committed $355 serve as CFO. Most recently, Chris served
we formed TPG Pace Energy and took it million on top of our $650 million, to as CFO of Occidental Petroleum Corpo-
public, in an initial public offering (IPO) in the transaction. So we basically have ration. Steve and Chris worked closely
May 2017. We raised $650 million of eq- the equivalent of a $1-billion IPO. And with each other for many years at Oxy, and
60!MAY 2018!/!WorldOil.com
INTERVIEW: STEPHEN CHAZEN
we are excited to bring them back togeth- WO: That was before technology
er in this new enterprise. They share the breakthroughs—now you can go Fig. 2. Two rigs will run on the Karnes
County acreage later this year.
philosophy of generating attractive full- back.
cycle returns while maintaining a strong SC: So, what you do is look where the
balance sheet with low leverage. Magnolia fractures aren’t, rather than where they
will also maintain a majority independent were, because if you go where the frac-
Board of Directors. Additionally, Magno- tures are, the frac fluid will leak into them.
lia will leverage its relationship with TPG You won’t get anything. You run seismic
to call upon the firm’s extensive invest- to find where to drill, but it’s the opposite
ment and operational expertise, unique of the old way. Then, you put in a massive
sector focus, value-oriented approach and frac. There’s lots of oil-in-place, so you
global network. should get good wells.
WO: What swung you to the Eagle WO: So, how will the relationship
Ford, as opposed to other places, between you and Enervest work? Fig. 3. The Giddings field holdings total
including the Permian? SC: They’re a contract operator. The op- 345,000 acres.
SC: Oil and paybacks. If you look at the erator is us—we own it all. They have a
Eagle Ford break-evens, in Karnes, they division in South Texas that drills wells,
are at $30/bbl. So, I wasn’t really worried and they do a good job of it, as shown by
about product price change. Just look- their IPs, compared to other operators.
ing at the production in a short period of They’re top-quartile. Rather than try to
time, you get payback effectively. build the whole team all over again, we’re
MM: The real difference is that gas/oil just using them.
mix. If you look at that lower Eagle Ford MM: They have a hundred people, who
well, it is 75% oil. That Delaware well is are dedicated to their South Texas divi-
45% oil. So the difference between 75% sion, one of five divisions. This is basi-
oil and 45% oil is noticeable. cally a basin exit for them. So, they have
SC: So, you put it in dollars, and you can 50 people in the field and 50 corporate
see how it works. The returns are better. technical people. And they’ve offered
Think how much less capital-intensive those folks to us on a long-term ar-
this [Eagle Ford] stuff has to be than rangement. And they’ve agreed not to
where you’ve got two-year payback. compete with us for the next four years WO: So, you’re going to call the
MM: If your payback is 20 months and you in the basin. And beyond that, they’ve company Magnolia Oil and Gas.
drill a well, it’s two years later until you get offered to have their back office help us SC: Yes. We researched the name. Many
your money back. Whereas, if you drill a with Giddings. Enervest, as a whole, has years ago, there was a Magnolia Petro-
well that has a six-month payback, it actual- 36,000 wells and about $7 billion of as- leum. The Sealy family of Galveston
ly pays back that year, and you can use that sets—we’re buying a third of Enervest, founded it, and they had trucks and gas
cash flow to pay for more drilling that year. the biggest division. So, it’s good for stations, and some production and drill-
SC: So, even in Giddings, we are running them, and it’s good for us. ing. And I think they were acquired by So-
free cash on an annual basis. I’m only cony and later Mobil. But it wasn’t called
spending 60% of my money drilling, and WO: In a year’s time, what do you Magnolia Oil and Gas.
I’m keeping 40%. I could make acquisi- think your activity level might be?
tions with that. I could buy stock, what- SC: Modest. About 50% to 60% of our WO: At this stage in your life, you
ever. But, I won’t have to raise more money. cashflow will be used for drilling. In the could have easily said, “Adios, have
Karnes area, the goal is to extract every a great day.” But you took the other
WO: In recent years, we haven’t barrel that you can, but not as fast as you approach. What motivated you to
seen many companies interested in can. All of this is held by production, and do that?
that area around Giddings. there’s no hurry. We want to extract every SC: I like public investors. I learn from in-
SC: Only three companies have enough barrel. The economics are great, and they vestors. That’s the real motivation. When
acreage. This one, Wildhorse and Geo- work at almost any oil price. you’re young, you imagine that if you had
Southern, and none of them have any MM: We have given public guidance of some money, you would play golf and
money. Down in GeoSouthern’s acreage, just under three rigs this year, and four travel to Europe or something. But I’ve
they’re in an oil area, and you can see that rigs next year. traveled to Europe in my life, and I don’t
production is less, but there are real-high SC: And that’s two (Karnes) and two play golf. No, I was built for work—I enjoy
oil percentages. Now there’s only a few (Giddings). Giddings is an emerging play, work. I will have more influence. At Oxy, I
wells, and there’s a reason why—there’s a and we won’t put more into it than the cash made a billion-dollar acquisition. While I
fault that runs there. Years ago—I’ve been flow. We have a business model—it’s not a did approve the acquisition, I didn’t actu-
working this area for 35 or 40 years— geologic model. There has to be free cash, ally turn the dials. Now, if I buy something
we’d look for the natural fractures, and we and I’m only going to spend 60% at the for $100 million, I get to turn the dials. I
drilled from them and got oil. most. And that’s what we tell investors. like to turn dials.
World Oil®!/!MAY 2018!61
G & G TECHNOLOGY
Stage-two survey results. Based on positive stage-one sur- be excellent locations for exploratory drilling, Fig. 4. These
vey results, OGD and the subcontractor decided to run stage- anomalies are located within the contours of maximum inten-
two surveys over both of the operator’s concessions. The pro- sity anomalies (red areas).
posed grid for the helicopter pass-over of the anomalous areas For effective subsequent operation, it is necessary to locate
is shown in Fig. 2. wells within the contours of the identified red and blue anoma-
As is typically the case, the anomalies identified during the lies. It has been determined by independent geodynamic mod-
stage-two survey are more clearly defined than the satellite im- el analysis, seismic data, and the results of DDT surveys, that
ages produced in stage one. This is due to the greater mapping the contours of high-intensity anomalies correspond to highly
sensitivity of hydrocarbon emissions provided by the low-level fractured local zones. However, the survey technology does
and closely-spaced helicopter tracts, and the proprietary GEO- not merely identify existing zones and structures, but precisely
SCAN ML2 equipment installed onboard the helicopter. shows which ones contain hydrocarbons, which is superior to
Analyses and interpretation of both the surveys enabled the other exploration survey methods.
service provider to identify, and designate red and dark blue,
prospective areas for future exploration and commercial de- Fig. 3. A 3D model of intrinsic radiation anomalies, based on
velopment, Fig 3. OGD noted that there were discrepancies stage-two survey data.
between 50 and 90 m during coordinate converging, as well as
with GPS inaccuracies in the concession areas.
Based on the intensity of the hydrocarbon anomalies, the
service provider outlined the three most prospective areas for
further development (S1, S2 and S3). These areas would make
it possible to rank the intrinsic emissions by intensity and pro-
vide direct geo-references for the hydrocarbon deposits. It would
also enable the provider to determine the depth of hydrocarbon-
bearing formations at the specific locations and recommend sub-
sequent drilling targets. Finally it would substantially narrow the
area for subsequent geophysical activity and exploration drilling.
Based on the data (Fig. 3), OGD noted the S1 and S2 areas were
within the operator’s concession, but S3 is outside the outline, but
adjacent to the leasehold. These areas are considered the most
productive, with an estimated accuracy between 85% and 90%.
DETAILED ANALYSIS Fig. 4. The stage-two survey identified seven anomalies with high
Due to the different angles of satellite imaging of the earth’s emission intensities.
surface, the primary hydrocarbon anomalies identified in the
stage-one survey are somewhat different than data collected dur-
ing the stage-two survey. However, after a review of Fig. 1 and
Fig. 3 data, it became apparent that several additional hydrocar-
bon anomalies were identified during the stage-two survey.
To fully exploit the analysis, an expanded map was produced
that highlighted seven highly prospective anomalies that would
Based on the work, an initial drilling site was recommend- The most characteristic drill cuttings were isolated and illus-
ed at point “2” in S1, and was designated Well No. 42, Fig. 4. trated on a lithologic log, Fig. 6.
To rule out biased assessment, the drilling of this type of well A full suite of geophysical logs was completed, which fully
in the existing field is not an automatic developmental proce- confirmed the presence of a multi-zone reservoir in the sec-
dure predetermined by a grid arrangement. The recommended tion, corresponding to upper and middle Triassic formations,
point was fairly remote, with the distance to the nearest well ap- Fig. 7. These results demonstrated the predictive accuracy of
proximately 1,200 m. In other words, it was determined that the DDT technology in determining the boundaries of productive
surveys had identified a new hydrocarbon deposit at the site. hydrocarbon-bearing horizons, and determining the contours
Nonetheless, the well would be positioned about 1,200 m from of anomalies, which directly indicate hydrocarbon deposits.
the most productive well in Kazakhstan that is producing ap-
proximately 1,400 metric tons/day (10,220 bopd). CONCLUSIONS
The drilling of Well No. 42 allowed conclusions to be drawn
Stacked production zones. The stage-two survey analysis about using DDT to identify prospective anomalies:
identified five layers of hydrocarbons, with the most produc- 1. High accuracy for discovery of hydrocarbon deposits. The
tive being between 3,500 to 3,900 m and 4,900 to 5,100 m. To extreme points recommended for drilling the first wells are
confirm the selection of the most prospective production hori- productive, with a probability of no less than 90% to 95%.
zons, a 3D model of the intensity of intrinsic radiation from the 2. The error in determining the depth boundaries of the
hydrocarbon anomalies was produced, along with an intensity identified productive horizons, based on practical experi-
scale, Fig. 5. The maximum intrinsic emission intensity is lo- ence, does not exceed 5% to 7%. In the present case, it was
cated at the depths of 3.5–3.9 km and 4.9–5.1 km. not more than 1%.
Experience has shown when using the DDT technology, 3. The low cost, shorter turnaround, and high convergence
that the identified 2D anomalies (Fig. 1) constitute composite of survey results with actual data make it possible to confi-
signals, based on the productive zones within the given depth
interval. Or, the maximum intensity signal identified in the 3.5– Fig. 6. A lithology log of zones of interest.
3.9-km interval is a material/energetic reflection of the multi-
zone deposit within this depth interval.
64!MAY 2018!/!WorldOil.com
G & G TECHNOLOGY
dently plan for the earliest possible opening of new fields, ing two additional deep test wells on six other DDT high-in-
thereby increasing production indices. tensity anomalies.
After final reports of the survey results were produced, a
ACKNOWLEDGEMENTS
follow-up conference with the subcontractor and geologists OGD thanks Mr. U. S. Karabalin, board member of KazMunayGas National Co. and Mr. B. A. Iman-
working in the fields concluded that all hydrocarbon anoma- baev, general director of JSC Mangistaumunaigaz for their trust and understanding in the course of
this experimental hydrocarbon demonstration project.
lies identified by DDT were in existing productive levels or on
levels with potential commercial deposits.
Geologists acknowledged that in the area of the DDT sur- JIM COMBS is chief geophysicist at Oil and Gas
Discoverer, LLC. Dr. Combs has been with the company
veys, there were different types of tectonic disruptions, which since 2009 and oversees the utilization of DDT. He
where accurately identified in the reports. The operator and provides expert geophysical, geological and
subcontractor both agreed on the need to further modify drill- geochemical analysis, while identifying specialist to
address specific issues. Dr. Combs obtained a BS degree
ing plans, saving several million dollars, with an additional drill- in mathematics and geology from Southern Methodist
ing campaign commencing in 2018. University and a PhD in geophysics from the Massachusetts Institute
of Technology.
Operator’s perspective. Mr. Baipakov, director for geol- JEFFERY M. DRIZIN is president and CEO of Oil and Gas
ogy and field development, Mangistaumunaigaz, commented: Discoverer, LLC. He has participated directly in the
development of Oil and Gas Discoverer Technology since
“Maps of anomalies compiled using the DDT surveys made it 2001. Dr. Drizin is the primary technical advisor of the
possible to identify the most promising sites, based on the level team in charge of detection survey equipment and data
of oil saturation of prospective formations. One well was drilled, collection. Dr. Drizin obtained an MS degree from Riga
Polytechnics Institute in Riga, Latvia, and a PhD in
based on the data, which did encounter a productive horizon in quantum physics from Latvian State University.
a predicted interval between 3,500 to 3,900 m.”
After running logs, it was determined the productive interval OLEG YATSYUK is senior V.P. of Oil and Gas Discoverer,
was situated between 3,444 to 3,902 m. The error predicting LLC. Dr. Yatsyuk was a principal contributor to the
development and application of GeoVision Technology.
the depth of productive strata was just 56 m, with respect to the During the past several years, he has continually
formation top, and 2 m with respect to the stratum bottom. designed new generation satellite image processing and
The operator’s management team indicated that the predict- state-of-the-art field survey equipment. Dr. Yatsyuk is
director of OGD LLC’s laboratory, where data are
ed formation top/bottom was acceptable for determining the processed and analyzed before final reports are prepared. Dr. Yatsyuk
spatial boundaries and depth of horizons. received a PhD from Moscow Aviation Technology University.
Due to this success, JSC Mangistaumunaigaz will be drill-
GULF
P U B L I S H I N G C O M PA N Y
LATIN AMERICA
Is Latin America’s fragile market cracking under pressure?
" EMILY QUERUBIN, Associate Editor
Despite the rise in crude prices, many Latin American coun- of unconventional wells, international oil majors and investors
tries are still grappling with considerable debt and declining are showing more interest in the region.
production rates. However, recent discoveries and licensing Last May, Wintershall launched its second operated pilot
rounds have attracted a strong uptick in foreign investment, project, spudding the first of three horizontal pilot wells in the
which could be the region’s key to economic resurgence. Bandurria Norte Block, in western Neuquén. According to the
company, its operations had, until now, been focused primar-
ARGENTINA ily on conventional reservoirs as a non-operator. The com-
Due to high inflation and declining production, Argentina pany, alongside partner GeoPark Limited (operator, 50%),
is putting forth an effort to counteract the deterioration of its discovered a new oil field in August. The Rio Grande Oeste 1
E&P sector. Since its 2001 default, caused by a severe eco- exploration well was drilled and completed to a 5,500-ft TD
nomic recession, Argentina has worked to escape its financial in the CN-V Block of Argentina’s Mendoza Province. GeoPark
crisis. The country, home to abundant shale reserves, has gone reported that early production tests showed a flowrate of 300
from a chief net exporter to a net importer of gas in recent bopd and de-risked other delineated light oil prospects in
years. To keep its energy industry above water, the govern- the block.
ment is promoting development of complex reservoirs. Several majors partnered with state-owned YPF last sum-
Argentina’s largely undeveloped Vaca Muerta shale, in par- mer, to explore the coveted shale formation. Statoil and YPF
ticular, is said to hold upwards of 16 Bbbl of oil and 308 Tcf of (operator) entered an agreement to explore the Bajo del Toro
recoverable gas. The unconventional shale formation covers a Block of the Neuquén basin. Holding 50% each, the companies
very large area within the Neuquén basin. After numerous in- will jointly explore the 38,800-acre block in Argentina’s west-
centives were proposed by President Mauricio Macri last year, ern region. Statoil was subsequently awarded the Bajo del Toro
in an effort to reduce the high cost associated with development Este exploration license, situated east of Bajo del Toro (Fig. 1),
Left: PDVSA, Venezuela’s state-owned oil and gas company, has ambitious plans for the future, as it aims to reach 6 MMbopd by some time after 2019, despite its recent drop
in output. Photo: PDVSA. Center: Repsol has been actively operating in Trinidad & Tobago since 1995, and holds rights to four offshore blocks. Photo: Repsol. Right: Last year,
Wintershall launched its second operated pilot project in Argentina’s western Neuquén basin. Photo: Wintershall.
66!MAY 2018!/!WorldOil.com
in November. As operator, with a 90% working interest (Gas resources (MUPR) of over 7 Tcf, with an upside case of over
y Petroleo del Neuquén holds 10%), the major said it is com- 20 Tcf and 185 MMbbl of condensate. Additionally, results
mitted to one wildcat within its four-year exploration period, showed previously unreported Cretaceous oil prospects of
beginning this year. over 40 MMbbl, MUPR.
Additionally, a $1.15-billion joint investment in the Vaca Just a few months later, the company reported that its Neu-
Muerta formation was announced in July, after the provin- quén basin 2P net reserves had increased 66%, from 4.82 MM-
cial government divided the Aguada Pichana area into two boe to 8 MMboe, while its 1P reserves increased more than
sections and combined it with the Aguada de Castro area. 30%, from 3.2 MMboe to 4.5 MMboe, since the assets were
YPF, Total, Wintershall and Pan American Energy agreed to acquired. The success is a direct result of a successful four-well
the joint investment, which has Total operating the eastern workover program at Puesto Flores. The company said that it
part of Aguada Pichana with a 41% stake, while BP unit Pan expects further upgrades in reserves as it moves forward with its
American Energy operates the western part, as well as Agua- 2018 capex program.
da de Castro, with a 45% stake.
ExxonMobil is another active oil major in Argentina’s VENEZUELA
Neuquén basin. The company says that it has invested more Although it has some of the world’s largest oil and natural
than $500 million in the exploration and development of its gas reserves, Venezuela has failed to retain its status as a top oil
Vaca Muerta assets since entering the region. In October, it exporter in the Americas. When the industry downturn took
announced that its investment plan for the development hold in 2014, Venezuela’s financial situation was already pre-
of resources in the Los Toldos I South Block, about 108 mi carious. Since President Nicolás Maduro took office in 2013,
northwest of Neuquén City, had been granted government ap- production reportedly has tumbled nearly 40%. Petroleum
proval. The initial $200-million investment funds a pilot proj- Economist (PE) reported that approximately 600,000 bpd of
ect that should put seven wells into production. It also will that decline took effect last year, as the nation’s economic de-
support construction of production facilities and associated pression continued to worsen.
export infrastructure. This year, the situation is deteriorating even further. In the
President Energy—which holds a working interest and is May 2017 issue of World Oil, we reported that Venezuela’s pro-
the operator in the Puesto Flores and Estancia Vieja conces- duction rate had reached a low of 2.15 MMbopd. Since then, it
sions, as well as the Puesto Guardian license and two explora- has continued its unrelenting descent to a meager 1.5 MMbopd.
tion areas surrounding it—announced significant upgrades to The country’s production decline is now five times greater than
its prospective resources in November, Fig. 2. According to a the amount it pledged to cut in the October 2016 OPEC deal.
company release, results of an integrated basin study and geo- According to EIA, the number of active rigs in Venezuela also
chemical survey showed aggregate Paleozoic gas/condensate has fallen, from about 70 in first-quarter 2016 to an average of
prospects net to the company with mean unrisked prospective 43 in the last quarter of 2017.
World Oil®!/!MAY 2018!67
REGIONAL REPORT / LATIN AMERICA
Until recently, production of extra-heavy crude from the plan calls for a significant boost in natural gas production, up
Orinoco Belt was helping to keep Venezuela’s industry afloat. to 10.5 Bcfd by 2019. Also by 2019, it hopes to reach an export
The belt, which is in Venezuela’s Guárico state, overlies some goal of 1.3 MMbopd to Latin America and the Caribbean, and
of the world’s largest petroleum deposits. Nevertheless, by the 3.2 MMbopd to Asia.
end of 2017, Orinoco output had fallen to a reported level of
882,000 bpd—a decline of more than 300,000 bpd from the BRAZIL
year prior. While much of Latin America’s energy sector is struggling,
The drop in production could, in part, be due to reports that Brazil’s pre-salt layer remains a hotspot for explorers. The at-
the quality of Venezuelan oil has been waning, as well. Refiners tractiveness of pre-salt blocks in the deep waters of the Campos
in the U.S. and Asia have reported issues in crude quality, in- and Santos basins helped bring in billions during the country’s
cluding high salt and water content. In some cases, buyers have latest licensing round. In late October, key E&P players, includ-
turned away cargoes entirely. ing Shell, Statoil and ExxonMobil, won PSCs for pre-salt blocks
Moreover, the Venezuelan government initiated a compre- in the region.
hensive purge of PDVSA’s executive leadership last year, as part As Latin America’s largest country, Brazil’s influence on
of President Maduro’s promise to temper corruption within the the future of the international energy marketplace continues
state oil producer. In a matter of months, more than 50 compa- to grow. Accordingly, the country joined the International
ny officials reportedly were arrested, including former company Energy Agency (IEA) as an association country in October,
head Nelson Martínez and ex-oil minister Eulogio del Pino. A inserting itself into the global discussion on important energy
number of officials at Citgo, PDVSA’s U.S. refining company, policy issues. “Brazil’s experience shows that policies do mat-
were detained as well. ter,” said IEA Executive Director Dr. Fatih Birol. “It’s deter-
Additionally, PDVSA’s operational and cash-flow issues mined and ambitious long-term energy policies, developing
continue to prevent the company from climbing out of debt. deepwater oil resources and expanding biofuels output, set an
Although the company made multi-billion-dollar debt pay- example to countries around the world. As a result, our lat-
ments late last year, it reportedly still owes millions. To shore est data shows that Brazil will become a net oil exporter this
up its economy, Venezuela introduced its own commodity- year, the first major consumer in recent history to ever achieve
backed cryptocurrency earlier this year. According to the gov- such a turnaround.” According to IEA, Brazil is on track to
ernment, each “petro” is backed by a barrel of oil and is sold be a net exporter of nearly 1 MMbpd by 2022. This results
at the same price. Despite the reservations of many, President from a reported 50% increase in oil production over the last
Maduro said that the petro is sure to be “a total success for the 10 years, which can largely be accredited to the country’s bud-
welfare of Venezuela.” ding deepwater sector.
PDVSA has ambitious plans for the future, however, and Libra, one of the world’s biggest deepwater discoveries,
says it wants to increase Venezuelan crude production to about began producing in November. Soon after, the Libra Consor-
6 MMbpd by 2019, of which 4 MMbpd are anticipated to come tium—made up of Petrobras (operator, 40%), Shell (20%),
from the Orinoco belt. Additionally, the company’s national Total (20%), CNOOC (10%) and CNPC (10%)—affirmed
Fig. 1. Statoil reported that it will explore Argentina’s Bajo del Fig. 2. President Energy recently announced significant
Toro and Bajo del Toro Este blocks. Image: Statoil. upgrades to its prospective resources in Argentina. Photo:
President Energy,
68!MAY 2018!/!WorldOil.com
LATIN AMERICA / REGIONAL REPORT
commerciality of the oil accumulation in the northwestern platform, situated about 124 mi off the coast of Rio de Janeiro,
section of the block, calling it Mero field. According to Petro- reportedly is the 13th platform to begin producing in the Bra-
bras, the newly-named field has an estimated recoverable zilian pre-salt. According to Petrobras, the field’s potential for
volume of 3.3 Bbbl of oil. Plans for the development of Mero high output is cause for the four additional platforms that are
field, nearly 112 mi off the coast of Rio de Janeiro in the San- planned through 2021.
tos basin, include four new production systems. According to
Total, Libra production should reach more than 600,000 bpd GUYANA
in the coming years. Following a series of major discoveries by ExxonMobil,
Statoil tripled its production in Brazil late last year, with the Guyana has become a highly sought-after region for explorers.
acquisition of a 25% interest in Roncador field in the Campos As yet, Guyana has not been an oil producer. However, Wood
basin. The field is Petrobras’ (operator, 75%) third-largest pro- Mackenzie says it anticipates that the country will be one of Lat-
ducing asset, with approximately 10 Bboe, in-place, and an an- in America’s top producers by 2026, with an estimated output
ticipated remaining recoverable volume of over 1 Bboe. During of approximately 350,000-to-400,000 bopd.
November 2017, it was reported that the field was producing ExxonMobil’s Liza development, which holds resources
about 240,000 bopd, in addition to about 40,000 boed of as- between 2 Bboe and 2.5 Bboe, reached FID last June after
sociated gas. positive results were reported from the Liza-4 well. The first
During Brazil’s 15th licensing round, Statoil, with several ma- phase of development will include a subsea production system
jor partners, further strengthened its position in the deep waters and an FPSO vessel capable of producing 120,000 bopd. The
of Brazil with winning bids for four blocks—C-M-755, C-M- field, which is approximately 118 mi offshore in the Stabroek
657, C-M-709 and C-M-793—in the southern part of the Cam- Block, is expected to start producing by 2020.
pos basin. Other key players, including Shell and ExxonMobil, ExxonMobil reported more success offshore Guyana in July,
also won deepwater blocks during the licensing round. Winter- when its Payara-2 well encountered 59 ft of high-quality, oil-
shall, however, bolstered its position in a big way, becoming the bearing sandstone, confirming a second giant field in the Sta-
country’s fourth-largest producer with newly-awarded interests broek Block. The positive well results increased Payara field’s
in seven licenses. As operator of four of those licenses, the com- estimated resources to approximately 500 MMboe.
pany said the areas “show huge potential.” By October, ExxonMobil had struck its fifth discovery off-
Last month, Petrobras reported the start of production at shore Guyana. The company’s Turbot-1 well encountered 75 ft
Bùzios field, one of its principal pre-salt projects. The P-74 of high-quality, oil-bearing sandstone within the southeastern
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World Oil
part of the Stabroek Block. The well, situated about 30 mi with its recent streak of discoveries in Guyana and its aggressive
southeast of Liza, was drilled to a depth of 18,445 ft in 5,912 bidding in Brazil’s latest licensing round.”
ft of water. “ExxonMobil continues with its successful explora- In January, Exxon’s sixth Stabroek Block discovery was report-
tion campaign offshore Guyana with the discovery of Turbot. ed. The Ranger-1 exploration well encountered about 230 ft of
This shows that deep water can still be attractive. After [this] high-quality, oil-bearing carbonate reservoir, after it was drilled
announcement, ExxonMobil’s Liza and Payara complex might to a depth of 21,161 ft in 8,973 ft of water. “This discovery proves
approach the 2 Bbbl mark in commercial reserves,” Pablo Me- a new play concept for the 6.6-million-acre Stabroek Block, and
dina, Wood Mackenzie’s senior analyst, said in a release. “Exx- adds further value to our growing Guyana portfolio,” Steve Green-
onMobil’s Latin American footprint has increased significantly lee, president of ExxonMobil Exploration Co., said in a release.
Just one month later, the oil giant—along with partners Hess
Guyana Exploration Ltd. (30%) and CNOOC Nexen Petro-
Fig. 3. Pemex recently reported Mexico’s largest onshore leum Guyana Limited (25%)—reported its seventh discovery
discovery in 15 years at its Ixachi-I well, in the Veracruz basin. in the Stabroek Block, at the Pacora-1 exploration well. The
Photo: Pemex.
well, which was drilled approximately 4 mi west of the Payara-1
well, encountered about 65 ft of high-quality, oil-bearing sand-
stone reservoir. It was drilled to a depth of 18,363 ft, in a water
depth of 6,781 ft. According to the company, it will be devel-
oped in combination with Payara field, helping to bring Guyana
output to more than 500,000 bpd.
MEXICO
E&P activity in Mexico has seen a dramatic decline of late.
As the country’s drilling activity hit record lows last year, its
proven reserves have been shrinking consistently. Energy re-
form in Mexico, however, has ended a 75-year state monopoly
in the oil and gas sector, and has shifted the nation’s attention to
attracting private capital and technical expertise that could help
rebuild Mexico’s ailing economy.
Actionable Data
During this year’s CERAWeek in Houston, Pemex CEO Car- the Lower Tubara, Cienaga de Oro (CDO) and fractured base-
los Treviño said that “the new name of the game, for Pemex, ment reservoirs. Less than two months later, in December, the
is ‘partnerships.’” Through an aggressive farm-out strategy, the Canadonga-1 well reportedly encountered 32 ft of net gas pay in
company aims to lure foreign investment through a series of as- the CDO reservoir, confirming Canacol’s tenth consecutive dis-
set auctions that will, with any luck, help reverse the country’s covery in Colombia’s Lower Magdalena basin. The Pandereta
output decline. 2 appraisal well confirmed that the finds were of significance,
In January, Mexico awarded 19 deepwater blocks to oil ma- encountering twice the amount of net gas pay of the Pandereta
jors, including Shell and Eni, reportedly bringing in billions discovery well.
of dollars’ worth of investment. In March, Mexico offered 35 In September, GeoPark reported a new oil field discovery of
shallow-water areas, which will be followed by an auction for 37 its own. After drilling the Curucucu 1 to a TD of 14,600 ft, pro-
onshore developments in July. Overall, the country is expected duction tests resulted in a production rate of about 1,700 bpd.
to offer more than 100 permits to oil majors before its July elec- While the well was drilled from an existing well pad in the re-
tion, when President Nieto’s term ends. cently discovered Jacamar field, it reportedly is on a new fault
With its large-scale energy reforms, Mexico became the trend to the east of the Tigana/Jacana fault trend, contiguous to
IEA’s first Latin American member country in February. “It is Jacamar field. The company says the find marks its 11th discov-
a historic day, because we welcome our first Latin American ery in the Llanos 34 Block since acquiring it in 2012.
member country, with more than 120 million inhabitants, an The company saw recent progress at Tigana/Jacana, as well.
important oil producer, and a weighty voice in global energy,” Oil shows at the Tigana Norte 3 and Tigana Norte 4 appraisal
IEA Executive Director Dr. Fatih Birol said. “The ambitious wells indicated the potential for hydrocarbons in both the Gua-
and successful energy reforms of recent years have put Mexico dalupe and Mirador formations. “With the success of these
firmly on the global energy policy map.” Mexico is the associa- recently-drilled new wells, GeoPark has moved into becoming
tion’s 30th member. the third-largest oil and gas operator in Colombia, with more
Efforts to revive Mexico’s E&P industry showed progress growth on its way,” CEO James F. Park said in a release.
last year, when Talos Energy reported a significant discovery
in the shallow waters of the Sureste basin. The Zama-1 explo- TRINIDAD & TOBAGO
ration well, situated about 37 mi from the Port of Dos Bocas, BP Trinidad & Tobago (BPTT) and Repsol are two of the
reportedly was Mexico’s first well to be drilled by the private most active operators in Trinidad & Tobago, the southern Carib-
sector. It reached an initial TVD of about 11,100 ft, encounter- bean’s twin-island state.
ing a contiguous gross oil-bearing interval of more than 1,100 One of BP’s largest upstream projects of 2017, the Trinidad
ft, with 558–656 ft of net oil pay in Upper Miocene sandstones. Onshore Compression (TROC) project started up in April. The
“We believe this discovery represents exactly what the energy facility, which reportedly has the potential to deliver about 200
reforms intended to deliver: new capital, new participants and MMscfd, is expected to improve production capacity by increas-
a spirit of ingenuity that leads to local jobs and government rev- ing output from low-pressure wells in BP’s existing Columbus
enues for Mexico,” Talos President and CEO Tim Duncan said basin acreage through an additional inlet compressor at the Point
in a release. Fortin Atlantic LNG plant.
According to the company, initial gross original oil-in-place Later in the year, BP announced first gas from the Juniper de-
was estimated between 1.4 Bbbl and 2 Bbbl, which exceeded velopment, the company’s first subsea field development in Trini-
pre-drill estimates. Following the installation of a liner, Talos dad. The facility produces gas from Corallita and Lantana fields
says it plans to drill deeper prospects in pursuit of Zama Main via the Juniper platform, approximately 50 mi off of Trinidad’s
and Zama Deep targets. southeast coast. Gas from Juniper’s five subsea wells flows to the
Mexico’s E&P sector continued to make headlines, when Mahogany B hub via a new 6-mi pipeline. The project reportedly
Pemex reported the country’s largest onshore discovery in 15 boosted BPTT’s gas production capacity by approximately 590
years in November. The Ixachi-1 well (Fig. 3), 45 mi south of MMscfd.
the Port of Veracruz in the Veracruz basin, showed an original BPTT also announced last year that its Angelin gas project was
volume of over 1,500 MMboe, representing total reserves of sanctioned. The project will include the construction of a new
about 350 MMboe. The reservoir’s close proximity to existing platform about 37 mi off of Trinidad’s southeastern coast, as well
infrastructure reinforces its economic value further. as four wells with a production capacity of about 600 MMscfd.
Gas from the project will flow to the Serrette platform hub via
COLOMBIA a new 13-mi pipeline. According to BPTT, drilling is scheduled
Canacol Energy and GeoPark are two of Colombia’s most to begin in third-quarter 2018, and first gas is anticipated in first-
active operators. Last year, Canacol identified a new com- quarter 2019.
mercial shallow gas play in the Lower Magdalena basin, after Repsol, with BPTT, reported the discovery of its largest gas
an exploration well tested at a combined rate of approxi- volume in five years. The Savannah and Macadamia exploration
mately 8,123 boed. The Toronja 1 exploration well, drilled wells uncovered approximately 2 Tcf of gas in place. Savannah
to an MD of 7,200 ft on the VIM 5 Block, was the company’s was drilled into an untested fault block of the Columbus basin,
eighth consecutive gas discovery in the basin. It was report- east of Juniper. Likewise, Macadamia was drilled to test explora-
edly being tied into the Jobo gas processing facility, just tion and appraisal segments below the existing SEQB discovery,
south of the discovery. which is situated 6 mi south of the producing Cashima field, in
Soon after, the company reported its ninth discovery. Its the Columbus basin. Both reservoirs will be tied back to the Juni-
Pandereta 1 exploration well encountered 149 ft of gas pay in per platform.
World Oil®!/!MAY 2018!71
PEOPLE IN THE INDUSTRY
EMILY.QUERUBIN@WORLDOIL.COM
Sophie Zurquiyah Janeen S. Judah Paul Lynch Shane Fraser Dr. Fadi Feghali
CGG has appointed Patterson-UTI Energy Inc. Paul Lynch has been Shane Fraser has joined Engineering and
Sophie Zurquiyah as has expanded its board of named advanced comple- Ziyen Inc. as director construction services
CEO. She will replace directors to eight mem- tions director at Tendeka. of oil intelligence. With company Drake &
Jean-Georges Malcor, who bers with the appointment In his new role, Lynch more than 25 years of Scull International
reportedly decided not to of Janeen S. Judah. She will help drive commer- industry experience, he (DSI) has appointed
pursue his mandate once brings more than 35 years cialization of the com- will play an integral role Dr. Fadi Feghali as
the company’s restructur- of operational and mana- pany’s wireless intelligent in the company’s plan for CEO effective April 1.
ing process was complete. gerial experience to her completions technology, international growth. Prior He previously managed
She was formerly the new role. Most recently, PulseEight. He brings to joining the company, the firm’s international
COO and senior executive she served as president of extensive knowledge Fraser served as opera- business units. In his new
V.P. in charge of the GGR the Society of Petroleum of production and well tions engineer for a North role, Feghali will oversee
segment of Technology Engineers (SPE), while optimization to his new Sea operator. He has held all aspects of strategy and
and Global Operational on secondment from position. Lynch joins the numerous roles in senior business implementation
Excellence. Prior to joining Chevron. At Chevron, she company from Delphian operations, maintenance for the global DSI Group
CGG in 2013, Zurquiyah has held a number of lead- Ballistics, where he was and project delivery in the of companies. Prior to
held a variety of global ership positions, including V.P. of global technical UK and the Middle East. joining DSI in October
executive positions at general manager for the sales. He also co-founded 2017, Feghali served
Schlumberger. During her southern Africa business GeoKey, a tubing conveyed as managing director
22-year career there, she unit and president of perforating company that ExxonMobil’s senior V.P., of Al Husam Group. As
worked in the U.S., France Chevron Environmental was acquired by Paradigm Mark W. Albers, has a renowned industry
and Brazil. Management Company. Group in 2013. announced his retirement veteran, he brings more
following more than 38 than 30 years of experi-
years of service. Since his ence in the energy, utility,
Susan Dio has been Stephen Sheppard has David Sealock has been election in 2007, Albers infrastructure, and oil and
named chairman and pres- been appointed to the named CEO at Petroteq has served as senior V.P. gas sectors to his newest
ident of BP America Inc. International Marine Energy Inc. He brings and a member of the position. His appointment
She succeeds John Mingé, Contractors Association’s more than 26 years of company’s management reportedly was part of
who will move to chair (IMCA) governing board. strategic management and committee. Throughout the company’s recent
a study by the National As diving manager business experience to his career, he has held a organizational overhaul.
Petroleum Council (NPC) at Helix Well Ops UK his new position. Prior to number of managerial
into carbon capture Ltd., Sheppard brings his appointment, Sealock positions in development,
utilization and storage. extensive knowledge served as president of operations, production Kreuz Subsea has
He is subsequently set to of diving operations to Autus Ventures, where and engineering. China announced two key
retire from BP in March the position. He is said he established equity National Offshore Oil appointments to its
2019, after approximately to be an industry expert financing processes for Corporation (CNOOC) Singapore headquarters.
six years as chairman and in diving health and startup and intermediate Limited has announced Pradeep Verma has joined
president. For the last medical issues. Sheppard oil and gas companies, two director changes. the company as chief
three years, Dio has served presently serves IMCA as and managed strategic commercial officer, where
as chief executive of BP chairman of the opera- planning and portfolio he will work to strengthen
Shipping. However, her tions committee and the optimization. Prior to Wang Dongjin has been its core market position in
33-year career at BP also diving division manage- that, he was V.P. of R&D appointed as a non-execu- India, Asia-Pacific and the
has included a number ment committee. at Petroleum Technology tive director and a member Middle East. He joins the
of senior commercial and Alliance Canada (PTAC). of the Renumeration company from Larsen &
operating positions in the Committee at CNOOC. Toubro Ltd., where he was
U.S., UK and Australia. Orrick, a global law firm Throughout his career, head of offshore business
focused on the technology, James Corbitt has joined Dongjin held many execu- development. Prior to
energy & infrastructure, and Permian Water Solutions tive leadership positions that, Verma was regional
James “Jim” L. Gallogly finance sectors, announced LLC as president, where he which included chairman proposals and commercial
has announced that he that James Atkin has will partner with upstream of PetroChina, assistant head at McDermott
is resigning from his joined the firm as global operators, independent president of China National International. Additionally,
position on Continental co-head of their oil & water haulers and other Petroleum Corporation Marek Kaminski has
Resources’ board of gas practice, focused on oilfield service companies (CNPC) and vice chair- joined Kreuz as director
directors. His departure Asian market growth and to provide water disposal man of China National of marine assets. He
reportedly is in connection based in Tokyo. Atkin services across New Mexico Oil & Gas Exploration and most recently served
with his appointment as has extensive experience and West Texas. Corbitt Development Corporation as regional vessel and
president designate of the advising on large-scale brings significant saltwater (CNODC). Furthermore, asset manager at Subsea
University of Oklahoma. oil and gas projects, LNG disposal (SWD) market- Wu Guangpi has retired 7. Having also worked
According to Gallogly, his sales arrangements, and ing, sales and leadership from the CNOOC board of previously at EMAS
decision to resign is to energy-related mergers expertise to the company, directors after serving 13 Offshore Ltd. and Rubicon
ensure that he can devote and acquisitions. Prior to having most recently been years as executive director, International, Kaminski
the necessary time and Orrick, Atkin was manag- with Trinity Environmental non-executive director brings more than 30 years
attention to his obliga- ing partner at Vinson & Services SWD, LLC, and and member of the of industry experience to
tions at the university. Elkins in Tokyo. Wilson Systems, Inc. Remuneration Committee. his new position.
72!MAY 2018!/!WorldOil.com
COMPANIES IN THE NEWS
EMILY.QUERUBIN@WORLDOIL.COM
across two assets in Al Shaheen president and COO, this will allow
field. Al Shaheen—situated nearly a more holistic service approach
50 mi off Qatar’s northeastern to completing rig overhauls.
coast, in the Persian Gulf—repre- Additionally, its product and
sents about half of the nation’s service offerings will be extended
oil production. With 33 platforms beyond its FDS hydraulic top
producing about 100 MMbbl of oil drives, mud pump and top drive
per annum, the field is considered repairs, and recertifications.
one of the world’s largest and
most complex. Under terms of the
contract, AISUS will employ its
gravity deployed ultrasonic scan-
ning tool, SIRIUS-X, to capture
inspection data.
Remediation
Real-time, at-bit geosteering service solution separates,
mitigates delay in data transmission converts
AnTech Ltd. has launched the industry’s first real-time, at- hydrocarbons
bit geosteering service for coiled tubing drilling. RockView
is a technology that makes real-time, high resolution geo- The Clean Up 3 solution from
steering possible by using the measurements gathered from
Remediation Products Company
is designed to separate hydrocar-
the full range of sensors on the company’s latest generation
bons from soil, rocks and water,
COLT (pictured) and POLARIS BHAs. The data is combined and convert all existing hydrocar-
to determine the difficulty of drilling through particular rock bons to fuel that is rated Bunker
formations. Because traditional methods of geosteering are C or better. It has been used in
limited by the delay in data transmission, RockView mitigates delay by almost instantly provid- Alaska to clean tanks. In a fracing
ing information about conditions at the bit, as well as fine linear resolution. The directional situation, about three drums
driller can then determine which formation is being drilled by comparing to logs prepared by would be used to clean 1 million
geologists. According to AnTech, the well trajectory can be adjusted to keep the drill bit in gal of contaminated water, and all
hydrocarbons would be returned
zone, thereby avoiding the overshooting that can be caused by other geosteering methods.
to the owner or operator, accord-
Photo: AnTech Ltd. ing to the company. The operator
would have the ability to reuse
www.antech.co.uk
the water about 10 times before
water replacement is required,
but in many cases, water usage
Improved layout design improves Perforating can be extended. The addition of
drill bit durability gun system one or two aerators is required
to ensure even distribution of the
Halliburton has released an boosts reservoir product in the water storage tank.
According to the company, 100%
advanced drill bit with a more productivity of remaining materials in the tank
efficient layout design that opti- can be utilized to build or rebuild
mizes the placement of back-up the existing berm if required
cutters, improving bit durability on- or off-site. The labor required
without decreasing efficiency or is four to six employees, typically
ROP. To avoid certain limita- with no more than 10 days to
tions—such as increased heat complete.
and wear, poor bit cleaning
www.remproco.com
and reduced ROP—Halliburton
has designed the Stega drill
bit with offset back-up cutters Highly sensitive
to enhance durability with less acoustic
cutter wear. The back-up cutters
are placed 180° or more from the primary cutter which, according to Schlumberger has released its technology locates
the company, maximizes drilling efficiency compared to traditional Tempo instrumented dock- leaks in real time
dual-row or single-row cutting structures. The new bit design takes ing perforating gun system.
advantage of the bottom-hole pattern already created, removing Featuring a plug-in gun design
load from the primary cutter before rapid acceleration of wear can with real-time, advanced
begin. According to Halliburton, the Stega drill bit was deployed in downhole measurements, the
a harsh drilling application in West Texas, and drilled approximately system enables and monitors a
40% (2,400 ft) farther at an ROP that was 19% (15 ft)/hr faster than well’s dynamic underbalance to
create clean perforations that
traditional bit designs. Photo: Halliburton. Archer has released a new
boost reservoir productivity.
According to the company, the acoustic listening platform for
www.halliburton.com
compact gun system features well integrity, completion and
proprietary docking components performance evaluation, and
Specialized seals engineered that streamline the deployment turbulent flow analysis. The VIVID
platform is a highly sensitive,
specifically for the oil and gas market of up to 40 guns. This allows
acoustic technology that detects,
selective initiation to efficiently
Trelleborg Sealing Solutions has extended its FlexiMold process—a perforate multiple reservoir investigates and locates leaks
unique method of producing large-diameter, joint-free seals—to zones, with a maximized in real time. Additionally, it
include Isolast perfluoroelastomer (FFKM) materials. These three explosives payload, in a single verifies cement barrier seals
compounds (Isolast J9554, XploR J9523 and Isolast XploR J9513) trip. Additionally, the system has and characterizes downhole
are specifically engineered for oil and gas applications. According a simplified arming process that events with precision. The
increases safety and reliability platform consists of full-spectrum
to the company, each one shows outstanding chemical resistance
by eliminating the variability acoustic sensors that accurately
and mechanical performance under pressure, as well as unparalleled measure the broadest frequency
introduced by wellsite crimping
thermal properties and RGD resistance. They can be manufactured bandwidth and amplitude of
and wiring—the primary causes
using the joint-free FlexiMold process from 600 mm/24 in., up to any of misruns and misfires. The new acoustic energy. According to the
size. In addition to having no visible joint, the seals have a high level system reportedly has been field company, the sensors also can
of integrity to provide extended life, ultimately lowering overall costs tested in Egypt, Oman, Kuwait, locate previously indiscernible low
for operators. Algeria and Ecuador. energy leaks. Photo: Archer.
www.oilandgas-seals.com/en www.slb.com www.archerwell.com
74!MAY 2018!/!WorldOil.com
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Resurgence of Shale
The shale resurgence that began a decade ago shows no signs of slowing down. From the
relatively new SCOOP/STACK plays in Oklahoma, to renewed interest in the Bakken, Marcellus
and Eagle Ford shales, to the Permian Basin—the largest producing area in the U.S.—shale
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and gas markets. Gulf Publishing has been a strong advocate of the shale boom since the
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