Professional Documents
Culture Documents
This RFQ is for the Site Construction including mobilization, camp facilities, civil/ mechanical/ piping/
electrical/ instrumentation/ structural construction work and demobilization.
ATTACHMENTS
Attachment-1: Scope of Work/Supply
Attachment-2: Civil BOQ
Attachment-3: Piping BOQ
Attachment-4: Electrical BOQ
Attachment-5: Instrument BOQ
Attachment-6: Erection / Installation BOQ
Attachment-7: Tanks BOQs
Attachment-8: Manual Valves/Strainers BOQ
Attachment-9: Insulation BOQ
Attachment-10: Division of Responsibilities
Attachment-11: Plot Plan
Attachment-12: Painting Specifications
Attachment-13: Insulation Specification
Cesar Maliswa
Procurement Department
Enerflex Middle East Ltd.
Attachment – 1 Scope of Work
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
Enerflex Middle East Ltd. (hereinafter referred to as “Enerflex”) is bidding for Bin Umer Gas
Treatment Facility on EPC basis for Orion Gas Processors (hereinafter referred to as “Company”).
Enerflex intends to obtain services for Site Construction Work (hereinafter referred to as “Services”)
from suitable and experienced Contractor per following details:
1.2. Piping
1.2.1. Procurement and transportation of pipe, fittings, flanges, gaskets, stud bolts,
insulation, paint
1.2.2. Prepare all MS, ITPs, WPS and PQRs.
1.2.3. Preparation of Shop Drawing and all required detail for fabrication.
Page 1 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
1.3. Electrical
1.3.1. Procurement and transportation of material including but not limited to cables,
trays, lighting, poles, installation material, etc. as per BOQ
1.3.2. Execution of work, including but not limited to, cable laying, lighting poles and
fixtures installation, JBs installation, grounding system, panel’s installation, etc.
as per attached BOQ.
1.3.3. Any and all Trenching work for cables.
1.3.4. Handling, installation, testing of free issued items
1.3.5. Laying, termination and testing, Earth Resistance checks, Loop checking (cold
testing) and Insulation resistance test (Megger testing).
1.3.6. Supply and fabrication of all electrical supports.
1.3.7. Installation of UPS, MCC/Switchgear, etc.
1.3.8. Completion of QA/QC test and inspection as per approved ITPs.
1.3.9. Completion of Final MDR for submission at project completion.
Please refer to Attachment-4.
Page 2 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
1.4. Instrumentation
1.4.1. Procurement and transportation of material including but not limited to cables,
trays, installation material, etc. as per BOQ
1.4.2. Execution of work, including but not limited to, cable laying, instrument
installation, loop checking, etc. as per attached BOQ.
1.4.3. Handling, installation, testing of free issued items including PLC panels, ESD
Panels, etc. For clarity, this does not include testing and re-calibration of the
pressure safety valves and Vacuum Safety relief valves. However, Contractor
scope would include removal of these instruments and re-installation after
testing/calibration has been completed.
1.4.4. Functional testing of all Instruments, Stroke testing Valves, leak testing of
Pneumatic & Impulse tubing, Earth resistance checks, Insulation resistance &
loop checking of all cabling.
1.4.5. Supply, fabrication and installation of Instrument supports.
1.4.6. Completion of QA/QC test and inspection as per approved ITPs.
1.4.7. Completion of Final MDR for submission at project completion
Please refer to Attachment-5.
Page 3 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
1.6.7. Supply and installation of pre-fabricated structural and support material for
ladders, Stairs, handrails & platforms, stiffeners and supports.
1.6.8. Welding and NDT work for Rolled plate and other field welds
1.6.9. Hydro testing for complete tank including water supply and disposal. Water for
hydrotest should be of suitable quality as per API-650, and Contractor will be
required to arrange corrosion inhibitor/biocide for hydrotest, if deemed
necessary.
1.6.10. Design, supply and installation of Cathodic protection system
1.6.11. Installation of pre-fabricated spools (quantities have been included in piping
BOQ)
1.6.12. Installation any instrument, electrical and valves (quantities have been included
in respective BOQs).
1.6.13. Maintain MDR for all QA/QC records and documents.
1.6.14. Submit final as built drawings.
1.6.15. Painting and coating of the Tank per PDO specification
Please refer to Attachment-7.
1.7. NDT
1.7.1. 20% of all Butt-Welds 100% Radiographed to ASME B31.3
1.7.2. DPT and PWHT as per requirement
1.7.3. Other NDTs as per codes and line list requirement shall be followed.
1.8. Painting
Area of piping to be painted: Contractor to calculate and advise in the quote
Area of Structure to be painted: Contractor to calculate and advise in the quote
Please refer to Attachment-12 for painting specifications.
1.10. Miscellaneous
1.10.1. Supply of all tools, tackles, and consumables for execution work.
1.10.2. All Scaffolding materials required to carry out the scope of work but not limited
to civil, piping, electrical, instrumentation, equipment installation and Tank
works.
1.10.3. Providing Water for site use and hydro testing purpose.
Page 4 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
1.10.4. Maintenance of site store for receiving and safe keeping Enerflex free issued
items.
1.10.5. Material handling, Storage, inspection and security for free issue materials. For
clarity, inspection of Free Issued Materials will be carried out jointly by
Contractor and Enerflex representatives at handover.
1.10.6. Reconciliation of free issued material at the end of the project
1.10.7. Transportation of tools, tackles, and consumables from / to site.
1.10.8. Storage of material and tools & tackles at site.
1.10.9. Safety of personnel, material, tools & tackles at site.
1.10.10. Handling, Inspection and Insurance of Contractor material during transportation
and storage at site.
1.10.11. Workman compensation insurance during execution of the work.
3. PRICING
3.1. Contractor to provide separate price for material procurement (piping, electrical and
instrumentation) and construction. All material required for civil construction and
structural construction will be included in construction. Similarly, all type of paint,
coat/wrap for under ground and insulation will be included in Contractor scope.
3.2. Enerflex may opt to supply the material or partially and/or totally include the same in
Contractor’s scope at its own discretion.
3.3. Contractor is advised to provide unit rates for all items provided in the BOQ. These rates
will form the basis of compensation made to Contractor against works completed.
3.4. For items where quantities are not available, Contractor will provide unit rates.
3.5. Contractor will provide unit rate for soil investigation and topographic survey.
Page 5 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
3.6. Contractor will provide unti rates for levelling, grading and compaction as per local
standards.
3.7. Contractor to provide unit rates for the following:
3.7.1. excavation of 2-4 m
3.7.2. excavation of above 4m
3.7.3. PWHT per joint
3.7.4. Radiography per joint
3.7.5. Fire proofing
3.7.6. Temporary fence of plant during construction
3.7.7. Compacted gatch (6000mm W x 150mm Thk) over well compacted base. Suitable for
light traffic
3.7.8. Supply, Installation of Type I - 25x5 Grating as per Attachment-16.
4. SCHEDULE
Contractor to provide Level-II schedule. Expected duration of construction from mobilization will
be 09 months.
5. SUBCONTRACTING
Contractor to provide details of subcontracting he intends to carry out this job, if any.
6. TAXES/DUTIES
Contractor to include all local taxes in the price. All duties and other levis, if applicable, will also
be paid by the Contractor.
7. SPECIAL INSTRUCTIONS
7.1. Enerflex understands that Contractor is well conversant with the Iraqi working
enviornment and policies including road safety. Enerflex will assume no responsibility in
the event Contractor fails to comply with whole or part thereof any of the procedure
and/or policy.
7.2. Contractor understands that quantities provided in the exhibits are not final, and can be
considered ±25%. The payment will be based on actual quantities after execution.
7.3. Contractor will submit preliminary site HSE and quality plan with the bid. The plans must
be in compliance with the specifications, standards and requirements. It will be
Contractor responsibility to get both plans approved from the Company at his cost and
time.
7.4. All necessary HSE training as deemed necessary by the Company HSE department will
be arranged by the Contractor at his cost and time.
7.5. All necessary safety gears to be arranged by the Contractor.
7.6. All deviations should be specifically mentioned in the offer with proper reference
otherwise will not be considered.
Page 6 of 7
ATTACHMENT-1: SCOPE OF SITE CONSTRUCTION WORK
7.7. Contractor to provide histogram, resource loaded level 4 schedule and S-curve with the
bid.
7.8. Contractor to submit daily, weekly monthly progress reports on agreed format.
7.9. Contractor to prepare land for the site camp, workshop and other temporary facilities.
7.10. In the BOQ, Enerflex has considered 1000mm working space for foundations which
require working space. All the excavation will be measured against Enerflex drawings
unless agreed between the parties prior to excavation. Enerflex will not be responsible
for any additional excavation and therefore no extra payment will be made to the
Contractor in this regard.
7.11. Contractor will also provide commissioning support to Enerflex on day rate basis.
7.12. It will be Contractor’s responsibility to mechanically complete the site without any punch
items & handover all the construction quality records in the form of final handover
Dossier, pre-commissioned it and hand over to Enerflex team. For any activities, post-
mechanical completion related to commissioning and start-up work, Contractor will
supply resources to Enerflex on day rate basis for such activities to be carried out under
Enerflex supervision
7.13. Contractor will submit IFR, IFA and IFC drawing and calculations of both tanks for
Enerflex approval.
7.14. Contractor to verify length (including gaskets) and quantity of the stud bolts based on
the quantity of the flanges. Contractor also to include temporary gaskets / bolts for
hydrostatic testing.
7.15. Contractor to remove all debris, wood packing or packaging waste, scape material,
construction waste/rubbish, remaining excavated soil, etc. from site and hand over the
site properly clean condition to the satisfaction of Enerflex Site Manager.
7.16. All required consumables material required for the installation of the electrical and
instrumentation equipment such as lugs, ties, fixings, adhesives, and the like, to be
included in the installation costs.
7.17. Contractor to set up necessary temporary site facilities for its staff and execution of work
including but not limited to stores, workshop, accommodation, food, sanitary facilities,
water, power, medical coverage, transportation etc.
7.18. Contractor to provide equipment list, and Day Rates for equipment and manpower.
Page 7 of 7
Attachment – 2 Civil BOQ
ATTACHMENT-2
UNIT TOTAL
S.
DESCRIPTION UNIT QUANTITY RATES AMOUNT
NO.
US$ US$
1 Earth excavation up to 1m depth m³ 3,500
13 Fence
a) Chain link Fence as per the specification and
drawing attached. Rate will include all related
civil activities to install the fence, including site
casting of fence post foundations, excavation, RM 1,800
formwork, concreting and backfilling for fence
post foundation.
b) Providing and fixing main gates, swing type to
match chain-link fence. Rate will include No. 2
activities civil or other to install the Gate.
c) Providing and fixing access/escape to match
fence. Rate will include activities civil or other to No. 6
install the Gate.
Page 1 of 3
ATTACHMENT-2
UNIT TOTAL
S.
DESCRIPTION UNIT QUANTITY RATES AMOUNT
NO.
US$ US$
14 Tank Bund Wall (Dyke Wall)
a) Erecting of storage Tank Bund (Dyke) walls,
construction from common soil, compacted in
20cm layers including slopes, complete all as m³ 650
per drawings, specifications and as directed by
site engineer.
b) Providing and installing PCC Tiles of
(500x500x50) on Outside Dyke wall area, of
required Dimensions as shown on construction m² 2,000
drawings and as per project specifications.
c) Providing and installing 1.0 mm Thick HDPE
Lining for Storage Tanks, of required
Dimensions as shown on construction drawings m² 1,800
and as per project specifications.
d) Providing and fixing 150mm wide Polylock Joint
Sealant around Tank Ring Walls. RM 85
Page 2 of 3
ATTACHMENT-2
UNIT TOTAL
S.
DESCRIPTION UNIT QUANTITY RATES AMOUNT
NO.
US$ US$
18 LPG Bullets Mounding
h) PCC ‐ C20 m³ 16
i) RCC ‐ C40 ‐ (including Formwork)
Retaining Wall m² 77
Retaining Wall Base m² 95
Inspection Tunnel m² 25
j) Rebar (Grade 60) kg 22000
k) Surface Protection Coating
LPG Bullet m² 318
Concrete Surface Below Ground Inspection m² 454
l) Fire Proofing on Exposed Nozzles m² 80
Page 3 of 3
Attachment – 3 Piping BOQ
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
1 ¾" PIPE,SMLS,SCH-XS,SA-106-B PE Meter 6
2 1" PIPE,SMLS,SCH-XS,SA-106-B Meter 186
3 1" PIPE,SMLS,SCH-XS,SA-106-B PE Meter 12
4 1" PIPE,SMLS,SCH-STD,SA-106-B GALV. TBE Meter 500
5 1½" PIPE,SMLS,SCH-XS,SA-106-B Meter 200
6 2" PIPE,SMLS,SCH-XS,SA-106-B Meter 3754
7 2" PIPE,SMLS,SCH-XS,SA-333 GR B Meter 48
8 2" PIPE,SMLS,SCH-STD,SA-106-B GALV. TBE Meter 300
9 3" PIPE,SMLS,SCH-STD,SA-106-B Meter 920
10 3" PIPE,SMLS,SCH-STD,SA-106-B GALV. TBE Meter 420
11 4" PIPE,SMLS,SCH-STD,SA-106-B Meter 1666
12 6" PIPE,SMLS,SCH-STD,SA-106-B Meter 818
13 8" PIPE,SMLS,SCH-STD,SA-106-B Meter 544
14 8" PIPE,SMLS,SCH-STD,SA-333 GR B Meter 64
15 10" PIPE,SMLS,SCH-STD,SA-106-B Meter 286
16 12" PIPE,SMLS,SCH-STD,SA-106-B Meter 546
17 14" PIPE,SMLS,SCH-STD,SA-106-B Meter 36
18 16" PIPE,SMLS,SCH-40,SA-106-B Meter 406
19 16" PIPE,SMLS,SCH-STD,SA-106-B Meter 6
20 24" PIPE,WELDED,SCH-STD,SA-106-B Meter 156
21 30" PIPE,WELDED,SCH-STD,SA-106-B Meter 425
Page 1 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
36 12" 90 LR ELL,SCH-STD,SA-234-WPB No. 26
37 14" 90 LR ELL,SCH-STD,SA-234-WPB No. 5
38 16" 90 LR ELL,SCH-STD,SA-234-WPB No. 3
39 16" 90 LR ELL,SCH-40,SA-234-WPB No. 8
40 24" 90 LR ELL,WELDED,SCH-STD,SA-234-WPB No. 6
41 30" 90 LR ELL,WELDED,SCH-STD,SA-234-WPB No. 13
Page 2 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
70 8" TEE STR,SCH-STD,SA-234-WPB No. 4
71 12" TEE STR,SCH-STD,SA-234-WPB No. 4
72 1 1/2"x1" TEE RED,SCH-XS x XS,SA-234-WPB No. 1
73 2"X½" TEE STR,THRD,3000LB,SA-105 GALV. No. 50
74 2"x1" TEE RED,SCH-XS x XS,SA-234-WPB No. 4
75 2"X1" TEE STR,THRD,3000LB,SA-105 GALV. No. 25
76 3"x1" TEE RED,SCH-STD x XS,SA-234-WPB No. 9
77 3"x1" TEE STR,THRD,3000LB,SA-105 GALV. No. 25
78 3"x2" TEE RED,SCH-STD x XS,SA-234-WPB No. 15
79 4"x2" TEE RED,SCH-STD x XS,SA-234-WPB No. 28
80 6"x4" TEE RED,SCH-STD x STD,SA-234-WPB No. 7
81 8"x6" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
82 10"x6" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
83 12"x6" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
84 12"x8" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
85 12"x10" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
86 14"x8" TEE RED,SCH-STD x STD,SA-234-WPB No. 1
87 14"x12" TEE RED,SCH-STD x STD,SA-234-WPB No. 2
88 16"x12" TEE RED,SCH-40 x STD,SA-234-WPB No. 1
89 30"x16" TEE RED,SCH-STD x STD,SA-234-WPB No. 1
Page 3 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
105 6" FLG WN,RF,150LB,SCH-STD,SA-105 No. 32
106 6" FLG WN,RF,300LB,SCH-STD,SA-105 No. 15
107 8" FLG WN,RF,150LB,SCH-STD,SA-105 No. 5
108 8" FLG WN,RF,300LB,SCH-STD,SA-105 No. 20
109 8" FLG WN,RF,300LB,SCH-STD,SA-350 LF2 No. 1
110 10" FLG WN,RF,150LB,SCH-STD,SA-105 No. 4
111 10" FLG WN,RF,300LB,SCH-STD,SA-105 No. 5
112 12" FLG WN,RF,150LB,SCH-STD,SA-105 No. 8
113 12" FLG WN,RF,300LB,SCH-STD,SA-105 No. 31
114 14" FLG WN,RF,300LB,SCH-STD,SA-105 No. 8
115 16" FLG WN,RF,150LB,SCH-STD,SA-105 No. 1
116 16" FLG WN,RF,300LB,SCH-40,SA-105 No. 2
117 18" FLG WN,RF,150LB,SCH-STD,SA-105 No. 1
118 24" FLG WN,RF,150LB,SCH-STD,SA-105 No. 2
119 30" FLG WN,RF,150LB,SCH-STD, SA-105,ASME B16.47 Series A No. 7
120 12" FLG BLIND,RF,150LB,SA-105 No. 1
121 2" FLG BLIND,RF,150LB,SA-105 No. 9
122 3" FLG BLIND,RF,150LB,SA-105 No. 1
123 30" FLG BLIND,RF,150LB,SA-105 No. 3
124 4" FLG BLIND,RF,150LB,SA-105 No. 4
125 3" FLG BLIND,RF,150LB,SA-105 GALV. No. 3
126 6" FLG BLIND,RF,300LB,SA-105 No. 3
127 8" FLG BLIND,RF,300LB,SA-105 No. 1
128 10" FLG BLIND,RF,150LB,SA-105 No. 1
Page 4 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
140 12"x4" WELDOLET,SCH-STD,SA-105 No. 1
141 30"x2" LATROLET,SCH-XS,SA-105 No. 1
142 30"x3" LATROLET,SCH-STD,SA-105 No. 4
143 30"x4" LATROLET,SCH-STD,SA-105 No. 14
144 30"x6" LATROLET,SCH-STD,SA-105 No. 5
145 30"x8" LATROLET,SCH-STD,SA-105 No. 1
146 30"x12" LATROLET,SCH-STD,SA-105 No. 1
Page 5 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
173 1" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 16
174 1½" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 3
175 2" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 300
176 3" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 51
177 4" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 61
178 6" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 32
179 8" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 5
180 10" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 4
181 12" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 8
182 16" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 1
183 18" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 1
184 24" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 2
185 30" GASKET,1/8" THK,150LB,SPWD SS316(Non Asbestos) No. 6
186 ¾" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 1
187 1" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 39
188 1½" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 7
189 2" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 78
190 3" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 29
191 4" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 34
192 6" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 15
193 8" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 21
194 10" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 5
195 12" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 31
196 14" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 8
197 16" GASKET,1/8" THK,300LB,SPWD SS316(Non Asbestos) No. 2
Page 6 of 7
ATTACHMENT-3
PIPING BOQ
S . NO. SIZE DESCRIPTION UOM QTY
208 ¾" X 120MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 272
209 ¾" X 130MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 180
210 7/8" X 125MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 144
211 7/8" X 145MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 252
212 1" X 145MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 44
213 1" X 165MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 80
214 1 1/8" X 155MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 16
215 1 1/8" X 175MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 496
216 1 1/8" X 180MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 160
217 1¼" X 180MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 40
218 1¼" X 190MM STUD BOLTS W/ NUTS,SA-193-B7M/B7/SA-194-2HM/2H (Zn Coated) No. 168
Page 7 of 7
Attachment – 4 Electrical BOQ
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
POWER
P-1 Power & Control Cables:
P-1.1 Cu Conductor Stranded/XLPE/PVC/SWA/PVC, 0.6/1.0kV type
P-1.2 2C-4mm2 (Red + Black) ACH & Control Cables for >15kW Motors M 20000
P-1.3 2C-10mm2 (Red + Black) UPS Power supply cables M 8000
P-1.4 3C-4mm2 (Red + Yellow + Blue) M 2500
P-1.5 3C-10mm2 (Red + Yellow + Blue) M 2000
P-1.6 3C-16mm2 (Red + Yellow + Blue) M 4000
P-1.7 3C-25mm2 (Red + Yellow + Blue) M 2000
P-1.8 3C-35mm2 (Red + Yellow + Blue) M 12000
P-1.9 3C-50mm2 (Red + Yellow + Blue) M 1000
P-1.10 3C-185mm2 (Red + Yellow + Blue) M 1000
P-1.11 3C-240mm2 (Red + Yellow + Blue) M 7000
P-1.12 4C-10mm2 (Red+Yellow+Blue+Black), feeder cables M 2000
P-1.13 4C-25mm2 (Red+Yellow+Blue+Black), feeder cables M 1000
P-1.14 4C-35mm2 (Red+Yellow+Blue+Black), feeder cables M 1000
P-1.15 4C-50mm2 (Red+Yellow+Blue+Black), feeder cables M 1500
P-1.16 4C-70mm2 (Red+Yellow+Blue+Black), feeder cable M 1500
P-1.17 4C-240mm2 (Red+Yellow+Blue+Black) Incoming Cable from GG to LV MCC M 1500
P-1.18 10C-2.5mm2 (Numbered) for motor LCS, control cables M 27000
P-2 Cable Glands: BW Type Cable Glands, Nickle Plated Brass (with shrouds & lock nuts) of sizes:
P-2.1 Gland Brass with Shrouds & lock nuts; M20; IP66; Nos. 50
P-2.2 Gland Brass with Shrouds & lock nuts; M20; EExe; Nos. 50
P-2.3 Gland Brass with Shrouds & lock nuts; M25; IP66; Nos. 30
P-2.4 Gland Brass with Shrouds & lock nuts; M25; EExe; Nos. 30
P-2.5 Gland Brass with Shrouds & lock nuts; M32; IP66; Nos. 60
P-2.6 Gland Brass with Shrouds & lock nuts; M32; EExe; Nos. 60
P-2.7 Gland Brass with Shrouds & lock nuts; M40; IP66; Nos. 10
P-2.8 Gland Brass with Shrouds & lock nuts; M40; EExe; Nos. 10
P-2.9 Gland Brass with Shrouds & lock nuts; M63; IP66 Nos. 5
P-2.10 Gland Brass with Shrouds & lock nuts; M63; EExe; Nos. 5
P-2.11 Gland Brass with Shrouds & lock nuts; M75; IP66; Nos. 100
P-2.12 Gland Brass with Shrouds & lock nuts; M75; EExe; Nos. 30
Page 1 of 6
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
P-3 Cable Lugs (Power & Control Cables)
Tin coated copper with suitable fasteners for Cable size: Lot 1
P-4 Cable Trench (Combined for Power, Control, Lighting, Earthing and I&C cables)
Cable Trench (excavation, sand filling, PVC Hazardous Area Tape laying, brick laying & back filling of following Cross-sections:
P-5.1 4000Wx1000D (mm) RM 200
P-5.2 2000Wx1000D (mm) RM 400
P-5.3 1000Wx750D (mm) RM 800
P-5.4 600Wx600D (mm) RM 2250
P-5 Cable Route Markers (30m spacing between successive markers considered).
P-5.1 Straight Pcs. 60
P-5.2 Bend Pcs. 30
P-5.3 Tee Pcs. 30
P-5.4 Cross Pcs. 30
Page 2 of 6
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
LIGHTING
L-1 Lighting Distribution Panels
415V, 3-Phase 4-wire & earth, 50Hz, IP54, 100A/10kA bus bar (99.9% pure tin coated Cu), Free standing LDP-04 with pad Nos. 1
lockable door, for outdoor installation containing following items.
1). Incoming 3-Pole, 80 Amp. MCB (01) No.
L-1.1 2). Photo switch controlled Contactor 3-Pole, 80Amp. (01) Nos. with manual over-ride;
3). Outgoing 1-Pole, 16Amp. (15) Nos. for lighting;
4). Outgoing 1-Pole, 16Amp. c/w 30mA ELCB (03) Nos. for 240VAC Conv. Outlets;
fully pre-wired, factory assembled and tested with indication lights, tags and amp./volt meters with selector switches.
415V, 3-Phase 4-wire & earth, 50Hz, IP54, 100A/10kA bus bar (99.9% pure tin coated Cu), Free standing LDP-08 with pad
lockable door, for outdoor installation containing following items.
1). Incoming 3-Pole, 80 Amp. MCB (01) No.
2). Outgoing 1-Pole, 63Amp. (04) Nos.;
L-1.2 3). Outgoing 1-Pole, 40Amp. (04) Nos.; Nos. 1
4). Outgoing 1-Pole, 16Amp. (03) Nos.;
5). Outgoing 1-Pole, 16Amp. with 30mA ELCB (01) Nos.;
fully pre-wired, factory assembled and tested with indication lights, tags and amp./volt meters with selector switches.
415V, 3-Phase 4-wire & earth, 50Hz, IP54, 100A/10kA bus bar (99.9% pure tin coated Cu), Free standing LDP-09 with pad
lockable door, for outdoor installation containing following items.
1). Incoming 3-Pole, 30 Amp. MCB (01) No.
L-1.3 Nos. 1
2). Photo switch controlled Contactor 3-Pole, 30Amp. (01) Nos. with manual over-ride;
3). Outgoing 1-Pole, 16Amp. (12) Nos. for lighting;
fully pre-wired, factory assembled and tested with indication lights, tags and amp./volt meters with selector switches.
415V, 3-Phase 4-wire & earth, 50Hz, IP54, 100A/10kA bus bar (99.9% pure tin coated Cu), Free standing LDP-10 with pad
lockable door, for outdoor installation containing following items.
1). Incoming 3-Pole, 80 Amp. MCB (01) No.
L-1.4 Nos. 1
2). Photo switch controlled Contactor 3-Pole, 80Amp. (01) Nos. with manual over-ride;
3). Outgoing 1-Pole, 20Amp. (10) Nos. for lighting;
fully pre-wired, factory assembled and tested with indication lights, tags and amp./volt meters with selector switches.
L-2 Lighting Poles
Hot dipped galvanized steel, 10.0m high, round, tapered complete with base fixing nuts, bolts & washers etc. for area (triple)
L-2.1 Nos. 23
flood lighting.
Hot dipped galvanized steel, 3m high self stand type, round, ground stanchion complete with base plate, nuts, bolts etc. for
L-2.2 Nos. 44
fluorescent lights
Page 3 of 6
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
L-3 Lighting Fixtures
L-3.1 Lamp suitable for outdoor installation; IP66; 400 Watts HPS; 240VAC, 50Hz type complete with fixing accessories. Nos. 40
Lamp suitable for outdoor installation; IP66; 250 Watts Metal Halide (MH); 240VAC, 50Hz type complete with fixing
L-3.2 Nos. 10
accessories.
Tube Light fixture, 2x36 Watts; 240VAC, 50Hz, 4 feet, EExe complete with pipe clamps for 1.5 inch dia steel pipe and fixing
L-3.3 Nos. 20
accessories.
Tube Light fixture, 2x36 Watts with battery backup of 30min.; 240VAC, 50Hz, 4 feet, EExe complete with pipe clamps for 1.5
L-3.4 Nos. 11
inch dia steel pipe and fixing accessories.
Tube Light fixture, 2x36 Watts ; 240VAC, 50Hz, 4 feet, IP66 complete with pipe clamps for 1.5 inch dia steel pipe and fixing
L-3.5 Nos. 2
accessories.
Tube Light fixture, 2x36 Watts with battery backup of 30min.; 240VAC, 50Hz, 4 feet, IP66 complete with pipe clamps for 1.5
L-3.6 Nos. 10
inch dia steel pipe and fixing accessories.
Page 4 of 6
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
L-7 Cable Glands
BW Type Cable Glands, Brass with shrouds & lock nuts of sizes:
L-7.1 Gland Brass with Shrouds & lock nuts; M20; IP65; Nos. 200
L-7.2 Gland Brass with Shrouds & lock nuts; M20; EExe; Nos. 105
L-7.3 Gland Brass with Shrouds & lock nuts; M25; IP66; Nos. 30
L-7.4 Gland Brass with Shrouds & lock nuts; M25; EExe; Nos. 10
Page 5 of 6
ATTACHMENT-4
Total
Sr. No. Description of Item Unit Remarks
Qty.
Miscellaneous Items / Material
M-1 Steel Conduit Lot 1
M-2 Cable Tags Lot 1
M-3 Cable Tray (C.T) for E&I Cables
M-3A Hot Dipped Galvanized complete with covers, jointing plates, nuts, bolts, washers & SS Straps
M-3A.1 Cable Tray Ladder; 900W x 150H mm (6.0m L). Pcs. 150
M-3A.2 Joining Plate assembly (complete set) for Tray for 900W x 150H mm. Pcs. 300
M-3A.3 Inside Riser for Ladder Tray for 900W x150H mm. Pcs. 10
M-3A.4 Outside Riser for Ladder Tray for 900W x 150H mm. Pcs. 10
M-3A.5 Hold down Clamps for the Cable Tray Pcs. 300
M-3B Hot Dipped Galvanized complete with covers, jointing plates, nuts, bolts, washers & SS Straps
M-3B.1 Cable Tray Ladder; 600W x 150H mm (6.0m L). Pcs. 20
M-3B.2 Joining Plate assembly (complete set) for Tray for 600W x 150H mm. Pcs. 40
M-3B.3 Inside Riser for Ladder Tray for 600W x 150H mm. Pcs. 3
M-3B.4 Outside Riser for Ladder Tray for 600W x 150H mm. Pcs. 3
M-3B.5 Hold down Clamps for the Cable Tray Pcs. 50
M-3C Hot Dipped Galvanized complete with covers, jointing plates, nuts, bolts, washers & SS Straps
M-3C.1 Cable Tray Ladder; 300W x 150H mm (6.0m L). Pcs. 25
M-3C.2 Joining Plate assembly (complete set) for Tray for 300W x 150H mm. Pcs. 50
M-3C.3 Inside Riser for Ladder Tray for 300W x 150H mm. Pcs. 5
M-3C.4 Outside Riser for Ladder Tray for 300W x 150H mm. Pcs. 5
M-3C.5 Hold down Clamps for the Cable Tray Pcs. 50
M-3D Perforated Cable Tray; 150W x 75D mm 6.0 L) - for installation of lighting cable on skids as required Pcs. 50
M-4 Sealing Compound and Tapes Lot 1
M-5 Unistrut Channel: 42x25x10 mm Thk 2.5MM for Perforated Tray / Duct (3.0m length) Lot 1
M-6 Clamps made of galvanized steel for fixing to unistrut channel Lot 1
MS Material (Angle, Channel, Flate etc.), fasteners with plain & spring washers, U-bolts, sheets etc. for site fabrication work for
M-7 Lot 1
equipment installation.
M-8 Cable Trefoil Cleats for securing incomng power cables from the main generators. Lot 1
Page 6 of 6
Attachment – 5 Instrument BOQ
ATTACHMENT - 5
Page 1 of 9
ATTACHMENT - 5
Page 2 of 9
ATTACHMENT - 5
Page 3 of 9
ATTACHMENT - 5
Control System comprising of at least following allied accessories (to be placed in Control room)
1- System Cabinet(s) - 2100x 800x1200
2.1 2- I/O Marshalling Cabinet(s) - 2100x 800x1200 EFX No. 4
3- Communication Cabine(s) - no's 2100x 800x800
4- HMI , DCS Engineering Station ( the same shall be used for ESD as well)
5- LAN and Internet service through communication equipment to be placed in communication cabinet
Flow Computer, with 01 No's meter runs with allied accessories, Interfacing the following items:
DP type flow transmitter
2.2 Pressure transmitter with cables EFX Pcs 1
RTD with Cable to Transmitter
DCS interface
Page 4 of 9
ATTACHMENT - 5
Page 5 of 9
ATTACHMENT - 5
4.24.1 Cable Gland M20 (E1W) Brass Nickel Plated , Double Compression Type, IP66, Exe/Exd Hawke 501/453 Contractor Pcs 1500
certified NPT Thread, with earth tag and 6x6 lug, With Lock Nut, Sealing Washer and PVC Shroud
4.24.2 Cable Gland M25 (E1W) Brass Nickel Plated , Double Compression Type, IP66, Exe/Exd Hawke 501/453 Contractor Pcs 250
certified NPT Thread, with earth tag and 6x6 lug, With Lock Nut, Sealing Washer and PVC Shroud
4.24.3 Cable Gland M32 (E1W) Brass Nickel Plated , Double Compression Type, IP66, Exe/Exd Hawke 501/453 Contractor Pcs 100
certified NPT Thread, with earth tag and 6x6 lug, With Lock Nut, Sealing Washer and PVC Shroud
4.24.3 Cable Gland M40 (E1W) Brass Nickel Plated , Double Compression Type, IP66, Exe/Exd Hawke 501/453 Contractor Pcs 100
certified NPT Thread, with earth tag and 6x6 lug, With Lock Nut, Sealing Washer and PVC Shroud
RJ 45 Brass Nickel Plated , Double Compression Type, IP66, NPT Thread, With Lock Nut, Sealing
4.24.4 Contractor Pcs 20
Washer and PVC Shroud
RS-485 Brass Nickel Plated , Double Compression Type, IP66, NPT Thread, With Lock Nut, Sealing
4.24.5 Contractor Pcs 125
Washer and PVC Shroud
4.25 CABLE INSTALLATION MATERIAL Contractor
All consumable items required for the installation of all Cables collectively items such as fixings,
4.25.1 Contractor Lot 1
Lugs, cable ties, cable tags, route markers, teflon tape, sealants and the like.
4.25.2 Instrument Cable Conduits 2", flexible SS Contractor Mtrs 500 For JBs
4.25.3 U-Bolt M8 suitable for 2" rigid CS conduit Contractor Mtrs 1000
Page 6 of 9
ATTACHMENT - 5
Page 7 of 9
ATTACHMENT - 5
Page 8 of 9
ATTACHMENT - 5
Page 9 of 9
Erection and Installation
Attachment – 6
BOQ
ATTACHMENT-6
Page 1 of 3
ATTACHMENT-6
Page 2 of 3
ATTACHMENT-6
Page 3 of 3
Attachment – 7 Tanks Details
ATTACHMENT-7
TANKS DETAILS
Page 1 of 1
Attachment – 8 Manual Valve List
ATTACHMENT - 8
Page 1 of 1
Attachment – 9 Insulation BOQ
ATTACHMENT-9
INSULATION BOQ
Notes
1) Please refer to attached for Insulation Specifications.
2) Contractor to include installation wastages.
3) Contractor to include screws, sealant, wire etc.
Contractor to include all labour and indirect costs in installation cost above, including
4)
scaffolding.
Page 1 of 1
Attachment – 10 Division of Responsibilities
ATTACHMENT-9
BIN UMER GAS FIELD
DIVISION OF RESPONSIBILITIES
SR.
DESCRIPTION ENERFLEX CONTRACTOR REMARKS
NO.
1.0 Design Work
1.01 Design work as mentioned in the scope of work
3.0 General
3.01 Soil Investigation To be quoted separately
3.02 Topographic Survey To be quoted separately
3.03 Levelling / Grading / Compaction Unit rates to be quoted.
3.04 Loading / Off loading of material at site
3.05 Labor & supervision
3.06 Security of material at site.
3.07 Movement of material within site
3.08 Material control
3.09 Vehicles for manpower and material /
consumables transportation
3.1 Method statement of Job execution
3.11 Execution of work at site
3.12 Repairs of damaged coating
3.13 Construction equipment
3.14 Material Reconciliation
3.15 Access to Enerflex / Client inspector
3.16 Rectification due to subcontractor's workmanship,
interpreting of Drawings / Specifications
DIVISION OF RESPONSIBILITIES
SR.
DESCRIPTION ENERFLEX CONTRACTOR REMARKS
NO.
3.24 Clearance of Punch Lists
3.25 Daily progress report
3.26 Daily manpower report
4.0 Material
All equoiemnt, skids, vessels, pumps,
compressors, etc.
Manual Valves
Paint
Insutaltion and Jacketing material
Coat / wrap material
DIVISION OF RESPONSIBILITIES
SR.
DESCRIPTION ENERFLEX CONTRACTOR REMARKS
NO.
8.0 Tanks
8.01 Engineering of Tanks including mechanical As per API 650
design and fabrication drawings
8.02 Cutting, bevelling, grinding and rolling of tank
plates
Page 3 of 5
ATTACHMENT-9
BIN UMER GAS FIELD
DIVISION OF RESPONSIBILITIES
SR.
DESCRIPTION ENERFLEX CONTRACTOR REMARKS
NO.
8.03 Fabrication of cradles for transportation of rolled
plates, if required
8.04 Fabrication of steel structure
8.05 Rolling of wind girders
8.06 Rolling of handroll pipe
8.07 Abrasive blasting and priming of fabricated
8.08 Fabrication of manhole and nozzles.
8.09 Labor and supervision
8.1 Paint work (internal and external)
8.11 Loading / Off loading of material at site
8.12 Transportation of material to site
8.13 Execution of work at site
8.14 Repairs of damaged coating
8.15 Construction equipment
8.16 Material Reconciliation
8.17 Welder's qualification test
8.18 WPS document
8.19 WPS performance
8.20 Rectification due to subcontractor's workmanship,
interpreting of Drawings / Specifications
11.0 Storage
11.01 Separate area for proper storage of project
material before fabrication/construction
11.02 Separate area for proper storage of project
material after fabrication/construction
11.03 Unloading of material
11.04 Tools and Plant for unloading of material
DIVISION OF RESPONSIBILITIES
SR.
DESCRIPTION ENERFLEX CONTRACTOR REMARKS
NO.
12.02 Access to Enerflex / Client inspector
12.03 Welder's qualification test
12.04 WPS document
12.05 WPS performance
12.06 Submission of job book at completion of the jobs
13.0 HSE
13.01 Carrying out regular safety drills / meetings / talks
Page 5 of 5
Attachment – 11 Plot Plan
Attachment – 12 Painting Specifications
ATTACHMENT – 11
PAINTING SPECIFICATIONS
Enerflex will use the following paint system on components that are packaged on the skid and
pressure vessels. All other equipment will be supplied with surface preparation and/or coatings
per their manufacturer’s standards.
SURFACE INTERMEDIATE
APPLICATION PRIMER COAT TOP COAT
PREPARATION COAT
I. Carbon Steel SSPC-SP-1 and/or 2 for Amerlock 2 / 400 Solvent Wash Ameron Amercoat
Insulated as well as initial cleaning High solids epoxy 450H
uninsulated carbon steel coating Wash unit with Ameron Aliphatic Polyurethane
vessels, piping, and SSPC-SP-1, 2, or 3 for Prep-88 prior to Coating
structural steel exposed to new material and/or prep Color: Pearl Gray Topcoat Color: Pearl Gray (GR-3)
ambient conditions, for touch-up, repair (GR-3) DFT: 2.0 to 4.0 mils
weathering and surface (as required) DFT: 4.0 to 6.0 mils Total DFT: 6.0 to 10.0
temperatures from -50°F to mils
250°F continuously and SSPC-SP6 – to remove
350°F intermittently. For mill scale and rust
continuous temperatures (as required)
from 300°F to 450°F use
Amercoat 880glass flake
additive.
(2-coat system)
IV. For OEM Coatings SSPC-SP-1, 2, or 3 prep OEM Coating Amerlock 2 / 400 Top Coat with the rest
for touch-up, repair High solids epoxy of the package.
All OEM coated carbon and (as required) coating
stainless steel purchased Color: Pearl Gray (GR- Use the same Top Coat
equipment up to 300*F. 3) as applied in the
DFT: 4.0 to 6.0 mils specified system.
V. STAINLESS STEEL
Stainless steel vessel and SSPC-SP-1
N/A N/A N/A
piping not required to be (as needed or required)
painted
Structural Steel
Equipment Components
Compressors, motors, vessels and exchangers will be prime painted in accordance with
their manufacturer's standard procedures.
Prior to finish painting the equipment components will be solvent cleaned (SSPC SP-1) to
remove grease, dirt or other foreign material.
Completed Assembly
All piping, fittings and any added structural supports will be cleaned and primed per the
above table.
When all items are primed and thoroughly dry, a final top finish coat, per the above table,
will be applied.
Page 1 of 1
Attachment – 13 Insulation Specifications
Project Phase: Engineering and Design
Engineering Guidebook Section: Insulation
Insulation Specification
Purpose
The document is intend to provide detailed guidance on insulation methodologies.
Scope
This specification covers the general requirements, acceptable materials, thickness of insulation, and methods
of application for the insulation of piping, fittings, vessels, and exchangers in hot and cold services.
It is the responsibility of the Project Engineer to indicate the requirements of insulation on P&I
Diagrams. The thickness and materials shall be based on the Tables provided at the end of this document.
Insulation thickness shown in the thickness tables are the thickness of insulating blocks or molded sectional
pipe insulation, and do not include the vapor barrier or final covering compound.
The QC Manager will be responsible for supervision, control, and acceptance of the insulation work.
General
Insulation Materials
Polyurethane:
It is supplied in bun-stock form for fabricating into sheets, and pipe, tank, and vessel insulation. It is
available in various densities, with a density of 2 lb. /ft3 being the most commonly used. The maximum
service temperature range is –3200 to +3000 F (-1950 to +1500 C), with the normally used range being –3200
to +340 F (-1950 to +10 C). It has a low k-value (k = 0.19 @ 750 F), will degrade in sun light (ultraviolet rays),
burn or char when exposed to fire, has a relative low vapor permeability, a high resistance to water absorption,
a relatively high expansion/contraction coefficient, and a normal compressive strength of 24 lb./in2.
Polyurethane is also available as a spray-on or foamed-in-place product for small, limited job site applications
or pre-insulated pipe sections.
Because of its low k-value that minimizes insulation thickness, low weight, and reasonable cost when
compared to other insulations. Polyurethane is used primarily for low temperature and cryogenic piping and
equipment.
Cellular Glass:
Cellular glass is the generic term for insulation comprised of rigid closed glass cells. FOAMGLAS as
manufactured by Pittsburgh Corning Corporation is the only such material available. The insulation is made by
grinding glass to a fine powder, melting it in an oven, and foaming it to form the closed cells. It is available in
block form for fabricating into pipe, tank, and vessel insulation. It has an average density of 8.5 lb. /ft3. The
maximum service temperature range is –3200 to +9000 F (-1950 to +4820 C), with the normally used range –
2980 to +5500 F (-1830 to +2880 C). Usage at the higher temperatures requires special insulation design. It has
an average k-value (k = 0.35 @ 750 F), will not burn when exposed to fire, has a vapor permeability rating of
zero, a very high resistance to water absorption, a moderate expansion/contraction coefficient (less than steel),
and a nominal compressive strength of 100 lb./in2. Cellular glass is also chemically resistant, except for
hydrofluoric acid and strong caustics.
Cellular glass is used for pipe and equipment in dual temperature service, in which the process operates at
temperatures above and below ambient dew point, and for high temperature applications.
Fiberglass:
Fiberglass is the generic term for insulation fabricated from very fine strands of glass fibers. It is available in
various forms including blankets, boards, mats, and preformed pipe insulation. Density varies with available
form. The normal range is from 1.5 to 6 lb. /ft3. The service temperature range is 00 to +8500 F (-180 to +4550
C) for products manufactured using thermosetting resin binders and –3200 to +12000 F (-1950 to +6500 C)
for products manufactured using a needling process instead of binders. The normal range for binder type
insulation is 350 to 4500 F (20 to 2320 C). Fiberglass has an average k-value (k = 0.25 @ 750 F), will not burn
(however, the binders will), has a very high vapor permeability, good resistance to moisture absorption,
very minimal compressive strength, and very good sound absorption coefficients.
Calcium Silicate:
Calcium silicate is made from a compound of lime and silica with reinforcing fibers. It is available in blocks and
preformed pipe sections. The average density is 14 lb. /ft3. The service temperature range is 1000 to 12000 F
(380 to 6500 C). It has a relatively high k-value (k = 0.35 @ 1000 F), will not burn, has a very high vapor
permeability, and readily absorb moisture. Calcium silicate is manufactured to be suitable for use over stainless
steel; however, individual production run must be certified to make its installation acceptable. It has high
compressive strength, although it breaks easily and shrinks when heated, which requires special installation
details for high temperature systems.
Calcium silicate is used primarily for hot and high temperature pipe and vessels. It is preferred over fiberglass
and mineral wool in applications subject to physical abuse due to its high compressive strength and shock
resistance. It is not acceptable for dual temperature service applications in which the process operates at
temperatures above and below ambient dew point or when systems operate below 1000 F (380 C).
Mastic and Sealers:
Some newly installed insulation, such as calcium silicate, contains moisture. All insulation is subject also to
the introduction of additional moisture from rain and changing weather conditions. Mastics and sealers provide
a barrier to prevent the migration of liquid water and water vapor into insulation. This is necessary because
thermal conductivity increases rapidly with any addition of moisture, and in cryogenic systems, the moisture will
freeze within the insulation, thereby destroying it.
For hot and high temperature systems, the water vapor pressure on the heated surface is greater than the
ambient-air water vapor pressure, which results in a vapor flow from the heated surface out through the
insulation. Therefore, mastics and sealers for hot and high temperature systems are not good vapor
barriers but are good weather barriers. They are commonly called breather coatings, since they do allow the
passage of water vapor. The use of mastics and sealers on hot and high temperature systems is usually
limited to valves, fittings, and vessel heads. Pipe runs and vessel shells are covered with metal jacketing,
which provides the weather barrier.
For cold and cryogenic systems, the water vapor pressure is much greater on the outside (or ambient
temperature side) than on the cold surface. This results in a vapor flow through the insulation toward the cold
surface. Therefore, mastics and sealers for cold and cryogenic systems must be excellent vapor barriers to
keep the passage of water vapor to an absolute minimum. There is, in reality, no perfect vapor barrier. A
certain amount of vapor will always penetrate, condense, and freeze, ultimately requiring the replacement of
the insulation. The use of mastics on cold and cryogenic systems is usually limited to valves and fittings
but might include pipe runs if other type vapor barriers are not used. Sealers must be used on all joints
between insulation and between insulation and any penetrations.
Jacketing:
Jacketing is used to provide physical protection for all insulation systems as well as weather protection for
hot and high temperature insulation. Jacketing is typically specified as light gauge corrugated aluminum. The
corrugations add rigidity, reduce glare, do not show dents as readily, and eliminate coil breaks on small lines.
Stucco finish on jacketing is also acceptable; however, it is more costly and is not normally used.
Aluminum has poor chemical resistance in the pH range 7-11, which requires that an interior moisture barrier
be applied to the aluminum jacketing when it is installed over calcium silicate. The moisture barrier
prevents galvanic or chemical corrosion of the aluminum from taking place. The moisture barrier is not
required for other types of insulation, but since the cost of the moisture barrier (usually Kraft paper over a
polyethylene films) is minimal, and to provide consistent installations, a moisture barrier is specified for
all jacketing.
Aluminum has a melting point of approximately 12000 F (6500 C). Therefore, if insulation is used as a form
for fireproofing, it must be protected using stainless steel jacketing that has a melting point exceeding
26000 F (14250 C).
Extent of Insulation
a. Reasons for Insulation
Control heat loss (heat conservation) on hot piping and equipment
Provide personnel protection
Reduce heat gain or controlling surface condensation on cold piping and equipment
Provide freeze protection, including heat tracing applications
Provide noise attenuation
Provide fire protection
b. The Following Piping and Components shall not be insulated
All flanges in piping systems receiving noise attenuation insulation.
Piping and equipment flanges operating over 8500 F (4550 C), unless special alloy bolting is used to
prevent bolt overstressing.
All relief devices and discharge lines.
All vessel and equipment drains, unless heat tracing is required.
Vessel skirts and saddles.
All equipment and piping for which heat loss is desired (such as compressor discharge piping),
unless personnel protection is required.
Equipment name plates.
General Requirements
a. All material shall be protected from weather and damage during all stages of handling and application.
b. The surface to be insulated shall be cleaned of all dirt, oil, grease or other foreign matter. Prior to
application, ascertain if surface to be insulated requires blast and prime.
c. All testing of the pipe such as pressure test, weld X-ray, etc., shall be performed prior to the application of any
insulation.
d. Materials shall be applied in a manner to reduce shrinkage to a minimum. Excessive cracks that develop in
any material shall be repaired with a like material.
e. Aluminum covering, when used with insulation or materials which are chemically reactive with
aluminum, shall be protected on the underside by asphalt, polyethylene, or equal protective barriers.
f. Nameplates on hot equipment shall not be insulated. Insulation shall be tapered on a 45 degree angle to the
name plate and sealed with a 1/4” wet coat of finishing cement followed by 1/4” wet coat of weather-proofing
compound. Nameplates on cold service equipment shall be installed outside of insulation.
g. Hot service insulation shall be stopped short of nozzles, manways, flanges, and union to permit removing bolts
or breaking unions without damaging the insulation.
h. Circumferential insulation joints shall be staggered one-half a section or block length.
i. Circumferential and longitudinal joints in aluminum final coverings shall be arranged for good water
drainage and lapped a minimum of 1 1/2” on piping and 2” on vessels and exchangers. The
manufacturer’s standard overlap for preformed and precut materials is acceptable.
j. Cold service equipment, including valve bodies, flanges, nozzles, fittings, and all projections shall be
completely insulated. The only exception is rotating equipment such as pumps, compressors, etc. which shall
normally remain uninsulated to facilitate maintenance.
Straight Pipe: Flat embossed aluminum sheets, 0.016” utility grade, half hard, mill or stucco
embossed finished, in cut and machine rolled sections approximately 3 feet long. Each section of final
covering shall be secured in place with #8 x 1/2” stainless steel screws spaced at 6” intervals.
Elbows: Preformed aluminum elbows ( Childers Manufacturing Co., General aluminum Supply Co.,
or equal).
Vessels and Exchangers Shells
Vertical Vessels: Corrugated aluminum roofing sheet, 1 1/4” x 1/2” corrugations, 0.020” standard
grade, half hard, with plain mill or stucco embossed finish with factory applied vapor barrier.
Horizontal Vessel Shells and Vertical Transitional Sections: Flat aluminum sheets 0.020” utility grade,
half hard, mill or stucco embossed finish, machine cut and rolled in section approximately 3 feet long.
Exchanger Shell Heads: Preformed aluminum or field cut gore segments with sufficient overlap to
ensure watertight joints. Minimum thickness shall be 0.020”.
Vessel Heads: Preformed aluminum or field cut gore segments with sufficient overlap to ensure
watertight joints. Minimum thickness shall be 0.020”.
c. Insulation for Hot Piping
Sections shall be placed on the pipe with end joints staggered and tightly butted together and shall be held
in place with three loops of 16 gage stainless steel wires per three foot section. The twisted ends of the
wire shall be bent over and forced into the insulation. All cracks and broken edges shall be filled with
insulating cement and smoothly pointed up.
At flanges in insulated lines, the insulation shall be beveled so that flange bolts may be removed without
damage to adjacent insulation.
Insulated piping shall be weatherproofed with aluminum jacketing with integral moisture barrier.
Aluminum sheet shall be machine rolled to fit the O.D. of the insulation and shall be fastened in place
with stainless steel screws on 6” centers. Circumferential and end seams shall lap a minimum of 1 1/2”.
Circumferential seams on hot pipe shall not be fastened together with screws.
Fittings shall be insulated to the same thickness as adjacent piping. Insulation for fittings shall be
performed and covered with 0.020” molded aluminum sheet.
Hot valves will not be insulated unless otherwise specified.
d. Hot Vertical Vessels & Exchangers
Blocks shall be applied with end joints staggered and edges butted tightly together. Blocks shall be held
in place with 3/4” x 0.020” stainless steel bands spaced on 9” centers. All cracks and broken edges
shall be filled with asbestos cement and smoothly pointed up.
Vessel shells shall be finished with aluminum with integral moisture barrier as specified.
Corrugated sheets shall be lapped two corrugations at side seams and at least 2” at end seams. Flat
aluminum sheets shall be lapped at least 3” at all seams. Sheets shall be held in place with stainless
screws on approximately 6” centers. 3/4” x 0.020” stainless steel bands shall be used at all sheet laps
and mid sheet. Spacing shall be 3 feet minimum.
Vessel heads shall be prefabricated from gored flat aluminum sheet and shall be installed so as to be
watertight.
Insulation shall be neatly beveled back to the vessel surface at all nozzles, manways, and other
connections and at the nameplate on the vessel. These bevels shall be completely sealed with flashing
cement to prevent moisture from entering behind the aluminum jacket.
Expansion joints shall be provided in the insulation on approximately 18 foot centers. Vessels will be
provided with insulation rings tack welded to the vessel.
A 2” space shall be left between the top of the insulating block and the insulation ring. Loose rock wool
shall be packed between the insulation ring and top of the insulating block before the corrugated sheets are
applied.
The heads of vessels and exchangers shall be insulated with one layer of flat block insulation; two layers if
over 3” thick; and have 1/4” layer of mineral or rock wool or one coat cement to fill voids and to finish
exterior of block.
e. Personnel Protection
Insulation shall be provided on all lines and equipment operating above 1500 F and located where an operator
in the normal course of his work might be burned. Such insulation shall be labeled “PP” on the prints and shall
be stopped 7 foot above grade or operating platform and 3 foot out from operating platform. This insulation
shall be applied and finished as outlined for hot piping. Where insulation is stopped, it shall be beveled to the
pipe and flashing cement used to waterproof the ends of the insulation.
in any layer shall be filled with seam filler before the next layer is applied. Each succeeding layer shall be
offset so that the joints do not coincide.
Finish shall be 0.016” flat mill or stucco embossed aluminum sheet rolled to fit the O.D. of the covering.
Side and end seams shall overlap a minimum of 1 1/2”. The aluminum sheet shall be held in place with
1/2” x 0.020” stainless steel bands and chip on 1-foot centers. The use of screws is prohibited.
c. Cold Fittings
Fittings for purposes of this specification shall include weld elbows, tees, reducers, screwed fittings,
unions, flanges, and valves.
Fittings shall be insulated at the same time and in the same manner as specified for pipe. Fitting
insulation shall be prefabricated from Urethane in the same thickness as specified for the adjacent piping.
Fitting insulation covers shall be made in two or more sections to snugly fit the piece for which they are
intended and shall extend beyond the weld far enough to allow for a band at each end of the cover. The
pipe insulation shall be butted tight against the fitting cover.
Insulation for fittings shall be covered with preformed aluminum or field cut gore segments with sufficient
overlap to ensure watertight joints. Minimum thickness 0.020” molded aluminum sheet.
d. Cold Insulated Vessels & Exchangers
Vessels shall be insulated with urethane either curved to fit the O.D. of the vessel or straight blocks
cut and mitered to closely fit the vessel contour and fit snugly together at their edges. The inside skirt on
smaller vessels may be insulated by filling with urethane foam in situ if more practical. Supports of any
kind that protrude through the insulation shall be insulated for a distance equal to four times the
insulation thickness.
Insulation thickness thru 3” shall be applied in a single layer.
Insulation thickness 3 1/2” and above shall be applied in double layer construction with all joints
staggered.
End of block shall be staggered. The block shall be fastened in place with 3/4” x 0.020” stainless steel
bands on approximately 9” centers. Bands shall be machine stretched and fastened with stainless steel
clips while under tension. Chipped and broken places in the block shall be pointed up with joint sealer.
Succeeding layers, if required, shall be laid as specified above with the joints offset from the previous
layer. Each layer of insulation shall be thoroughly sealed at all nozzles, manways and other protrusions.
Block shall extend beyond body of the vessel for a distance equal to the insulation thickness so those
discs for the heads can be inserted inside the shell shall be packed solid with fine granulated polyurethane.
Insulation on bottom levels of vertical vessels shall be cut and mitered to fit the shape of the head.
It shall be laid up in adhesive, held in place with 3/4” x 0.020” bands laced around a rod bent to the I.D.
of the skirt, and tacked welded to it on a 2” center. Insulation on the inside of vessel skirt shall be secured
with adhesive cement and thoroughly sealed against the bottom head insulation.
On vertical vessels, 0.020” x 1 1/4” corrugated sheet shall be applied overlapped 2 corrugations on sides
and 3” at ends. Sheets shall be fastened in place with 3/4” x 0.020” stainless steel bands and clips on 12”
centers. The use of screws is prohibited.
Horizontal vessels shall be finished with 0.020” flat aluminum sheet lapped at least 2” at all seams
and fastened in place with 3/4” x 0.020” stainless steel bands and clips on 12” centers. The use of screws
is prohibited.
Providing an extra inch beyond the length of insulation between insulation supports shall
compensate for longitudinal contraction on vertical vessels. Insulation above and below supports shall be
fitted to form a 2” long male and female slip joint, which shall completely cover the support and the void
below the support. The 1” void shall be filled with loose mineral wool insulation.
e. Protrusions
Supports attachments and other non-operating protrusions shall be insulated a minimum of 8”beyond
the finished insulation.
Insulation supports shall be completely covered with insulation and sealed with vapor seal
compound.
Cutouts for nozzles, manways, support attachments, etc., shall be carefully fitted, flashed and sealed
with sealing compound to prevent water penetration.
• Securement band spacing shall be a minimum of two bands per course of block.
All junctures between straight side wall insulation and head insulation on vessels or equipment
shall be of a step fashion to provide a minimum 6” step pattern.
Inside skirts of small vessels, filling with urethane foam may be used in lieu of block cellular glass.
c. Insulation Finish
Metal Jacketing
Piping
• All pipe metal jacketing shall be applied with the longitudinal joint positioned to shed water.
• All circumferential joints shall overlap a minimum of 1 1/2”.
• There shall be a minimum of three stainless steel bands per section of metal jacketing.
Equipment
• All equipment metal jacketing shall be applied starting from the bottom of the equipment
and working toward the top. The longitudinal overlaps shall be positioned to shed water.
• Metal jacketing over the roof (or top head) of any piece of equipment shall overlap the side wall
finish so as to shed water. Securement at this juncture shall be screws and bands as required by
site wind and weather conditions.
d. Contraction/Expansion Joints
Piping
Contraction joints in the piping insulation shall be located at intervals along the pipe that will limit the
total contraction per joint to 1”. The contraction joint shall be of the step pattern.
Joint sealer shall be used between layers of cellular glass insulation to provide a slip plane.
The outside vapor barrier sheet is to be wrapped around the joint and sealed with joint sealer, then
banded with stainless steel bands. It is to be 1/8” closed-cell neoprene.
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
COLD INSULATION SPECIFICATIONS TABLE "A"
LOW TEMPERATURE INSULATION THICKNESS (CELLULAR GLASS WITH METAL
WEATHERPROOFING)
OPERATING TEMPERATURE, oF
NOMINAL PIPE
SIZE 70 to 36 to -1 to -31 to -61 to -91 to -121 to -161 to -201 to -251 to
(NPS) SYSTEM 36 0 -30 -60 -90 -120 -160 -200 -250 -300
INSULATION THICKNESS, INCHES
1/2" 1 1.5 2 2.5 2.5 3 3 3.5 4 4.5
3/4" 1 1.5 2 2.5 2.5 3 3.5 4 4.5 4.5
1" 1 1.5 2 2.5 3 3.5 3.5 4 4.5 5
1 1/2" 1 2 2 2.5 3 4 4 4.5 5 5.5
2" 1 2 2.5 3 3.5 4 4 5 5.5 6
2 1/2" 1 2 2.5 3 3.5 4 4 5 5.5 6
3" 1.5 2 3 3.5 4 4.5 5 5.5 6 6.5
4" 1.5 2 3 3.5 4 4.5 5 5.5 6.5 7
5" 1.5 2.5 3 3.5 4 5 5.5 6 6.5 7.5
6" 1.5 2.5 3 4 4.5 5 5.5 6.5 7 7.5
8" 1.5 2.5 3.5 4 4.5 5.5 6 7 7.5 8
10" 1.5 2.5 3.5 4.5 5 5.5 6.5 7 8 8.5
12" 1.5 2.5 3.5 4.5 5 6 6.5 7.5 8 9
14" 1.5 3 4 4.5 5.5 6 6.5 7.5 8.5 9
16" 1.5 3 4 4.5 5.5 6 7 8 8.5 9.5
18" 1.5 3 4 5 5.5 6.5 7 8 9 9.5
20" 1.5 3 4 5 5.5 6.5 7 8 9 10
24" 1.5 3 4 5 6 6.5 7.5 8.5 9.5 10
28" 1.5 3 4 5 6 6.5 7.5 8.5 9.5 10.5
32" 1.5 3 4 5 6 7 7.5 8.5 10 10.5
36" 1.5 3 4 5 6 7 7.5 9 10 11
42" 1.5 3 4.5 5.5 6 7 8 9 10 11
48" 1.5 3 4.5 5.5 6.5 7 8 9 10 11
60" 2 3 4.5 5.5 6.5 7.5 8 9.5 10.5 11.5
72" 2 3 4.5 5.5 6.5 7.5 8 9.5 10.5 11.5
96" 2 3 4.5 5.5 6.5 7.5 8.5 10 11 12
120" 2 3 4.5 5.5 6.5 7.5 8.5 10 11 12
144" 2 3 4.5 5.5 6.5 7.5 8.5 10 11.5 12
Over 144" to Flat 2 3 4.5 6 7 8 9 10.5 12 12
Notes:
Relative Humidity: 85% @ 85oF Dry Bulb & Zero Wind Speed.
Emissivity: 0.9
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
COLD INSULATION SPECIFICATIONS TABLE "B"
OPERATING TEMPERATURE, oF
NOMINAL PIPE
SIZE (NPS) 60 to 44 to 29 to 14 to -1 to -26 to -51 to -76 to -101 to -151 to -201 to
SYSTEM 45 30 15 0 -25 -50 -75 -100 -150 -200 -250
INSULATION THICKNESS, INCHES
3/4" 1 1 1.5 1.5 2 2 2.5 2.5 3.5 3.5 3.5
1" 1 1 1.5 1.5 2 2 2.5 2.5 3.5 3.5 3.5
1 1/2" 1 1 1.5 1.5 2 2.5 2.5 3 3.5 4 4
2" 1 1 1.5 1.5 2 2.5 2.5 3 3.5 4 4
3" 1 1.5 1.5 1.5 2.5 2.5 3 3.5 4 4.5 4.5
4" 1 1.5 1.5 2 2.5 2.5 3 3.5 4 4.5 4.5
5" 1 1.5 1.5 2 2.5 3 3 3.5 4.5 5 5
6" 1 1.5 1.5 2 2.5 3 3 3.5 4.5 5 5
8" 1 1.5 1.5 2 2.5 3 3.5 4 5 5 5.5
10" 1 1.5 2 2 2.5 3 3.5 4 5 5.5 5.5
12" 1 1.5 2 2 2.5 3 3.5 4 5 5.5 5.5
14" 1 1.5 2 2 3 3 3.5 4 5 5.5 6
16" 1 1.5 2 2 3 3 3.5 4.5 5.5 5.5 6
18" 1 1.5 2 2 3 3 3.5 4.5 5.5 6 6
20" 1 1.5 2 2 3 3.5 3.5 4.5 5.5 6 6
24" 1 1.5 2 2 3 3.5 4 4.5 5.5 6 6.5
30" 1 1.5 2 2 3 3.5 4 4.5 5.5 6 6.5
36" 1 1.5 2 2 3 3.5 4 4.5 6 6.5 6.5
48" 1 1.5 2 2 3 3.5 4 5 6 6.5 7
72" 1 1.5 2 2 3 3.5 4 5 6 6.5 7
96" 1 1.5 2 2 3 3.5 4 5 6 7 7
120" & UP 1 1.5 2 2 3 3.5 4 5 6.5 7 7.5
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
COLD INSULATION SPECIFICATIONS TABLE "C"
*** Manufacturers are listed to identify types and quality standards for insulation materials. Other manufacturer’s
material having equivalent insulation value and quality can be used.
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
HOT INSULATION SPECIFICATIONS TABLE "D"
OPERATING TEMPERATURE, oF
NOMINAL PIPE 150 to 201 to 251 to 301 to 401 to 501 to 601 to 701 to 801 to 901 to 1001 to
SIZE (NPS) 200 250 300 400 500 600 700 800 900 1000 1100
SYSTEM
INSULATION THICKNESS, INCHES
1/2" 0.5 0.5 0.5 1 1 1 1.5 1.5 2 2 2.5
3/4” 0.5 0.5 0.5 1 1 1.5 1.5 1.5 2 2 2.5
1" 0.5 0.5 0.5 1 1 1.5 1.5 2 2 2.5 2.5
1 1/2” 0.5 0.5 0.5 1 1 1.5 1.5 2 2 2.5 3
2" 0.5 0.5 0.5 1 1 1.5 1.5 2 2.5 2.5 3
3" 0.5 0.5 0.5 1 1.5 1.5 2 2 2.5 3 3
4" 0.5 0.5 0.5 1 1.5 1.5 2 2 2.5 3 3.5
5" 0.5 0.5 0.5 1 1.5 1.5 2 2.5 2.5 3 3.5
6" 0.5 0.5 0.5 1 1.5 1.5 2 2.5 2.5 3 3.5
8" 0.5 0.5 0.5 1 1.5 1.5 2 2.5 3 3 3.5
10" 0.5 0.5 0.5 1 1.5 1.5 2 2.5 3 3.5 4
12" 0.5 0.5 0.5 1 1.5 2 2 2.5 3 3.5 4
14" 0.5 0.5 0.5 1 1.5 2 2 2.5 3 3.5 4
16" 0.5 0.5 0.5 1 1.5 2 2 2.5 3 3.5 4
18" 0.5 0.5 0.5 1 1.5 2 2 2.5 3 3.5 4
20" 0.5 0.5 0.5 1 1.5 2 2 2.5 3 3.5 4
24" 0.5 0.5 0.5 1 1.5 2 2.5 2.5 3 3.5 4
30" 0.5 0.5 0.5 1 1.5 2 2.5 2.5 3 3.5 4.5
36" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
48" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
60" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
72" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
84” 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
96" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
108" 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
120" & UP 0.5 0.5 0.5 1 1.5 2 2.5 3 3.5 4 4.5
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
HOT INSULATION SPECIFICATIONS TABLE "E"
OPERATING TEMPERATURE, oF
NOMINAL PIPE
150 to 201 to 251 to 301 to 401 to 501 to 601 to 701 to 801 to 901 to 1001 to
SIZE (NPS)
200 250 300 400 500 600 700 800 900 1000 1100
SYSTEM
INSULATION THICKNESS, INCHES
1/2” 1 1 1 1.5 1.5 2 2 2.5 2.5 3 3.5
3/4” 1 1 1 1.5 1.5 2 2 2.5 3 3.5 3.5
1" 1 1 1 1.5 2 2 2.5 2.5 3 3.5 4
1 1/2” 1 1 1 1.5 2 2.5 2.5 3 3.5 4 4
2" 1 1 1 1.5 2 2.5 2.5 3 3.5 4 4.5
3" 1 1 1.5 1.5 2 2.5 3 3.5 4 4.5 5
4" 1 1 1.5 1.5 2.5 3 3 3.5 4 4.5 5
5" 1 1 1.5 2 2.5 3 3 3.5 4 4.5 5.5
6" 1 1 1.5 2 2.5 3 3 4 4.5 5 5.5
8" 1.5 1.5 1.5 2 2.5 3 3.5 4 4.5 5 6
10" 1.5 1.5 1.5 2.5 2.5 3 3.5 4 4.5 5.5 6
12" 1.5 1.5 1.5 2.5 3 3 4 4 5 5.5 6
14" 1.5 1.5 2 2.5 3 3.5 4 4 5 5.5 6.5
16" 1.5 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6.5
18" 1.5 1.5 2 2.5 3 3.5 4 4.5 5 6 6.5
20" 1.5 1.5 2 2.5 3 3.5 4 4.5 5 6 6.5
24" 1.5 1.5 2 2.5 3 3.5 4 4.5 5 6 7
30" 1.5 1.5 2 2.5 3 3.5 4 4.5 5.5 6 7
36" 1.5 1.5 2 2.5 3 3.5 4 4.5 5.5 6 7
48" 1.5 1.5 2 2.5 3 3.5 4 5 5.5 6.5 7.5
60” 1.5 1.5 2 2.5 3 3.5 4 5 5.5 6.5 7.5
72" 1.5 1.5 2 2.5 3 3.5 4 5 6 6.5 7.5
84” 1.5 1.5 2 2.5 3 3.5 4 5 6 6.5 7.5
96" 1.5 1.5 2 2.5 3 4 4 5 6 7 8
120" & UP 1.5 1.5 2 2.5 3 4 4 5 6 7 8
REVISION DATE
ENGINEERING STANDARD
0 08-Nov-99
HOT INSULATION SPECIFICATIONS TABLE "F"
*** Manufacturers are listed to identify types and quality standards for insulation materials. Other manufacturer’s
material having equivalent insulation value and quality can be used.
Personnel Protection
Calcium Silicate Hot Insulation Thickness for Surfaces Temperature Less Than 150° F
Note: All Dimensions are in Inches (in)
Polyurethane Insulation
85% Relative Humidity @ 85° F Dry Bulb Emissivity 0.9
Note: All Dimensions are in Inches (in)
Foamglass Insulation
85% Relative Humidity @ 85° F Dry Bulb Emissivity 0.9
Note: All Dimensions are in Inches (in)
Mineral Wool
Hot Insulation Thickness of 8 lb. /ft3 Surfaces Temperature Less Than 125° F @ Ambient of 80°F
Note: All Dimensions are in Inches (in)
Revision Index
Revision Date Description of Changes Revised By
A 9/5/2015 Initial Review
Approved By:
Verified By:
Created By: Shreyas Shashidhara
Contact: Houston Engineering Standards