HYNDS

MANHOLE
SYSTEM
■ Total Flexibility On-Site   ■ Thin Walled   ■ Readily Available

D4.1 Hynds Manhole System October 2013

0800 WE PIPE (93 7473)

www.hynds.co.nz
 The Hynds Manhole System consists of precast concrete
and iron components designed to offer proven manhole
performance giving the installer flexibility onsite.
The system includes a range of manhole diameters and riser heights, various concrete lid options, cast iron frames and covers,
step types, galvanised landing platforms, joint sealants, clamps and manhole base options. Flanged base and riser sections are
steel reinforced so there is no need for preformed holes or knockouts – making alignment very easy and flexible.

Entry and exit punch outs can be made wherever and to whatever size required, just before installation.

Applications
■■ Stormwater manholes
■■ Drop manholes
■■ Pipeline junctions
■■ Pipeline direction changes
■■ Catchment inlet structures
■■ Soakholes
■■ Off-take risers
■■ Caisson chambers

Features
■■ Proven performance
■■ Durability
■■ Strength
■■ Versatility – able to be adjusted
on site to suit conditions
■■ Complete range of diameters & riser heights available
off the shelf at branches throughout NZ
■■ Strength options (Standard & TW)
■■ Lid and cover options
■■ manufactured to the geometric
tolerances of AS/NZS 4058

150 mm

150 mm

Figure 1: Schematic elevation of

Hynds Manhole System.

D4.1 Hynds Manhole System | 17 October 2013 | PAGE 2

 D4.1 Hynds Manhole System October 2013

Manhole Risers
The Hynds manhole system includes nominal internal riser
diameters from 1050 mm to 3200 mm.
Refer to Table 2 for a range of standard sizes.
Riser Strength
Hynds manhole risers are manufactured using high strength
concrete and fabricated circular steel reinforcement to
achieve a “Standard” strength manhole suitable for standard
installations. For manholes with high axial load requirements,
or where extra wall thickness is required for durability
purposes, a thicker wall option (Type TW) is available. Type TW
risers will typically have a 20–25 mm internal sacrificial layer
to provide the thicker wall. Where a manhole is subjected to
high horizontal loads on one side, such as those arising from
extreme wheel loads, a higher strength manhole (Type ETW)
may be required.
If no conditions are available then the following factors may
be used (as a guide only):
■■ Minimum manhole diameter of 1050 mm.
■■ Single entry/single exit manholes typically have a
diameter 1.6–2.0 times the diameter of the larger pipe
connecting into it.
■■ Multiple entry/single exit manholes are larger and
dependent upon structural restrictions and
flow limitations.
Connections
Pipe connections fitted into the riser wall are made onsite
using striking or cutting tools. All Hynds manhole risers are
reinforced with fabricated steel cages which require removal
with bolt cutters only after all holes are punched out.
Working from outside the flanged base, punch the smallest
possible hole diameter (pipe o/d +50 mm).

Manhole Base Options

Hynds Pipe Systems manufacture riser sections cast into
flanged bases to form a single precast unit.
Standard flanged bases usually rely on the site benching to
ensure watertightness between the riser section and the
flanged/internal base. Where watertightness is critical
such as deep manholes, sewer manholes and sewer pump
stations, special flanged/internal bases incorporating a
hydrophilic waterstop are available on request.
Figure 2: Manhole Selection

Note: Off-take risers can be used as an alternative means of access

for large diameter pipelines. In a roadway situation we recommend 1. Manhole Selection
isolation of the manhole lid from the access riser to minimise the effects
of traffic. Contact Hynds Technical Services for more information. ■■ Maximum opening or pipe O.D. = 0.65x MH I.D.
(Refer to table 2 for available MH)
Figure 1: Off-take risers for large diameter pipeline

2. Minimum distance between pipes

■■ Equal sized pipes
■■ X Min Distance = 0.75 x pipe OD (for equal size pipes)
or 300 mm, whichever is greater

Example: Ø1050 Pipe O.D = Ø1218 mm

X Min Distance: 0.75 x 1218 = 914 mm
or 300 mm, whichever is greater
Therefore min distance in the horizontal
plane between pipes = 914 mm

■■ Un-equal sized pipes

Design Requirements ■■ X Min Distance = 0.65 x large O.D.
or 300 mm, whichever is greater
When designing a Hynds manhole system consideration
should be given to diameter, height, riser and lid strengths, Example: Pipe 1: Ø675 Pipe O.D. = Ø779 mm
Pipe 2: Ø1050 Pipe O.D = Ø1218 mm
connections, installation and accessory options. The Local
X Min Distance: 0.65 x 1218 mm = 792 mm
Council Authority should be contacted to determine regional Therefore min distance in the horizontal
requirements for manhole construction. Manholes are plane between pipes = max of 792 mm or 300 mm
positioned for multiple connection sites, changes of gradient i.e. 792 mm
(drop manholes) or direction and location for access into a
Connections continued on next page
pipeline. Long continuous pipelines which do not require
changes in gradient or direction generally require access
manholes positioned at 90 metres apart (maximum).

D4.1 Hynds Manhole System | 17 October 2013 | PAGE 3

 Connections (Continued)
For connection of rigid pipe materials (vitrified clay and spun
concrete) epoxy or cement mortar should be used.
For connection of PVC pipe materials, Hynds Pipe Systems
supply purpose made manhole connectors in 100 mm and
150 mm diameters. These sealed units are made up of a
BS EN295 vitrified clay pipe short coupled to a PVC short
and then held together with a patented heat shrink process
to ensure that the connectors cannot come apart when
being installed. The clay pipe short is epoxied to the concrete
manhole riser wall.
Manhole structures installed in regions prone to settlement
should be fitted with pipe shorts prior to installing the
connected pipeline. Manhole shorts are not recommended
for pipes above 675 mm internal diameter.
MAESTRO 600 MM CLASS D400 CARRIAGEWAY COVER
D4.1 Hynds Manhole System | 17 October 2013 | PAGE 4
Manhole Lids
Hynds manufacture a large range of precast manhole lids
to suit all common council requirements. Standard strength
options are stocked at Hynds Sales Branches.
Special strength concrete lids and manhole lids with
cast-in covers, grates and frames are also available.
Standard lid openings are 530 mm. However, 600 mm Ø
can be supplied at short notice if required. 150 mm thick lids
are designed for light pedestrian traffic load only. 200 and
250 mm thick lids are designed for HN-HO-72 loads.
Manhole Covers & Frames
Standard manhole covers and frames are manufactured
from strong and durable cast and ductile iron coated with a
bituminous protective compound. Types include light-duty for
non-vehicular use, heavy duty for light traffic, and heavy
non-rock type for carriageways.
Hynds now offer a range of 600 mm clear opening
ductile iron covers.
For the full range of ductile iron covers & frames please contact
your local Hynds Branch.
UBER 600 MM DUCTILE IRON
MH HYTECH COVER N/ROCK CLD 515
 D4.1 Hynds Manhole System October 2013

Access Steps & Platforms

Safety steps may be used to fit standard holes set at
300 mm intervals within the riser sections, with the first step
placed 150 mm down from the top of the riser. Steps
are available in galvanised steel, stainless steel or plastic
encapsulated steel. Steps are fitted to preformed holes and
the nuts tightened from the outside to compress rubber pads
between washers. Steps should be positioned to allow safe
access to and from the manhole invert (refer to Regional
Authority) and to avoid hydraulic obstruction.
Note: Refer to Table 1 rear) for list of step lengths to fit Hynds manhole
riser sections.

Fixed galvanised steel ladders complete with lift-up

sections are available for pump stations or manhole off-takes.
Hynds galvanised landing platforms are designed for
bolting to the internal riser wall and are recommended for
positioning every 3–5 metres of depth (depending upon
service procedures and fall arrest requirements).
Hynds galvanised grills are designed for bolting on top
of the riser to prevent unauthorised entry.
Installation
Hynds precast manholes are installed using modern
excavation equipment and techniques. Manholes are
generally installed prior to the pipelines connecting into them.
The manhole foundation should be prepared with compacted
hardfill to prevent excessive settlement.
A manhole structure may be constructed as follows:
1. Consider site specific health and safety requirements
(check flanged/internal base does not contain water or
any other items, which may increase the weight
of the unit)
2. Bolt steps into riser components
3. Prepare punch outs (see connections) and lower
flange base unit into place using a spreader beam and
appropriate lifting equipment
4. Place appropriate joint sealing compound continuously
around the joint circumference (collar end)
5. Place the next riser section (using a spreader beam and
appropriate lifting equipment)
6. Make and seal pipeline connections
7. Bench invert as required
8. Place and seal the manhole lid
9. Place and mortar seal lid adjustment rings
to required level
10. Position cast iron frame and cover and pump stations.
Joint Sealing
Hynds manholes allow sealing at the riser joints and the
lid/riser joint. Sealing occurs between the female collar and
male spigot end. Sealing compounds are available from
Hynds Sales Branches for even application between the
mating surfaces.
Options include: 
1. Grey butyl Manhole sealant – Hynds (SM9020). This product does
not have a ‘memory’ and provides a flexible joint. It has a moderate
amount of surface tack making it easier to pull the joint apart,
if required.
2. Black butyl Mastic Manhole Sealant – Hynds (MSR). This has
‘memory’ and provides a more flexible joint. It has a stronger bond to
the concrete faces, making it more difficult to pull the joint apart.
Hynds recommends this sealant for installations with high water tables.
3. Epoxy mortar – Hynds (Hybond). This is a 2 part epoxy mortar which
will result in a rigid joint. It is commonly used for patching concrete as
well as to joint concrete components such as in bends and off-takes.
To help prevent joint leakage through manhole settlement,
(optional) galvanised steel manhole clamp sets (3 per joint)
are available for inserting into clamp holes cast into 1050 mm
and 1200 mm diameter manhole risers, and the manhole lid.
The clamps offer additional transfer of load between joints.
For larger manhole diameters, clamp holes must be
specifically ordered, or drilled on site. Where watertightness
is critical such as deep manholes, sewer manholes and
sewer pump stations, extra care is required in selecting
and installing the appropriate joint sealant. Manhole risers,
without preformed step holes, are available for use in
situations where step irons are not required.
Large diameter risers in the range 1950 – 3050 mm are
also available with rubber ring joints for use in deep manholes

Table 1

Nominal Internal Diameter 1050 1200 1400 1500 1650 1800 2050 2300 2550 3000 3050 3200
Step length Standard Class Short Short Short Short Short Short Short Short Short Short Epoxy Long Short
for bolting TW Class Long Long Long Long Long Long Long Short Short Short Epoxy Long Short

D4.1 Hynds Manhole System | 17 October 2013 | PAGE 5

 Table 2: Hynds “Standard” class manhole riser details.

Nominal Internal Diameter (mm) 1050 1200 1400 1500 1650 1800 2050 2300 2550 3000 3000 3050 3200
SI NI
Internal Diameter (mm) 1066 1207 1372 1524 1676 1829 2032 2300 2550 3008 3008 3050 3200
External Barrel Diameter (mm) 1194 1347 1524 1677 1842 2007 2236 2580 2850 3308 3308 3450 3520
Standard Wall Thickness (mm) 64 70 76 77 83 89 102 140 150 150 150 200 160
Weight per metre (kg) 583 727 900 1010 1200 1430 1742 2736 3240 3832 3832 5441 4339
Lifting Anchor Type 1 A1 A2 A2 A2 A2 B1 B1 B2 B2 B2 B2 B2 B2
150 88 – – – – – – – – – – – –
300 176 218 270 303 360 429 522 – – – – – –
400 – – – – – – 697 – 1296 – – – –
450 261 327 – – – – – – – – – – –
500 – – – – – – – 1368 1620 1916 – – 2170
600 349 436 540 604 720 858 1047 – – 2300 2300 – 2603
700 – – – – – – – 1915 – 2682 – – 3037
Nominal riser 900 525 654 810 909 1080 1287 1567 – 2916 – 3450 – –
heights (mm) 1000 – – – – – – – – – 3832 – – 4339
Given with 1200 700 872 1080 1212 1440 1716 2091 3284 – – – – –
unit weights (kg) 1500 874 1091 1350 1515 1800 2145 2616 – 4859 – 5750 – –
1700 – – – – – – – 4652 – – – – –
1800 1050 1309 1620 1818 2160 2574 3139 – – – 6900 – –
1900 – – – – – – – 5199 6155 – – – –
2000 – – – – – – – – 6479 – – – –
2100 1225 1527 1890 2121 2520 3003 3661 – – – – – –
2400 1399 1745 2160 2424 2880 3427 4186 6567 7775 – 9197 – –
2720 – – – – – – – – – – – 14800 –

1. Lifting Anchors, 1050 x 150 riser does not have anchors.

■■ A1= 2 no 1.3 t external anchors, A2= 2 no 2.5 t external anchors, B1= 2 no 5 t external anchors, B2= 3 no 5 t internal anchors.
■■ Large diameter risers with internal or flange bases will have lifting anchors cast into the flange base.

Testing Correct on-site handling and jointing of pipes

The pressure testing of installed manhole components is
normally required for foul sewers only. This test typically
follows the requirements set out in NZS 4452, with water
tests being the only accurate way to determine leakage rates.
Component Lifting
Hynds precast concrete manholes are delivered with lifting
anchors cast into the concrete walls.
Note: Refer to Table 2 for details of the lifting anchors. (above)
Use a spreader beam and appropriate lifting equipment
Anchors are cast into set positions to accept a static vertical
lifting force without dynamic forces.
Note: Use a spreader beam and appropriate lifting equipment
Shock loads resulting from travelling with suspended risers
or flanged bases over rough terrain and uneven ground may
exceed designed safety factor load of the lifting systems.
It is critical that care is taken during lifting and transporting
as additional stresses could result in anchor failure.
Do not lift the risers or flanged bases by one anchor during
loading, unloading, transportation or in the yard. Lifting in this
way could potentially bend the anchor and cause failure.
All risers or flanged bases must be lifted in accordance to
the correct on-site handling using spreader beams.

To avoid overstressing a particular anchor, ensure that all

anchors are securely held to provide an even vertical load
passing through each point.

Incorrect Method
Use a lifting beam or spreader bar to avoid
damage to the riser.

D4.1 Hynds Manhole System | 17 October 2013 | PAGE 6


Safe Handling
How Swiftlift™ lifting clutches work
■■ The lifting clutch is attached to the Swiftlift™ anchor
by lowering the clutch slot over the anchor and rotating
the clutch tab until it rests on the concrete surface.
■■ The tab is located on the side that will be uppermost
when lifting.
■■ When the load is raised the anchor takes
the full load in tension.
■■ As the load rotates or is lifted with the anchor in shear,
the clutch comes into contact with the concrete.
■■ This transfers the lifting force into the concrete and the
anchor prevents the clutch slipping out of the recess.
■■ Appropriate clutches for anchor sizes mentioned above
should always be used.
Notes: All masses based on Class 2 rubber ring jointed (RRJ) pipes with
Pipe density of 2550 kg/m3
D4.1 Hynds Manhole System October 2013
Effective rigging and sling angles
The larger the sling angle the higher the load on the chains.
For example at an included angle of 170º the load on each
sling is six times the weight of the actual load being lifted.
Do not put more than the recommended safe working load
on equipment. Hynds manhole components are fitted with
Swiftlift™ inserts have a safety factor which is well over the
industry standard of 3, when slung in the correct manner.
However care still needs to be taken when lifting the Hynds
manhole components, especially over uneven surfaces as
shock loading may exceed the designed safety factor.
Please note: An insert with a nominal clutch size rating stamped on the
head does not necessarily have the same safe working load limit because
of the various insert lengths available.
D4.1 Hynds Manhole System | 17 October 2013 | PAGE 7
 D4.1 Hynds Manhole System October 2013

Branches Nationwide Refer to www.hynds.co.nz for further branch details Support Office & Technical Services 09 274 0316
■ Northland Whangarei ■ Auckland Warkworth, Albany, Avondale, Penrose, Manukau, Pukekohe ■ Waikato Hamilton, Te Kuiti, Taupo
■ Bay Of Plenty Tauranga, Rotorua ■ Taranaki New Plymouth ■ Manawatu Palmerston North ■ Wellington Masterton, Kapiti, Petone, Kaiwharawhara
■ Hawkes Bay Hastings ■ Nelson/Malborough Nelson, Blenheim ■ Otago/Southland Oamaru, Dunedin, Cromwell, Winton, Invercargill
■ Canterbury Amberley ■ Christchurch Hornby, Bromley, Waimakariri
Disclaimer: While every effort has been made to ensure that the information in this document is correct and accurate, users of Hynds product or information within this document must make their own assessment of
suitability for their particular application. Product dimensions are nominal only, and should be verified if critical to a particular installation. No warranty is either expressed, implied, or statutory made by Hynds unless expressly
stated in any sale and purchase agreement entered into between Hynds and the user.

0800 WE PIPE (93 7473)

www.hynds.co.nz