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DISEÑO DE CONEXIONES
a) Welded Connections
b) Bolted Connections
Strength of Structural Welds
• Tack Weld (above left): A temporary weld used to hold parts in place while more
extensive, final welds are made
• Continuous Weld: A weld which extends continuously from one end of a joint to
the other
• Stitch Weld (above right): A series of welds of a specified length that are spaced
a specified distance from each other
Butt
Lap Corner
Edge
Tee
• Shown above are types of structural joints which are established by positions of
the connected material relative to one another
• Lap, tee, and butt joints are most common (AISC)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 8
Welding Terminology
Symbolic Profiles
Actual Profiles
• Groove welds are specified when a fillet weld is not appropriate for the job
The configuration of the pieces may not permit fillet welding
A strength greater than that provided by a fillet weld is required
• Groove welds are made in the space or groove between the two pieces being welded
(AISC & NISD 2000)
• The bevel or “J” preparation extends over most of or the entire face of the material being
joined
• Complete fusion takes place
• In some types of full penetration groove welds the material will be beveled from one side
of the plate with a separate plate on the opposite side – called backing or a backing bar
(AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 12
Partial Penetration Groove Welds
Partial joint penetration welds are used when it is not necessary for the strength of the joint to
develop the full cross section of the members being joined
(AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 13
Welding Positions
• The size of a weld must match the size specified on the drawings
• Some welds may meet the required size after a single pass of the welder
• Larger weld sizes may require multiple passes to meet the size requirement
• Common single pass welds include fillet welds up to and including 5/16 inch and thin
plate butt welds with no preparation
• Common multiple pass welds include single bevel full penetration groove welds, single
bevel partial penetration groove welds, and fillet welds over 5/16 inch
• The weld in the above picture is a multiple pass fillet weld
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 15
SMAW Welding
• Shielded Metal Arc Welding (SMAW) is also known as manual, stick, or hand welding
• An electric arc is produced between the end of a coated metal electrode and the steel
components to be welded
• The electrode is a filler metal covered with a coating
• The electrode’s coating has two purposes:
• It forms a gas shield to prevent impurities in the atmosphere from getting into the
weld
• It contains a flux that purifies the molten metal (AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 16
GMAW Welding
• Equipment used for welding will vary depending on the welding process and whether the
welding is being done in the shop or in the field
• A Flux Cored Arc Welding machine for shop welding is pictured above left
• A Shielded Metal Arc Welding machine for field welding is pictured above right
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 20
Weather Impacts on Welding
• In addition to the erector’s quality control program, tests and inspections are specified by
the Engineer of Record and/or the local building authority
• A local building inspector may request that tests in addition to those specified by the
Engineer of Record be performed
• Some problems that can be found in welds include:
Lack of fusion Cracks Wrong size
Porosity Insufficient penetration Poor workmanship
• There are several weld tests and inspections that are commonly used
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 23
Visual Inspection
• Visual inspection is the most frequently used inspection and is the only inspection
required unless the specification calls for a more stringent inspection method
• Inspection is done by the welder before, during, and after welding
• When outside inspection is required it should also be done before, during, and after
welding
• Minor problems can be identified and corrected before the weld is complete
(AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 24
Dye Penetrant Test
• Radiographic inspection, or X-ray, can also be used to detect flaws inside welds
• Invisible rays penetrate the metal and reveal flaws on an x-ray film or fluorescent screen
(above)
• This is the most costly of the inspection methods
(AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 28
Welding Cost Considerations
Shielded-metal-arc
Electrode coating creates a gaseous shield that
protects the molten weld metal from the
atmosphere (field weld)
Submerged-arc
Arc occurs underneath a previously deposited
fusible powdered flux that blankets the welding
zone (shop weld)
Failure modes:
Fracture of the weld metal along the throat plane (Plane 2-2 in
Fracture of the weld metal along the throat plane (Plane 2-2 )
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 44
Fillet Weld Failure Modes
Fracture of the base metal near the fusion plane (Planes 1-1 or 3-3)
Rnw t 0.6 Fu
t thickness of base metal
0.75
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 45
Fillet Weld Failure Modes
Yielding of the base metal near the fusion plane (Planes 1-1 or 3-3)
Rnw t 0.6 Fy
t thickness of base metal
1.00
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 46
Fillet Welds in Longitudinal Shear
Fracture of the weld metal along the throat plane (Plane 2-2 )
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 50
Fillet Weld Failure Modes
Fracture of the base metal near the fusion plane (Planes 1-1 or 3-3)
Rnw t 0.6 Fu
t thickness of base metal
0.75
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 51
Fillet Weld Failure Modes
Yielding of the base metal near the fusion plane (Planes 1-1 or 3-3)
Rnw t 0.6 Fy
t thickness of base metal
1.00
CARLOS
Reference:ENRIQUE NUNGARAY
AISC Manual
AUG-DEC, 2010 PÉREZ 52
Variation of Fillet Weld Strength
Incomplete fusion
Inadequate joint
penetration
Porosity
Undercutting
Slag inclusions
Cracks
R nw2 r t 0.6 Fu
5
t in
16 kip
R nw2 8.156
in
3
Swmin in By yielding in the base metal:
16
1 R nw3 ys t 0.6 Fy
Swmax t in
16
kip
R nw3 6.75
Sw Swmin in
kip
R nw min R nw1 R nw2 R nw3 R nw 4.176
By rupture on the throat plane: in
10 in
xbar
Ucalc 1
Lw
5 in
Ucalc 0.917
Rn 2 Lw R nw
Rn 83.514 kip
A nv 2 Lw t pl
2
A nv 7.5 in
A gv 2 Lw t pl
2
A gv 7.5 in
R nbs1 r Ubs A nt Fu 0.6 A nv Fu R nbs1 277.313 k
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 66
Example of Welded Connection
R nbs1 r Ubs A nt Fu 0.6 A nv Fu R nbs1 277.313 kip
bw Ls 2 Lw tan
6
bw 16.547 in
Aw bw t pl
2
Aw 6.205 in
Conclusion:
Use an L5x3.5x5/16 in A36 steel
Use 3/16 in. Sw E70 electrodes and a 20 in. weld
length in two lines of 10 in. each
The load carrying capacity is 83.26 kips controlled
by yielding on the gross area of the L-shape
yy
F2
Moments bottom
0 Forces horizontal
0
F1 L Pu L y 0 F1 F2 Pu
Pu L y
F1 F2 Pu F1
L
F1 F2
Lw1 Lw 2
Rnw Rnw
Moments bottom
0 Moments 0
bottom
F1 L Pu L y 0 5 F1 80 5 1.57 0
Pu L y 80 5 1.57
F1 F1 54.88 kips
L 5
Forces horizontal
0 Forces horizontal 0
F1 F2 Pu
F1 F2 Pu
F2 Pu F1
F2 80 54.88 25.12 kips
F1
Lw1 F1 54.88
Rnw Lw1 13.14 in 13.50 in
Rnw 4.176
F2
Lw 2 F2 25.12
Rnw Lw 2 6.02 in 6.50 in
Rnw 4.176
F1
1.57 in
L5x3.5x5/16
80 kips
F2
13.50 in
• A325 and A490 bolts are available in diameters ranging from 1/2” to 1-1/2”
• The most common sizes are 3/4”, 7/8”, and 1”
• High-strength bolts are commonly available in incremental lengths up to 8”
(AISC)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 83
Washers
• Hardened steel washers are used in many structural connections to spread pressure from
the bolt tightening process over a larger area
• Washers may also be used to cover an oversized or slotted hole (RCSC 2000)
• Flat washers are most commonly used
• Tapered washers (above left) are used when the surface being bolted has a sloped
surface, such as the flange of a channel or an S shape
• A325 bolts require a washer under the element (head or nut) being turned to tighten the
bolt (shown under the nut, above right)
• A490 bolts require a washer under both the head and nut (AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 84
Parts of the Bolt Assembly
Grip Washer
Washer Nut
Face
Shank Thread
Head
Length
• Grip is the distance from behind the bolt head to the back of the nut or washer
It is the sum of the thicknesses of all the parts being joined exclusive of washers
• Thread length is the threaded portion of the bolt
• Bolt length is the distance from behind the bolt head to the end of the bolt
(AISC & NISD 2000)
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 85
Bolting Methods
Calibrated wrench
Direct tension
indicator
Rn Rnb N b
0.75
Rnb bolt strength, given by the smallest of the
values in the following slides
Nb number of bolts in the connection
Session 9
Design of Simple Bolted Connections
Example of Bolted Connection
V
v nx 140.00 kips
Rnb Fn Ab
2
3
Rnb 0.75 48 15.90 kips bolt
4 4
Rn N b Rnb 4 15.90 63.62 kips
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 119
Ultimate Limit States
7
Anv 12 4 0.25 2.13 in 2
8
Rn Anv 0.6Fu 0.75 2.13 0.6 58
Rn 55.46 kips
12”
Nb N bs 4
Ant 1.5 0.5 0.875 0.25 0.266 in 2
Anv 10.5 3.5 0.875 0.25 1.859 in 2
Agv 10.5 0.25 2.625
Anv Fu 107.82 Agv Fy 94.50
Rnbs U bs Ant Fu 0.6 Agv Fy ; U bs 1.00
Rnbs 0.75 1.00 0.266 58 0.6 94.5
Rnbs 54.10 kips
4
Rn 54.10 54.10 kips
4
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 124
Ultimate Limit States
Nb 4; Nbs 2
Ant 0.266 in 2
Anv 4.5 1.5 0.875 0.25 0.797 in 2
Agv 4.5 0.25 1.125 in 2
Anv Fu 46.23 Agv Fy 40.50
Rnbs U bs Ant Fu 0.6 Agv Fy ; U bs 1.00
Rnbs 0.75 1.00 0.266 58 0.6 40.5
Rnbs 29.80 kips
4
Rn 29.80 59.59 kips
2
CARLOS ENRIQUE NUNGARAY
AUG-DEC, 2010 PÉREZ 126
Ultimate Limit States
Rnb Du hscTb N s
1.00 for connections where slip is a serviceability limit state
0.85 for connections designed to prevent slip at the required strength
Conexiones atornilladas
Tipo aplastamiento
Críticas al deslizamiento
Conexiones soldadas
1.5
Rnw 0.6 FEXX 1 0.50sin te
0.3
Ri 0.6FEXX 1 0.50sin1.5 i
1.9 0.9 i
te
m m
M 0 Pn e ro Ri ri R j rj
Ri ri R j rj
Pn
e ro
Fy 0 Pn Ri y
Rj
y
Pn Ri cos i R j sen j
1.2 D 1.6 L
1.2 D 0.5L o 0.8W
1.2 D 0.5L 1.6W
0.9 D 1.6W
Diseño de Estructuras de Acero
Agosto - Diciembre de 2010 Carlos Enrique Nungaray Pérez 165
Ejemplo #1
1.2D 1.6L :
Vu 1.2 7.5 1.6 17 36.20 kips
Mu 1.2 18 1.6 40 85.60 kips - ft
Vu 36.20 kips
Mu 153.60 kips ft
Mu
P P
d
153.6 12
P 102.40 kips
P 18.00
2
7 kips
Rnb Ab 0.5Fu 0.75 60 27.06
4 8 tornillo
P 102.40
Nb 3.78 4 tornillos
Rub 27.06
Fuerza cortante por tornillo
102.40
25.60 kips
4
P 102.40
Pb 25.60 kips
4 4
T Pb Q
Pb 25.60 kips; Q 0.5Pb 12.80 kips
T 38.40 kips
Diseño de Estructuras de Acero
Agosto - Diciembre de 2010 Carlos Enrique Nungaray Pérez 174
Ejemplo #1
3
Rnb Ab Ft Ab Fu
4
2
7 3
Rnb 0.75 120 40.59 kips T 38.40 kips
4 8 4
b fcol 10.20 in
b fviga 7.50 in
Además, también se debe tomar en cuenta el gramil recomendado para el perfil de la columna
L 8.5 in
102.40 kips
12.05
8.5 in
7 kips
in Rn 12.4
8 in
b a
15 kips
in Rn 14.2
Perfil "T" 16 in
Para un perfil ST12x53
t f 1.090 in, tw 0.620 in y b f 7.870 in
a
Q Qa 4.13 1.94 8.01 kips in
T Qa
b Tb Q a b 29.73 1.63 4.13 1.94 1.63
Tb-Q(a+b)
Tb Q a b 33.72 kips in
Mn Mp Z x Fy
tf tf t 2f
Zx w ó p w ó p
2 2 4
2
4.25 1.09
Zx 1.26 in3
4
Mn 0.9 1.26 36 40.82 kips in
Mn 40.82 kips in Mu 33.72 kips in
Vu 36.20 kips
Combinación A4 2
Mu 85.60 kips ft
Vu 26.30 kips
Combinación A4 4
Mu 153.60 kips ft