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AWS D1.

1:2010

WELDING PROCEDURE SPECIFICATION (WPS) Yes ✘


PREQUALIFIED ✘ QUALIFIED BY TESTING .
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes

Identification # ALM/WPS/014
Revision 0 Date 31.03.2018 By
Company Name AL Mufaddal Engg Authorized by Date
Welding Process(es) GTAW + SMAW Type---Manual ✘ Semiautomatic
Supporting PQR No.(s) Mechanized Automatic

JOINT DESIGN USED POSITION


Type: Single V Butt weld Joint Position of Groove: Vertical Fillet: All
Single ✘ Double Weld Vertical Progression: Up ✘ Down
Backing: Yes No ✘
Backing Material: ELECTRICAL CHARACTERISTICS
Root Opening 3mm Root Face Dimension 1mm
Groove Angle V Radius (J-U) Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No ✘ Method Globular Spray
Current: AC DCEP DCEN Pulsed
BASE METALS Power Source: CC CV
Material Spec. S 275 JR Other
Type or Grade S 275 JR+N Tungsten Electrode (GTAW)
Thickness: Groove 10mm Fillet All Size: 2.4mm Dia
Diameter (Pipe) N/A Type: EWTh-2

FILLER METALS TECHNIQUE


AWS Specification GTAW-5.18 & SMAW-5.1 Stringer or Weave Bead: Root string/Weave Max 3 X Elec Dia
AWS Classification GTAW-ER 70S-6&SMAW-E 7018 Multi-Pass or Single Pass (per side) Multiple
Number of Electrodes N/A
SHIELDING Electrode Spacing Longitudinal N/A
Flux Gas Argon Lateral N/A
Composition Single Angle N/A
Electrode-Flux (Class) Flow Rate 10 - 15 LPM Contact Tube to Work Distance N/A
Gas Cup Size #4 - #12 Peening None
Interpass Cleaning: Grinding / Wire brushing
PREHEAT and INTERPASS TEMPERATURE
Min for Thicknesses 1/8" - 3/4" (included) GTAW 30 POST WELD HEAT TREATMENT
Min for Thicknesses over 3/4" - 1 1/2" (included) Temperature N/A
Min for Thicknesses 1 1/2" - 2 1/2" (included) Time N/A
Min for Thicknesses over 2 1/2"
Max Interpass Temperature 225° C

WELDING PROCEDURE
Filler Metals Current Joint Details
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diameter Polarity Feed Speed Volts Speed
Root GTAW ER70S-6 2.4 DCEN 85 - 140 10 to 15
Hot /Fill GTAW ER70S-6 2.4 DCEN 85 - 140 10 to 15
Fill 2 - n SMAW E 7018 2.5 DCEP 80 - 135 22 to 27
Cap SMAW E 7018 2.5 DCEP 80 - 140 22 to 27