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2 Worth knowing
ZF Lenksysteme. increasing speed. It is in particular the are derived from a more rugged
Steering toward the future. integrated positive-center-feel feature design, simplified valve construction
which optimizes steering wheel with considerably less parts and the
As a joint venture of Robert Bosch stiffness in high-speed driving. Further possibility of a wider range of
GmbH and ZF Friedrichshafen AG, ZF advantages over the first generation characteristics.
Lenksysteme GmbH has produced
power steering systems for passenger
cars and commercial vehicles for
several decades. The products fulfill
every specified requirement. Take rack
and pinion and recirculating ball power
steering gears, for example. These
tried-and-tested steering designs have
been continually further developed,
protected by numerous patents, and
adapted to suit specific vehicle
requirements. The development of the
ZF compact power steering gear
involved the forging of new paths
both in valve design and in
production processes.
An outstanding result of
innovative further development
is the ZF Servotronic 2. This
electronically controlled and
speed-sensitive rack and pinion
steering gear is characterized by
easy, comfortable steering in
parking and safe road feel at
ZF Servotronic® is a registered
trademark of ZF
Worth knowing 3
ZF Servotronic® 2
Figures sheet 5: 1 Electronic speedometer in the vehicle 6 Oil reservoir with fine filter
2 Electronic control unit (ECU) 7 Anti-vibration expansible hose
Schematic representation of the 3 Electro-hydraulic transducer 8 Manually adjustable steering column
ZF Servotronic 2 based on the rack and 4 Rack and pinion power steering gear
pinion power steering gear, type 7852. 5 Steering pump
4 ZF Servotronic 2
hydraulic transducer. On the basis of this The steering effort which is by this means At higher speeds the driver thus has
influence, the transducer which is related to the vehicle speed is extremely particularly good road contact and is able
directly attached to the valve housing low when the vehicle is steered under to steer the vehicle precisely and with
determines the hydraulic reaction at the standstill conditions or when it is directional stability. A further advantage
rotary valve and, thus, the amount of manoeuvred into or out of a parking of the ZF Servotronic 2 is the fact that oil
input torque at the steering wheel. space. As the hydraulic reaction changes pressure and oil flow are never reduced
in proportion to the vehicle speed, the and can therefore be utilized
steering effort increases as the vehicle immediately in emergencies where
goes faster (see fig. on page 4). sudden and unexpected steering
corrections may become necessary.
These features bring about extraordinary
precision of steering, together with a
high safety standard and optimum
steering comfort.
2 1
ZF Servotronic 2 5
ZF Servotronic® 2
Mechanical construction
6 ZF Servotronic 2
ZF Servotronic 2, type 7831, with ZF
compact power steering gear as the basic
unit, constant or variable ratio, rotary
valve and end take-off
If a torque is transmitted to the valve now flow through pipes to one of the
rotor or the pinion/valve sleeve two power cylinder chambers (ZL or ZR)
connection from the steering wheel or and assists the axial movement of the
the steered wheels, a relative rotation rack if the turning motion is initiated
is produced between the valve rotor from the steering wheel.
and valve sleeve which is influenced by
the torsion bar and the combined If, however, the axial movement of the
centering and reaction device. The rack is caused by the road wheels, the
valve rotor is thereby caused to change steering valve will, in spite of the
its position in relation to the valve steering wheel being held, direct the
sleeve bore surrounding it, so that the pressurized oil to that power cylinder
relative positions of the control grooves chamber which counteracts rack axial
are changed, too. Pressurized oil can movement. This braking effect
dampens road shocks. When the
steering wheel is released, the action
of the twisted torsion bar makes the
control grooves return to the neutral
position, and the same system pressure
will exist in both of the power cylinder
chambers.
ZF Servotronic 2 7
ZF Servotronic 2 rotary valve
valve neutral position (see fig. on page whereby the rack movement is
9) the oil flows, over the open feed oil hydraulically assisted. An individually
control edges (24), to all valve sleeve adaptable pressure build-up is
axial grooves (25) and from there, over achieved by the fact that the partially
the open return oil control edges (27), or fully closed feed oil control edges
also to the return oil control grooves (24) restrict or prevent a connection
(26) of the valve rotor. From these between the pressure oil inlet and the
grooves the oil flows back, via other axial grooves (25) connected to
connecting bores, to the return oil the radial groove (6). At the same time,
chamber (7) and from there to the oil the pressure oil outlet toward the
reservoir (30). At the same time, the pressurized axial grooves is restricted
radial grooves (5 and 6) of the valve or prevented, too, by the closing return
body and their associated pipes oil control edges (27). The oil displaced
provide for a connection between the by the piston (18) from the right-hand
right-hand (ZR) and left-hand (ZL) power cylinder chamber (ZR) first flows
power cylinder chambers. through a pipe to the radial groove (6)
and, through transverse bores, to the
When turning the steering wheel associated axial grooves and onward to
clockwise (see fig. on page 13), the the return oil control grooves (26) over
rack (21) with the integrated piston the further opened return oil control
(18) will move to the right in the piston edges (27). From here, the further
Basic hydraulic function of bore (to the left in the installed position return flow of the oil to the oil reservoir
the ZF rotary valve on the vehicle) if the pinion (20) is (30) takes place via the connnecting
situated on top. Due to the bores leading to the return oil chamber
The hydraulic fluid delivered by the simultaneous rotation of the valve (7). When the steering wheel is turned
steering pump (29) flows through a rotor to the right, the pressurized oil is counterclockwise (see fig. on page 10),
connnecting bore in the valve area, via directed, over the further opened feed the operating sequence will be
the feed oil radial groove (4) and oil control edges (24), to the associated analogous to the above.
transverse bores in the valve sleeve axial grooves (25), via bores to the
(17), onward to the feed oil control radial groove (5), and, via a pipe, to the
grooves (23) of the valve rotor. In the left-hand power cylinder chamber (ZL),
8 ZF Servotronic 2
2 30
10 1
13 15
12 16
+
–
7 6 9
27 4 8
4 3 14
24 5
25 11
26 5 23 6
28 29
ZL 18 ZR 19 21 17 20 22
ZF Servotronic 2 9
2 30
10 1
13 15
12 16
+
–
7 6 9
27 4 8
4 3 14
24 5
25 11
26 5 23 6
28 29
ZL 18 ZR 19 21 17 20 22
ZF Servotronic 2 based on rack and pinion Rotary valve in working position. Steering
power steering gear, type 7852. wheel turned counter-clockwise. Driving at
low speed (parking); transducer valve and
cut-off valve shut, no hydraulic reaction.
10 ZF Servotronic 2
Steering torque Mt [Nm]
Function of the
ZF Servotronic 2
Valve actuating angle [°]
ZF Servotronic 2 11
ZF Servotronic® 2
12 ZF Servotronic 2
2 30
10 1
13 15
12 16
+
–
7 6 9
27 4 8
4 3 14
24 5
25 11
26 5 23 6
28 29
ZL 18 ZR 19 21 17 20 22
ZF Servotronic 2
based on rack and
pinion power steering gear,
type 7852.
Special equipment
14 Special equipment
Servotronic 2 with variable ratio is mounts or tie rods with flexible return oil chamber separated from it by
equally suitable for mid-size sedans elements. But it is also possible to use the piston, just before the end of the
and light commercial vehicles as it is for valve and orifice systems (variable stroke. The pressure drop at the lock
sporty cars.It enables precise and rapid orifices) which are integrated into the stop resulting from this protects the
steering reactions at higher speeds hydraulic system and act as dampers. steering pump and the mechanical
without running the risk of abruptly parts of the steering gear from
pulling the steering wheel to the right Hydraulic steering limiter excessive loads. A power assistance
or left, and optimizes the handling of There are functional, economical and heavily reduced by the pressure drop
the vehicle when maneuvering it into environmental advantages in inte- causes an increase of the steering
or out of a parking space, when grating a hydraulic steering limiter into wheel input torque and, thus, informs
turning it round in tight areas and the ZF Servotronic 2. A chassis with the vehicle driver that maximum wheel
during extreme cornering. sufficient self-aligning properties is, lock is imminent.
however, a prerequisite for this.
Full-lock damping As the hydraulic steering limiter
If required, the ZF Servotronic 2 can be reduces the power requirement of the
fitted with flexible plastic components steering pump, the engine idling speed
on the stroke limiters. The damping can be set at a lower value, thus saving
effect in front of the metallic stop (full a considerable amount of fuel which,
lock) combats unwanted noise at in turn, protects the environment.
maximum wheel lock.
Steering damping
The main reason for increased levels of
steering comfort is the fact that shocks
caused by the road and the chassis
cannot be felt on the steering wheel. Specially developed connecting cross
In particular cases, additional technical sections in the cylinder bore enable an
solutions can be adopted, such as overflowing of the oil from the cylinder
fixing the steering gear by rubber chamber under high pressure to the
Special equipment 15
ZFLS 7831 P - WA 9/12 e
Printed on paper bleached without use of chlorine
ZF Lenksysteme GmbH:
the systems partner