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The corrugated box industry is an inevitable part of
manufacturing sectors which rely heavily on ample
corrugated packaging for finished goods
transportation and handling. Despite this
importance, the Indian corrugated box industry has
faced numerous challenges and hurdles in its
growth pace due to the very nature of the industry
comprising thousands of small players running
manual/semi-automatic plants to cater to the needs
of local nearby industries.
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Demand for corrugated boxes traditionally fluctuates
with the growth of a wide range of consumer products
industries - including both durable and non-durable
manufactured goods.
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The packaging of processed food requires secure and
flexible packaging material, which is convenient to the
customer and also ensures product safety. As consumers
look for convenient, easy-to-use, and lightweight
packaging, innovative paperboard packaging solutions
are being developed by packaging manufacturers to tap
the growing organized retail and processed food market.
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India will see the fastest gains as a result of strong growth
in industrial output and consumer product markets.
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These boxes ensure the safety of the products which
are being transported. In addition, the effective
packaging is becoming one of the key business
requirements in the e-commerce marketplace, thus
fueling the growth of the market.
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The Indian Corrugated Box manufacturing industry is
presently worth INR 15,000 crore. The growing Indian
middle class and changing lifestyles have witnessed the
corrugated box industry increasing by 12-14% annually
in the past five years. In the next 5 years, the corrugated
box market in the India will see a considerable growth,
owing to the estimated demand of containerboard likely
to be 11 million tons by 2020.
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The industry is all set to take on the challenges
and look at the future opportunities.
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Few Indian Major Players are as under
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Existin Propose Existin Propos
Particulars g d Total Particulars g ed Total
Land & Site
Development Exp. 0.00 15.25 15.25Capital 0.00 42.67 42.67
Buildings 0.00 49.75 49.75Share Premium 0.00 0.00 0.00
Other Type Share
Plant & Machineries 0.00 46.13 46.13 Capital 0.00 0.00 0.00
Motor Vehicles 0.00 4.00 4.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 24.00 24.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Internal Cash
Fees & Exp. 0.00 10.00 10.00 Accruals 0.00 0.00 0.00
Franchise & Other Long/Medium Term
Deposits 0.00 0.00 0.00 Borrowings 0.00 128.01 128.01
Preliminary& Pre-
operative Exp 0.00 1.50 1.50Debentures / Bonds 0.00 0.00 0.00
Provision for Unsecured
Contingencies 0.00 4.50 4.50 Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 15.56 15.56
TOTAL 0.00 170.69 170.69TOTAL 0.00 170.69 170.69
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Project at a Glance
Year Annualised Book Debt Divide Retained Payou Probab P/E Yield Price/
Value nd Earnings t le Ratio Book Value
Market
Price
Per No.of
EPS CEPS Per Share Share Per Share Times
` ` ` ` ` % ` % ` %
1-2 4.59 8.49 14.59 24.00 0.00 100.00 4.59 0.00 4.59 1.00 0.00
2-3 7.56 11.00 22.15 18.00 0.00 100.00 7.56 0.00 7.56 1.00 0.00
3-4 10.46 13.49 32.61 12.00 0.00 100.00 10.46 0.00 10.46 1.00 0.00
4-
5 13.23 15.91 45.84 6.00 0.00 100.00 13.23 0.00 13.23 1.00 0.00
5-
6 15.85 18.23 61.69 0.00 0.00 100.00 15.85 0.00 15.85 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt / - Equity Total Retur Profitability Ratio Assets Curre
Deposi as- Net n on Turnov nt
ts Debt Equity Worth Net er Ratio
Worth Ratio
(Number of
(Number of times) times) % % % % % %
Initia
l 3.00 3.00
18.58 54.92
1-2 1.27 1.27 1.65 1.65 2.39 % 8.40% 5.88% 182.88 % 1.65 1.01
21.19 50.22
2-3 1.58 1.42 0.81 0.81 1.38 % 12.67% 8.31% 195.09 % 1.79 1.28
22.95 10.05 50.12
3-4 1.95 1.58 1.94 0.37 0.37 0.81 % 15.67% % 222.53 % 1.82 1.62
4- 24.12 11.30 50.04
5 2.38 1.75 0.13 0.13 0.48 % 17.79% % 249.96 % 1.76 2.02
5- 24.89 12.19 49.98
6 2.90 1.94 0.00 0.00 0.29 % 19.27% % 277.40 % 1.66 3.30
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Project at a Glance
BEP
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Niir Project Consultancy Services (NPCS)
can provide Detailed Project Report on
Corrugated Cartons
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Major Queries/Questions Answered in the Report?
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5. What is the structure of the Corrugated
Cartons Business and who are the key/major
players ?
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9. Who are the Suppliers and Manufacturers of
Plant & Machinery for setting up a Corrugated
Cartons plant ?
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13. What is the total size of land required for setting
up a Corrugated Cartons plant ?
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18. What are the Personnel (Manpower)
Requirements for setting up a Corrugated
Cartons Business?
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23. What are the Profitability Ratios of a
Corrugated Cartons plant?
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27. What are the Market Opportunities for
setting up a Corrugated Cartons plant?
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Table of Contents
of the
Project Report
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1. District Profile & Geotechnical Site Characterization
1.1. General
1.2. Physical Characteristics
1.3. Map
1.4. Culture & Languages
1.5. Climate & Rainfall
1.6. Transportation and Communications
1.7. Economy & Industry
2. Introduction
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4.1. Benefits
4.2. Purpose
5. Types of Corrugation
5.1. Double Wall Boxes
5.2. Triple Wall Boxes
5.3. Slotted Boxes
5.4. Die-Cut Boxes
5.5. Edgeboards
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7. Market Survey
7.1. Future Trends
7.2. Demand of Kraft Paper
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8.6.1. Name of Company with Contact Details
8.6.2. Name Of Director(S)
8.6.3. Plant Capacity
8.6.4. Location of Plant
8.6.5. Name of Raw Material(S) Consumed With Quantity &
Cost
8.7. Section – II
8.7.1. Assets
8.7.2. Cash Flow
8.7.3. Cost As % Ge Of Sales
8.7.4. Forex Transaction
8.7.5. Growth In Assets & Liabilities
8.7.6. Growth In Income & Expenditure
8.7.7. Income & Expenditure
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8.7.8. Liabilities
8.7.9. Liquidity Ratios
8.7.10. Profitability Ratio
8.7.11. Profits
8.7.12. Return Ratios
8.7.13. Structure of Assets & Liabilities (%)
8.7.14. Working Capital & Turnover Ratios
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11.Product Specification
11.1. Regular Slotted Carton
11.2. Overlap Slotted Carton
11.3. Centre Special Slotted Carton
11.4. Centre Special Overlap Slotted Carton
11.5. Full Overlap Slotted Carton
11.6. Centre Special Full Overlap Slotted Carton
11.7. Half Slotted Carton with Cover
11.8. Partial Telescope Design Style Carton
11.9. Triple Slide Carton
12.Style of Carton
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13.1. Corrugated Board Boxes:
13.2. Cutting and Creasing
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16.2. Starch Based Gum Powder
16.3. Printing Ink
16.4. Lab Chemicals
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17.9. Kraft Paper
17.10. Starch Based Gum Powder
17.11. Corrugated Board/Paper
17.12. Printing Ink
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Project Financials
• Project at a Glance Annexure
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital
requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-
process
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• Annexure 5 :: Projected Balance Sheets
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of
Products/Services/Items
Net Usable Load/Capacity of
Products/Services/Items
Expected Sales/ Revenue/ Income of Products/
Services/ Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
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• Annexure 21 :: Employees Expenses
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• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books
(P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
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