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CHAPTER 15
Volume Changes of Concrete

Concrete changes slightly in volume for various reasons, EARLY AGE VOLUME CHANGES
and understanding the nature of these changes is useful in
planning or analyzing concrete work. If concrete were free The volume of concrete begins to change shortly after it is
of any restraints to deform, normal volume changes cast. Early volume changes, within 24 hours, can influence
would be of little consequence; but since concrete in the volume changes (such as drying shrinkage) and crack
service is usually restrained by foundations, subgrades, formation in hardened concrete, especially for low water
to cement ratio concrete. Following are discussions on
reinforcement, or connecting members, significant
various forms of early volume change:
stresses can develop. This is particularly true of tensile
stresses.
Cracks develop because concrete is relatively weak in Chemical Shrinkage
tension but quite strong in compression. Controlling the
Chemical shrinkage refers to the reduction in absolute
variables that affect volume changes can minimize high volume of solids and liquids in paste resulting from
stresses and cracking. Tolerable crack widths should be cement hydration. The absolute volume of hydrated
considered in the structural design. cement products is less than the absolute volume of
Volume change is defined merely as an increase or cement and water before hydration. This change in
decrease in volume. Most commonly, the subject of con- volume of cement paste during the plastic state is illus-
crete volume changes deals with linear expansion and trated by the first two bars in Fig. 15-1. This does not
contraction due to temperature and moisture cycles. But include air bubbles from mixing. Chemical shrinkage
chemical effects such as carbonation shrinkage, sulfate continues to occur at a microscopic scale as long as
attack, and the disruptive expansion of alkali-aggregate cement hydrates. After initial set, the paste cannot
reactions also cause volume changes. Also, creep is a deform as much as when it was in a plastic state.
volume change or deformation caused by sustained stress
or load. Equally important is the elastic or inelastic change
in dimensions or shape that occurs instantaneously under Autogenous
Chemical shrinkage Autogenous
applied load. shrinkage (pre set) shrinkage
Chemical
(apparent
For convenience, the magnitude of volume changes is Autogenous volume shrinkage
shrinkage reduction) (absolute
generally stated in linear rather than volumetric units. (after set) volume
reduction)
Changes in length are often expressed as a coefficient of Unhydrated Cumulated
cement voids
length in parts per million, or simply as millionths. It is
Voids generated by hydration

and
water
applicable to any length unit (for example, m/m or ft/ft);
one millionth is 0.000001 m/m (0.000001 in./in.) and 600
millionths is 0.000600 m/m (0.000600 in./in.). Change of
length can also be expressed as a percentage; thus 0.06% is
the same as 0.000600, which incidentally is approximately
the same as 6 mm per 10 m (3⁄4 in. per 100 ft). The volume Paste Paste at Paste after Paste after
changes that ordinarily occur in concrete are small, as cast initial set final set final set

ranging in length change from perhaps 10 millionths up to Fig. 15-1. Chemical shrinkage and autogenous shrinkage
about 1000 millionths. volume changes of fresh and hardened paste. Not to scale.

257
Design and Control of Concrete Mixtures ◆ EB001

Therefore, further hydration and chemical shrinkage is during hydration (Powers 1935). Le Chatelier (1900) was
compensated by the formation of voids in the microstruc- the first to study chemical shrinkage of cement pastes.
ture (Fig. 15-1). Most of this volume change is internal
and does not significantly change the visible external Autogenous Shrinkage
dimensions of a concrete element.
The amount of volume change due to chemical Autogenous shrinkage is the macroscopic volume reduc-
shrinkage can be estimated from the hydrated cement tion (visible dimensional change) of cement paste, mortar,
phases and their crystal densities or it can be determined or concrete caused by cement hydration. The macroscopic
by physical test as illustrated in Fig. 15-2. The Japan volume reduction of autogenous shrinkage is much less
Concrete Institute has a test method for chemical than the absolute volume reduction of chemical shrinkage
shrinkage of cement paste (Tazawa 1999). An example of because of the rigidity of the hardened paste structure.
long-term chemical shrinkage for portland cement paste is Chemical shrinkage is the driving force behind autogenous
illustrated in Fig. 15-3. Early researchers sometimes shrinkage. The relationship between autogenous shrink-
referred to chemical shrinkage as the absorption of water age and chemical shrinkage is illustrated in Figs. 15-1, 15-4,
and 15-5. Some researchers and organizations consider that

Water level
at time 1.2
zero Autogenous shrinkage
Chemical
1 Chemical shrinkage

Shrinkage, cm3/100 g cement


shrinkage
volume at
time n
0.8
Lime
saturated
water 0.6
Water
level at
time n 0.4

0.2 Start of
setting
Cement
paste
0
0 2 4 6 8 10
Time after mixing, hours

Fig. 15-4. Relationship between autogenous shrinkage and


chemical shrinkage of cement paste at early ages (Hammer
Fig. 15-2. Test for chemical shrinkage of cement paste 1999).
showing flask for cement paste and pipet for absorbed
water measurement.
Chemical shrinkage
Subsidence

Bleed water Chemical


shrinkage
8 Autogenous shrinkage
Cumulative
Water hydration voids
w/c = 0.50 Water
Water
6
Chemical shrinkage, %

Cement

4
Cement
Ordinary portland cement Cement Hydrated
cement
2

Hydrated
cement

0 At casting At initial setting After hardening


0 1 10 100 1000
Age, hours Fig. 15-5. Volumetric relationship between subsidence,
bleed water, chemical shrinkage, and autogenous shrink-
Fig. 15-3. Chemical shrinkage of cement paste (Tazawa age. Only autogenous shrinkage after initial set is shown.
1999). Not to scale.

258
Chapter 15 ◆ Volume Changes of Concrete

autogenous shrinkage starts at initial set while others eval- Plastic Shrinkage
uate autogenous shrinkage from time of placement.
When external water is available, autogenous shrink- Plastic shrinkage refers to volume change occurring while
age cannot occur. When external water is not available, the concrete is still fresh, before hardening. It is usually
cement hydration consumes pore water resulting in self observed in the form of plastic shrinkage cracks occurring
desiccation of the paste and a uniform reduction of volume before or during finishing (Fig. 15-6). The cracks often
(Copeland and Bragg 1955). Autogenous shrinkage resemble tears in the surface. Plastic shrinkage results from
increases with a decrease in water to cement ratio and with a combination of chemical and autogenous shrinkage and
rapid evaporation of moisture from the surface that
an increase in the amount of cement paste. Normal con-
exceeds the bleeding rate. Plastic shrinkage cracking can be
crete has negligible autogenous shrinkage; however, au-
controlled by minimizing surface evaporation through use
togenous shrinkage is most prominent in concrete with a
of fogging, wind breaks, shading, plastic sheet covers, wet
water to cement ratio under 0.42 (Holt 2001). High- burlap, spray-on finishing aids (evaporation retarders),
strength, low water to cement ratio (0.30) concrete can and plastic fibers.
experience 200 to 400 millionths of autogenous shrinkage.
Autogenous shrinkage can be half that of drying shrinkage
for concretes with a water to cement ratio of 0.30.
Recent use of high performance, low water to cement
ratio concrete in bridges and other structures has renewed
interest in autogenous shrinkage to control crack develop-
ment. Concretes susceptible to large amounts of autoge-
nous shrinkage should be cured with external water for at
least 7 days to help control crack development. Fogging
should be provided as soon as the concrete is cast. The
hydration of supplementary cementing materials also
contributes to autogenous shrinkage, although at different
levels than portland cement. In addition to adjusting paste
content and water to cement ratios, autogenous shrinkage
can be reduced by using shrinkage reducing admixtures
or internal curing techniques. Some cementitious systems Fig. 15-6. Plastic shrinkage cracks resemble tears in fresh
concrete. (1312)
may experience autogenous expansion. Tazawa (1999)
and Holt (2001) review techniques to control autogenous
shrinkage. Swelling
Test methods for autogenous shrinkage and expan-
sion of cement paste, mortar, and concrete and tests for Concrete, mortar, and cement paste swell in the presence
autogenous shrinkage stress of concrete are presented by of external water. When water drained from capillaries by
Tazawa (1999). chemical shrinkage is replaced by external water, the
volume of the concrete mass increases. As there is no self
desiccation, there is no autogenous shrinkage. External
Subsidence water can come from wet curing or submersion. Swelling
occurs due to a combination of crystal growth, absorption
Subsidence refers to the vertical shrinkage of fresh cemen-
of water, and osmotic pressure. The swelling is not large,
titious materials before initial set. It is caused by bleeding
only about 50 millionths at early ages (Fig. 15-7). When the
(settlement of solids relative to liquids), air voids rising to
the surface, and chemical shrinkage. Subsidence is also
called settlement shrinkage. Subsidence of well-consoli-
dated concrete with minimal bleed water is insignificant. 100
The relationship between subsidence and other shrinkage
Swelling, 1 x 10–6

mechanisms is illustrated in Fig. 15-5. Excessive subsi- 75

dence is often caused by a lack of consolidation of fresh


50 0.30 w/c = 0.35
concrete. Excessive subsidence over embedded items,
such as supported steel reinforcement, can result in 25 0.45
cracking over embedded items. Concretes made with air Demolding
entrainment, sufficient fine materials, and low water con- 0
0 24 48
tents will minimize subsidence cracking. Also, plastic Age, hours
fibers have been reported to reduce subsidence cracking
Fig. 15-7. Early age swelling of 100 x 100 x 375-mm (4 x 4 x
(Suprenant and Malisch 1999). 15-in.) concrete specimens cured under water (Aítcin 1999).

259
Design and Control of Concrete Mixtures ◆ EB001

external water source is removed, autogenous shrinkage

Swelling (x 10-6)
Water
and drying shrinkage reverse the volume change. curing
100 Sealed
w/c = 0.45
Early Thermal Expansion 0.35
0
7 14 21 0.30 28
As cement hydrates, the exothermic reaction provides a Age, days
significant amount of heat. In large elements the heat is -100

Shrinkage (x 10-6)
retained, rather than dissipated as happens with thin ele-
ments. This temperature rise, occurring over the first few -200 0.35 Drying

hours and days, can induce a small amount of expansion 0.30


-300 0.45
that counteracts autogenous and chemical shrinkage
(Holt 2001). No water curing
-400

Video MOISTURE CHANGES (DRYING


SHRINKAGE) OF HARDENED CONCRETE Fig. 15-9. Length change of concrete samples exposed to
different curing regimes (Aítcin 1999).
Hardened concrete expands slightly with a gain in mois-
ture and contracts with a loss in moisture. The effects of
these moisture cycles are illustrated schematically in Fig.
15-8. Specimen A represents concrete stored continuously to air drying. Autogenous shrinkage reduces the volume
in water from time of casting. Specimen B represents the of the sealed concretes to a level about equal to the
same concrete exposed first to drying in air and then to amount of swelling at 7 days. Note that the concretes wet
alternate cycles of wetting and drying. For comparative cured for 7 days had less shrinkage due to drying and
purposes, it should be noted that the swelling that occurs autogenous effects than the concrete that had no water
during continuous wet storage over a period of several curing. This illustrates the importance of early, wet curing
years is usually less than 150 millionths; this is about one- to minimize shrinkage (Aítcin 1999).
fourth of the shrinkage of air-dried concrete for the same
Tests indicate that the drying shrinkage of small, plain
period. Fig. 15-9 illustrates swelling of concretes wet cured
concrete specimens (without reinforcement) ranges from
for 7 days following by shrinkage when sealed or exposed
about 400 to 800 millionths when exposed to air at 50%
humidity. Concrete with a unit drying shrinkage of 550
millionths shortens about the same amount as the thermal
contraction caused by a decrease in temperature of 55°C
Stored in water (100°F). Preplaced aggregate concrete has a drying
Stored in air shrinkage of 200 to 400 millionths; this is considerably less
than normal concrete due to point-to-point contact of
Swelling

aggregate particles in preplaced aggregate concrete. The


drying shrinkage of structural lightweight concrete ranges
from slightly less than to 30 percent more than that of
normal-density concrete, depending on the type of aggre-
Specimen A
gate used.
The drying shrinkage of reinforced concrete is less than
that for plain concrete, the difference depending on the
amount of reinforcement. Steel reinforcement restricts but
does not prevent drying shrinkage. In reinforced concrete
Shrinkage

Specimen B
structures with normal amounts of reinforcement, drying
shrinkage is assumed to be 200 to 300 millionths. Similar
Drying Alternate wetting and drying values are found for slabs on ground restrained by subgrade.
For many outdoor applications, concrete reaches
its maximum moisture content in winter; so in winter
Time the volume changes due to increase in moisture content
and the decrease in average temperature tend to offset
Fig. 15-8. Schematic illustration of moisture movements in each other.
concrete. If concrete is kept continuously wet, a slight ex- The amount of moisture in concrete is affected by the
pansion occurs. However, drying usually takes place, caus-
ing shrinkage. Further wetting and drying causes alternate relative humidity of the ambient air. The free moisture
cycles of swelling and shrinkage (Roper 1960). content of concrete elements after drying in air at relative

260
Chapter 15 ◆ Volume Changes of Concrete

humidities of 50% to 90% for several months is about 1% 24 to 36 times the slab thickness to control random cracks
to 2% by weight of the concrete; the actual amount (Fig. 15-10c). Joints in walls are equally important for
depends on the concrete’s constituents, original water crack control (Fig. 15-10d). Fig. 15-11 illustrates the rela-
content, drying conditions, and the size and shape of the tionship between drying rate at different depths, drying
concrete element. shrinkage, and mass loss for normal-density concrete
After concrete has dried to a constant moisture con- (Hanson 1968).
tent at one relative humidity condition, a decrease in Shrinkage may continue for a number of years,
humidity causes it to lose moisture while an increase depending on the size and shape of the concrete mass. The
causes it to gain moisture. The concrete shrinks or swells rate and ultimate amount of shrinkage are usually smaller
with each such change in moisture content due primarily
for large masses of concrete than for small masses; on the
to responses of the cement paste to moisture changes.
other hand, shrinkage continues longer for large masses.
Most aggregates show little response to changes in mois-
Higher volume-to-surface ratios (larger elements) experi-
ture content, although there are a few aggregates that
ence lower shrinkage as shown in Fig. 15-12.
swell or shrink in response to such changes.
As drying takes place, concrete shrinks. Where there The rate and amount of drying shrinkage for small
is no restraint, movement occurs freely and no stresses or concrete specimens made with various cements are shown
cracks develop (Fig. 15-10a top). If the tensile stress that in Fig. 15-13. Specimens were initially moist-cured for 14
results from restrained drying shrinkage exceeds the ten- days at 21°C (70°F), then stored for 38 months in air at the
sile strength of the concrete, cracks can develop (Fig. same temperature and 50% relative humidity. Shrinkage
15-10a bottom). Random cracks may develop if joints are recorded at the age of 38 months ranged from 600 to 790
not properly provided and the concrete element is millionths. An average of 34% of this shrinkage occurred
restrained from shortening (Fig. 15-10b). Contraction within the first month. At the end of 11 months an average
joints for slabs on ground should be spaced at distances of of 90% of the 38-month shrinkage had taken place.

Shrinkage and cracking Video


Slab Rollers

Shrinkage + freedom to move = no cracks

Slab Granular fill

Shrinkage + subbase restraint = cracks


a
c

b d

Fig. 15-10. (a) Illustration showing no crack development in concrete that is free to shrink (slab on rollers); however, in
reality a slab on ground is restrained by the subbase (or other elements) creating tensile stresses and cracks. (b) Typical
shrinkage cracks in a slab on ground. (c) A properly functioning contraction joint controls the location of shrinkage
cracking. (d) Contraction joints in the slabs and walls shown will minimize the formation of cracks. (A-5271, 4434, 1144)

261
Design and Control of Concrete Mixtures ◆ EB001

100 1200
Normal-density concrete Environment:
Cement content: 270 kg/m3 (454 lb/yd 3 ) Air-dry specimens at 21°C (70°F), 50% RH
Specimens sealed in rubber tubes and stored
90 w/c ratio: 0.66
Relative humidity, percent

in a fog room (bottom curve only)


1000
75 mm (3 in.) depth
100 mm (4 in.) diameter specimens in air
80 45 (13/4)
20 (3/4) 150 mm (6 in.)

Shrinkage strain, millionths


800
)
70 6 (1/4) 200 mm (8 in.

60 600 in.)
m (12
300 m (16 in.)
400 mm
0 in.)
50 500 mm (2
400
800 (24 in.)
600 mm

200
600
Shrinkage, millionths

150 mm (6 in.) diameter sealed specimens

0
400 0 200 400 600
Time, days

200
Fig. 15-12. Drying shrinkage of various sizes of cylindrical
Normal-density concrete specimens made of Elgin, Illinois gravel concrete (Hansen
and Mattock 1966).
0

0.6

0.5 1200
Specimens: 100 x 100 x 1000 mm (4 x 4 x 40 in.) concrete beams
Cement content: 335 kg/m3 (564 lb/yd3)
0.4 Curing: 14 days moist at 21°C (70°C), then in air at 50% RH and
21°C (70°C)
Mass loss, kg

1000
0.3 38 mo.
28 mo.
11 mo.
0.2 800 1 mo.
Drying shrinkage, millionths

0.1 Normal-density concrete

600
0
0 75 150 225 300 375
Time of drying, days
400
Fig. 15-11. Relative humidity distribution at various depths,
drying shrinkage, and mass loss of 150  300-mm (6  12-
in.) cylinders moist-cured for 7 days followed by drying in
laboratory air at 23°C (73°F) and 50% RH (Hanson 1968). 200

0
I II III IV V
Type of cement

Fig. 15-13. Results of long-term drying shrinkage tests by


the U.S. Bureau of Reclamation. Shrinkage ranged from 600
to 790 millionths after 38 months of drying. The shrinkage
of concretes made with air-entraining cements was similar
to that for non-air-entrained concretes in this study (Bureau
of Reclamation 1947 and Jackson 1955).

262
Chapter 15 ◆ Volume Changes of Concrete

0.1
Effect of Concrete Ingredients on
Drying Shrinkage Control
0.08
The most important controllable factor affecting drying
shrinkage is the amount of water per unit volume of con- Class F
Class C

Drying shrinkage, %
crete. The results of tests illustrating the water content to 0.06
shrinkage relationship are shown in Fig. 15-14. Shrinkage
can be minimized by keeping the water content of con-
crete as low as possible. This is achieved by keeping the 0.04
total coarse aggregate content of the concrete as high as
possible (minimizing paste content). Use of low slumps
and placing methods that minimize water requirements 0.02
are thus major factors in controlling concrete shrinkage. ASTM C 157
Any practice that increases the water requirement of the
cement paste, such as the use of high slumps (without 0
0 7 14 21 28 35 42 49 56 63
superplasticizers), excessively high freshly mixed concrete
Age, weeks
temperatures, high fine-aggregate contents, or use of small-
size coarse aggregate, will increase shrinkage. A small Fig. 15-15. Drying shrinkage of fly ash concretes compared
amount of water can be added to ready mixed concrete at to a control mixture. The graphs represent the average of
four Class C ashes and six Class F ashes, with the range in
the jobsite without affecting drying shrinkage properties drying shrinkage rarely exceeding 0.01 percentage points.
as long as the additions are within mix specifications Fly ash dosage was 25% of the cementing material (Gebler
(Suprenant and Malisch 2000). and Klieger 1986).
The general uniformity of shrinkage of concretes
with different types of cement at different ages is illus-
trated in Fig. 15-13. However, this does not mean that all Supplementary cementing materials usually have little
cements or cementing materials have similar shrinkage. effect on shrinkage at normal dosages. Fig. 15-15 shows
that concretes with normal dosages of selected fly ashes
performed similar to the control concrete made with only
portland cement as the cementing material.
Water, lb/yd3
Aggregates in concrete, especially coarse aggregate,
210 250 290 340 380 420 460
1400 physically restrain the shrinkage of hydrating cement
paste. Paste content affects the drying shrinkage of mortar
more than that of concrete. Drying shrinkage is also
1200
dependent on the type of aggregate. Hard, rigid aggre-
gates are difficult to compress and provide more restraint
1000 to shrinkage than softer, less rigid aggregates. As an
extreme example, if steel balls were substituted for ordi-
Drying, shrinkage, millionths

nary coarse aggregate, shrinkage would be reduced 30%


800 or more. Drying shrinkage can also be reduced by
avoiding aggregates that have high drying shrinkage
properties and aggregates containing excessive amounts
600
of clay. Quartz, granite, feldspar, limestone, and dolomite
aggregates generally produce concretes with low drying
400 shrinkages (ACI Committee 224). Steam curing will also
reduce drying shrinkage.
Most chemical admixtures have little effect on
200 shrinkage. The use of accelerators such as calcium chloride
will increase drying shrinkage of concrete. Despite reduc-
tions in water content, some water-reducing admixtures
0
125 150 175 200 225 250 275 can increase drying shrinkage, particularly those that con-
Water, kg/m3 tain an accelerator to counteract the retarding effect of the
Fig. 15-14. Relationship between total water content and admixture. Air entrainment has little or no effect on drying
drying shrinkage. A large number of mixtures with various shrinkage. High-range water reducers usually have little
proportions is represented within the shaded area of the effect on drying shrinkage (Fig. 15-16). Drying shrinkage
curves. Drying shrinkage increases with increasing water can be evaluated in accordance with ASTM C 157
contents. (AASHTO T 160).

263
Design and Control of Concrete Mixtures ◆ EB001

0.06 Steam curing will also reduce drying shrinkage.


Computer software is available to predict the effect of
0.05 curing and environmental conditions on shrinkage and
cracking (FHWA and Transtec 2001). Hedenblad (1997)
provides tools to predict the drying of concrete as effected
Drying shrinkage, %

0.04
by different curing methods and type of construction.
C
0.03 N
M TEMPERATURE CHANGES
0.02 X OF HARDENED CONCRETE
Cement content Concrete expands slightly as temperature rises and con-
0.01 = 323 kg/m3 (545 lb/yd3) ASTM C 157
tracts as temperature falls, although it can expand slightly
as free water in the concrete freezes. Temperature changes
0 may be caused by environmental conditions or by cement
0 8 16 24 32
Age, weeks hydration. An average value for the coefficient of thermal
Fig. 15-16. Drying shrinkage of concretes made with expansion of concrete is about 10 millionths per degree
selected high-range water reducers (N,M, and X) compared Celsius (5.5 millionths per degree Fahrenheit), although
to a control mixture (C) (Whiting and Dziedzic 1992). values ranging from 6 to 13 millionths per degree Celsius
(3.2 to 7.0 millionths per degree Fahrenheit) have been
observed. This amounts to a length change of 5 mm for 10
Effect of Curing on Drying Shrinkage m of concrete (2⁄3 in. for 100 ft of concrete) subjected to a
rise or fall of 50°C (100°F). The coefficient of thermal
The amount and type of curing can effect the rate and ulti- expansion for structural low-density (lightweight) con-
mate amount of drying shrinkage. Curing compounds, crete varies from 7 to 11 millionths per degree Celsius (3.6
sealers, and coatings can trap free moisture in the concrete to 6.1 millionths per degree Fahrenheit). The coefficient of
for long periods of time, resulting in delayed shrinkage. thermal expansion of concrete can be determined by
Wet curing methods, such as fogging or wet burlap, hold AASHTO TP 60.
off shrinkage until curing is terminated, after which the Thermal expansion and contraction of concrete varies
concrete dries and shrinks at a normal rate. Cooler initial with factors such as aggregate type, cement content,
curing temperatures can reduce shrinkage (Fig. 15-17). water-cement ratio, temperature range, concrete age, and
relative humidity. Of these, aggregate type has the greatest
0.1 influence.
Table 15-1 shows some experimental values of the
thermal coefficient of expansion of concretes made with
0.08 aggregates of various types. These data were obtained
from tests on small concrete specimens in which all factors
Drying shrinkage, %

°F)
(73 were the same except aggregate type. In each case, the fine
°C
aggregate was of the same material as the coarse aggregate.
23

0.06
°F) The thermal coefficient of expansion for steel is about
(40

C 12 millionths per degree Celsius (6.5 millionths per degree
0.04 Fahrenheit), which is comparable to that for concrete. The
coefficient for reinforced concrete can be assumed as 11
Cement content millionths per degree Celsius (6 millionths per degree
= 307 kg/m3 (517 lb/yd3)
0.02 Fahrenheit), the average for concrete and steel.
ASTM C 157 Temperature changes that result in shortening can
crack concrete members that are highly restrained by
0
another part of the structure or by ground friction. Consider
0 8 16 24 32 40 48 56 64 a long restrained concrete member cast without joints that,
Age, weeks after moist curing, is allowed to drop in temperature. As the
Fig. 15-17. Effect of initial curing on drying shrinkage of
temperature drops, the concrete wants to shorten, but
portland cement concrete prisms. Concrete with an initial 7- cannot because it is restrained longitudinally. The resulting
day moist cure at 4°C (40°F) had less shrinkage than tensile stresses cause the concrete to crack. Tensile strength
concrete with an initial 7-day moist cure at 23°C (73°F). and modulus of elasticity of concrete both may be assumed
Similar results were found with concretes containing 25% proportional to the square root of concrete compressive
fly ash as part of the cementing material (Gebler and
Klieger 1986). strength. And calculations show that a large enough tem-

264
Chapter 15 ◆ Volume Changes of Concrete

Table 15-1. Effect of Aggregate Type on Thermal Low Temperatures


Coefficient of Expansion of Concrete
Concrete continues to contract as the temperature is
Aggregate Coefficient Coefficient
type (from of expansion, of expansion, reduced below freezing. The amount of volume change at
one source) millionths per °C millionths per °F subfreezing temperatures is greatly influenced by the
Quartz 11.9 6.6
moisture content, behavior of the water (physical state—
Sandstone 11.7 6.5 ice or liquid), and type of aggregate in the concrete. In one
Gravel 10.8 6.0 study, the coefficient of thermal expansion for a tempera-
Granite 9.5 5.3 ture range of 24°C to -157°C (75°F to –250°F) varied from
Basalt 8.6 4.8 6 x 10-6 per °C (3.3 x 10-6 per °F) for a low density (light-
Limestone 6.8 3.8 weight) aggregate concrete to 8.2 x 10-6 per °C (4.5 x 10-6
Coefficients of concretes made with aggregates from different per °F) for a sand and gravel mixture. Subfreezing tem-
sources may vary widely from these values, especially those for peratures can significantly increase the compressive and
gravels, granites, and limestones (Davis 1930). tensile strength and modulus of elasticity of moist con-
crete. Dry concrete properties are not as affected by low
temperatures. In the same study, moist concrete with an
original compressive strength of 35 MPa at 24°C (5000 psi
at 75°F) achieved over 117 MPa (17,000 psi) at –100°C
perature drop will crack concrete regardless of its age or (–150°F). The same concrete tested ovendry or at a 50%
strength, provided the coefficient of expansion does not internal relative humidity had strength increases of only
vary with temperature and the concrete is fully restrained about 20%. The modulus of elasticity for sand and gravel
(FHWA and Transtec 2001 and PCA 1982). concrete with 50% relative humidity was only 8% higher
Precast wall panels and slabs and pavements on at –157°C than at 24°C (–250°F than at 75°F), whereas the
ground are susceptible to bending and curling caused by moist concrete had a 50% increase in modulus of elasticity.
temperature gradients that develop when concrete is cool Going from 24°C to –157°C (75°F to –250°F), the thermal
on one side and warm on the other. The calculated amount conductivity of normal-weight concrete also increased,
of curling in a wall panel is illustrated in Fig. 15-18. especially for moist concrete. The thermal conductivity of
lightweight aggregate concrete is little affected (Monfore
For the effect of temperature changes in mass concrete
and Lentz 1962 and Lentz and Monfore 1966).
due to heat of hydration, see Chapter 18.

High Temperatures
Temperatures greater than 95°C (200°F) that are sustained
for several months or even several hours can have signifi-
Warm side cant effects on concrete. The total amount of volume
T1 = 20°C change of concrete is the sum of volume changes of the
cement paste and aggregate. At high temperatures, the
Cold side
T2 = -6°C paste shrinks due to dehydration while the aggregate
(T1 – T2)L 2
= expands. For normal-aggregate concrete, the expansion of
8t
the aggregate exceeds the paste shrinkage resulting in an
L = 3 m = 3000 mm

 = Coefficient of expansion per °C overall expansion of the concrete. Some aggregates such as
t = Panel thickness
 = 2 mm expanded shale, andesite, or pumice with low coefficients
When  = 0.00001 per °C of expansion can produce a very volume-stable concrete in
(20 + 6) x 0.00001 x 30002 high-temperature environments (Fig. 15-19). On the other
=
8 x 150 hand, some aggregates undergo extensive and abrupt
 = 2 mm volume changes at a particular temperature, causing dis-
ruption in the concrete. For example, in one study a
dolomitic limestone aggregate contained an iron sulfide
Concrete thickness impurity caused severe expansion, cracking, and disinte-
t = 150 mm gration in concrete exposed to a temperature of 150°C
(302°F) for four months; at temperatures above and below
150°C (302°F) there was no detrimental expansion (Carette,
Fig. 15-18. Curling of a plain concrete wall panel due to Painter, and Malhotra 1982). The coefficient of thermal
temperature that varies uniformly from inside to outside. expansion tends to increase with temperature rise.
Besides volume change, sustained high temperatures
can also have other, usually irreversible, effects such as a

265
Design and Control of Concrete Mixtures ◆ EB001

Temperature, °F If stable aggregates are used and strength reduction


0 400 800 1200
and the effects on other properties are accounted for in the
mix design, high quality concrete can be exposed to tem-
Expansion, mm/mm (in./in.)

Siliceous
peratures of 90°C to 200°C (200°F to 400°F) for long
0.008
Carbonate periods. Some concrete elements have been exposed to
temperatures up to 250°C (500°F) for long periods of time;
however, special steps should be taken or special materials
Sanded (such as heat-resistant calcium aluminate cement) should
0.004 expanded shale be considered for exposure temperatures greater than
200°C (400°F). Before any structural concrete is exposed to
high temperatures (greater than 90°C or 200°F), laboratory
testing should be performed to determine the particular
concrete’s thermal properties. This will avoid any unex-
0 pected distress.
0 200 400 600
Temperature, °C

Fig. 15-19. Thermal expansion of concretes containing CURLING (WARPING)


various types of aggregate (Abrams 1977).
In addition to horizontal movement caused by changes in
moisture and temperature, curling of slabs on ground can
be a problem; this is caused by differences in moisture con-
reduction in strength, modulus of elasticity, and thermal
tent and temperature between the top and bottom of slabs
conductivity. Creep increases with temperature. Above (Fig. 15-21).
100°C (212°F), the paste begins to dehydrate (lose chemi- The edges of slabs at the joints tend to curl upward
cally combined water of hydration) resulting in significant when the surface of a slab is drier or cooler than the
strength losses. Strength decreases with increases in tem- bottom. A slab will assume a reverse curl when the surface
perature until the concrete loses essentially all its strength. is wetter or warmer than the bottom. However, enclosed
The effect of high-temperature exposure on compressive slabs, such as floors on ground, curl only upward. When
strength of concretes made with various types of aggre- the edges of an industrial floor slab are curled upward
gate is illustrated in Fig. 15-20. Several factors including they lose support from the subbase and become a can-
concrete moisture content, aggregate type and stability, tilever. Lift-truck traffic passing over joints causes a repet-
cement content, exposure time, rate of temperature rise, itive vertical deflection that creates a great potential for
age of concrete, restraint, and existing stress all influence fatigue cracking in the slab. The amount of vertical
the behavior of concrete at high temperatures. upward curl (curling) is small for a short, thick slab.

Temperature, °F
70 400 800 1200
100 Video
Compressive strength, percent of original

Sanded expanded shale aggregate

75
Siliceous aggregate
Carbonate
aggregate

50

25
Heated unstressed, then stored
7 days at 21°C (70°F)
Avg. original strength = 27 MPa (3900 psi)
0
20 200 400 600 800
Temperature, °C
Fig. 15-21. Illustration of curling of a concrete slab on
Fig. 15-20. Effect of high temperatures on the residual ground. The edge of the slab at a joint or free end lifts off
compressive strength of concretes containing various the subbase creating a cantilevered section of concrete
types of aggregate (Abrams 1973). that can break off under heavy wheel loading.

266
Chapter 15 ◆ Volume Changes of Concrete

Curling can be reduced or eliminated by using design Inelastic


and construction techniques that minimize shrinkage dif- deformation
ferentials and by using techniques described earlier to
reduce temperature and moisture-related volume changes.
Thickened edges, shorter joint spacings, permanent vapor-
impermeable sealers, and large amounts of reinforcing

Stress, f
steel placed 50 mm (2 in.) below the surface all help reduce

ine
ge
curling (Ytterberg 1987).

ry l
Lo c ran

e
cov
e
li n
Modulus of elasticity = E = f

sti
f

Re
ad
Ela

ELASTIC AND INELASTIC DEFORMATION 

Compression Strain
The series of curves in Fig. 15-22 illustrate the amount of Strain, 
compressive stress and strain that results instantaneously Permanent set
due to loading of unreinforced concrete. With water-cement
Fig. 15-23. Generalized stress-strain curve for concrete.
ratios of 0.50 or less and strains up to 1500 millionths, the
upper three curves show that strain is closely proportional
to stress; in other words, the concrete is almost elastic. The
upper portions of the curves and beyond show that the con- The term “elastic” is not favored for general discus-
crete is inelastic. The curves for high-strength concrete have sion of concrete behavior because frequently the strain
sharp peaks, whereas those for lower-strength concretes may be in the inelastic range. For this reason, the term
have long and relatively flat peaks. Fig. 15-22 also shows “instantaneous strain” is often used.
the sudden failure characteristics of higher strength, low
water to cement ratio, concrete cylinders. Modulus of Elasticity
When load is removed from concrete in the inelastic
zone, the recovery line usually is not parallel to the orig- The ratio of stress to strain in the elastic range of a stress-
inal line for the first load application. Therefore, the strain curve for concrete defines the modulus of elasticity
amount of permanent set may differ from the amount of (E) of that concrete (Fig. 15-23). Normal-density concrete
inelastic deformation (Fig. 15-23). has a modulus of elasticity of 14,000 to 41,000 MPa

60
Water-to-cement ratio:
8
0.33
50
0.40
P
6
40
Concrete stress, 1000 psi
Concrete stress, MPa

0.50

30
300 mm
(12 in.)

4 150 mm
(6 in.)

20

0.67
2
10
1.00

0 1000 2000 3000 4000 5000


Strain-concentric compression tests, millionths

Fig. 15-22. Stress-strain curves for compression tests on 150  300-mm (6  12-in.) concrete cylinders at an age of 28 days
(Hognestad, Hanson, and McHenry 1955).

267
Design and Control of Concrete Mixtures ◆ EB001

(2,000,000 psi to 6,000,000 psi), depending on factors such Shear Strain


as compressive strength and aggregate type. For normal-
density concrete with compressive strengths (¯) between Concrete, like other materials, deforms under shear forces.
20 MPa and 35 MPa (3000 psi and 5000 psi), the modulus The shear strain produced is important in determining the
of elasticity can be estimated as 5000 times the square root load paths or distribution of forces in indeterminate struc-
of ¯ (57,000 times the square root of ¯ in psi). The mod- tures—for example where shear-walls and columns both
ulus of elasticity for structural lightweight concrete is participate in resisting horizontal forces in a concrete
between 7000 MPa and 17,000 MPa (1,000,000 psi and building frame. The amount of movement, while not
2,500,000 psi). E for any particular concrete can be deter- large, is significant in short, stubby members; in larger
mined in accordance with ASTM C 469. members it is overshadowed by flexural strains.
Calculation of the shear modulus (modulus of rigidity), G,
is shown in Fig. 15-25; G varies with the strength and
Deflection temperature of the concrete.
Deflection of concrete beams and slabs is one of the more
common and obvious building movements. The deflec- Displacement
tions are the result of flexural strains that develop under  = 6wh
2

dead and live loads and that may result in cracking in the 10GA
tensile zone of concrete members. Reinforced concrete Area = A
structural design anticipates these tension cracks. Concrete
members are often cambered, that is, built with an upward
bow, to compensate for the expected later deflection.

Poisson’s Ratio
w h
When a block of concrete is loaded in uniaxial compres-
sion, as in Fig. 15-24, it will shorten and at the same time E
G=
2(1 + µ)
develop a lateral strain or bulging. The ratio of lateral to
axial strain is called Poisson’s ratio, µ. A common value
used is 0.20 to 0.21, but the value may vary from 0.15 to
0.25 depending upon the aggregate, moisture content, con-
crete age, and compressive strength. Poisson’s ratio (ASTM Fig. 15-25. Strain that results from shear forces on a body.
C 469) is generally of no concern to the structural designer; G = shear modulus. µ = Poisson’s ratio. Strain resulting
from flexure is not shown.
it is used in advanced structural analysis of flat-plate
floors, shell roofs, arch dams, and mat foundations.

Torsional Strain
Plain rectangular concrete members can also fail in tor-
sion, that is, a twisting action caused by bending about an

axis parallel to the wider face and inclined at an angle of
about 45 degrees to the longitudinal axis of a member.
 Microcracks develop at low torque; however, concrete
behaves reasonably elastic up to the maximum limit of the
elastic torque (Hsu 1968).

µ=  Video
 CREEP
 When concrete is loaded, the deformation caused by the
load can be divided into two parts: a deformation that
occurs immediately (elastic strain) and a time-dependent
 deformation that begins immediately but continues at a
decreasing rate for as long as the concrete is loaded. This
latter deformation is called creep.
The amount of creep is dependent upon (1) the mag-
Fig. 15-24. Ratio of lateral to axial strain is Poisson’s ratio, µ. nitude of stress, (2) the age and strength of the concrete

268
Chapter 15 ◆ Volume Changes of Concrete

when stress is applied, and (3) the length of time the con- 0.0125

Strain per 1000 psi of stress, percent


0.08

Strain per MPa of stress, percent


crete is stressed. It is also affected by other factors related Load removed
to the quality of the concrete and conditions of exposure, 0.0100
Instantaneous recovery 0.06
such as: (1) type, amount, and maximum size of aggre-
0.0075 Creep recovery
gate; (2) type of cementing materials; (3) amount of Creep strain
0.04
cement paste; (4) size and shape of the concrete element; 0.0050
(5) volume to surface ratio of the concrete element; Irrecoverable creep
0.02
(6) amount of steel reinforcement; (7) prior curing condi- 0.0025
Elastic strain
tions; and (8) the ambient temperature and humidity. Permanent set
Within normal stress ranges, creep is proportional to 0 400 800 1200 1600
stress. In relatively young concrete, the change in volume Time, days
or length due to creep is largely unrecoverable; in older or Fig. 15-27. Combined curve of elastic and creep strains
drier concrete it is largely recoverable. showing amount of recovery. Specimens (cylinders) were
The creep curves shown in Fig. 15-26 are based on loaded at 8 days immediately after removal from fog curing
room and then stored at 21°C (70°F) and 50% RH. The
tests conducted under laboratory conditions in accor- applied stress was 25% of the compressive strength at 8
dance with ASTM C 512. Cylinders were loaded to almost days (Hansen and Mattock 1966).
40% of their compressive strength. Companion cylinders
not subject to load were used to measure drying
shrinkage; this was then deducted from the total deforma- decreases, creep increases. Fig. 15-27 illustrates recovery
tion of the loaded specimens to determine creep. from the elastic and creep strains after load removal.
Cylinders were allowed to dry while under load except A combination of strains occurring in a reinforced
for those marked “sealed.” The two 28-day curves for each column is illustrated in Fig. 15-28. The curves represent
concrete strength in Fig. 15-26 show that creep of concrete deformations and volume changes in a 14th-story column
loaded under drying conditions is greater than creep of of a 76-story reinforced concrete building while under
concrete sealed against drying. Concrete specimens construction. The 400 x 1200-mm (16 x 48-in.) column con-
loaded at a late age will creep less than those loaded at an tained 2.08% vertical reinforcement and was designed for
early age. It can be seen that as concrete strength 60-MPa (9000-psi) concrete.

1.5 1500
10
Concrete strength, 28 MPa (4000 psi)
Age of loading
28 days Total
1.0
1200

5 90
Creep strain, millionths per kPa

Creep strain, millionths per psi

Creep
Compressive strain, millionths

28 (sealed)
180 0.5
900

0 0
7.5 Drying shrinkage
Concrete strength, 41 MPa (6000 psi) 600
1.0

5 Age of loading
28 days
0.5 300
90 Instantaneous deformation
28 (sealed)
360

0 0
250 500 750 1000 1250
0
Age, days 0 500 1000 1500
Age, days
Fig. 15-26. Relationship of time and age of loading to creep
of two different strength concretes. Specimens were Fig. 15-28. Summation of strains in a reinforced concrete
allowed to dry during loading, except for those labeled as column during construction of a tall building (Russell and
sealed (Russell and Corley 1977). Corley 1977).

269
Design and Control of Concrete Mixtures ◆ EB001

in-place concrete is insignificant and does not have to be


considered in engineering practice.
moist-c ure d Carbonation of paste proceeds slowly and produces
7 days
little direct shrinkage at relative humidities of 100% and
m -c ure d 25%. Maximum carbonation and carbonation shrinkage
heric stea
Atmosp occurs at about 50% relative humidity. Irreversible
Creep deformation

shrinkage and weight gain occurs during carbonation.


Note: Same concrete strength at And the carbonated product may show improved volume
time of loading in all cases
stability to subsequent moisture change and reduced per-
meability (Verbeck 1958).
High-pressure steam-cured
During manufacture some concrete masonry units are
deliberately exposed to carbon dioxide after reaching 80%
0 50 100 150 200 250 300 350 of their rated strength; this introduction to carbonation
Time after loading, days shrinkage makes the units more dimensionally stable.
Future drying shrinkage is reduced 30% or more
Fig. 15-29. Effect of curing method on magnitude of creep
for typical normal-density concrete (Hanson 1964). (Toennies and Shideler 1963).
One of the causes of surface crazing of concrete is the
shrinkage that accompanies natural air carbonation of
young concrete. More research is needed on the effect of
early carbonation on deicer scaling resistance.
The method of curing prior to loading has a marked Carbonation of another kind also can occur in freshly
effect on the amount of creep in concrete. The effects on placed, unhardened concrete. This carbonation causes a
creep of three different methods of curing are shown in soft, chalky surface called dusting; it usually takes place
Fig. 15-29. Note that very little creep occurs in concrete during cold-weather concreting when there is an unusual
that is cured by high-pressure steam (autoclaving). Note amount of carbon dioxide in the air due to unvented
also that atmospheric steam-cured concrete has consider- heaters or gasoline-powered equipment operating in an
ably less creep than 7-day moist-cured concrete. The two enclosure.
methods of steam curing shown in Fig. 15-29 reduce
drying shrinkage of concrete about half as much as they Sulfate Attack
reduce creep.
Sulfate attack of concrete can occur where soil and
groundwater have a high sulfate content and measures to
CHEMICAL CHANGES AND EFFECTS reduce sulfate attack, such as use of a low water to
cementing materials ratio, have not been taken. The attack
Some volume changes of concrete result from chemical is greater in concrete that is exposed to wetting and
reactions; these may take place shortly after placing and drying, such as foundation walls and posts. Sulfate attack
finishing or later due to reactions within the hardened usually results in an expansion of the concrete because of
concrete in the presence of water or moisture. the formation of solids from the chemical action or salt
crystallization. The amount of expansion in severe cir-
cumstances has been significantly higher than 0.1%, and
Carbonation the disruptive effect within the concrete can result in
extensive cracking and disintegration. The amount of
Hardened concrete containing some moisture reacts with
expansion cannot be accurately predicted.
carbon dioxide present in air, a reaction that results in a
slight shrinkage of the surface paste of the concrete. The
effect, known as carbonation, is not destructive but actu- Alkali-Aggregate Reactions
ally increases the chemical stability and strength of the
Certain aggregates can react with alkali hydroxides in
concrete. However, carbonation also reduces the pH of concrete, causing expansion and cracking over a period of
concrete. If steel is present in the carbonated area, steel years. The reaction is greater in those parts of a structure
corrosion can occur due to the absence of the protective exposed to moisture. A knowledge of the characteristics of
oxide film provided by concrete’s high pH. Rust is an local aggregates is essential. There are two types of alkali-
expansive reaction and results in cracking and spalling of reactive aggregates, siliceous and carbonate. Alkali-aggre-
the concrete. The depth of carbonation is very shallow in gate reaction expansion may exceed 0.5% in concrete and
dense, high-quality concrete, but can penetrate deeply in can cause the concrete to fracture and break apart.
porous, poor-quality concrete. Because so little of a con- Structural design techniques cannot counter the
crete element carbonates, carbonation shrinkage of cast- effects of alkali-aggregate expansion, nor can the expan-

270
Chapter 15 ◆ Volume Changes of Concrete

sion be controlled by jointing. In areas where deleteriously Bureau of Reclamation, “Long-Time Study of Cement
reactive aggregates are known to exist, special measures Performance in Concrete—Tests of 28 Cements Used in
must be taken to prevent the occurrence of alkali-aggre- the Parapet Wall of Green Mountain Dam,” Materials
gate reaction. Laboratories Report No. C-345, U.S. Department of the
Interior, Bureau of Reclamation, Denver, 1947.

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