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Concrete Mix Design

M - 30
DESIGN STIPULATIONS
1. Grade of Concrete : M - 30
2. Characteristic Strength @ 28 Days : 30 Mpa
3. Std. Devition as per IS 456; 2000 :5
4. Target mean Strength @ 28 Days : 38.250 Mpa
5. Maximum Size of Aggregate : 20 mm
6. Workability (In terms of Slump) : @ 130 mm at site
7. Degree of Quality Control : Very Good
8. Minimum Cementitious Content : 320 kg
9. Maximum water Content as per IS 10262-2009 : 186 kg
10.Estimated Water content : : 170
TEST DATA FOR MATERIALS
1. Type / Brand of Cement OPC 53 grade : Ambuja / Vasavadatta / Bharathi
2. Source of Flyash : Nashik / Ratnagiri
3. Specific Gravities of Materials
a. Cement : 3.15
b. Flyash : 2.20
c. Natural Sand : 2.77
d. Crushed Sand : 2.78
e. Coarse Aggregates 20 mm : 2.80
10 mm : 2.80
3. Water Absorption of Materials
a. Natural Sand : 3.52
b. Crushed Sand : 4.20
c. Coarse Aggregates 20 mm : 1.30
10 mm : 1.60

4. Cementitious Content Accepted : 420 Kgs Cement Content - 320


Fly Ash Content - 100
5. Water Cement ratio Accepted : 0.40 Others - 0
6. Brand of Admixture / Percentage : SNF BASE 1% - 1.4%
7. Aggregate Impact Value : 14.11%
8. Flakiness & Elongation Value 20 mm: 21.22%
10 mm: 23.69%
Aggregate Combined Gradations As per IS : 383 - 2016
% Passing of % Passing % Passing of Combined Limits
Sieve Size of % Passing of As per
20 mm Crushed Gradation
in mm 10mm Natural Sand IS:383-
Metal Sand in %
Metal 2016
% 30.00 25.00 0.00 45.00 100.00 IS
40 100.00 100.00 0.00 100.00 100.00 100
20 88.71 100.00 0.00 100.00 96.61 95 - 100
4.75 1.04 1.40 0.00 93.87 42.90 30 - 50
0.600 0.00 0 0.00 25.91 11.66 10 - 35
0.150 0.00 0 0.00 8.11 3.65 0- 6

Concrete Mix Design Calculations


Cementitious Material Used : 420 kgs
Water Cement Ratio : 0.40
Water Content : 170 kgs
Entrapped Air as per IS 10262-2009 : 0.0%
Volume of Ca : 55%
Volume of Fa : 45%

Concrete Mix Design Calculations as per IS; 10262 - 2009


Volume of concrete : 1 cum
Volume of cementitious materials : 0.145 cum
Volume of water : 0.170 cum
Volume of admix : 0.005 cum
Volume of all in aggregate : 0.680 cum
Mass of Coarse aggregate : 1048 kgs
Mass of Fine aggregate : 851 kgs

Different Ratios Obtained from Mix Design

Design Data
C. M. Water 20 mm 10 mm N. Sand C. Sand Admixture
420 170 571 476 0 851 5.46
W /C ratio A / C ratio Fa / Total Agg.ratio
0.40 4.52 0.45

Intial Slump Obtained : collapse (At 10 min)


Final Slump Obtained : 130 to 150 mm (At 120 min)

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