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Procedia CIRP 63 (2017) 721 – 726

The 50th CIRP Conference on Manufacturing Systems

An Industry 4.0 research agenda for sustainable business models


Johannes Cornelis de Man*, Jan Ola Strandhagen
Department of Production and Quality Engineering, Norwegian University of Science and Technology, S. P. Andersens veg 5, 7031 Trondheim

* Corresponding author. Tel.: +4740141004 .E-mail address: hans.deman@ntnu.no

Abstract

In the Industry 4.0 world that is digitalizing and automating, sustainable business models exist but have not become mainstream. Opportunities
for sustainable offerings exist by designing products for longevity, repair and recycling, such that sustainability is not only focusing on being
more efficient, but also on using less raw materials and recycling more products. This changes the value proposition, supply chain, relation with
the customer and financial justification of a business model. This paper discusses potential sustainable business scenarios, and proposes an
agenda for research into how Industry 4.0 can be used to create sustainable business models.
©
© 2017
2017TheTheAuthors. Published
Authors. by by
Published Elsevier B.V.B.V.
Elsevier This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of the scientific committee of The 50th CIRP Conference on Manufacturing Systems.
Peer-review under responsibility of the scientific committee of The 50th CIRP Conference on Manufacturing Systems
Keywords: Sustainability; business model; Industry 4.0; research agenda

1. Introduction has neglected the 4 main elements of a business models: value


proposition, supply chain, customer interface and the financial
Challenges for business models do not only come forward model. Both being profitable while tackling sustainability
from business and customer needs. While business has issues, however, can be considered impossible in some
experienced unprecedented growth after the world-war era, it industries where industries are “locked-in” into their
now faces major challenges in which there is a misbalance unsustainable but financially successful business model. [8]
between available supply and expected demand; with a The world does not only face sustainability challenges, but
growth from 3 billion to over 7 billion people from 1960 to also faces technological advancements in digitalization and
2015, the purchasing power of each individual tripled [1-3]. automation. This is called the 4th Industrial revolution, i.e.
This has led to an enormous pressure on natural resources and industry 4.0 [3, 9, 10]. It is the horizontal integration of “the
our climate, and has and will result in social instability [4]. products, the different stakeholders such as customers,
Since the club of Rome did its ground breaking research workers or suppliers, and the manufacturing equipment that
during the seventies [5], environmental sustainability studies are embedded in a virtual network and are interchanging data
has been present in the discourse of science. in and between the different phases of a product life cycle”
A viewpoint on sustainable business models is that [3]. Furthermore it is seen as “networks of manufacturing
sustainability cannot support neoclassical business models, resources that are autonomous, capable of controlling
but that the business models need to be transformed to include themselves in response to different situations, self-
social and environmental factors [6]. This is supported by configuring, knowledge-based, sensor-equipped and spatially
Guiltinan [7], demonstrating how product obsolescence dispersed and that also incorporate the relevant planning and
design practices foster the replacement of products by management systems” [10].
consumers, who often neglect repair and recycling options In this paper we will address the influence of Industry 4.0
during disposal. The first link between sustainable innovation on sustainable business models. Section 2 addresses the
and business models comes forth from Boons and Lüdeke- modeling of business models by incorporating Industry 4.0
Freund [8] in which they describe that sustainable innovation and sustainability. Section 3 works out several scenarios

2212-8271 © 2017 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of the scientific committee of The 50th CIRP Conference on Manufacturing Systems
doi:10.1016/j.procir.2017.03.315
722 Johannes Cornelis de Man and Jan Ola Strandhagen / Procedia CIRP 63 (2017) 721 – 726

based on this model and section 4 comes up with a research better, e.g. richer in content, faster, higher quality,
agenda, before the paper is concluded in section 5. customized, more efficient and more accurate, Industry 4.0
does not explicitly tackle sustainability issues that
2. Changing the business model manufacturers face. Sustainability is often only implicitly
tackled when sustainable benefits also have an economical
We address the application of sustainability and benefit. For example, Apple’s turnover from product sales
application of Industry 4.0 to the existing elements of the remains similar while their turnover from services increased
business model, before reflecting on the business model as a from $3.5 billion to $6.3 billion quarterly in the period 2012
whole. to 2016, but this does not explicitly mean that they have
become more sustainable [13].
2.1. Applying sustainability to the supply chain
2.3. Reflection on the business model
To deliver value proposed in a business model, a supply
chain is needed, transforming input into output with a higher The sustainable business model is not finished. i.e. there is
value. This paper therefore uses the process model by Holweg no definitive design on how to run a company sustainable (see
[in 11] connecting input via transformation to output. We also e.g. the developments at Interface in [6, 8] where multiple
consider a feedback loop for various “Rs”, such as recycling, programs to become more sustainable are employed). And
repair, refurbishing, reclaim, and reverse logistics [12]. To while there are examples of sustainable businesses (e.g.
relate sustainability to the process, the three basic fairphone [14], tony chocolonely chocolate [15]) they only
sustainability production strategies are linked to this process have a very small market share of the market in which they
model, i.e. efficiency, sufficiency and consistency [2]. operate, serving a niche customer base that is prepared to pay
Furthermore, to “integrate environmental thinking into supply a premium for the product because they see value in the
chain management” [12] we connect the process model to the products offered. Osterwalder [16] describes the value
natural environment by connecting the extraction of raw proposition as “the reason why customers turn to one
materials, the created waste by the process model, the input of company over another. It solves a customer problem or
energy and water, and regenerative processes to restore the satisfies a customer need” [16]. Most customers, however,
natural environment. Reducing input relates to sufficiency, often do not see product durability as an environmental
making better use of resources during the extraction, concern and it is not expected that the small part of the
transformation and transport of materials leads to efficiency, population that buys green will grow drastically in the
and being able to feedback, i.e. recycle, output materials back oncoming years [17, 18]. Therefore, creating a sustainable
into the supply chain relates to consistency. value proposition that ensures a larger market share is
To measure the effect of sustainability strategies, the challenging.
environmental impact of products is measured through life- In addition, despite the promising idea of extending the
cycle-assessments (LCA) by assessing material and energy product life cycle of products through offering better services
flows through life-cycle inventory analysis (LCI) and for the product, the average product life-cycle for consumer
measuring its impact through life-cycle impact analysis goods has decayed drastically over the last century.
(LCIA). [5] In this way, we can connect supply chain Innovation in combination with planned obsolescence has
management with sustainability strategies and measure the drastically decreased development time of subsequent
environmental impact products have through LCA. products [7], e.g. in the United States an average smartphone
is now in use for 21 months [19].
2.2. The application of Industry 4.0 Furthermore, while efforts are made to create circular
economies or implement cradle-to-cradle concepts in which
Stock and Seliger [3] identified opportunities for products are recycled and re-used such that no new materials
sustainable manufacturing, such as exploiting smart data use are needed in subsequent new products, it is argued that the
for sustainable business models, new opportunities for closed- realization of so-called circular economies or cradle to cradle
loop product life-cycles, but did not translate these into a thinking face immense theoretical and practical problems. [2]
research agenda or quantified benefits. [3] So while it is Therefore, most business models do not offer a sustainable
believed that Industry 4.0 can result in sustainable value proposition with a supply chain operation that
manufacturing and business models, it is not explicitly effectively addresses the customer needs and that is
explained how this is achieved. financially justifiable.
With the ubiquitous data collection from raw-material to The strategy for the supply chain is clear: The most
the end-customer, value-creation does not only come forward straightforward way to reduce the need for new raw materials
from selling the product itself, but also from exploiting the and make them recoverable is through offering a durable
available data [3]. product that is designed for “recyclability, disassembly,
The translation to a devoted sustainable strategy, however, maintainability, refurbishability, and reusability” [20]. What
is often missing. The use of available data gathered changes under Industry 4.0 is that products “know the
throughout a smart product’s lifecycle has not yet led to a parameters within which they can function optimally and are
significant change in the offering of more sustainable able to recognize signs of wear and tear throughout their life
products. While the service that is offered continues to be cycle” [10].
Johannes Cornelis de Man and Jan Ola Strandhagen / Procedia CIRP 63 (2017) 721 – 726 723

Supporting through industry 4.0 Customer interface

Optimizing Customer
supply chain data/support

Supply chain Value proposition

Energy/
Recovery
Water input

Raw
Transformati Customer
material Input Output
on use
extraction

Regenerative
Sufficiency Efficiency Consistency Waste
processes

Addressing sustainability

Financial justification of business model

Transport of materials, Application of


Information flows
goods or energy sustainability strategies

Fig. 1: Connecting sustainability and industry 4.0 to the business model, based on [2,8,10,16]

Products that will sustaining longer in time than substitute financial justification remains a crucial element of the
products, however, pose challenges in relation to current business model.
profitable business models: The next sections discuss scenarios and a research agenda
x How are long-term relations between company, customer, to see how sustainability strategies can be incorporated by
and product end-of-life managed? Companies do not only using Industry 4.0 concepts.
have a short-term focus, but also have the possibility to
go bankrupt, unable to retain relationships with the 3. Potential scenarios
customer any further.
x Can a sustainable business model offer a value This section contains three scenarios that counter strategies
proposition to compete with neoclassical business models for obsolescence: Design for limited repair, design for
on a large scale? Is it just a change of mindset, is it a functional enhancement through adding or upgrading product
possibility in the free market or does it need to be futures, design for fashion, design aesthetics that lead to
regulated? reduced satisfaction, and limited functional life design. [7]
The first scenario draws upon the laptop business, the second
2.4. Adding industry 4.0 and sustainability to the business scenario discusses a business model for a serviced wardrobe
model and the final scenario looks at kitchen appliances.

In figure 1 we add Industry 4.0 and sustainability to the 3.1. The smart laptop
four elements in the business model: Sustainability strategies
are applied to the supply chain, sufficiency and consistency to The current life-span of a laptop is around 3-5 years [21,
a specific step in the supply chain, while efficiency can be 22] mainly due to planned obsolescence with limited repair
used throughout the supply chain. The customer is both options and the need for upgrades only found in new product
connected digitally and physically by using the product. versions, e.g. larger memory or storage capacity. Customers
Industry 4.0 connects the customer and supply chain digitally. constantly requalify their products, due to de-stabilization of
The value proposition remains central in which “a balance of the laptop qualities and its specifications when related to new
economic, ecological and social needs as such, values are products [23].
temporally and spatially determined” [8]. As in [16], the While the technological improvements over the last 25
years have been noticeable, the main use and features have
724 Johannes Cornelis de Man and Jan Ola Strandhagen / Procedia CIRP 63 (2017) 721 – 726

not changed drastically. Current laptops are often difficult to By charging monthly for high quality clothing, the idea is
repair due to a non-modular setup and it is questionable that that less needs to be produced (sufficiency). Through
all current features of a laptop are necessary. With more penalizing the wasting of clothes, recycling (consistency) is
software products in the cloud, a screen and keyboard with an encouraged. A digital portal in which customer needs,
internet connection and processor are enough for most tasks behavior and clothes life cycles are tracked helps with
undertaken on laptops: Writing, e-mail and internet. improving design of clothes and efficiencies in the supply
A value proposition that offers a laptop with an internet chain.
connection, cloud access and possibilities for upgrading
would greatly reduce the need to replace the whole laptop 3.3. The smart kitchen
every other year. Such laptops already partly exist in the form
of thin-clients. They, however, are not necessarily built as Kitchens and kitchen equipment are still renovated and
sustainable products that are designed for recycling or renewed very much based on individual purchase,
remanufacturing. Providing these thin-clients on a lease basis maintenance and repair of each item. These are based on
could be a good example of providing a minimal physical inspections and repairs, maintenance visits and on the spot
product with extensive services. It also provides an incentive identification of failures and needs for repair. Products
to not design the laptop for obsolescence become obsolete due to a limited functional life, design for
By collecting data from the laptop about the processor limited repair and design aesthetics that lead to reduced
temperature, functionality of the screen and performance of satisfaction with the customer.
the Wi-Fi system, failures can be predicted and prevented by A value proposition could be to offer modularized
replacing and upgrading modules of the product, making the products, interlinked through Internet of Things solutions,
laptop smart. In this way the consumer is digitally connected surveilled by sensors and remote supervision to instigate more
to the supply chain, providing information about its use and efficient use, planned maintenance and longer lifetime
status of different modules, being able to provide more expectancy. For more than a decade Miele, among others, is
accurate customer support. already exploring the possibilities of smart products, life
Providing a smart laptop on a lease basis in the long-term expectancy of 20 years and the design for easy repair. [26, 27]
can lead to less need for raw materials (sufficiency), a more Current maintenance procedures for seek and identification
efficiently run supply chain, and a situation in which the of problems followed by bringing right components for repair
customer is actively encouraged to return his product for can be avoided and be replaced by smart maintenance and
recycling or upgrading (consistency). repair solutions. Modularized items with interchangeable and
upgradable controlling units allows renovations with reduced
3.2. The serviced wardrobe removal and disposal of material. The smart product also
generates the possibility for the customer to see the status and
Clothes have become a consumer good with a decreasing energy efficiency of the product they are using.
life cycle, both due to design for fashion and limited Such solutions require more long term commitments and
functional life design. While the pressure to improve working wider range products, moving from products only to product
conditions in cheap-labor countries are rising [24] and the with services or even pure service business models in which
environmental effects of global textile chains are well known kitchen appliances are leased.
[25], clothing prices are still very low and it is fairly easy to A financial justification could be done through service
change your entire wardrobe season after season. A contracting in which the customer pays for the monitoring,
sustainable model could be as such: required maintenance services and recycling of items that
The value proposition would be to deliver the service of break down.
clothing that have been produced environmentally friendly An appliance that is a result of a more long term
and in social acceptable situation. To integrate the end-user relationship will contribute to sufficiency. Furthermore,
into the overall supply chain, he must be linked through an through monitoring of the system, the appliance could be run
online portal that collects information about the usage, wear more efficiently through remote updating of the firmware.
and tear of his clothes. Preventive maintenance and end-of-life monitoring enables
Financially this can be justified by a customer that pays a for efficient and consistent repair and recycling planning.
fixed amount on a monthly basis and does not own the
clothes. The customer has both the right and the obligation to 4. A research agenda
send back his clothes once they are worn out and receives a
similar item based on current collections. Customers can also The sustainable business model does exist, but is not yet
exchange their clothes against a fee if they are not worn out able to offer a value proposition to larger customer segments.
yet. If a product is worn out the customer is asked to identify What is present is an increase in services offered concurrently
where the clothes have worn out and how often he/she used it. with sold physical products, which can be supported by the
Based on this feedback durability can be increased by promises of Industry 4.0. This research agenda proposes
improving the life span of the clothes. Furthermore, a penalty research topics for the four elements of the business model,
is incurred if a customer fails to send back his/her used i.e. value proposition, supply chain, customer and financial
clothes after use, such that recycling is encouraged. justification. Each section will reflect on the current state,
relate this to Industry 4.0 and then propose research topics.
Johannes Cornelis de Man and Jan Ola Strandhagen / Procedia CIRP 63 (2017) 721 – 726 725

4.1. Delivering a value proposition This is combined with autonomous acting products,
production cells and transport. [3, 10]
The value proposition that sustainable products offer must Both empirical research as mathematical models have been
be more than just being green in a market were substitutes are developed for all sustainability strategies [12]. The impact of
easily available [28]. Bocken et al. [29] address that value the smart product has not been determined. A proposition for
propositions need to address more stakeholders than the research is as follows:
customer only. In addition, a value proposition not only must x The impact of smart factories and products on supply
address the value captured, but also the value destroyed, value chain network design to facilitate reverse logistics.
missed and value opportunities. [29] x The application of smart factories to facilitate
On the other hand, Industry 4.0 will further support the remanufacturing and recycling practices and a reduction
mass customization of products and will create value through in need for non-renewable resources.
new services that can be offered through algorithms that x The use of smart products for production planning and
process big data collected from products [10]. control in a reverse logistics based supply chain.
In this paper we discussed the possibilities of products with
a long life span in which the customer and manufacturer have 4.3. The customer
a long-term relationship and the manufacturer services the
product. In current market conditions, these offered products Customer loyalty is a basis to create a sustainable
need to stand the test of time while competitors are free to competitive advantage [30]. Customers are, however, not
innovate and introduce new products at will. The freedom as a expected to become much more environmentally focused and
customer to choose for a substitute is easily made, so a environmental attributes do not play a major role in product
product that is designed for environment faces competitive selection now [7], with psychological obsolescence playing a
forces. This holds even more in an Industry 4.0 world. If large role in new product purchasing [23].
customized smart products can be delivered with customized The channels through which the customer is reached and
services within a short lead time, product substitution could the way customer relations are managed change under
become even more attractive. Industry 4.0. The value proposition is not only offered
Under Industry 4.0, optimized decision-taking is key [10]. physically. The customer is constantly in contact with the
The focus of this optimization can have very different manufacturer through data collection and connectivity of its
outcomes under various value propositions. Depending on the device and this gives the opportunity for tailored services.
value proposition focus, i.e. included stakeholders and [10] This could mean that the customer could become part of
inclusion of value destroyed, the design choices may differ the value creation or could become a co-producer, in which
between design for environment and design for obsolescence. the customer might take over responsibilities [8]
Two research topics are of interest: Proposed research topics:
x Incorporating the elements of Industry 4.0 into theory x The creation of sustainable awareness of customers
(e.g. [8, 28, 29]) about developing sustainable value through Industry 4.0 horizontal supply chain integration.
propositions. x Achieving customer loyalty and satisfaction for
x Research on how Industry 4.0 will change the sustainable Industry 4.0 products.
competition between non-sustainable and sustainable x Overcoming psychological obsolescence through
products. Industry 4.0
x Addressing the impact of smart products on managing
4.2. Managing the supply chain customer channels and relationships.

It is the design of the supply chain that incorporates 4.4. Financial justification
efficiency, sufficiency and consistency strategies that need to
lead to: The benefit of Industry 4.0 listed is “the reduction of
x Products which are less harmful to the environment than internal operating costs through digital end-to-end
current alternatives. integration” [10]. Whether these costs weigh against the
x Account for the depletion of non-renewable resources. benefits must be researched. The costs of Industry 4.0
x Reverse logistics of materials and products in the supply solutions to support customer services, supply chain
chain. optimization and the facilitation of sustainable practices of
This should lead to Industry 4.0 solutions that support remanufacturing and recycling are currently not mapped.
these developments. Green design and operations have been Furthermore, the financial model that is now proposed
thoroughly researched, addressing design for environment, throughout the paper is based on a product as a service. This
remanufacturing, reverse logistics, network design and waste means that subscription fees for products instead of or next to
management. [12] The smart component of Industry 4.0 fixed prices will be the revenue source. Other revenue streams
makes products “uniquely identifiable” and “makes the might be considered, shifting from “price-per-unit” to pricing
increasing complexity of manufacturing processes the “job-to-be-done” [8].
manageable” [10]. The information collected from products, We propose the following research topics:
logistic operations and manufacturing machines becomes x Cost-benefit analysis of Industry 4.0 solutions that
readily available, integrating the physical and digital world. support a sustainable supply chain.
726 Johannes Cornelis de Man and Jan Ola Strandhagen / Procedia CIRP 63 (2017) 721 – 726

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