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SPECIAL TOOLS
PROCEDURE
NOTE: Use soft putty knife and if necessary gasket solvent part No. 1161 340-3,
or equivalent, for this purpose. Do not use a metal blade. A fume hood or extractor
must be used if using gasket solvent.
10. Align timing mark on crankshaft Remove starter motor.
NOTE: Ensure that compound does not penetrate coolant or oil passages.
• Insert third bolt and tighten bolts alternately to (20 Nm ft. lbs.).
• Use counterhold tool No. 999 5199, or equivalent.
19. Remove locking tools (999 5451, 999 5452)
NOTE: Seal is normally located in same plane as edge of inside shoulder. If shaft
end is worn. seal may be located a further 2 mm (0.08 in).
22. Install/reconnect:
• ignition coils
• spark plug cover
• front transmission cover
• auxiliaries drive belt
• vibration damper guard
• splash guard under engine
24. Assemble components on left side of cylinder head Install intake manifold
as per steps 11, 12 and 14 of replacement. See: Intake Manifold\Service and
Repair Reconnect coolant hose to thermostat housing.
NOTE: Undo bolted joint after catalytic converter and retighten, to 25 Nm (18 ft.
lbs.). This is necessary to prevent stresses in the system.
26. Fill system with coolant/change oil and oil filter Reconnect battery ground
lead.