Professional Documents
Culture Documents
REPORT
OF
FOR
MANUFACTURING OF ORGANIC
PHARMACEUTICALS
EXPANSION PROJECT
TABLE OF CONTENTS
LIST OF TABLES
LIST OF FIGURES
LIST OF ANNEXURE
CHAPTER -1
INTRODUCTION
M/s. ROAQ Chemicals Pvt.Ltd are already engaged in manufacturing of organic Pharmaceutical at plot
41/B-5,B-6 GIDC Estate, Behind Ashok organic , Nandesari, Dist. Vadodara, Gujarat-392140.The Unit is
having valid Consolidated Consent & Authorization (CC&A) from Gujarat Pollution Control Board vide
CC&A order no.: AWH-68944 with validity up to 11/01/2020 for manufacturing of Organic
pharmaceutical. The unit is going for expansion for range of products like Anti-Epileptic, Anti
Convulsant, Anti-Hypertensive, Anti Parkisonion and R&D products. The unit has proposed expansion of
71.415 MT/Month of organic pharmaceuticals; therefore total production quantity after expansion
becomes 72 MT/Month. The details of product are given in Table no.1.1. The product proposed by the
unit fall in the Schedule attached to the EIA Notification, i.e. Project No. 5(f).
The purpose of this report is to:
Establish a pre-project baseline with respect to environmental indicators.
Identify environment related impacts
Evaluate safety related risk factors associated with project
Propose appropriate mitigation measures for minimizing the adverse impactsto the extent possible
Suggest Environment Management Plan
Recommend Risk Management Plan
This report is also made in the overall frame work of the Environmental Impact Assessment (EIA)
Notification dated 14th September 2006 (and subsequent amendments to the same) issued by the Ministry
of Environment and Forests (MoEF), by providing required information with regards to the project as
mentioned in the Terms of Reference issued by the State Level Environment Impact Assessment
Committee.
TABLE: 1.1
LIST OF PRODUCTS
Sr. Product Name Existing Proposed Total
No. Quantity in Quantity in Capacity
MT/Month MT/Month MT/ Month
Existing As Per CCA No.-AWH-68944
1. Sodium Valproate IP/BP 0.25 0 0.25
2. Propranolol HCl IP/BP/USP 0.25 0 0.25
3. Methocarbamol USP 0.085 0 0.085
Proposed
Sr. Range of Name of Product Existing Proposed Total
No. Segment Quantity in Quantity in Capacity
MT/Month MT/Month MT/ Month
1. Anti-Epileptic, Valproic acid and its 0 50 50
Anti Convulsant pharmaceutically acceptable
salts
2. Anti-Epileptic, CarbamazepineAnd/or 0 8 8
Anti Convulsant Oxcarbamazepine
3. Anti- Propranolol HCl and other β- 0 5 5
Hypertensive blockers
4. Anti- Fenofibrate 0 5 5
Hypertensive
5. Anti-Epileptic, Levosulpiride 0 2 2
Anti Convulsant
6. Anti Parkisonion Biperiden HCl 0 0.415 0.415
7. R &D 0 1 1
Total 0.585 71.415 72
The approximate geographical positioning of the project site is at Latitude: 22°24’36.23”N, Longitude:
73°5'15.75”E.The salient features of the location of the project site are presented in Table no. 1.4. Layout
plan of the factory premises clearly demarcating various units within the plant. Provision of separate entry
& exit and adequate margin all round the periphery for unobstructed easy movement of the emergency
vehicle / fire tenders without reversing back isattached as Annexure-III.
The location of project site can be identified from the location map shown in Figure no. 1.2 and Figure
no.1.3.The industry is located in an area, which is already industrialized. The industries in the vicinity of
the proposed project are given in the table no-4.
TABLE: 1.4
NEARBY INDUSTRIES IN THE VICINITY
M/s. Sujag Fine Chemicals South 42/6 & 7 GIDC Estate, Nandesari,
Pvt. Ltd.
Dist. Baroda -391 340
M/s. Ratna Nicochem Pvt. West Plot No 41/B-3 &4 GIDC Estate, Nandesari
Ltd. Industrial Estate, Vadodara - 391340
FIGURE 1.1
LOCATIONAL MAP
F
FIGURE 1.2
2
SATELLITEE IMAGE OF
O PROJEC
CT LOCAT
TION
1..4 SALIENT
T FEATUR
RES
T
The salient feeatures of pro
oject site aree covered un
nder Table noo. 1.4.
T
TABLE: 1.5
SALIENT FE EATURES OF THE PR
ROJECT SITE
S
Particularrs Detailss Ap pprox. Distaance
froom Project Site
Village Nandesari 0.771 Km
Taluka/ Teehsil Vadod dara 100.03 Km
District Vadod dara 100.03 Km
Approx. Geographical
G l Latitud
de: 22°24’366.23”N --
positioning
g Longittude: 73°5'15
5.75”E
Nearest Ciity Vadod dara 100.03 Km
Nearest Toown Vasad 5K Km
Nearest Highway Nation
nal Highway No. 8 3.444 Km
Nearest Sttate highway
y GSH 11 6.882 Km
Nearest Raailway line/ Nandesari 2.662Km
Railway sttation
Nearest Airport/ Airbaase Vadod
dara 166 Km
Nearest Riiver Mahi River
R 1.77 Km
M/S. JYOTI
J OM CH
HEMICAL RE
ESEARCH CENTRE PVT. L
LTD., ANKLESHWAR 1. 7
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
This EIA Report is prepared to comply with the requirements of the SEAC as per the guideline for the
Clearance. The objectives of this EIA are:
To describe the Project and associated works together with the requirements for carrying out the
Project.
To identify and describe the elements of the community and environment likely to be affected by
the Project, and / or likely to cause impacts upon the Project, including both the natural and man-
made environment.
To identify and quantify emission sources and determine the severityof impacts on sensitive
receivers and potential affected uses.
To recognize and quantify any environmental impacts associated with the Project and recommend
appropriate mitigation measures.
To study existing landscape and visual quality in the study area so as to evaluate the landscape and
visual impacts of the project.
To propose mitigation measures to minimise pollution, environmental disturbance and nuisance
during construction and operation of the project;
To identify, predict and evaluate the residual (that is, after practicable mitigation) environmental
impacts and cumulative effects expected to arise during the construction and operation phases of
the project in relation to the sensitive receivers and potential affected uses.
To identify, assess and specify methods, measures and standards, to be included in the detailed
design, construction and operation of the project which are necessary to mitigate these impacts and
reduce them to allowable levels within established standards / guidelines.
To investigate the extent of side-effects of proposed mitigation measures that may lead to other
forms of impacts.
To identify constraints associated with the mitigation measures recommended in this EIA.
To identify any additional studies necessary to fulfil the objectives to the requirements of this EIA
Study.
1.7 STRUCTURE OF EIA REPORT
The generic structure of the EIA report, as per the guideline provided by MoEF&CC is illustrated in the
following Table no.1.5.
TABLE: 1.6
STRUCTURE OF EIA REPORT
Sr. EIA Structure Contents
No.
1. Introduction Purpose of the report and regulatory frame work
Identification of the project and project proponent
Key Information of project
Regulatory Frame work
Scope & Objective of EIA study
Structure of EIA report
Terms of reference & Its Compliance
2. Project Description Condensed description of those aspects of the project (based
on project feasibility study), likely to cause environmental
effects. Description contains the details of the following:
Type of project
Need for the project
Location details showing general location, specific location,
project boundary & project site layout)
Technology and process description
Project description. Including drawings showing project
layout, components of project etc. Schematic representations of
the feasibility drawings which give information important for
EIA purpose
Description of mitigation measures incorporated into the
project to meet environmental standards,
3. Description of the Study area, period, components & methodology
Environment Establishment of baseline for valued environmental
components, as identified in the scope
Base maps of all environmental components
4. Anticipated Details of Investigated Environmental impacts due to project
Environmental Impacts location, possible accidents, project design, project construction,
& regular operations, final decommissioning or rehabilitation of a
Mitigation Measures completed project
Measures for minimizing and / or offsetting adverse impacts
identified
Irreversible and Irretrievable commitments of environmental
12. Technical details of the plant/s along with Details are covered under topic 2.4 of
details on best available technologies (BAT), Chapter-2 from page no.2.7 to 2.16
proposedtechnology and reasons for selecting
the same.
13. Product spectrum (Proposed products along with Details of products are given in table
production Capacity) and processes. no.1.1 in Chapter-1 on page no. 1.2.
Details of process are covered under
topic 2.4 of Chapter-2 from page no.2.7
to 2.16.
16. Details of complete manufacturing process / Details are covered under topic 2.4 of
operations of each product along with chemical Chapter-2 from page no 2.7 to 2.16.
reactions,process flow diagram describing each
unit processes and unit operations along with
material balance,consumption of raw materials
etc.
17. Details on strategy for the implementation of Details are covered under topic 8.4.2. (J)
cleaner production activities. Of Chapter-8 on page no 8.17.
18. Assessment of source of the water supply with Water will be supplied by Nandesari
adequacy of the same to meet with the Utilities Ltd. Water letter is attached as
requirements for theproject. Permission obtained an Annexure-VI.
from the concern authority for supply of raw
water.
19. Undertaking stating that no bore well shall be Undertaking is attached as an Annexure-
dug within the premises (If project is located VII.
within theIndustrial estate).
20. Details on water balance including quantity of Details are covered under topic 2.5.2 of
effluent generated, recycled & reused. Details of Chapter-2 from page no. 2.17 to 2.18.
methods tobe adopted for the water Details are covered under topic 8.4.2.
conservation. (B) of Chapter-8 from page no. 8.5 to
8.8.
21. Explore the possibilities for Zero Liquid Due to high TDS of treated effluent ZLD is
Discharge (ZLD) or Efforts to minimize effluent not practically implementable. Quality of
discharge and tomaintain quality of receiving effluent will be outlet norms of receiving
water body. body (CETP).
22. Segregation of waste streams, characterization Details of waste stream are shown in
and quality with specific treatment and disposal table 2.14 in Chapter-2 on page no. 2.21.
of eachstream including action plan for Detalis of characterization, quality and
maximum recycle of treated waste water and treatment are given in topic 8.4.2.(B).1
minimum discharge for effluent in Chapter-8 from pageno. 8.5 to 8.8.
23. Capacity of ETP in KL/day. Details of ETP ETP is designed for 35 KLD. Details of
including dimensions of each unit along with ETP are covered under topic 8.4.2.(B).1
schematic flowdiagram. Inlet, transitional and of Chapter-8 from page no. 8.5 to 8.8.
treated effluent qualities with specific efficiency Worst case scenario is covered under
of each treatment unit invreduction in respect of table 2.15 of Chapter-2 on page no. 2.22.
all concerned/regulated environmental
parameters. Inlet effluent quality should bebased
on worst case scenario considering production
of most polluting products that can be
CHAPTER -2
PROJECT DESCRIPTION
TABLE: 2.3
DETAILS OF SOLVENTS TO BE STORED FOR PROJECT
Sr. Name of solvents Quantity to be
No. stored on project
site
1. Iso Propyl alcohol 3KL
2. Methanol 10 KL
3. Acetone 8 KL
4. IPA-HCl 10 KL
5. Toluene 5 KL
6. Mono Ethylene Glycol 3 KL
7. Epichlorohydrin 3KL
TABLE: 2.4
DETAILS OF SOLVENTS TO BE USED AND RECOVERED
Solvent
Product Solvent
Sr. Name of Name of Representative Name of Solvent Recovered Percentage
Quantity in Quantity in
No. Segment Product used Quantity in Recovery
MT/Month MT/Month
MT/Month
Valproic acid and its
Anti-Epileptic, pharmaceutically
1. 50 -- -- -- --
Anti Convulsant acceptable salts
Anti-
4. Finofibrate 5 IPA 18.75 18.05 96.27
Hypertensive
Anti-Epileptic,
Levosulpiride Mono Ethylene
5. Anti 2 5 4.86 97.2
Glycol
Convulsant
Anti
6. Biperiden HCl 0.415 IPA 0.84 0.83 99.18
Parkisonion
Capacity of Capacity to
Product/Raw Type of
State MOC the container be stored at
material Container
in MT site
PRODUCT
Valproic acid and Valproic
Fibre drums,
its acid in liquid
HDPE drums, Fibre/HDPE 25 kgs 8 MT
pharmaceutically and salts as
and Jerry cans
acceptable salts solids
Carbamazepine
And/or Solids Drums Fibre/HDPE 25 kgs 1.5 MT
Oxcarbamazepine
Propranolol HCl
and other β- Solids Drums Fibre/HDPE 25 kgs 1.5 MT
blockers
Finofibrate Solids Drum Fibre/HDPE 25 kgs 0.5 MT
Levosulpiride Solids Drum Fibre/HDPE 5,10, 25 kgs 0.25 MT
Biperiden HCl Solids Drums Fibre/HDPE 1 kg to 20 kg 0.05 MT
RAW MATERIALS
Maximum
Type of Capacity of Capacity to
Raw material State MOC
Container container be stored at
site
Diethyl Dipropyl
Liquid Drums HDPE 200 kgs 16 MT
Malonate
Sodium hydroxide Solid Bags Plastic 50 kgs 15 MT
Isopropyl alcohol
Liquid Drums HDPE 160 kgs 3 MT
(IPA)
Sulphuric Acid Liquid Tank 10 MT 10 MT
Imino Stilbene
Solid Drums Fibre 20 kgs 3 MT
Carbonyl Chloride
Ammonia Gas Cylinder Metal 80 kgs 0.35 MT
Methanol Liquid Drums HDPE 160 kgs 8 MT
Acetone Liquid Drums HDPE 160 kgs 8 MT
Activated Carbon Solid Bags Plastic 25 kgs 0.1 MT
1-naphthol Solid Bags Plastic 50 kgs 1 MT
Epichlorohydrin Liquid Drums HDPE 200 kgs 1 MT
Isopropyl amine Liquid Drums HDPE 150 kgs 1 MT
IPA-HCl Liquid Tank Metal 10 MT
Toluene Liquid Drums Metal 160 kgs 5 MT
Capacity of Capacity to
Product/Raw Type of
State MOC the container be stored at
material Container
in MT site
4-chloro-4’-
hydroxyl Solid Drums Fibre 25 kgs 0.2 MT
benzophenone
Isopropyl-2-bromo
Solid Drums Fibre 25 kgs 0.1 MT
isobutyrate
Potassium
Solid Bags Plastic 20 kgs 0.1 MT
Carbonate
Catalyst Solid Drums Fibre 25 kgs 0.1 MT
Mono ethylene
Liquid Drums HDPE 200 kgs 200 kgs
glycol
2-methoxy-5-
sulphonyl methyl Solid Drums Fibre 25 kgs 0.1 MT
benzoate
(S-)1-ethyl-2-
aminomethylpyroli Solid Drums Fibre 25 kgs 0.1 MT
ndine
Stage-II Acid
dification
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 7
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
T
Treatment of acidic wastee
To thee acidic wastte, solution of
o soda ash is
i added to bbring pH uptto 9.
To thiis a small am
mount of alum
m is added to
o bring pH tto 7.
It is th
hen filtered and
a discharg
ged as effluen
nt.
C
Conversion of Dipropyl malonic
m acid
d to Valproicc acid
T
The obtained pyl malonic acid are traansferred to a glass linned reactor. It is then
d precipitates of Diprop
heeated to rem
move carbon
n dioxide. After
A complete removall of carbon dioxide, thee reaction m
mixture is
coooled and filltered to obtaain 2-Propyll pentanoic acid.
a Upon ddistillation, ppure Valproic acid is obttained.
Stage-III Sod
dium Valproate
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 8
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 9
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
Stage-2
Stage-3
OH
O CHOHCHNHCH(CH3)2 OCH2CHCH2NHCH(CH3)2
HCl
HCl
Propranolol Base
M
Material Ballance
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 11
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
2)) CARBAM
MAZEPINE
P
Process Desccription
Stage-1
D
Dissolve ISBCC (Iminostilbene carbo
onyl chlorid
de) in Methaanol. Add am
mmonia to thhe Solution, check for
coompletion of reaction. Distil
D out meethanol undeer vacuum. Add 2000 ltt water and disperse thee product.
Filter the prod
duct.
Stage-2
A
Add crude caarbamazepinee to acetone and water mixture
m and allow dissollving. Heat tto 55˚C. Addd charcoal
annd stir for desired
d time period. Filteer to removee charcoal. C
Collect the ffiltrate and ccool to 0 - 55˚C. Filter
annd dry the prroduct in dyer.
C
Chemical Reeaction:
N
NH 3
N
Cl
o O
H2 N
ISBCC Carbaamazepine
M.W: 226.68 M.W: 223.26
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 12
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
M
Material Ballance
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 13
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
4) FENOFIBRATE
PROCESS DESCRIPTION
Charge Isopropyl alcohol, 4-chloro-4’-hydroxyl benzophenone, Potassium carbonate and catalyst in the
reactor. Heat the mass Isopropyl -2-bromoisobutyrate. Continue heat till completion of reaction. Cool the
mass. Filter the mass to remove insoluble material. Wet cake purify with charcoal and IPA. Isolate the
product. Dry, and pack as Fenofibrate
CHEMICAL REACTION
O O
Br K+
O + O-
+ K+
O -
O
HO Cl
Chemical Formula: C13 H9ClO2 Chemical Formula: C7H1 3BrO2 Chemical Formula: CK 2O3
Molecular Weight: 232.66 Molecular Weight: 209.08 Molecular Weight: 138.21
IPA Cat
Cl
K+ Br-
O
+
O Potassium Bromide
O O
Chemical Formula: BrK
Fenofibrate Molecular Weight: 119.00
Chemical Formula: C20H2 1ClO4
Molecular Weight: 360.83
M
MATERIAL
L BALANCE
E
5)) LEVOSUL
LPIRIDE
P
PROCESS DESCRIPTI
D ION
C
Charge mon
no ethylene glycol in th
he reactor ,sstart stirringg and chargee slowly 2-m
methoxy-5 ssulphomyl
m
methyl benzo
oate .Add slo
owly and graadually liquiid ( S-) 1 –etthyl-2 aminoomethylpyroolindine withhin 15 -20
m
min. Stirring for 15 min. Start heating and main
ntain till reaaction comppleted. Cool the mass. C
Centrifuge
(F
Filter) it, wash with wateer, dry, and packed
p as Leevosulpiridee.
C
CHEMICAL
L REACTIO
ON
O
O
NH2 O
O MEG
O
+ N
NH
H 2N S O O
N S
N
O O
NH2
(S)-(1-ethylpyrrolidin-2- methyl -5
5-(aminosulf on
nyl)-2- Lev
vosulpiride
yl)methaanamine meth hoxy benzoatee
C
Chemical Formmula: C7H16N 2 Chemical Formula:
F C9H11NO 5S Chemical Fo
ormula: C15H 233N 3O4S
Molecular Weeight: 128.22 Molecu ular Weight: 24
45.25 Moleculaar Weight: 341
1.43
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 15
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
M
MATERIAL
L BALANCE
E
2..5 RESOUR
RCE REQU
UIREMENT
T
2..5.1 INFRA
ASTRUCTU
URE FACIL
LITIES (LAN
ND)
T
The unit is located at plot
p no. 41//B-5,B-6 GIIDC Estate,, Behind A
Ashok organiic , Nandessari, Dist.
V
Vadodara, Gu
ujarat. The GIDC plot allotment
a do
ocument is atttached as A
Annexure-II. The total pllot area of
thhe unit is 1651.10 sq. m. The greeen belt area will be1665.80sq. m. The plant llayout is atttached as
A
Annexure-III. The Detailss of breakup
p of plot areaa are coveredd under folloowing Table no.2.7.
T
TABLE: 2.7
L
LAND USE BREAK
B UP
P OF TOTA
AL PLOT AREA
A
Sr. Titlee Arrea in m2 % of Totaal
No. Area
1. Admmin building,, QC and R& &D 35.73 02.1664
2. Engiineering & Utility
U Blockk 211.80 12.8228
3. Petro
oleum & Sollvent storagee tank 25.86 01.5666
area
4. ETP area 83.18 05.0338
5. Hazaardous wastee storage areea 16.73 01. 0013
6. Prod
duction area 348.86 21.1229
M
M/S. JYOTI OM
M CHEMICAL
L RESEARCH
H CENTRE PV
VT. LTD., ANK
KLESHWAR 2. 16
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
FIGURE: 2.1
EXISTING WATER BALANCE DIAGRAM IN KLD
G.I.D.C (4.4KL/day)
Effluent
0.48KL/day BLOW DOWN BLOW DOWN
0.47 KL/day 0.25 KL/day
SOAKPIT
0.4 KL/day
E.T.P
1.2 KL/day
C.E.T.P
1.2 KL/day
FIGURE: 2.2
PROPOSED WATER BALANCE DIAGRAM IN KLD
Effluent
28.48 KL/day
E.T.P
35.6 KL/day
C.E.T.P
35.6 KL/day
The energy requirement in terms of power and fuel for proposed unit is shown in following Table no. 2.9.
TABLE: 2.9
FUEL & ENERGY REQUIREMENT
Sr.
Particulars Existing Proposed Total Remark
No.
Will be met through
1. Electricity 50 HP 50 HP 100 HP
MGVCL company
200
2. Boiler MMBTU/ 2000
2200 MMBTU Will be met through
Month MMBTU/
Month Adani Gas
Thermo pack Month
3. --
(1 MT/Day)
4. LDO 10 Lit./Hr. -- 10 Lit./Hr. Local Dealer
2.5.4 UTILITIES
For the proposed project the utilities to be installed will be Cooling tower, Boiler, Scrubber and chiller
etc. Details of utilities services required for the proposed project aregiven in following Table no.2.11.
TABLE: 2.11
DETAILS OF UTILITIES
Sr. Name of Utilities Capacity Quantity MOC Remark
No.
Existing
1. Boiler -- 1 MS Natural Gas
2. Cooling tower 400 TR 1 MS/FRP --
3. Vacuum pump 100 M3/Hrs 1 MS --
Proposed
4. Boilers 1 MT 2 MS Natural Gas
5. Thermopack 2,00,000 kcal 1 MS Natural Gas
6. Chilling plant 40 TR 1 MS --
7. Cooling tower 400 TR 2 MS/FRP --
8. Air compressor 100 CFM 1 MS --
3
9. Vacuum pump 100 M /Hrs 1 MS --
3
10. Vacuum pump 50 M /Hrs 2 MS --
2.5.5 MANPOWER
The manpower required for the project as well as during the construction/ commissioning activities will
be employed from the local area. The man power requirement is shown in Table no. 2.12.
TABLE: 2.12
MAN POWER REQUIREMENT
Phase of project Type of labor No. of workers No. of workers
(Existing Scenario) (Proposed Scenario)
During construction
Contractual 0 25
During commissioning
Contractual 0 25
During operations
Managerial 2 4
Skilled 6 10
Un-skilled 15 20
2.5.6 EQUIPMENTS/MACHINERIES
The list of equipments/machineries likely to be installed at the proposed site is given in Table no. 2.13.
TABLE: 2.13
DETAILS OF MAJOR EQUIPMENTS/MACHINERIES
Sr. Name of Equipment Capacity MOC Existing Proposed Total
No. Quantity Quantity Quantity
1 SS Reactors 50 KL SS 316 3 KL 47 KL 50 KL
2 Glass Line Reactors 10 KL MS-Glass 0.5 KL 9.5 KL 10 KL
Lined
3 Centrifuge SS 316
TABLE: 2.15
PRODUCT WISE POLLUTION LOAD BASED ON WORST CASE SCENARIO
Effluent
Products
generati Analysis of important parameter
Sr. Name of Quantity
Group on
No. Products
BOD
COD in COD in BOD in TSS in TSS in TDS in TDS in
TPM KL PD pH in
mg/L Kg/day mg/L mg/L Kg/day mg/L Kg/day
Kg/day
Valproic acid
and its
Anti-Epileptic, 12919.97 169.48 4421.66 5.80 106.00 0.14 2759.57 36.20
1 pharmaceuticall 50 11.81 1-2
Anti Convulsant
y acceptable
salts
Carbamazepine
Anti-Epileptic, And/or 4.5- 16640.57 233.54 5721.86 8.03 152.00 0.21 10335.76 145.05
2 8 1.40
Anti Convulsant Oxcarbamazepi 5.5
ne
Propranolol
Anti- 8298.21 979.92 2921.07 34.49 198.00 2.34 58434.72 6900.45
3 HCl and other 5 1.31 2-3
Hypertensive
β-blockers
Anti- 0.00 0.00 0.00 0.00 00 0.00 0.00 0.00
4 Fenofibrate 5 0 --
Hypertensive
Anti-Epileptic, 54576.92 32.75 18327.31 1.10 98.00 0.01 0.00 0.00
5 Levosulpiride 2 0.06 5-6
Anti Convulsant
0.00 0.00 0.00 0.00 43.00 0.00 0.00 0.00
6 Anti Parkisonion Biperiden HCl 0.415 0 --
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
R & D products -- 1 -- --
Total 71.415 11.58 92435.67 1415.69 31391.89 49.42 762.00 2.70 71530.04 7081.71
TABLE: 2.16
DETAILS OF WASTE WATER GENERATION WITH QUALITATIVE AND QUANTITATIVE ANALYSIS OF EACH WASTE
STREAM BASED ON WORST CASE SCENARIO
Sr. Source of Waste Quantity Quality Effluent load
No. Water in in Kg/day at
Generation KL/Day ETP
1. Boiler blow 2.25 pH:8-9.5 --
down TSS:50-100 mg/L 22.5
COD:50-80 mg/L 0.18
TDS: 2000-2500 mg/L 5.62
2. Cooling Tower 1 pH:8-9.5 --
blow down TSS:50-100 mg/L 0.1
COD:100-300mg/L 0.3
TDS: 1500-2500 mg/L 2.5
3. Washing 2.47 pH:4-9 --
TSS:100-200 mg/L 0.49
COD:1500-2500 mg/L 6.17
TDS: 2000-3000 mg/L 7.41
4. Process 28.48 pH:4-6 --
TSS:40-160 mg/L 4.55
COD:2000-16393 mg/L 1415.69
TDS: 40-2000 mg/L 56.96
Effluent treatment plant has been designed considering following parameters:
pH: 4-9
TSS: 200 mg/L
TDS: 5000 mg/L
COD: 20000 mg/L
This will ensure adequate treatment with any variation in COD load.
TABLE 2.18
DETAILS OF PROCESS EMISSION
Sr. Stack Attached To Stack Probable Permissible APCM
No. Height In Pollutant Limit
Meter Emission
EXISTING As Per CCA No.-AWH-68944
There is no process emission from existing unit.
PROPOSED
1. Reactor 20 NH3 175 mg/Nm3 Water scrubber followed
(Carbamazepine) by acid scrubber
TABLE 2.19
QUANTITY OF AIR POLLUTANTS COMING OUT FROM REACTOR
Sr. Group Product Air Quantity of Quantity of air
No. Pollutant air pollutant after
pollutant scrubber in
coming out MT/day
from
reactor in
MT/day
1. Anti Carbazepamine NH3 0.145 0.01
Convulsant, And/or
Anti Epileptic Oxcarbamezep
ine
Note- The scrubbers are designed for NH3- 0.15 MT/day.
TABLE 2.20
DETAILS OF SCRUBBER SYSTEM
Sr. Name of Units Capacity of Quantity MOC
No. scrubbing media
tank
1 Water Scrubber 2 KL 1 HDPE/PP
FRP
3. Acid Scrubber 1 KL 1 HDPE
TABLE 2.21
FEATURES OF SCRUBBER SYSTEM
FIGURE 2.3
DIAGRAM OF WATER SCRUBBER FOLLOWED BY ACID SCRUBBER
Vent
Spray
Spray
Traces of
Ammonia
Ammonia
2 KL Chilled 1 KL H2SO4
Water tank Tank
The scrubbing system consists of primary scrubber (packed column absorber) and secondary scrubber
(packed column absorber) an exhaust blower and scrubbing media circulation via pumps. The vapors
from the process enter the primary scrubber where they are absorbed and converted to liquor ammonia
which will be recycled back to process. The unabsorbed vapors mainly ammonia then enter to the
secondary acid scrubber and the solution which is coming from scrubber is subjected to Effluent treatment
plant completely. Thus, the air leaving from the Secondary Scrubber is clean. The details of scrubber
system and features of scrubber system are given below in Table no. 2.20 and Table no. 2.21.
The following type of hazardous waste will be generated from the operational activities. All the waste will
be stored separately in a designated storage area. The details of hazardous waste are given in Table
no.2.22.
TABLE: 2.22
DETAILS OF HAZARDOUS WASTE GENERATION
Sr. Type of Category Existing Proposed Total Method Of Disposal
Waste CCA No.- Quantity Quantit
No. AWH-68944 per Year y per
Quantity Year
Per Year
1. ETP Sludge 34.4 1MT/Year 15 16MT/Y Collection, Storage,
MT/Year ear Transportation, Disposal at
TSDF of Nandesari
Environment Control
Ltd(NECL).
2. Process 28.1 6MT/Year 54 60 Collection, Storage,
residue MT/year MT/Yea Transportation, Disposal at
(Sodium r By selling to authorized
Bromide end users having
Solution ) permission under rule-9.
3. Carbon 28.2 3.5 MT/Year 2.88 6.38 Collection, Storage,
MT/Year MT/Yea Transportation, Disposal at
r Co-incineration or
common incinerator.
4. Generated 28.6 12 MT/Year 120 132MT/ Collection, Storage,
Solvent MT/Year Year Transportation, Disposal at
By selling to authorized
end users.
5. Discarded 33.3 96 Nos./Year 5000 5096No Collection, Storage, and
Containers Nos./Year s./Year Decontamination within
& Bags. factory premises and sell to
authorized dealer.
6. Used Oil 5.1 -- 50 lit/Year 50 Collection, Storage, and
lit/Year disposal by selling to
registered authorized
recyclers.
CHAPTER -3
The impact from an existing industrial project on its surrounding environment are mainly regulated by
Primary data were collected for baseline collection. Secondary data were also gathered for remaining
information like meteorological data, Socio-economic data, Ecological data and Land use data. For the
purpose of collection of primary data, study area was selected within 5 km radius taking as project site
as a center which also included towns and villages.
The main factor of local, sub-regional and regional meteorology that influence the air quality in area of
the proposed project are diurnal and seasonal wind pattern and wind direction, humidity ,temperature
etc.
The company is proposing manufacturing plant of new products in the well-developed chemical industrial
state of GIDC, Nandesari, and Dist: Vadodara. Apart from having the benefits of common effluent
treatment plant, common incinerator and common solid waste disposal facility, the estate is well
connected by Road, Rail & Air.
The general locational characteristics and important landmarks in a 5 km radius circle is discussed in table
no. 3.1
T
TABLE: 3.1
G
GENERAL CHARACT
C TERSTICS IN
I 5 KM RA
ADIUS STU
UDY CIRCLE
Sr. Loccation Dist.
D In km Directiion
No.
1. Projject Site --
- --
2. Fajaalpur 1.60
1 N
3. Nanndesari 0.74
0 N
4. Dhaanora 3.68
3 SE
5. Anaagad 2.70
2 SW
6. Kannvadi 3.33
3 SW
7. Bhaanpura 3.4
3 W
8. San
nkarda 4.40
4 NE
9. Ran
noli 4.31
4 SE
F
FIGURE: 3.1
1
L
LOCATIONNAL MAP WITH
W 5 KM
M STUDY REGION
R
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.2
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
M/s. ROAQ Chemicals Pvt. Ltd is located in GIDC Estate, Nandesari. For Baseline Study, the monthly
meteorological data for study period from January 2017 to March 2017 is shown at Table no.3.2.
3.2 WINDROSE
Based on the metrological data, wind roses have been prepared for the period between the Januray,
2017 to March 2017. The wind rose prepared from same data is shown at Figure no. 3.3.
TABLE: 3.2
MICRO METEREOLOGICAL DATA
Month -- Temp. Relative Wind Speed Rainfall mm
(°C) Humidity m/sec
(%)
Jan-17 Min 12 11 0.4 0.0
Max 36 75 4.0
Average 23.96 38 2.09
Feb-17 Min 14 7 0.4 0.0
Max 41 84 4.0
Average 28.21 25 2.32
March-17 Min 17 4 0.4 0.0
Max 45 71 4.0
Average 31.58 20 2.26
F
FIGURE: 3.2
2
W
WIND ROSE E DIAGAR
RM FOR PE
ERIOD OF JANURAY
Y2017 TO M
MARCH 20017
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.4
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE: 3.3
3
W
WIND ROSE E DIAGAR
RM FOR PE
ERIOD OF JANURAY
Y 2017 TO M
MARCH 20017 ON SATELITE
IM
MAGE
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.5
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE: 3.4
4
W
WIND CLASS FREQU
UENCY DIS
STRIBUTIO
ON DIAGR
RAM
(F
FOR PERIO
OD JANUR
RAY 2017 TO
T MARCH
H 2017)
3..3.1 AMBIE
ENT AIR QUALITY
Q (AAQ)
(
T
The basic objjective of co
ollection of base line daata for air ennvironment is to identiffy project sp
pecific air
po
ollutants beeing released
d into atmosphere, whiich will havve significannt impact on
n air enviro
onment of
im ocality of the proposed project site. For assesssment of thee baseline d
mmediate lo data it is imp
portant to
sp
pecify the study
s area in
n respect off the locatio
on of the prroposed proj
oject. It wass decided to
o studythe
am
mbient air quality
q at 7 locations in the
t differentt direction inn probable iimpact zone including th
he project
siite.
3..3.1.1 LOCA
ATION OF
F AAQ MON
NITORING
G STATION
NS
A
Ambient air quality
q statiions were ch
hosen consid most prevailing wind
dering the vvarious factoors like the m
diirection, pocckets of hab
bitation, avaailable infraastructure faacilities like power supp
ply, accessib
bility etc.
T
The location of AAQ mo
onitoring stattions are sho
own in Figuure no.3.5 annd Table no. 3.3.
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.6
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
T
TABLE: 3.3
D
DETAILS OF
O SAMPLIING LOCA
ATION OF AMBIENT
A T AIR QUA
ALITY MON
NITORING
G
Sr. Loca
ation Distancee inKm Direction
D froom District
No. the site
1. Projeect Site (A1) --- -- Vadoddara
2. Fajalppur (A2) 1.6
60 N Vadoddara
3. Sakarrda (A3) 4.3
39 NE Vadoddara
4. Ranooli (A4) 4.4
40 SE Vadoddara
5. Dhan nora (A5) 3.6
63 S Vadoddara
6. Anag gad (A6) 2.7
70 SW Vadoddara
7. Kanv vadi (A7) 3.4
40 SW Anandd
8. Bhannpura (A8) 3.4
40 W Anandd
F
FIGURE: 3.5
5
L
LOCATIONN OF AMBIE
ENT AIR QUALITY
Q MONITORI
M ING STATIIONS
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.7
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
The ambient air quality monitoring was carried out during period of January, 2017 to March
2017.Monitoring details like location, monitoring date, concentration of pollutants are attached as
Annexure-XI. The frequency of monitoring was twice in a week for a period of 12 weeks to assess the
existing the sub regional air quality status. All the sampling locations were monitored for PM2.5, PM10,
SO2, NOx, NH3 and VOC on 24 hr basis to enable the comparison with ambient air quality standards
prescribed by the Central Pollution Control Board (CPCB).
Based on the data obtained through ambient air quality survey statement showing maximum, minimum
average concentration values of different monitoring location in the study area have been computed and
presented at Table no.3.4.
TABLE: 3.4
AMBIENT AIR QUALITY STATUS OF STUDY AREA
Location Max. Value Min. Value Avg. Value
PM 10 µg/M (Permissible Limit : 100 µg/M3)
3
Five location
ns were seleected for gro
ound water sampling aand two locations weree selected fo
or surface
w
water sampling. Collecteed samples were analyzzed for drink
nking water quality paraameters likee physico-
ch
hemical paraameters and
d heavy metaals. During study periood, the samppling was do
one for one ttime. The
m
map viewing
g location fo
or sampling points is sh
hown at Figgure no. 3.6 and Figuree no. 3.7.Thee analysis
reesults are preesented at Taableno.3.6 an
nd Tableno.3.7.
F
FIGURE: 3.6
6
L
LOCATIONN OF GROU
UND WATE
ER QUALIT
TY MONIT
TORING ST
TATIONS
W
Where,
Sampling loccation
G
GW1:- Sampple from GID
DC water sup pply (Industtry)
G
GW2:- Sampple from Fajaalpur Village
G
GW3:- Sampple from San
nkarda Villag ge
G
GW4:- Sampple from Ran
noli Village
G
GW5:- Sampple from Anaagad Villagee
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.10
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE: 3.7
7
L
LOCATIONN OF SURFA
ACE WATE
ER QUALITY MONIT
TORING ST
TATIONS
Sampling loccation
SW1:- Samplle from Mah
hi River
SW2:- Samplle from Min
ni River
Sampling Method
T
The samples were collectted as per In
ndian standaard (IS: 30255 (part-1) forr ground waater and surfface water
qu
uality assesssment.
A
Analysis Method
T
The analysis method folllowed for th
he measuring
g different pparameters tto evaluate w
water quality
y is given
in
n Table no. 3.5
3
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.11
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
TABLE: 3.5
METHOD OF ANALYSIS
Sr. Parameters Applicable Standard Detection
No. Method of Analysis Limit
1. Color in Pt. Co. Sc. APH (22nd Edition) Spectrophotometer 1
(analogous to APHA 2120 C) (Platinum Cobalt Method)
2. pH APHA(22nd Edition) 4500 H+ B Electrometric Method 0.01
3. Total hardness APHA(22nd Edition) 2340 C: Page 2 – 37 EDTA 2
(as CaCO3) in mg/l Titrimetric Method
4. Chloride (as Cl) in APHA(22nd Edition) 4500-Cl-B-Argentometric method 1
mg/l
5. TDS in mg/l APHA (22nd Edition) 2540 C Total Dissolved Solid 4
Dried at 180˚C
6. TSS in mg/l APHA (22nd Edition) 2540-D-Total Suspended Solids 4
Dried at 103-1050C
7. Calcium (as Ca) in APHA (22nd Edition) 3500- Ca : B Page 3 – 65 EDTA 2
mg/l Titrimetric Method
8. Magnesium(as Mg) APHA(22nd Edition) – 3500 - Mg : B Page 3 – 84 2
in mg/l Calculation Method
9. Sulphate (as SO4) in APHA (22nd Edition) 4500–SO4-2 E: Page 4-188 1
mg/l Turbidimetric Method/ IS 3025 (Part 24) 1986
(Reaffirmed 1986) Gravimetric Method
10. Alkalinity (as APHA (22nd Edition) – 2320 B: Page 2 – 27 Titration 2
CaCO3) in mg/l Method
11. COD in mg/l APHA(22nd Edition)– 5220 B Open Reflux Method 4
12. BOD in mg/l IS: 3025 (Part – 44) 1993 1
(Reaffirmed 1999)
13. MPN Coliform APHA -9221 C --
Count
14. E.coli APHA- 9221 D (Presence Absence Test) --
15. Nitrate in mg/l Spectrophotometer 1
16. Iron (as Fe) in mg/l By NOVA 60 spectrophotometer (Triazine) 0.01
17. Fluoride (as F) in By NOVA 60 spectrophotometer 0.1
mg/l
18. Residual Free Iodometric method 1
Chlorine in mg/l
19. Sodium in mg/l Flame photo meter --
20. Potassium in mg/l Flame photo meter --
21. Ammonical APHA-4500 N ORGBnC macro and semi-micro 2.8
Nitrogen in mg/l KJELDHAL
TABLE: 3.6
WATER QUALITY PARAMETERS (GROUNDWATER SOURCES)
Parameter Unit IS 10500 : 1991 Sampling location
Desirable Permissible GIDC water Fajalpur Sakarda Ranoli Anagad
Limit Limit supply (GW2) (GW3) (GW4) (GW5)
(GW1)
pH --- 6.5 – 8.5 6.5 –8.5 7.4 8.45 8.12 7.41 8.50
Color Pt. 5 25 7 6 6 4 8
co.sc
TDS mg/L 500 2000 2674 1093 945 1635 891
TSS mg/L 110 408 131 195 124
Total hardness mg/L 300 600 520 307 227 431 263
(as CaCO3)
Chloride (as Cl) mg/L 250 1000 1080 425 384 298 374
Ammonical mg/L -- -- ND 659 528 45 105
Nitrogen
(As NH3 N)
Calcium mg/L 75 200 68.14 63 45 72 47
(as Ca)
Magnesium mg/L 30 100 101 42 35 49 36
(as Mg)
Iron (as Fe) mg/L 0.3 1 ND ND ND 0.03 ND
Fluoride (as F) mg/L 1 1.5 ND ND ND ND ND
Sodium (as Na) mg/L -- -- 182 353 301 384 275
Potassium (as K) mg/L -- -- 8.9 45 39 27 39
Sulphate mg/L 200 400 257 75 82 95 56
(as SO4)
Nitrate mg/L 45 45 3.82 4.8 9.7 2.5 2.1
Alkalinity mg/L 200 600 310 406 554 554 449
(as CaCO3)
COD mg/L -- -- 8 20 8 ND 8
T
TABLE: 3.8
C
CPCB RECO OMMENDA
ATIONS FO
OR COMM
MUNITY NO
OISE EXPO
OSURE (19889)
Category of area Leq
L (dBA) (Day( Time) Ldn (dBA A) (Night T
Time)
(06:00
( to21::00 Hrs.) (21:00 too 06:00 Hrs..)
Industrial area 75 70
Commerciial Area 65 55
Residentiaal Area 55 45
Silence Zoone 50 40
T
TABLE: 3.9
N
NOISE LEVVEL DATA
Sr. Loca
ation Area Category LEQ (dB ((A))
No. Day Time Night T
Time
1. Project Site (N1) Industtrial 53-72 45-553
2. Sank karda (N2) Resideential 55-60 44-552
3. Dhan nora (N3) Resideential 53-61 42-552
4. Anagad(N4) Resideential 50-55 42-550
5. Bhan npura (N5) Resideential 52-59 41-551
6. Fajaalpur (N6) Resideential 50-57 38-448
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.16
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
During monitoring period, the LEQ (dB (A)) noise levels varied between 53-72(dB (A)) and 48- 60 (dB
(A)) during day time in industrial area and residential area respectively.
Noise levels varied between 45-53 (dB (A)) and 37-52 (dB (A)) during night time in industrial area and
residential area respectively.
3.6 SOIL
3.6.1 BASELINE DATA
Description of soil environment has become vital particularly when the treated effluent is to be
discharge on land for disposal or treatment. The soil environment is usually described by determining
the physical and chemical characteristics of soil samples collected from site with the help of
auger/spade. The composite soil sample was collected from project site and the villages within 5 km
radius. The samples were collected to determine physical and chemical characteristic of soil. The selected
soil sampling locations are given in Table no. 3.10 and shown in Figure no. 3.9. The results are given in
Table no. 3.11.
TABLE: 3.10
LOCATIONS OF SOIL QUALITY MONITORING WITH RESPECT TO THE PROJECT SITE
Sr. Location Direction Distance inKm District
No. from the site
1. Project Site (S1) -- -- Vadodara
2. Fajalpur (S2) NNW 1.60 Vadodara
3. Sankarda (S3) NE 4.39 Vadodara
4. Dhanora (S4) SE 3.9 Vadodara
5. Anagadh (S5) SSW 2.85 Vadodara
6. Bhanpura (S6) W 3.70 Anand
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.18
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
TABLE: 3.11
CHARACTERISTICS OF SOIL SAMPLES
Sr. Parameters Sampling Locations
No Unit Project Fajalpur Sankarda Dhanora Anagadh Bhanpura
site (S1) (S2) (S3) (S4) (S5) (S6)
1. pH (5%) -- 6.1 6.5 6.8 6.2 6.2 6.3
2. Electrical µmh
Conductivity os/c 453 366 433 357 387 362
m
3. Calcium
% 0.44 0.35 0.91 0.65 0.62 0.42
(as Ca)
4. Magnesium
% 0.27 0.41 0.54 0.21 0.23 0.25
(as Mg)
5. Sodium
% 0.42 0.35 0.43 0.33 0.36 0.40
(as Na)
6. Potassium
% 0.19 0.21 0.25 0.27 0.2 0.20
(as K)
7. Nitrogen
% 0.13 0.16 0.17 0.14 0.11 0.15
(as N)
8. Sulphur
% 0.16 0.22 0.19 0.15 0.21 0.14
(as S)
9. Phosphorus
% 0.14 0.18 0.15 0.17 0.19 0.13
(as P)
Land use, in general, reflects the human beings activities on land, whereas the word land cover indicates the
vegetation, agricultural and artificial man made structures covering the land surfaces. Identification and
periodic surveillance of land uses and vegetation covers, in the vicinity of any developmental activityis
one of the most important components for a comprehensive environmental impact assessment, which
would help to determine the impact of the project development activity on the land use pattern. To
determine the baseline land use pattern, at and around the project site.
3.7.1 AREA UNDERDIFFERENT LAND USE WITH TOWNS AND VILLAGE LOCATIONS
The land use classification within a distance of 10 kilometers from the project location and the areas
falling under the respective classifications are as given in Table3.12.
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.21
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
3.7.1 GEOLOGY
The Geological area is covered by main land quaternary deposits and designated as the Gujarat Alluvium
in Geological literature. The Quaternary sediments occupied structural depression related to the Mahi &
Cambay grabens and constitutes thick layer sequence of sediments of fluvial marine and Aeolian origin.
The alternating phases of humid and arid climate which in turn influences the fluvial and Aeolian regimes
are reflected in the mode of occurrence, extent, lithology, soil type structure & texture of the successive
horizons of the sediments. The area under investigation is covered by thick alluvial deposits formed by
river Mahi comprising of alternate layers of hard, sticky clay and fine to medium grained sand mixed with
kankar. These Quaternary alluvium deposits of recent to sub recent age lie unconformably over the
Tertiary sediments consisting mainly of blue shale. The Tertiary sediments are of marine deposition in
nature, hence the ground water in this formation is found to be saline. The existence of Tertiary
formations in the area shows the occurrence of major tectonic activities during the past.
3.7.2 SEISMICITY
The Gujarat state can be divided broadly into four tectonic units
The project area falls under zone 3 in the National Zoning Atlas as shown in Fig. No. 3.11 and under
zone of low hazard as per the zoning map of Gujarat shown in Figure No. 3.12.
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.23
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE: 3.1
12
SEISMIC ZOONES IN GUJARAT
G
3..8 BIOLOG
GICAL ENV
VIRONMEN
NT
3..8.1 ECOLO
OGICAL IN
NFORMAT
TION
T
The study off the environmental com
mponents lik
ke flora andd fauna is rrequired to assess the bbiological
diiversity of the region. Flora and
d fauna can
n be used ffor biologicaal surveillannce in asseessing the
he ecologicaal interpretaation of stuudy area is based on ssecondary sources of
ennvironmentaal status .Th
innformation.
W
Water is the basic
b and esssential resou
urce for the survival of flora and fauuna. The floora being thhe primary
prroducer influ
uences the fauna
fa of the region.
r The characteristiic flora existting in a reggion dependss upon the
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 3.24
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
existing conditions such as intensity of sunlight, type of soil, quality of air, including the quality and
quantity of water available, etc.
3.8.2 FLORA
The flora or the vegetation in the region is chiefly or dry deciduous type of species, which includes
dominance of acacia nilotia ssp. Indica or babul, Azadirachtaindica or Neem and Prosopis cineraria or
samadi. The vegetation based on the habitat can be classified into three broad categories such as (1)
Ravine or river bed vegetation, (2) Agricultural fields with hedges including wild tree species and (3)
small vegetation patches of few three species compositions around lakes and ponds. Also in some area the
plantation activities were also carried out of Eucalyptus and also of ailanthus excels.
TABLE: 3.13
THE TREE SPECIES REPORTED FROM STUDY AREA
Bird’s diversity of the area shows diversity as the area has various ecosystems. A total 72 bird species
were reported from the area. The bird species are representative of wetlands, forests and grassland habitat.
Important species in the study area include lesser flamingo reported from river mahi. The locals reported
presence of vultures seen only during certain time of the year.
TABLE: 3.14
LIST OF BIRDS
Sr. Common Name Scientific Name
No.
Grebes
1. Little Grebe Tachybaptusruficollis
Cormorants and darters
2. Little Cormorant Phalacanusniger
3. Darter Anhinga melanogaster
Herons & Egrets
4. Little Heron Butoridesstriatus
5. Indian pond heron Ardeolagrayii
6. Purple heron Ardeapurpurea
7. Grey heron Ardeolacinerea
8. Little egret Egrettagularis
9. Intermediate egret Mesophoyxintermedia
10. Great Egret Casmerodiusalbus
Storks
11. Asian openbilled stork Anastomusascitans
12. Painted strock Mycterialeucocephala
13. White stork Ciciniaciconia
Ibis & spoonbills
14. Black ibis Psudibispapillosa
15. White ibis Threskiornisaethiopica
16. Glossy ibis Plegadisfalcinellus
17. spoonbill Platalealeucorodia
18. Lesser flamingo Phoeniconanias minor
19. Common crane Grusgrus
20. Sarus crane Grusantigone
TABLE: 3.16
POPULATION DENSITY & SEX RATIO
Sr. Name Population Population Sex Ratio ( No.
No. Density (Person/ of Females per
Sq. Km.) 1000 Males)
Within 5 km 56848 722 927
1.
radius (2011)
District 4165626 552 934
2.
Vadodara (2011)
Taluka Anklav 147108 714 927
3.
(2011)
(Population as per Census 2011, Area considered as per Census 2001)
The literacy rate is a major factor, which influences the socio-cultural condition of a particular place.
Details of literacy Vadodara and Taluka Anklav are given in Table no. 3.17.
In economic development of the region its geographical location, natural resources, business and
employment, industries and manpower play vital role. Table no.3.19 provides the occupational patterns in
all villages of Vadodara Taluka.
Main worker: Who has worked last year for six month or more.
Marginal worker: Who has worked last year for less than six months.
Non-worker: Who did not work at all during the reference period of one year.
Distribution of main worker and marginal worker into further following four categories are shown in
Table no. 3.20.
o Cultivators
o Agricultural labors
o Household industry
o Others worker
TABLE: 3.19
OCCUPATIONAL STRUCTURE
Sr. Village Name CD Block Total Total Total Main Total Total Non- Employm
No. Name population Work Worker Marginal Worker ent Ratio
Population Population Worker Population (%)
Population
1. Anagadh Vadodara 14780 5048 4204 844 9732 34.15
2. Ajod Vadodara 2661 883 869 14 1778 33.18
3. Dena Vadodara 2565 872 826 46 1693 34.00
4. Diwalipura Vadodara 661 232 227 5 429 35.10
5. Dhaniyavi Vadodara 2353 885 822 63 1468 37.61
6. Ajitpura Vadodara 190 99 22 77 91 52.11
7. Ankhi Vadodara 1179 360 205 155 819 30.53
8. Nandesari (INA) Vadodara 3679 1208 1139 69 2471 32.84
9. Chikhodra Vadodara 1083 587 587 0 496 54.20
10. Dhanora Vadodara 741 244 241 3 497 32.93
11. Amrol Anklav 5268 2925 1999 926 2343 55.52
12. Ambali Anklav 4556 2509 1202 1307 2047 55.07
13. Bhetasi Ba Bhag Anklav 4712 1890 1200 690 2822 40.11
14. BhetasiVanta Anklav 5304 2354 1356 998 2950 44.38
15. Bhanpura Anklav 1512 556 502 54 956 36.77
16. Kanthariya Anklav 4084 1725 1656 69 2359 42.24
17. Bhetasi (Talpad) Anklav 1520 588 544 44 932 38.68
(Source: Census-2011 for Vadodara District)
TABLE: 3.20
DISTRIBUTION OF WORKERS
CHAPTER -4
IDENTIFICATION & ASSESSMENT OF IMPACT
FIGURE 4.1
IMPACT NETWORK ON AIR ENVIROENMENT
Project
Construction Operational
Activity Phase Phase
Tertiary Impact on
Economic Output Impact on Socio –
Impact Cultural
Environment
FIGURE 4.2
IMPACT NETWORK ON NOISE ENVIRONMENT
Project
Noise
Emission
Change in
Primary Ambient
Impact Noise Level
FIGURE 4.3
IMPACT NETWORK ON WATER ENVIRONMENT
Project
Change in surface
Activity Abstraction of Water Release of wastewater
morphology
Impact on Runoff
/Seepage
Impact on Hydraulics Environmental health
Primary of Water Courses Impact on Water Quality And Aesthetic Risk
Impact
FIGURE 4.4
IMPACT NETWORK ON GROUND WATER ENVIRONMENT
Project
Activity
Construction Phase Operation Phase
Tertiary
Impact on Economic Impact on Socio-Cultural Environment
Impact
FIGURE 4.5
IMPACT NETWORK ON SOCIO-AND CULTURAL ENVIRONMENT
Project
Activity
Operational Construction
Phase Phase
Primary
Impact Economic input Economic output Demand for work
Capital/O&M Cost Product Cost Force
Net Income
output
Change in Development Better product Air, Water, Employment Demand for Demand for Aesthetic
Secondary Economic of Ancillary availability Land, Noise opportunity Communi - Communi- Risk
Base of the Industries pollution cation cation
Impact region Facilities Facilities
Saving foreign
Exchange Effect on Effect on Effect on visual Effect on
Human Agriculture & Environment Buildings
Health fisheries Materials
Monuments
FIGURE 4.6
IMPACT NETWORK ON LAND ENVIRONMENT
Project
Construction Operational
Activity Phase Phase
Disposal of waste
Abstraction of water & Sludge
Disturbance of water on Land
land
Primary
Impact
Change in ground Toxic Substances on
Change in soil Water Regime /Salt Land, Particulate
Texture & Permeability Water intrusion Deposition on Land
Secondary Impact Impact on Landscape Soil Salinity Impact on flora & fauna
Impact on
Impact on Live stock
Agricultural Produce
There will no impact on surrounding ground water quality and quantity during construction phase.
4.2.1.2 OPERATIONAL PHASE IMPACTS
The unit has CCA order no.AWH-68944 for manufacturing of organic pharmaceuticals. As per CCA, the unit
is using 4.4 KL/Day fresh water from GIDC for domestic and industrial purposes. Due to proposed expansion
the fresh water requirements for the industrial and domestic purpose will be 45.4 KL/Day which will be met
by GIDC water supply scheme. There will be no extraction of ground water, so that no direct impact is found
on ground water availability and quality in nearby surrounding area.
As per CCA, industrial effluent generation is 1.2 KL/Day and sewage generation is 0.4KL/Day. The proposed
project will lead to waste water generation of 35.6 KL/Day from different sources i.e. process, washing, boiler,
cooling, and domestic at full production capacity.
Mitigative Measures
The total sewage generation after proposed expansion is 1.4 KL/Day. The sewage is sent to soak pit. If
any overflow of soak pit happens, it will be connected to ETP. The entire waste water generated will be
treated in unit’s own Effluent Treatment Plant and treated effluent will be sent to CETP, Nandesari.
Effluent generation will be 34.2 KL/Day. So, total waste water generation will be 35.6 KL/Day.
The unit has proposed new ETP having hydrodynamic cavitation treatment, the effluent will be checked
for the pH and it will be neutralized with lime and coagulating agents will be added. The clean effluent
will be sent to CETP, Nandesari for further treatment. In addition, proper care will be taken to prevent any
spillage/leakage. Proper storage facility will be provided for raw material and hazardous waste. Hence
there will be no impact on ground water and surface water quality.
between air pollutants emission, meteorology and air chemistry, all of which are determined by
formulating impact scenario. Estimation of emissions from the plant has been made by Industrial Source
Complex – Short Term (ISC-ST3) model developed by United States Environment Protection Agency
(USEPA). ISC-ST is based on a modified steady state Gaussian Plume equation, and it has been
recommended for use in EIA studies by Ministry of Environment & Forests (MoEF) in EIA manual.
DISPERSION MODEL
TABLE 4.1
EMISSION DETAILS
Proposed
Proposed Proposed Flue
Existing Flue Gas Process Gas
Sources of Flue Gas Gas
emission
gaseous emissions
Boiler Boiler Thermo pack Reactor
1 TPH (1TPH X 2) 2 lakh Kcal (Carbemezepine)
Fuel used Natural Gas Natural Gas Natural Gas --
200
Quantity of fuel 2000 MMBTU/Month --
MMBTU/Month
PM, SO2,
Type of emissions PM, SO2, NOx PM, SO2, NOx NH3
NOx
Stack height 20 m 20 m 20 m 20 m
Stack diameter at 400 mm 400 mm 400 mm 400 mm
the top
Stack gas exit 150˚C 150˚C 40˚C
150˚C
temperature
Stack gas exit 7 m/s 7 m/s 7 m/s 6 m/s
velocity
Emissions:
< 150
PM Concentration < 150 mg/Nm3 < 150 mg/Nm3 --
mg/Nm3
SO2 Concentration < 100 ppm < 100 ppm < 100 ppm --
NOx
< 50 ppm < 50 ppm < 50 ppm --
Concentration
NH3Concentration -- -- -- <175 mg/Nm3
TABLE 4.2
CONCENTRATION OF PM SO2, AND NOx
Highest Incremental increase in X Co-ord Y Co-ord
Values Concentration (µg/m3) (mts) (mts)
PM SO2 NOx
1 0.34 0.94 0.69 1000 -1000
2 0.33 0.92 0.67 1000 -1000
3 0.31 0.86 0.63 1000 -1000
4 0.29 0.78 0.58 2000 -2000
5 0.28 0.77 0.57 2000 -2000
6 0.25 0.68 0.5 1000 -1000
7 0.25 0.68 0.5 2000 -2000
8 0.21 0.59 0.43 -1000 -1000
9 0.21 0.58 0.42 -1000 -1000
10 0.2 0.56 0.41 3000 -3000
TABLE 4.3
CONCENTRATION OF NH3
Highest Incremental X Co-ord Y Co-ord
Values increase in (mts) (mts)
Concentration
(µg/m3)
NH3
1 0.1 1000 -1000
2 0.1 1000 -1000
3 0.08 1000 -1000
4 0.06 1000 -1000
5 0.06 -1000 -1000
6 0.05 2000 -2000
7 0.05 -1000 -1000
8 0.05 1000 1000
9 0.05 1000 1000
10 0.05 -1000 -1000
Based on the modeling results, isopleths for PM, SO2, NOx and NH3 were drawn and were superimposed
on an aerial view of the site using maps from Google Earth which is as shown in the figures given below.
F
FIGURE 4.7
7
IS
SOPLETHSS OF SO2 (S
SITE COOR
RDINATES
S 0, 0)
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 4.12
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE 4.8
8
IS
SOPLETHSS OF NOX (SITE
( COO
ORDINATES
S 0, 0)
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 4.13
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE 4.9
9
IS
SOPLETHSS OF PM (S
SITE COOR
RDINATES 0, 0)
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 4.14
EIA
A OF M/S. ROAQ
R CHEM
MICALS PV
VT LTD., G
GIDC NAND
DESARI, VA
ADODARA
A
F
FIGURE 4.10
IS
SOPLETHSS OF NH3 (S
SITE COOR
RDINATES
S 0, 0)
O
OBSERVAT
TIONS FRO
OM DISPER
RSION MOD
DELING ST
TUDIES
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 4.15
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
Job rotation will reduce exposure to some extent. Moreover, PPE like earmuff and ear plugs will
be provided to the operators/worker exposed to high noise.
The proposed green belt will further be helpful in reducing the ambient noise level.
transportation facilities will also expect to improve due to increase in the movement of workers and raw
material and finished products. This will have almost negligible impact on road network.
Total Power requirement of proposed expansion project is 100 HP will be fulfilled from MGVCL.
MGVCL is having large amount of electricity production thus due to extra consumption of electricity no
adverse impact of electricity supply is predicted.
The fresh water requirement for domestic and industrial purpose is met through GIDC water supply. The
infrastructure services e.g. roads, post and telegraph, communication, medical facilities, education;
housing will be improved in surrounding area.
4.2.7 SOCIO-ECONOMIC IMPACT
4.2.7.1 CONSTRUCTION PHASE IMPACTS
4.2.7.1.1 POPULATION
During the peak construction phase, construction manpower including construction workers will
be employed.
However, to the maximum extent possible, construction workers will be employed from within the
study area.
Since the construction phase of this project will be for short time period, the socio-economic
impact due to construction of this project is going to be temporary.
Considering the above-mentioned factors, the construction phase of the project will have minor
impact on population in the study area.
4.2. 7.1.2 EMPLOYMENT
Around25 workers will be employed in the construction work. This will increase construction
employment in the study area although temporality. Hence, the proposed project will have minor
impact on employment in construction phase.
4.2.7.1.3 TRANSPORTATION
For transportation of construction material, the existing road infrastructure is adequate.
Moreover, as the construction phase for the proposed project will be few months, the impact
would be temporary.
the study area at worker level, subject to availability of suitable manpower in the area. So the
proposed project in its operational stage is not expected to directly affect the total number or
composition of population in the study area significantly. However the population of the study
area is expected to increase marginally due to migration of persons from outside of the study area.
4.2.7.2.2 EMPLOYMENT
All efforts will be made to employ local people as far as possible. In addition, employment will be
generated by the secondary supporting activities e.g. transportation, communication, boarding,
daily utility services.
4.2.7.2.3 TRANSPORTATION
Because of the good network of transportation facilities in the study area, the additional truck
traffic generated during the operational phase is not expected to bring any considerable load to the
existing transportation system.
4.2.7.2.4 IMPACT DUE TO FIRE ACCIDENT
The project design and development has been planned with care and all provisions have been
made for the safety and security of the property as well as the personnel.
4.2.7.2.5 IMPACT ON PUBLIC HEALTH
The discharge of waste materials (gaseous emission and solid wastes) from the project can have
some adverse impact on public health in the surrounding area, if appropriate treatment procedures
are not followed.
4.2.7.2.6 ACCIDENT HAZARD AND SAFETY
During operational phase accident / hazards will be greatly minimized and ensure further safety of
the local people. In addition, by adopting mitigation measures it will ensure high safety standards.
Mitigative Measure
Provision of adequate APC and maintains of APC will prevent any accidental emission from
stacks and reduce risk to the health of the people in the vicinity of the project.
All safety measures will be carried out to prevent any accident. The unit will have onsite /offsite
emergency plan
The parameter discussed are presented in the form of a matrix in Table 4.4.There will be both
construction and operation phases.
The quantification of impact is done using numerical scores 0 to 5 as per the following criteria.
0 No Impact
1 No damage
5 Permanent Damage
TABLE 4.4
ENVIRONMENT IMPACT MATRIX (WITH MITIGATION MEASURES)
Phase Activities during Air Water Noise Land Infra- Ecological Health safety Socio-
the quality quality & quality Structure environm & Aesthetics Economic
Phase Odour /Services ent Status
Construction
2 1 2 2 2 2 2 1
Water requirement 0 1 0 0 1 0 0 0
Material Storage/handling/
2 1 2 2 2 2 2 0
Transport
Effluent discharge
0 2 0 0 2 1 0 0
(considering discharge to CETP)
Utilities 2 1 1 1 1 1 1 0
Operation phase
Gaseous emissions 2 0 1 1 0 1 2 0
Fugitive emissions 2 0 0 0 0 0 2 0
Solid/hazardous Waste
1 1 1 1 2 1 2 0
Disposal
Spills & Leaks 2 1 0 1 1 1 2 0
Plant Operations 2 2 1 0 1 1 2 1
Equipment Failures/ Shutdown/
Startup 2 2 1 0 2 1 2 1
Transport of workers/Movement
1 0 1 0 1 1 1 1
of vehicles
Cumulative score 18 12 10 08 15 12 18 04
TABLE 4.5
CUMULATIVE IMPACT CHART
Environmental Total Cumulative
Parameter
Air Quality 18
Water Quality 12
Noise and Odor 10
Land Quality 08
Infrastructure/ Service 15
Ecological environment 12
Socio Economic Status 18
Health safety & Aesthetics 04
Conclusion:
The source of water will be GIDC water supply schemethere will be no extraction of ground water. The
entire waste water generated is treated in unit’s own Effluent Treatment Plant and treated effluent is send
to CETP, Nandesari.Even though after provision of APCM, there will be negligible increase in ground
level concentration of SO2, NOx, PM, and NH3 in ambient air due to construction and operational
activities of proposed project.
Construction activities will disturb soil profile but impact will be insignificant. The unit will take
adequate measure for storage, handling and disposal hazardous waste. Hence, there will be no significant
adverse impact on land environment.
Engineering control, use of PPE, restriction of construction activity during 10 p.m. to 6 a.m., and green
belt will reduce impact of noise pollution due to construction work, vehicular movement and noise
generating equipment. There will be minor increase in ambient noise level and impact will be
insignificant.
The project site is at a far distance from the forest land, wild life sanctuaries and national parks. The unit
is located in Nandesari, Gujarat. There will be not significant impact on crops & vegetation as the
proposed APCM will take care of flue gas emission and process emission.
This will be a beneficial impact on the local socio-economic environment as increase in demand for
essential utilities and employment during both construction and operational phase.
This will be a beneficial impact on the local infrastructure services e.g. roads, post and telegraph,
communication, medical facilities, education, housing will be improved in surrounding area.
CHAPTER -5
ENVIRONMENTAL MONITORING PROGRAM
5.1 INTRODUCTION
Environmental monitoring describes the processes and activities that need to take place to characterize
and monitor the quality of the environment. Environmental monitoring is used in the preparation of
environmental impact assessments, as well as in many circumstances in which human activities carry a
risk of harmful effects on the natural environment. All monitoring strategies and programmed have
reasons and justifications which are often designed to establish the current status of an environment
and Prediction of the impact of future development and/or alteration in the operation and design of
existing installations. Environmental Monitoring Network is operation phase of the project for
monitoring of various environmental parameters like air, water, noise, soil etc.
A well-defined environmental monitoring programme would be employed with trained and qualified
staff of Environmental Management Cell of the proposed expansion project to monitor the
environmental attributes of the area with respect to EMP as well as the guidelines of the GPCB/CPCB.
Environment monitoring schedule proposed to be adopted by the project.
5.2 OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN
To comply with the statutory requirements of monitoring for compliance with conditions of
NOC.
To comply with the provision of Factory Act & MSIHC Rules.
To verify the results of the impact assessment study in particular with regards to new
development.
Identification of any significant adverse transformation in environmental condition to plan
additional mitigation measures; if & as required.
To check or assess the efficiency of the controlling measures.
To ensure that new parameters, other than those identified in the impact assessment study, do
not become critical through the commissioning of new project.
To establish a data base for future Impact Assessment Studies for new project.
5.3 IMPLEMENTATION SCHEDULE OF MONITORING MEASURES
Monitoring should be done as periodically to understand the environmental condition of the site.
The mitigation measures suggested in the Chapter-4 should be implemented so as to reduce the impact
on environment due to the operations of the proposed project. In order to facilitate easy
implementation, mitigation measures are phased as per the priority implementation. The priority of the
implementation schedule is given in Table 5.1.
TABLE 5.1
IMPLEMENTATION POLLUTION CONTROL MEASURES
10 Environment Audit
10.1 Environment audit will be carried out once in year through GPCB recognized schedule-1
Environment Auditors. This is as per directive of Hon. Gujarat High Court.
TABLE 5.4
BUDGET ALLOCATION FOR ENVIRONMENTAL MANAGEMENT
CONSTRUCTION PHASE
CHAPTER -7
PROJECT BENEFITS
INTRODUCTION
The company is committed for contribution of funds and provides the services for the upliftment of local
community in the nearby villages and growth in the industrial sector creates new opportunities for
employment and can also help diversify the economy. This is especially important given the high level of
urbanization, growing levels of unemployment and poverty in many cities.
Synergistic growth in the chemical industries could have positive spin-offs for the socioeconomic
development. The use of chemical further leads to development in field of research and development.
This chapter describes about benefits of the project on improvements in the physical infrastructure, social
infrastructure and employment potential in the region.
7.1 CORPORATE SOCIAL RESPONSIBILITY ACTIVITIES
Programs for environmental education and public participation shall be developed with the help of
visual aids to create awareness about the activities.
It has been planned to sponsor to the educational institutes.
The proponents have also planned to provide training to the ladies for livelihood enhancement
projects.
Proper awareness campaign shall be organized by the project proponent for water conservation.
Periodic health checkup camps shall be organized by the project authority for workers families and
surrounding localities.
In order to increase the aesthetic environment, road side plantation program shall be carried out.
Annual get –together and rewards for school children from identified villages who have shown
brilliance in education, sports, cultural activities etc. will be arranged.
7.2 ECONOMIC DEVELOPMENT
This project will increase the economic activities around the area, creating avenues for direct/ indirect
employment during operation phase of the project. There would be a wider economic impact in terms of
generating opportunities for other business like workshops, marketing, repair and maintenance tasks etc.
This project will enhance India’s potential of supplying Bulk drugs/products to leading to step-up of
India’s position in global market sector and strengthening of Indian economy.
The continuous inflow of people will require local transport systems like autos, taxis etc which would
help economic boost.
CHAPTER -8
ENVIRONMENTAL MANAGEMENT PLAN
8.1 INTRODUCTION
Environmental protection is an issue that no organization can neglect and hope to survive. The key to the
success of the integrated approach to pollution prevention and control is the management and operation of
the organization. Effective committed management delivers a successful industry. A total commitment to
the environment, not just for compliance with legal or regulatory compliance will be the essence of
environment management of an industry. Many companies have recognized the benefits of implementing
an effective environmental management system.
8.2 AIM AND OBJECTIVE
The aim of environment management plan is to conserve natural resources and water, to prevent
pollution of environment, to ensure effectiveness of control measures and monitoring programme, to
ensure safety, welfare and good health of worker, to minimize generation of waste.
The objectives of EMP are as under:
Pollution will be prevented or reduced at the source,
Pollution that cannot be prevented will be recycled in to the system,
Pollution that cannot be prevented or recycled will be subjected for recovery of chemicals using best
technologies,
Pollution that cannot be prevented or recycled or recovered will be treated in environmentally safe
manner, and
Disposal and other releases into the environment will be used “only as a last resort” and will be
conducted in an environmentally safe manner.
8.3 ENVIRONMENTAL MANAGEMENT CELL
M/s. ROAQ Chemicals Pvt.Ltd., Nandesari, Vadodara has assigned responsibility to officers from
various disciplines to co-ordinate the activities concerned with management and implementation of
environmental control measures. Environment management cell is shown in below Figure no.8.1.
FIGURE: 8.1
ENVIRONMENT MANAGEMENT CELL
Directors
Factory Manager
Regular ambient air quality monitoring will be carried out within premises and nearby area for SO2, NOx,
PM10 and PM 2.5, in the downwind directions as well as where maximum ground level concentration is
anticipated and record of the same shall be maintained.
Work area ambient air quality monitoring will be carried out as per Gujarat Factories Rules.
FUGITIVE EMISSION
Now a day as industrial growth increases, concerns of fugitive emission also increases. Percentage of
contribution of fugitive emission to air pollution and climate change will also increase.
Probable source of Fugitive emission are raw material handling, storage tank of acid, storage tank of
solvent, leakage from valves, flange joints of pipeline, pump & motors, reactor, loading & unloading area
etc. General control measures like routine & regular inspection to identify leakage, preventive
maintenance and operational maintenance, provision of leak detection andrepair system (LDAR) and
potable instrument for measurement of VOC etcwill be implemented by the unit.
TABLE: 8.3
DETAILS OF CONTROL MEASURES FOR FUGITIVE EMISSION
Sr. Source Waste Control Measures
No. Type/Pollution
1 Solvent storage Air pollutant Carry out work place area monitoring to find out
tank (VOC) concentration level in ambient air
Close handling system
Provision of breather valve cum flame arrester.
2 Solvent Air pollutant Solvent recovery system with steam condensation
recovery system (VOC) system.
Pumps & motors are mechanical seal type.
3 Handling of raw Air pollutant Provision of exhaust ventilation
material bags in (PM) Provision of PPE
storage area Provision of Job rotation to reduce exposure
4 Flange joints of Air pollutant Routine & periodic inspection to check leakage
pipeline, pump (VOC) Preventive maintenance, Follow SOP for
& motors maintenance
Pumps & motors will be mechanical seal type
LDAR program will be followed.
5 Solid raw Air pollutant Hopper will be provided with powder transfer
material (PM) system
transferring to
reactor
6 Liquid raw Air pollutant Feeding of liquid raw material will be carried out by
material (VOC) closed pipeline and mechanical seal pump.
transferring to
reactor
7 Loading Air pollutant Unloading through pipeline to tank in a close
systems, cavitation typically occurs either as the result of an increase in the kinetic energy (through an
area constriction).
The process of bubble generation, and the subsequent growth and collapse of the cavitation bubbles,
results in very high energy densities and in very high temperatures and pressures at the surface of the
bubbles for a very short time. The overall liquid medium environment, therefore, remains at ambient
conditions. Controlled cavitation can be used to enhance chemical reactions or propagate certain
unexpected reactions because free radicals are generated in the process due to disassociation of vapors
trapped in the cavitating bubbles.
Orifices and venturi are reported to be widely used for generating cavitation. A venturi has an inherent
advantage over an orifice because of its smooth converging and diverging sections, such that that it can
generate a higher velocity at the throat for a given pressure drop across it.
This is also used in the mineralization of bio-refractory compounds which otherwise would need
extremely high temperature and pressure conditions since free radicals are generated in the process due to
the dissociation of vapors trapped in the cavitating bubbles, which results in either the intensification of
the chemical reaction or may even result in the propagation of certain reactions not possible under
otherwise ambient conditions.
Hydrodynamic cavitation can also improve some industrial processes. For instance, cavitated corn slurry
show higher yields in ethanolproduction compared to uncavitated corn slurry in dry milling facilities.
Consider the case of a Venturi as shown in Figure above. At low flow rate, water is everywhere free of
cavitation. Velocity is maximum in the section of minimum area and pressure is then minimum. When the
flow rate is progressively increased, the minimum pressure decreases and there will be a critical flow rate
for which the vapor pressure is obtained at the throat. At this operating point, cavitation appears in the
section of minimum area. In Figure above, two bubbles are clearly visible in the upper part of the Venturi.
This is the start of the cavitation state. If the flow rate through the Venturi is further increased, the extent
of cavitation also increases. Figure given above gives an example of developed cavitation in the same
Venturi device. Many vapor structures which are different from single bubbles are visible.
At this point the chlorine when injected will oxidise the organic matter exploded bubble and due to the
large surface area available, the oxidation by chlorine molecule is almost instantaneous.
F
FIGURE: 8.2
2
H
HYDRODYN NAMIC CA
AVITATION
N
T
Treatment Process:The
P setup for thee hydrodynaamic cavitation reactor iss given in thee figure beloow:
F
FIGURE: 8.3
3
T
TREATMEN NT PROCE
ESS
T
The waste waater is equaliised over org
ganic matterr and flow. T
The pH of thhe waste watter is raised tto 10.5 by
hyydrated lime and filtered. The waaste water iss then pumpped throughh a venturi. At the sucction side,
chhlorine is in
njected to acchieve hydro
odynamic caavitation. Thhis is a batchh process annd the systeem is kept
This is againn filtered in tthe filter press and the
unnder recirculation till thee COD is reaached to dessired limit. T
fiiltered wastee water is sen
nt for electro
olysis.
M
M/S. JYOTI OM
O CHEMICA
AL RESEARC
CH CENTRE
E PVT. LTD., ANKLESHW
WAR 8.7
EIA OF M/S. ROAQ CHEMICALS PVT LTD., GIDC NANDESARI, VADODARA
FIGURE: 8.4
ETP FLOW DIAGRAM
Collection Primary
Tank-2 Treatment
Filter
Press
Hydrodynamic
Cavitation Tank-2
TABLE:8.5
EFFLUENT QUALITY AS PER TREATMENT
Sr. Category of Waste Before After Primary After Hypochloride
No. Water Treatment Treatment Dosing
1. pH 3 to 6 6.5 to 7.5 6.5 to 7.5
2. COD (mg/l) 3000-20000 3000-18000 100-250
3. BOD (mg/l) 350-6000 1000-5000 30-50
4. TDS (mg/l) 4000-5000 4000-5000 8000-10000
5. Ammonical Nitrogen 30-50 30-50 10-20
(mg/l)
6. TSS (mg/l) 150-200 50-60 70-80
TABLE: 8.6
DETAILS OF CONTROL MEASURES FOR EFFLUENT GENERATION
Sr. Source Waste Control Measures
No. Type/
Pollut
ion
1. Process, Efflue Recycling of effluent/ washings/scrubber water – when ever
washing, nt possible.Adequate Effluent treatment plant having primary.
scrubber, utility, Proper house keeping preventing contamination of ground water
Domestic uses and storm water drainage.Record of hazardous waste generation
during the treatment of waste water and its disposal.
Record of water consumption will be maintained for each usage
in future.Record of waste water generation/treatment/disposal
Record of chemicals utilization at ETP
purpose
7 Miscellaneous Expenses Environment -- 15,000
TOTAL(A) Rs. Per Annum 1,10,583 14,58,000
TABLE: 8.8
DETAILS OF PROFIT BY SALE OF PRODUCTS
Sr. No. Products Rs. (in Crores)
1. Valproic acid and its pharmaceutically acceptable salts
2. CarbamazepineAnd/or Oxcarbamazepine
3. Propranolol HCl and other β-blockers 10 crores
4. Fenofibrate
5. Levosulpiride
6. Biperiden HCl
The products are Active Pharmaceutical Intermediates (API’s) which are very costly in market with less
availability. Thus cost of running ETP can be easily incorporated by unit. Every year separate budget will
be alloted to run ETP.
8.4.2. (B). 1. 2 DETAILS OF CETP
Last six months of monitoring data of Nandesari CETP are shown in table 8.8.
TABLE: 8.9
MONITORING DETAILS OF NANDESARI CETP
Sr. Parameters Unit February January December November October September
No. 2017 2017 2016 2016 2016 2016
1. pH -- 8.27 7.84 7.30 7.65 8.08 7.88
2. COD mg/l 107 298 133 200 146 317
3. BOD mg/l 13 125 38 40 44 116
4. NH3-N mg/l 0.56 2.24 0.56 8.4 2.24 52.08
5. TSS mg/l 42 38 136 120 106 122
6. TDS mg/l 18866 21120 36004 33840 34630 31616
Engineering control,
Provision of PPE, Green belt,
3. Plant/process area Noise pollution Maintain equipment & machines in good
working condition.
Isolated noisy area from other area by distance
and if it is not possible than by physical
separation or noise proof valve.
Provide silencer to safety valve, relief valve
Provision of PPE,
Green belt,
Record noise level monitoring of different places
within and outside premises,
Periodically Audio metric test.,
Rotation of work to minimize exposure.
The Hazardous wastes shall be handled and disposed as per Hazardous Waste (Management and
Handling) Rules, 2016.
The Waste Management plan includes:
• Waste Inventory
• Classification of waste
• Packaging, Storing and Transporting Wastes to Disposal site
• Data Management and Reporting -Personnel Training
• Waste Minimization
General Guidelines for Waste Management:
1. Solid waste
The solid waste shall be segregated as bio-degradable and non-biodegradable.
The organic waste shall be segregated and handed over to outside agency for disposal.
The non-biodegradable (inorganic) waste shall be handed over to authorized recycler for further
handling and disposal.
Reuse of paper and plastic waste.
Planned system for waste collection, segregation and disposal.
E-waste will be disposed as per E-Waste (Management) Rule, 2016.
2. Hazardous waste
Hazardous waste will be stored in proper storage room and handed over to authorized vendor for
final disposal.
The collection, treatment and disposal of hazardous waste will be as per Hazardous waste
(Management and Handling) Rules 2016, and hence no adverse impact on land environment is
envisaged.
It is proper management it will be stored separately in dry & covered place with RCC plat form.
There will be provision of separately storage area of 117.71sq.mt.
Forklift truck will be used in shifting, loading and unloading operation for hazardous waste to
minimize manual handling of hazardous waste.
Necessary PPE’s shall be provided to workers while handling of hazardous waste.
The details of quantity of hazardous waste generated and disposal mode are given in below Table
no. 8.8.
A copy of membership certificate of Landfill site is attached as Annexure-IX.
Forklift will be used in shifting, loading and unloading operation for hazardous waste to minimize manual
waste material will be regular practice. The sticker will be put on individual container as "cleaned".
The container will be deposited in the area marked for disposal. Then the containers will be inspected
by the certifying agency approved by the GPCB. In confirmation of the quality of the cleaning they
will issue the stickers for identification. After receiving the stickers that should be pasted on to the
containers. Then the containers are disposed off to actual raw material supplier.
SOIL ENVIRONMENT
Following measures will be taken to minimize impact on land environment and improve soil conditions.
(I) Earth / Construction Debris
Excavated earth will be backfilled in the trench after foundation work and top soil will be restored
for the agricultural/ gardening purpose. The remaining excavated material will be disposed off or
spread out in low laying area.
Precautions should be taken to minimize damage to native plants (if any) on the periphery of
construction area.
The natural gradient of the area should be maintained after reinstatement to avoid water logging.
The construction debris as well as debris from demolition work shall be utilized within the site for
leveling purpose and base course preparation of internal roads.
The materials like steel and other recyclable material shall be segregated and reused or sold to
authorize vendors for reuse.
(II) Topsoil Segregation
Where topsoil is present, it is required to be segregated. Estimated Excavation quantity would be
around. The same would be used within the premises for filling, leveling etc. Top soil of the site
will be collected at site and reused for landscaping. Debris generated will be used for leveling. The
following practices, as regard to top soil segregation will be adhered during trenching:
Existing topsoil which is removed during construction should be stockpiled temporarily for
replacement whenever required.
Topsoil and sub-soil will be segregated during trenching and stockpiled separately.
Topsoil should be removed to its actual depth or to a maximum of 30 cm as determined by HSE
representative for the spread.
Topsoil shall not be used for padding, backfill or trench breakers, under any circumstances.
Topsoil shall be stored on the non-traffic side of the trench.
Topsoil shall not be used as fill for the trench.
8.4.2. (E) SOCIO-ECONOMIC AND CULTURAL ENVIRONMENT
To minimize adverse impacts arising out due to the project activity, Mitigative measures are suggested in
the EMP. Proper implementation of EMP would mitigate adverse impacts in theregion. Prior information
about the project should be given to locals in study area.
An emergency plan should be prepared in advance, to deal with fire fighting.
The authority should make an assessment of the safe, legal load limits of all the bridges, streets
that may be traversed heavy equipment.
All construction material and equipment should be stored in a neat and orderlymanner so that land
owners whose land is utilized for this purpose will not suffer.
Construction workers
Local people will be employed for construction work to the maximum extentpossible.
Proper facility for domestic water supply, sanitation and other essential services willbe made
available to the construction workers.
Temporary toilets will be provided which will be connected to septic tank with soakpits.
The facilities should be maintained in a clean, odour free condition and care shouldbe taken to
avoid soil and groundwater contamination.
Face masks, gloves and other personal protective equipments shall be provided toworkers to
prevent health hazard during construction activities.
8.4.2. (F) GREEN BELT DEVELOPMENT
The main objective of green belt is to provide a barrier between source of pollution and surrounding area
by filtering the air particulate and interacting with gaseous pollutants before it reaches to the ground. The
company has existing green belt area of 165.80sq m. The unit will allocate 20 lakhs for further green belt
development.
The unit will plant trees like Babool (Vachellianilotica), Peepal (Ficusreligiosa), Neem
(Azadirachtaindica), Asopalav (Polyalthialongifolia), Banyan, Kapok (Ceibapentandra), Nilgiri
(Eucalyptus), Gulmohar (Delonixregia), Pelta Farm, Kashid
Preparation of Greenbelt Plan
The proposed greenbelt development should be of a suitable width along theperiphery of project site area
including unit complex, space between the unitslocatedwithin the project, along the roads, storage areas,
loading / unloading areas ofproducts etc.
Criteria for Selection of Species for Greenbelt
The plant species suitable for green belt development should be selected based on characteristics.
It should have thick canopy cover
All designated staff & workers will be trained for the fire fighting, work permit system, first aid and
safe handballing of hazardous chemicals.
Incident/accident reporting system will be developed and all the employees are made aware for the
same.
Suitable notices/boards will be displayed at designated locations indicating appropriate hazard
warnings.
Antidotes as well as MSDS for all the chemicals will be made available within the factory premises.
Pre-employment medical check up at the time of employment will be carried out. In order to safe guard
the health of the employees, all the employees undergo periodic health checkup at every six month.
8.4.2. (J) CLEANER PRODUCTION
Discarded containers/bag will be sent back for raw material filling/selling to authorize recycler
after decontamination.
The unit will be using green chemistry for manufacturing of bulk drugs, which will result in
energy savings.
All steam condensate will be recycled.
Cleaner production options will be explored further.
The unit will try to recover the chemicals in the effluent in near future.
Unit will use natural gas as a clean fuel.
Vacuum cleaner will be used to recover spilled material.
Housekeeping will be regularly maintained. Dedicated staff for the purpose will be employed.
Products will be manufactured on campaign basis to reduce repeated cleaning of reactors.
Whenever possible, extra filter cloths for centrifuges will be stocked to avoid/ minimize the
washings.
Solvents recovery will be maximized and uncondensed solvent will be scrubbed in water. The
scrubbed water will be subjected to further solvent recovery.
8.4.2. (K)SOLVENT RECOVERY SYSTEM WITH SCRUBBER TO CONTROL VOC
A solvent recovery system comprises of two stage heat exchangers. Cooling tower water is circulated in
primary heat exchanger and in secondary heat exchanger chilled water circulation is done. The
uncondensed solvent after the secondary heat exchanger will be diverted to water scrubber the traces of
solvent will get dissolved in water. On getting saturation, the solvent mix water will be subjected for
recovery of solvent (if feasible) and/or water will be diverted to ETP plant for further treatment the
process will ensure no VOC emission from solvent recovery system.
The scrubbing system consists of a scrubber (packed column absorber), an exhaust blower and scrubbing
media circulation via pumps followed by carbon adsorption tower. The vapors coming from the process
vents and raw material storage area enters the primary scrubber where they are absorbed in water. Thus,
the air leaving from the scrubber is clean, which is again feed into the secondary tower consists of carbon
to trap any remaining VOC. The figure of scrubber system is given below as figure. The details of
scrubber system and features of scrubber system are given below in Table no. 8.13 and Table no. 8.14.
TABLE 8.13
DETAILS OF WATER SCRUBBER SYSTEM FOR VOC
Sr. No. Name of Units Capacity Quantity MOC
1 Water Scrubber 5 KL 1 HDPE/PP FRP
TABLE 8.14
SPECIFICATIONS OF WATER SCRUBBER SYSTEM
Description Details
Velocity gas 10 Kg/Hr
Gas flow 10 Kg/Hr
Blower Capacity 75 CFM
Pump Capacity 250 L/Hrs
Scrubbing media Water
Column diameter 300 mm
Column packed height 3M
Total column height 4.5 M
FIGURE 8.5
DIAGRAM OF WATER SCRUBBER FOLLOWED BY CARBON TOWER
VOC Vent
Cooling Tower Line
Chilled Water
Circulation Spray
Primary Secondary
Condenser Condenser
Receiver
Un
Reactor scrubbed
VOCs
Water Tank
Carbon
Adsorption tower
So, it is proposed to provide storage tank of volume ~100 m3. Keeping in mind four months of
Monsoon season.
The proposed volume of rainwater harvesting pits can be created below parking area, green area or
roads etc. as per convenience. The stored rainwater will be utilized for various purposes hence
reducing required quantity of water.
Storm water management
The drains for storm water will be kept clean and dry in summer and winter. The storm water
drains will be connected to the 100 m3 underground pit. The rain water of the premises will be
collected in this underground pit through storm water drains. The collected water will be analyzed
for any contamination of pollutants for 1st and 2nd rain during monsoon. If analysis indicates any
contamination, the collected water will be diverted to ETP plant. In case of no contamination, the
collected water will be used in cooling tower and other applications.
8.4.2. (N) ADDITIONAL MITIGATION MEASURES
In addition to the above suggested measures for management of air, water, soil, etc following additional
measures shall be provided.
ENERGY CONSERVATION PROGRAMME
Energy conservation measures are often the easiest, quickest and cheapest way to reduce costs and be
environmentally pro-active. Energy conservation will be one of the focuses during planning and operation
stages. The conservation efforts would consist of the following:
a. Architectural design
Public areas will be cooled by natural ventilation as opposed to air-conditioning.
Maximize the use of natural lighting through design.
b. Energy Saving Practices
Purchase of energy efficient appliances.
Constant monitoring of energy consumption and defining targets for energy conservation.
Adjusting the settings and illumination levels to ensure minimum energy used for desired comfort
levels.
Economizers will be provided to utilize heat.
Condensate will be recovered and will send back to boiler.
Proper temperature controls will be provided to reduce load on heating systems.
Proper load factor will be maintained by the company.
Company will adopt good maintenance practices and will maintain good housekeeping which will
help in better illumination levels with least number of fixtures.
On most of roofs transparent acrylic sheets will be provided to use day light and to stop use of
lights during day time.
LED lamps will be provided.
To the extent possible and technically feasible, energy efficient equipment will be selected.
Gravity flow will be preferred wherever possible to save pumping energy.
Recycling of water will be done.
c. Behavioral change on consumption
Awareness on energy conservation.
Training to staffs on methods of energy conservation.
WATER CONSERVATION PROGRAMME
Water conservation shall be practiced to the extent possible by use of reclaimed water for all non-potable
application like gardening, lawns an, flushing toilets etc.
(I) Minimizing Water Consumption
A combination of water saving appliances and water management measures will be planned in the plant.
The message of water conservation shall be spread to all occupiers on site by way of awareness
campaigns and circulars. Specific measures that will be implemented include the following:
(II) Management Measures
Reduce toilet cistern volume in single flush models.
Promote awareness on water conservation and reducing water wastage.
Quick fixing of leaking taps pipes and toilet cisterns; Sweep with a broom and pan where possible,
rather than hose down external areas.
Minimize water use in gardens by the following measures:
Drip irrigation system shall be used for the lawns and other green area which can save water
between 15-40% of the water use, compared with other watering techniques.
Plants with similar water requirements shall be grouped on common zones to match precipitation
heads and emitters.
Use of low-volume, low-angle sprinklers for lawn areas.
Select controllers with adjustable watering schedules and moisture sensors to account for seasonal
variations and calibrate them during commissioning.Selecting a drought resistant grass.
Planning to create residential, medical, educational and recreational facilities for our employees.
Rural Development Programmers for up liftmen of people in the form of dead diction, self-help,
vocational training and guidance etc.
Contributed in any welfare society.
Scholarship for girls in Schools.
Training local unprivileged boys and girls for Housekeeping, Laundry etc and provide
employment.
Adoption of Local School / Slum for up liftmen of locals.
FINDINGS
From the foregoing sections it is clear that environmental considerations are foremost during development
of the project, at all the following levels:
(1) Project sitting (2) Planning and design (3)Project construction (4) Post project operations
The following findings are to be mentioned:
The Project will have no significant environmental impacts during construction and operations.
Project risks will be minimized through rigorous enforcement of national design and operational
standards.
The environmental and safety aspects of the Project are straightforward and well understood.
A detailed environmental impact study is carried out and EMP. No further studies are required to
elaborate these subjects.
The EMP also provides for establishing, and maintaining a system of environmental monitoring and
auditing to ensure strict compliance of all the measures identified in the EMP, and minimize adverse
environmental and social impacts.
8.4.2. (O) SHOW CAUSE NOTICE/CLOSURE NOTICE DETAIL
The unit has received show cause notices/direction in last two years. All are attached as Annexure along
with reply to show cause notice.
The unit has received show cause notices/direction in last three years. The reply by the unit is provided
below.
TABLE 8.16
SHOWCAUSE NOTICE AND COMPLIANCE
Sr. SCN/Closure Under Act Reason for SCN Action taken Remark
No.
1. GPCB/CCA/VR Air, Water 1. Unit is 1. As directed by GPCB GPCB was
D-541/ID- Hazardous manufacturing officer during their satisfied by
22547/230739 more than official visit we had answer and
dated 17/11/2014 consented limit in stopped no action
CCA without manufacturing and taken by
prior permission started procedure for GPCB.
of board. EC expansion as
suggested by GPCB
officer. We had
assured GPCB officer
that we will not
manufacture excess
without prior
permission.
2. Acidic pool of 2. The accidic pool was
effluent is M.L. in bucket which
observed within is transferred to barrel,
plant premises. where it is neutralized
to get some product.
The wastewater
generated is then sent
to ETP. As per the
suggestion given by
GPCB officals we
have made proper
arrangements with
fixed pipeline.
3. ETP plant was 3. The ETP runs on
not in operation batch process, which
during plant visit. was the reason it was
not working during
visit of GPCB officer.
4. During plant visit 4. Noted by unit and it
housekeeping was was complied as per
not upto the suggestion received by
mark. GPCB officer.
8.4.2. (P) INSPECTION REPORT AND QUERIES BY GPCB AND THEIR REPLY
The unit has been inspected by GPCB and queries have been raised. The queries have been answered by
the unit. The iinspection report with queries and their answer are attached as an Annexure-
8.5 CONCLUSION
The project can cause minor impacts only during construction phase due to the various activities involved
during that phase. However, strict adherence to the various mitigation measures as identified under the
EMP, strengthened by adequate environmental monitoring using best available technology (BAT) and
auditing and good construction practices, including the special construction methods as prescribed, will
go a long way in effectively reducing the impacts as to negligible levels.
During operation phase of the project, none of the routine activities will cause any noticeable impact on
any component of the environment, including the socio-economic component. Provision of green belt and
energy conservation shall further facilitate in overall scenario management of Environment.
Thus, it can be concluded on a positive note that after the implementation of the mitigation measures and
Environmental Management Plan, the proposed project shall have negligible impact on environment and
will benefit the local people and economy.
8.6 PROJECT IMPLIMENTATION SCHEDULE
Implementation of Project within a pre-determined time frame is an important factor for the success of a
project. Timely implementation saves on various costs like interest, administrative overheads and helps to
realize the goals as per pre-determined objectives. Implementation of Project involves co-ordination of
different activities at various levels of the firm and amongst different outside agencies. This will start
immediately after getting Environment Clearance. From the date of start, the implementation schedule
envisages completion of project in 8 months. It is considered that preliminary activities such as obtaining
necessary statutory clearance for proposed project and financial arrangements for the implementation of
the project will be made at proper dates.
The major activities to be carried out at site during project work are as follows:
TABLE: 8.17
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr. No. Activity Required Period
1. Civil work Immediately after getting NOC-3 Months
2. Procurement of machinery 1 month after getting NOC
3. Eraction & installation of Immediately after competition of activity no.2
machinery - 2 month
4. Trial of machinery & Within 1 months after competition of activity no.3
equipment
5. Commercial activity 1 months after competition of activity no.4
CHAPTER-9
EXECUTIVE SUMMARY & CONCLUSION
9.1 INTRODUCTION
M/s. ROAQ Chemicals Pvt.Ltd are already engaged in manufacturing of organic Pharmaceutical at
plot 41/B-5,B-6 GIDC Estate, Behind Ashok organic , Nandesari, Dist. Vadodara, Gujarat-392140.The
Unit is having valid Consolidated Consent & Authorization (CC&A) from Gujarat Pollution Control
Board vide CC&A order no.: AWH-68944 with validity up to 11/01/2020 for manufacturing of
Organic pharmaceutical. The unit is going for expansion for range of products like Anti-Epileptic,
Anti Convulsant, Anti-Hypertensive, Anti Parkisonion and R&D products. The unit has proposed
expansion of 71.415 MT/Month of organic pharmaceuticals; therefore total production quantity after
expansion becomes 72 MT/Month.
9.1.1 LOCATION
Proposed expansion of project will be carried out at the existing plant only i.e. Plot No. 41/B-5 and
41/B-6, GIDC, Nandesari, Dist. Vadodara-391 340. It is approximately 10 km distance from Dist.
Vadodara. The approximate geographical positioning of the project site is at Latitude: 22°24’36.23”N,
Longitude: 73°5'15.75”E.
9.1.2 INVESTMENT
The total investment for proposed expansion will be in land, plant, machinery, building and
environment protection and safety. The cost of proposed expansion will be Rs. 620 lakhs.
The plant is located in GIDC, Nandesari, which is well-developed industrial zone. GIDC, Nandesari is
having all essential facilities such as internal roads, arrangement for supply of water and power to
industries etc.
Demand & supply gap is huge for the export market since products are generic in nature. Inventors of
generic products stop manufacturing & they prefer to import from Indian market. Demand for an
organic pharmaceuticalsareincreasing at the rate of almost 28- 30 % during last three years. During the
year 2017, pharmaceutical industry growth is expected to remain 21% & in terms of value to reach US
$ 17 Billion. Average export of organic pharmaceuticalsfrom India remains more than 50%. The
products are highly influenced by the market demand. In Pharma industries, Introduction of newer
molecules with better performance and less side effects are introduced from time to time and hence it
is essential for the project proponent to put up a multi-product facility so that the changing demand is
met and can have a positive impact over lives globally. The products vary across therapeutic segments
asAnti-Epileptic, Anti Convulsant, Anti-Hypertensive, Anti Parkisonion and R&D products have been
considered. The complete environmental assessment has been done considering the worst case
scenario and to ensure minimal impact on environment.
The existing manufacturing capacity is 0.585 MT/Month. Total product manufacturing capacity after
expansion will be72 MT/Month.
LAND
The total plot area of the unit is 1651.10 sq. m. The existing green belt area is approx. 165.80 sq. m.
WATER REQUIREMENT
As per consent
The source of water is GIDC Nandesari. In the existing scenario, the unit is using 4.4KLD fresh water
for industrial and domestic purpose.
Proposed scenario
For proposed expansion, the unit has proposed 41 KLD of water consumption. The total fresh water
consumption after expansion will be 45.4 KLD.
ENERGY REQUIREMENT
The power requirement after proposed expansion will be 100 HP. The source of electricity will be
MGVCL.
UTILITIES
The existing utilities like cooling tower, boilers, vaccum pump etc. New utilities will be installed in
proposed expansion such as boiler, cooling tower, air compresssors, vaccum pumps, chilling tower,
thermopack etc.
As per consent
As per consent, the industrial effluent generation is 1.2 KLD and sewage generation is 0.4 KLD.
Existing effluent is treated in ETP having primary treatment. Treated water is sent to CETP.
Proposed scenario
Due to proposed expansion, additional total industrial effluent generation will be 33 KLD. Hence,
after expansion total industrial effluent generation will be 34.2 KLD (1.2 KLD existing + 33 KLD
proposed). Due to proposed expansion, additional sewage generation will be 1 KLD. Hence, after
expansion sewage generation will be 1.4 KLD (0.4 KLD + 1 KLD). Existing and proposed effluent
will be treated in unit’s own proposed ETP consisting of hydrodynamic cavitation treatment and then
sent to CETP.
GASEOUS EMISSION
As per CCA order no. AWH- 68944, the unit has one stack of baby boilerhaving 7.62 m height.
Now, the unit has proposed two boilers of 1 TPH each, one thermo pack of 2 lakh Kcal.
PROCESS GAS EMISSION
There is no process gas emission stack in existing unit.
The unit is proposing 1stack from reactor which will be connected to water scrubber followed by acid
scrubber.
HAZARDOUS WASTE GENERATION
As per consent
As per CCA order no. AWH-68944, the hazardous waste generation are ETP waste (1 MT/Year),
Discarded containers/Bags (96Nos. /Year), Process waste (6 MT/Year), Carbon (3.5 MT/Year), and
Generated Solvent (12 MT/Year).
ETP waste, Process waste containing organics complex are disposed to TSDF/CHWIF. Discarded
Container/Bags and Generated solvents are sold to authorize recyclers.
Proposed scenario
After proposed expansion, hazardous waste generation details will be ETP waste (15 MT/Year),
Discarded containers/Bags (5000 Nos. /Year), Process waste (54 MT/Year), Carbon (2.88 MT/Year),
Used Oil (50 Lit./Year) and Generated Solvent (120 MT/Year).
ETP waste,Process wastewill be disposed to TSDF. Used oil will besold to registered reprocessor and
Discarded Container/Bags and Generated Solvent will be sold to authorize recyclers. Spent carbon will
be sent for co-processing.
Studies were carried out in about 5 km radial distance from the project site with respect to sampling
and analysis of air quality, water quality, noise level and soil quality. The base line data were
monitored for study period of January, 2017 to March, 2017.
Relative humidity
The maximum relative humidity reported around 84 % and minimum relative humidity is reported
around 4 % during period of January, 2017 to March, 2017.
Temperature
The maximum temperature reported is 45OC and the minimum temperature reported is 12OC during
period of January, 2017 to March, 2017.
Rainfall
There was no rain fall in January, 2017 to March, 2017.
9.3.3 AMBIENT AIR QUALITY
Based on data obtained, it could be stated that, during the study period the value of PM10 at monitored
locations is ranged between 85-52 μg/m3 while the value PM2.5 fluctuates in the range of 41-20
μg/m3. The value of SO2 and NOx were observed to be in the range of 26-5 μg/m3 and 33-10 μg/m3
respectively. The values of NH3 were found Below Detectable Limit. The value of VOC at monitored
locations is ranged between 0.7- 0.3 ppm. The average concentration of PM2.5, SO2 and NOx are
within prescribed limit at all locations.
These concentrations at all AAQM locations were primarily caused by local phenomena including
vehicular movement and natural dusting due to human activities and wind movement.
A review of the above mentioned chemical analysis of ground water samples reveals that the pH
varies from 7.4 to 8.50, Calcium and Magnesium content varies between 45 to 68.14 mg/l and 35 to
101 mg/l respectively. Total hardness and alkalinity expressed as CaCO3 ranges b e t w e en 227 to
5 2 0 mg/l and 310 to 5 5 4 mg/l respectively. Chlorides and Sulphates are found to be in the range of
298 to 1080 mg/l and 56 to 257 mg/l respectively. Nitrates and Fluorides are found to be in the
range of 2.1 to 9.7 mg/l and ND respectively. The heavy metal contents are found to be well within
the limit.
Noise level monitoring was carried out at 6 locations during period of January, 2017 to March, 2017.
During monitoring period, the LEQ (dB (A)) noise levels varied between 53-72(dB (A)) and 48- 60
(dB (A)) during day time in industrial area and residential area respectively.
Noise levels varied between 45-53 (dB (A)) and 37-52 (dB (A)) during night time in industrial area
and residential area respectively.
9.3.6 SOIL
.The composite soil sample was collected from project site and the villageswithin 5 km radius. The
samples were collected to determine physical and chemical characteristic of soil.
As per land use study, major land use of study area of 10 km buffer area is covered by 49.21 % of
Agriculture, 25.26% of open vegetation, 13.05 % of industrial area, 3.64 % of habitation, 6.24 % of
river, 0.14 % of water body, 2.46 % of close vegetation.
The study of the environmental components like flora and fauna is required to assess the biological
diversity of the region. Flora and fauna can be used for biological surveillance in assessing the
environmental status. The ecological interpretation is based on secondary sources of information.
Water is the basic and essential resource for the survival of flora and fauna. The flora being the
primary producer influences the fauna of the region. The characteristic flora existing in a region
depends upon the existing conditions such as intensity of sunlight, type of soil, quality of air, including
the quality and quantity of water available, etc.
WATER CONSUMPTION
As per consent
The source of water is GIDC Nandesari. In the existing scenario, the unit is using 4.4KLD fresh water
for industrial and domestic purpose.
Proposed scenario
For proposed expansion, the unit has proposed 41 KLD of water consumption. The total fresh water
consumption after expansion will be 45.4 KLD.
WASTE WATER GENERATION, TREATMENT & DISPOSAL
As per consent
As per consent, the industrial effluent generation is 1.2 KLD and sewage generation is 0.4 KLD.
Existing effluent is treated in ETP having primary treatment. Treated water is sent to CETP.
Proposed scenario
Due to proposed expansion, additional total industrial effluent generation will be 33 KLD. Hence,
after expansion total industrial effluent generation will be 34.2 KLD (1.2 KLD existing + 33 KLD
proposed). Due to proposed expansion, additional sewage generation will be 1 KLD. Hence, after
expansion sewage generation will be 1.4 KLD (0.4 KLD + 1 KLD).
Existing and proposed effluent will be treated in unit’s own proposed ETP consisting of hydrodynamic
cavitation treatment and then sent to CETP.
From the dispersion modeling studies conducted, it was observed that the maximum ground level
concentration occurs in the South East direction. The maximum incremental increase in concentration
for PM, SO2 and NOx is 0.34 µg/m3, 0.94 µg/m3 and 0.69 µg/m3 respectively at a distance of about 1
km in the South East direction. Whereas, the maximum incremental increase in concentration for NH3
is 0.1 µg/m3 at a distance of about 1 km in the South East direction.These concentrations at all AAQM
locations were primarily caused by local phenomena including vehicular movement and natural
dusting due to human activities and wind movement.
Adequate noise control measures such as mufflers, silencers at the air inlet/outlet, anti-vibration pad
for equipment with high vibration etc. shall be provided.Housing/casing shall be provided for all noise
generating machines. Job rotation will reduce exposure to some extent. Moreover, PPE like earmuff
and ear plugs will be provided to the operators/worker exposed to high noise. The proposed green belt
will further be helpful in reducing the ambient noise level.
If the hazardous wastes are not handled properly, it can pose danger of land contamination and can
affect land system adversely. Transportation is one of the most important areas of concern associated
with handling Hazardous Waste, because the packaging and method of transporting of Hazardous
waste will prevent the likelihood that an accident or spill would occur. Separate collection system will
be provided for collection of spillage material. Impervious layer, RCC roads and flooring will be
provided to area, where the chemical storage and handling activities will be involved. Hence, there
will be no significant adverse impact on land environment.
The project site is located in GIDC Nandesari. The project site is at a far distance from the forest land,
wild life sanctuaries and national parks. There will be not significant impact on crops & vegetation as
the proposed APCM will take care of flue gas emission and process emission. The waste water
generated from the process will be treated and treated waste water will be send to CETP Nandesari.
Sewage will be send to soakpit.There will be no impact on fisheries and aquatic life. Hence, no
adverse impact on this account is anticipated.
This will be a beneficial impact on the local socio-economic environment as increase in demand for
essential utilities and employment during both construction and operational phase.
This will be a beneficial impact on the local infrastructure services e.g. roads, post and telegraph,
communication, medical facilities, education, housing will be improved in surrounding area.
The unit will carry out monthly and quarterly monitoring of ambient air, process emission, fugitive
emission, Noise, waste water and yearly monitoring of hazardous waste by external approved
monitoring agency. Waste water will be monitored daily by in house facility for pH and COD.
The chapter 6 includes objectives and methodology of risk assessment, details of storage of finish
products and raw materials, details of safety measures, identification of hazards, consequence analysis,
recommendations on the basis of risk assessment done, safety aspects to reduce risk in storage area
and disaster management plan. Consequences analysis covers major five types of exposures to
hazardous effect. Flash fire and explosions, Toxic effect from toxic materials or toxic combustion
product.
The unit has planned to spend Rs 31 lakhs for period of five year towards CSR activity. There will be
employment opportunity for local people during construction and operation phase. The CSR activity
will be carried through various NGOs and Associations.
The plant manager of M/s. ROAQ Chemicals Pvt. Ltd, GIDC Nandesari, has taken responsibility for
implementation of environmental control measures.
During construction it is necessary to control uplift of dust during the excavation, leveling and
transportation by spraying water over the paths, land and along the temporary roads. The workers
involved in the construction will be provided proper sanitation facilities. The construction workers on
site will be provided with necessary noise protection devices like earmuffs whenever they have to
work near the noise generating equipment/sources. The vehicles will be maintained properly so as to
minimize the emissions from exhaust. The empty containers of paints shall be sold to authorized
buyers/incineration. The construction wastes shall be used for leveling purpose.
AIR
The sources of flue gas emission are three boilers and one thermo pack.There will be one stack of
process emissions having APCM water scrubber followed by acid scrubber. The measures like routine
& regular inspection to identify leakage, preventive maintenance and operational maintenance,
provision of leak detection and repair system and potable instrument for measurement of VOC will be
implemented by the unit to control fugitive emissions.
WATER
The total water consumption of the unit will be 42.4 KL/Day. The fresh water consumption from
GIDC will be 42.4KL/day. Water required for the proposed expansion of project will be fulfilled by
GIDC water supply system.
Total waste water generation after proposed expansion will be 35.6 KL/Day. This waste water
includes waste water coming from process, washing, boiler blow down, and cooling tower blow down
and overflow from septic tank. Unit will be having Effluent Treatment Plant consists of collection
tank, equalization tank, and neutralization tank and hydro dynamic cavitation tank.
Pumps and reactors will be having mechanical seal, so there will be no leakages. The unit will provide
connection system for possibility of leakages. Leakages will be collected in a small pit which will
carry the leakages to effluent plant.
Possible spillages will be from vessel washing, transfer of liquids, to avoid the spillage fixed pipeline
will be provided. Vessel washing will be collected to effluent treatment plant. The unit will provide
dedicated area made with RCC and HDPE lining so that the washing can be directly sent to ETP plant.
NOISE
Audio metric test should be conducted periodically for employees working close to the high noise
sources. Adequate noise control measures such as mufflers, silencers at the air inlet/outlet, anti
vibration pad for equipment with high vibration, earmuff and ear plugs to the operators, etc. shall be
provided. Rotation of work will minimize exposure.
LAND
Raw materials will be stored in separate storage area. All the raw effluent storage tanks will be
covered with RCC slab. Separate collection system will be provided for collection of spillage material.
Impervious layer, RCC roads and flooring will be provided to area, where the chemical storage and
handling activities will be involved. The acid tanks are provided with dyke wall to control spread of
leakages.
After proposed expansion, hazardous waste generation details will beETP waste (15 MT/Year),
Discarded containers/Bags (5000 Nos. /Year), Process waste (54 MT/Year), Carbon (2.88 MT/Year),
Used Oil (50 Lit./Year) and Generated Solvent (120 MT/Year).
ETP waste,Process wastewill be disposed to TSDF. Used oil will besold to registered reprocessor and
Discarded Container/Bags and Generated Solvent will be sold to authorize recyclers. Spent carbon
will be sent for co-processing.
GREEN BELT
The company has existing an area 165.80 sq. m. green belt area out of 1651.10 sq. m. of total premises
area. The unit will try to expand green belt area as much as possible and also carry out tree plantation
in GIDC area after getting suitable permission.
CLEANER PRODUCTION
Discarded containers/bag will be sent back for raw material filling/selling to authorize recycler
after decontamination.
The unit will be using green chemistry for manufacturing of bulk drugs, which will result in
energy savings.
All steam condensate will be recycled.
Cleaner production options will be explored further.
The unit will try to recover the chemicals in the effluent in near future.
Unit will use natural gas as a clean fuel.
Vacuum cleaner will be used to recover spilled material.
Housekeeping will be regularly maintained. Dedicated staff for the purpose will be employed.
Products will be manufactured on campaign basis to reduce repeated cleaning of reactors.
Whenever possible, extra filter cloths for centrifuges will be stocked to avoid/ minimize the
washings.
Solvents recovery will be maximized and uncondensed solvent will be scrubbed in water. The
scrubbed water will be subjected to further solvent recovery.
The unit has proposed Rs. 99 Lakhs as capital cost and Rs. 18 Lacs as recurring cost for environment
pollution control measures.
CONCLUSION
It can be concluded on positive note that after implementation of proper mitigation measures and
environment management plan this project will have insignificant impact on environment and
economic. M/s. ROAQ Chemicals Pvt.Ltd is committed to provide better environment management
infrastructure.
CHAPTER -10
DISCLOSURE OF CONSULTANT ENGAGED
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. established in 1990 by woman entrepreneur Mrs.
Hina C. Upasani, is well-equipped analytical laboratory for chemical analysis. It offers following services
to various types of industries in general, and Chemical / Pharmaceutical, CETPS, solid waste sites, steel
industries in particular.
10.1 SALIENT FEATURES
Change work.
Gandhinagar.
Consultant to Gujarat Cleaner Production Centre, Gandhinagar for Cleaner Product Assessment.
1) Received Gujarat Cleaner Production Award for CP work at M/s. The Ankleshwar Poly Dyestuff
Pvt. Ltd. on 5th June, 2006 from Chief Minister Mr. Narendra Modi.
2) Received contract from UNIDO, Vienna, for writing PDD and developing new methodology for
sulphuric acid project.
3) Established demonstration unit FIRST TIME in INDIA of Plasma based hazardous waste
destruction facility in collaboration with M/s. PEAT International, USA. Got approval from Central
Pollution Control Board, New Delhi.
4) Engaged in creating cluster base recycling unit of spent sulphuric acid to pure sulphuric acid.
5) UNIDO, VIENNA has also assigned work to find out alternative Air oxidation technology in place
of nitric acid oxidation technology to reduce Green House gas emission.
6) Clean Technology tie up with following companies: (i) for recovery of sulphuric acid from spent
sulphuric acid – M/S Aker Kvaerner Chemetics, Canada. (ii) Destruction of hazardous waste using
Plasma Technology, PEAT International, USA.
(iii) Catalytic Air Oxidation in place of Nitric acid oxidation, M/S Buss Chem Tech AG, Switzerland (iv)
CDM consultancy , BSS, Switzerland
7) Received contract from UNIDO, Vienna, for writing PDD and developing new methodology for Air
Oxidation Technology.
8) The organization wrote two methodologies and Project Development Document (PDD) and submitted
to UNFCCC. The working committee of UNFCCC approved the methodologies. They are for recovery of
sulphuric acid from spent sulphuric acid and substitution of incineration with Plasma Technology.
10.4 STATUS OF NABET ACCREDITATION
The organization has obtained stay order from the Hon. High Court of Gujarat. The copy of the stay order
is attached as Annexure-XI. The cases from various high courts of the countries are transferred to Hon.
Supreme Court. It is further declared that at the time of submission of EIA report, the stay order is valid.