Dossier (III)

N3 (N3)
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric
~Iower);: 19.05 mm
Leg41 = 9.53 mm
\v(upper) = 15.88 mm
Leg42 := 12.7 mm
12.1
Dp = 349.25 mm
fa = 15.88 mm
15.88 ~
Nole: round inside edges per UG· 76(c)
Located on:
Cylinder #3
Liquid static head included:
0.228 kg/cm2
Nozzle material specification:

SA-105 (II-D Metric p. 18, In. 10)
Nozzle longitudinaf joint efficiency:

1
Pad material specification:
SA-516 70 (II-D Metric p. 18, In. 24) (normalized)
Pad diameter:
349.25mm
Flange description:
8 inch Class 150 LWN A105
Bolt Material:
SA-193 B7M Bolt <= 64 (I1-D Metric p. 348, In. 30)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT = -55.33333 °C (UCS·68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 0C)
Liquid static head on flange: 0.2478 kg/cm2
ASME B16.5 flange rating MAWP: 19.27 kg/cm2@60°C
ASME B 16.5 flange rating MAP: 19.99 kg/cm 2 @21.11 °C
ASME B16.5 flange hydro test: 30.59 kg/cm2 @21.11 "C
Gasket Description: Flexitallic Spiral Wound CG 304 S.S.
PWHT performed: Yes
Nozzle orientation: 180 0
Local vessel minimum thickness:
19.05 mm
Nozzle center line offset to datum line:
1,651 mm
End of nozzle to shell center:
1,362.08 mm
Nozzle inside diameter, new:
2032mm
Nozzle nominal wall thickness:
22.23 mm
Nozzle corrosion allowance:
3.18mm
Projection available outside vessel, Lpr:
171.58 mm
Projection available outside vessel to flange face, Lf: .
200.03 mm
941168
Pad is split:
Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of thi
UG-45
.Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
2
For p" 19.15 k9(cm @60 ·c Summary
The opening is adequately reinforced
(mm)
The nozzle
passes UG-45
A A A
Al A2 A3 As tmln
required available welds
If",!
-
32.9472 32.9477 0.3187 13;98 - 16.129 2.52 11.29 22.23
UG-41 Weld Failure Path Analysis Summary (k9t)

All failure palhs are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2·2 Weld load Path 3-3
W Wl.l slreng1h W2·2 slrength Ww strength
45,997 45,916 115,424 29,461 154,164 54,427 112,349
UW-16 Weld Sizing Summary

Required weld Ac!ualweld
Weld description Status
size (mm) size (mm)
Nozzle 10 pad fillet (leg41) 6 6.67 weld size is adequate
Pad to shell fillel (leg42) 7.94 8.89 weld size is adequate
Nozzle to pad 9roolle (Upper) 11.11 15.88 weld size is adequate
951168
Applied Loads
Radial load: Pr = 1,451.5 kg,

Circumferential moment: Me = 760.4 kg(rTl . ..... ~
Circumferential shear: Vc:: 1,451.5 kg,

Longitudinal moment: Ml = 760.4 kgfm .,~, .. I'
Longitudinal shear: Vl = 1,451.5 kg,

Torsion moment: MI = 760.4 kgrm.
Intemal pressure: P = 19.15 kg/cm 2
Mean shell radius: Rm :: 1,154.11 mm
Local shell thickness: t :: 15.88 mm
Shell yield stress: Sy = 2,539.09kg/cm2
.96/168
Maximum stresses due to the applied loads at the pad edge (includes pressure)
local longitudinal pressure stress = "P*Rj I (2*t)=69L187kg/cm2
Maximum combined stress (PL+Pb+O) = 2,472.06 kg/cm 2
Allowable combined stress (PL+Pb+O) = +-3'S =+-4,221.62 kg/em2
The maximum combined stress (PL+P.,+0) is within allowable limits.
Maximum local pr!mary membrane stress (PL) = 1,505.62 kg/em 2
Allowable local primary membrane (PL) = +-1.5*S +-2,110.81 kg/cm2
The maximum local orimarv membrane stress (P ) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107

Figure value f3 Au AI Bu BI Cu CI Du DI
3C' 7.6592 0.1324 0 0 0 0 ·60.675 -60.675 -60.675 '60.675
4C' 10.8675 0.1324 ·86.126 -86.126 ·66.128 ·86.128 0 0 0 0
lC 0.0804 0.1324 0 0 0 0 ·277.853 277.853 ·277.853 277.853
,2C·l 0.0483 0.1324 ·166.909 166.909 ·166.909 166.909 0 0 0 0
i 3A' 2.8637 10.1324 10 0 0 0 ·77.759 ·77.759 77.759 77.759
. lA 0.0802 0.1324 0 0 0 0 ·950.198 950.198 950.198 ·950.198
3B' 7.707 0.1324 ·209.374 ·209.374 209.374 209.374 0 0 0 0
11B.l 0.0304 0.1324 ·360.182 360.182 360.182 ·360.182 0 0 0 0
Pressure stress' 1,382.374 1.382.374 1,382.374 1,382.374 1,382.374 1.382.374 1,382.374 1,382.374
Total circumferential stress 559.784 1.613.965 1,698.896 1,312.349 15.889 2,471.991 2,071. 27.114
Primary membrane 1,086.874 1,086.874 ',505.622 1,505.622 1,243.94 1,243.94 1,399.459 1,399.459
eireumlerenlial stress'
3C' 7.6592 0.1324 -60.675 '60.675 -60.675 ·60.675 0 0 0 0
4C' 10.8675 0.1324 0 0 0 0 ·86.126 ·88.126 ·86.128 ·86.128
lC·' 0.0811 0.1324 ·280.243 280.243 ·280.243 280.243 0 0 0 0
2C 0.0507 0.1324 0 0 0 0 ·175.205 175.205 ·175.205 175.205
4A' 5.2094 0.1324 0 0 0 ·141.528 ·141.528 141.528 141.528
2A .0409
o.~o 0 0 0 -484.625 484.625 484.625 ~4.625
4B 2.8151 0.1 ·76.494 ·76.494 76.494 76.494 0 0 0 0
2B·l 0.0438 0.1324 -518.935 518.935 518.935 -518.935 0 0 0 0
Pressure stress' 691.187 691.187 691.187 691.187 691.187 691.187 691.187 691.187
Total longitudinal stress -245.16 1.353.197 945.698 468.314 -196.297 1,123.364 1,05£;'01 437.168
Primary membrane 554.018 554.Q18 707.006 707.006 463.533 463.533 746.589 746.589
longitudinal stress'
Shear from M! 25.029 25.029 25.029 25.029 25.029 25.029 25.029 25.029
eire shear from V. 16.663 16.663 ·16.663 -16.663 0 0 0 0
97/168
tong shear from Vl 0 0 0 0 -16.663 -16.663 16.663 16.663
Total Shear stress 41.692 41.692 8.367 8.367 8.367 8.367 41.692 41.692
Combined stress (Pl+Po+Q) 809.232 1,620.504 1.698.966. 1,312.419 212.819 2,472.061 2,073.491 733.02
981168
Note: " denotes primary stress.
Maximum stresses due to the applied loads at the nozzle 0 p ~ee Or'-::@'ME)l R ,
~ S.A. DE C.V.
Rm it .. 1,154.11 131.75=:36.35
.CONTROL DE CAUDAD
Pressure stress intensity factor, 1=:0.89791 (derived from PVP-Vol. 399, pages rl-o£.]
Local circumferential pressure stress .. I"P*RJ t = 1,241.268 kg/cm 2
Local longitudinal pressure stress .. I"P*R i i (2*t) =620.599 kg/cm2
Maximum comb!ned stress (Pl+Pb+Q) =: 1,874.31 kg/cm 2
Allowable combined stress (Pl+Pb+Q) .. +-3*8 =: +-4,221.62 kg/cm 2
The maximum combined stress (Pl+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (Pl ) = 1,379.49 kg/cm 2
Allowable local primary membrane (P) +-1.5~.8 =+-2,110.81 kg/cm 2
The maximum local primary membrane stress fP.) is within allowable limits.
Stresses at the nozzle 00 per WRC Bulletin 107

Figure value ~ Au A, Bu B, Cu C, °u 0,
3C' 5.7972 0.0939 0 0 0 0 -22.99 ·22.99 ·22.99 -22.99
4C' 6.4464 0.0939 ·25.521 ·25.521 ·25.521 ·25.521 0 0 0 . 0
lC 0.1395 0.0939 0 0 0 0 . -120.506 120.506 -120.506 120.506
2C·l 0.1021 0.0939 '68.235 68.235 ·88.235 88.235 0 0 0 0
3A' 1.0493 0.0939 0 0 0 0 ·20.108 -20.10B 20.10B 2O.10B
lA 0.0992 0.0939 0 0 0 1
0 -414.389 414.389 414.389 ·414.3B9
36' 3.6172 0.0939 ·69.252 -69.252 69252 ' 69.252 0 0 0 0
lB·l 0.0492 0.0939 '205.507 205.507 205.507 ·205.507 0 0 0 0
.Pressure stress' 1,241.268 1,241.268 1,241.268 1,241.268 1,382.374 1,382.374 1,382.374 1,382.374
! Tota' circumferential slress 852.752 1,440237 1,402271 1,167.727 804.381 1.874.171 1,673.374 1.085.609
Primary membrane 1,146.495 1.146.495 1,284.999 1.284.999 1,339.276 1.339276 1,379.492 1,379.492
circumferential stress'
3C' 5.7972 0.0939 -22.99 -22.99 -22.99 -22.99 0 0 0 0
4C' 6.4464 0.0939 0 0 0 0 ·25.521 -25.521 ·25.521 ·25.521
lC'l 0,1424 0.0939 ·123.037 123.037 ·123.037 123.037 0 0 0 0
2C 0.1016 0.0939 0 0 0 0 ·87.743 87.743 ·87.743 87.743
411" 1.4374 0.0939 0 0 0 0 ·27.56 ·27.56 27.56 27.56
21; 0.0556 0.0939 0 0 0 0 ·232.224 232.224 232.224 ·232.224

4S' 0.9972 0.0939 -19.123 ·19.123 19.123 19.123 0 0 0 0
28-1 0.0781 0.0939 ·326.224 326.224 326.224 ·326.224 0 0 0 0
Pressure stress· 691.187 691.187 691.187 691.187 620.599 620.599 620.599 620.599
Total longitudinal slfe$$ 199.812 1.098.334 890.507 484.133 247.551 887.484 767.119 478.157
Primary membrane 649.073 649.073 687.32 687.32 567.517 567.517 622.638 622.638
longitudinal stress·
Shear from MI 24.889 24.889 24.889 24.889 24.889 24.889 24.889 24.889
991168
eIre shear from V" 11.741 11.741 ·11.741 ·11.741 0 0 0
Long shear from Vt 0 0

°·11.741 ·11.741 11 ,741 11.741
Total Shear stress

°SS.63 36.63
°13.147 13.147 13.147 13.147 36.63 36.63
Combined stress (PL+Pb+ Q) 854.791 1,444.104 1.402,623 1,168.008 804.662 1;874.312 1.614.851 1,087.788
Note: • denotes primary stress.
Longitudinal stress in the nozzle wall due to internal pressure + external loads
0'0 (Pm) = P"R

(2*t,,) Pr / (rc*(Ro2 Rn) + M*Ro /1
j / «
= 19.15*104.78/ (2"19.05) - 1,451.5/ (1t*(123.83L 104.782»"100 + 1,075,367*123.83/89,988,930"100

= 190.014 kg/cm 2
Shear stress in the nozzle wall due to external loads
0shear = {Vt 2 + Vc2 )Q.5 / (1t"R;*tn)*l 00

={1 ,451.52 + 1,451.52)0.5/ (1t*104.78*19.05)"1 00
= 32.736 kg/cm 2
0torsion =< M,l {2*1t*Rttn)*100000

= 760AI (2"1t*104.78 2*19.05)"1 00000
= 57.87 kg/cm2
0lolal '" 0' shear + 0torsion .

=32.736 + 57.87
= 90.606 kg/cm 2
UG-45(c): The total combined shear stress (90.606 kg/cm 2 ) is below than the allowable (0.7"So = 0.7"1,407.207 =
985.045 kg,tcm2)
Reinforcement CalCulations for MAP
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
Forp:19.99k9/Cm 2 @21.11°C Summary
The opening Is adequately reinforced (mm)
The nozzle
passesUG-45
A A A
required available A, A2 A3 As
welds Ireq Imln
33.2706 43.8709 5.4387 19.7832 - 16.129 2.52 8.11 22.23
UG-41 Weld Failure Path Analysis Summary (kg,)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1·1 Weld load Path 2·2 Weld load Path 3-3
W W,., strength W2.2 strength W3-3 strength
40,840 54,082 125,562 41,031 167,026 65,998 125,210
1001168

Required weld Actual weld
Weld description size (mm) size (mm) Status
~
Nozzle to pad 'illet (Leg41) 6 COT E 1111 A R 6.67 weld size is adequate
"'p-a-d-Io-s-h-el-I,-m-el-IL-eg-4-2-)--J-7-.-9-4---+-8-.8-9---rw-e-Id-s-iz-e-iS-ad-eq-u-at-r~l:C 0
S . A. 0 E C. V.
~------------4-------4------+--------~-~._ NTROLOEC
~
Nozzle
___ to _
pad
_groove
_ _ _(Upper) 11.11
_ _ _- L_ ____ ~
15.88
_____ ~~
weld
__ size
__ is adequate
_ _ _- - J ~.-~DAD
~~
Reinforcement Calculations for External Pressure
UG-45
,:j -"'.
- Nozzle Wall
for Pe = 2. 15 kglcm2 @60 ·C Summary
The opening is adequately reinforced
(mm)
Then6:tzle
. passes UG-45
A A A
required available A1 A2 A3 AS welds Iraq tmin
16.6328 32.9896 0.0006 14.34 _. 16.129 2.52 5.02 22.23
UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external
pressure

size (mm) size (mm)
Nozzle to pad fillet (leg41) 6 6.67 weld size is adequate
Pad to shell fillet (leg42) 7.94 8.89 weld size is adequate
Nozzle to pad groove (Upper) 11.11 15.88 weld size is adequate
101/168
Tabular Results
Results were generated with the finite element program FElPipe&#174. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Man Mar 14 15:23:522011.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Region Data
• ASME Overstressed Areas
• Highest primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Input Echo:
Model Type: Cylindrical Shell
Parent Outside Diameter: 2324.100 mm.
Thickness: 15.875 mm.
Fillet Along Shell: 9.525 mm.
Parent Properties:
Cold Allowable: 138.0 MPa
Hot Allowable '138.0 MPa
MateriallD #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 483.0 MPa
Yield Strength (Amb) : 262.0 MPa
Yield Strength (Hot) : 249.0 MPa
Elastic Modulus (Amb) : 202272.0 MPa
Poissons Ratio: 0.300
Weight Density: 0.7682E-04 N Icu.mm.(NOT USED)
Nozzle Outside Diameter: 247.650 mm.
Thickness: 19.050 mm.
Length: 207.963 mm.
Nozzle Weld Length: 9.525 mm.
RePad Width: 50.800 mm.
RePad Thickness: 15.875 mm.
Nozzle Tilt Angle: 0.000 deg.
Distance from Top: 787.400 mm.
1021168
---------------
Distance from Bottom: 1651.000 mm.
Nozzle Properties
Cold Allowable: 138.0 MPa
Hot Allowable: 138.0 MPa
MateriallD #2: Low Alloy Steel
Ultimate Tensile (Amb) : 483.0 MPa
Yield Strength (Amb) : 248.0 MPa
Yield Strength (Hot) : 236.0 MPa
Elastic Modulus (Amb) : 201233.0 MPa
Poissons Ratio: 0.300
Weight Density: 0.7682E·04 N Icu.mm. (NOT USED)
Design Operating Cycles: O.

Ambient Temperature (Deg.) : 21.00
The following temperatures have been specified for the analysis:
Nozzle Inside Temperature: 60.00 deg.

Nozzle Outside Temperature: 60.00 deg.
Vessel Inside Temperature: 60.00 deg.
Vessel Outside Temperature: 60.00 deg.
Nozzle Pressure: 1.493 MPa
Vessel Pressure: 1.493 MPa
No external forces or bending moments were included in this analysis.
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding

the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
Stresses are NOT averaged.
No pad weld dimensions have been given for the pad

connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector: 0.000 0.000 1.000

Nozzle Orientation Vector: 0.000 -1.0000.000
Table of Contents
Load Case Report

Inner and outer element temperatures are the same
throughout the model. No thermal ratche1ing
calculations will be performed.
1031168
THE 8 LOAD CASES ANALYZED ARE:
1 SUSTAINED
Sustained case run to satisfy local primary
membrane and bending stress limits.
/-------- Loads in Case 1
Pressure Case 1
2 Thermal ONLY
Thermal ONLY case run in the event expansion
stresses exceed the secondary stress allowable.
/--•••.•• Loads in Case 2
Temperature Case 1
3 OPERATING"(Fatigue Calc Performed)
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.
Pressure Case 1
Temperature Case 1
4 Program Generated •• Force Only
Case run to compute sif's and flexibilities.
/. ..---- Loads in Case 4
Loads from (Axial)
5 Program Generated .- Force Only
" Case run to compute sit's and flexibilities.
/-.-"---- Loads in Case 5
Loads from (Inplane)
6 Program Generated -- Force Only
Case run to compute sit's and f1exibilities.
/---••--. Loads in Case 6
Loads from (Outplane)
7 Program Generated -- Force Only
Case run to compute sirs and flexibilities.
/-._---- Loads in Case 7
Loads from (Torsion)
8 Program Generated Force Only
Case run to compute sif's and flexibilities.
Pressure Case 1
1041168
Table of Contents
Solution Data
l~ COTEMAR,
Maximum Solution Row Size = 870
- S.A. DE C.V.
Number of Nodes = 2567
C9.~TROL DE CA.L1DAD
Number of Elements = 828
Number of Solution Cases 8
Summation of Loads per Case
Case # FX FY FZ
1 O. 10035.6161996.
20. O. O.
3 0.10035.6161996.
4 -118. -63267869. O.
50. O. 4.
63. O. O.
70.0. O.
8 0.10035.6161996.
Table of Cootents
ASME Code Stress Output Plots
1) PI <: L5(k)Smh (SUS,Membrane) Case 1
2) Ob <: 3(Smh) (SUS,Bending) Case 1
3) Sl+S2+S3 <: 4S (SUS,Sl+S2+S3) Case 1
4) PI+Pb+O <: 3(Smavg) (OPE,lnside) Case 3
5) PI+Pb+O <: 3(Smavg) (OPE,Outside) Case 3
6) PI+Pb+O+F <: Sa (EXP,lnside) Case 3
7) PI+Pb+O+F <: Sa (EXP,Outside) Case 3
8) Membrane <: User (OPE,Membrane) Case 3
9) Bending <: User (OPE,Bending) Case 3
10) PI+Pb+O+F <: Sa (SIF,Outside) Case 4
12) PJ+Pb+O+F <: Sa (SIF,Outside) Case 6
105/168
14) PI+Pb+Q+F < Sa (SIF,Outside) Case 8
Table of Contents
Region Data
Pad/Header at Junction
Cold Allowable ........... 138. MPa

Hot Allowable @ 60 deg .. 138. MPa
Case 1
Nominal Stress (MIZ) ... O. MPa
Pressure Stress (Pdl2t) .. 109. MPa
Case 3
Nominal Stress (M/z) ... O. MPa
Pressure Stress (Pd/2t) .. 109. MPa
Case 4
Nominal Stress (M/z) ... 4624. MPa
Pressure Stress (Pd/2t) .. O. MPa
CaseS
Nominal Stress (MIZ) ... 87. MPa
Pressure Stress (Pdl2t) .. O. MPa
Case 6
Nominal Stress (M/z) ... 87. MPa
Gase7
CaseS
Nominal Stress (M/Z) ... 109. MPa
Smallest Thickness ...•... 19.050 mm.
Stress Concentration ..... 1.350
Branch at Junction

Case 1
Nominal Stress (M/z) '" O. MPa
Case 3
Nominal Stress (M/Z) ... O. MPa
Case 4
Nominal Stress (MlZ) ... 4624. MPa
Case 5
Nominal Stress (M/Z) ..• 87. MPa
Case 6
Pressure Stress (Pd/2t) _. O. MPa
Case 7
-1061168

Case 8
Nominal Stress (M/Z) •.• 109. MPa
Smallest Thickness ....... 19.050 mm. i-l!==JS.A.
frIl COT E MAR,
DE C.V.
CONTROL DE CA.LlDAO
Branch Transition

Case 1
Case 3
Case 4
_ Nominal Stress (MIZ) ... 4624. MPa
Case 5
Nominal Stress (Mil) ... 87. MPa
Pressure Stress (PdJ2t) .. O. MPa
Case 6
Pressure Stress (Pdl2t) .• O. MPa
Case 7
Pressure Stress (PdJ2t) .. O. MPa
Case 8
Smallest Thickness ....... 19.050 mm.
Pad Outer Edge Weld

Case 1
Nominal Stress (Mil) ... O. MPa
Case 3
Nominal Stress (M/Z) ... O. MPa
Pressure Stress (pd/2t) .. 109. MPa
Case 4
CaseS
Case 6
Case 7
1071168
CaseS
. Nominal Stress (MlZ) ... 109. MPa
Header Outside Pad Area
Cold Allowable ........... 13S. MPa

Hot Allowable @ 60 deg .. 13S. MPa
Case 1
Nominal Stress (MIZ) •.. O. MPa
Case 3
Nominal Stress (M/Z) '" O. MPa
Pressure Stress (Pdl21) .. 109. MPa
Case 4
Case 5
Nominal Stress (M/Z) •.. 87. MPa
Case 6
Case 7
Case 8
Branch removed from Junction
Cold Allowable ........... 13S. MPa

Hot Allowable @60deg .• 13S. MPa
Case 1
Pressure Stress (Pdl21) .. 109. MPa
Case 3
Nominal Stress (MlZ) ... O. MPa
Case 4
Case 5
Nominal Stress (MIZ) ... 87.MPa
Pressure Stress (PdI2t) .. O. MPa
Case 6
Case 7
Case 8
1081168
Nominal Stress (M/Z) ..• 109. MPa

Stress Concentration ..... 1'.000
~
r=r=.
COTEMAR,
cr;.
-
Pad removed from Junction S.A. DE C.V.
Q NTROl DE CALlD..ML
Hot Allowable @60 deg .. 138. MPa --.-~-::..--::::~
Case 1
Nominal Stress (MIl) ... O. MPa
Case 3
Nominal Stress (M/Z) '" 6. MPa
Case 4
Case 5
.Nominal Stress (MlZ) ... 87. MPa
Case 6
Nominal Stress (MIl) ... 87. MPa
Case 7
Pressure-Stress (Pd/2t) .. O. MPa
Case 8
Table of Contents
ASME Overstressed Areas
*,.. NO OVERSTRESSED NODES IN THIS MODEL ...
Table of Contents
Highest Primary Stress Ratios
PI1.5(k)Smh Primary Membrane Load Case 1

112 207 Sect VIII Ref: AD .. 140, 4.. 112(i), 4·133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
54'''10 1) PI < 1.5(k)Smh (SUS,Membrane) Case 1
109/168
Branch at Junction
PI 1.5(k)Smh Primary Membrane Load Case 1

107207 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
51% 1) PI < 1.5(k)Smh (SUS, Membrane) Case 1
Branch Transition

26 207 Sect VIII Ref: AD-140, 4-112(i), 4-133,
MPa MPa Fig. 4·130.1, Table 4-120.1
Plot Reference:
12% 1) PI < 1.5(k)Smh (SUS,Membrane) Case 1
Pad Outer Edge Weld

127207 Sect VIII Ref: AD-140, 4-112(i). 4-133,
Plot Reference:
PI 1.5(k)Smh Primary Membrane Load Gase 1

110207 Sect VIII Ref: AD-140, 4·112(1), 4·133,
Plot Reference:
Table of Contents
Highest Secondary Stress Ratios
PI+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 3
169414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1 (Note 1)
Plot Reference:
40% 4) PI+Pb+Q < 3(Smavg) (OPE,lnside) Case 3
Branch at Junction
153414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
36% 4) PI+Pb+Q < 3(Smavg) (OPE, Inside) Case 3
:110/168
Branch Transition
PI+Pb+O 3{Smavg) Primary+Secondary (Outer) Load Lc~as:e~3;""_ _

33414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6, - .
:::::-;;-1
0 T EM" R,

Plot Reference:
W19
~ S . A.
c 0 E C . \J.
7% 5) PI+Pb+O < 3(Smavg) (OPE,Outside) Case 3 1!IOL OE CAL\D~
----
CON"~
Pad Outer Edge Weld
150414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
36% 4) PI+Pb+O <:: 3{Smavg) (OPE,lnside) Case 3
. PI+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 3

122414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
29% 5) PI+Pb+O < 3(Smavg) (OPE,Outside) Case 3
Table of Contents
Highest Fatigue Stress Ratios
PI+Pb+O+F Sa Primary+Secondary+Peak (Inner) Load Case 3

114 12,362 Stress Concentration Factor 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 181,065.
0% "831" Fatigue Stress Allowable = 345.0
Markl Fatigue Stress Allowable = 1689.2
WRC 474 Mean Cycles to Failure = 366,591.
WRC 474 99% Probability Cycles =85,163.
WRC 47495% Probability Cycles 118,237.
BS5500 Allowed Cycles(Curve F) = 76,377.
Membrane-to-Bending Ratio = 1.806
. Bending-to-PL+PB+O Ratio 0.356
Sect VIII Ref: 4-112(1)(2),Fig.4-130.1 ,4-135
Plot Reference:
6) PI+Pb+O+F < Sa (EXP,lnside) Case 3
Branch at Junction

103 12,301 Stress Concentration Factor = 1.350
111/168

0% "B31" Fatigue Stress Allowable = 345.0
WRC 474 Mean Cycles to Failure =987,404.
WRC 474 99% Probability Cycles = 229.383.
WRC 474 95% Probability Cycles == 318,469.
Bending-to-PL+PB+O Ratio = 0.304
Sect VIII Ret: 4-112(1)(2),Fig.4-130.1 ,4-135
Plot Reference:
6) P/+Pb+O+F < Sa (EXP,lnside) Case 3
Branch Transition
PI+Pb+O+F Sa Primary+Secondary+Peak (Outer) Load Case 3

16 12,301 Stress Concentration Factor = 1.000
MPa MPa Strain Concentration Factor =1.000
Cycles Allowed for this Stress = 1.0000E11
0% "B31" Fatigue Stress Allowable == 345.0
WRC 474 Mean Cycles to Failure 1.1898E8
WRC 474 99% Probability Cycles = 27,639,432.
WRC 474 95% Probability Cycles == 38,373.876.
BS5500 Allowed Cycles(Curve F) = 32,156,902.
Membrane-to-Bending Ratio 2.618
Bending-to-PL+PB+O Ratio == 0.276
Sect VIII Ref: 4-112(1)(2),Fig.4-130_1 ,4-135
Plot Reterence:
7) PI+Pb+O+F < Sa (EXP,Outside) Case 3
Pad Outer Edge Weld

101 12.362 Stress Concentration Factor"" 1.350
MPa MPa Strain Concentration Factor == 1.000
0% "B31" Fatigue Stress Allowable == 345.0
WRC 474 Mean Cycles to Failure =732,522.
WRC 474 99% Probability Cycles = 170,172.
885500 Allowed Cycles(Curve F) 157,328_
Bending-to-PL+PB+O Ratio = 0.195
Sect VIII Ref: 4-112(1}(2),Fig.4-130.1 ,4-135
Plot Reference:
6) P/+Pb+O+F < Sa (EXP,lnside) Case 3
P/+Pb+O+F Sa Primary+Secondary+Peak (Outer) Load Case 3

61 12,362 Stress Concentration Factor == 1.000
1121168

Cycles Allowed for this Stress = 5.6157E8
0% "B31 Fatigue Stress Allowable = 345.0
U
WRC 474 Mean Cycles to Failure = 2,251,938.
-
WRC 47499% Probability Cycles = 523,146.
Membrane-to-Bending Ratio 7.204
Bending-to·PL+PB+O Ratio = 0.122

Sect VIII Ref: 4-112(1)(2),FigA-130.1 ,4-135
Plot Reference:
7) PI+Pb+O+F < Sa (EXP,Outside) Case 3
Table of Contents
Stress Intensification Factors
Branch/l\lozzle Sif Summary
Peak Primary Secondary
Axial: 15.7255.82023.297
Inplane : 3.2231.8174.775
Outplane: 7.170 2.251 10.622
Torsion: 0.782 1.002 1.158
Pressure: 1.045 1 .160 1.548
The above stress intensification factors are to be used
in a beam·type analysis of the piping system. Inplane,
Outplane and Torsional sit's should be used with the
matching branch pipe whose diameter and thickness is given
beloW. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEAOi::R, calculated
from PO/2T.
Pipe 00 : 247.650 mm.
Pipe Thk: 19.050 mm.
Z approx: 781874.250 cU.mm.
Z exact: 726742.125 cU.mm.
B31.3
Peak Stress Sif .... 0.000 Axial
7.478 Inplane
9.571 Outplane
1.000 Torsional
831.1
Peak Stress Sit .... 0.000 Axial
9.571 Inplane
9.571 Outplane
9.571 Torsional
WRC330
Peak Stress Sif .... 0.000 Axial
7.976lnplane
113/168
9.571 Outplane
7.976 Torsional
laple of Contents
Allowable loads
SECONDARY Maximum Conservative Realistic
load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 243121. 54601. 81902.
Inplane Moment (mm. N) 63005668.10005692.21225278.
Outplane Moment (mm. N) 28325554. 4498274. 9542280.
Torsional Moment (mm. N) 259712624.58126828.87190240.
Pressure (MPa ) 3.65 1.49 1.49
PRIMARY Maximum Conservative Realistic
Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 486637. 78150. 117225.
Inplane Moment (mm. N) 82791984.7563772.16045184.
Outplane Moment (mm. N ) 66843396. 7590471. 16101821.
Torsional Moment (mm. N) 150100848.24141848.36212772.
Pressure (MPa ) 2.44 1.49 1.49
NOTES:
1) Maximum Individual Decuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.
lable of Contents
1141168
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff· I
nesses should be inserted at the surface of the
branchlheader or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 247.650 mm.

Wall Thickness = 19.050 mm.
Axial Translational Stiffness = 96859. N /mm.

Inplane Rotational Stiffness = 125685224. mm. N /deg
Outplane Rotational Stiffness = 42750820. mm. N /deg
Torsional Rotational Stiffness 13287421952. mm. N /deg
Table of Contents
115/168
Finite Element Model
• Einite Element Model
Elements at Discontinuity
• 1) PI < 1.5(k)Smh (SUS Membranel Case 1
• g) Qb < 3(Smh) (SUS Bending) Case 1
• 3) Sl ±S2±S3 s 4S (SUS Sl ±S2±S3) Case 1
• 4) PI±Pb±Q s 3(Smavg) (OPE rnside) Case 3
• 5) PI~Pb+Q < 3lSmavg) (OPE Outside) Case 3
• 6) PI+Pb±Q±F s Sa fEXP Inside) Case 3
• 7) PI±Pb±Q±E < Sa (EXP Outside) Case 3
• 8) Membrane < User (OPE Membrane) Case 3
• 9) Bending s User (OPE Bending) Case 3
• 10) PI±Pb±Q±E < Sa (SIE Outside) Case 4
• 11) PI±Pb±Q+E < Sa (SIE Outside) Case 5
.'2) PI±Pb±Q±E < Sa (SIE Outside) Case 6
• lal PI±Pb±Q±E < Sa (SIF Outside) Case 7
.'4) PI±Pb±Q±E < Sa (SIE Outside) Case 8
Tabular Results
116/168
Finite Element Model
1) PI < 1.5<k)Smh (SUS Hembrane) Case 1
126.8
U.,9.7
75.7 '"
58.1
24.6
7.5 1
117/168
2) Qb < 3(Smh} (SUS Bending) Case 1
115.3
99.8
I
66',41'-·"
41.9
1:;>.5
1.2
-.
Z~x
3) 81+82+83 < 48 <SUS 81+S2+83} Case 1
286.1
176.6
I
73.61
117.8':
29.4
9.9
1181168
4) Pl+Pb+Q < 3(S~avg) (OPE Inside) Case 3
~I COTEMAR,
_ S.A. DE C.V.
CONTROL DE CAJ:!I?~
Z~x
5) Pl+Pb+Q < 3(S~avg> (OPE Outside> Case 3

136.8 .
11,.9
81 5
III
.' I'··
54.2
21.9
8.8
1191168
6> PI+Pb+Q+F < Sa (EKP Inside) Case 3

114.2
98.2 I
42.1 I""
66.1
18.8
2.8
7) Pl+Pb+Q+P < Sa (EKP Outside> Case 3
91.82
'19.33
I
54.35 ..
35. 62 1'
16.89
4,.48
Z~x
120/168
8) l1el1lbrane < Usel' <OPE l1el1lbl'ane) Case 3
126.8
189.7 I
75.7
58.1 I"'~
24.6
7.5
E
!~J
COTEMAR,
S.A. DE C. V.
9) Bending < Usel' (OPE Bending) Case 3
I
115.3
99.8
66.4 '"
41.9
17.5
1.2 1
Z~x
121/168
10} PI+Pb+Q+F < Sa (SIF Outside) Case 4
11} PI+Pb+Q+F < Sa (SIF Outside) Case 5
122/168
12} Pl+Pb+Q+F < Sa (SIF Outside> Case 6
~ COTEMAR,
. ~I
. .
S . A. DEC. V .
13) Pl+Pb+Q+F < Sa (SIF Outside) Case?
ZW'x
123/168
14) Pl+Pb+Q+F < Sa (SIF Outside) Case 8
124/168
N4A{N4A)
\v(IOwer) 19.05 mm
Leg41 9.53 mm
COTEMAR,
S.A. DE C.V.
DE CAUDAD
Nore: round inside edges per UG·76(c)
Located on: Cylinder #2

Liquid static head included: o kg/cm2
Nozzle material specification: SA-l05 (11-0 Metric p. 18, In. 10)
Nozzle longitudinal joint efficiency:

Flange description: 1 inch Class 150 LWN Al05
Bolt Material: SA-193 B7M Bolt <= 64 (II-D Metric p. 348,ln. 30)
Flange rated MDMT: -48 c C
(UCS-66(b)(1 )(b))
(Flange rated MDMT = -56°C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C)
Liquid static head on flange: Okg/cm2
ASME B16.5 flange rating MAWP: 19.27 kg!cm2 @ 60° C
ASME B16.5 flange rating MAP: 19.99 kg/cm2 @ 21.11 °C
ASME B16.5 flange hydro test: 30.59 kg/cm2 @ 21.11 °C
PWHT performed: Yes
Nozzle orientation: 0°
Local vessel minimum thickness: 19.05 mm
Nozzle center line offset to datum line: 3,157.54 mm
End of nozzle to shell center: 1,311.28 mm
Nozzle inside diameter, new: 25.4 mm
Nozzle nominal wall thickness: 12.7 mm
Nozzle corrosion allowance: 3.18mm
Projection available outside vessel, Lpr: 135 mm
Projection available outside vessel to flange face, Lf: 149.23 mm
125/168
•
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45
Nozzle Wall
UG·37 Area Calculation Summary Thickness
(cm2) . Summary
For P = 19.27 kgtlcm2@60 ·C
(mm)
Thenozz'e
passes UG-45
req~red Iaval~ble I Al IA2/ A31 A$I we~ds I'eq lmln
This nozzle is exempt from area

6.6 12.7
calculations per UG-36(c)(3)(a)
UG·41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-1S(b)(2)

Required weld Acrualweid
throat size (mm) throal size Imm)
weld size is
Nozzle 10 shell fillel (Leg41l 6 6.67
•
adequate
This opening does not require reinforcement per UG-36(c){3)(a)
Reinforcement Calculations for MAP
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
ForP 19.99kg,lcm2 @21.11 <c
(mm)
The nozzle
passes UG·45
A
required I A IA1 IA2 /A3 IA5
available IA
welds lreq Imin

3.42 12.7

per UW-15(b)(2)
126/168 •
Required weld Actual_ld
IIlroat slxe (mm) throat size (mm)
weld size is
Nozzle to shell fmet (leg41) 6 6.67 adequate
This opening does not require reinforcement per UG-36(c)(3)(a)
UG-45
NozzleWa
UG-37 Area Calculation Summary Thickness\
(cm2) Summary
For Pe" 2.15 ks,Iem 2 @60 ·C
(mm)
The nozzle
passes UG-45
A A
Imln
required welds

4.93 12.7

pressure

Required weld Aclualweld
Weld description Stalus
IIlroat size (mm) Ihroat size (mm)
weld size is
Nozzle to shell fillet (leg41) 6 6.67 adequate

I
127/168
•
N4B (N4B)
ASME Section VIII Division 1,2007 Edition, A09 Addenda Metric
fy,(lower) '" 19.05 mm

Leg41 9.53 mm
No/e: round inside edges per UG-76(c)
Located on:
Cylinder #2
liquid static head included:
o kg/cm2

•
Flange description:
1 inch Class 150 LWN Al05
Bolt Material:
SA-193 B7M Bolt <= 64 (II-D Metric p. 348, In. 30)
Flange rated MDMT:

-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT -56 "C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 "c}
liquid static head on flange:

o kg/cm 2
ASME 816.5 flange rating MAWP:
1927 kg/cm2 @ 60 a C
ASME 816.5 flange rating MAP:
19.99 kg/cm 2 @ 21.11 °C
ASME B16.5 flange hydro test:
30.59 kg/cm2 @ 21.11 °C
Gasket Description:
FtexitaJlic Spiral Wound CG 304 S.S.
PWHT performed:
Yes
Nozzle orientation:
0°

19.05 mm

3,614.74 mm
.End of nozzle to shell center:

1,311.28 mm

25.4mm

12.7 mm
3.18 mm
135mm
Projection available outside vessel to flange face, Lt:
149.23 mm
1281168 •
The attached ASME 816.5 flange limits the nozzle MAWP.
UG-45
Nozzle Wall
(cm2) Summary.
For P = 19.27 kg(icm2 @ 60 ·C
(mm)
Thenoz:zle
passes UG-45
A
required I A
available fA ' IA2 IA3 IAS I welds
A t'eq tmln

6.6 12.7
calculations per UG-36(c)(3){a)

per UW-15(b)(2)

lllroal size (mm) throat size (mm)
weld size is
Nozzle to shellliFle! (Le!)41) 6 6.67 adequate
The attached ASME 816.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
(cm2) Summary
For p" 19.99 k911cm2 @ 21.11 'C
(mm)
Thenoz:zle
req~'ed aVai~abre I Iwe~dS

passes 1JG.45
r
/ / AI A2 / Aal As lreq tmin
:
3.42 12.7

per UW-15(b)(2)
129/168

throat size (mm) throat size (mm)
weld size is
Nozzle to shell fillet (leg41J 6 6.67 adequate
UG·45
Nozzle Wall
(cm2) Summary
For Pe = 2.15 kg,lcm 2 @60 'C
(mm)
The nozzle
passes UG-45
A
required I available
A IA1 IA2 IA3 IA5 I welds
A 1""1 Imln

4.93 12.7

Weld strength calculations are not
ry
weld size is
Nozzle 10 shell Iillel (leg41) adequate
~.
This opening does no nforcement per UG-36(c)(3)(a)
130/168
N5A(N5A)
Note: round inside edges per UG· 7Sle)
Located on:
Cylinder #1
o kg/cm 2


1
Flange description:
2 inch Class iso LWN A105
.h,L ":. ~~-
Bolt Material:
SA-193 B7M Bolt <';" 64JIt"D Metric p. 348, In. 30)
Flange rated MDMT:
-48"C . ..
(UCS-66(b)(1)(b»
(Flange rated MDMT = -56 "C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) -48 0c} , ,
Liquid static head on flange: okg/cw
ASME B16.5 flange rating MAWP: 19.27 kg/cm 2 @60°C
ASME B16.5 flange rating MAP: 19.99 kg/cm2@21.11 "C
ASME B16.5 flange hydro test: 30.59 kg/cm2@21.11°C
PWHT performed: Yes
Nozzle orientation: 0°
Nozzle center line offset to datum line: 6,299.2mm
Nozzle nominal wall thickness: 13.46mm
Nozzle corrosion allowance: 3.18 mm
Projection available outside vessel, Lpr: 130.18 mm
Projection available outside vessel to flange face., Lf: 149.23 mm
131/168
Reinforcement Calculations for Internal Pressure .

II
~ I
!
UG-45
Nozzle Wall
(cm2) Summary
For P =19.27 kgrlcm2 @ 60°C (mm)
The nozzle
passes UG-4S
req~red Iava:able I AI I A21 A31 As I we~s I In

calculations per UG-36(c)(3)(a) 7. 98 113 .46

per UW-15(b}(2)

Weld description Stalus
throat size (mm) throal size (mm)
weld size is
Nozzle 10 shell !illel (Leg411 6 6.67 adequale
UG-4S
Nozzle Wall
(cm2) Summary
For P = 19.99 kgtlcm2@21.11 ·C
(mm)
The nozzle
passes UG-45
A
required I A
available II II
A1 AI
2 A3 A5 A
welds t,eq Imln

4.8 13.46

per UW-15(b)(2)
. '132/168 •
Weld deSCription Status
throat size (mm) throat slze (mm)
weld size is
Nozzle to shell filletlleg411 6 6.67 adequate
!
·r~~·. COTEMAR,
"'-' S.A. DE C.V.
..:::....-:..
UG-45 CONTROL DE CAUDAD
Nozzle Wall
(cm2) Summary
For Pe" 2.15 kgtlcm2 @60 ·C
(mm)
The nozzle
passes UG-45
A
required I A IA1 IA2 IA3 JA 5
available IAwelds freq Imin

4.93 13.46

pressure

Required weld AClualweld
Weld descrlpllon Status
throat size (mm) throat si:a:e (mm)
weld size is
Nozzle 10 sheilliliel (leg41) 6 6.67 adequate
133/168
N5B (N5B)
iy,(lower) 19.05 mm
'.1
. I
j
Leg41 = 9.53 mm
19.05
Note: round inside edges per UG·76{cj
Located on:
Cylinder #1
0.228 kg/cm 2
SA-105 (11-0 Metric p. 18, In. 10)
1
Flange description:
2 inch Class 150 LWN A1D5
Bolt Material:
SA-193 B7M Bolt <= 64 (11-0 Metric p. 348, In. 30)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT = -55.33333 "C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) -48°C)

Liquid static head on flange: 0.2428 kg/cm 2
ASME B16.5 flange rating MAWP: 19.27 kg/cm 2 @ 60°C
ASME B16.5 flange rating MAP: 19.99 kg/cm2 @ 21.11 °C
ASME B16.5 flange hydro test: 30.59 kg/cm 2 @ 21.11 °C
PWHT performed: Yes

Nozzle inside diameter, new: 50.8mm
Projection available outside vessel to flange face, U: 149.23 mm
1341168
UG-45
Nozzle Wall
(cm2) Summary
For P " 19.26 kg,/cm2 @ 60 ·C
(mm) i~J COTEMAR,
The nozzle L~ S.A. DE C.V.
passes UG-45
CO.~Ol. DE ~AO .
A
required
Imln

13.46

per UW-15{b){2)

weld size is
Nozzle to shen fillel (Leg41) 6 6.67 adequate
UG-45
Nozzle Wall
(cm2) Summary
For p" 19.99 kgrlcm2 @21.11 ·C
(mm)
The nozzle
passes UG-45
A
required treq tmin

4.8 13.46
G-41 Weld Failure Path Analysis Summary

per UW-15(b)(2)
UW·16 Weld Sizing Summary
1351168

weld size is
Nozzle 10 shell fillet (leg41l 6 6.67 adequale
This opening does not require reinforcement per UG-36(c){3)(a)
UG-45
Nozzle Wall
(cm2) Summary
For Pe = 2.15 kgllcm2 @ 60 ·C
(mm)
The nozzle
passes UG-45
AI"
required available I "' IA2 I" I" 1
3 5 welds
A
t,eq Imin

4.93 13.46

pressure

Weld description Slalus
weld size is
Nozzle to shell fillet (Leg~ll 6 6.67 adequate
This opening does not require reinforcement per UG-36(c)(3){a)
136/168
N6A(N6A)
= 19.05 mm
iw(fOWer)
Leg41 = 9.53 mm
COTE MAR,
b-:I S.A. DE C.V.
CONTROL DE CAUDAD
19.05
No/e: round inside edges per UG· 76(c)
Located on:
Cylinder #1
o kgicm2
SA-105 (11-0 Metric p. 18, In. 10)
1
Flange description:
2 inch Class 150 LWN Al05
Bolt Material:
SA·193 B7M Bolt <= 64 (11-0 Metric p. 348, In. 30)
Flange rated MDMT:
·48°C
(UC S-66(b) (1 ) (b))
(Flange rated MDMT -56 c C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C)
Liquid static head on flange:

okgicm2
ASME B16.5 flange rating MAWP:
19.27 kgicm2 @60 ° C
ASME B16.5 flange rating MAP:
19.99 kgicm2@21.11°C
30.59 kgicm2@ 21.11 °C
Gasket Description:
Flexitallie Spiral Wound CG 304 S.S.
PWHT performed:
Yes
Nozzle orientation:
0°

19.05 mm

4,978.4 mm

1,311.28 mm

50.8 mm

13.46 mm

3.18 mm

130.18 mm
Projection ava~able outside vessel to flange face, U: 149.23mm
137/168
UG-4S
Nozzle Wall
(cm2) Summary
For P = 19.27 kgf/cm2 @ 60 ·C
(mm)
The nozzle
passes UG-45
req~red I ava:able IA1 IA21 A31 Iwe~ds

As t,eq 1m'n

7.98 113.46

per UW-15(b)(2)

weld size is
Nozzle to shell fillel (Leg41) 6 6.67 adequate
UG-4S
Nozzle Wall
(cm2) Summary
ForP,,19.99kgvcm2 @21.11<C
(mm)
ThenOlZle
passes UG-45
A
lreq Imin
required

4.8 13.46

per UW-15(b)(2)
138/168

throat size (mm) throat size (mml
welc! size is
Nozzle to shell fillet (Leg41) 6 6.67 adequate
This opening does not require reinforcement per UG~36(c)(3)(a)
Reinforcement Calculations for External Pressure rrJ:l

~~,A<
COTEMAR,
DE C.V.
CONTROL
- DE CAUDAD
-_.,,"
UG-45
Nozzle Wall
UG~37 Area Calculation Summary Thickness
(cm2) Summary
For Pe =2.15 kgjlcm2 @ 60 • C (mm)
The nozzle
passesUG45
I
A
required I available
A IA1 IA2 IAJ IA5 lA
welds I..,q tmln I
4.93 13.46
UG~41 Weld FailUre Path Analysis Summary

pressure
UW~16 Weld Sizing Summary

throat size Imm) throat size (mm)
weld size is
Nozzle to shell fillel ILeg41) 6 6.67 adequate
This opening does not require reinforcement per UG~36(c)(3)(a}
139/168
N6B (N6B)
~(IOwer) 19.0Smm
Leg41 9.S3mm
Note: round inside edges per UG·76tc)
Located on:
Cylinder #1
0.228 kg/cm 2

SA·10S (11-0 Metric p. 18. In. 10)

1
Flange description:
2 inch Class 150 LWN Al0S
Bolt Material:
SA-193 B7M Bolt <= 64 (II-D Metric p. 348, In. 30)
Flange rated MDMT:
-48"C
(UCS-66(b)(1 )(b»
(Flange rated MDMT -55.33333"C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 "C)
Liquid static head on flange: 0.2428 kg/cm 2
ASME B16.5 flange rating MAWP: 19.27 kg/cm2@60"C
ASME B16.S flange rating MAP: 19.99 kg/cm2 @21.11 °C
ASME B16.S flange hydro test: 30.59 kg/cm2 @ 21.11"C
Gasket Description: Flexitalfic Spiral Wound CG 304 S.S.
PWHT performed: Yes
local vessel minimum thickness: 19.0Smm
Nozzle inside diameter, new: 50.Bmm
Projection available outside vessel. Lpr: 130.18 mm
Projection available outside vessel to flange face, If: 149.23 mm
r
1401168 •
UG-45
Nozzle Wall
(cm2) Summary
For P = 19.26 kg{icm2@ 60 ·C
(mm)
The nozzle
passes UQ.45
req~red I II
ava:able A, A21 Asl As IW~ds I,eq tmin

7.98 13.46

per UW-15(b)(2)
Weld description Required weld Actual weld Status

Ihroal size (mm) throat size (mm)
Nozzle to sheH lillet (leg41) weld si;;e is

6 6.67 adequate
UG-45
Nozzle Wall
(cm2) Summary
ForP=19.99kg,lcm2 @21.11 ·c
(mm)
The nozzle
passes UG-45
I
req~red ava~b'e I I~ IAsl Iwe~ds
A, As 1."'1 !min

4.8 13.46

per UW-15(b)(2)
141/168
•
throat size (mml throat size (mm)
weld size Is
Nozzle 10 sheJlliliel (leg41l 6 6.67 adequate
UG-45
Nozzle Wall
(cm2) Summary
For Pe = 2.15 kgtfcm2 @60·C
(mm)
The nozzle
passesUG-45
A
required [available
A IAIAIA[A[A
1 2 3 5 welds t,eq 'min

4.93 13.46
calculations per UG-36(c}(3)(a}

pressure
Weld description
Nozzle to shell fillel(leg41)

Required weld
throat size (mm)
6
Actual weld
throat size (mm)
6.67
Status
weld size is
adequate
•
142/168 •
N7 (N7)
t.v(lower) = 19.05 mm
Leg41 = 9.53 mm
19.05
l~ COTEMAR,
- - g,A, DE C,V .
Note: round in~de edges per UG· 76\c) .. 2 0NTR OL DE CAUDAD
Located on:
Cylinder #1
okg/cm 2
SA-105 (11-0 Metric p. 18, In. 10)
1
Flange description:
1.5 ineh Class 150 LWN A105
Bolt Material:
SA-193 B7M Bolt <= 64 (11-0 Metrie p. 348, In. 30)
Flange rated MDMT:
-48°C
{UCS-66{b)(1 )(b»
(Flange rated MDMT = -56°C (UCS·68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) .. -48°C)

okg/em2
ASME B16.5 flange rating MAWP:
19.27 kg/em 2 @60°C
ASME B16.5 flange rating MAP:
19.99 kg/em2@21.11°C
30.59 kg/em2 @ 21.11 °c
Gasket Description:
Flexitallic Spiral Wound CG 304 S.S.
PWHT performed:
Yes
Nozzle orientation:
0°
19.05mm
Nozzle center line oflset to datum line:
4,546.6mm
1,311.28 mm
38.1 mm
Projection available outside vessel, Lpr: 131.7mm
Projection available outside vessel to flange face, U: 149.23 mm
143/168
e
UG·45
Nozzle Wall
(cm2) Summary
For P = 19.21 kg,lcm2 @60 ·C
(mm)
The nozzle
passes UG-45
treq tmln
This nozzle is exempt from area I

calculations per UG-36(c)(3)(a) 7.69 14.22

per UW-15(b)(2)

wek! size is
Nozzle 10 shell fillet (leg41) 6 6.67 adequate
This opening does not require reinforcement per UG·36(c)(3)(a) e·

UG-45
Nozzle Wall
(cm2) Summary
For P = 19.99kg,/cm2 @21.11 ·C
(mm)
The nozzle
passes UG-45
A
required I A
available IA ! IA2 IA3 IA5 IA
welds treq tmin

4.51 14.22

per UW-15(b)(2)

e
144/168
weld size is
Nozzle to shell fillet (Leg41) 6 6.67 adequate
UG-45
Nozzle Wall
UG-37 Area Calculation Summary
COTEMAR,
Thickness
(cm2) Summary ~.A. De C.V.
For Pe = 2.15 kgf/cm 2 @ 60 'C
(mm) CONTROL DE CAUDAD
The ROzzle
passes UG-45
A
required I A IA1 /A2 IA3 !A5 , welds
available A t req tmln

4.93 14.22
calculations'per UG-36(c)(3)(a}

pressure

weld size is
Nozzle to shell fillel (Leg41) 6 6.67 adequate
1451168
NS (NS)
~Iower) = 19.05 mm
Leg 41 = 9.53 mm
Note: round inside edges per UG·76(c)
Located on:
Cylinder #2

0.1131 kg/cm 2

Flange description:
1.5 inch Class 150 LWN A105
801t Material:
SA-193 B7M Bon <= 64 (II-D Metric p. 348, In. 30)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT = -55.61111 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 ° C)

Liquid static head on flange: 0.1131 kg/cm2
ASME 816.5 flange rating MAWP: 19.27 kg/cw@60°C
ASME B16.5 flange rating MAP: 19.99 kg/cm2 @ 21.11 0 C
ASME 816.5 flange hydro test: 30.59 kg/cm 2 @21.11 °C
PWHT performed: Yes
Local vessel minimum thickness: 19.05mm
Nozzle center line offset to datum line: . 3,937 mm


Projection available outside vessel to flange face, Lt: 149.23 mm
146/168
UG-45
Nozzle Wall
(cm2) Summary
For P " 19.27 kg,lcm2 @60 ·C
(mm)
Thenonle
passes UG-45
req:rred I I
!ava:able Al !A21 Aa AS! W;dS treq tmm

7.69 14.22

per UW-15(b)(2)

---,.-----1
Required weld I weld
throat size (mm) Ize(mm)
weld size is
Nozzle to shell fillet (Leg4,) 6 adequate
UG-45
Nozzle Wall
(cm2) Summary
For P =19.99 kgt1cm2@21.11 <C
(mm)
The nozzle
passes UG-45
A
welds !mIn
This nozzle is exempUrom area

4.51 14.22

per UW-15(b)(2)
147/168
•
Weld description Slatus
weld size is
Nozzle to shell fillet (leg41) 6 6.67 adequate
UG-45
Nozzle Wall .
(cm2) Summary
For Pe::: 2.15kgr1cm2@60·C
(mm)
The nozzle
passes UG-45
A
required I A
available IA1 IA2 IA3 IA5 I welds
A I,eq tmln

4.93 14.22
UG-41 Weld FailUre Path Analysis Summary

pressure
Weld description
Nozzle to shelilillet Ileg41)

Required weld
throat s~e (mm)
6
Actual weld
throat size (m
6.67
Status
weldsixe is
adequate
•
1481168 •
N9 (N9)
t.v(lower) 19.05 mm
leg41 := 9.53 mm
19.05
Note: round inside edges per UG·76(c)
Located on:
Cylinder #1
0.1131 kg/cm 2
SA-105 (11-0 Metric p. 18,ln. 10)
1
Flange description:
1.5 inch Class 150 LWN A105
801t Material:
SA-193 87M 801t <= 64 (11-0 Metric p. 348, In. 30)
Flange rated MDMT:
-48"C
{UCS-66(b}(1 )(b))
(Flange rated MDMT -55.S1111 "C (UCS-S8(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) ::: -48 "C)

0.1131 kg/cm 2
ASME 81S.5 flange rating MAWP:
19.27 kg/cm 2 @ SODC
ASME 816.5 flange rating MAP:
19.99 kg/cm 2 @ 21.11 "C
ASME 816.5 flange hydro test:
30.59 kg/cm 2 @ 21.11 "C
Gasket Description:
Flexitallic Spiral Wound CG 304 S.S.
PWHT performed:
Yes
Nozzle orientation:
270"
19.05mm
, Nozzle center line offset to datum line: 4,318 mm
Projection available outside vessel, Lpr: 131.7mm
Projection available outside vessel to flange face, Lf: 149.23mm
1491168
-------~------
UG-45
Nozzle Wall
(cm2) Summary
For P =19.27 kg"cm2@60 'C (mm)
The nozzle
passes 00-45
req~red Iavai~ble I At IA21 IAsl ~ds

Aa t"", tmin

7.69 14.22

per UW-15(b)(2)

Nozzle 10 shell fillel (leg41) 6 6.67
UG-45
Nozzle Wall
(cm2) Summary
ForP; 19.99kgl/cm2 @21.11 <c
(mm)
The nozzle
passes UG-45
req~red I ava:able I IA21 I Iwe~ds

At Aa As t raq 'min

4.51 14.22

per UW-15(b)(2)
150/168

weld size is
Nozzle 10 shelUillet (Leg41) 6 6.67 adequate
UG-45
Nozzle Wall
(cm2) Summary
For Pe =2.15 kg,/cm2@60 ·C (mm)
The nozzle
passes UG-45
A
required I A
available /A 1 IIII
A2 A3 A5 A
welds I,eq tmin

4.93 14.22
calculations per UG-36(c){3)(a)

pressure
I UW-16 Weld Sizing Summary

weld size is
Nozzle 10 shell fillet (Leg.l) 6 6.67 adequate
1511168
Saddle 90" Dia
Saddle material: SA-516-70

Saddle construction is: Centered web
Saddle allowable stress: Ss'"' 1,687.366kg/cm2
Saddle yield stress: Sy == 2,531.048kg/cm2
Saddle distance to datum: 1,117.6 mm
Tangent to tangent length: l == 6,705.6 mm
Saddle separation: ls == 4,368.8 mm
Vessel radius: R == 1,162.05 mm
Tangent distance left: AI = 1,168.4 mm
Tangent distance right: Ar = 1,168.4 mm
Saddle height: Hs 2,355.85 mm
Saddle contact angle: a 120 0
Wind pressure: 0.0227 kg/cm 2

Wear plate thickness: t.> == 15.88 mm
Wear plate width: Wp == 571.5 mm
Wear plate contact angle: aw = 132 0
Web plate thickness: ts = 15.88 mm

Base plate length: E == 2,006.6 mm
Base plate width: F = 381 mm
Base plate thickness: \, == 19.05 mm
Number of stiffener ribs: n= 5
largest stiffener rib spacing: di == 484.98 mm
Stiffener rib thickness: t.v == 15.88 mm
Saddle width: B == 368.3 mm
Anchor bolt size & type: 1.25 inch series 8 threaded
Anchor bolt material: SA-36
Anchor bolt allowable shear: 1,054.603kg/cm2
Anchor bolt corrosion allowance: o mm

Anchor bolts per saddle: 4
Base coefficient of friction: /.1= 0.45
Saddle mounted on a steel foundation.
Weight on left saddle: operating corr=20,134.97 kg, test new ",21,090.23 kg

Weight on right saddle: operating corr == 19,646.45 kg, test new =20,476.52 kg
Weight of saddle pair == 1,823.44 kg
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.

Method of seismic analysis: User defined
Vertical seismic accelerations considered: Yes
Force Multiplier: 0.3333
Minimum Weight Multiplier: 0.25
Base Shear Multiplier: 0:25
152/168
V 0.25*39,781.41
= 9,945.35 kg,
Saddle reactions due to weight + seismic
Seismic longitudinal reaction. 0 1 (left saddle):
oJ=V'Hs/Ls+Vv
9,945.35*2,355.85/4,368.7999 + 5,033.74
=10,396.72 kg,
Seismic transverse reaction, a, (left saddle):
0 1 = V*Hs I (Ro*Sin( e 12» + Vv
= 5,033.74*2,355.85/ (1, 162.05*Sin( 120/2)) + 5,033.74
16,817.48 kg,
a = Weight on saddle + larger of 0 1 or 0 1

a:; W + 0 1 = 20,134.97 + 16,817.48 = 36,952.45 kg,
Transverse wind shear on vessel
Vwt
Pw'G'(C'(SheIJj*(Projected shell area) + Cf(saddle)*(Projected saddle area))
= 0.0227'0.85*10000'(0.53'17.7022 + 2*0.8793)
= 2,147.73 kg!
End wind shear on vessel
Vwe = Pw*G*(C'tshell)*:n:*R o2 + C'(saddJe)*(Projected saddle area})

= 0.0227*1e5*0.85*(0.5*:n:*1.1622 + 2*2.78)
= 1,479.05 kg,
Bending + pressure Bending + pressure at the

between saddles saddle
Vessel
Load
condition (kgt'cm 2) (kgt'cm2 )
Sl allow Sl allow S2 allow S2 allow

(+) (+) (-) (-) (+) (+) (-J (-)
Seismic Operaling 626.073 1,688.649 22.175 1.205718 687.512 1,688.649 83.615 1.205.718
Seismic Vacuum 22.175 1,688.649 ~ 1,205.718 1.688.649 121.52 1,205.718
Wind Operating 617.489 1,688.649 13.592 1.205.718 670.789 1.688.649 66.892 1.205.718
Wind Tes! 604.086 2,404.489 10.992 1,205.718 651.499 2.404.489 58.406 1,205.718
Wind Vacuum 13.592 1.688.649 51.497 1,205.718 66.892 1,688.649 104.797 1,205.718
Tangential . Stress over

Circumferential Splitting
shear saddle
Vessel stress (kgt'cm2 ) (kg,tcin2)
Load
condition (kg,tcm2) (kg,tcm2)
153/168
S4 allow
Sa allow S5 allow S6 allow
(horns) (+1-)
Seismic Operating 169.866 1.125.766 ·1.702.302 2,110.811 280.45 49.402 1,124.91
Seismic Vacuum 169.866 1,125.766 ·1,702.302 2.110.811 280.45 1.265.524 49.402 1.124.91
Wind Operaling 91.722 1.125.766 '1,043.388 2,110.811 171.896 1.265.524 30.28 1.124.91
Wind Tesl 70.667 1.923.591 ·706.931 2,404.489 144.537 2,277.943 29.305 2,277.943
Wind Vacuum 91.722 1,125.766 '1,043.388 2,110.811 171.896 1,265.524 30.28 1,124.91
Longitudinal stress between saddles (Seismic ,Operating, left saddle loading and geometry govern)
Sl == +- 3*Kl *Q*(L /12) / (n:*R2*t)

'" 300"0.2378*36,952.45*(6,705.6/12) / (n*l,154.11 2*15.88)
= 22.175 kg/cm 2
Sp ;: P*R / (2*t)
'" 16.73*1,146.18/(2*15.88)
= 603.897 kg/cm 2
Maximum tensile stress Sl1 '" Sl + Sp = 626.073 kg/cm 2

Maximum compressive stress (shut down) S1C ;: SI := 22.175 kg/cm2
Tensile stress is acceptable «=1.2*S*E == 1,688.649 kg/cm2)

Compressive stress is acceptable «=1.2*Sc = 1,205.718 kg/cm 2)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le;: 2*(Left head depth) /3 + L + 2*(Right head depth) /3

'" 2*590.55/3 + 6,705.6 + 2*588.96/3
=: 7,491.94 mm
Seismic vertical acceleration coefficient m '" 1*0.25 0.25
w = Wt(1 + m)*10 / ~ '"' 39,781.41*(1 + 0.25)*1017,491.94 = 66.37 kg/cm
Bending moment at the left saddle:
M == w*(2*H*A,/3 + A,2/2 - (R2 - H2) /4)
= ~6.37 110000*(2*590.55*1,168.4 /3 + 1,168.42 /2 - (1,162.052 • 590.552) / 4)
= 5,921.7 kgcm
S2 = +- M *Kl' 1 (n"R2*t)
'" 5,921.7~1 e5*9.3799/ (n*l,154.11 2*15.88)
::: 83.615 kg/cm2
Sp = P*R / (2*t)
= 16.73*1,146.18/ (2*15.88)
= 603.897 kg/cm 2
Maximum tensile stress S21 = S2 + Sp = 687.512 kg/cm2
Maximum compressive stress (shut down) S2C'" S2 '" 83.615 kg/cm 2
Tensile stress is acceptable «=1.2'S 1,688.649 kg/cm2)
Compressive stress is acceptable «=

1.2*Sc 1,205.718 kglcm2)
154/168
..;--." i
Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H /3)

= 36,952.45 - 6.64*(1,168.4 + 2*590.55/3)
26,584.22 kg,
83 K2.2*Qshear 1 (R*t)
= 1.1707*100*26,584.221 (1,154.11*15.88)
= 169,866 kg/cm2
Tangential shear stress is acceptable «= 0.8*8 =1,125,
Circumferential stress at the left saddle horns (Seismic
S4 = -Q 1 (4*t*(b+ 1.56*Sqr(R~*t))) - 12*K3*Q*R 1 (L*t2)
=-100*36,952.451 (4*15.88*(368.3+ 1.56*Sqr(1,162.05*15.88))) - 12*0.0529*100*36,952.45*1,154.111
(6,705.6*15.882)
= -1 702.302 kg/cm 2
Circumferential stress at saddle horns is acceptable «:= 1.5*Sa 2,110.811 kg/em2)
The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {B +
1.56*(Rotc)O.5} ==580.18 mm
Ring compression in shell over left saddle (Seismic ,Operating)
S5 t<s*Q 1 «t + tp)*(fs + 1.56*Sqr(Ro*lc)))
=: 100*0.7603*36,952.451 ((15.88 + 15.88)*(15.88 + 1.56*Sqr(1 ,162.05*31.75)))
:= .2.OOA5. kg/cm2
Ring compression in shell is acceptable «= 0.5*Sy == 1,265.524 kg/cm2)

Saddle splitting load (left, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area

Ae = Hel/ts + tp*Wp
= 38.735*1.5875 + 1.5875"57.15
152.2174cm2
S6'" Ks*QI Ae
100*0.2035*36,952.45115,221.7431
:=
:= 49.402 kg/cm 2
Stress in saddle is acceptable «"" (2/3)*S$ ",1,124.91 kg/cm2)
longitudinal stress at the left saddle (Seismic ,Vacuum)
~:= 2*(Left head depth) 13 + L + 2*(Right head depth) / 3

:= 2*590.55/3 + 6,705.6 + 2'588.96/3
'" 7,491.94 mm
Seismic vertical acceleration coefficient m = 1*0.25 ;;: 0.25
w:= Wt(1 + m)*10 1 ~ = 39,781.41*(1 + 0.25)*10 17,491.94 = 66.37 kg/cm
Bending moment at the left saddle:
155/168
M = w*(2*H"AI/3 + A,2/2 - (R2 - H2) 14)
= 66.37 11 0000*{2*590.55*1 ,168.4 13 + 1,168.42 12 - (1,162.052 - 590.552) I 4)
= 5,921.7 kg(m
8 2 -- + - Mq*K 1• I (x*R2*t)
= 5,921.7*1 e5*9.3799I (1£*1,154.11 2*15.88)
= 83.615 kg,lcm 2
8 p =: P*R I (2*t)
=1.05*1,146.181 (2*15.88)
= 37.905 kg,lcm 2
Maximum tensile stress (shut down) 8 21 = 8 2 '" 83.615 kg,lcm 2

Maximum compressive stress S2C ::= S2 + Sp =: 121.52 kg,lcm2
Tensile stress is acceptable «=1.2*S = 1,688.649 kg,lcm2)

Compressive stress is acceptable «=1.2*Sc 1,205.718 kg,lcm 2)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 9,945.35 kg,
Thermal expansion base shear W*~ = 21,046.69*0.45 9,471.01 kg,
Corroded root area for a 1.25 inch series 8 threaded bolt = 5.9935 cm 2 ( 4 per saddle)
Bolt shear stress = 9,945.351 (5.9935*4) = 414.836 kg,lcm 2
Anchor bolt stress is acceptable «= 1,054.603 kg,lcm2)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 1,687.366 or 2,527.322 kg,lcm 2 : (1,687.366)
Sc Ktn;2*E I (12*(1 • 0.3 2r<d j I Is)2)
= 1.28*1[2*20.39E+051 (12*{1 - 0.32 ),(484.98/15.88)2)

= 2,527.322 kg,lcm 2
Allowable compressive load on the saddle
be = dt~ I (dtts + 2*~*(b - 25.4»*25.4

484.98*15.881 (484.98*15.88 + 2*15.88*(368.3 - 25.4))*25.4
=:
=10.52
Fb = n*(As + 2*be *~)*Sc

5*(5,594.747 + 2*10.52*15.88)*1,687.366
=: 500,203.83 kg!
Saddle loading of 37,864.17 kg, is <= Fb ; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
0b = V*(Hs - xo)'Y II + Q I A
= 9,945.35*(2,355.85 - 961.01)*184.151 (100*33,071.6) + 100*36,952.45159,925.81
=: 834.098 kg,lcm
2
The primary bending + axial stress in the saddle <= 1,687.366 kg,lcm 2; satisfactory.
'1561168
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
(jb = V*(Hs - xoty /1 + Q / A
:: 19,416.36*(2,355.85 - 961.01 )*184.15/ (100*33,071.6) + 100*36,952.45/59,925.81
:: 1.569.69 kg/cm 2
where a =484.98, b = 182.56 mm

~ '" (~1 *q*b 2 / (1.5*8a»O.5
= (2.2281*4.953*182.562 / (1.5*1,687.366»0.5
:: 12.05 mm
The base plate thickness of 19.05 mm is adequate.
157/168
Seismic Code
Seismic calculations are reported in the saddle report.
1581168
Wind Code
Building Code: ASCE 7-05

Elevation of base above grade: 0.0000 ft (0.0000 m)
Increase effective outer diameter by:
Wind Force Coefficient Cf:
Basic Wind Speed:, V:

1.4016 km/h)
Importance Factor:, I:
Exposure category:
Wind Directionality Factor, Kd:
Topographic Factor, Kzt:
Enforce minimum design load of 0.48 kPa per ASCE 6.1.4.1.: Yes
Wind Pressure (WP) Calculations
Kz = 2.01 • (Z/lg)"l!!
= 2.01 * (15.0000/274)02105
= 0.8489
qz = 0.613 * Kz * Kzt * Kd' '::1.2 *1/1000

= 0.613 * 0.8489 * 1.0000 * 0.9500 • 67.05602 • 1.0000/1000
,;" 2.2241 kPa
qz = Max[2.2241. 0.4788)
= 2.2241 kPa
Table Lookup Values
a = 9:5000, Zg 274 mm [Table 6-2, page 78]
Shear calculations are reported in the saddle report.
159/168
latera' Force #2
Load Orientation: Lateral Force

Elevation above datum: Omm
Magnitude of force: o kgf
Direction angle: 0.00 0
Present when operating: Yes

Present when vessel is empty: Yes
Present during hydrotest: Yes
160/168
Lateral Force #3
Load Orientation: Lateral Force

Elevation above datum: Omm
Magnitude of force: o kgf
Direction angle: 0.00"
Present when operating: Yes

Present during hydrotest: Yes
161/168
Lateral Transportation
Lateral
Load Orientation:
Force
Elevation above datum: 3302mm
5080.2
Magnitude of force:
kgf
Direction angle: 90.00 0
Present when operating: No

Present during hydrotest: No
162/168
lifting lug #1
Geometry Inputs
AHached To CYlind~
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 5,842 mm
Angular Position 0.00°
Length of Lug, L 254mm
Height of Lug, H 152.4 mm
Thickness of Lug, t 22.23mm
Hole Diameter, d 50.8 mm
Pin Diameter, Dp 41.28 mm
Load Eccentricity .. a 1 Omm
Distance from Load to Shell or Pad, ~ 76.2 mm
Weld Size, ~ 12.7 mm
Width of Pad, 8" 76.2 mm
Length of Pad, Lp 304.8 mm
Pad Thickness, tp 15.88mm
Pad Weld Size, ~p 12.7 mm

I Load Angle Normal to Vessel, p -30.0000 0
0
Load Angle from Vertical, Ij> -30.0000
Intermediate Values
Load Factor 1.5000
Vesser Weight (new, incl. Load Factor), W 18627 kg
163/168
Lug Weight (new), WIU 10 kg

Distance from Center of Gravity to this lug, Xl 2,457.35 mm
Distance from Center of Gravity to second lug, x2 " 3,638.34 mm
1404.734
Allowable Stress, Tensile, O't
kg/em2
936.489
Allowable Stress, Shear, as
kg/cm2
2107.101
Allowable Stress, Bearing, a p
kg/cm2
1560.893
Allowable Stress, Bending, ab
kg/em:!
936.489
Allowable Stress, Weld Shear, '(allowable kg/cm2
Allowable Stress set to 1/3 Sy per ASME 830.20
Summary Values
Required Uft Pin Diameter, dreqd 29.54 mm

Required Lug Thickness, treqd 14.76 mm
Lug Stress Ratio, a ralio a2Z
Weld Shear Stress Ratio, t,alio ~
Lug Design Acceptable
Local Stresses Acceptable
1641168
Lifting lug #2
Geometry Inputs
.. Ellipsoidal
Attached To
Head #2
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum .68mm
Angular Position 0.00 0

Length of Lug, L 254mm
Height of Lug, H 152.4 mm
Thickness of Lug, t 22.23 mm
Hole Diameter, d 50.8mm
Pin Diameter, Dp 41.28 mm
Load Eccentricity, a 1 Omm
Distance from Load to Snell or Pad, a2 76.2mm
Weld Size, ~ 12.7mm
Width of Pad, Bp 76.2mm
Length of Pad, Lp 279.4 mm
Pad Thickness, tp 15.88mm
Pad Weld Size, ~ 12.7 mm
Load Angle Normal to Vessel, Il 60.0000 0
Load Angle from Vertical, ~ 31.1327 0
Intermediate Values
Load Factor 1.5000

Vessel Weight (new, incL Load Factor), W 18627 kg
165/168
Lug Weight (new), WIUg 10kg
Distance from Center of Gravity to this lug, Xl 3,638.34 mm
Distance from Center of Gravity to second lug, x2 2,457.35 mm
1404.734
Allowable Stress, Tensile. 01
kg/cm:!
936.489
Allowable Stress, Shear, Os
kg/cm2
2107.101
Allowable Stress, Bearing, 0p
kg/cm:!
1560.893
Allowable Stress, Bending, 0b
kg/cm2
936.489
Allowable Stress, Weld Shear, '[allowable kg/cm2
Allowable Stress set to 1/3 Sy per ASME 830.20 No
Summary Values
Required Lift Pin Diameter, dreqd 2~ ~2 mm

Required Lug Thickness, treqd 10.Q9mm
lug Stress Ratio, Oralio Q..2.1

Weld Shear Stress Ratio, '[ratiO 0.38
lug Design Acceptable
1661168
liquid Level bounded by Ellipsoidal Head #2
Location from Center Line 1143 mm
Operating Liquid Specific Gravity 0.99

Test liquid specific gravity 1
167/168
Vertical Transportation
Vertical
Load Orientation
Load
Distance above datum 3302 mm
180.00
Direction angle:
degrees
Distance from center of vessel: Omm
"'- >,'
Magnitude of force: 5080.2 kg .
Present when operating: No

Included in vessel lift weight: No
Present during hydrotest: No
168/168

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N3 (N3)

ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric

Nole: round inside edges per UG· 76(c)

Nozzle material specification:

Nozzle longitudinaf joint efficiency:

(Flange rated MDMT = -55.33333 °C (UCS·68(c) applies.)

Reinforcement Calculations for Internal Pressure

Available reinforcement per UG-37 governs the MAWP of thi

UG-41 Weld Failure Path Analysis Summary (k9t)

45,997 45,916 115,424 29,461 154,164 54,427 112,349

UW-16 Weld Sizing Summary

Nozzle 10 pad fillet (leg41) 6 6.67 weld size is adequate

Pad to shell fillel (leg42) 7.94 8.89 weld size is adequate

Nozzle to pad 9roolle (Upper) 11.11 15.88 weld size is adequate

Radial load: Pr = 1,451.5 kg,

Circumferential shear: Vc:: 1,451.5 kg,

Longitudinal shear: Vl = 1,451.5 kg,

local longitudinal pressure stress = "P*Rj I (2*t)=69L187kg/cm2

Maximum combined stress (PL+Pb+O) = 2,472.06 kg/cm 2

Allowable combined stress (PL+Pb+O) = +-3'S =+-4,221.62 kg/em2

The maximum combined stress (PL+P.,+0) is within allowable limits.

Maximum local pr!mary membrane stress (PL) = 1,505.62 kg/em 2

Allowable local primary membrane (PL) = +-1.5*S +-2,110.81 kg/cm2

The maximum local orimarv membrane stress (P ) is within allowable limits.

Stresses at the pad edge per WRC Bulletin 107

4C' 10.8675 0.1324 ·86.126 -86.126 ·66.128 ·86.128 0 0 0 0

lC 0.0804 0.1324 0 0 0 0 ·277.853 277.853 ·277.853 277.853

,2C·l 0.0483 0.1324 ·166.909 166.909 ·166.909 166.909 0 0 0 0

i 3A' 2.8637 10.1324 10 0 0 0 ·77.759 ·77.759 77.759 77.759

. lA 0.0802 0.1324 0 0 0 0 ·950.198 950.198 950.198 ·950.198

3B' 7.707 0.1324 ·209.374 ·209.374 209.374 209.374 0 0 0 0

11B.l 0.0304 0.1324 ·360.182 360.182 360.182 ·360.182 0 0 0 0

4C' 10.8675 0.1324 0 0 0 0 ·86.126 ·88.126 ·86.128 ·86.128

lC·' 0.0811 0.1324 ·280.243 280.243 ·280.243 280.243 0 0 0 0

2C 0.0507 0.1324 0 0 0 0 ·175.205 175.205 ·175.205 175.205

4A' 5.2094 0.1324 0 0 0 ·141.528 ·141.528 141.528 141.528

4B­ 2.8151 0.1 ·76.494 ·76.494 76.494 76.494 0 0 0 0

2B·l 0.0438 0.1324 -518.935 518.935 518.935 -518.935 0 0 0 0

eire shear from V. 16.663 16.663 ·16.663 -16.663 0 0 0 0

tong shear from Vl 0 0 0 0 -16.663 -16.663 16.663 16.663

Note: " denotes primary stress.

Local circumferential pressure stress .. I"P*RJ t = 1,241.268 kg/cm 2

Local longitudinal pressure stress .. I"P*R i i (2*t) =620.599 kg/cm2

Maximum comb!ned stress (Pl+Pb+Q) =: 1,874.31 kg/cm 2

Allowable combined stress (Pl+Pb+Q) .. +-3*8 =: +-4,221.62 kg/cm 2

The maximum combined stress (Pl+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (Pl ) = 1,379.49 kg/cm 2

Allowable local primary membrane (P) +-1.5~.8 =+-2,110.81 kg/cm 2

Stresses at the nozzle 00 per WRC Bulletin 107

4C' 6.4464 0.0939 ·25.521 ·25.521 ·25.521 ·25.521 0 0 0 . 0

lC 0.1395 0.0939 0 0 0 0 . -120.506 120.506 -120.506 120.506

2C·l 0.1021 0.0939 '68.235 68.235 ·88.235 88.235 0 0 0 0

3A' 1.0493 0.0939 0 0 0 0 ·20.108 -20.10B 20.10B 2O.10B

36' 3.6172 0.0939 ·69.252 -69.252 69252 ' 69.252 0 0 0 0

lB·l 0.0492 0.0939 '205.507 205.507 205.507 ·205.507 0 0 0 0

4C' 6.4464 0.0939 0 0 0 0 ·25.521 -25.521 ·25.521 ·25.521

lC'l 0,1424 0.0939 ·123.037 123.037 ·123.037 123.037 0 0 0 0

2C 0.1016 0.0939 0 0 0 0 ·87.743 87.743 ·87.743 87.743

411" 1.4374 0.0939 0 0 0 0 ·27.56 ·27.56 27.56 27.56

21; 0.0556 0.0939 0 0 0 0 ·232.224 232.224 232.224 ·232.224

eIre shear from V" 11.741 11.741 ·11.741 ·11.741 0 0 0

Long shear from Vt 0 0

Total Shear stress

local longitudinal pressure stress = "PRj I (2t)=69L187kg/cm2

4B 2.8151 0.1 ·76.494 ·76.494 76.494 76.494 0 0 0 0

Local longitudinal pressure stress .. I"PR i i (2t) =620.599 kg/cm2

= 19.15104.78/ (2"19.05) - 1,451.5/ (1t(123.83L 104.782»"100 + 1,075,367*123.83/89,988,930"100

0shear = {Vt 2 + Vc2 )Q.5 / (1t"R;tn)l 00

0torsion =< M,l {21tRttn)*100000

33.2706 43.8709 5.4387 19.7832 - 16.129 2.52 8.11 22.23

/. ..---- Loads in Case 4