PS4890 V200R103

Installation Guide

Issue: 05
Date: 2012-01-10

HUAWEI TECHNOLOGIES CO., LTD.

Contents

I. Prepare for the Installation …………………………………

… 2
II. Installing the Base ………… …………………………………… 4
III. Installing the Cabinet ……… ……………………………………10
IV. Installing the PGND Cable for f the Cabinet …………………
11
V. Checking Components and Cables ………………………… 12
VI. Installing the Batteries ………………………………………14
VII. Installing the Cables ……… ……………………………………15
VIII. Installation Scenarios ……… ………………………………… 17
IX Checking
IX. Ch ki th the Installation
I t ll ti ……………………………………
… 18
X. Power-On Check …………… …………………………………… 20
XI. Appendix …………………… ……………………………………21
XII. Change History …………… ……………………………………26

1 Copyright © Huawei Technologies Co., Ltd. 2012. All rights reserved.

Prepare for the Installation
b
a Installation Tools

Phillips scrrewdriver
(M3 to
o M6)

Flat-head screwdriver
s
M ki pen
Marking (M3 to
o M6) Di
Diagonal
l pliers
li

Wrench
(32 mm capacity) Socket wrench Torque wrench

Crimping pliers for

power cables RJ-45 crim
mping pliers Wire cutter

Rubber hammer Iron

n Wire stripper

Percussion drill (Ø16) Hea

at gun Level bar

Multimeter Long meassuring tape Cleaner

2
Prepare for the Installation
b Installation Procedure

Startt

Prepareing for the

installattion

Installing the base on the Installing the base on the

concrete floor ESD floor

Installing the
e cabinet

Installing the PGGND cable

for the ca
abinet

Checking com
mponents
and cabbles

Installing ba
atteries

Installing pow
wer cables

Checking the installation

Power-on check

End

3
Installing the Base
b
a Installing the Base on the Conncrete Floor
1. Determine the installation position of
o the base.

Do not use a hammer drill to

drill holes on the concrete pad
through the holes on the base.
Anchor hole

Marking template

Concrete floor

2 Drill holes and install expansion bo

2. olt assemblies.
assemblies
Bolt M12×60
Spring washer
Flat washer

Ø16 Expansion tube

90°
52~60

z Take proper safety measures to protect your eyes andd respiratory tract against the dust before drilling holes.
z Drill the holes 52 mm to 60 mm deep and ensure that each hole is of the same depth.
z After disassembling the expansion bolt assembly, enssure that the top of the expansion tube is on the same
level as the floor.

4
Installing the Base
b
a Installing the Base on the Conncrete Floor
3. Install the base.

Place insulating spacers.

Place the base.

base

Install expansion bolt assemblies.

M12X60

Bolt 45N•m
Spring washer

Flat washer
Insulating washer

Insulating spacers

5
Installing the Base
b Installing the Base on the ESD
D Floor
Specifications of the ESD floor

z The support for installing the ESD floor on which the BTS3900
B Access holes
is installed is classified into two types: support with adju
ustable
height and support with fixed height.
z Height of the ESD floor refers to the spacing between the t
concrete floor and the upper surface of the ESD floor.

Height of the ESD floor

Type of the Support Height of the ESD flo

oor Supports

Adjustable height 296 mm - 495 mm

Fixed height At least 120 mm, depe ending Mounting hole

on the actual floor heig
ght

1. Determine the installation position of

o the base on the ESD floor .

Anchor hole

Marking template

ESD floor

2. Drill holes on the ESD floor.

z Take proper safety measures to protect your eyes and d

respiratory tract against the dust before drilling holes.
zUse a cleaner to clear the dust inside and around the holes. If
the inter
inter-hole
hole spacing is too wide or too narrow
narrow, locate and drill
holes again. 52~60

6
Installing the Base
b Installing the Base on the ESD
D Floor

3. Temporarily fasten the ESD floor and supports.

Place the support under the ESD floor, and th
hen use four
M12x70 bolts to temporarily fasten the suppo
ort.

Access holes

M12X70

Bolt M12×70
Spring washer 12
Mounting piece ESD floor
Flat washer 12
for the support
45N•m

4 Determine the installation position o

4. of the support on the concrete floor
floor.

Mounting holes for the support

ESD floor Position of the

base on the
ESD floor

Concrete floor

55

Front edge of th
he base Support for the ESD floor

≥800 Front edge of the cabinet

Interior wall or reference

r object

7
Installing the Base
b Installing the Base on the ESD
D Floor
5. Drill holes on the ESD floor and insttall 6. Install supports for the ESD
the expansion bolt assembly. floor.

z Take proper safety measures to protect your eyes and When tightening the height locking bolts, you
respiratory tract against the dust before drilling holes. should tighten the bolts in the middle before
z Drill the holes 52 mm to 60 mm deep and ensure that ea ach tightening the bolts on both sides.
hole is of the same depth.
z After disassembling the expansion bolt assembly, ensurre M12X60
that the top of the expansion tube is on the same level as the
t
floor.

Bolt M12×60
p g washer
Spring
Flat washer
45N•m
Ø16 Expansion tube
e ESD floor
90°
52~60mm
Height locking bolt

Height locking bolt

Bolt M12×60
Spring washer 12

Flat washer 12

7. Install the base on the ESD floor.

M12X60
Bolt
Sprring washer
F washer
Flat
Insulating washer

45N•m

Insulating
spacers

8
Installing the Base
b
c Checking and Adjusting the Leevelness of the Base
Use a level bar to check the levelness of
the base, and then adjust the adjusting
bolt until the base is horizontal.

Level bar

Adjusting boltss
M12×25

If the bubble in the level bar is in the middle, you can

infer that the base is horizontal.

b
d Measuring the Resistance Bettween the Base and the Bolts

z The resistance between the base and the four

expansion bolt assemblies should be respectively
measured.
z If the resistance is less than 5 megohm, you can infer
that the base and the earth are not insulated. In this
case, you need to disassemble the expansion bolt and
check whether the insulating washer is installed or
damaged If the insulating washer is not installed or
damaged.
damaged, install the washer again and adjust the Multimeter
levelness of the base.

9
Installing the Cabinet

Lift the cabinet up

p to the base and alig
gn it with the base,, and then use
g
bolts to secure the cabinet.

Place the cabinet on the base and push the cabinett gently along the
slots.
Use a torque wrench to secure the cabinet on the
t base.

M12X50

45N•m
45N m

M12x50 bolt

10
Installing the PGND Cable for
f the Cabinet

M8

External grounding
g g
bar

z The cross-se
cross seectional area of the PGND cable is 25 mm². The other
end of the PG GND cable must be connected to an external grounding
bar before sub bsequent operations are performed.
PGND cable z To facilitate operations,
o remove the cabinet door before installing
OT terminal the PGND cab ble.
z The OT terminals of the PGND cable should be made on site. For
Screw details, see paage 25.

11
Checking Components and
d Cables
b
a Checking the Equipment

1. Check the equipment.

Power system

DCDU-04

DCDU-03

Installation
position of the
batteries

2. Check the DIP switch.

If one PMU is configured, bit 1 and bit 2 of the DIP switcch is set to ON and the other bits are set to OFF.

12
Checking Components and
d Cables
b Checking the Installed Cabless

a
a
b

13
Installing the Batteries

Install the batteries from the bottom to

the top and from the left to the right.

Use cables to link the batteries in series

connection.

Install the baffle plate for the batteries.

The number of the batteries to be installed depends

on the site configuration.
configuration This document takes the full
configuration as an example to describe the battery
installation.

14
Installing the Cables
b
a Installing the Input Power Cabble

Remove the baffle plate before

installing cables.

Short-circuiting Short-circuiting
When arranging for the cable for live cable for neutral
power cable on site, do not wires (brown) wires (blue)
expose the metal wire.
wire

220 V AC single-phase input

220 V AC three-phase input

110 V dual-live-wire input

Cable Installation Po
osition

From To

Input power cable (220 V) External power L and N terminals on the wiring unit of
equipment the power subrack

15
Installing the Cables
b Installing the Power Cables foor the Batteries

The OT terminals need to be made on site. For details,

see page 25.

C bl
Cable C l
Color I t ll ti
Installation P iti
Position

From To
Power cable Black BTA(-) termin
nal in the Negative wiring copper bar for
between the power power subracck the battery group
subrack and the
Red BTA(+) termin
nal in the Positive wiring copper bar for
wiring
g copper
pp bar for
power subracck the battery group
the battery group
Power cable Black Negative pole
e of the Negative wiring copper bar for
between the battery battery group
p the battery group
group and the wiring
Red Positive pole of the Positive wiring copper bar for
copper bar for the
p
battery group the battery group
battery group

16
Installation Scenarios

Scenario 1: PS4890 + BTS3900 Scena

ario 2: PS4890 + BTS3900 (side
(side-by-side)
by side)
(stack mode)

External grounding bar

Monitoring signal Equipotential cable

cable

Input power cable Grounding cable

DCDU-03
3 Model Application Scenario

DCDU-03
3A •BBU
•Transmission device

DCDU 03
DCDU-03
3B GSM distributed base station

DCDU-03
3C WCDMA/CDMA/WIMAX distributed
base station

The DCDU-03 model to be configured depends on the application

a scenario.

17
Checking the Installation
b
a Checklist for the Cabinet Instaallation
SN Item
1 The layout of the cabinet complies with the engineering designs.
2 The base is securely installed.
3 The deviation of the cabinet is less than
n 3 mm horizontally and not more than 3 mm
vertically.
erticall
4 All the bolts are tightened, especially for electrical connections. The flat washers and
spring washers are completely and prop perly installed.
5 The cabinet is neat and clean.
6 ment.
The cabinet meets the dustfree requirem
7 Th paint
The i t on the
th surface
f off the
th cabinet
bi t is
i iintact.
t t
8 The cabinet door and lock are proper.
9 All labels, tags, and nameplates are corrrect, legible, and complete.

b Checklist for the Environmentt

SN Item
1 ars on the surface of the BTS3900 cabinet.
There are no fingerprints or other smea
2 There are no unnecessary adhesive tap
pes or cable ties on the cables.
3 No tapes, ties, or stripped cables, waste
epaper, or packing bags are left around the
BTS3900 cabinet.
cabinet
4 All the items around the BTS3900 is neat, clean, and intact.

18
Checking the Installation
c
b
c Checklist for the Electric Connnections of the Cabinet
SN Item
1 All self-made PGND cables are copper--based with proper wire diameters. There is no
switch, fuse, or short circuit on the cable
e.
2 According to the wiring diagram of the power
p system, check whether the PGND cables
are securely connected, whether the AC C lead-in
lead in and cables inside the cabinet are
properly connected, and whether the sccrews are tightened. Ensure that no short circuit
occurs in output and input cables.
3 The redundant part of the power cable or
o PGND cable is stripped off rather than coiled.
4 The lugs at both ends of the power cablle or PGND cable are securely soldered or
crimped.
5 Bare wires
B i and
d llug h
handles
dl att th
the wiring
i i g terminals
t i l are ti
tightly
htl wrapped
dbby using
i
insulating tapes or heat-shrinkable tube es.
6 The flat washers and spring washers arre well mounted to all wiring terminals.
7 The connectors of all cables are secure
ely linked, especially those at the bottom of the
cabinet.
8 The cables are bound neatlyy with cable ties that are arranged
g at even intervals,, to
proper tightness, and in the same directtion.
9 The power cable and PGND cable are routed
r separately from other cables.
10 The cable layout allows easy maintenan
nce and future expansion.
11 Labels at both ends of each cable are le
egible.
12 Extra cable ties are stripped
pp off. All cutss are smooth without sharp
ppprojections.
j

19
Power-On Check

When th
Wh the cabinet
bi t is
i unpacked,
k d it mustt b
be poweredd on iin seven d
days. Th
The maximum
i d
duration
ti off th
the
power-off state of the cabinet is 48 hours during maintenance.
m

Start
a
When the PMU works properly, the
Re
ectify the fault status of the LEDs on the PMU are
Turn off the power switch of the as follows:
external power supply to the PS4890
The RUN LED blinks (ON for 1s
a and OFF for 1s).
The ALM LED is steady OFF.
Check whether When the PSU works properly, the
the PSU and the PMU status of the LEDs on the PSU are
work properly according to NO
the state of the LEDs on the as follows:
PSU and the PMU?
The LED for
Th f power input
i t is
i
steady ON.
The LED for protection is
steady OFF.
Yes The LED for alarm is steady OFF.

Power on the DCDU-04

b
b The output
p voltage
g of the DCDU-04
should range from -38.4 V DC to
Check whether -57 V DC.
the output voltage of NO
the DCDU-04 is normal?

Yes
c
The output voltage of the DCDU-03
should range from -38.4 V DC to
Power on the DCDU-03 Rectify
Re tif the
th fault
f lt -57
57 V DC
DC.

Check whether
the output voltage of NO
the DCDU-03 is normal?

Yes

End

20
Appendix
b
a Removing the Cabinet Door

Remove the equipotential cable from

the lower part of the cabinet door. After
that, rotate the spring pin
counterclockwise by 90 degrees and
press the pin to remove the cabinet
door.

When removing the cabinet door, make sure

that it does not fall off suddenly and hurt
operators.

b Installing the Cabinet Door

After the spring pin is rotated towards the

installation hole, rotate it clockwise until it is
tight against the cabinet door.

After the cabinet door is installed, install the

equipotential
q p cable for the cabinet door.

21
Appendix
b
c Installing Cabinets Side-by-Sidde

z When installing cabinets side-by-side, ensure that the base

b and cabinet are tightly installed.
z For two cabinets installed side-by-side, the left one is th
he main cabinet, and the right one is the extension
cabinet.

1. Remove the connecting pieces at th

he cabinet top.

Connecting piece

2. Place the two connecting pieces in the positions shown in the figure,
and then tighten the screws.
screws

22
Appendix
b
d Installing Cabinets in Stack Mode
1. Remove the rubber fillers and conn necting pieces on the top of the
lower cabinet, and then install the installation blocks delivered with the
cabinet at the rear part of the cabinet top.

When a new cabinet and an old cabinet are installed in sttack mode, the new cabinet is stacked on the old one.
This scenario can be referred to during the installation.

2. Remove the door of the upper cabinet and equipotential cable. (For
details, see page 22.)

p of the upper cabinet.

3. Remove the cover plate on the top

23
Appendix
b
d Installing Cabinets in Stack Mode
4. Tighten screws to secure the cabine
ets.

When installing the upper cabinet, it is recommended tha

at the RFUs in the cabinet be removed for easy lifting.

M12X25

45N•m

24
Appendix
b
e Assembling OT Terminals andd Cables
Strip off the cable jacket in L1 length to Lead the cable through the heat-shrinkable
expose the conductor of the cable. tube and place the OT terminal on the
exposed conductor.

L1

L2

L1
Heat-shrinkable tube
Conductor of the cable

When stripping off the cable jacket, do not damage z The OT terminal should be in close contact with
the conductor of the cable. the insulated jacket of the cable.

z After you place the OT terminal on the conductor,

ensure that the length of the exposed conductor
(indicated by L2 in the above figure) does not
exceed 2 mm.

Use the
U h crimping
i i pliers
li to crimp
i the
h end
d Install the heat-shrinkable tube.
of the OT terminal and the conductor of
the cable.

Crimping pliers

25
Change History
This describes the changes in the PS4890 Insta
allation Guide.

05 (2012-01-10)
This is the fifth commercial release.
Compared with V200R103_04 (2011-04-20), Th
his document is optimized in diagrams.

04 (2011-04-20)
This is the fourth commercial release.
Compared with V200R103_03 (2010-12-30), this issue updates the front cover and back cover.

03 (2010-12-30)
This is the third commercial release.
Compared with V200R103
V200R103_02
02 (2009
(2009-12-28),
12 28) the chapter of “Safety
Safety Information
Information” is deleted.
deleted

02 (2009-12-28)
This is the second commercial release.
Compared with V200R103_01 (2009-06-15), Th
his document is optimized in diagrams.

01 (2009-06-15)
This is the first commercial release.

26
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Sh
Shenzhen
h 518129
People’s Republic of China
www.huawei.com