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GOVT.

OF INDIA
MINISTRY OF RAILWAYS
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PAMPHLET
ON
SAFETY FITTINGS AND SAFETY ITEMS
OF DIESEL LOCOMOTIVE
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(For official use only)
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CAMTECH/M/D/2005/SAFETY PAMPFLET/1.0

JULY 2005
tqykbZ 2005
Centre
for
Advanced
Maintenance
TECHnology Excellence in Maintenance

Maharajpur, Gwalior
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fQfVaXk@ls¶Vh vkbVe yxs gq;s gSaA tc yksdks dk;Z djus gsrq 'ksM ls
vkÅV gksrk gS mlls igys bu ls¶Vh fQfVaXk@ls¶Vh vkbVe dks
iw.kZr% pSd djds rFkk mudh dk;Z’khyrk dks Bhd izdkj ls pSd
djds gh yksdkseksfVo dks 'ksM ls vkÅV fd;k tkuk pkfg;sA ls¶Vh
fQfVaXk@ls¶Vh vkbVe fuEu izdkj gSaA
v.Mj Vªd esa
1- yksdks ds dsVy xkMZ ij yxs jsy xkMZ dh ÅWpkbZ 4 ½””
gksuk lqfuf’pr djsAa
2- dsVy xkMZ o dsVy xkMZ liksVZ Bhd izdkj ls yxs gksus
pkfg;s rFkk muds uV cksYVksa dk dlko cjkcj gksuk pkfg;sA
3- lh- ch- lh- diyj dh ckj fiu dk Bhd izdkj ls yxk
gksuk lqfuf’pr djsAa
4- diyj fjVsfuax IysVksa ds cksYVksa dk VkbZV gksuk lqfuf’pr
djsAa
5- iqy jkWM ds czsdsV dk lgh yxk gksuk lqfuf’pr djsAa
6- Vªkaft’ku Ldzw difyax dk yxk gksuk rFkk dk;Zjr gksuk pSd
djsAa
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djsAa
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dlk gksuk lqfuf’pr djsAa
9- bDosykbftax che ds czsdsV ds cksYVksa dk dlko ,oa lhfyax
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11- ,Dly ckDl ds QzaV o csd doj ds cksYVksa dk dlk gksuk
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14- fx;j dsl ds cksYVksa dk lh Dysai lfgr dlko o lhy
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15- lLis’a ku fc;fjax dsi ds cksYVksa dk dlko o lhy fd;k
gksuk lqfuf’pr djsAa
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lhy gksuk lqfuf’pr djsaA
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dlk gksuk rFkk mudk lhy gksuk lqfuf’pr djsaA
18- lsUM fx;j ds ikbZi RkFkk mlds czsdsV dk lgh izdkj ls
yxk gksukA
19- ls.Vj fiosV ,oa lkbM yksM isM esa yqczhdsUV~l dk Hkjk gksuk
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lqfuf’pr djsAa

vij Msd esa

21- ,&9 o ,l ,& 9 rFkk Mk;ukfed czsd vkSj Mh&1


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22- lHkh czsd flys.Mj dh dk;Z’khyrk pSd djsAa
23- yksdks gs.M czsd dh dk;Z’khyrk pSd djsAa
24- LIkhMksehVj dh dk;Z’khyrk pSd djsaA
25- yksdks ds gkuZ dh vkokt dk Bhd gksuk pSd djsAa
26- yksdks esa nkSuksa rjQ dh gsM ykbV dh dk;Z’khyrk pSd djsAa
27- ekdZj ykbV dh dk;Z’khyrk pSd djsAa
28- ¶ys’kj ykbV dh dk;Z’khyrk pSd djsAa
29- lHkh ok;ilZ dk dk;Z’khy gksuk pSd djsAa
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fnukad pSd djsa ;fn fnukad fudy x;h gks rks vfXu’kked
;a= cnyh djsAa
In WDM series diesel locomotive, the following safety
fittings / safety items are fitted, when the locomotive is
out from the shed to work on line, before that these
safety fittings / safety items to be checked completely
for their fitment and functions. Safety fittings / safety
items are as under.

IN UNDER TRUCK

1. Ensure the height of the rail guard fitted on the


cattle guard to be 4 ½”.
2. Ensure cattle guard and cattle guard supports to
be properly fitted and both should be proper
tightened.
3. Ensure the bar pin of CBC couplers are correctly
fitted.
4. Ensure the coupler retaining plates properly
tightened.
5. Ensure the brackets of pull rod should be
properly fitted.
6. Ensure the transition screw coupling is properly
fitted and in working condition.
7. Ensure that the tie bar should be straight and
properly fitted.
8. Ensure the side buffers properly fitted and
tightened with bolts.
9. Ensure the brackets of equalizing beam are
properly tightened and seal.
10. Ensure the horn stay plate bolts are properly
tightened.
11. Ensure the axle box front and back cover bolts
are properly tightened.
12. Ensure the brake shoe and brake hanger’s bolts
are properly tightened.
13. Ensure the proper movement of brakes piston.
14. Ensure the gear case bolts are properly tight with
‘C’ clamp and sealed.
15. Ensure the suspension bearing caps are
tightened and sealed.
16. Ensure the all wick pads are tightened and
properly sealed.
17. Ensure the suspension bearings drain plugs are
properly fitted, tightened and sealed.
18. Ensure sand gear pipes & brackets for properly
fitted.
19. Check the lubricants in centre pivots and side
load pads.
20. Ensure the holding straps of main reservoir are
properly fitted.

IN UPPER DECK

21. Check the proper working of A-9, SA-9, dynamic


brake and D-1 emergency brakes.
22. Check the working of all brake cylinders.
23. Check proper working of hand brake.
24. Check the working of speedometer.
25. Check the loco Horn sound is proper.
26. Check the working of both side head lights.
27. Check the working of both side marker lights.
28. Check the working of both side flasher lights.
29. Check all wipers in working.
30. Ensure the availability of fire extinguisher and
check expiry date, if expired, replace it.
OUR OBJECTIVE
To upgrade maintenance technologies and
methodologies and achieve improvement in
productivity and performance of all Railway
assets and manpower which interalia would
cover reliability, availability, utilisation and
efficiency.

If you have any suggestions and any specific


comments please write to us.

Contact person : Director (Mech.)

Postal address : Indian Railways,


Centre for Advanced
Maintenance Technology,
Maharajpur, Gwalior.
Pin code - 474 020

Phone : 0751- 2470890, 0751-2470803


Fax : 0751- 2470841
Email : dirmech@sancharnet.in

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