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Comments:
EOI Revision:
Confidential Data Removed and some contractual phrasing revised.
Confidential
Jan 24,
EOI Data
2017
Removed
th
Nov 7 , Issued for
E1
2017 Use Jennifer Dan Andrew Anthony
John Franklin Chris Rideout Lisa Wishart Craig Pardy
Fallon Schoonhoven Montes Purpich
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CONFIDENTIALITY NOTE: All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without the
written permission of Husky Oil Operations Limited.
West White Rose Project
Functional Specification Electrical Submersible Pumps (ESP)
Table of Contents
1.0 INTRODUCTION ................................................................................................................4
1.1 WWRP PROJECT OVERVIEW ...................................................................................................... 4
1.2 REQUEST FOR INFORMATION & EOI ............................................................................................. 4
2.0 PRINCIPAL REQUIREMENTS ..........................................................................................5
2.1 ALTERNATIVELY DEPLOYED ESPS ............................................................................................... 5
2.2 CONTRACTUAL DETAILS .............................................................................................................. 5
3.0 SUBSURFACE DATA .......................................................................................................6
3.1 IPM MODEL OUTPUTS: ............................................................................................................... 6
3.2 PRESSURE, VOLUME, TEMPERATURE DATA (PVT) ........................................................................ 7
3.3 SETTING DEPTH VARIATIONS ....................................................................................................... 7
3.4 SOLIDS AND GAS HANDLING ........................................................................................................ 8
3.5 VENDOR DELIVERABLES .............................................................................................................. 8
4.0 VARIABLE FREQUENCY DRIVES ...................................................................................9
4.1 VFD SCOPE ............................................................................................................................... 9
4.2 FOOTPRINT AVAILABILITY............................................................................................................. 9
4.3 INSTALLATION PLAN .................................................................................................................. 10
4.4 VFD HOUSING ROOM VENTILATION ........................................................................................... 10
4.5 GENERAL VFD REQUIREMENTS ................................................................................................. 11
4.6 MEDIUM VOLTAGE DRIVE SPECIFICATIONS ................................................................................. 15
4.7 VENDOR DELIVERABLES ............................................................................................................ 16
5.0 WELL ARCHITECTURE..................................................................................................16
5.1 WELL SCHEMATICS ................................................................................................................... 16
5.2 PRESSURE RATING ................................................................................................................... 18
5.3 CASING CONSTRAINTS AND ANTICIPATED TUBING ....................................................................... 19
5.4 BARRIER PHILOSOPHY .............................................................................................................. 19
5.5 REQUIRED COMPLETION FUNCTIONALITY .................................................................................... 19
5.6 CONTROLS PASSAGE ................................................................................................................ 20
5.7 OTHER SPECIFICATIONS ............................................................................................................ 21
5.8 WELLHEAD DETAILS .................................................................................................................. 22
5.9 VENDOR DELIVERABLES ............................................................................................................ 22
6.0 MECHANICAL HANDLING CONSTRAINTS ..................................................................23
6.1 INTERVENTION CAPABILITIES ..................................................................................................... 23
6.2 DECK WEIGHT LIMITATIONS ....................................................................................................... 26
6.3 CRANE LIMITATIONS .................................................................................................................. 26
6.4 HANDLING HEIGHTS .................................................................................................................. 27
6.5 CABLE AND SPOOLER CONSTRAINTS .......................................................................................... 30
6.6 SIMOPS ................................................................................................................................. 31
6.7 VENDOR DELIVERABLES ............................................................................................................ 31
7.0 INSTALLATION AND MAINTENANCE ..........................................................................31
7.1 REQUIREMENTS ........................................................................................................................ 31
7.2 VENDOR RFI DELIVERABLES ..................................................................................................... 31
8.0 RELIABILITY & OPERABILITY ......................................................................................32
8.1 VENDOR RFI DELIVERABLES ..................................................................................................... 32
APPENDIX A – WELL SCHEMATICS ........................................................................................33
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Functional Specification Electrical Submersible Pumps (ESP)
List of Appendices
Appendix A - Conceptual Well Schematics
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Functional Specification Electrical Submersible Pumps (ESP)
1.0 Introduction
1.1 WWRP Project Overview
1. Approximately 350 km east of the island of Newfoundland on the eastern edge of the Jeanne d’Arc
Basin, and approximately 50 km from both the Terra Nova and Hibernia fields. Water depth is
approximately 120 meters.
2. The WWRP will consist of a concrete
gravity structure (CGS) with topsides
consisting of drilling facilities, wellheads
and support services such as
accommodations for 120 to 130 persons,
utilities, a flare boom and a helideck.
3. There will be 20 well slots with each slot
planned to have two wells each (total well
count of 40 wells). Of the planned Figure 1: Wellhead Platform (WWRP) tied back to the
production wells, 8 are planned to utilize existing SeaRose FPSO
ESPs. The balance of the production wells are planned to be gas-lifted.
4. The primary function of the WWRP is drilling. There will be no oil storage in the CGS. Topsides will be
equipped with a test separator. All well fluids will be transported via subsea flowlines to the SeaRose
FPSO for processing, storage and offloading.
5. The platform topsides will consist of a drill deck with middle, cellar, and sub decks below. The majority
of coiled tubing and coil tubing deployed ESP services will be conducted on the middle deck.
6. Water depths in the White Rose field range from approximately 115 m to 120 m.
7. The Grand Banks region has a harsh environment due to the presence of intense mid-latitude low-
pressure systems during fall and winter, tropical cyclones in late summer and fall, and sea ice and
icebergs in spring.
8. There is a potential for superstructure icing to occur between November and May with the highest
potential for freezing spray being in February due to colder temperatures and high wind and wave
conditions.
9. Air temperatures in the region range from a minimum of –10°C to a maximum of 20°C. Winds in the
area are primarily from the west in winter and southwest in summer, and have been recorded at speeds
of up to 51 m/s (99 knots).
Husky Energy is requesting that vendor(s) propose system solutions for the electrical submersible pump
(ESP) system scope of work outlined within this West White Rose Project (WWRP) ESP Functional
Specification.
Vendors with responses submitted under the prior RFI will be automatically considered for invitation to bid
based on their submitted information. No resubmission is required; but vendors are free to supplement or
modify their prior submission if desired.
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Functional Specification Electrical Submersible Pumps (ESP)
In the interest of reducing well workovers and maintaining rig focus on new well delivery, ESP wells will utilize
Alternatively Deployed ESPs. Consideration is open only to systems facilitating rigless pump and motor
replacement via coil tubing, wireline or slickline. The core focus is maximizing production uptime (through
robust ESP design, quick change-out capability, and simplified completion architecture to drive higher
reliability).
The ability to offer both coil tubing and wireline deployed systems would be considered advantageous. When
invitations to bid are issued, Husky Energy may choose to consider only bids associated with a specific
deployment technology.
Requirements:
The ability to maintain, service and test ESP tools and equipment locally
Provide flowchart or outline all potential sub-contractual arrangements, such as for VFDs or other
components
Discuss/propose how all sub-contracts will be managed, particularly with respect to provision of field
and technical product support in the well design phase and for troubleshooting during either
installation or product lifetime
Ability to meet the required delivery timeline:
o EOIs: Q1/Q2 2018
o Contract Award: Q4 2018
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Functional Specification Electrical Submersible Pumps (ESP)
Integrated Production Modelling (IPM) is a Petroleum Experts modelling suite which allows engineers to
construct and integrate realistic models that take the effects of interacting reservoirs, wells, networks and
process facilities into account. IPM was used to model the West White Rose development and provide data
for ESP selection.
Trends provided were obtained from IPM using a coiled tubing deployed ESP as a base scenario. The base
scenario utilizes an ESP as a means of artificial lift; set at 3000m measured depth (MD). A Prosper (vertical
lift profile/inflow performance) model was based on 7” production tubing with 2 3/8” inner coil tubing string and
a flow path in the annular space between the 7” tubing and 2 3/8” string. The use of other ESP deployment
methods resulted in variations in subsequent data. Simulation results (production profiles, pressure and rate
plots, etc.) have uncertainty that is not demonstrated in the provided type case. During the design phase
these are to be used as a guideline with oil production being the target, considering there are uncertainties
within several reservoir characteristics used in the outcomes provided. However, the proposed vendor
designs are not limited to this well architecture.
Below, data is displayed from two type wells. These wells are representative of a higher and lower producing
well relative to others in the development plan.
This section outlines the data provided using two type wells. Production profiles are based on a development
scenario with first oil in 2022.
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Functional Specification Electrical Submersible Pumps (ESP)
Data pertaining to liquid rate, water cut and productivity index (PI) can be found in the tables below for each
type well. Well 1 represents a high production well, and Well 2 represents a low production well.
Pressure, volume, temperature and additional data for West White Rose ESP wells are shown in the table
below. Note that for the equations provided, temperature is in units of Kelvin and pressure is in units of
kilopascals.
Fluid Properties
Specific Gas Gravity: 0.67987
Specific Water Gravity: 1.029 - 1.0365 At 15.6°C (from water analysis)
Bubble Point GOR: 115 m³/m³ Separator corrected
Bubble Point Pressure: 27,960 kPa
PVT Data
Temperature: 112.4°C
Reservoir Pressure 31,500 kPa
Gas Impurities
H2S: 0 % (mole) (PVT Sample) Designed to 200 ppm
CO2: 2 % (mole)
N2: 0 % (mole)
Other Data
API: 29.6 API At ST (separator corrected)
Table 3: PVT Data
IPM modelling was based on an assumption of 3000 m MD with a reservoir depth of approximately 3000-
3100 m TVDss. This, however, was an assumption for a deterministic case and not a constraint to be honored
by vendor.
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Functional Specification Electrical Submersible Pumps (ESP)
3.4.1 Gas
Gas volume fraction is dependent on pump setting depth and is to be incorporated into the ESP gas handling
strategy. There is a gas cap present in portions of the field; however, gas cap (free gas) is not present directly
above the majority of the wells. Gas could potentially migrate to producers when drawdown occurs.
3.4.2 Solids
No sand production is predicted for open hole completion as the Ben Nevis Formation consists of very fine
grained sandstones which are moderately cemented with primarily calcium carbonate cement and
consequently are well lithified. The majority of debris produced to date (observed in separators) is from
perforation clean up. Vendor must consider flowback of drill mud on well startup.
The WWR reservoir is associated with a scaling tendency. Scale buildups in wells in the West White Rose
reservoir are expected to be made up of mostly CaCO3, with the potential for small volumes of FeCO3 and
BaSO4.
Scaling was reported (predicted) to be the most severe at the ESP intake and output. This is due to large
pressure drop experienced by the fluid when entering the pump and the temperature increase of the fluid
when leaving the pump.
1) Vendor to provide recommendations for pump/motor configurations for the life of each type well
including:
a) Pump/motor used for each of the following discrete production scenarios:
Initial production, water cut development and limiting GVF.
There is uncertainty associated with PI. Vendor is to consider impacts of high and low
side PI cases.
b) Recommended change out frequency due to MTTF/efficiency or changing production
conditions. Identify every recommended pump or motor change out based on the production
curve of each well.
c) Production data per well including, but not limited to:
Pump and motor selected
Frequency
Pressure:
o Inflow/outflow performance TDH
o Pressure profile
Temperature profile
Oil /gas/water rates
Setting depth
PI
2) Vendor to provide production modelling for each well and note modeling software applied
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Functional Specification Electrical Submersible Pumps (ESP)
3) Vendor to outline pump sizing philosophy during design phase, Husky modeling software availability
and vendor modeling approach
4) Vendor to describe limiting factors for pump selection/sizing and outline production ranges that are
expected per well with the proposed system
5) Vendor to provide pump and motor curves used in the analysis
6) Vendor to provide detailed pump specifications (impeller/diffuser specs/number of stages etc.)
7) Vendor to provide pump system(s) used per well and redundancy philosophy
8) Vendor to propose gas handling approach and associated equipment
9) Vendor to provide feedback based on the subsurface data provided, as the IPM model is used as a
production tool and has limitations for pump sizing and selection
10) Vendor to provide solids handling strategy considering solids flowback due to perforation debris, mud
flowback or reservoir solids (although not anticipated). Vendor must consider flowback of drill mud on
well startup.
VFDs are to be provided component of the ESP contract (may be sub-contracted), with the intent of driving a
systems design approach by having the ESP vendor select the drive system best suited to optimize the
performance and reliability of their ESP motor.
Each VFD shall include the necessary transformer for phase-shifting and voltage step-down, and all
necessary ancillary equipment required for protection, control, and communications. There should be an
integrated sinewave filter at the output of each VFD to mitigate harmonic resonance at ESP systems.
The proposed VFDs shall meet the detailed requirements specified in this section. The system design shall
focus on maximizing ESP lifespan and operability/flexibility.
The proposed footprint available per ESP-VFD is 4400mm x 1100mm x 2800mm W x D x H each as shown
below. Figure shows the area available for the VFDs. It is planned to install some units during offshore
operation, therefore, the vendor shall identify whether the drive can be broken down for shipping and the
length of each unit.
VFDs shall require no rear access and be suitable for back-back installation. Any clearance requirements
shall be provided with the proposal. VFDs shall be designed for bottom entry for incoming and outgoing cable
connections.
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Functional Specification Electrical Submersible Pumps (ESP)
(a) (b)
Figure 2: Area Available for VFD Installations in the Medium Voltage Electrical Building: (a) 72W-BD-1400 Level 1,
(b) 72W-BD-1400 Level 2
Maximum allowable weight is 7140 kg per drive (per WH-WGP-TQ-HUS-40029), inclusive of any transformers
and all accessories. Since weight and size minimization is of considerable importance, the Vendor shall
attempt to reduce weight and space requirements wherever possible in detailed design.
It is currently anticipated that all VFDs will be installed in shipyard. VFDs are required in shipyard by April 1st,
2019 for installation.
The VFD will be housed in an enclosed climate controlled building with a design temperature of +5 to 29
degrees Celsius. The vendor shall supply estimated airflow requirements and heat generation figures.
The VFD shall be air cooled. It would be preferred that each VFD be provided with a redundant cooling fan,
mounted integral to the VFD enclosure. The VFD shall include air-flow pressure switches and temperature
detectors to monitor proper operation of the air cooling system, or equivalent protection. If a fan fails, the
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Functional Specification Electrical Submersible Pumps (ESP)
system shall generate an alarm. Provision shall be made, independent of the switchboard room air
conditioning, to facilitate the removal of heat/exchange of air related to the cooling of the MV VFD assemblies.
A space heater shall be provided for each VFD installation to prevent condensation build up. One space
heater, complete with its own thermostat, shall be located in every cabinet of the VFD. All space heaters shall
be wired in parallel, with one fused disconnect and power connection block supplied per VFD lineup. Space
heaters shall be long life, low current density, 120 VAC, 60 Hertz, single-phase, and the 120VAC power for
space heaters shall be supplied from an external source. Space heaters shall have guards to prevent
personnel contact with hot surfaces.
The vendor shall ensure that all equipment proposed is not operating at either end of its extreme limits based
on these requirements to allow future flexibility.
The target design life of each VFD and all surface equipment is 25 years.
VFD Equipment shall be electrically certified to Canadian Standards, typically by CSA, ULc, and FMc or via a
third party approved by the Standards Council of Canada.
Lloyds Register (LR) has been nominated as the Authorized Inspection Authority and Certifying Authority for
all equipment on the WWRP. The Supplier shall contact LR to ensure they are aware of the submissions
required to obtain certification for installation offshore on the WWRP.
The total amount of power available for all ESPs has been estimated to be 7 MW to enable production and
drilling operations to run concurrently. Vendors should work within this figure. However, it is important to
initially propose the most optimum VFD-ESP combination for reservoir conditions. The Vendor of electrical
submersible motors is required to provide the actual motor voltage and full load amperage in order to confirm
the calculation of the required surface voltage.
For the ESP wells, the downhole cable length is expected to be 3000m from the wellhead to the downhole
electrical submersible motor, to an anticipated maximum of 4000m. Surface cable length will be ~100 m.
The lengthy downhole cable poses harmonic resonance and motor start-up concerns. VFDs shall be
designed to minimize voltage spikes (voltage overshoot) that result from the drive’s pulses interacting with the
motor and motor feeder cable. Such voltage overshoot at the motor terminals shall be limited to 2.04 times
the rated voltage as specified in NEMA MG, vendor to comment if more stringent limit is recommended. The
proposed VFD shall have an integrated sinewave filter at the drive output to mitigate potential harmonic
resonance at ESP systems. Each VFD shall provide near sinusoidal voltage and current waveforms to the
electrical submersible motor at all speeds and loads.
The medium voltage electrical supply for each VFD input is 13.8 kVAC, 3-phase, 60 Hz. The VFD vendor is to
supply any required step down and phase-shifting transformer within the drive package, which must fit within
the specified footprint.
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Functional Specification Electrical Submersible Pumps (ESP)
Dual 120VAC UPS supplies (A & B), from a separate source, will be provided to the drive. UPS switching
must be provided within the drive. The transfer time should enable the transfer of the UPS source without
shutting down the drive. The vendor shall also provide manual switching to enable selection of either supply
for the operation.
600V 3-phase, 60Hz low voltage auxiliary power will be available to power the VFD cooling system. Other
control power requirements, except for UPS and anti-condensation heater power, shall be derived from this
600V source.
Other control power requirements shall be derived from the 600V source.
4.5.3 HSEQ
Suitable barriers or other protection shall be provided for wiring terminals mounted on hinged panels or doors
to prevent accidental personnel contact when the panel or door is opened. Wiring to door mounted devices
shall have mechanical protection. Wiring bundles on the rear of doors shall be suitably secured.
A Kirk Key interlock shall be provided so that the power cabinet cannot be opened unless the upstream
breaker is disconnected and safety-grounding switch is closed. Kirk Key interlocks shall be provided by the
MV Switchgear supplier and free issued to the drive manufacturer for installation on the power cubicle access
door(s). Also, safety interlocks shall be provided to discharge any medium voltage capacitors integral to the
drive power assembly.
The front end of each VFD shall be either 18 pulse or 24 pulse or higher. The inverter design can be based on
either cascaded H-bridge multi-level inverter or neutral-clamped multi-level Pulse Width Modulation (PWM)
technology.
Bus bars shall be of electro-plated copper, color coded separately for AC and DC systems. All the live parts
shall be sleeved/shrouded to ensure complete safety to personnel.
The below performance requirements are a draft. ESP vendors are asked to review and provide
feedback on the below in the RFI response.
VFDs shall be designed to deliver the motor current and torque for the complete speed torque characteristics
of the driven pump, with maximum input supply voltage variation of 10%, and frequency variation of 5%.
The system shall be suitable for the load characteristics and the operational duty of the driven pump.
VFDs shall be capable of withstanding thermal and dynamic stresses and the transient mechanical torque,
resulting from short circuit. Any damage resulting from a short circuit or internal fault shall be limited to the
component concerned.
VFDs shall be suitable for two quadrant operation, and the speed variation shall be 0-120% with speed set
accuracy of 5% or better.
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Functional Specification Electrical Submersible Pumps (ESP)
The VFD shall be capable of providing all motor starting torques and accelerating torques throughout the
operating speed range as indicated on the load speed-torque curve profile and on the data sheets of the
motor.
The vendor shall state proposed operating modes for various operating scenarios, i.e.:
Variable torque changing as a function of speed
Constant torque over a specified speed range
Constant power over a specified speed range where the torque decreases when speed increases
The VFD shall be microprocessor based although during Normal Operation the ESP will be controlled by the
platform Integrated Control and Safety System (ICSS). The VFD, Pump Control and Downhole
instrumentation shall all communicate with the ICSS via the fewest number of connections, the preferred
protocol is Profibus. A hardwired trip from the platform Emergency Shutdown System is required, vendor
shall indicate the rampdown time of the drive under emergency conditions.
A local pump/drive HMI is required for commissioning and troubleshooting integral to the VFD.
Remote monitoring and diagnostics from onshore shall be provided as a functional requirement for the
equipment. A connection shall be provided for remote monitoring via the Husky corporate LAN.
A HMI with a graphical display shall be provided on the face of the VFD to display operating conditions, fault
& alarm indications, and programming information.
Trending of parameters both before and after faults/alarms should be available to downloading to a PC.
The preference is to monitor each ESP through the platforms main control system (ICSS), the primary control
point will also be the CCR via the ICSS. The suppliers may quote as an option for a separate monitoring
system if recommended.
The following protection and control function should be available inside the VFD:
Overload protection,
Adjustable acceleration/deceleration,
Power ride-through, and
Ground fault protection,
The VFD design shall be capable of interface with the platform Integrated Control & Safety System (ICSS).
Communication protocol shall be Profibus. Signals for control and status for the platform Emergency
Shutdown System (ESD) shall be hardwired.
ESP vendors are asked to review and provide feedback on the below in the RFI response.
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Functional Specification Electrical Submersible Pumps (ESP)
Remote start
Run permissive
Fault reset
Emergency shutdown
VFD’s shall be capable of being shut down from a remote signal from the ICSS. An emergency shutdown
button shall also be provided locally on the VFD.
The following protection parameters within the VFD shall be available to be configured as part of motor
startup and commissioning:
Maximum output frequency
Minimum output frequency
Maximum output current during motor operation
Current overload
Maximum output current during motor starting
Maximum output voltage
Motor underload
Input overvoltage
Input undervoltage
Input voltage unbalance
Short circuit
Ground fault
Protection for the drive feeder and the MV step-down transformer is provided by the MV feeder protection
relay in the MV switchboard. The secondary leads from the step-down transformer shall be fitted with current
transformers to facilitate differential protection. Protection for the drive and the motor load shall be part of the
drive assembly. This would include provision for protection against short circuit on the secondary of the drive
input power transformer.
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Functional Specification Electrical Submersible Pumps (ESP)
Description Specifications
Power System
Technology Voltage Source
Microprocessor-based Multi-level switching Cascaded H-bridge multi-level inverter or neutral
clamped multi-level PWM
3 Phase Supply Voltage (kV) 13.8
Input Voltage Tolerance 10 %
Supply Frequency (50/60 Hz) 60
Input Frequency Tolerance 5%
Pre-charge DC bus Capacitor Circuit Yes
Rectifier Device Diode
Inverter Device IGBT
Number of Pulses (ea.) 18 or 24 or higher
Sine Wave Filter for pure sine wave at the drive required
output
Surface Voltage required (Volt) To be recommended by ESP vendor
DC Link Capacitors Yes
Input Power Factor 0.98 Approx.
Efficiency (%) 96.5 Approx.
Voltage Ride Through Duration 3-5 Cycles minimum – ESP vendor to recommend
in RFI limit for percentage of voltage sag
Volt Dip/sag Ride-through Ride through greater than or equal to 20% sag.
(i.e. sag to 80% of nominal voltage)
Catch Spinning Load Yes
Rated Output Amps To be recommended by ESP vendor
Speed Range 0 – 120 %
Speed Control 5%
Frequency Range ESP vendor to recommend in RFI
Environmental
Enclosure rating NEMA 1
Humidity (non-condensing) Max 95% - No condensation
Noise level at 1 meter distance < 85 dB required
Cooling method Forced-air cooling (Internal)
Ambient Temperature Operating Range 0 to 40ºC [32ºF to 104ºF]
Altitude ~30m above Sea Level
Dimensions (H, W, D) Approx. 4400mm x 1100mm x 2800mm W x D x H
Motor type Must support both induction motors and
permanent magnet AC motors
Weight Maximum allowable weight is 7140 kg per drive
Applicable standards CSA
Table 4: Medium Voltage Drive Specifications
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11) Vendor to recommend output voltage and amperage requirements, considering future flexibility
12) Vendor to recommend electric characteristics including harmonic filtering at the drive output
13) Vendor to recommend key specifications and provide feedback on the above specifications
14) Vendor to propose SIT plan.
15) Vendor to propose any required demodulator filter / choke assembly to extract data from the down-
hole equipment that is being super-imposed on the MV power conductors. Shall be integral to drive.
16) GA Drawings
17) Vendor shall supply estimated airflow requirements and heat generation figures
18) Vendor to recommend voltage overshoot control for cable protection
19) State applicable certifications
20) Recommend controller capabilities related to managing potential downhole fault conditions
21) Identify any additional unique features or specifications that are either required or recommended for
the operation of your system
22) Equipment Datasheet
See below figures as well as Appendix A for draft well schematics showing examples of some possible
completions configurations.
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Functional Specification Electrical Submersible Pumps (ESP)
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Note that these schematics are examples only; Husky is open to proposals for alternate configurations given
that they achieve the key deliverables of this document.
Max anticipated shut-in tubing head pressure (SITHP) is 31.0 MPa. Wells are to be designed and tested to
minimum 34.5 MPa (5000 psi) to allow a kill margin of 3.5MPa (500 psi).
At the time of this writing (post Gate 3 – project sanction), WWRP well designs are not currently required to
accommodate hydraulic stimulation. However, during the well design phase, hydraulic stimulation may be a
consideration as maintaining the capability (or ability to upgrade) for through tubing hydraulic fracturing (at
44.8 MPa / 6500 psi) is desirable if accomplished without increasing the base cost.
Vendor input is requested regarding potential for overpressure from ESPs and any tubing design
recommendations or operational recommendations related to ESP generated pressures.
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Functional Specification Electrical Submersible Pumps (ESP)
The production casing preference for all wells is 244mm (9-5/8”), 216mm (8.50”) drift casing.
Where required, a 273mm x 244mm tapered casing string can be utilized to accommodate 178mm tubing and
associated TRSVs, with the casing crossover at ~900m MD.
Consideration may be given to deploying 273mm casing as deep as 3000m MD if required to accommodate
ESP designs, however this configuration is not preferred due to casing loading and cementing ECD
implications requiring more detailed well-specific assessment.
The Regulator requirement in accepting an ISO 19906 L2 CGS design w.r.t iceberg impact is for dual well
barriers excluding the wellhead. The following barriers are planned to meet this requirement:
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Functional Specification Electrical Submersible Pumps (ESP)
To allow for control of completions components below the ESP, the system provided shall allow for minimum
1x 3/8” encapsulated DHCI line and minimum 3x (preferentially 5x) 1/4” encapsulated control lines past the
ESP.
ESP cable mounted external to the completion tubing must be able to fit past any completions components for
the casing and tubing sizes identified in the above concept schematics.
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Functional Specification Electrical Submersible Pumps (ESP)
NA-DAC-RP-0025: “North
Component materials to be equivalent to or better than L-80 13 Chrome Amethyst Lower String Completion
4. Metallurgy
tubing. 17-4 PH material is unacceptable. Metallurgy and Elastomer Review”
Well Production Well design life is 15 years. Any components permanently installed as
7.
Life an integral part of the completion string shall meet this design life.
Shall have premium connections that, where practicable, shall match the
8. Connections ISO Cal IV
tubing connections used in that well. Connections shall be gas tight.
Table 5: Additional Specifications
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The platform will utilize conductor sharing for all slots; two 13-3/8” surface casings strings will be landed in
each 36" conductor. Wellhead and XMT detailed design work is on-going, both vertical and hybrid horizontal
XMTs are under consideration. The XMT will have a 6-3/8” bore and 6500 psi pressure rating.
Wellheads are being designed to permit a maximum of 8 penetrations of which 5 are reserved for the
following: two down-hole barriers (TRSV and LUBV), CI and DHPTG. It has been identified that in the case of
a conventionally deployed ESP cable (external to tubing), the cable will need to be separated into 3 individual
wires to pass thru the upper completion tubing hanger.
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The ability to conduct intervention and/or workover activities concurrent with drilling operations will be critical
to deliver the White Rose production profile.
The WWRP shall be designed to permit the following well intervention activities:
Sufficient space shall be provided on the middle deck for equipment and operation of intervention equipment.
See Figure for details.
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It is anticipated that the following equipment will be required for intervention operations:
Coiled Tubing Unit and ancillary equipment (power reel, tubing, injector w/ gooseneck, fluid pumps,
surface piping, hydraulic power unit, hose reel packs);
Liquid Nitrogen Pump Skid and Storage Tank;
Coiled Tubing Jacking Frame;
Intervention Blowout Preventer and Well Control Equipment (for coiled tubing and slickline/wireline);
Coiled Tubing Reels;
Control Cabin w/ Coiled Tubing Data Acquisition equipment;
Combination Slickline / Wireline Unit and associated equipment (double drum, sheaves, load cell,
etc.);
Work Frames;
Intervention Hatch Cover;
Provision for a lifting device at the Drill Deck level, with capability to be installed beneath the DES
when necessary, for the deployment of ESP components and support of Wireline operations.
The WWRP design will provide for the following to support well interventions:
Deck space with suitable structural design to support the loads of the intervention equipment such as
coil tubing and Wireline units;
Suitable middle deck to drilling deck spacing to safely and efficiently deploy intervention equipment
and tools;
Mechanical Handling facilities to efficiently move the Coil Tubing Unit and Jacking Frame to permit
access to any well slot;
Mechanical Handling facilities for the movement of Coil Tubing Reels;
Utility services such as plant air, nitrogen, seawater, drill water and power as required;
Base oil and brine supply from WWRP Base Oil and Brine distribution; and
Facility for venting hydrocarbon gas and fluids from intervention equipment.
Space for the laying down and storage of equipment baskets (e.g. ESP) shall be considered in the design.
The spacing on the middle deck (Top of Steel) to the Drilling Deck (Bottom of Steel deepest beam section)
shall provide a minimum spacing of 11.2 meters to permit coiled tubing operations.
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The ESP CT drum storage area and Coiled Tubing operations area will have sufficient deck loading capacity
to support a 35 mt reel. The ESP cable and reeler located on the DES spooler deck must not exceed 20 mt.
The ESP CT drum will be stored on the west end of the driller storage area north as per Figure . The crane
capacity to reach this location will be the limiting factor as shown in Figure . The ESP CT drum w/
transport/storage stand and rigging must not exceed 35 mt.
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Functional Specification Electrical Submersible Pumps (ESP)
ESP’s will be installed from the middle deck intervention area. All ESP sections will require to be installed
within the height of this deck. See Figure for details. A lifting device will be available on the above drill deck
which will allow the entire height of the middle deck to be utilized for lifting, approximately 11m. An example
coiled tubing rig-up in included for illustrative purposes. The ESP pumps will be transported into the well bay
area from the MDLA North. The shipping baskets must not exceed 40 feet.
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The ESP reeler will be located on the Drilling Equipment Set (DES) spooler deck. See Figure & Figure for
details. The ESP reeler will be used in conjunction with up to five (5) additional completion reelers. A padeye
will be available in the derrick to install the ESP cable sheave. The sheave must be capable of handling the
breaking load of the ESP cable. Maximum breaking strength of the ESP cable is to be 24,000lbs.
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6.6 SIMOPS
Drilling/completions operations will be ongoing during installation of ESP on the middle deck.
The system shall facilitate rigless installation and replacement of the pump, motor, protector and gas
handler;
Ability to monitor cable integrity during deployment.
Protection of any permanent completion components for thru-tubing intervention and pumping
operations.
The system shall allow the ability to bullhead through the ESP without mechanical intervention.
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of cable, project VFD (from the selected vendor), and wellhead and other components
necessary.
46) Vendor to address slack management of cable if deployed inside coil.
47) Vendor to outline protection of any permanent completion components for thru-tubing intervention
operations and potential frac-through operations.
48) Vendor to comment on frac-through capability.
49) Sparing Philosophy. Identify the components that will be required as back-up inventory, considering
all life-of-well production pump/motor configurations identified. Recommend a spares stocking and
ownership strategy.
50) Identify the minimum POB required offshore for installation of the system during both the completion
tubular running phase, and the well commissioning, well startup and ESP change-out jobs from the
intervention deck.
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