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GALVANIZING PROCEDURE
OF
STEEL STRUCTURE - TOWER
Item No :-
Client : PT SAS International
End User : Telkomsel
Project Name : BTS
Project No. :-
Your P.O. No. :-
Our Job. No. : J025-07-YMN
1. General.
This specification covers the minimum requirements of surface preparation and galvanizing of steel
structure used for BTS (Telecommunication).
2. References.
2.2. British Standard BS729 or ASTM A123: Hot Dipped Galvanized Coatings of iron and Steel
Articles” A Minimum weight of 610 g/m2 of Zinc shall be applied.
3. Applicable Items
Item No. : Tower
4. Fabrication
4.1. Care should be taken to avoid fabrication techniques which cause distortion or embitterment
of the steel items.
4.2. All welding slag and burrs shall be removed prior to delivery to galvanizer.
4.3. Holes and/or lifting lugs to facilitate handling, venting and draining during the galvanizing
process shall be provided at positions as agreed between manufacturer and galvanizer.
4.4. All strengthening gusset on fabricated columns and channel sections should have corners
cropped to allow free flow of zinc during galvanizing process.
5. Galvanizing Process
5.4. Degreasing to remove grease a) Caustic Soda solution with a concentration of 10% tp
b) Immersion/dipping 2 times
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P.T. YUSONDA MAHAYASA NUSANTARA
PROJECT: Jl. Tanjung III Block J16, Taman Centuri 2, Bekasi
EMAIL: ymn@engsun-group.com
5.6. Pickling to remove rust a) Using Hydrochloride acid at 16% (max) PH 4 (max).
5.7. Fluxing – Stop rusting a) Using Zinc Ammonia Chloride solution at 15%-20%
5.9. Dipping in molten zinc a) Min 6 minutes at temperature of 430 deg-450 deg C.
5.10. Quenching to freeze Zinc Coating a) Quench in dilute solution of sodium dicomate (10% at
30 deg C).
6. Repair
6.1. Bare spot and affected areas are cleaned by grinding and patch up with ZINC RICH PAINT.
7. Inspection
7.1. Yusonda’s Inspector will be present at galvanizing yard to witness the galvanizing processes
and also to verify the zinc coating thickness.
8. Documentation
8.1. Test certificates shall be provided stating that the galvanizing complies with BS 729 or ASTM
A 123.
9. Documentation
Galvanizing contractor shall ensure that all operators are provided with face shield, semi leather
gloves, safety boots and cotton based jackets as personel protection.
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