Professional Documents
Culture Documents
SECTION EF
CONTENTS
UNIT LAYOUT .....................................................EF-2 Components Around Carburetor and Pneumatic
SERVICE DATA AND SPECIFICATIONS (SDS) EF-5 Governor (Carburetor Specifications) ............. EF-8
Carburetor Specifications ................................EF-5 VAPORIZER MECHANISM AND OPERATION .. EF-9
LPG FUEL SYSTEM TROUBLE DIAGNOSIS ....EF-6 Primary (Decompression) Room .................... EF-9
DISASSEMBLY AND ASSEMBLY OF FUEL Description .................................................... EF-12
SYSTEM ..............................................................EF-7 Secondary Valve Room ................................ EF-13
LPG Device Components (Specifications for LPG
and Combined Use) ........................................EF-7
EF
UNIT LAYOUT
EFM0089
EF-2
UNIT LAYOUT
VACUUM PIPING DIAGRAM
EFM0092
EF-3
UNIT LAYOUT
FUEL PIPING DIAGRAM
EFM0093
EF-4
SERVICE DATA AND SPECIFICATIONS (SDS)
Carburetor
Engine type K21 K25
Carburetor type
Starting choke type Automatic return hot-water wax Automatic return hot-water wax
Inlet diameter (mm) 57
Outlet diameter (mm) 30
Venturi diameter 24
Large
Small (Inner diameter - Outer diameter) 12 - 16.5
Main jet 116
Main air bleed 60
Slow jet 48
Slow air bleed 80/140
Float level adjustment (mm) 22
High position (H1)
Low position (H2)
EF-5
LPG FUEL SYSTEM TROUBLE DIAGNOSIS
EF-6
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
EFM0109
EF-7
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
EFM0111
EF-8
VAPORIZER MECHANISM AND OPERATION
EFM0112
Fuel is supplied from LPG tank to vaporizer via LPG solenoid valve.
Fuel from solenoid valve is supplied to primary decompression room
through primary side valve (1) and primary side valve seat (2).
Fuel pressure supplied to primary room is 0.3 kgf/cm2 or more.
Primary diaphragm (4) pushes up diaphragm spring and hook (6)
working together. It causes the operation that one side of primary
valve lever (7) is lifted up. Therefore, the power that pushes primary
valve (1) toward valve seat side (2) is increased, and fuel flow is cut
off.
Primary diaphragm is pushed down by increasing the tension of
diaphragm spring (5) higher than the fuel pressure when the fuel of
primary room is consumed and the pressure of primary room inside
is decreased to 0.3 kgf/cm2 or less, and hook (6) is working together
to push primary valve lever (7) down. Therefore, primary valve (1)
opens and fuel flows in.
Repeat above operations to keep primary room pressure
approximately 0.3 kgf/cm2.
CAUTION:
The vaporizer is not field-serviceable. Consult with specialized
shop for servicing.
EF-9
VAPORIZER MECHANISM AND OPERATION
EFM0113
PRESSURE INSPECTION
Check primary room pressure with the following procedure:
1. Remove primary room test hole plug, and install pressure
gauge using appropriate connector.
2. Start engine, and check for primary room fuel leakage.
Standard: 0.20 - 0.36 kgf/cm2
3. Rotate pressure adjusting screw if measured pressure is
outside the standard.
CAUTION:
Apply sealant and keep air tightness when reinstalling test hole
plug.
REMOVAL OF IMPURITIES
LPG includes incombustible materials (e.g. tar).
These materials will be collected in vaporizer. This may cause
operating malfunctions of fuel system.
It is necessary to periodically release and drain with engine warmed
up.
EF-10
VAPORIZER MECHANISM AND OPERATION
EFM0114
CAUTION:
• Make sure that diaphragm hook is securely engaged with
the lever.
• Pulling up the lever (7), blow approximately 4 kgf/cm2 of
compressed air from vaporizer inlet to make sure that pri-
mary side valve is placed in the proper position. Replace it
with new one if there is some leakage.
EF-11
VAPORIZER MECHANISM AND OPERATION
Description
Vaporizer has three functions of fuel carburetion, decompression,
and conservation of pressure.
Vaporizer uses radiator water to prevent vaporizer from freezing by
latent heat of fuel carburetion.
EFM0115
EF-12
VAPORIZER MECHANISM AND OPERATION
EFM0116
EF-13
VAPORIZER MECHANISM AND OPERATION
CAUTION:
Use the special sealant when reassembling LPG connector
after removing it from vaporizer.
• Set secondary valve lever as shown in the figure.
EFM0117
EF-14
VAPORIZER MECHANISM AND OPERATION
EFM0118
EF-15
NOTES
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