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Axial piston pump with variable

displacement volume: DPVG


Data sheet

The robust axial piston pumps of series DPVG have Applies to:
been developed especially for use in mobile machinery DPVG 085
for tough environmental conditions. DPVG 108
DPVG 165
The swash plate design with large pivoting angle is ideal DPVG 280
for applications that require variable delivery volume.
Features:
The DPVG basic pump, thanks to a sophisticated Closed-loop circuit
modular system, can be combined with any Series D
of the various regulators, mounting flanges, and shaft Nominal pressure pN = 450 bar
ends. Maximum pressure pmax = 500 bar
Various regulation types available
A through-drive is possible, as is the configuration of
two DPVG pumps into a multi-circuit pump in tandem Document identification:
design. ID number: 11357580
Issue: 12/2014
Applies to: DPVG 085 to 280
Authors: Liebherr - Departments MD3 / HR1
Version: 1.0
Table of Contents
Axial piston variable-displacement pump
DPVG 085 to 280

1 Type code 3

2 Technical data 5
2.1 Table of values 5
2.2 Rotation direction 6
2.3 Permissible pressure range 6
2.4 Shaft seal 7
2.5 Housing flushing 8
2.6 Feed pump 9
2.7 Hydraulic fluids 10

3 Actuation and regulation types 14


3.1 Regulation types 14
3.2 Hydraulic diagrams 15
3.3 Regulation functions 28

4 Installation conditions 37
4.1 Installation variant 38
4.2 Installation position 39

5 Dimensions 40
5.1 NG 085 (independent of the rotation direction) 40
5.2 NG 108 (independent of the rotation direction) 45
5.3 NG 165 (independent of the rotation direction) 50
5.4 NG 280 (independent of the rotation direction) 55
5.5 Shaft end dimensions, NG 085 to 280 60
5.6 Through-drive dimensions 62
5.7 Multi-circuit pump in tandem design 65

Date: 12/2014 2
Version: 1.0
ID No.: 11357580
1 Type code
Axial piston variable-displacement pump
DPVG 085 to 280

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

1. Pump type
Series D / pump / variable-displacement DPV

2. Circuit type
closed G
3
3. Nominal value (NG) = Displacement volume Vg max in cm
NG 085 108 165 280
3
4. Remaining delivery volume Vg min cm
000

5. Actuation / Regulation type


Electro-proportional o x x x EL
Electro-proportional / pressure cut-off o x x x EL - DA
Electro-proportional/ pressure cut-off** o o o o EL - DA1
Electro-proportional with safety valve o o o o ELS
Electro-proportional with safety valve / pressure cut-off x o o o ELS - DA
Electro-proportional with safety valve / pressure cut-off** o o o o ELS - DA1
Hydraulic proportional o o o o SD
Hydraulic proportional / pressure cut-off o o o o SD - DA
Hydraulic proportional / pressure cut-off** o o o o SD - DA1
Electric torque control / pressure cut-off x o x x TCE
Hydraulic torque control / pressure cut-off x o o o TCH

6. Design
1

7. Direction of rotation with view of the drive shaft


Right x x x x R
Left x x x x L

8. Mounting flange
SAE 1 o o o o 11
SAE 2 o x o o 12
Diesel-engine flange SAE J617
SAE 3 o o o o 13
SAE 4 o o o o 14
SAE C x - - - 23
Mounting flange SAE J744 SAE D - x - - 24
SAE E - - o x 25
160 x - - - 31
180 - x - - 31
Mounting flange ISO 3019-2
200 - - x - 31
224 - - - x 31

9. Shaft end
DIN 5480* x x x x 1
Splined shaft according to
ANSI B92.1a x o o o 2

Date: 12/2014 3
Version: 1.0
ID No.: 11357580
1 Type code
Axial piston variable-displacement pump
DPVG 085 to 280

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

10. Connections (SAE J518)


High-pressure connection 6000 PSI A

11. Accessories
Without x x x x O

12. Feed pump


Without feed pump x x x x 00
With feed pump (Vg = 24 cm3), without filter and cold-start valve x o - - 24
3 o o - - 30
With feed pump (Vg = 30 cm ), without filter and cold-start valve
With feed pump (Vg = 40 cm3), without filter and cold-start valve - o o - 40
With feed pump (Vg = 50 cm3), without filter and cold-start valve - - x o 50
With feed pump (Vg = 24 cm3), mounted filter and cold-start valve x - - - 24F

13. Through-drive
Position of the fastening
Standard
screw thread Gearing ANSI B92.1a 085 108 165 280
Centering diameter
according to SAE
- - - o o o o 0000
Type K Basic (2 Hole) x x o x B11D
SAE B 7/8 in 13T 16/32DP
Type S Basic (4 Hole) o o o - B12D
Ø101.6
Type K Basic (2 Hole) x x x x B21D
SAE BB 1 in 15T 16/32DP
Type S Basic (4 Hole) o o o - B22D
Type K Basic (2 Hole) o x o x C11D
SAE C 1 1/4 in 14T 12/24DP
Type S Basic (4 Hole) - x o x C12D
Ø127
Type K Basic (2 Hole) - x x o C21D
SAE CC 1 1/2 in 17T 12/24DP
Type S Basic (4 Hole) - x o o C22D
Type K Basic (2 Hole) - o o o D11D
Ø152.4 SAE D 1 3/4 in 13T 8/16DP
Type S Basic (4 Hole) - o o x D12D
Type K Basic (2 Hole) - - - o E11D
Ø165.1 SAE E 1 3/4 in 13T 8/16DP
Type S Basic (4 Hole) - - - x E12D

14. valve
High-pressure limitation valve with feed function and feed-pressure valve x o x x NS-DB-DS

15. Sensor system


Without sensor x x x x 0
Angle sensor = W o o o o W

*) Preferred program
**) With override

x Available
o Upon request
- Not technically possible

Note
Contact addresses for queries can be found on the reverse side of this document.

Date: 12/2014 4
Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

Note
The values provided (maximum data) are theoretical values, rounded, without efficiencies and tolerances.

2.1 Table of values

Nominal values 085 108 165 280


Displacement volumes Vg max cm3 85.2 107.7 167.8 283.4
Max. speed for Vg max nmax rpm 3300 3000 2700 2500
Volumetric flow rate for nmax and Vg max qvmax l/min 281 323 453 709
Drive power for qvmax and Δp = 450 bar pmax kW 211 242 340 531
Torque for Vg max and Δp = 450 bar Mmax Nm 610 771 1202 2030
Shaft DIN 5480 Nm/rad 103003 181227 229871 431105
Torsional stiffness Shaft ANSI B92.1a-1976 1 1/4
Nm/rad 78269 - - -
IN 14T 12/24 DP
Mass moment of inertia of the drive JTW kgm2 0.0101 0.017 0.03 0.0693
Mass (approx.) m kg 54 69 96 134
Permissible radial and axial load of the drive shaft
The permissible forces result from the
Max. radial force Fq max N load collective. Please consult us if a belt
drive is planned.
Max. axial force Fa± max N - - - -
Permissible input and through-drive torques
Max. input torque for shaft end
ME perm Nm - - 1950 -
DIN 5480
Max. input torque for shaft end
ME perm Nm - - - -
ANSI B92.1a
Max. through-drive torque MD perm Nm - - 1950 -

**) ME perm for shaft end ANSI B92.1a has to be taken into account

T1*) Mmax, for simultaneous pmax and Vg max

Date: 12/2014 5
Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.2 Rotation direction


1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
DPV G / 000 1 A O NS-DB-DS

The direction of rotation is provided with a view of the drive


shaft, as depicted in the illustration.

Right = clockwise
Left = counterclockwise

2.3 Permissible pressure range

2.3.1 Operating pressure

Connection “A / B”

Pressure at working port “A” or “B”: Nominal pressure pN = 450 bar (not fatigue critical) /
Maximum pressure pmax = 500 bar (short term)

Note
Definition of short term, unless stated otherwise: t < 1s, ttotal = 3ooBh.

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Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.3.2 Minimum operating pressure = feed pressure

In order to guarantee sufficient lubrication in the driving gear in all swivel angles during operation, there must be
a pressure applied in the operating circuit, for example measured at M1 or M2, at Vg max and Vg min, of at least
pHDmin = 20 bar.

The values depend on external circumstances, such as the type of hydraulic fluid used or the temperature, and they
must be individually calculated for each use. Values upon request.

2.3.3 Housing pressure, leakage-oil pressure

The housing or leakage-oil pressure pL must not exceed the maximum values. For boundary values, See chapter 2.4.3.
The number of leakage-oil connections T can vary depending on the application.

2.4 Shaft seal

2.4.1 General

The radial shaft seals (RWDR) from Liebherr are special sealing elements that allow a specific housing pressure. In
order to ensure that the tribological system functions optimally, the operating conditions must be observed. See
chapter 2.4.3

Depending on the peripheral speed, oil temperature, lubricant, and pressure buildup in the housing, the sealing-
edge temperature can be approx. 20° to 40°C above the leakage-oil temperature of a hydraulic axial piston unit.

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Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.4.2 Temperature range

The FKM radial shaft seal is permissible for housing temperatures of -25°C to +115°C.
Please consult us in case of use below -25°C.

2.4.3 Permissible pressure load for hydraulic pumps

The service life of the RWDR is influenced by the speed “n” of the axial piston unit and the leakage-oil pressure “pL.”
The constant leakage-oil pressure “pL” should not exceed 3 bar abs. for operating temperature. The max. permis-
sible leakage-oil pressure is 6 bar absolute for reduced speed (see diagram).

Short-term pressure peaks of max. 10 bar abs. are allowed (t < 0.1 s) in the short term. The more pressure peaks
that occur, the shorter the service life of the shaft seal. The pressure in the axial piston unit must always be higher
than the outer pressure on the shaft seal.
Permissible pressure p abs. max. in bar

Shaft diameter (mm) Nominal value


40 085
45 108
50 165
60 280

Speed n in rpm

2.5 Housing flushing


Under various operating conditions, such as a very low flow over a longer period of time, a boundary value increase
in temperature could occur in the housing. See chapter 2.7

In this case, the housing must be flushed in such a manner that the “hot” hydraulic fluid is conveyed to an external
cooler, cooled there, and fed back into the hydraulic system.

The flushing quantity qV in l/min has to be individually set for each nominal value in connection with the application
and is the responsibility of the manufacturer of the device or system.

Date: 12/2014 8
Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.6 Feed pump


1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
DPV G / 000 1 A O NS-DB-DS

Note
A feed pump can only be realized in combination with through-drive = B11D or 0000.
A jointly used feed pump on hydraulic pump 2 is recommended for multi-circuit pumps in tandem design,
see chapter 5.7.

1- Feed pump

2.6.1 Hydraulic diagram with feed pump


scope of delivery
Not part of the

1- Feed pump
2- Feed pump, incl. mounted filter and cold-start valve

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Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.7 Hydraulic fluids


2.7.1 General

The selection of the suitable hydraulic fluid is substantially influenced by the expected operating temperature de-
pending on the ambient temperature that is equivalent to the tank temperature.
Use the comparative oil values for the selection of the suitable hydraulic fluid. See chapter 2.7.5

2.7.2 Operating limits

Depending on the operating temperature, the appropriate oil must be selected taking into account the viscosity
characteristics according to the following conditions:

- Cold start: max. approx. 1600 mm2/s *)


- Normal operation: at or above approx. 500 mm2/s *)
- Optimal range of application: 16-36 mm2/s *)
- At max. leakage-oil temperature, the viscosity must not be below 8 mm2/s (short term, meaning < 3 min., 7mm2/s).
- The shear stability (KRL) has to be observed for multigrade oils.

*) In reference to the tank temperature

In addition to the viscosity characteristics, the Liebherr GSP specification ID No. 10465804 must be observed.

2.7.3 Filling quantity

The required filling quantity can be customized; values upon request.

Note
The hydraulic unit must be filled with oil and bled prior to initialization.
This must be inspected during operation and after longer standstills, and it must be repeated as
necessary!

2.7.4 Filtering

- To maintain the specified purity class “21/17/14 according to ISO 4406” under all circumstances,
it is necessary to filter the hydraulic fluid.
- The hydraulic fluid is filtered by means of the device-specific use of oil filters in the hydraulic system.
- Cleaning and maintenance intervals of the oil filter, with respect to the entire oil circuit, depend on the
device usage, and they are to be found in the device-specific operating manual.

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ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.7.5 Comparative oil values

Outdoor Kinematic
Density at 15°C Viscosity
operating viscosity at
Oil grade class Pour point °C
kg/m3 40 / 100°C
temperature °C ISO VG
mm²/s
Liebherr Hydraulic Basic 68 -10 to +45 882 68 68 / 8.7 -24
Liebherr Hydraulic Basic 100 +/- 0 to +55 882 100 100 / 11.5 -18
Liebherr Hydraulic HVI -20 to +40 877 46 (32-68) 46 / 8.3 -39
Liebherr Hydraulic Plus -25*) to +45 +**) 838 46 (32-68) 46 / 9.5 -45
Liebherr Hydraulic Plus Arctic -40***) to +30 +1) 828 15-46 7/25/2004 < -54
Liebherr Hydraulic Gear ATF (-40 to +50)2) +3) 877 - 39 / 7.2 -45
Liebherr Hydraulic 37 (-25 to +50)4) 870 32-46 37 / 7.2 -39
Liebherr Hydraulic FFE 30 (-40 to +50)4) 844 15-46 7/28/2005 < -51

*) Preheating is absolutely necessary at temperatures below -25°C.


**) Applicable to Liebherr Mining Excavators: -40°C to +45°C (at temperatures below -25°C, the appropriate
Liebherr Arctic Kit must be used).
***) Preheating is absolutely necessary at temperatures below -40°C.

1
) Applicable to Liebherr Mining Excavators: -50°C to +30°C (at temperatures below -30°C, the appropriate
Liebherr Arctic Kit must be used).
2) For use in automatic transmissions.
3
) For use in cranes.
4) For use in Liebherr cranes.

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ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

2.7.6 Viscosity diagrams

Designation
Kinematic viscosity in mm3/s

Kinematic viscosity in mm3/s

Temperature in ºC

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Version: 1.0
ID No.: 11357580
2 Technical data
Axial piston variable-displacement pump
DPVG 085 to 280

Designation

Kinematic viscosity in mm3/s


Kinematic viscosity in mm3/s

Temperature in ºC

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

Note
Only one nominal value is illustrated per regulation type or function, primarily based on the nominal value
280.
Special applications and custom-made productions are not listed in this section.
Always use the information from the delivered installation drawing or consult with Liebherr.

3.1 Regulation types


Applicable to all regulation types:
DANGER
The spring-guided return in the regulating valve is not a safety device!
Impurities in the hydraulic system such as wear or residual contamination from device or system compo-
nents can result in blockages in undefined places of the various regulator components.
Under certain circumstances, machine operator requirements can no longer be realized.
The realization of a safety device, such as an Emergency-Off, is the responsibility of the manufacturer of
the device or system.

The following actuation and regulation types designed according to the modular principle can be ordered for the
DPVG series:

3.1.1 pressure regulator

- SD regulation, see chapter 3.2.1


- SD- DA regulation, see chapter 3.2.2
- SD- DA1 regulation, see chapter 3.2.3
- TCH regulation, see chapter 3.2.4 / see chapter 3.2.5

3.1.2 Electronic regulator

- EL regulation, see chapter 3.2.6


- EL- DA regulation, see chapter 3.2.7
- EL- DA1 regulation, see chapter 3.2.8
- ELS regulation, see chapter 3.2.9
- ELS- DA regulation, see chapter 3.2.10
- ELS- DA1 regulation, see chapter 3.2.11
- TCE regulation, see chapter 3.2.12 / see chapter 3.2.13

Additional types of regulation are available upon request.

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2 Hydraulic diagrams


3.2.1 SD regulation

Abbreviation Designation Abbreviation Designation


X1, X2 Control-pressure connection ISO 9974-1 T2 Oil drainage ISO 9974-1
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
T1 Leakage-oil connection ISO 9974-1

Note
X1 switched, direction of rotation: R = Oil leak in connection A, direction of rotation: L = Oil leak in connection B
X2 switched, direction of rotation: R = Oil leak in connection B, direction of rotation: L = Oil leak in connection A

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.2 SD - DA regulation

Abbreviation Designation Abbreviation Designation


X1, X2 Control-pressure connection ISO 9974-1 T2 Oil drainage ISO 9974-1
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
T1 Leakage-oil connection ISO 9974-1

Note
X1 switched, direction of rotation: R = Oil leak in connection A, direction of rotation: L = Oil leak in connection B
X2 switched, direction of rotation: R = Oil leak in connection B, direction of rotation: L = Oil leak in connection A

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.3 SD - DA1 regulation

Abbreviation Designation Abbreviation Designation


X1, X2 Control-pressure connection ISO 9974-1 T1 Leakage-oil connection ISO 9974-1
Y DA1 override signal T2 Oil drainage ISO 9974-1
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1

Note
X1 switched, direction of rotation: R = Oil leak in connection A, direction of rotation: L = Oil leak in connection B
X2 switched, direction of rotation: R = Oil leak in connection B, direction of rotation: L = Oil leak in connection A

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.4 TCH regulation, direction of rotation left

Not part of the scope of delivery

Abbreviation Designation Abbreviation Designation


X1, X2 Control-pressure connections ISO 9974-1 T1, T2 Leakage-oil connections ISO 9974-1
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Y DA1 override signal M4, M5 Actuating-pressure measuring connections ISO 9974-1
S Feed-pump suction connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1

Note
X1 switched, direction of rotation: L = Oil leak in connection B
X2 switched, direction of rotation: L = Oil leak in connection A

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.5 TCH regulation, direction of rotation right

Not part of the scope of delivery

Abbreviation Designation Abbreviation Designation


X1, X2 Control-pressure connections ISO 9974-1 T3 Return feed pressure ISO 9974-1
A, B Working ports SAE J 518 M1, M2 High-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
Y DA1 override signal M6, M7 Control-pressure measuring connections ISO 9974-1
T1, T2 Leakage-oil connections ISO 9974-1 Fa Feed-pressure connection ISO 9974-1

Note
X1 switched, direction of rotation: R = Oil leak in connection A
X2 switched, direction of rotation: R = Oil leak in connection B

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Version: 1.0
ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.6 EL regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T2 Oil drainage ISO 9974-1
En= 24V, Imax.= 750mA
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
T1 Leakage-oil connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.7 EL - DA regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T2 Tank connection ISO 9974-1
En= 24V, Imax.= 750mA
A, B Working ports SAE J 518 T3 Return feed pressure ISO 9974-1
R1 Vent connection ISO 9974-1 M1, M2 High-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
T1 Flushing connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.8 EL - DA1 regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T3 Return feed pressure ISO 9974-1
En= 24V, Imax.= 750mA
Angle-of-rotation sensor according to ISP
E5 ID No. 11118356 3-pin connector, M1, M2 High-pressure measuring connections ISO 9974-1
DT04-3P Deutsch company
A, B Working ports SAE J 518 M4, M5 Actuating-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 Y DA1 override signal ISO 9974-1
T1, T2 Tank connection ISO 9974-1

Note
Solenoid E1 swSolenoiditched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A
Solenoid E2 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.9 ELS regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T1, T2 Tank connection ISO 9974-1
En= 24V, Imax.= 750mA
Stop valve, plug connection: Deutsch
E3, E4 connector DT04-2P, IG=0.58 A-100% ED T3 Return feed pressure ISO 9974-1
EN=24V, R=25 Ohm
Angle-of-rotation sensor according to ISP ID
E5 No. 11118356 3-pin connector, DT04-3P M1, M2 High-pressure measuring connections ISO 9974-1
Deutsch company
A, B Working ports SAE J 518 M4, M5 Actuating-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.10 ELS - DA regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T1, T2 Tank connection ISO 9974-1
En= 24V, Imax.= 750mA
Stop valve, plug connection: Deutsch
E3, E4 connector DT04-2P, IG=0.58 A-100% ED T3 Return feed pressure ISO 9974-1
EN=24V, R=25 Ohm
Angle-of-rotation sensor according to ISP ID
E5 No. 11118356 3-pin connector, DT04-3P M1, M2 High-pressure measuring connections ISO 9974-1
Deutsch company
A, B Working ports SAE J 518 M4, M5 Actuating-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.11 ELS - DA1 regulation

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, AMP Junior Timer plug,
E1, E2 2 pin, PWM= 100Hz, T3 Return feed pressure ISO 9974-1
E= 24V, Imax.= 750mA
Stop valve, plug connection: Deutsch
E3, E4 connector DT04-2P, IG=0.585 A-100% ED M1, M2 High-pressure measuring connections ISO 9974-1
EN=24V, R=25 Ohm
A, B Working ports SAE J 518 M4, M5 Actuating-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 Y DA1 override signal ISO 9974-1
T1, T2 Tank connection ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A, L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B, L = Oil leak in connection A

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.12 TCE regulation, direction of rotation left

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T1, T2 Tank connection ISO 9974-1
En= 24V, Imax.= 750mA
Stop valve, plug connection: Deutsch
E3, E4 connector DT04-2P, IG=0.58 A-100% ED T3 Oil-return feed-pressure valve ISO 9974-1
EN=24V, R=25 Ohm
A, B Working ports SAE J 518 M1, M2 High-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: L = Oil leak in connection B
Solenoid E2 switched, direction of rotation: L = Oil leak in connection A

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ID No.: 11357580
3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.2.13 TCE regulation, direction of rotation right

Abbreviation Designation Abbreviation Designation


Pressure-relief valve, plug connection AMP
E1, E2 Junior Timer, 2 pin, PWM= 100Hz, T1, T2 Tank connection ISO 9974-1
En= 24V, Imax.= 750mA
Stop valve, plug connection: Deutsch
E3, E4 connector DT04-2P, IG=0.58 A-100% ED T3 Oil-return feed-pressure valve ISO 9974-1
EN=24V, R=25 Ohm
A, B Working ports SAE J 518 M1, M2 High-pressure measuring connections ISO 9974-1
R1 Vent connection ISO 9974-1 M4, M5 Actuating-pressure measuring connections ISO 9974-1
Fa Feed-pressure connection ISO 9974-1 M6, M7 Control-pressure measuring connections ISO 9974-1

Note
Solenoid E1 switched, direction of rotation: R = Oil leak in connection A
Solenoid E2 switched, direction of rotation: R = Oil leak in connection B

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.3 Regulation functions


- SD function / Control-pressure proportional hydraulic displacement, see chapter 3.3.1
- DA function / pressure cut-off valve, see chapter 3.3.2
- DA1 function / pressure cut-off valve with override, see chapter 3.3.3
- TCH function / hydraulically controlled torque regulation with pressure cut-off valve, see chapter 3.3.4
- EL function / electro-proportional displacement, see chapter 3.3.5
- ELS function / electro-proportional displacement with safety valve, see chapter 3.3.6
- TCE function / electrically controlled torque regulation with pressure cut-off valve, see chapter 3.3.7

3.3.1 SD function

The SD regulation is suitable for applications that require a proportionally regulated volumetric flow rate.

Characteristic curve
Characteristic

When the drive is displaced from Vg min toward Vg max, the pump swivels to a greater displacement volume Vg with
increasing SD control pressure at X1 / X2.

If X1 / X2 is switched, then the control piston is displaced into the regulator adjusting unit. The deflection leads di-
rectly to the swivel yoke / swivel cradle by mechanical transfer through an adjusting lever, to swivel out the swivel
yoke / the swivel cradle, countering the spring force of the return spring toward Vg max.

If there is a failing, missing, or defective actuation signal to X1 / X2, the pump swivels toward Vg min.

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.3.2 DA function

The DA pressure regulation provides the minimization or limitation of the volumetric flow rate of the axial piston unit
when it reaches a fixed setting for the high-pressure value pHD. By swiveling toward
Vg min, the hydraulic system is protected from damage and overload.

It is swiveled toward Vg min until the volumetric flow rate of the axial piston unit, at precisely this pressure level,
meets the needs of the consumer.

The function of the pressure regulator ensures that the pressure in the system remains constant, even with a chang-
ing volumetric flow rate. This equalizes all internal and external losses of leakage oil.

Setting range XE approx. 30- 400 bar.

Options
- Additional internal structural design measures for vibration damping should be implemented after consultation.
- Pressure cut-off valve with override function: see chapter 3.3.3

3.3.3 DA1 function

In the closed-loop circuit, the override function DA1 corresponds to a two-stage pressure cut-off valve with 2 pres-
sure stages.

- Pressure stage 1, e.g.: 250 bar or


- Pressure stage 2, e.g.: 400 bar

The DA1 function in the DA axis in the pressure regulator has the purpose of overriding the fixed setting of the DA
cut-off pressure of pressure stage 1 (e.g., 250 bar) by means of an externally fed control pressure pY-pT at the con-
nection Y, and consequently increasing the high pressure to the fixed setting of the DA cut-off pressure of pressure
stage 2 (e.g., to 400 bar).

This makes it suitable for systems or devices that either require a controllable ability to increase torque or are sub-
ject to multiple use. Examples are the working hydraulics in mobile excavators and their travel hydraulics.

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.3.4 TCH function

With the TCH function, the displacement volume Vgof the hydraulic pump can be set in several stages that are de-
pendent on the control pressure at X1 / X2 (pst-pT) and proportionate to the high pressure pHD. This realizes con-
stant rotating speeds of the slewing ring, with the simultaneous ability to limit the maximum power input.

Block curve

With increasing control pressure at X1 / X2, the hydraulic pump swivels toward Vg max, and with an increasing pres-
sure differential ΔPA-B it swivels toward Vg min. (See diagram)

The respective high pressure is fed back to the pilot control valve and counteracts the control signal.

When the drive is at a standstill, it is possible to build up the pressure differential ΔPA-B in the system proportionate
to the control signal at X1 / X2, e.g., for holding the superstructure when working on a slope. (See block curve)

The TCH function is combined with the DA function, see chapter 3.3.2 and it is particularly well suited for slewing-
gear controls, for instance.

3.3.5 EL function
Characteristic

With the EL function, the displacement volume Vg of the axial piston unit is displaced proportionally and infinitely
variably via a solenoid.

The EL function is subordinate to the DA function, meaning that the EL function dependent on the control current
is only implemented below the set value for the pressure cut-off.

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

When the drive is displaced from Vg min toward Vg max, the pump swivels to a greater displacement volume Vg with
increasing control current= I at the proportional solenoid DRE.

If E1 / E2 is switched, then the control piston is displaced into the regulator adjusting unit. The deflection leads di-
rectly to the swivel yoke / swivel cradle by mechanical transfer through an adjusting lever, to swivel out the swivel
yoke / the swivel cradle, countering the spring force of the return spring toward Vg max.

The hydraulic fluid required for this is obtained from the high-pressure pHD. For low high pressure pHD < 30 bar,
the connection Fa must be supplied with a feed pressure of approx. 30 bar in order to ensure the displacement.

If there is a missing or defective actuation signal, the axial piston unit swivels to Vg min.

Options
- Safety function. see chapter 3.3.6

3.3.6 ELS function

Set point

Proportional solenoid
E1/E2

Switch solenoid E3/E4

If the current consumption at the proportional solenoid DRE exceeds a defined value (e.g., 210 mA), then a switch
solenoid E3 / E4 is automatically also supplied with voltage and closes a channel against tank pressure pT in the
respective stop valve. This operation is repeated with each actuation of the proportional solenoid DRE.

In the event of damage to the proportional solenoid (e.g., becoming stuck due to chucking abrasion), the machine
operator, by switching off the control current I at E1 / E2, de-energizes the switch solenoid E3 / E4 and opens the
channel to the tank pressure pT in the respective stop valve, and the control pressure is decreased. The axial piston
unit swivels toward Vg min.

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

Pressure-relief valve (DRE) variant 1

Plug connection

Abbreviation Designation
T Tank
PP Input DRE
PS Output DRE

General information
- Nominal voltage: 24 V
- Current Max.: 750 mA
- Supply pressure Max.: 50 bar
- Solenoid characteristic: flat around the regulating position

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

Pressure-relief valve (DRE) variant 2

Plug connection

Abbreviation Designation
T Tank
PP Input DRE
PS Output DRE

General information
- Nominal voltage: 24 V
- Current Max.: 750 mA
- Supply pressure Max.: 350 bar
- Solenoid characteristic: increasing around the regulating position

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

Switching solenoid (safety function)

Plug connection

General information
- Nominal voltage: 24 V
- Resistance = 25 ohm
- Limiting current IMax.: 585 mA

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

3.3.7 TCE function

With the TCE function, the displacement volume Vg of the hydraulic pump can be set in several stages that are de-
pendent on the control current = I [mA] and proportionate to the high pressure pHD. This realizes constant rotating
speeds of the slewing ring, with the simultaneous ability to limit the maximum power input.
Current characteristics
Block curve

With increasing control current = I [mA] at the DRE proportional solenoid E1 / E2, the hydraulic pump swivels toward
Vg max, and with an increasing pressure differential ΔPA-B it swivels toward Vg min. (See diagram)

The respective high pressure is fed back to the pilot control valve and counteracts the control signal.

When the drive is at a standstill, it is possible to build up the pressure differential ΔPA-B in the system proportionate
to the control current = I [mA] at the DRE proportional solenoid E1 / E2, e.g., for holding the superstructure when
working on a slope. (See block curve)

The TCE function is combined with the DA function, see chapter 3.3.2 and it is particularly well suited for slewing-
gear controls, for instance.

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3 Actuation and regulation types
Axial piston variable-displacement pump
DPVG 085 to 280

Angle-of-rotation sensor

Plug connection

General information
- Supply voltage: 5 VDC
- Measurement range.: -27° to + 27°
- Output signal: 0.5VDC to 4.5 VDC
- Operating temperature: -40°C to +125°C

Note
The angle sensor cannot be retrofitted and must be taken into account during the new configuration of
the DPVG.

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4 Installation conditions
Axial piston variable-displacement pump
DPVG 085 to 280

Depending on the mounting position and installation variant, the gravitational curb weight and housing pressure
have to be taken into account along with the effects of displacement and regulation, such that the settings of the
device or system may have to be adjusted.

The suction and leakage-fluid lines, in all mounting positions, must flow into the tank below the minimum fluid level
in order to prevent foam formation.

The oil tank must be designed in such a manner that the hydraulic fluid cools sufficiently during circulation and
any impurities are deposited on the floor of the tank.

Note
Liebherr differentiates between two installation variants, A and B, as well as six mounting positions, 1-6,
for the axial piston units.

Note
Recommended installation variant(s):
Below-tank installation A

Installation variant(s) to be avoided:


None

Note
Recommended mounting position(s):
Drive shaft horizontal

Mounting position(s) to be avoided:


None

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4 Installation conditions
Axial piston variable-displacement pump
DPVG 085 to 280

4.1 Installation variants

Note
The installation variant is only meaningful for application with an integrated feed pump, and it is described
in this section.
If there is no integrated feed pump in the mounting plate, then the installation variant is irrelevant.

Below-tank installation “A”: Axial piston unit is installed below the minimum fluid level of the tank.
Above-tank installation “B”: Axial piston unit is installed above the minimum fluid level of the tank.

Abbreviation Designation Remark


4 Baffle plate for pacifying the hydraulic fluid in the tank
between suction connection and leakage-oil connection
B Distance
in the tank (the larger the better)
Maximum suction height (only relevant for above-tank
H 750 mm
installation and with feed pump)
L Leakage-oil connections -
Minimum distance from the end of the line
M 115 mm
to the floor of the tank
S Suction-line connection -
T Tank -

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4 Installation conditions
Axial piston variable-displacement pump
DPVG 085 to 280

4.2 mounting positions


In each of the two installation variants there are six possible mounting positions. As a rule for the DPVG mounting
position, it has to be ensured that the crankshaft of the drive motor / the drive of the pump distributor gear is in line
with the drive shaft of the DPVG.

ATTENTION
An air buffer in the bearing area, particularly for mounting positions 1 and 3, can result in damage to the
hydraulic unit. Ensure that the pump housing has been completely filled with pressure fluid and bled, both
at initialization and during operations. Regularly inspect the pressure-fluid level in the housing space; re-
initialize if necessary.

Note
To prevent emptying of the axial piston unit in mounting position 3 and installation variant B, a check valve
with an opening pressure of max. 0.5 bar can be installed in the leakage-fluid line after consultation with
Liebherr.

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ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.1 NG 085 (independent of the rotation direction)


Point of the center of gravity

De
pt h
17

VIEW Y

VIEW X
VIEW Z

Pressure cutoff
Pressure and feed
valves
Charge-pressure
valve

A/B Working line SAE J518-1ª, 6000 psi


R1 Bleeding M12x1.5
T1 - T2 Leakage oil M26x1.5
Fa Feed-pressure connection M22x1.5
connections

Pressure-relief valve, plug: AMP Junior Timer 2 pin


E1 / E2
PWM = 100Hz, E = 24 V, Imax = 750mA
Port

M1 / M2 High-pressure measuring connection M12x1.5


M4 / M5 Actuating-pressure measuring connection M12x1.5 M6 / M7 Control-pressure measuring connection M12x1.5

EL - DA

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ID No.: 11357580
E1 / Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin
E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz

EL

Date:
E3 / Stop valve Deutsch connector DT04-2P E3 / Stop valve Deutsch connector DT04-2P M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

ELS
E4 IG=0.585 A-100% ED E=24V R=25Ω

EL-DA1
E4 IG=0.585 A-100% ED E=24V R=25Ω M7 M14x1.5 M7 M14x1.5

ELS-DA
M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 Y DA override ISO 9974-1 M12x1.5
M7 M12x1.5 M7 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

5.1.1 Possible combinations with additional types of regulation

Pressure cutoff DA1

41
X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 X2 M12x1.5 X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

SD

Date:
M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

SD-DA
M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P
M7 M14x1.5 M7 M14x1.5 M7 M14x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω

SD-DA1
Y DA-Übersteuerung ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

ELS-DA1
M12x1.5 M7 M12x1.5

Version: 1.0
Y DA1 override ISO 9974-1
M12x1.5

12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

Pressure cutoff DA1

Pressure cutoff DA1

42
X1 / Control-pressure connection ISO 9974-1 E1/ Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

TCH

Date:
M6 / Control-pressure measuring connection ISO 9974-1 E3/ Stop valve Deutsch connector DT04-2P

TCE
M7 M12x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω
M6/ Control-pressure measuring connection ISO 9974-1
M7 M12x1.5

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ID No.: 11357580
DPVG 085 to 280
5 Dimensions
Axial piston variable-displacement pump

43
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.1.2 NG 085 Mounting flange

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

SAE C, (SAE J744)


Type code 23

ISO 3019-2
Type code 31

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ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.2 NG 108 (independent of the rotation direction)

Point of the center of gravity

De
pth
17

VIEW Y

VIEW X

VIEW Z Pressure cutoff


Pressure and feed valves
Charge-pressure
valve

A/B Working line SAE J518-1'', 6000 psi


R1 Bleeding M14x1.5
T1 - T2 Leakage oil M33x2
Fa Feed-pressure connection M26x1.5
M1 / M2 High-pressure measuring connection M12x1.5
Pressure-relief valve, plug: AMP Junior Timer 2 pin
connections

M4 / M5 Actuating-pressure measuring connection M14x1.5 E1 / E2


PWM = 100Hz, E = 24 V, Imax = 750mA
Port

T3 Return feed-pressure valve M26x1.5 M6/M7 Control-pressure measuring connection M14x1.5

EL - DA

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ID No.: 11357580
E1/ Plug: AMP Junior - Timer 2 pin E1/ Plug: AMP Junior - Timer 2 pin E1/ Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin
E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz

EL
M6/ Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

Date:
E3/ Stop valve Deutsch connector DT04-2P E3/ Stop valve Deutsch connector DT04-2P

EL-DA1

ELS
E4 IG=0.585 A-100% ED E=24V R=25ΩΩ E4 IG=0.585 A-100% ED E=24V R=25Ω M7 M14x1.5 M7 M14x1.5

ELS-DA
M6/ Control-pressure measuring connection ISO 9974-1 M6/ Control-pressure measuring connection ISO 9974-1 Y DA override ISO 9974-1 M12x1.5
M7 M12x1.5 M7 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

5.2.1 Possible combinations with additional types of regulation

Pressure cutoff DA1

46
X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 X2 M12x1.5 X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

SD
M6 / Control-pressure measuring connection ISO 9974-1

Date:
M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

SD-DA
M7 M14x1.5 M7 M14x1.5 M7 M14x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω

SD-DA1
Y DA1 override ISO 9974-1

ELS-DA1
M6 / Control-pressure measuring connection ISO 9974-1
M12x1.5 M7 M12x1.5
Y DA1 override ISO 9974-1 M12x1.5

Version: 1.0
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ID No.: 11357580
Pressure cutoff DA
DPVG 085 to 280
5 Dimensions
Axial piston variable-displacement pump

Pressure cutoff DA1

Pressure cutoff DA1

47
X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

TCH

Date:
M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

TCE
M7 M12x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω
M6 / Control-pressure measuring connection ISO 9974-1
M7 M12x1.5

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ID No.: 11357580
DPVG 085 to 280
5 Dimensions
Axial piston variable-displacement pump

48
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.2.2 NG 108 Mounting flange

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

SAE D, (SAE J744)


Type code 24

ISO 3019-2
Type code 31

Diesel-engine flange SAE 2 (SAE J617)


Type code 12

10.5*) Displacement of the mounting flange

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ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.3 NG 165 (independent of the rotation direction)

Point of the center of gravity

18
pth
De

VIEW Y

VIEW X
VIEW Z

Pressure cutoff

Pressure and feed


valves

Charge-pressure
valve

A/B Working line SAE J158-1 1/4'', 6000 psi


R1 Bleeding M14x1.5
T1 - T2 Leakage oil M42x2
Fa Feed-pressure connection M33x2
M1 / M2 High-pressure measuring connection M12x1.5
Pressure-relief valve, plug: AMP Junior Timer 2 pin
connections

M4 / M5 Actuating-pressure measuring connection M14x1.5 E1 / E2


PWM = 100Hz, E = 24 V, Imax = 750mA
Port

T3 Return feed-pressure valve M22x1.5 M6/M7 Control-pressure measuring connection M14x1.5

EL - DA

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ID No.: 11357580
E1 / Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin E1/ Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin
E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz

EL
E3 / Stop valve Deutsch connector DT04-2P

Date:
E3 / Stop valve Deutsch connector DT04-2P M6/ Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

ELS
E4 IG=0.585 A-100% ED E=24V R=25Ω

EL-DA1
E4 IG=0.585 A-100% ED E=24V R=25Ω M7 M14x1.5 M7 M14x1.5

ELS-DA
M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 Y DA override ISO 9974-1 M12x1.5
M7 M12x1.5 M7 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

5.3.1 Possible combinations with additional types of regulation

Pressure cutoff DA1

51
X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 X2 M12x1.5 X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

SD

Date:
M6/ Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

SD-DA
M7 M14x1.5 M7 M14x1.5 M7 M14x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω

SD-DA1
ELS-DA1
Y DA override ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1
M12x1.5 M7 M12x1.5
Y DA1 override ISO 9974-1 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

Pressure cutoff DA1

Pressure cutoff DA1

52
X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

TCH

Date:
M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

TCE
M7 M12x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω
M6 / Control-pressure measuring connection ISO 9974-1
M7 M12x1.5

Version: 1.0
Note

12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

X4 is only to be connected for LS1


X3 is only to be connected for LR1

X5 is only to be connected for DA1


Axial piston variable-displacement pump

53
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.3.2 NG 165 Mounting flange

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

ISO 3019-2
Type code 31

Date: 12/2014 54
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.4 NG 280 (independent of the rotation direction)


Point of the center of gravity

th 24
Dep

VIEW Y

VIEW X

VIEW Z

Pressure cutoff

Pressure and feed


valves

Charge-pressure
valve

A/B Working line SAE J518-1 1/2'', 6000 psi


R1 Bleeding M22x1.5
T1 - T2 Leakage oil M42x2
Fa Feed-pressure connection M26x1.5
M1 / M2 High-pressure measuring connection M12x1.5
Pressure-relief valve, plug: AMP Junior Timer 2 pin
connections

M4 / M5 Actuating-pressure measuring connection M14x1.5 E1 / E2


PWM = 100Hz, E = 24 V, Imax = 750mA
Port

T3 Return feed-pressure valve M26x1.5 M6/M7 Control-pressure measuring connection M14x1.5

EL - DA

Date: 12/2014 55
Version: 1.0
ID No.: 11357580
E1 / Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin E1/ Plug: AMP Junior - Timer 2 pin E1 / Plug: AMP Junior - Timer 2 pin
E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz E2 En = 24 V Imax = 750mA PWM 100Hz

EL

Date:
E3 / Stop valve Deutsch connector DT04-2P E3 / Stop valve Deutsch connector DT04-2P M6/ Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1

ELS
EL-DA1
E4 IG=0.585 A-100% ED E=24V R=25Ω E4 IG=0.585 A-100% ED E=24V R=25Ω M7 M14x1.5 M7 M14x1.5

ELS-DA
M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 Y DA override ISO 9974-1 M12x1.5
M7 M12x1.5 M7 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions

Pressure cutoff DA
Axial piston variable-displacement pump

5.4.1 Possible combinations with additional types of regulation

Pressure cutoff DA1

56
X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 X2 M12x1.5 X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

SD

Date:
M6/ Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

SD-DA
M7 M14x1.5 M7 M14x1.5 M7 M14x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω

SD-DA1
ELS-DA1
Y DA override ISO 9974-1 M6 / Control-pressure measuring connection ISO 9974-1
M12x1.5 M7 M12x1.5
Y DA1 override ISO 9974-1 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
Pressure cutoff DA
DPVG 085 to 280
5 Dimensions
Axial piston variable-displacement pump

Pressure cutoff DA1

Pressure cutoff DA

Pressure cutoff DA1

57
X1 / Control-pressure connection ISO 9974-1 E1 / Plug: AMP Junior - Timer 2 pin
X2 M12x1.5 E2 En = 24 V Imax = 750mA PWM 100Hz

TCH

Date:
M6 / Control-pressure measuring connection ISO 9974-1 E3 / Stop valve Deutsch connector DT04-2P

TCE
M7 M12x1.5 E4 IG=0.585 A-100% ED E=24V R=25Ω
M6 / Control-pressure measuring connection ISO 9974-1
M7 M12x1.5

Version: 1.0
12/2014

ID No.: 11357580
DPVG 085 to 280
5 Dimensions
Axial piston variable-displacement pump

58
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.4.2 NG 280 Mounting flange

1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.


DPV G / 000 1 A O NS-DB-DS

SAE E, (SAE J744)


Type code 25

ISO 3019-2
Type code 31

Date: 12/2014 59
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.5 Shaft end dimensions, NG 085 to 280


1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
DPV G / 000 1 A O NS-DB-DS

5.5.1 NG 085 Shaft end

W35x2x16x9g Splined shaft DIN 5480

Type code 1
Splined shaft ANSI B92.1a 1 1/4 in 14 T 12/240P

Type code 2

Date: 12/2014 60
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.5.2 NG 108 Shaft end

W45x2x21x9g Splined shaft DIN 5480

Type code 1

5.5.3 NG 165 Shaft end

W45x2x21x9g Splined shaft DIN 5480

Type code 1

5.5.4 NG 280 Shaft end

W55x2x26x9g Splined shaft DIN 5480

Type code 1

Date: 12/2014 61
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.6 Through-drive dimensions


1. 2. 3. / 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
DPV G / 000 1 A O NS-DB-DS

5.6.1 SAE B

O-ring (included
O-ring (included in the scope
in the scope of delivery)
of delivery)

L to mounting flange L to mounting flange

Gearing: ANSI B92.1a-1976 7/8“ 13T 16/32 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 12 10.5 48.5 60.5 293.5 M12x1.75: 22Deep -
108 12 10.5 48.5 60.5 294 M12x1.75: 26Deep -
165 12 14.1 35.1 45.1 348 M12x1.75: 26Deep -
280 12 10.5 48.5 60.5 360 M12x1.75: 18Deep -
Enter code in the type code: B11D : 2 Hole / B12D : 4 Hole

5.6.2 SAE BB

O-ring (included
O-ring (included in the scope
in the scope of delivery)
of delivery)

L to mounting flange L to mounting flange

Gearing: ANSI B92.1a-1976 1“ 15T 16/32 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 12 10.5 48.5 60.5 293.5 M12x1.75: 22Deep -
108 12 10.5 48.5 60.5 294 M12x1.75: 26Deep -
165 12 10.5 49 60.5 348 M12x1.75: 26Deep -
280 12 10.5 48.5 60.5 360 M12x1.75: 18Deep -
Enter code in the type code: B21D : 2 Hole / B22D : 4 Hole

Date: 12/2014 62
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.6.3 SAE C

Only with NG 280


O-ring (included
in the scope
of delivery)

L to mounting
flange

Gearing: ANSI B92.1a-1976 1 1/4“ 14T 12/24 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 14 17 47 59 297.5 M16x2 : 26Deep -
108 14 23 53 65 304 M16x2 : 23Deep M12x1.75 : 18Deep
165 14 13 54 59.5 358 M16x2 : 23Deep M12x1.75 : 18Deep
280 14 10.5 56 68 396 M16x2 : 23Deep M12x1.75 : 18Deep
Enter code in the type code: C11D : 2 Hole / C12D : 4 Hole

5.6.4 SAE CC

Only with
NG 280
O-ring (included
in the scope
of delivery)

L to mounting
flange

Gearing: ANSI B92.1a-1976 1 1/2“ 17T 12/24 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 - - - - - - -
108 14 13 53 65 304 M16x2 : 23Deep M12x1.75 : 18Deep
165 14 13 54 65 358 M16x2 : 23Deep M12x1.75 : 18Deep
280 14 14 54 66 396 M16x2 : 23Deep M12x1.75 : 18Deep
Enter code in the type code: C21D : 2 Hole / C22D : 4 Hole

Date: 12/2014 63
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.6.5 SAE D

O-ring (included
in the scope
of delivery)

L to mounting
flange

Gearing: ANSI B92.1a-1976 1 3/4“ 13T 8/16 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 - - - - - - -
108 14 16.5 64 78 314 - M20x2.5 : 36Deep
165 14 21.5 68 80 358 - M20x2.5 : 36Deep
280 14 20.5 68 80 396 - M20x2.5 : 36Deep
Enter code in the type code: D11D : 2 Hole / D12D : 4 Hole

5.6.6 SAE E

O-ring (included
in the scope
of delivery)

L to mounting
flange

Gearing: ANSI B92.1a-1976 1 3/4“ 13T 8/16 DP


NG W1 W2 W3 W4 L G1 (2 Hole) G2 (4 Hole)
085 - - - - - - -
108 - - - - - - -
165 - - - - - - -
280 12 10.5 48.5 60.5 360 - M20x2.5 : 36Deep
Enter code in the type code: E11D : 2 Hole / E12D : 4 Hole

Date: 12/2014 64
Version: 1.0
ID No.: 11357580
5 Dimensions
Axial piston variable-displacement pump
DPVG 085 to 280

5.7 Multi-circuit pump in tandem design


General
The basic axial piston pump P1 can be combined with an additional axial piston pump P2 using an intermediate
flange 10 and a coupling ferrule 11. The multi-circuit pump created in this manner has its own identification number.
The type code must be filled in for both individual pumps using a hyphen between the two type codes.

Abbreviation Designation Abbreviation Designation


P1 Basic pump 10 Intermediate flange
P2 Mounting pump 11 Coupling ferrule
L Total length of the multi-circuit pump in mm

Note
Upon request, multi-circuit pumps consisting of three individual pumps can be realized.

5.7.1 Dimensions of the multi-circuit pump in tandem design

NG P1 NG P2
085 108 165 280
085 o (L = 569 with C11D*) - - -
108 o (L = 568.5 with C11D* / C12D*) o (L = 572 with D32D*) - -
165 o (L = 651.5 with C11D* / C12D*) o (L = 616 with D32D*) o (L = 670 with V32D*) -
280 o (L = 667.5 with C11D* / C12D*) x (L = 664 with D32D*) x (L = 718 with V32D*) x (L = 756 with E32D*)

x Available
o Upon request
- Not technically possible
L) Length in mm
*) Through-drive code for the pump 1 type code

Date: 12/2014 65
Version: 1.0
ID No.: 11357580
Changes, conditions, copyright

Over the course of technical development, we reserve the right to make changes without prior announcement.

©: Information and images in this data sheet may neither be duplicated and distributed nor used for commercial
purposes. All rights are expressly reserved for Liebherr according to copyright law, including in the event of appli-
cations for industrial property rights.

The information in this data sheet does not release the user from the obligation to perform his own assessments and
tests.

If not otherwise indicated, this data sheet illustrates primarily an example configuration (DPVG 280 EL-DA). There-
fore, the product delivered to you may deviate from the illustration.

Deviations are also possible for data and values in this data sheet. These only serve as the default selection for the
product configuration, and they are not binding. Unless stated otherwise, the values provided refer to the example
configuration (DPVG 280 EL-DA). Always use the values from the installation drawing that was delivered to you.

Warranty and liability conditions of the General Conditions of Business of Liebherr Machines Bulle SA and Liebherr-
Components AG are not extended by the above notice.

Sales Development / Production


Liebherr-Components AG Liebherr Machines Bulle SA
Postfach 222, CH-5415 Nussbaumen /AG 45 rue de l'Industrie, CH-1630 Bulle / FR
+41 56 296 43 00, Fax +41 56 296 43 01 +41 26 913 3479, Fax: +41 26 913 3485
www.liebherr.com, E-mail: info.cos@liebherr.com www.liebherr.com, E-mail: info.lmb@liebherr.com

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