Offshore Exploitation Technology

Study Case: Sembilang Operations

Kuliah Industri
Jurusan Teknik Mesin-ITB
Bandung, 22 February 2005
 AGENDA
Introduction
CoPI Operations in Indonesia
Sembilang Operations
Question/Answer
Summary & Closing
FORMAL INTRODUCTION
Offshore Installation Manager-CoPI
FX Agus Darminto
ƒ Mechanical Engineering ITB, 1988; and
Intl. Business Administration UI, 2001
ƒ 1988: Joined PT Tripatra Engineering as
Mechanical and Piping Engineer
ƒ 1993: Joined ConocoPhillips in
Department: Natuna Sea Operations
Support, Drilling and Engineering
Operations.
ƒ 1993: Project Coordinator Sembilang Field
Development
ƒ 1998: Chief Facilities Engineer
ƒ 2002: Engineering Service Mgr
ƒ 2004: Offshore Installation Mgr
CoPI Operations in Indonesia
11 PSC’s
THAILAND South China Sea

Arun
Block 'A' PSC

MALAYSIA

MALAYSIA
Singapore
Duri
Batam

SUMATRA
KALIMANTAN

Java Sea Warim PSC

2000 km
Jakarta
JAVA

SEP, 2002 S:\..\DESIGN/CHUCK/ConocoPhillip Activity\ConocoPhillips Acreage.DSF

 NATUNA SEA
OPERATIONS AREA

nm

71
2 0

nm

nm
84
nm

46
nm
197

0 nm 57
20 m 7n
in m
ut (
es 2
– hrs
F5 4
0) 5
Not to Scale
Natuna Sea Operations
Lay Out Belida Field
WHPB

LGP

INTAN

DPPA
 BELIDA – DPPA

BELIDA - LGP
WHP-B
FSO Intan
HANG TUAH
 BELANAK Conoco - Belanak Well Head
Platform A
Oil CALM

22” East Lateral Gas Export (1) Power Cable

(50 Miles) to Existing
(2) Production Rigid
SSTI-S Manifold
(10” HP, 14” LP)
(2) 16” Oil Export
6” Gas Injection
FPSO
Well Head
Platform B
(2) Production Flexible Risers

Future Tie-In

(1) Power Cable (2) 6” LPG Flexible Risers

(2) Production Rigid
(10” HP, 14” LP)
(1) 6” Gas Injection
Field Layout Schematic with
(2) Production Flexible
Risers (10” & 14”)
(1) 6” Gas Injection
Flexible Riser Turret
Moored (2) LPG Flexible R
FSO (LPG)
(2) 6” LPG Rigid

LPG FSO and Gas Injection

 2004 Business Performance
Belanak FPSO:
Sail away 11 Oct 2004 - First Oil 3 Dec 2004
FPSO – PB SAN JACINTO
 Sembilang Field
Name of field : Sembilang
Location : Offshore
Water depth : 250 ft
No. of wells : 5 SS (4 oil, 1 gas) tied in to FPSO
Reservoir type : Sandstone
Formation : Middle Arang (gas), Lower Arang (oil)
Udang (oil), Intra Barat (oil), Gabus (oil)
Compl type : Single string, two/ three zone single selective
Field prod : 2,000 BOPD, 21,000 BWPD, 0.4 MM SCFPD
Well prod : 1,000 - 3,000 BOPD
Discovered : Aug 1990
First oil : June 1994

W/C : 40 - 80 %
GLR/GOR : 100 / 75
API : 36.5 Deg
Artificial lift : Gas lift @2.7-3.0 MMSCFPD/field
0.8-1.4 MMSCFPD/well
GLV type : Nitrogen, Casing operated
UMBILLICAL
Slickline Work at Sembilang

Subsea Well
 Production Facilities of Sembilang Field

• Production Barge San Jacinto (PBSJ)

• Barge storage capacity of 50,000 bbl oil

• Loading/offloading by a Shuttle Tanker to FSO

Intan
 DAMAGE 2800x2400
DAMAGE 9000x2400 DAMAGE 2000x1800
(TYP.FOR 6 PLACES)

2400
(TYP)

42 37 32 26 21 15 10 5

MAIN DECK
DAMAGE
AREA DAMAGE AREA AT MAIN DECK
FOR RENEWAL

3000
(TYP)

CRUDE OIL
SLOOP TANK CRUDE OIL CRUDE OIL CRUDE OIL CRUDE OIL CRUDE OIL
STBD 7S
STBD 6S STBD 5S STBD 4S STBD 3S STBD 2S STBD 1S
MAIN DECK
DAMAGE
AREA
DAMAGE 2600x3000 DAMAGE 9000x3000 (TYPICAL FOR 5 PLACES) DAMAGE 2700x3000
FRONT VIEW
DAMAGE AREA AT SIDE BODY
FOR RENEWAL CONOCO INDONESIA INC.

DAMAGE AREA AT
DAMAGE
AREA FOR RENEWAL PLATE MAIN DECK & SIDE BODY
DWG. BY : CHK'D BY : APV'D BY DATE SCALE SHEET DWG NO.

SUGI D.LANGE A.SUJAI 26 JAN '99 NTS 1 OF 1 SG-31-PBSJ/DL

-FEB'98-SGZ-03
Sembilang Field Develoment
Year 1993
Cover reserves of 14.9 MMBO & 5.5
BSCF
Subsea completion
Spread moored FPSO
Using 4” dia production riser
Gas lift & umbillical control
Using shuttle tanker
Tubing string 3.5”
 CONOCO INDONESIA INC.
SEMBILANG FIELD PERFORMANCE
Through March 31, 2001
100000 1000

10000 100
OIL RATE (BOPD)

WATER CUT (%)

CUM. OIL (MBO)

GOR (SCF/STB)
1000 10

OIL RATE (BOPD)

CUM.OIL (MBO)
GOR (SCF/STB)
WATER CUT (%)
100 1
Dec-93 Dec-94 Dec-95 Dec-96 Dec-97 Dec-98 Dec-99 Dec-00 Dec-01
 Monthly Oil Production Performance 2004

Avrg. Oil Forecast

Avrg. Oil Prod
2500

1846 1869 1921 1904 1875

1842
2000
1573

1500
BBLS

1223
Shut in on 5 June

1000 1951 1907 1907 1890 1852

1698 1664

500 921 277

913
00 00 00
0
Jan- Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
2004
Current Outlook PBSJ:
Total produced =15.56 MMBO
Est remaining reserve = 3.0 MMBO
Daily Rate = 3,900 BOPD (Nov ‘2000)
Decline Rate = 2.5%
Est min production = 800 BOPD (2008)
Existing Problems:
High rotating equipment down time
High produce water (>21,000 BPD)
Damage control system
Low methane on fuel gas
Limited produce gas
Outstanding on preventive maintenance
POB > survival craft capacity
Oil transfer during bad weather
Question & Answer
Summary & Closing