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API 580 Certification Preparation

“ Risk Based Inspection (RBI)”

INTRODUCTION WHO SHOULD JOIN


This course is the first step for people who are This is an entry level RBI class that is designed for plant
interested in Risk-Based Inspection (RBI). The inspectors, mechanical engineers, process engineers, and
fundamental concepts of RBI and its reliance on operators who are involved in inspection, RBI, FFS, and
understanding damage mechanisms (API 571) and fixed equipment reliability programs, maintenance, and
fitness for service concepts (API 579) will be operations.
introduced.
Although refinery problems are the main focus of the
The intended purpose of this course is to prepare the class, personnel from related industries (such as pulp and
student for the API 580 examination (Risk Based paper, oil and natural gas, and petrochemical firms) also
Inspection). NOTE – This is an introductory course benefit from the course content and exercises.
for people with little or no experience with RBI. This
will cover the basic organization and concepts of Risk
TRAINERS BACKGROUND
Based Inspection.
Marc McConnell is a Chemical Engineer with 30 years
as an owner-user and consultant to refining and chemical
API RP 580 - Part of the Supplemental process industries. He holds multiple patents in process
Inspection Certification Program (ICP) technology and distributed control. Most of these
applications are related to the mitigation of corrosion
The objective of the ICP is to provide documented related parameters in the refinery. Marc has also been
evidence of advanced knowledge and expertise (above involved in corrosion reviews for API’s Risk-Based
the basic core API 510, 570 & 653 examinations) in the Inspection projects. He provides students and clients with
area of Risk Based Inspection (RBI) based on the real world corrosion expertise, which includes predicting
information contained in API RP 580. degradation and mitigating its effects
The importance of the API 580 certification is another Marc presented ”RBI Pitfalls” at NACE (National
step in safely and reliably as we strive to identify and Association of Corrosion Engineers) Corrosion
manage our risks. Since Risk Based Inspection is a part Technology Week in 2006. At NACE 2011, he will be
of the API Inspection Codes (API 510, 570 & 653), presenting “Corrosion Monitoring Equipment, a Review
proper understanding and utilization of Risk Based of Application and Techniques. He will also present his
Inspection is essential. paper on “Risk Based Inspection Evergreening” at NPRA
(National Petrochemical and Refiners Association 2011
An API Supplemental Inspection Certification is conference). He is the current Vice-chairman for NACE
defined as “Documentation that indicates that minimum Corrosion 2011 "Refining Industry Corrosion
requirements have been met for additional qualification Symposium - TEG 205X".
in the designated area of expertise”.
Marc is a contributing author on the current re-write of
This would include an API issued certificate. This cer- API RP 571 (Damage Mechanisms Affecting Fixed
tificate will add significant value to your professional Equipment in the Refining Industry) as well as API RP
credentials. It will show your employers and clients that 584 (Introduction to Integrity Operating Windows).
you have obtained a high level of proficiency and un-
derstanding in this important field (RBI).

For more information, please contact


IDC TRAINING HOUSE SDN BHD TEL: 03-7956 5126 WWW.IDC-TRAINING.COM
HRD Approved “Class A” Training Provider (since Year 2002). Registered with Ministry of Finance.
API 580 Certification Preparation - Course Outline

OBJECTIVES
Course Duration: 3 Days Training
The course provides participants with the knowledge
necessary to: Daily Schedule:
8:30am - 5:30pm (Workshop)
 Successfully pass the API RP 580 ICP exam. 6:30pm - 8:30pm (Evening session -Optional)
 Explain why RBI analysis is used.
No of Pax: Max 25 participants / class
 Explain the benefits and limitations of various RBI
(to ensure optimal effectiveness of the Training)
technologies.
 Know the basic concept of risk, risk management, Bring to Class: Students should bring along
risk reduction, evolution of inspection intervals API 580 Code, 2nd Edition, November 2009
and inspection optimization. Calculator, Lots of Questions & a “CAN-DO” Attitude.

 Understand the types of RBI assessments, *Stationeries such as pen, highlighter are provided.
consequence & probability for RBI, management
of risks and determine the relationship between
RBI and other risk-based and safety programs. DAY 1
 Identify the steps of planning the RBI assessment
Welcome & Introduction
by establishing objectives & goals of a RBI  Overview of Course Outline
assessment, conducting initial screening, selecting  Introduction, Purpose/Scope, Definitions/
the type of RBI assessment, and estimating Acronyms & Basic Concepts
resources and time required.  Introduction to Risk-Based Inspection
 Understand the method of assessing probability &  Consequence and Probability for Risk-Based
consequences of failure and know the types of Planning the RBI Assessment
probability & consequences analysis.
 Develop an understanding on risk management DAY 2
with inspection activities such as establishing an
inspection strategy based on risk assessment and  Data & Information Collection for RBI
Assessment
assessing inspection results and determining
 Identifying Deterioration Mechanisms &
corrective action.
Failure Modes
 Realize the process of reassessment and updating  Assessing Probability of Failure
RBI assessments and determine the reason why  Assessing Consequences of Failure
there is a need to conduct a RBI reassessment.  Risk Determination, Assessment &
 Know the various roles, responsibilities, training Management
and qualification for RBI application.  Risk Management with Inspection Activities
 Relate to risk mitigation activities such as  Other Risk Mitigation Activities
equipment modification, redesign & rerating,  Reassessment and Updating RBI Assessments
emergency isolation, inventory reduction,
blast-resistant construction, and more.
DAY 3
 Understand the methodology needed to conduct a
step-by step RBI  Roles, Responsibilities, Training &
 Understand concepts and principles of Qualifications
Risked-based Inspection for risk management  RBI Documentation and Record-Keeping
 Practice Exam
 Understand the outcome from the application of
 Presentation of Certificates
the RBI process
 End of Course

IDC Training House Sdn Bhd E-10-25 & 26 Level 10 Amcorp Trade Centre, 18 Jalan Persiaran Barat, 46050 Petaling Jaya, Selangor, Malaysia
Tel: 03-7956 5126 Fax: 03-7956 1536 Email: info@idc-training.com URL: www.idc-training.com
Information on API Exam & Accommodations
API's Inspector Certification Programs are based on industry-developed standards that are
recognized and used with confidence worldwide. These API programs emphasize professional
credibility and process integrity. They enable inspectors to play an active role in improving
industry health and safety; environmental performance; ensuring compliance and self-
regulation; and strengthening management control and internal inspection capabilities.

Visit API website at www.api.org/icp for useful information on


 Applications: Exam Application Forms available for download here.
 ICP Programs in Detail: In-depth info on the available certification programs;
General Information and Qualification Requirements, Exam Info, Sample Exam
Questions, Publications Effectivity Sheet (codes/standards), Body of Knowledge, etc.
 Status Verification: To verify current status of certification for an individual.
 General Info/FAQ: Payment and Refund Policies, Certification Fees, Schedule of
Upcoming Examinations, Exam Dates, Test Development and Grading, Examination
Statistics, Overall ICP Statistics
 ICP Directory: Locate API certified personnel here.

Students should bring along the appropriate CODES required for API Exam (in hardcopy).
See the API website to determine which editions will be used for your exam.
Reminder
Codebooks available at Techstreet (www.techstreet.com) or Global Eng Docs (www.global.ihs.com)

API EXAM SUBMISSION DEADLINES


Exam Date Program Schedule Application Application
(in 2011) Deadline (to U.S.) Deadline (to IDC)
*Admin Fee: RM 200
March 23 653 8 hours - Full day January 14, 2011 December 30, 2010
TES and 571 4 hours - Morning session
577 and 580 4 hours - Afternoon session
June 1 510 and 570 8 hours - Full day March 16, 2011 March 4, 2011

September 21 653 8 hours - Full day July 8, 2011 June 24, 2011
510 and 570 8 hours - Full day
TES and 571 4 hours - Morning session
577 and 580 4 hours - Afternoon session
December 7 510 and 570 8 hours - Full day September 19, 2011 August 30, 2011

HOTEL ACCOMODATION INFORMATION


Status Nearby Hotels Contact Number Distance from Hotel to IDC / Amcorp Mall
Shah Village Hotel
2 stars (603)-7956 9322 About 10 mins walking distance.
www.shahsresorts.com
SinggahSana Hotel
2 stars (603)-7956 2100 About 15 mins walking distance.
www.hspj.com.my
Armada PJ Hotel
4 stars (603)-7954 6888 Has to go by train, only 1 station away
www.armada.com.my
Crystal Crown Hotel About 15 mins walking distance.
4 stars (603)-7958 4422
www.crystalcrown.com.my By taxi, about 8 mins.
Hilton PJ Hotel About 15 mins walking distance.
5 stars (603)-7955 9122
www.hilton.com By taxi, about 8 mins.

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ABOUT IDC TRAINING HOUSE IN-HOUSE TRAININGS AVAILABLE

IDC Training House is a leading Training Provider for corporate & If your company wishes to have a
government sectors; to both local & international market. Our strength cost effective in-house training that is
lies in providing Trainers who are highly experienced & knowledgeable customized for your company,
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For public workshops, please visit http://www.idc-training.com/course-calendar.html

Course: API 580 Certification Preparation Training Date: 8 - 10 Dec 2010


Venue: IDC Training Room, Amcorp Trade Centre, PJ, Selangor, Malaysia Time: 8.30am - 5.30pm
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Company Name :

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COURSE FEE Group Package Early Bird Normal


Terms and Conditions
**Excluding Package Registration Policy
Min 3 delegates Package Fees include Course Materials, Certificate of
code books (with payment)
Attendance, Lunch & Tea Breaks. Payment can be
Course Fee made by cash, credit card or using crossed cheque/
(per person)
RM 3,680 RM 3,980 RM 4,180
bank draft made payable to IDC Training House
Sdn Bhd, fourteen (14) working days prior to the
Closing Date 19 Nov 2010 10 Nov 2010 19 Nov 2010 date of the program. Otherwise registration(s) is
Please download the location map from: http://www.idc-training.com/map/idc_map.pdf
treated as unconfirmed.
SAVE MORE with In-House Training (min of 15 participants) Disclaimer
Changes of course date, Trainer/Facilitator
or venue
Please CIRCLE the Exam Month: Mar / Jun / Sept / Dec 2011 We reserve the right to make alternative
Admin Fee arrangement to the above if the needs arise due to
EXAM FEE API Member Non-Member
(To IDC) unforeseen circumstances. Every effort will be
made to inform the participants of these changes.
510, 570, 653 USD 600 USD 800 RM 200
Additional Expenses
571, 577, 580 USD 225 USD 275 RM 100 We shall not be responsible for any extra expenses
incurred by any participant(s) while attending the
Download Application: http://www.api.org/certifications/icp/apps/new.cfm course.

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