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T-Max® P inserts for HRSA and titanium

Easy choice for optimized


production

Logical geometry chain


With a new series of optimized ISO S turning geometries and
easy-to-choose guidelines, the best solution is soon in your
hands.
Easy to choose insert geometries
The new ISO S insert geometries are designed to handle depths of
cut from 0.2 to 10 mm (0.008 to 0.393 inch) with excellent chip
control and low tool pressure.
2.

Depth of cut
Inserts: Double-sided T-Max® P inserts 1. First choice

1. 2. High feed, interruptions


Insert styles: S, C, D, T, V, W 4.
3. Chip breaking
Nose radii: 0.4 – 1.6 mm 3.
4. Lowest tool pressure
Insert grades: GC1105, GC1115, GC1125, S05F, H13A
Feed rate

-SMR for secure and reliable production


Applications
• Medium to light roughing
• Continuous, interrupted and demanding cuts
• Forged and cast skin
Features and benefits
• Security
Light roughing • Highest edge line toughness
with –SM R • Chip control
• High feed rate capacity

-SM for secure production in long continuous cuts


Applications
• First choice geometry
• Semi-finish to medium turning
Semi finishing
Features and benefits
with –SM • Reliable production
• Sharp edge line
• Chip control
• Long length of cut, SCL (Spiral Cutting Length)

-SF when chip breaking is needed


Applications
• Finish to semi-finish machining
Finishing • When chip control is needed

with -S F Features and benefits


• Chip-breaking geometry
• Process security
• Sharp edge line
• Low tool pressure
• Long length of cut, SCL (Spiral Cutting Length)
-SGF for highest surface quality demands
Applications
• Finish to semi-finish turning with highest accuracy and lowest tool
pressure
Features and benefits
• Periphery ground with sharpest edge line
• Extreme accuracy
• Lowest tool pressure
• Chip control

Finishing with
• Highest quality surface integrity

–S G F

Stronger geometries for larger depths of cut


For heavier roughing, insert size is more important to handle higher loads, interruptions and uneven, hard
skin. Geometries are strengthened as the insert size grows. Security and productivity are guaranteed.

-SMR for high feed roughing


Applications
• Universal geometry for roughing
• High feed roughing in titanium
• Interrupted cuts and demanding continuous operations
Features and benefits
• Secure performance
• Strong cutting edge
• Chip control
• Higher productivity with fewer passes
• Low noise level also at high feed rates

MR ,
R oughing with –S
ch)
iC > 12 mm (1/2 in

-SM the perfect geometry for roughing titanium


Applications
• First choice for titanium alloys
,
• Geometry for light roughing in HRSA with –SM
ing
• Continuous and interrupted cuts
g ht rough 2 inch)
• Large depths of cut Li mm (1/
> 12
• High feed rates iC
Features and benefits
• Strong cutting edge
• Outstanding performance in titanium alloys
• Chip control
• Higher productivity with fewer passes
Avoid trailing edge notch Benefits
Notch wear on trailing edge is detrimental to the • Optimized production
surface finish. Avoid trailing edge notch by choosing
a CVD-coated insert grade, S05F, and a low approach • First rate process
angle. Obtain a low approach angle by keeping depth security
of cut < 1/3 of insert nose radius or by using a round
Trailing edge notch
insert shape, CoroCut® -RO. • Fulfills surface quality
demands

• Low noise level

• Low tool pressure

Trailing edge notch is efficiently


reduced by using grade S05F and a
low approach angle

Improved performance with new –SMR geometry


Component: Fastener
Operation: Semi-finish, interrupted cut Tool life, pcs
Workpiece material: Inconel 718
Insert: Competitor/ CNMG120408-SMR 1105
Coolant: Emulsion
Cutting data
ap mm (inch) 0.9 (0.035)
vc m/min (ft/min) 60 (200)
fn mm/rev (inch/rev) 0.08 (0.003)
Tc sec 48

Competitor -SMR 1105


Tool life, components 50 85 (+41%)

Insert wear at tool life


Competitor -SMR

Your local Sandvik Coromant distributor:

For more information please check our catalogue supplement, visit www.aero-knowledge.com or www.sandvik.coromant.com

Head office:
AB Sandvik Coromant
SE-811 81 Sandviken, Sweden
www.sandvik.coromant.com
E-mail: info.coromant@sandvik.com

C-1000:546 ENG/01
Printed on recycleable paper. Printed in Sweden, AB Sandvikens Tryckeri. © AB Sandvik Coromant 2010.08

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