2.5.

2 Pengolahan Data
a. PerhitunganSpesimen
1. Berat Produk (W0) = 2,4 . 10-2 Kg
2. Density Alumunium (ρ) = 2,7 gr/cm3
3. Yield ratio (y) = 70%
4. Pouring weight (W)
W0
W= x 100%
y
2,4 . 10-2
W== x 100% = 0,34 Kg
70%

5. Wall thickness (p) = 0,1675 cm

6. Casting height (c) = 0,3351 cm
7. Sprue height (h) = 10 cm
8. Jenis sistem saluran tuang = bidang pemisah
9. Jenis sprue = terompet
10. Jumlah ingate = 1 buah
11. Jumlah runner = 1 buah
12. Effective sprue height (ESH)
2hc - p2
ESH =
2c
2 (10) (0,3351) - (0,1675)2
ESH = = 9,9591 cm
2(0,3351)

13. Pouring rate (R) for Alumunium (Kg/sec)

R = 0,698 x √W
R = 0,698 x √0,34 = 0,4087 Kg/sec
14. Pouring time tp (sec)
W
tp = R
0,34
tp = = 0,8388 sec
0,4087

15. Calculate sprue area As (cm2)

W
As =
ρ tp c √2 g h

340
As = = 1,22 cm2
(2,7) (0,8388) (0,3351) √2 (9,8) (10)

Jari –jari (r)

As
r=√π
 1,22
r = √3,14 = 0,62

Diameter bawah sprue Ab

Ab = 2r
Ab = 2 (0,62) = 1,2 cm
Diameter atas sprue
Ab x √ESH
Diameter atas sprue = b

1,2 x √9,9581
Diameter atas sprue = = 1,972 cm
2

Sprue : runner : ingate

1 : 0,9 : 0,8
16. Gating ratio yang digunakan
1 : 0,9 : 0,8
17. Jumlah runner = 1 buah
18. Calculate runner area Ar
Ar = 1,109
Asumsikan kedalaman tinggi runner 1,5 cm
Lebar runner (l)
Ar
l= t
1,109
l= = 0,736 cm
1,5

19. Calculate well dimension

As
r=√π

1,22
r = √3,14 = 0,62

Ab = 2r
Ab = 2 (0,62) = 1,2 cm
Well area = 5 x As
Well area = 5 x 1,22
= 6,2 cm
Lwell = π r2
Lwell = 3,14 (0,62)2 = 1,228 cm
Lwell
r=√ π
 1,228
r = √ 3,14 = 0,625

Diameter (D) = 2r
= 2 (0,625)
= 1,25 cm
Well depth = 2 x 2 tinggi runner
= 2 x 2 (1,5)
= 6 cm
20. Calculate ingate area Ag
As x gating ratioingate
Ag = jumlah ingate
1,2 x 0,8
Ag = = 0,98 cm
1

Asumsikan kedalaman ingate = 0,75 cm

Lebar ingate (l)
Ag
l= t
0,96
l = 0,75 = 1,3 cm

Flowing ingate (cm3/sec)

n : jumlah ingate
v / tp
Q= n
126 / 0,8388
Q= = 151,37 cm3/sec
1

21. Volocity (cm/sec)

Q
Vs = As
151,37
Vs = = 123,26 cm/sec
1,22
Q
Vr = Ar
151,37
Vr = 1,105 = 136,95 cm/sec

Q
Vg = Ag
151,37
Vg = = 154,07 cm/sec
0,98

22. Reynold number (cm/Kg)

Vs x Ab
Nr sprue = R
 123,36 x 1,2
Nr sprue = = 377,123 cm/Kg
0,408
Vr x Ab
Nr runner = R
136,05 x 1,2
Nr runner = = 419,025 cm/Kg
0,408
Vg x Ab
Nr ingate = R
154,07 x 1,2
Nr ingate = = 471,404 cm/Kg
0,408
No Notasi Perhitungan
1 Berat Produk, Wo (Kg) 0.24
2 dencity of Alumunium, kg/cm^3 2.7
3 Yield Ratio, y (%) 70%
4 Pouring Weight, W(Kg) 0.34
5 Pouring Volume, V(cm^3) 126.98
6 Wall Thickness, p (cm) 1.675
7 Casting Height, c (cm) 3.351
8 Sprue Height, h (cm) 10
9 Type of Getting System bidang pemisah
10 Type of Sprue Tapered Round Sprue
11 Number of Ingate 1
12 Number of Runner 1
13 Effective Sprue Height (ESH)(cm) 9.58137496
14 Pouring Rate, R for Al (kg/sec) 0.408706951
15 Calculate Sprue Area, As (cm^2) 1.228050102
Jari - jari, r (cm) 0.625220352
Diameter bawah sprue, Ab(cm) 1.250440704
Tinggi Pouring Basin, b (cm) 2
Diameter atas sprue (cm) 1.972977651
Getting ratio 1 : 0,9 : 0,8
16 Getting ratio (Ordinary) 1 : 0,9 : 0,8
17 Number of Runner 1
18 Calculate Runner Area (Ar) 1.105245092
Kedalaman Tinggi Runner (cm) 1.5
Lebar Runner, l (cm) 0.736830061
19 Calculate Well Dimension ,r 0.625220352
Ab 1.250440704
well area (cm) 6.252203518
Lwell (cm^2) 1.228050102
Well Depth 6
20 Calculate Ingate

jumlah Ingate 1
Luas Area Ingate 0.982440082
Kedalaman Ingate (cm) 0.75
Lebar Ingate l (cm) 1.309920109
Flowing Volume (cm^3/sec) 151.3729446
jumlah ingate = n 1
 Q 151.3729446
21 Velocity (cm/sec)

At Sprue 123.2628411
At Runner 136.9587124
At Ingate 154.0785514
22 Reynold Number (cm^2/kg)

Sprue 377.1232018
Runner 419.0257797
Ingate 471.4040022