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ORBITAL SHAKER

ROTATOR
MODEL: VRN-200, VRN-210
VRN-360, VRN-480

USER’S MANUAL
OPERATION / MAINTENANCE
SERVICE and PARTS LIST

Safety Information
Your GEMMY SHAKER has been designed with functions, reliability and
safety in mind. This manual contains important operation and safety
information, the user must carefully read and understand the content of this
manual prior to installing this equipment in conformance with your local
electrical codes.

Safety Information
Your GEMMY SHAKER has been designed with functions, reliability and
safety in mind. This manual contains important operation and safety
information, the user must carefully read and understand the content of this
manual prior to installing this equipment in conformance with your local
electrical codes.

Classification: This Water Bath is classified as “Class 1” equipment.

Standard:
 This equipment complies with EC Electromagnetic Compatibility
requirement of EN60601-1-2. EMI filter is designed in conformity with
89/336 EEC-EMC Directive.
 ISO9001 + 13485
 FDA listed (USA) and GMP (Good Manufacturing Practice)

Specification

Code VRN-480 VRN-200 VRN-210 VRN-360


Overall dimension 300 x 400 x 215 290 x 290 x 170 215 x 200 x 125 290 x 320 x 195

(mm)

Platform 278 x 418mm 260 x 260mm 215 x 175mm 278 x 418mm

Speed range 10 – 400 rpm 75 – 250 rpm 75 – 250 rpm 75 x 250 rpm

Orbit diameter 10mm 10mm 10mm 10mm

Eccentric 20mm 20mm 20mm 20mm

diameter

Load at 100 rpm 27 kg 7kg 7kg 7kg

Speed readout LED digital NA NA Tachometer

Eccentric number 3 sealed ball bearing 1 1 1

Motor Brush-less motor DC24V, Gear motor DC24V, gear motor DC24V, gear motor

Timer 3 hours + HOLD 60 minutes 60 minutes 60 minutes

Fixed speed NA Yes, 100rpm Yes, 100rpm Yes, 100rpm

Operation mode Continuous Continuous Continuous Continuous

Intermittent Intermittent Intermittent Intermittent

Option accessory Flask clamp NA NA NA


Battery (Option) NA Yes 12V rechargeable NA Yes 12V rechargeable

Adaptor NA Yes NA Yes

Operating time NA 3 hours NA 3 hours

Power 110V or 220V 110V or 220V 110V or 220V 110V or 220V

NOTE:The specifications are subject to change without advanced notice.

Clamps (Ordering information)VRN-480

Code Flask Ø of flask Qty held


GE-125-15 125ml 71mm 15 clamps
GE-250-11 250ml 85mm 11 clamps
GE-500-06 500ml 107mm 6 clamps

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Intended use
To provide a desired gentle rotation to vigorous agitation for mixing test
solutions in micro-titration assays and for use in hematology, urology, or
EIA/ELISA immunology within the range of 10 – 400 rpm (VRN-480) for
mixing each test tube or well, flask evenly by the orbiting motion.

Applications for Alpha, Kline, Mazzini, Syphills, Pregnancy and others.

Refer to the clinic laboratory method specified by the reagent manufacturer or


established by medical technology for products application.

Installation
Remove the equipment carefully from the packing material, check the
electrical specifications located on side of the equipment. Plug cord into a
properly grounded outlet.
WARNING:

Do not lift the equipment by pulling the platform out of the packing materials,
there is possibility of damage to the equipment.

Contents

Your GEMMY Shaker VRN-480 contains:

- Detachable power Cord 1


- Platform 1
- Clamps for flask + Fastener 1 ( Option )
- Limited warranty sheet 1

Optional accessory

Clamps (Ordering information)VRN-480

Code Flask Ø of flask Qty held


GE-125-15 125ml 71mm 15 clamps
GE-250-11 250ml 85mm 11 clamps
GE-500-06 500ml 107mm 6 clamps

OPERATION:

1、 Check the electrical specifications located on back of this equipment


firstly. Make sure the power specifications must meet your local codes.

2、 Plug cord in a properly grounded receptacle.


3、 Place the testing specimen on to the platform properly. The textured
non-slip rubber-foam mixing pad holds various sizes of printed well
slides, culture plates, flasks, micro plate, vessels and test-tube racks
by means of friction.

4、 VRN-480:
When flasks are used for operation, choice of various sizes of stainless
steel clamps (holders) for flasks to meet your requirement. Just turn the
screwdriver to fasten the clamps into the platform properly. Fasteners
are attached. It does not need to remove the platform for screwing the
flasks holders

5、 Press the power switch to ON position.

6、 Features 2-mode operations:


“Timer” and “Switch” activated rotation

1、VRN-480:
Set time to your desired time for intermittent operation, or set time to
HOLD position for the continuous operation.

2、VRN-210, VRN-200, VRN-360:


- Switch power OFF and set your desired time by turning the control
knob for the intermittent rotation within the time set.
- Just switch power on for the continuous rotation.
- Fixed speed is optional by pressing the switch to “ = ” position.

7、 Set speed by turning the control knob clockwise to your desired speed.
The platform starts to rotate. VRN-480 and VRN-360 are equipped
with the tachometer, read the speed directly from the tachometer.
No speed indicator is mounted for VRN-210 and VRN-200, user is
requested to use the digital speed meter to set and monitor rotating
speed.

8、 When the time has elapsed, the platform stops automatically.


9、
10、 Rechargeable battery is optional for VRN-200 and VRN-360. When the
mains power supply is consumed, the battery will be charged
automatically. 3 hours can be used from the full charge of battery. The
adaptor is included for 12V battery input.
NOTE:
The platform configuration is fragile, Handle with Care. Do not strike the
platform directly, or move the unit by pulling the platform.

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How to calibrate the FIXED speed:
The recalibration of fixed speed is applied to VRN-200, 210, 360 only.

The equipment is initially calibrated the Fixed speed at 130rpm in house,


other value of Fixed speed is calibrated as depicted below:

 Press speed switch to “FIXED” position


 Find a hold on back of the unit in which there is one screwdriver-like
adjuster (VR).
 Turn VR clockwise to achieve a higher speed, or turn counterclockwise to
achieve a lower speed.
 Repeat this procedure and use tachometer to measure the speed of
platform until it can meet your desired speed.
 If you cannot find a tachometer, use your finger to touch the platform
slightly and count the rotation for one minute to get your desired speed.

Maintenance & Servicing

1、 Always disconnect from power supply prior to maintenance & servicing


to avoid electrical shock. Refer to servicing to qualified personnel and
licensed engineers.

2、 Always use a properly grounded electrical outlet of correct voltage and


current handling.

3、 The drive motor and linkage assembly does not required lubrication.

4、 Do not remove equipment from carton box by pulling its platform.


There is possibility to damage the equipment.

5、 Always refer to “Disassembly” for maintenance & servicing.

6、 GEMMY will not assure any responsibility on persons who violate the
regulations established above.
7、 In case of the spilt solution or specimen from the flasks or vessels,
disconnect from the power supply immediately to avoid the electrical
shock. Disassemble the equipment and use cloth to clean the solution
then dry the equipment by air. Heating dry is prohibited.

8、 When the rubber-form pad is polluted by the spilt solution, remove the
pad from the equipment and wearing latex gloves to wash the rubber-
form pad. Dry the pad naturally by air. Heat dry is prohibited.
Take care of the water treatment after cleaning.

9、 Brush-less motor is used. Do not require change the carbon brushes.

10、 Once the rotating pivot is movable, adjust and position the pivot
properly, rotate the platform until the rotating drive is smoothly, then
glue it firmly.

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Disassembly

1、 Always disconnect from power supply prior to disassembly.


2、 Disassembly is limited to the qualified personnel and licensed engineers.
3、 Loosen set-screw to remove control knob of speed controller and timer.
4、 Loosen the screw to remove the eccentric pivot to remove the platform
5、 Disconnect wires from assembly prior to disassembly the electronic parts.
6、 The front controlled panel is glued
7、 The power switch and power cord outlet should be compressed on the sides
from removal.
8、 Loosen the screws to remove the timer, speed tachometer and speed
regulator.

Troubleshooting :

Problem Possible cause Corrective action

Erratic speed Defective triac or PCB Replace the new one


Malfunctional VR Replace the new one
Loose pulley set Adjust the pulley set
Defective tachometer Repair or replace new one
Fail to rotate Defective circuit board Repair or replace new one
Disengaged linkage Connect wiring
Defective fuse Replace the new one
Defective motor Replace the new one

Cannot rotate Defective ball bearings. Replace the new one


Loose eccentric pivot set Adjust the eccentric set
Loose pulley belt Repair or adjust belt

Cannot turn timer Loose fastener in knob Screw fastener properly

Jolted rotation Loose rotation pivot Adjust the rotation pivot

Fail to fix speed Disconnected wiring Connect the wiring

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Direction to clean:

- Disconnect from power supply prior to cleaning


- Clean the equipment after every use
- Use a moist cleaning cloth to clean the case, platform
- Dry the equipment thoroughly before use
- Never use benzine or paint thinner for cleaning
- Do not immerse this equipment in water

Transportation
- Fragile, Handle With Care
- Do not drop the equipment
- Do not place this equipment upside down
- Do not move the equipment by pulling its platform

Storage
- Do not place this equipment in draft, sunlight or near a piece of equipment,
which emits heat as well as electromagnetic conduction emission.
- Disconnect power supply when store this equipment
- Do not place or store equipment where it can fall down easily
- This equipment shall be stored under the condition of room temperature.

Condition for transportation & storage


- Temperature : 10ºC – 40ºC
- Humidity : 40% - 90%

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Diagram of Components
VRN-480
PARTS LIST

11 Motor 1
No Description Qty 12 Tachometer 1
13 Speed regulator, VR 1
1 Platform 1 14 Timer, mechanical 1
2 Base, ball bearings (Upper) 1 15 ON/OFF switch 1
16 Control knob, timer 1
3 Eccentric 3 17 Control knob, VR 1
4 Base, ball bearings (Lower) 1 18 Electrical outlet 1
19 Sealed ball bearings 6
5 Circuit board, RPM 1
6 Case 1
7 Pulley wheel (Large) 1
8 Pulley belt 1
9 Pulley wheel (Small) 1
10 Feet 4
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Diagram of Components
VRN-200, 210, 360

PARTS LIST:
No Description Qty
1 Rubber foam pad 1 13 Rubber support 4
2 Platform 1 14 Speed regulator, VR 1
3 Rotation pivot 4 15 Power cord 1
4 Aluminum rack 1 16 Control knob, speed regulator 1
5 Ball bearing 1 17 Housing 1
6 Eccentric 4 18 Feet 4
7 Base, ball bearing 1 19 Control knob, timer 1
8 Base, rotation pivot 4 20 ON/OFF switch 1
9 Plate, eccentric & pivot 1 21 Switch, fixed speed 1
10 Circuit board 1 22 Timer, 60 minutes 1
11 Motor, gear motor, DC 24V 1 23 Tachometer, VRN-360 1
12 Transformer 1 24 Housing, VRN-360 1
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Wiring Diagram
VRN-480

1 2 3 4 5 6

○ ○
Fuse
○ ○


○ □
Timer □

RPM

  
○ ○ ○ ○
SW
○ ○

Speed Detector
9 8 7 6 5 4 3 2 1
        

○ ○

 
R11

○-vvvvvvvv-○
R10 Motor
○-vvvvvvvv-○
  
A

SVR204 B
○ A: Lines: # 3 Blue B: # 1 Yellow
# 6 Red # 2 Yellow

○-vvwvvwvv−○ # 5 White

VR20K
RPM Sensor
Electronic Parts:
Capacitor: 115V 6UF250V
220V1.5UF350V

Resistance: 115V 230V


R10 : 2.2K 4.7K
R11 : 8.2K 2.2K

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Wiring diagram:

VRN-200, VRN-210, VRN-360

OFF Transformer ○A
○ OV ○C
○ ○ 110V 24V ○B
○ ○ 220V ○V

AC Timer ON ▌▌ P.C.B.
○ ○R

○ ○T

○ ○+

Fixed ▌ ○-

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One Year Limited Warranty

Your GEMMY product is guaranteed to be free from defects in materials and


workmanship for one (1) year under normal use from the date of purchase.

This WARRANTY does not apply to any product damaged by accident,


misuse, abuse or repaired by anyone other than the qualified service
personnel.

The liability of Gemmy Industrial Corp. is limited to repair or replacement and


under no circumstances shall GEMMY be liable for any collateral consequential
damages or losses. This guarantee specifically excludes the expendables and
consumables.

All warranty claims must be directed to the distributors or agents authorized by


Gemmy Industrial Corp. responsible for the sale of this equipment. The users
are responsible for shipping expenses.
PURCHASE RECORD:

Company name :
Address :

Phone No. :
Fax No. :
Email address :
Date of purchase:
Product model :
Serial No. :
Distributor :

Manufacturer: EU Representative: ISO9001


Gemmy Industrial Corp. A LEE s.a. ISO13485
Taipei, Taiwan 23 rue de Rotterdam GMP
4000 Liege, Belgium FDA
Tel: 32-4-2535989 CE
Fax: 32-4-2536824

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