4.

(a) A shaft 12 em external diameter and 8 em internal diameter is subjected to a bending moment
of 300 kgf-m, twisting moment of 100 kgf-m and a direct thrust of 10000 kgf. Determine the
maximum princip a! stress and direction in which it acts with reference to the axis of the shaft
at the endpoints P and Q of diameter PQ as shown in Fig. I.

(b)
l'ig. 1

A compound cylinder is formed by shrinking a tube 16cm 0

on to another tube which has an internal clia of 8 c .
CJ
al eli a and 12 em internal eli a
er shrinking, the radial
compression at the common surface is 300 ｫｧｦｬ｣ｭ ｾ ､ ｾ＠ e cumferential stress a; the
inner and outer surfaces and at the common surface. ｾ＠

5.
words):
(a) What is the principle of Location . xpla1 the various lo eating and clamping devices used in
practice and their choice. ｾ＠
(b) Explain the field ｯｦ ｾﾷ ｬｩ｣＠ · n carbides, coated carbides, ceramics and diamonds as
cutting tool materials 1tion tr relative advantages and performances.
(c) Where do you ｵｦｬｾ＠ co ｾ＠ arators ? Mention the names of the various comparators used in
practice. Expl ai ec struction and working of sigma-comparator.
(d) Explain th imp o · of Regression Analysis. How is it suitable for the best curve fitting ?
6. (a) t' tl:ircle diagram, derive the equations to find-
n and shear stresses on rake end shear - planes;
specific energy of cutting, shear and friction
kinetic coefficient of friction.
Explain the need for unconventional machining processes. How are the Lasers and Plasmas
produced ? Mention their field of application.
Indicate the directions in which new metal-forming processes are being developed What are
the main advantages of the 'High Energy Rate Forming' processes and their applications ?
7. (a) With the help of a neat sketch, show the different tones of an operating characteristics curve
(OC) for an attribute sampling plan, and explain the characteristics of the curve.
(b) what are the limitation of X and R charts and how do you compare p chart with X and R
chart?
 (c) PI ot the control charts for X and R, using the following sample data and sample size of five.
From the chart see if the pro cess is under control for the averages. Also find the process
capability. (Give d2 = 2.326)
Sub Group No.

2 3 4 5 6 7 8 9 10

x Ｎｾ＠
5.004 5.204 5 014 5 008 5 009 5 016 5 030 5 010 5 016 5 ＰＱ ｾＧ＠

R 0
0.02 0.08 0 03 0 04 0 04 0 09 0 04

8. (a) DofiM . . ｏｬｯｾｧ＠ ﾷｾ＠ ｾｰｨｯ､＠ U lmo• prog: o · +

(i) Uniqueness ｾ＠

(ii) Degeneracy, .t "' v

A soft drinks firm has two bottling ｰ ｾ ｯ｣｡ｴ･､＠
(b)
produces three different soft drinkA
of bottles per day are as given ｩｾ Ｇ＠
B .C. at M and the other at N. Each plant
The capacities of the two plants in number
Ta . A market survey indicates that dw1ng the month
of April there will be adem ｾ Ｐ＠ bottles of A 160 00 bottle of B and 4 80 00 bottles of

4C00Tho opo,.;og
How many "::
days ,s ,j:hrlfirm iog
runplmu
each M ｾ＠
mdmNApnl""'"'"''
plant Ro 600 ""
so that production costRots
muunuzed while sttl · h7 market demand?

N
+ A 3000 1000

B 1000 1000

c 2000 6000
 (b) A conical section has been fabricated out of pyroceram. It is of circular cross-section with
diameter D =ax, where a= 0.25. The small end is located at x 1 =50 mm and the large end at
x 2 = 250 mm. The end temperatures are T 1 = 400 K and T2 = 600 K while the lateral surface
is well-insulated.
(i) Derive an expression for the temperature clistri bution T(x) assuming one-dimensional
con eli tion.
(ii) Calculate the heat rate q through the cone.

4. (a) A shell and tube heat exchanger must be designed to heat 2. 5 kg/s of water to

160 °C, through the shell side of the exchanger. The oil is known to ovid an average
convection coefficient of 345 kcal/m2h°C on the outside of the tube en 1b are used to
pass the water through the shelL Each tube is thin-walled of eli amet 25m and makes eight
passes through the shelL
(i)

(ii)
If the o111s to leave the exchanger at 100°C, what ｭ ｾ

How''" ｾＢＧ＠
For engme 01! Cv = 560 callkg °C
For water Cv =I 000 cal/kg °C
"'" ' " ' =•mphoh ••

ｾ＠
C?'' Ｑ ｴｳ＠ flpw rate?

V1scos1ty = 54 8 x I 0 kg/s m
6
4 "' V
Thermal conductnnty= 0 553 ｾ ﾷ＠
Pr = 3 56
Assume that the correct! on factor - 87
ｾ＠ (25)
(b) Air at a ｰｲ･ｳ ｾ＠ 1(1./ri:2
and a temperature of 3 0 0°C flows wtth a vel oc1ty of
I 0 mls over Ａｾ＠ of length 0 5 m Est1mate the co ohng rate per umt wtdth of
plate ｮ･ ｾＱｊ Ｎｴ｡ｭ＠ 1t at a surface temperature of 27° C.
ｾ ｨ ｡ｴ＠ for air at) v= 5.21 x 10_.m 1s
2

th. stated conditions P, = 0. 687

K = 0.0 313 lccallmh'C

(25)
(c) perature profile at a particular x location in a thermal boundary layer is given by T(y)
y + Cy2, where A, B and C are constants. Obtain an expression for the corresponding
at transfer coefficient.
(I 0)

SEC110N B
5. Answer any three of the following four parts (Answer to each part should not exceed 200 words):
(a) Give a list of the thermometers you would employ to measure temperatures ranging between
-100° c and 3000°C.
(20)
(b) Explain the salient features of Clapeyron equation. Calculate the change in melting point of
ice when it is subjected to a pressure of I 0 0 atrno spheres.
 Density of ice= 0.917 gm/cm3
Latent heat of ice = 8 0. 3 cal/gm
(20)
(c) Compare the performance of various types of fuel injectors for fuel injection in Combustion
Chambers of gas turbines.
(20)
(d) In relation to steam turbines explain the purpose of the following:
(i) Velocity compounding
(ii) Pressure compounding
(iii) Pressure-Velocity compounding.

6. (a) Explain the principle of working of the following

(1) Once through, Super entical bo1ler
(u) Steam generation by nuclear reactor
ｲｾ＠ • (20)
ｯｦ ｾ ｾ Ｒ＠
(b) Steam 1s supphed to a turbme at a pressure and a temperature of 500° C
Steam 1s bled for feed heating at pressures ｯｦ ＠ｾ 4 em and 5 10 kgflcm2 The condenser
pressure 1s 0 510 kgflcm2 The stage effia yo ea section of the turbme can be taken as
8 2% In the feed heaters the feed water ｨ｡ ｾ ｾ Ｚ ｾ＠ nthalpy rat sed to that of the bled steam
The bled steam 1s condensed, but no ｾ＠ oled and m this state, on leavmg the feed
heater, 1s pumped mto the feed mat ･ｴｲｭ ｾ ･Ｚ＠

(1) The effect of reheating on plan efficiency

(u) Mass of steam ｢ｬ･､ ｾ＠ heater tn kg/kg of supply steam
(111) Thermal ･ｦｩ ｡ＮＺｩ ｯｦ ｾ ｧ･ｭｮｴ＠
;r- (30)
(c) Steam enters aｾ ｵ＠ convergent-divergent nozzles at a pressure of 22 5 kgflcm2 and 1Mth
a temperature o 0° Eqwhbn um exp ans1on through the nozzles to an ex1t pressure of 4 I
kgflcm2 ?\.to the roat of the nozzle the flow can be constdered as frictionless From the
ｴｨｲ ｾ ｡ｴ＠ e xtt, itowever, there 1s an efficiency of exp ans1on of 8 5%. The rate of steam f1 ow
thr •zles is II kgls. Determine the throat and exit velocities and the throat and exit
ar s.
(I 0)

the following
(25)
(1) Destgn of solar collectors
(ii) Choice of refrigerants.
(b) A turbine model having the following specifications has been constructed to predict the
behaviour of an actual turbine:
Power= 15 HP
Head=12m
N=474r.p.m.
 n= 10
Determine the speed of the actual turbine runner and its power if the overall efficiency of
turbine is equal to that of the model. Find the type of turbine for which the model was
constructed.
(20)
(c) An axial compressor is fitted with half-reaction blading, the blade inlet and out! et angles
being 5 o• and !5° when measured from the axial direction. The mean diameter of a certain
blade pair is 85 em and the rotor turns at 5500 r.p.m. Calculate the necessary isentropic
efficiency of the stage if the pressure ratio of compression is to be 1.4 ｡ｮ ｾ､･ ｾ ｾ ｡ｩｲ＠
temperature 1s 25°C.
[Cp=0.24.y=1.4]
'
G (15)
8. (a)

(b)
Discuss the essential differences in working principles off heat engi ｾ＠
refrigerating machine.
Describe a summer air conditioning system with ventilation.
＠ｾ r
ｾ＠
he pump and
(12)

An air handling unit in air conditioning pi ant supplies a to. ;( 4 50 0 m /s of dry air which
compn ses by we1ght 20% fresh atr at 4 o•c DBT and 27° ｾ Ｑ ｾ ＸＰＥ＠ recirculated atr at
25°C DBT and 50% RH The atr leaves the co ohng ｣ ｵ ｾ＠ ｴｾ＠ C !urated Calculate the total
coohng load and room heat gatn
The followtng data can be used ｾ＠

Cond1t1on DBT WBT RH Sp .f ＢＧｾ＠ Enthalpy

•c •c % ｧｴＩｬ Ｍ Ｇｬｻ ｾ ･ｲ＠ vapour) kcallkg
k dry air d. a
Outside 40 27 17. 20.3
Inside 25 ｾ＠ .0 12.15
ADP 13
Sp volume of air ･ｮｴ ｾ＠
'"' v-9.4 3
8.85
oling coil = 0. 86 9 m 1kg d. a. (2 0)
(c) A vapour ｣ｯｭｰ ･ ｾﾷ＠ efrtgerator uses methyl chloride and operates between pressure limits
of 180.54 kgflm d 6.3 kgflm2. .At entry to the compressor the methyl chloride is dry
ｳ｡ｴｵｲ ｾ ､＠ dafter c mpression has a temperature of I 02°C. The compressor has a bore and
stroke 5 m ｾ ､＠ runs at 8 rev/s with a volumetric efficiency of 8 0%. The temperature of
the ｾ ｜＠ "erant as it leaves the condenser is 35 •c and its specific heat cap city is 0. 38 8
k Ｇ ｫｧ ｾ＠ The specific heat capacity of the super-heated vapour may be assumed to be
n ·ant. Determine------
(i) refrigerator COP.
(ii) mass flow rate of refrigerant.
(iii) cooling water required by the condenser if its temperature rise is limited to
12•c.
Specific heat capacity of water= I kcalikg• C
Relevant properties of methyl chloride are as follows:
Sat. Temp. Press. ｾ･｣Ｎ＠ Vol. ｾ･｣＠ Enthalpy Spec. Entropy
cf' kg/1m2 m3/kg kcallkg kcalikg• C
v, v, h, hg s, s.
-10 180.54 0.00102 0.233 I 0.8 110.0 0.044 0.42
45 986.3 0.00115 0.046 318 115.6 0.116 0.38
(28)