Case 585g 586g 588g Forklift

FORKLIFT
585G, 586G, 588G

PARTS CATALOG
Publication Part Number: 7-5443NA
DB99B004
Photograph may show installation of optional equipment.
This unit first became available in March, 1999.
Table of Contents
General Information
Section 2 – Engine
Section 3 – Fuel System
Section 4 – Electrical System
Section 5 – Tracks / Steering
Section 6 – Power train
Section 7 – Brakes
Section 8 – Hydraulics
Section 9 – Chassis/Attachments
Index
Issued March, 1999 (Revised May 2005) 7-5443NA Bur
Copyright © 2005 CNH America, LLC. All Rights Reserved.
TABLE OF CONTENTS
02-01 RADIATOR - FAN SHROUD
02-02 RADIATOR ASSY
02-03 AIR CLEANER - AIR INTAKE PARTS
02-04 AIR CLEANER ASSY - PRECLEANER ASSY
02-05 MUFFLER - EXHAUST SYSTEM
02-06 COLD START SYSTEM
02-07 ENGINE - MOUNTING
02-08 WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
02-09 FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE
02-10 MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE
02-11 FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE
02-12 OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE
02-13 CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE
02-14 CYLINDER HEAD - VALVE MECHANISM, 4-390 EMISSIONS CERTIFIED ENGINE
02-15 CAMSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE
02-16 CYLINDER BLOCK, 4-390 EMISSIONS CERTIFIED ENGINE
02-17 CRANKSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE
02-18 FLYWHEEL AND HOUSING, 4-390 EMISSIONS CERTIFIED ENGINE
02-19 PISTONS - CONNECTING RODS, 4-390 EMISSIONS CERTIFIED ENGINE
02-20 GASKET KIT, 4-390 EMISSIONS CERTIFIED ENGINE
02-22 GASKET KIT, 4TA-390 EMISSIONS CERTIFIED ENGINE, BASIC SERVICE ENGINE
03-01 FUEL TANK AND LINES
03-02 CONTROLS - THROTTLE
03-03 FUEL INJECTION SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
03-04 FUEL FILTER - PUMP, TRANSFER, 4-390 EMISSIONS CERTIFIED ENGINE
03-05 FUEL INJECTION - PUMP AND DRIVE, 4-390 EMISSION CERTIFIED ENGINE
03-06 FUEL INJECTION - NOZZLE, 4-390 EMISSIONS CERTIFIED ENGINE
04-01 ALTERNATOR
04-02 STARTER
04-02A STARTER
04-03 MOUNTING - STARTER AND ALTERNATOR
04-04 BATTERY - CABLES
04-05 BATTERY, DUAL - CABLES
04-06 FUSE AND FUSE BLOCK - RELAY PANEL
04-07 HARNESS - CHASSIS
04-08 HARNESS - CONSOLE
04-09 COVERS - SWITCH, ROCKER
04-10 LAMPS, TRACTOR CANOPY - INSTRUMENT CLUSTER
04-11 LAMP ASSY, FLOOD
04-12 LAMP ASSY
04-13 ALARM - BACKUP
05-01 STEERING WHEEL - STEERING COLUMN
05-02 HYDRAULICS - STEERING
05-03 PUMP ASSY - STEERING HAND
05-04 STEERING COLUMN
05-05 CYLINDER ASSY - STEERING
05-06 AXLE, REAR - SPINDLES
05-07 HUB AND BEARINGS, REAR WHEEL
05-08 AXLE, REAR (377979A1 / 86990837) - MOUNTING (IF USED)
05-09 AXLE, REAR (377979A1 / 86990837) - HOUSING (IF USED)
05-10 AXLE, REAR (377979A1 / 86990837) - HOUSING, SWIVEL (IF USED)
TABLE OF CONTENTS
05-11 AXLE, REAR (377979A1 / 86990837) - CYLINDER, STEERING (IF USED)
05-12 AXLE, REAR (377979A1 / 86990837) - HUB AND BEARINGS (IF USED)
05-13 WHEELS, REAR
06-01 AXLE, REAR DRIVE - MOUNTING
06-03 AXLE, REAR DRIVE - HOUSING
06-04 AXLE, REAR DRIVE - HOUSING, SWIVEL
06-05 AXLE, REAR DRIVE - CYLINDER, STEERING
06-06 AXLE, REAR DRIVE - SHAFTS, AXLE
06-07 AXLE, REAR DRIVE - PLANETARY
06-08 AXLE, REAR DRIVE - DIFFERENTIAL
06-09 AXLE, REAR DRIVE - RING AND PINION
06-24 AXLE, REAR - DRIVE SHAFT
06-26 TRANSMISSION COOLING SYSTEM
06-27 TRANSMISSION - MOUNTING
06-28 TRANSMISSION ASSY - FILTER, OIL
06-29 TRANSMISSION ASSY (2WD) - HOUSING
06-31 TRANSMISSION ASSY - PUMP, OIL
06-32 TRANSMISSION ASSY - SHIFTER MECHANISM
06-33 TRANSMISSION ASSY - SHAFTS, IDLER AND PRIMARY
06-34 TRANSMISSION - ASSY SHAFT, INPUT
06-35 TRANSMISSION ASSY - SHAFT, SECONDARY
06-36 TRANSMISSION ASSY (4WD) - SHAFT, OUTPUT
06-37 TRANSMISSION ASSY - VALVE, CONTROL
06-38 TRANSMISSION ASSY (4WD) - SOLENOID VALVE
06-44 TRANSMISSION ASSY - SHAFT, IDLER AND PRIMARY
06-45 TRANSMISSION ASSY - SHAFT, INPUT
06-48 TRANSMISSION ASSY (329081A1, A2, A3 OR 329082A1, A2, A3) - VALVE, CONTROL
06-48A TRANSMISSION ASSY (87456845 OR 87456846) - VALVE, CONTROL
TABLE OF CONTENTS
06-49 TRANSMISSION ASSY (4WD) - VALVE, SOLENOID
06-50 AXLE, FRONT - MOUNTING
06-51 AXLE, FRONT - DIFFERENTIAL LOCK
06-53 AXLE, FRONT - HOUSING
06-54 AXLE, FRONT - DIFFERENTIAL
06-55 AXLE, FRONT - RING AND PINION
06-57 AXLE, FRONT - PLANETARY
06-58 AXLE, FRONT DRIVE - HOUSING
06-59 AXLE, FRONT DRIVE - DIFFERENTIAL
06-60 AXLE, FRONT DRIVE - RING AND PINION
06-61 AXLE, FRONT DRIVE - DIFFERENTIAL LOCK
06-62 AXLE, FRONT DRIVE - PLANETARY
06-64 AXLE, FRONT DRIVE - DIFFERENTIAL (384952A1 AXLE / 2 SPIDER DIFFERENTIAL)
06-64A AXLE, REAR DRIVE - DIFFERENTIAL (87422891 AXLE / 4 SPIDER DIFFERENTIAL)
06-68 DRIVE SHAFT, FRONT AXLE
06-70 WHEELS, DRIVE
07-01 AXLE, FRONT - BRAKE, DIFFERENTIAL
07-02 AXLE, FRONT - BRAKE, PARKING
07-03 AXLE, FRONT - DRIVE BRAKE, DIFFERENTIAL
07-04 AXLE, FRONT DRIVE - BRAKE, PARKING
07-05 AXLE, FRONT DRIVE - BRAKE, DIFFERENTIAL
07-07 BRAKE PEDALS - BRAKE MASTER CYLINDER MOUNTING
07-08 HYDRAULICS - BRAKES, MASTER
07-09 CYLINDER ASSY - BRAKE MASTER
07-10 CONTROLS - BRAKE, PARKING
08-01 HYDRAULICS - RETURN LINES
08-02 HYDRAULICS - RESERVOIR TO HYDRAULIC PUMP
08-03 HYDRAULICS - SIDE SHIFT
08-04 HYDRAULICS - FORKLIFT TILT
08-05 CYLINDER ASSY - FORKLIFT TILT
08-06 CYLINDER ASSY - SIDESHIFT
08-07 CYLINDER ASSY - MAST LIFT
08-07A CYLINDER ASSY - MAST LIFT
08-07B CYLINDER ASSY - MAST LIFT
08-07C CYLINDER ASSY - MAST LIFT
08-07D CYLINDER ASSY - MAST LIFT
08-11 PUMP ASSY, 585G/586G
08-11A PUMP ASSY, 588G
08-12 HYDRAULICS - LOAD CONTROL
08-13 ACCUMULATOR ASSY
08-14 FILTER ASSY, OIL
TABLE OF CONTENTS
08-15 VALVE ASSY - FORKLIFT CONTROL
08-16 VALVE ASSY - FORKLIFT CONTROL, FOUR SPOOL
08-17 VALVE SECTION - INLET
08-18 VALVE SECTION - FORKLIFT LIFT
08-19 VALVE SECTION - FORKLIFT TILT
08-20 VALVE SECTION - SIDE SHIFT AND AUXILIARY
08-21 VALVE ASSY - FLOW CONTROL
09-01 CONTROLS - FORKLIFT
09-02 MAST - 5000/6000 LB
09-03 MAST - 6000 LB
09-04 MAST - 6000 LB
09-05 MAST - 6000 LB
09-06 MAST 6000 LB FREELIFT ONLY, HYDRAULIC SYSTEM
09-07 MAST, HOOK AND SHAFT FRAME - 5000/6000 LB
09-08 MAST - 5000/6000 LB
09-10 MAST - 8000 LB
09-11 MAST, HOOK AND SHAFT FRAME - 8000 LB
09-12 MAST - 8000 LB
09-13 MAST, SHAFT FRAME - 8000 LB
09-14 MAST - 8000 LB
09-16 MAST - 8000 LB
09-18 FORKS
09-19 COUNTERWEIGHTS, REAR
09-20 CHASSIS
09-21 HOOD - PANELS AND GRILLE
09-22 BATTERY BOX - TANK, HYDRAULIC OIL
09-23 SEAT, STANDARD - MOUNTING (MILSCO)
09-23A SEAT ASSY, STANDARD - MOUNTING (SEARS)
09-24 SEAT, DELUXE - MOUNTING (MILSCO)
09-24A SEAT ASSY, SUSPENSION - MOUNTING (SEARS)
09-25 SEAT ASSY, STANDARD (MILSCO)
09-26 SEAT ASSY, DELUXE (MILSCO)
09-27 CANOPY, ROPS
09-28 TOOLBOX
09-29 MIRROR - REAR VIEW
09-30 SLOW MOVING VEHICLE EMBLEM
09-31 DECALS
09-32 DECALS
09-33 DECALS - ENGLISH
09-33A DECALS - CANADIAN FRENCH
09-33B DECALS - LATIN AMERICAN SPANISH
09-35 DECALS- CANADIAN FRENCH
09-36 DECALS - LATIN AMERICAN SPANISH
GENERAL INFORMATION
PROPRIETARY NOTICE OWNER ASSISTANCE

The contents of this manual are proprietary data of We want you to be completely satisfied with your
this company. Reproduction or use of any part for investment. Nor mally any problems with your
other than the operation and maintenance of our equipment will be handled by your dealer's Service
equipment is permissible only if expressly authorized Department; however, misunderstandings can occur.
in writing. If your problem has not been handled to your
Additional copies may be obtained from your dealer. satisfaction, we suggest the following:
Address requests for copies to your Dealer and refer 1. Contact the owner or General Manager of the
to the publication part number appearing on the dealership, explain the problem, and request
bottom of the rear catalog cover or on the title page. assistance. When additional assistance is
needed, your dealer has direct access to our
COMPANY POLICY office.
Com pa ny po li c y, whi c h is o ne of c on ti nuo us 2. Provide your dealer with:
improvement, reserves the right to change prices ● Your Name, Address, and Telephone number
and to make changes in design and specification at
any time without notice and without obligation to ● Machine Model and Serial Number
modify units previously built. ● Dealership Name and Address
All data given in this book is subject to production ● Machine purchase date and amount of use
variations. Dimensions and weights are approximate ● Nature of problem
only and the illustrations do not necessarily show
m a c h i n e s i n s t a n d a r d c o n d i t i o n . Fo r ex a c t Be aware that your problem will likely be resolved in
information about any particular machine please t h e d e a l e r s h i p u s i n g t h e d e a l e r ' s fa c i l i t i e s ,
consult your dealer. equipment, and personnel. So it is important that
your initial contact be with the dealer.
PARTS AND ACCESSORIES
SPARE PARTS
G e n u i n e p a r t s a n d a c c e s s o r i e s h a ve b e e n
specifically designed for these machines. To maintain operating efficiency, use original spare
We would like to point out that “non-genuine” parts parts.
and accessories have NOT been examined and When ordering parts, give the following information:
released by the Company. The installation and or use
● Machine Model
of such products could have negative effects upon
the design characteristics of your machine and ● Machine and Engine Serial Numbers
thereby affect its safety. The company is not liable for ● Part Number from the Parts Catalog
any damage caused by the use of “non-genuine”
parts and accessories.
IMPROVEMENTS
We are continually striving to improve our products.
We reserve the right to make improvements or
changes when it becomes practical and possible to
do so, without incurring any obligation to make
c h a ng e s o r a d di t i o n s to t h e e q u i p me n t s o l d
previously.
MODEL CODES
The range of machines listed may not be available in
all countries or markets therefore, for the latest
information consult your local dealer.
I
II
HOW TO USE YOUR PARTS CATALOG
1. Figure Number
2. Sequence Code within the Figure Number
3. Page Number within the Sequence Code
4. Date of Printing (month / year)
5. Figure Description
6. General information regarding the figure
7. Parts supplied in repair kits per symbol reference
8. Figure call-out of the part number (REF)
9. Technical specifications relating to the part indicated
10. Figure call-out includes bracketed items, the included items may also be listed in the additional description
area
11. Orientation - Arrow indicates front of the machine
12. Footnote - Additional information relating to the part number. In this example, 08-20 equals another figure that
this part is shown on
13. Part Number
NSS = Not Serviced Separately (Non-serviced parts)
Bracketed numbers = not available as service parts in this market
14. Not Available as service part in this market
15. YR/SN
Year
Before 01/85 = Part valid for production January 1985 and before
From 01/85 = Part valid for production from January 1985 and after
BTW 01/85 & 02/02 = Part valid for machines produced between January 1985 and February 2002.
Serial Number (P.I.N.)
BSN JJC0268800 = Part valid for serial number JJC0268800 and below
ASN JJC0268800 = Part valid for serial number JJC0268800 and above
BTW JJC0178000 & JJC0179000 = Part valid for serial numbers between JJC0178000 & JJC0179000
16. Total Quantity of the Part referred to in the page. The quantity can be replaced by the following indications:
AR = As Required
X = As required
17. Part Description
18. Additional description of the part to help confirm identification
19. Figure Notes
20. Model Number(s)
RIGHT-HAND AND LEFT-HAND DIMENSIONS

The reference to right-hand and left-hand in this Metric and U.S. hardware dimensions do not show
catalog is identified by the operator standing at the the numeric designations of standard coarse threads.
rear of the basic unit (without rear attachment), A number following a semi colon (;) is the class or
looking toward the front of the machine (in normal grade of hardware. A comma (,) represents the
forward travel). decimal point (.) used in U.S. dimensions.
For pages covering any machine attachments,
right-hand and left-hand are defined by the operator
sitting in the position for proper operation of the
attachment.
III
EXPLANATION OF ABBREVIATIONS
AC Alternating Current L litre
adj adjustable lb pounds
amp ampere lb-ft pound-foot
AR As required lg long
Serial number and after LH left-hand
ASN
P.I.N. and after LH thd left-hand thread
blkhd bulkhead M (prefix) metric thread size
br branch m metre
before Serial number ml milliliter
BSN
before P.I.N. mm millimetre
BTW between
NF National Fine
cc cubic centimetre No. number
cl class NPT National Pipe Thread
cmprsn compression NS National Super Fine
cn pt cone point
cp pt cup point OD outside diameter
CRS Chrome Alloy Steel ohm electrical unit of resistance
CST Carbon Steel Or O-ring
cu yd cubic yard ORB O-ring boss
ORFS O-ring face seal
DC Direct Current ov cntr over center
deg degree ov pt oval point
dg pt dog point oz ounce
dia diameter
dr type drive type P pitch
psi pounds per square inch
fc face pt pint
fc sl face seal PT pipe thread
fem female
fem PT female pipe thread rd round
fl flare rd holes round holes
flat pt flat point RH right-hand
ft feet or foot RH thd right-hand thread
rpm revolutions per minute
ga gauge
gal gallon or gallons sl self-locking
gpm gallons per minute sq square
gr grade SST Stainless Steel
st self-tapping
hd head strk stroke
hdg pt half dog point sw swivel
hp horsepower
ID inside diameter T teeth
in inch or inches thk thick
Incl. Includes tpr taper
inv fl inverted flare tube OD tube outside diameter
K kilo V volt or volts

kg kilogram W watt or watts
km/h kilometers per hour X as required
yd yard
IV
SECTION INDEX
02-01 RADIATOR - FAN SHROUD

02-02 RADIATOR ASSY
02-03 AIR CLEANER - AIR INTAKE PARTS
02-04 AIR CLEANER ASSY - PRECLEANER ASSY
02-05 MUFFLER - EXHAUST SYSTEM
02-06 COLD START SYSTEM
02-07 ENGINE - MOUNTING
02-08 WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
02-09 FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE
02-10 MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE
02-11 FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE
02-12 OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE
02-13 CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE
02-14 CYLINDER HEAD - VALVE MECHANISM, 4-390 EMISSIONS CERTIFIED ENGINE
02-15 CAMSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE
02-16 CYLINDER BLOCK, 4-390 EMISSIONS CERTIFIED ENGINE
02-17 CRANKSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE
02-18 FLYWHEEL AND HOUSING, 4-390 EMISSIONS CERTIFIED ENGINE
02-19 PISTONS - CONNECTING RODS, 4-390 EMISSIONS CERTIFIED ENGINE
02-22 GASKET KIT, 4TA-390 EMISSIONS CERTIFIED ENGINE, BASIC SERVICE ENGINE
02-01 p1 04/05
RADIATOR - FAN SHROUD

02-01 p1 04/05
RADIATOR - FAN SHROUD
REF FN PART NUMBER YR/SN QTY DESCRIPTION
1 234876A2 1 RADIATOR Incl. 2, See Figure 02-02; Replaces

234876A1
2 A170241 1 CAP, RADIATOR 15 psi
4 233272A1 2 SEAL 20 x 404 x 6 mm, Radiator to Shroud, Upper
And Lower
5 186433A1 1 SHROUD Use With Loctite 345-158
6 86625007 4 SCREW M8 x 16; 10.9, Replaces 806-8016
7 86625263 4 WASHER 9 x 20 x 1,6 mm, Replaces 895-15008
8 131084A2 1 RESERVOIR Incl. 9
9 1547924C1 1 CAP
10 806-8050 2 SCREW M8 x 50; 10.9
12 132215A1 2 SPACER
13 87305995 1 HOSE 595 mm (23-1/4 in), Radiator To Reservoir,
Replaces 132218A1
14 87306270 1 HOSE 125 mm (4-15/16 in), Coolant Overflow,
Replaces 132217A1
15 A171099 3 CLAMP
16 87306288 1 HOSE Radiator, Upper, Replaces 232366A1
17 86050202 2 CLIP, HOSE 1-9/16 x 2-1/2, Replaces 214-1432
18 87306292 1 HOSE Radiator, Lower, Replaces 141513A1
19 86625031 2 CLAMP 2-1/16 - 3, Replaces 214-1440
20 86625234 1 COCK, DRAIN 1/4, Replaces 217-92
21 121501A2 2 SUPPORT
22 16043224 4 SCREW M8 x 16, Full Thread, Replaces 614-8016
23 120069 2 BOLT M10 x 50, Replaces 814-10050
24 K691987 6 WASHER
25 D52276 2 ISOLATOR Rubber
26 86514720 2 NUT, LOCK M10, Replaces 832-10410
27 127181A2 1 FAN Engine Cooling, Replaces 127181A1
28 43144 4 SCREW M10 x 70, Replaces 814-10070
29 496-21041 4 WASHER 13/32 x 13/16 x 3/32
30 A184545 1 SPACER 43 mm
31 86982450 1 V-BELT Alternator, Replaces J925953, J921603
32 235040A2 1 SEAL Radiator to Oil Cooler, Replaces 183040a2
588G 585G 586G

02-02 p1 03/05
RADIATOR ASSY
02-02 p1 03/05
RADIATOR ASSY
234876A2 1 RADIATOR Engine Cooling, Incl. 1 - 10

1 175161A1 1 RESERVOIR Upper
2 181148A1 1 ASSEMBLY Core
3 175163A1 2 GASKET
4 175162A1 1 RESERVOIR Lower
5 175164A1 1 SUPPORT Right Hand
6 175165A2 1 SUPPORT Left Hand, Replaces 175165A1
7 336199 8 BOLT M8 x 12, Replaces 614-8012
9 A170241 1 CAP, RADIATOR 15 psi
10 NSS 2 NOT SERVICED SEPARATELY Seal, Bracket, Not
Illustrated
588G 585G 586G

02-03 p1 04/04
AIR CLEANER - AIR INTAKE PARTS

02-03 p1 04/04
AIR CLEANER - AIR INTAKE PARTS
1 193867A1 1 PRE-CLEANER ASSY, AIR See Figure 02-04

2 293568A1 1 AIR CLEANER See Figure 02-04
3 L113910 2 CLAMP
4 614-10020 4 SCREW M10 x 20
5 895-11010 4 WASHER 11 x 20 x 2 mm
6 829-1410 4 NUT M10; 10.9
7 214-1456 2 CLAMP 3-1/16 - 4 in dia
8 353039A1 1 HOSE
9 353040A2 1 BRACKET
10 614-10025 2 BOLT M10 x 25
11 895-11010 4 WASHER 11 x 20 x 2 mm
12 829-1410 2 NUT M10; 10.9
588G 585G 586G

02-04 p1 03/05
AIR CLEANER ASSY - PRECLEANER ASSY

02-04 p1 03/05
AIR CLEANER ASSY - PRECLEANER ASSY
Precleaner Assy
193867A1 1 PRE-CLEANER ASSY, AIR Incl. 1 - 3A
1 NSS 1 NOT SERVICED SEPARATELY Body
2 73533 1 BODY Bowl, Replaces 365413R1
3 73534 1 COVER Replaces 365412R91
3A 214-1448 1 CLAMP 2-9/16 - 3-1/2 in dia, Not Illustrated
Air Cleaner Assy
293568A1 1 AIR CLEANER Incl. 4 - 11
128783A1 1 AIR CLEANER Incl. 4 - 9
4 NSS 1 NOT SERVICED SEPARATELY Housing
5 128781A1 1 FILTER, ELEMENT Primary
6 128782A1 1 FILTER, ELEMENT Secondary
7 142540A1 1 COVER, FILTER
8 142539A1 1 CLAMP
9 L30338 1 BOLT
10 292740A1 1 SWITCH Air Restriction
11 D36264 1 FITTING
588G 585G 586G

02-05 p1 03/05
MUFFLER - EXHAUST SYSTEM

02-05 p1 03/05
MUFFLER - EXHAUST SYSTEM
1 347630A1 1 EXTENSION Exhaust

2 A13240 2 CLAMP
3 A173180 1 MUFFLER If Used
3A A173648 1 ARRESTER Spark Arrester, If Used, Incl. 3B
3B 217-77 2 PLUG 3/8 PT
4 L129963 1 ADAPTER
5 614-10025 4 BOLT M10 x 25
6 896-11010 4 WASHER 11 x 21 x 2,5 mm
7 J912220 1 GASKET
588G 585G 586G

02-06 p1 04/04
COLD START SYSTEM

02-06 p1 04/04
COLD START SYSTEM
1 A189154 1 JET Component Parts Not Serviced Separately

2 D145367 1 TUBE 762 mm (30 in), Cut From L60539X
222-615 1 FITTING 1/8 tube OD x 1/8 PT, Incl. 3 - 5
4 222-650 1 SLEEVE 1/8 tube OD
5 222-660 1 NUT 1/8 tube OD
6 A171940 1 CYLINDER Ether
7 A172116 1 VALVE 12V, 3 cc, Component Parts Not Serviced
Separately
7A 614-8016 2 SCREW M8 x 16
8 895-15008 2 WASHER 9 x 20 x 1,6 mm
8A 829-1408 2 NUT M8; 10
9 D128402 1 SLEEVE 380 mm (15 in)
10 A187923 1 SWITCH Temperature, Use Existing Hardware
11 495-11034 1 WASHER 11/32 x 11/16 x 1/16
12 229364A1 1 SWITCH Cold Start, See Figure 04-08
13 L18337 X STRAP 15 in
588G 585G 586G

02-07 p1 04/05
ENGINE - MOUNTING
02-07 p1 04/05
ENGINE - MOUNTING
1 175637A1 1 SUPPORT
2 814-12110 4 SCREW M12 x 110
3 896-15012 4 WASHER 13,5 x 28 x 4 mm
4 A170309 2 BUSHING Dowel, Used as a Spacer, Upper Bolt
Holes
5 814-12090 2 BOLT M12 x 90, Without Blue 3M Scotch Grip; Used
With 117844A1 Mount
5A 86992193 2 BOLT M12 x 90; With Blue 3M Scotch Grip; Used
With 413153A1 Mount; Not Illustrated
5B 87418165 2 BOLT M12 x 95; With Blue 3M Scotch Grip; Not
Illustrated
6 496-81018 2-4 WASHER 33/64 x 2 x 1/8
6A 195-81030 2 WASHER 17/32 x 1,5 x 3/16, If Used
7 117844A1 2 MOUNTING PARTS Front; Used With 814-12090
Bolt; No Longer Used, Order 87405487 Mount
7A 413153A1 2 MOUNTING, RUBBER Front; Without Metal Sleeve;
Used With 86992193 Bolt; No Longer Used, Order
87405487 Mount; Not Illustrated
7B 87405487 2 MOUNTING, RUBBER Front; With Metal Sleeve;
Used With 87418165, 95 mm Long Bolt; Not
Illustrated
8 896-15012 2 WASHER 13,5 x 28 x 4 mm
9 829-1412 2 NUT M12
87425355 1 KIT, SERVICE Engine Mount; Includes (1) Each of
Ref 5B, 7B, 9
588G 585G 586G

02-08 p1 03/05
WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE

02-08 p1 03/05
WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
4-390 Emissions Certified Engine

J286277 1 PUMP, WATER Water Pump, Incl. 1 - 3, Replaces
J802970
1 NSS 1 NOT SERVICED SEPARATELY Pulley Assy
2 NSS 1 NOT SERVICED SEPARATELY Pulley
3 J906698 1 SEAL, RUBBER 3-1/2 ID x 3/16
4 J900227 2 BOLT M8 x 22
5 J914462 1 PULLEY
6 87428288 1 BRACKET Incl. 7 - 11, Replaces J911205
7 J907769 1 BOLT M10 x 70
8 J923044 1 RETAINER
9 100-21250 2 RING, SNAP No. 250
10 J910739 1 BEARING, BALL
11 J911924 1 HUB
12 845-8040 2 SCREW M8 x 40
13 845-8030 2 SCREW M8 x 30
14 J925195 1 SUPPORT
15 845-8025 1 SCREW M8 x 25
16 J925186 1 SCREW M8 x 25
17 J936203 1 TENSIONER, BELT Replaces J934817
18 854-10070 1 SCREW M10 x 70; 10.9
19 A77817 1 PACKAGE, REPAIR Tensioner, No Longer Used,
Incl. 20 - 22
20 NSS 1 NOT SERVICED SEPARATELY Pulley
21 NSS 1 NOT SERVICED SEPARATELY Bolt
22 NSS 1 NOT SERVICED SEPARATELY Seal
588G 585G 586G

02-09 p1 03/05
FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE

02-09 p1 03/05
FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE

1 J918675 1 COVER No Longer Available, Order J935583 Cover,
J823494 Sealant
1A J935583 1 COVER
2 NSS 1 NOT SERVICED SEPARATELY Seal, Order
A77889, A77890, See Figure 02-17
3 J918673 1 GASKET Used With J918675
4 87423035 1 TRANSMISSION HOUSING Replaces J932120,
J936257
5 J938156 1 GASKET Replaces J931351
6 J926863 10 BOLT M8 x 50, 10.9, Replaces 845-8050
7 J924962 8 BOLT M8 x 16
8 J924962 5 BOLT M8 x 16
9 J900257 2 PIN 16 mm
10 J919683 1 HOUSING
11 J915772 1 SEALRING
12 J907998 2 SCREW M5 x 17
13 J903924 1 PIN
14 J913994 1 O-RING
15 100-2587 1 CIRCLIP
17 854-12025 2 SCREW M12 x 25; 10.9
18 J914868 1 COVER
19 J903463 1 COVER
20 J903475 1 SEAL
22 87421315 1 SCREW M8 x 65, 10.9, Replaces 845-8060
J823494 X SEALANT 3 oz, Used With J935583, Not Illustrated
588G 585G 586G

02-10 p1 03/05
MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE

02-10 p1 03/05
MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE

Exhaust
1 J901223 1 MANIFOLD
3 J944593 8 BOLT M10 x 65, Replaces J930249, J901448
Intake
A77415 1 COVER Incl. 4 - 6
4 J904340 1 COVER
5 J907185 1 PLUG
6 J906773 1 WASHER
8 J918109 10 SCREW M8 x 25
588G 585G 586G

02-11 p1 03/05
FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE

02-11 p1 03/05
FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE

J918954 1 HEAD Incl. 1, 2
1 NSS 1 NOT SERVICED SEPARATELY Head
2 J909355 1 ADAPTER
3 J906619 1 PLUG 1/8 PT
4 J936365 1 VALVE, PRESSURE RELIEF Replaces J933615
5 J915787 1 PLUG
6 J929457 1 O-RING 23/32 ID x 7/64
7 J918427 1 SPRING
8 J918428 1 PLUNGER
9 845-8035 14 SCREW M8 x 35
10 J908616 1 FILTER
10 J934429 1 FILTER Premium
12 87416027 1 COOLER Replaces J921557
13 J942914 1 GASKET
14 J919686 1 PLUG 12 mm, Incl. 15
15 238-5013 1 O-RING 7/16 ID x 1/16
588G 585G 586G

02-12 p1 04/04
OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE

02-12 p1 04/04
OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE

JR937028 1 REMAN-PUMP, ENGINE OIL Remanufactured, N.A.
Only, Replaces JR932449
JC937028 1 CORE-PUMP, ENGINE OIL Replaces JC932449
1 J937028 1 ANGLE Replaces J932449
2 J900677 4 BOLT M8 x 30
3 J905206 1 TUBE
5 845-8020 3 SCREW M8 x 20
6 J901049 1 PAN, ENGINE OIL
7 NSS 1 NOT SERVICED SEPARATELY Gasket, Pan, Order
A77673
8 J924147 1 PLUG M18
9 J920773 1 WASHER, SEALING
10 J920400 28 BOLT M8 x 25
11 J924148 1 PLUG M22
12 J902425 1 WASHER
A77673 1 KIT, GASKET Incl. 4, 7, 9
Engine Oil Heater
A77490 1 KIT 120V, Heater, Incl. 13, 14, Also Order J902425
13 NSS 1 NOT SERVICED SEPARATELY Element
14 196466A1 1 CABLE, ELECTRIC 1829 mm (72 in)
13 J285916 1 HEATER 240V, Europe Only
14 J905114 1 CABLE, ELECTRIC 1829 mm (72 in), Also Order
J902425
588G 585G 586G

02-13 p1 03/05
CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE

02-13 p1 03/05
CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE

1 REF 1 INSTRUCTION Cylinder Head, See Figure 02-14
2 J283333 1 GASKET
2 J283336 1 GASKET 0,25 mm
2 J283338 1 GASKET 0,50 mm
3 J928404 4 COVER
4 J930906 4 GASKET
5 J935449 4 ISOLATOR
6 J907049 4 BOLT M8 x 21
6A 495-11041 4 WASHER 13/32 x 13/16 x 1/16
7 J908118 1 BRACKET
8 9670066 2 SCREW M12 x 30; 10.9, Replaces 854-12030
Thermostat and Housing
9 J903757 1 BRACKET
10 J285102 1 HOUSING Replaces J914409
A77736 1 PACKAGE Thermostat, Incl. 11, 12, Replaces
A77920
11 J923331 1 GASKET
12 NSS 1 NOT SERVICED SEPARATELY Thermostat
13 845-8070 2 SCREW M8 x 70
14 845-8035 1 SCREW M8 x 35
15 J287096 1 SUPPORT Replaces J923387, Incl. 15A
15A 838-5310 2 PIN, ROLL
16 844-8025 3 SCREW M8 x 25
17 814-10100 1 SCREW M10 x 100, Not Included in Engine
Assembly, See Figure 04-03
18 J902469 1 SPACER Not Included in Engine Assembly, See
Figure 04-03
588G 585G 586G

02-14 p1 03/05
CYLINDER HEAD - VALVE MECHANISM, 4-390 EMISSIONS CERTIFIED ENGINE
30 29 23
24 20
19
18
27 5
28 21
25 6
20 6
17
7
19 22
8A
26
7
8
14
4 2 16
31
3 15
32 16 3
4
12
13 11
1 9
10
BT96HO22
02-14 p1 03/05

87429906 1 REMAN-CYLINDER HEAD Remanufactured, North
America Only, Replaces JR933494
87429907 1 CORE-CYLINDER HEAD Replaces JC930913
87429905 1 CYLINDER HEAD Incl. 1 - 10, Replaces J933494
1 NSS 1 NOT SERVICED SEPARATELY Cylinder Head, Incl.
2
2 A77783 3 PLUG 21 mm OD
3 217-466 5 PLUG 1/2 PT
4 J906619 2 PLUG 1/8 PT
6 87433959 8 RETAINER Replaces J935038
7 J932453 8 SPRING
8 87433962 4 SEAL Replaces J921640
8A 87433962 4 SEAL Replaces J921640
9 J920867 4 VALVE
10 J920868 4 VALVE
11 J910412 X PAD, WEAR Intake And Exhaust, Service Repair
Only, Replaces J280911
12 J906854 4 SEAT, VALVE Intake, Service Repair Only
13 J904105 4 SEAT, VALVE Exhaust, Service Repair Only
14 J904408 4 GUIDE 14 mm OD, Intake, Service Repair Only
15 J904409 4 GUIDE 14 mm OD, Exhaust, Service Repair Only
16 J906206 8 GUIDE 11 mm OD, Intake And Exhaust, Service
Repair Only
17 J920779 4 SCREW 70 mm
17 J920780 10 SCREW 120 mm
19 J900242 8 RING
20 J900245 8 WASHER
21 J910811 4 ROCKER Incl. 22 - 24
22 NSS 1 NOT SERVICED SEPARATELY Insert
23 J937438 1 SCREW Replaces J900706, J934086
24 A77902 1 NUT 3/8 - 24 NF
25 J910810 4 ROCKER Incl. 26 - 28
27 J937438 1 SCREW Replaces J900706, J934086
588G 585G 586G

02-14 p2 03/05
30 29 23
24 20
19
18
27 5
28 21
25 6
20 6
17
7
19 22
8A
26
7
8
14
4 2 16
31
3 15
32 16 3
4
12
13 11
1 9
10
BT96HO22
02-14 p2 03/05
28 A77902 1 NUT 3/8 - 24 NF

29 J901221 4 BOLT M8 x 75
30 J920781 4 SCREW 180 mm
31 J284377 8 ROD, PUSH Replaces J923262
32 J931623 8 TAPPET
588G 585G 586G

02-15 p1 03/05
CAMSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE

02-15 p1 03/05
CAMSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE

1 J929039 1 CAMSHAFT
2 J940059 1 BUSHING Front
3 J903242 4 BEARING Intermediate And Rear, Service Repair
Only
4 J927155 1 SUPPORT
5 J900227 2 BOLT M8 x 22
6 836-4065 1 KEY 4 x 6,5 mm
7 J929028 1 PINION Replaces J929030
588G 585G 586G

02-16 p1 03/05
CYLINDER BLOCK, 4-390 EMISSIONS CERTIFIED ENGINE

02-16 p1 03/05

236302A1 1 ENGINE ASSY Complete Engine, Includes All Parts
Except Starter, Alternator, Fan, Fan Belt, Air
Cleaner, Muffler and Exhaust Pipe, Order
302562A1, If Used
394285A1 1 ENGINE Complete Engine, Includes All Parts Except
Starter, Alternator, Fan, Fan Belt, Air Cleaner,
Muffler and Exhaust Pipe, Order 302562A1, If Used
302562A1R 1 ENGINE (EXCHANGE) Basic Service Engine,
Remanufactured, North America Only; See Note
4-390-LBC 1 CORE Replaces 302562A1C
302562A1 1 ENGINE, BASIC Includes All Parts Except Starter,
Alternator, Fan, Fan Belt, Air Cleaner, Muffler,
Exhaust Manifold, Flywheel and Housing, Oil Fill
and Dipstick, Fuel Injection Pump, Injectors and
Lines, Front Pulley and Belt Tensioner
JR933649 1 ENGINE, SHORT Short, Remanufactured, North
America Only
4-390-SHBC 1 CORE
J933649 1 BLOCK ASSY. Short, Includes Stripped Block,
Pistons, Connecting Rods And Bearings,
Crankshaft And Bearings, Incl. 1 - 8
1 87444172 1 BLOCK ASSY. Stripped, Incl. 2 - 8, Also Order
J933220; Replaces J932012
2 J936791 5 CARRIER, BEARING Replaces J903492
3 J900068 10 SPACER 18 mm OD
4 J927948 10 SCREW
5 REF 1 INSTRUCTION Bushing, Front, See Figure 02-15
6 A77782 3 PLUG 58 mm
7 J900956 3 PLUG 18 mm OD
8 J920706 2 PLUG 7/8 in dia, Replaces 41-1616 1 in dia Plug
J933220 1 PACKAGE,SERVICE Incl. 9 - 18
9 J900958 1 PLUG 32 mm OD
9A 217-441 1 PLUG 3/4 PT, Replaces A77505
10 J900955 3 PLUG 10 mm OD, One Used In This Application
11 41-3038 1 PLUG 60 mm OD, Incl. 12, Replaces 172599
12 J926047 1 GASKET 57 mm ID
Note: Basic engines and reman engines are generic engines. The engines are
complete internally; however, externally all parts are not supplied with the 588G 585G 586G
engines. Check the configuration of the engine being removed, with the
configuration of the engine being installed. For any external components not
supplied with the engine being installed, reuse those parts from the engine that
has just been removed. Do not return the old engine, until the unit is
reassembled.
02-16 p2 03/05

02-16 p2 03/05
12A J920706 3 PLUG 22 mm, One Used In This Application, Not

Illustrated
13 J900257 2 PIN 16 mm
14 J902343 2 DOWEL 16 mm OD
15 J900068 2 SPACER 18 mm OD
16 J678923 3 PLUG 10 mm, Two Used In This Application, Incl. 16A
16A 637-72081 1 O-RING 8,1 ID x 1,6 mm
17 217-438 1 PLUG 1/2 PT, Replaces A77429
17A J678921 1 PLUG 14 mm, Not Used In This Application, Incl.
17B, Not Illustrated
17B J678912 1 O-RING 11,3 ID x 2,2 mm
17C J932296 1 PLUG Not Used In This Application, Incl. 17D, Not
Illustrated
17D J330478 1 O-RING
18 J937214 6 NOZZLE CAP 4 Used In This Application, Replaces
J930139
20 J928759 4 SEAL
21 845-8016 2 SCREW M8 x 16
22 J936186 1 COVER Incl. 23, Replaces J925680
23 J907586 1 BAFFLE
24 J283767 1 GASKET
25 J905127 1 TUBE Used With 236302A1 Engine
26 J904287 1 DIPSTICK Used With 236302A1 Engine
26A J937535 1 TUBE Used With 394285A1 Engine
26B J937534 1 DIPSTICK Used With 394285A1 Engine
27 J934912 1 WASHER, RUBBER
28 J906696 1 SEAL 38 mm ID
29 844-12020 2 BOLT M12 x 20; 10.9
30 A77424 1 PLUG
31 J934877 1 CONNECTOR, HYD.
32 J906697 1 SEAL 50 mm ID
33 854-10075 3 SCREW M10 x 75; 10.9
34 217-438 2 PLUG 1/2 PT, Replaces A77429
35 J918612 1 HOSE 360 mm (14-1/4 in)
36 J904230 1 CLAMP
37 J928989 1 CLIP
ENGINE BLOCK HEATER
reassembled.
02-16 p3 03/05

02-16 p3 03/05
120 Volt
196803A1 1 KIT 120V, Incl. 38 - 40
40 J910517 1 O-RING
240 Volt
124340A1 1 KIT 240V, Incl. 38 - 40
39 J905114 1 CABLE, ELECTRIC 1829 mm (72 in)
40 J910517 1 O-RING
120 Volt
309651A1 1 KIT 120V, Incl. 41, 42
240 Volt
309652A1 1 KIT 240V, Incl. 41, 42
42 J905114 1 CABLE, ELECTRIC 1829 mm (72 in)
reassembled.
02-17 p1 03/05
CRANKSHAFT, 4-390 EMISSIONS CERTIFIED ENGINE

02-17 p1 03/05

JR908031 1 CRANKCASE Remanufactured, North America Only
JC908031 1 CORE-CRANKSHAFT
1 J908031 1 CRANKSHAFT Incl. 2, 3
2 J929027 1 PINION
3 J904483 1 PIN
4 NSS 1 NOT SERVICED SEPARATELY Seal, Order A77889
5 J914494 1 PULLEY
6 J905820 1 SPACER
7 J903857 4 BOLT M12 x 36
8 J936904 1 COVER, REAR Replaces J921043
9 87409160 6 SCREW M6 x 16, 10.9, Replace 845-6015
11 J804940 4 BEARING, CRANKSHAFT Standard
11 A77472 4 BEARING, CRANKSHAFT 0,25 mm, Undersize 0,25
mm
mm
mm
mm
12 A77895 1 BEARING, CRANKSHAFT Standard
12 A77473 1 BEARING 0,25 mm, Undersize 0,25 mm
12 A77475 1 BEARING 0,50 mm, Undersize 0,50 mm
12 A77477 1 BEARING, THRUST 0,75 mm, Undersize 0,75 mm
12 A77479 1 BEARING, THRUST 1,0 mm, Undersize 1,00 mm
12 A77841 1 BEARING, THRUST 0,50 mm, Undersize 0,50 mm,
Oversize 0,50 mm
12 A77840 1 BEARING, THRUST 1,0 mm, Undersize 1,00 mm,
Oversize 1,00 mm
13 A77889 1 PACKAGE, SEALS Crankshaft, Front, Incl. 14 - 17
15 NSS 1 NOT SERVICED SEPARATELY Tool
17 NSS 1 NOT SERVICED SEPARATELY Shield
18 A77890 1 PACKAGE, SEALS Crankshaft, Front, Incl. 19 - 22
588G 585G 586G

02-17 p2 03/05

02-17 p2 03/05

20 NSS 1 NOT SERVICED SEPARATELY Sleeve
22 NSS 1 NOT SERVICED SEPARATELY Shield
23 J934486 1 KIT, SERVICE Crankshaft, Rear, Incl. 24, 24A, 25,
Replaces J353978
24A NSS 1 NOT SERVICED SEPARATELY Tool, Not Illustrated
25 J933262 1 GASKET
26 A77810 1 KIT, SERVICE Crankshaft, Rear, Incl. 27, 28
588G 585G 586G

02-18 p1 04/04
FLYWHEEL AND HOUSING, 4-390 EMISSIONS CERTIFIED ENGINE

02-18 p1 04/04
FLYWHEEL AND HOUSING, 4-390 EMISSIONS CERTIFIED ENGINE

1 J930886 1 HOUSING ASSY.
2 854-12040 8 SCREW M12 x 40; 10.9
3 J925234 1 PLATE
4 613-8016 2 SCREW M8 x 16
5 J912473 1 O-RING
6 J910248 1 PLUG
7 238-5212 1 O-RING 7/8 ID x 1/8
J934937 1 FLYWHEEL Incl. 8 - 10
8 NSS 1 NOT SERVICED SEPARATELY Gear
9 NSS 1 NOT SERVICED SEPARATELY Plate
10 NSS 6 NOT SERVICED SEPARATELY Nut
11 J913689 1 FLANGE
12 353-225 1 PLUG 3/4 NF
13 J923049 1 RING, COUPLING Replaces J904361
14 J901395 8 SCREW M12 x 32
15 J928989 1 CLIP
588G 585G 586G

02-19 p1 03/05
PISTONS - CONNECTING RODS, 4-390 EMISSIONS CERTIFIED ENGINE

02-19 p1 03/05

J800345 4 KIT, PISTON & RINGS Standard, Use to Service
Piston 3934975, Incl. J804930, 1 - 5
Piston 3934976, Incl. J804930, 1 - 5
Piston 3932514, Incl. J804930, 1 - 5
J804930 1 RING SET, PISTON Incl. 1 - 3
1 NSS 1 NOT SERVICED SEPARATELY Ring, Top
2 NSS 1 NOT SERVICED SEPARATELY Ring, Middle
3 NSS 1 NOT SERVICED SEPARATELY Ring, Bottom
4 NSS 1 NOT SERVICED SEPARATELY Piston, Standard
5 J920691 2 RING,SPECIAL Replaces J901706
6 J934047 4 PIN Replaces J919053
J804981 4 KIT, PISTON & RINGS 0,5 mm, Oversize 0,5 mm,
Incl. 1 - 5
J804931 1 RING SET, PISTON 0,5 mm, Incl. 1 - 3
4 NSS 1 NOT SERVICED SEPARATELY Piston, Oversize 0,
5 mm
J804982 4 KIT, PISTON & RINGS 1,0 mm, Oversize 1,00 mm,
Incl. 1 - 5
J804932 1 RING SET, PISTON 1,0 mm, Incl. 1 - 3
4 NSS 1 NOT SERVICED SEPARATELY Piston, Oversize 1,
00 mm
7 J904166 X SLEEVE Use With J804980
Connecting Rod
Note: Piston Height Was Selected To Obtain Optimum Ratio Per Cylinder. To
Service, Check Part Number Of The Pistons In The Engine And Order The 588G 585G 586G
Service Kit For That Part Number. The Piston Number or Last 4 Digits Are
Stamped On Top Of The Piston. To Avoid Piston Interferences With The Valves,
The Piston Must Be Matched To The Cylinder.
02-19 p2 03/05

02-19 p2 03/05
JR942581 1 REMAN-ROD CONNECTING N.A. Only; N.A. Built

Engines Prior to SN 46231395; Machined Rods
JC901569 1 CORE-ROD CONNECTING ; Machined Rods
J942581 4 ROD, CONNECTING Incl. 8 - 10; N.A. Built Engines
Prior to SN 46231395; Great Britain Built Engines
Prior to SN 21486151; Machined Rods; Machined
Rods and Fractures Rods Can Not Be Used In The
Same Engine Due To Weight Differences
8 NSS 1 NOT SERVICED SEPARATELY Rod
9 J941476 1 BUSHING, LARGE
10 J900919 2 SCREW M11 x 59
11 A77894 4 BEARING, CON. ROD Standard
11 A77466 4 BEARING, CON. ROD 0,25 mm, Undersize 0,25 mm
87417069 REMAN-ROD CONNECTING N.A. Only; N.A Built
Engines SN 46231395 And After; Fractured Split
87417070 CORE-ROD CONNECTING Return Number;
Fractured Split
87413279 4 ROD, CONNECTING Incl. 12 - 14; N.A Built Engines
SN 46231395 And After; Great Britain Built Engines
SN 21486150 And After; Fractured Split; Machined
Rods and Fractures Rods Can Not Be Used In The
Same Engine Due To Weight Differences
12 NSS 1 NOT SERVICED SEPARATELY Rod
13 87403209 1 BEARING
14 87413283 2 SCREW
15 87425525 4 KIT BEARING, CON. ROD, Standard
15 87425526 4 KIT BEARING, CON. ROD, 0,25 mm, Oversize
Note: Piston Height Was Selected To Obtain Optimum Ratio Per Cylinder. To
Service, Check Part Number Of The Pistons In The Engine And Order The 588G 585G 586G
Service Kit For That Part Number. The Piston Number or Last 4 Digits Are
Stamped On Top Of The Piston. To Avoid Piston Interferences With The Valves,
The Piston Must Be Matched To The Cylinder.
02-20 p1 03/05
GASKET KIT, 4-390 EMISSIONS CERTIFIED ENGINE

02-20 p1 03/05

Valve Grind; Note: When The Valve Grind Gasket
Kit Is Used, Also Order The Required Cylinder Head
Gasket, Figure 02-14
87434406 1 KIT Incl. 1 - 21, Replaces A77914, A77975, 87405727
1 J923331 1 GASKET See Figure 02-13; REF 11
2 87433962 8 SEAL See Figure 02-14; REF 8, 8A, Replaces
J921641
3 J919369 1 GASKET Not Used In This Application
4 J927154 4 GASKET Exhaust, See Figure 02-10; REF 2
5 J938153 1 GASKET Intake, See Figure 02-10; REF 7
6 J936876 1 SEAL, OIL Not Used In This Application, Replaces
J902363
7 J900808 4 SEAL Not Used In This Application
8 J930906 4 GASKET See Figure 02-13; REF 4
9 J903380 5 SEAL See Figure 03-03; REF 7
10 J937142 4 SEAL 7 mm, See Figure 03-03; REF 10; 03-06; REF
3, Replaces J906659
11 J909356 4 SEAL See Figure 03-06; REF 2
12 J923261 4 WASHER 2,5 mm, Not Used In This Application
13 87404692 1 GAUGE Replaces J823921
14 J930324 4 SEAL 0,5 mm, Not Used In This Application
15 J935449 4 ISOLATOR See Figure 02-13; REF 5
17 J903380 1 SEAL Not Used In This Application
18 J918188 2 WASHER See Figure 03-04; REF 9
20 J937706 1 GASKET Not Used In This Application, Replaces
J285747
21 J910824 4 O-RING Not Used In This Application
588G 585G 586G

02-21 p1 03/05

02-21 p1 03/05

Cylinder Block
A78036 1 KIT, ENGINE GASKET Incl. 1 - 19, Replaces
A77864, A77965
1 J903475 1 SEAL See Figure 02-09, REF 20
3 J938156 1 GASKET See Figure 02-09, REF 5
4 J915772 1 SEALRING See Figure 02-09, REF 11
5 J913994 1 O-RING See Figure 02-09, REF 14
6 J938655 1 GASKET See Figure 02-09, REF 16, Replaces
J929751
7 J906698 1 SEAL, RUBBER 3-1/2 ID x 3/16, See Figure 02-08,
REF 3
10 J906697 1 SEAL 50 mm ID, See Figure 02-16, REF 32
13 J902425 1 WASHER See Figure 02-12, REF 12
15 J929457 1 O-RING 23/32 ID x 7/64, See Figure 02-11, REF 6
J931059
20 87413428 1 GASKET Mounting; See Figure 03-06; Replaces
J931607, Not Illustrated
588G 585G 586G

02-22 p1 03/05
GASKET KIT, 4TA-390 EMISSIONS CERTIFIED ENGINE, BASIC SERVICE ENGINE

02-22 p1 03/05
GASKET KIT, 4TA-390 EMISSIONS CERTIFIED ENGINE, BASIC SERVICE ENGINE
4TA-390 Emissions Certified Engine

Basic Service Engine
A77994 1 KIT, GASKET Incl. 1 - 21
1 222-993 2 COPPER SEAL 3/8 OD, Not Used In This Application
2 238-5013 2 O-RING 7/16 ID x 1/16, Not Used In This Application
3 637-62081 1 O-RING 8,1 ID x 1,6 mm, See Figure 03-05, REF 27A
4 J937706 2 GASKET Not Used In This Application, Replaces
J285747
6 J902425 1 WASHER See Figure 02-12, REF 12
9 J937142 4 SEAL 7 mm, See Figure 03-03, REF 10; 03-06, REF
3, Replaces J906659
15 J923261 4 WASHER 2,5 mm, Not Used In This Application
17 J930324 4 SEAL 0,5 mm, Not Used In This Application
J931059
21 87415913 4 WASHER, SEALING 12 x 19 x 1,5 mm, See Figure
03-04, REF 8, Replaces J935171
588G 585G 586G

SECTION INDEX
03-01 FUEL TANK AND LINES

03-02 CONTROLS - THROTTLE
03-03 FUEL INJECTION SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE
03-04 FUEL FILTER - PUMP, TRANSFER, 4-390 EMISSIONS CERTIFIED ENGINE
03-05 FUEL INJECTION - PUMP AND DRIVE, 4-390 EMISSION CERTIFIED ENGINE
03-06 FUEL INJECTION - NOZZLE, 4-390 EMISSIONS CERTIFIED ENGINE
03-01 p1 03/05
FUEL TANK AND LINES

03-01 p1 03/05
FUEL TANK AND LINES
1 87429259 1 TANK Fuel, 31 gal, Incl. Right Hand Steps, Incl. 2,

Replaces 284041A3, 360629A6, 87400383
2 218-5211 1 PLUG 7/8 Or, Incl. 2A
2A 237-6010 1 O-RING 3/4 ID x 3/32
3 443375A1 4 BOLT M20 x 60; Incl. Loctite; Replaces 627-20060,
Without Loctite
4 302358A1 2 WASHER
5 896-11020 2 WASHER 22 x 37 x 4 mm
6 409472A1 2 SPACER Replaces 185926A1
7 130049A1 1 CAP, FILLER
8 214-1708 2 CLAMP 1/2 - 29/32
9 214-1704 1 CLAMP 1/4 - 5/8
10 284431A1 1 SENDER UNIT Fuel Level, Used on 360629A6 And
284041A3 Fuel Tanks
10 87408481 1 SENDER UNIT Fuel Level, Used on 87400383 And
87429259 Fuel Tanks
11 188311A2 1 GASKET
12 D75465 4 SCREW No. 10 NF x 5/8
13 196252A1 3 CLAMP
14 234892A1 1 HOSE, LARGE 1100 mm (43-5/16 in), Vent
15 130047A1 1 BREATHER ASSY. Fuel
16 515-23127 1 CLAMP 1/2 ID
17 121856A1 1 SCREW M10 x 30
18 1348264C1 1 CLAMP, HOSE 3/8 ID
19 234888A1 1 HOSE 1280 mm (50-7/16 in), Fuel Supply
20 284452A2 1 HOSE 1900 mm (74-3/4 in), Fuel Return
21 130048A1 1 PROTECTOR 203 mm (8 in); If Used
21 399004A1 1 GUARD 270 mm (10.6 in); If Used
22 L18337 X STRAP 15 in
23 194199A1 1 FILTER, STRAINER Fuel, In-Line
24 410847A1 1 FITTING 1/2 stem x 1/4 PT
25 393827A1 1 HOSE 152 mm (6 in), Replaces 393827A1
27 D80270 2 STRIP 635 mm (25 in), Anti Skid
588G 585G 586G

03-02 p1 05/05
CONTROLS - THROTTLE
03-02 p1 05/05
CONTROLS - THROTTLE
1 282242A1 1 PEDAL
3 339886A1 1 LEVER ASSY. Throttle
4 322860A1 1 PIN, LARGE
5 256776A1 1 SPRING
6 895-11005 2 WASHER 5,5 x 10 x 1 mm
7 103-1518 1 SNAP RING No. 18
8 D124857 4 CLAMP Cross Shaft
9 604-8050 4 BOLT M8 x 50; Replaces 814-8050
10 895-11008 4 WASHER 9 x 17 x 1,6 mm; Replaces 892-11008
11 829-1408 4 NUT M8; 10
12 123558A1 1 SPRING
13 895-11008 4 WASHER 9 x 17 x 1,6 mm
17 213-123 1 CLEVIS No. 10 NF
18 427-3058 1 PIN, CLEVIS 3/16 x 9/16
19 432-48 1 PIN, SPLIT (COTTER) 1/16" x 1/2"
20 225-14210 2 NUT No. 10 NF
21 332200A1 1 CABLE Throttle
25 275455A1 1 SUPPORT
26 627-12030 2 SCREW M12 x 30; 10.9
27 892-11012 2 WASHER, LOCK M12
28 278183A1 1 BALL JOINT
29 275457A1 1 LEVER
30 492-11025 1 WASHER, LOCK 1/4"
31 425-154 1 NUT 1/4 NF
32 614-6016 2 BOLT M6 x 16
33 892-11006 2 WASHER, LOCK M6
34 895-11006 2 WASHER 6,6 x 12 x 1,6 mm
588G 585G 586G

03-03 p1 03/05
FUEL INJECTION SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE

03-03 p1 03/05
FUEL INJECTION SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE

1 J990615 1 PUMP, FUEL INJECTION See Figure 03-05;
Replaces J930143
2 J932157 1 TUBE No. 1
3 J932158 1 TUBE No. 2
4 J932159 1 TUBE No. 3
5 J932160 1 TUBE No. 4
6 J927633 1 TUBE
7 J903380 4 SEAL
8 J905307 4 SCREW
9 J930573 4 INJECTOR ASSY. See Figure 03-06
10 J937142 4 SEAL 7 mm; Replaces J906659
12 J282942 1 BRACKET
13 J917717 3 BRACE
14 J917746 12 CLAMP
15 J920854 4 BOLT M5 x 20
16 J920855 1 BOLT M5 x 35
17 J919086 1 BRACKET
588G 585G 586G

03-04 p1 03/05
FUEL FILTER - PUMP, TRANSFER, 4-390 EMISSIONS CERTIFIED ENGINE

03-04 p1 03/05
FUEL FILTER - PUMP, TRANSFER, 4-390 EMISSIONS CERTIFIED ENGINE

1 J925955 1 ADAPTER
2 J286503 1 FILTER, ELEMENT Replaces J931062
3 J914284 1 SPACER
5 J936318 1 PUMP Replaces J933254
6 845-8025 2 SCREW M8 x 25
7 J917280 1 TUBE
8 87415913 4 WASHER, SEALING 12 x 19 x 1,5 mm, Replaces
J918191, J935171
9 J918188 2 WASHER
10 J916361 1 BOLT M12 x 24
11 J924726 1 VALVE Incl. Sealing Washer
12 J927633 1 TUBE
13 J944869 1 CONNECTOR, HYD. Replaces J933250
14 J918192 2 RING, PACKING 14 x 20 x 1 mm
15 87409051 1 VALVE Spring Loaded Check Valve, Incl. Screw and
Sealing Washer, Not Serviced Separately, Replaces
J932096
16 J936348 1 TUBE Replaces J935023
17 J924725 1 BOLT, BANJO
18 J918192 2 RING, PACKING 14 x 20 x 1 mm
J905860 1 SCREW Incl. 19, 20; No Longer A Service Part,
Order One Each of Ref 19 and 20
19 J911446 1 SCREW M12 x 24
20 J939570 1 SCREW, BLEED Replaces J905403
21 844-8025 1 SCREW M8 x 25
588G 585G 586G

03-05 p1 04/05
FUEL INJECTION - PUMP AND DRIVE, 4-390 EMISSION CERTIFIED ENGINE

03-05 p1 04/05

JR990615 1 REMAN-INJECTION PUMP Remanufactured, North
America Only; Replaces JR930143
JC990615 1 CORE-INJECTION PUMP Replaces JC930143
1 J990615 1 PUMP, FUEL INJECTION Incl. 2 - 21; Replaces
J930143
2 A77720 1 PIN, LARGE
3 J928981 1 WASHER, LOCK
4 J912888 1 PLUG
6 87409051 1 VALVE Replaces J932096
7 933697R1 2 RING, PACKING
8 691292C1 1 BUSHING
9 680187C1 1 O-RING
10 87438537 1 LEVER Replaces 1808728C1
13 A77775 1 WASHER
14 A41852 1 NUT
17 1808822C1 1 SCREW
18 895-11006 1 WASHER 6,6 x 12 x 1,6 mm
19 892-11006 1 WASHER, LOCK M6
20 829-1306 1 NUT M6; 10
21 628-6016 1 BOLT M6 x 16; 10.9
22 J934636 1 PINION
23 86991263 4 STUD M10 x 55, Replaces J915036
24 9804278 4 NUT M10, Replaces 825-2410
25 J918536 1 HOSE 295 mm (11-5/8 in)
26 A77512 1 ELBOW Male
27 J932321 1 UNION Incl. 27A
27A 637-62081 1 O-RING 8,1 ID x 1,6 mm
28 J924346 1 TEE 1/8 PT x 7/16
29 218-752 1 CAP 7/16
30 J932529 1 SOLENOID 12V; 1-3/4 in; Incl. 31 - 36; If Used
30 J991167 1 SOLENOID 12V; 2 in; Incl. 31 - 36; If Used
30 87420952 1 SOLENOID 12V, Incl. 31 - 36, Replaces J932529
31 311100A1 1 SPRING
32 473321C1 1 STRAP
33 J925171 1 BOOT
34 425-154 1 NUT 1/4 NF
588G 585G 586G

03-05 p2 04/05

03-05 p2 04/05
35 492-11025 1 WASHER, LOCK 1/4"

36 311099A1 1 JOINT Used With J932529
36 87420849 1 END Used With J991167, 87420952
37 J935032 1 SEAL
39 845-6012 2 SCREW M6 x 12
40 J929456 2 SCREW M16 x 12
40 J991132 2 SCREW M16 x 16; Used With J991167, 87420952
J802998 1 PACKAGE,SERVICE Incl. 41 - 43
41 NSS 1 NOT SERVICED SEPARATELY Lever
42 832-41306 1 NUT M6
43 J934022 1 WASHER
588G 585G 586G

03-06 p1 03/05
FUEL INJECTION - NOZZLE, 4-390 EMISSIONS CERTIFIED ENGINE

03-06 p1 03/05

JR930573 1 REMAN-NOZZLE, INJECT Remanufactured, North
America Only
JC930573 1 CORE-NOZZLE, INJECT
1 J930573 4 INJECTOR ASSY. Incl. 2 - 10
2 J909356 1 SEAL Repl
3 J937142 1 SEAL 7 mm, Replaces J906659
5 NSS 1 NOT SERVICED SEPARATELY Spring
6 NSS 1 NOT SERVICED SEPARATELY Seat
7 NSS 1 NOT SERVICED SEPARATELY Stop
8 NSS 1 NOT SERVICED SEPARATELY Tip, Tooth
10 1806233C1 X SHIM 1,00 mm
10 1806234C1 X SHIM 1,04 mm
10 1806235C1 X SHIM 1,08 mm
10 1806236C1 X SHIM 1,10 mm
10 1806237C1 X SHIM 1,14 mm
10 1806238C1 X SHIM 1,18 mm
10 1806239C1 X SHIM 1,20 mm
10 1806240C1 X SHIM 1,24 mm
10 1806241C1 X SHIM 1,28 mm
10 1806242C1 X SHIM 1,30 mm
10 1806243C1 X SHIM 1,34 mm
10 1806244C1 X SHIM 1,38 mm
10 1806245C1 X SHIM 1,40 mm
10 1806246C1 X SHIM 1,44 mm
10 1806247C1 X SHIM 1,48 mm
10 1806248C1 X SHIM 1,50 mm
10 1806249C1 X SHIM 1,54 mm
10 1806250C1 X SHIM 1,58 mm
10 1806251C1 X SHIM 1,60 mm
10 1806252C1 X SHIM 1,64 mm
10 1806253C1 X SHIM 1,68 mm
10 1806254C1 X SHIM 1,70 mm
10 1806255C1 X SHIM 1,74 mm
10 1806256C1 X SHIM 1,78 mm
588G 585G 586G

03-06 p2 03/05

03-06 p2 03/05
10 1806257C1 X SHIM 1,80 mm

10 1806258C1 X SHIM 1,84 mm
10 1806259C1 X SHIM 1,88 mm
10 1806260C1 X SHIM 1,90 mm
10 1806261C1 X SHIM 1,94 mm
10 1806262C1 X SHIM 1,98 mm
588G 585G 586G

SECTION INDEX
04-01 ALTERNATOR
04-02 STARTER
04-02A STARTER
04-03 MOUNTING - STARTER AND ALTERNATOR
04-04 BATTERY - CABLES
04-05 BATTERY, DUAL - CABLES
04-06 FUSE AND FUSE BLOCK - RELAY PANEL
04-07 HARNESS - CHASSIS
04-08 HARNESS - CONSOLE
04-09 COVERS - SWITCH, ROCKER
04-10 LAMPS, TRACTOR CANOPY - INSTRUMENT CLUSTER
04-11 LAMP ASSY, FLOOD
04-12 LAMP ASSY
04-13 ALARM - BACKUP
04-01 p1 04/04
ALTERNATOR
04-01 p1 04/04
ALTERNATOR
A187873 1 ALTERNATOR 12V, 65 amp, 65 Ampere, Incl. 1 - 25

1 A187903 1 COVER Collector Ring End
2 A187906 1 REGULATOR Voltage
4 1964968C1 1 BRUSH
5 A186194 2 SCREW
6 3079134R1 1 CAPACITOR
7 840-1510 1 SCREW M5 x 10
9 A187904 1 PACKAGE Hardware
11 360330A1 1 RECTIFIER Replaces A187917
12 A187899 1 SHIELD, INNER
13 A187907 2 BOLT
14 A187995 1 STATOR
15 A187908 1 BEARING Collector Ring End
16 1987499C1 1 ROTOR
17 A187901 1 COVER
18 A186183 1 BEARING Drive End
3078897R1 1 SET OF PARTS Incl. 19 - 23
19 NSS 1 NOT SERVICED SEPARATELY Ring
20 NSS 1 NOT SERVICED SEPARATELY Washer
22 NSS 1 NOT SERVICED SEPARATELY Key, Not Used In
A187873 Alternator, Not Illustrated
23 NSS 4 NOT SERVICED SEPARATELY Screw
24 A187994 1 COVER Drive End
25 A186193 4 BOLT
26 221425R1 1 FAN Order Separately
27 J908560 1 PULLEY Order Separately
28 J908563 1 RETAINER Order Separately
588G 585G 586G

04-02 p1 04/05
STARTER
04-02 p1 04/05
STARTER
1 1987559C1 1 MOTOR, STARTER Incl. 1 - 45, If Used, No Longer

Available, Order 86982709, Figure 04-02A
2 A46948 1 HOUSING Drive End
3 104588A1 1 SWITCH ASSY Magnetic, Incl. 4 - 8
4 NSS 1 NOT SERVICED SEPARATELY Solenoid
5 NSS 1 NOT SERVICED SEPARATELY Gasket, Cover
6 NSS 1 NOT SERVICED SEPARATELY Cover
9 1546500C1 1 O-RING
A47243 2 BOLT Incl. 10 - 13, No Longer Used, Order 332467A1
10 A47128 1 BOLT
11 892-11006 1 WASHER, LOCK M6
12 495-81252 1 WASHER 1/4 x 9/16 x 1/16
13 A47127 1 O-RING
13A 332467A1 2 SCREW M6 x 181
14 104587A1 1 CLUTCH Drive
15 211-1011 1 BALL 3/4; 24,CRS
16 A47232 1 SPRING 2-13/16
17 A47233 1 GEAR Idler
18 A47234 1 WASHER No Longer Used, Order 141360A1
18A 141360A1 1 RETAINER
19 A47235 5 ROLLER
20 A47236 1 RETAINER
A47240 1 HOUSING Incl. 21 - 26
22 NSS 1 NOT SERVICED SEPARATELY Coil
23 NSS 2 NOT SERVICED SEPARATELY Brush
24 NSS 4 NOT SERVICED SEPARATELY Shoe
26 NSS 1 NOT SERVICED SEPARATELY Boot, Magnetic
Switch Terminal
27 A47241 1 PLATE No Longer Used
28 332446A1 1 ARMATURE Incl. 29, 30; Replaces A47242
29 452698C1 1 BEARING
31 A47239 1 HOLDER Brush, Incl. (2) Brushes, Incl. 32
588G 585G 586G

04-02 p2 04/05
STARTER
04-02 p2 04/05
STARTER
32 A47249 4 SPRING
33 A47237 1 FRAME Commutator End, No Longer Available,
Order 401106A1
34 141355A1 1 COVER Replaces A47238
35 141361A1 2 SCREW Incl. Washer, Replaces A47244
A47230 3 BOLT Incl. 36 - 38
36 332475A1 1 BOLT Incl. Washer
37 495-81252 1 WASHER 1/4 x 9/16 x 1/16
38 332476A1 1 O-RING
39 401126A1 1 SCREW
40 892-11005 1 WASHER, LOCK M5
42 892-11010 1 WASHER, LOCK M10
43 825-1410 2 NUT M10
44 A10454 1 WASHER If Used
45 141354A1 1 RING
588G 585G 586G

04-02A p1 04/05
STARTER
04-02A p1 04/05
STARTER
1 86982709 1 MOTOR, STARTER Incl. Ref 2 - 45; If Used,

Replaces 1987559C1
2 A46948 1 HOUSING Drive End
3 104588A1 1 SWITCH ASSY Magnetic, Incl. Ref 4 - 8
4 NSS 1 NOT SERVICED SEPARATELY Solenoid
6 NSS 1 NOT SERVICED SEPARATELY Cover
9 1546500C1 1 O-RING
10 332467A1 2 SCREW
14 104587A1 1 CLUTCH
15 211-1011 1 BALL
16 A47232 1 SPRING
17 A47233 1 GEAR
18 141360A1 1 RETAINER
19 A47235 5 ROLLER
20 A47236 1 RETAINER
A47240 1 HOUSING With Coil and Brushes; Incl. Ref 21 - 26
23 NSS 2 NOT SERVICED SEPARATELY Brush
24 NSS 4 NOT SERVICED SEPARATELY Shoe
26 NSS 1 NOT SERVICED SEPARATELY Boot
28 332446A1 1 ARMATURE Incl. Ref 29, 30; Replaces A47242
29 452698C1 1 BEARING Commutator End
31 A47239 1 HOLDER Includes Two Brushes, Incl. Ref 32
32 A47249 4 SPRING
33 401106A1 1 FRAME Commutator End
34 141355A1 1 COVER Rubber, Ventilation
35 141361A1 2 SCREW With Washer
A47230 3 BOLT Incl. Ref 36 - 38
36 332475A1 1 BOLT
37 495-81252 1 WASHER
38 332476A1 1 O-RING
588G 585G 586G

04-02A p2 04/05
STARTER
04-02A p2 04/05
STARTER
39 401126A1 1 SCREW With Lock Washer

42 892-11010 1 WASHER, LOCK
43 825-1410 1 NUT M10 x 1.5
44 332468A1 1 NUT
45 141354A1 1 RING
588G 585G 586G

04-03 p1 03/05
MOUNTING - STARTER AND ALTERNATOR

04-03 p1 03/05
MOUNTING - STARTER AND ALTERNATOR
1 1987559C1 1 MOTOR, STARTER See Figure 04-02, No Longer

Available, Order 86982709
1 86982709 1 MOTOR, STARTER See Figure 04-02A
2 814-10040 2 BOLT M10 x 40
2A 493-11039 2 WASHER Not Illustrated
3 86982450 1 V-BELT Fan, Alternator And Fan; Replaces J925953
And J921603
4 A187873 1 ALTERNATOR 12V, 65 amp, See Figure 04-01
5 814-10100 1 SCREW M10 x 100
6 J902469 1 SPACER
7 J903089 1 SUPPORT
8 120104 2 BOLT M8 x 20
588G 585G 586G

04-04 p1 04/04
BATTERY - CABLES
04-04 p1 04/04
BATTERY - CABLES
1 A187928 1 BATTERY, WET 12 V, Models Without Cold Start;

See Figure 09-22 For Battery Box
2 D83485 1 CABLE Negative Ground
3 844-10020 1 SCREW M10 x 20, Negative Battery Cable Ground,
Bolt To Chassis
4 144171A1 1 CABLE 1500 mm, Positive, Incl. 5
5 383619R1 1 COVER
6 814-10245 2 BOLT M10 x 245 mm
7 D125079 2 BRACKET Hold Down
8 D55561 1 RETAINER
9 495-11041 2 WASHER 13/32 x 13/16 x 1/16
10 D127018 2 STRAP
11 844-10025 1 BOLT M10 x 25
12 493-11039 2 WASHER 3/8
13 895-15008 1 WASHER 9 x 20 x 1,6 mm
14 829-1408 1 NUT M8; 10
15 814-8035 1 BOLT M8 x 35
16 257279A1 2 GROMMET Mounts In Chassis Side Channel
588G 585G 586G

04-05 p1 04/05
BATTERY, DUAL - CABLES

04-05 p1 04/05
BATTERY, DUAL - CABLES
1 D128393 2 BATTERY 12 V, Models With Cold Start; See Figure

09-22 For Battery Box
2 184498A1 1 CABLE 1460 mm, Positive
3 184497A1 1 CABLE 227 mm, Positive Jumper
4 D126409 4 NUT 3/8, Battery Terminal
5 D73383 2 STRAP
7 814-10245 1 BOLT M10 x 245 mm
8 495-11041 1 WASHER 13/32 x 13/16 x 1/16
10 250854A1 1 STRAP
11 257279A1 2 GROMMET Mounts In Chassis Side Channel
12 408535A1 2 PLATE Battery; Support
588G 585G 586G

04-06 p1 04/05
FUSE AND FUSE BLOCK - RELAY PANEL

04-06 p1 04/05
1 338704A2 1 BRACKET Mounting, Relay And Fuse, Replaces

338704A1
2 328854A5 1 HARNESS Main Chassis; With 12 Relay Sockets; If
Used
2 370133A1 1 HARNESS Main Chassis; With Packard Connectors
At Transmission Control Valve Solenoid; With 13
Relay Sockets; See Figure 04-02; No Longer
Available, Order 87456955 Harness Service Kit
2 87456951 1 HARNESS, WIRE Main Chassis; With Deutsch
Connectors At Transmission Control Valve
Solenoids; For Service Order 87456955 Harness
Service Kit; Not Illustrated
87456955 1 HARNESS, WIRE Kit; Chassis Harness W/ Jumpers;
Incl. 87456951 Chassis Harness; 87450931 4WD
Jumper (Packard/Deutsch), Attaches to 4WD Wire
on Chassis Harness; 87456948 Fwd/Rev Jumper (1
Packard/2 Deutsch), Attaches to Trans. Control
Valve Solenoid Wire on Chassis Harne
3 425-106 1 NUT 3/8
4 D128310 10 RELAY 30 amp; Used With 328854A5 or 370133A1
Harness; If Used
4 314451A1 11 RELAY 12V, 40 amp; 370133A1 Harness; If Used
4 87436836 11 RELAY Mini; 12V, 40 amp; Used With 87456951
Harness
5 184277A1 1 CONNECTION
6 347706A3 1 RELAY Sealed Time Delay, Replaces 278665A4
7 D147166 1 UNIT, FLASHER
8 121412A1 4 FUSE 10 amp
9 121413A1 2 FUSE 15 amp
10 121416A1 2 FUSE 30 amp
11 844-6025 1 BOLT M6 x 25
12 832-10406 1 NUT M6
13 490-1108 6 SCREW No. 10 NF x 1/2
14 490-1106 1 SCREW No. 10 x 3/8
15 193-1000 7 NUT No. 10 NF
16 892-11008 3 WASHER M8
17 614-8025 3 BOLT M8 x 25
588G 585G 586G

04-06 p2 04/05

04-06 p2 04/05
18 184188A1 1 HARNESS Power, From Starter

19 L18337 1 STRAP 15 in
588G 585G 586G

04-07 p1 04/05
HARNESS - CHASSIS
04-07 p1 04/05
HARNESS - CHASSIS
1 328854A5 1 HARNESS Main Chassis, With 12 Relay Sockets; If

Used
1 370133A1 1 HARNESS Main Chassis, With 13 Relay Sockets; If
Used; With Packard Connector At Transmission
Solenoids; No Longer Available, Order 87456955
Harness Kit
1 87456951 1 HARNESS, WIRE Main Chassis; With Deutsch
Connectors At Transmission Solenoids; For Service
Order 87456955 Harness Kit; Not Illustrated
1 87456955 1 HARNESS, WIRE Kit; Main Chassis W/Jumpers;
Incl. 87456951 Chassis Harness; 87450931 4WD
Jumper (Packard/Deutsch), Attaches to 4WD
Connection on Chassis Harness; 87456948
Fwd/Rev Jumper (1 Packard/2 Deutsch), Attaches
to Trans. Cont Valve Sol. Connection on Chassis
Harn
1A 87450931 1 HARNESS, WIRE 4WD Transmission Jumper
Harness; 1 Packard / 1 Deutsch; Attaches to 4WD
Connection On Main Chassis Harness; Not Illustrated
1A 87456948 1 HARNESS, WIRE Fwd/Rev Transmission Jumper
Harness; 1 Packard / 2 Deutsch; Attaches to
Transmission Control Valve Solenoid Connection
On Main Chassis Harness; Not Illustrated
2 892-11008 1 WASHER M8
3 425-106 1 NUT 3/8
4 829-1408 1 NUT M8; 10
6 237582A1 1 HORN Mount With Priority Valve Hardware,
Replaces 3057542R91
7 614-8016 1 SCREW M8 x 16
8 515-23190 2 CLAMP 3/4 ID, Replaces 515-21159
9 D139175 1 HARNESS Backup Alarm
10 844-10025 1 BOLT M10 x 25
11 D127018 1 STRAP Mounts To Lower Outside Starter Mounting
Bolt, See Figure 04-02
12 493-11039 1 WASHER 3/8
13 D147383 1 CLIP Use Existing Hardware
14 D143830 1 CABLE Alternator
588G 585G 586G

04-07 p2 04/05
HARNESS - CHASSIS
04-07 p2 04/05
HARNESS - CHASSIS
15 1345488C3 1 SENDOR, TEMPERATURE Temperature

16 515-2379 2 CLAMP 7,9 mm, Replaces 515-23127, Use Existing
Hardware
17 184188A1 1 HARNESS Power, Attaches To 184277A1 Junction
Block, See Figure 04-06
18 493-21033 2 WASHER, LOCK 5/16
19 493-21020 1 WASHER, LOCK 3/16
20 824-1405 1 NUT M5
21 L18337 4 STRAP 15 in
22 L11541 6 STRAP
23 D138955 2 SWITCH Brake Pressure
24 515-23286 2 CLAMP 1-1/8 ID, Place Under Floor Plate
25 D150633 1 SPACER
26 614-10025 2 BOLT M10 x 25
27 892-11010 2 WASHER, LOCK M10
28 829-1410 2 NUT M10; 10.9
29 305342A1 5 STRAP 450 mm (18 in), Nylon
30 D148108 1 SWITCH Brake Lamp
31 A187990 2 TERMINAL CONNECTOR
32 515-22317 1 CLAMP 31,7 mm, Place Under Floor Plate
33 277016A1 1 SWITCH M10, Oil Pressure
34 A172116 1 VALVE 12V, 3 cc, Ether Start
35 283579A1 1 VALVE, SOLENOID Differential Lock, Chassis
Mounted, If Used
36 333264A1 1 HARNESS Pigtail, Differential Lock, If Used
37 280450A1 1 SWITCH, IGNITION Parking Brake
38 192481A1 1 SENDOR, TEMPERATURE Oil Temperature, Rear
Axle
588G 585G 586G

04-08 p1 02/05
HARNESS - CONSOLE
04-08 p1 02/05
HARNESS - CONSOLE
1 328892A2 1 HARNESS Console, Used With 328974A2, REF 12

1A 370134A1 1 HARNESS Console, Used With 370132A1, REF 12
2 283779A1 2 OUTLET Power
3 283781A1 2 CAP Plug
4 122740A1 1 SWITCH Horn
5 229364A1 1 SWITCH Cold Start, Ether, If Equipped
6 133715A1 1 SWITCH Rear Work Light
7 133711A1 1 SWITCH Driving Light
8 122736A1 1 SWITCH Flasher Lamp, Hazard
9 131691A1 1 SWITCH Turn Signal
10 283167A3 1 SWITCH Differential Lock
11 133716A1 1 SWITCH 4WD, If Equipped
12 328974A2 1 SWITCH Clutch Cutout Override, Used With
328892A2, REF 1
12A 370132A1 1 SWITCH Clutch Cutout Override, Used With
370134A1, REF 1A
13 126844A1 X PLUG Switch Hole
282775A1 1 SWITCH, IGNITION Incl. 14 - 17
14 NSS 1 NOT SERVICED SEPARATELY Switch, Key
15 D137820 1 HARNESS Ignition Switch To Ground
16 NSS 1 NOT SERVICED SEPARATELY Nut, Special, Key
Switch Mounting
17 NSS 1 NOT SERVICED SEPARATELY Key, Set Of Two
18 278328A1 1 SWITCH Shuttle Shift, Forward / Neutral / Reverse
Switch
19 236521A1 1 HALF COLLAR Shuttle Lever, Incl. Clamp And (2)
Nuts
20 397990A1 2 SCREW M5 x 35; Replaces 368238A1 M5 x 30
Screw Used On Some Models, Also Replaces
558-100, Use With Loctite 242
345-49 X LOCTITE Loctite, 1 ml
21 515-24222 1 CLAMP 7/8 ID
22 614-10025 1 BOLT M10 x 25
23 892-11010 1 WASHER, LOCK M10
24 829-1410 1 NUT M10; 10.9
25 832-10406 2 NUT M6
26 892-11006 2 WASHER, LOCK M6
588G 585G 586G

04-08 p2 02/05
HARNESS - CONSOLE
04-08 p2 02/05
HARNESS - CONSOLE
27 614-6020 2 BOLT M6 x 20
588G 585G 586G

04-09 p1 04/04
COVERS - SWITCH, ROCKER

04-09 p1 04/04
COVERS - SWITCH, ROCKER
1 335935A1 2 BOX ASSY, TRANSFER Lock Up, Store In Tool Box

When Not In Use
2 347276A1 4 MOLDING
3 335934A1 2 BOLT
4 895-11006 4 WASHER 6,6 x 12 x 1,6 mm
5 829-1406 4 NUT M6; 10.9
588G 585G 586G

04-10 p1 05/05
LAMPS, TRACTOR CANOPY - INSTRUMENT CLUSTER

04-10 p1 05/05
LAMPS, TRACTOR CANOPY - INSTRUMENT CLUSTER
1 339360A2 1 HARNESS ROPS

2 326129A2 1 CLUSTER, INSTRUMENT Replaces 326129A1
3 REF 4 INSTRUCTION Lamp Assy, Flood, See Figure 04-11
4 D135384 4 LAMP Turn Signal and Flasher, See Figure 04-12
5 D121152 1 LAMP Stop And Tail, See Figure 04-12
6 515-25190 2 CLAMP 3/4 ID
7 895-11008 1 WASHER 9 x 17 x 1,6 mm
8 832-10408 1 NUT M8
9 L18337 X STRAP 15 in
10 87310124 4 SCREW 10 x 1/2, Stainless Steel; Instrument
Cluster Mounting, Not Illustrated; Replaces 140-106
Non-Stainless Steel Screw Used On Some Models
11 131-619 4 NUT No. 10, Instrument Cluster Mounting, Not
Illustrated
87422907 KIT, SERVICE Instrumen Cluster Harness, Includes
12, Instructions, If Used, Not Illustrated; SN
JJG0292018 -
12 87411971 1 HARNESS, WIRE Jumper, Not Illustrated
588G 585G 586G

04-11 p1 03/05
LAMP ASSY, FLOOD

04-11 p1 03/05
LAMP ASSY, FLOOD
Flood
1 275333A1 2 LIGHT, WORK Right Hand Front, Left Hand Rear,
Incl. 2 - 10, See Figure 09-27, If Used
1 87447828 2 LIGHT ASSY. Right Hand Front, Left Hand Rear,
Component Parts Not Available, If Used
1 275334A1 2 LIGHT, WORK Left Hand Front, Right Hand Rear,
Incl. 2 - 10, See Figure 09-27, If Used
1 87443725 2 LIGHT ASSY. Left Hand Front, Right Hand Rear,
Component Parts Not Available, If Used
2 260-54312 2 SCREW No. 6 x 3/4
3 NSS 1 NOT SERVICED SEPARATELY Base
4 1312210C2 1 BULB 12V, 55W
5 1964807C1 1 LAMP BASE Incl. 6
6 NSS 1 NOT SERVICED SEPARATELY Gasket, Mounting
7 1964806C1 1 BEZEL
8 NSS 1 NOT SERVICED SEPARATELY Bracket
10 NSS 1 NOT SERVICED SEPARATELY Nut, Lock
588G 585G 586G

04-12 p1 04/04
LAMP ASSY
04-12 p1 04/04
LAMP ASSY
Stop And Tail Lamp

D121152 1 LAMP Red, Incl. 1 - 4
1 NSS 1 NOT SERVICED SEPARATELY Body, Complete
2 T34857 1 BULB No. 1157
3 N6836 1 LENS Red
4 261-14310 2 SCREW No. 6 st x 5/8
Turn Signal and Flasher
D135384 4 LAMP Amber, Incl. 5 -11
5 NSS 1 NOT SERVICED SEPARATELY Body, Includes
Socket
6 NSS 1 NOT SERVICED SEPARATELY Seal, Rubber
8 NSS 1 NOT SERVICED SEPARATELY Insulator
9 A41264 1 BULB 12V, No. 1156
10 N14283 1 LENS Amber
11 261-14310 2 SCREW No. 6 st x 5/8
588G 585G 586G

04-13 p1 04/04
ALARM - BACKUP
04-13 p1 04/04
ALARM - BACKUP
1 324299A1 1 ALARM Backup

2 614-8025 2 BOLT M8 x 25
3 895-11008 2 WASHER 9 x 17 x 1,6 mm
4 892-11008 2 WASHER M8
5 D139175 1 HARNESS Pigtail, Attaches Alarm To Main Chassis
Harness
588G 585G 586G

SECTION INDEX
05-01 STEERING WHEEL - STEERING COLUMN

05-02 HYDRAULICS - STEERING
05-03 PUMP ASSY - STEERING HAND
05-04 STEERING COLUMN
05-05 CYLINDER ASSY - STEERING
05-06 AXLE, REAR - SPINDLES
05-07 HUB AND BEARINGS, REAR WHEEL
05-08 AXLE, REAR (377979A1 / 86990837) - MOUNTING (IF USED)
05-09 AXLE, REAR (377979A1 / 86990837) - HOUSING (IF USED)
05-10 AXLE, REAR (377979A1 / 86990837) - HOUSING, SWIVEL (IF USED)
05-11 AXLE, REAR (377979A1 / 86990837) - CYLINDER, STEERING (IF USED)
05-12 AXLE, REAR (377979A1 / 86990837) - HUB AND BEARINGS (IF USED)
05-13 WHEELS, REAR
05-01 p1 05/05
STEERING WHEEL - STEERING COLUMN

05-01 p1 05/05
STEERING WHEEL - STEERING COLUMN
1 114882A2 1 CAP Replaces 114882A1

2 238-5227 1 O-RING 2-1/8 ID x 2-3/8
3 1959509C1 1 NUT
4 A65544 1 WHEEL (STEERING)
5 328875A1 1 STEERING COLUMN See Figure 05-04
6 614-10030 2 SCREW M10 x 30
7 131-619 3 NUT No. 10
8 332206A1 1 COVER Steering Column
9 87310126 3 SCREW No. 10 x 3/4, Stainless Steel; Replaces
140-107 Non-Stainless Steel Screw Used On Some
Models
10 614-10020 2 SCREW M10 x 20
588G 585G 586G

05-02 p1 04/04
HYDRAULICS - STEERING
05-02 p1 04/04
HYDRAULICS - STEERING
1 REF 1 INSTRUCTION Pump Assy, Steering, See Figure

05-03
2 218-5053 2 CONNECTOR, HYD. 7/16 fl x Or, Incl. 3
3 237-6004 1 O-RING 23/64 ID x 5/64
5 237-6008 1 O-RING 41/64 ID x 3/32
6 338509A1 1 HOSE 1350 mm (53-1/8 in), Steering
7 338508A1 1 HOSE 1900 mm (73-3/4 in), Pump to Tank
8 338509A1 1 HOSE 1350 mm (53-1/8 in), Steering
9 338507A1 1 HOSE 1350 mm (53-1/8 in), Pressure
10 338506A1 1 HOSE 1200 mm (47-1/4 in)
11 218-5106 1 FITTING 3/4 fl x adj Or, Incl. 12
12 237-6008 1 O-RING 41/64 ID x 3/32
13 218-5280 1 FITTING 3/4 fl x 9/16 Or, Incl. 14
14 237-6004 1 O-RING 23/64 ID x 5/64
15 329940A1 1 TUBE ASSY. Left Hand
16 329942A1 1 TUBE ASSY. Right Hand
17 D143846 3 SHIN
18 711-10070 2 BOLT M10 x 70, Used With 128265A1, If Used
18 711-10050 2 BOLT M10 x 50, Used With D146035, If Used
19 892-11010 2 WASHER, LOCK M10
20 128265A1 2 SPACER 10.31 x 15.85 x 13 mm lg, If Used
20 D146035 2 BUSHING, LARGE 10.31 x 16 x 15.50 mm lg, If Used
21 144219A1 2 HOSE 485 mm (19-1/8 in)
22 L18331 1 STRAP
23 829-1410 2 NUT M10; 10.9
588G 585G 586G

05-03 p1 03/05
PUMP ASSY - STEERING HAND

05-03 p1 03/05
361535A2 1 PUMP Steering Hand, Replaces 361535A1, Incl. 1 -

27, No Longer Available, Order 407336A1, See
Below
1 349602A1 7 SCREW
2 235202A1 1 COVER
3 NSS 3 NOT SERVICED SEPARATELY 2-7/8 ID x 1/16,
O-Ring
4 N14154 1 ROTOR
5 N9284 1 SPACER
6 235203A1 1 PLATE, WEAR
7 L30878 1 SHAFT, DRIVE
9 NSS 1 NOT SERVICED SEPARATELY Spool
10 L30888 1 PIN
11 S301820 4 SPRING Replaces 1986600C1
N60337 2 BEARING, NEEDLE Needle Bearing, Incl. 13, 14
13 NSS 2 NOT SERVICED SEPARATELY Race
14 NSS 1 NOT SERVICED SEPARATELY Bearing, Needle
1343658C3 1 PACKAGE, SEALS Incl. 3, 15 - 17, Also Incl. (2)
Additional Seals Not Used In This Application
15 NSS 1 NOT SERVICED SEPARATELY 1-7/8 ID x 1/8,
O-Ring
16 NSS 1 NOT SERVICED SEPARATELY 1 in, Seal, Dust
17 NSS 1 NOT SERVICED SEPARATELY Seal, Shaft
18 N13312 1 CAP CYLINDER END
19 S110169 1 WASHER
367818A1 1 KIT Check Valve, Incl. 21 - 24
22 NSS 1 NOT SERVICED SEPARATELY Ball
23 NSS 1 NOT SERVICED SEPARATELY Pin, Roll, Not Shown
24 NSS 1 NOT SERVICED SEPARATELY Valve, Check
25 211-1006 2 BALL 3/16; 24,CRS
26 N14763 2 SPRING
27 136494A1 2 PLUG
407336A1 1 PUMP, HYDRAULIC Steering Hand, Component
Parts Not Serviced Separately, Incl. 396591A1,
396592A1, 419213A1
588G 585G 586G

05-03 p2 03/05

05-03 p2 03/05
87454545 1 KIT, POWER STEERING Seal, Incl. (2) Seals, (3)

O-Rings, Replaces 396591A1
396592A1 1 KIT Anticavitation Valve, Incl. (2) Balls, (4) Springs,
(2) Retainers
419213A1 1 KIT Incl. (7) Screws
588G 585G 586G

05-04 p1 04/04
STEERING COLUMN
05-04 p1 04/04
STEERING COLUMN
328875A1 1 STEERING COLUMN Incl. 1 - 6

1 NSS 1 NOT SERVICED SEPARATELY Column, Steering
2 S115351 1 CAP
3 NSS 1 NOT SERVICED SEPARATELY Retainer
4 102-1387 1 SNAP RING No. 87
5 L30881 1 BEARING
6 NSS 1 NOT SERVICED SEPARATELY Flange
7 614-10020 2 SCREW M10 x 20
588G 585G 586G

05-05 p1 03/05
CYLINDER ASSY - STEERING

05-05 p1 03/05
CYLINDER ASSY - STEERING
Used With D138954 Two Wheel Drive Rear Axle

If Used
1 G107720 1 CYLINDER 70 ID x 170 strk, Incl. 2 - 18
2 G106808 1 JACK BODY
3 129-369 1 NUT 7/8 NF, Left Hand Threads
4 G106832 1 BALL JOINT Left Hand Threads
5 425-106 8 NUT 3/8
6 G106817 4 TIE ROD 338 mm (13-5/16 in)
7 G106810 1 CAP CYLINDER END
8 D95142 1 SEAL
9 G107921 1 SEAL
10 238-5230 1 O-RING 2-1/2 ID x 1/8
11 G32129 1 RING
G107721 1 ROD ASSY. 38 mm (1-1/2 in) dia, Incl. 12, 13
12 NSS 1 NOT SERVICED SEPARATELY Rod, Piston
13 NSS 1 NOT SERVICED SEPARATELY Piston, Cylinder
14 G105187 1 RING
15 G104439 1 RING
16 G104454 1 SEAL
17 425-1514 1 NUT 7/8 NF
18 G106813 1 BALL JOINT Right Hand Threads
86991005 1 KIT, SEALS Seal, Incl. 8 - 11, 14 - 16 and (2) each
of 446106A1 Bolt And D36505 Washer; See Note
Whenever This Cylinder Is Serviced Or Replaced, Always Replace Mounting

Hardware With The Following: 446106A1 Bolt, Qty 2, D36505 Washer, Qty 2. 588G 585G 586G
Refer to Installation Intructions 6-47080 Available Through DMC.
05-06 p1 05/05
AXLE, REAR - SPINDLES

05-06 p1 05/05
D138954 Two Wheel Drive Rear Axle

If Used
1 D138954 1 AXLE, FRONT Rear, Incl. 2, 3
2 D137345 1 BUSHING 36 mm (1-13/32 in) lg
3 D138047 1 BUSHING 54 mm (2-1/8 in) lg
4 800-44050 1 SNAP RING No. 50
5 191796A1 X WASHER 2 x 4 x 1/16, Used as a Spacer
6 D123684 1 WASHER 2-1/2 x 4-1/2 x 3/16
7 D123655 2 SEAL
8 337783A1 1 PIN 436.5 mm lg, If Used
8A 397783A1 1 PIN, PIVOT 427 mm lg, If Used
9 219-1 2 NIPPLE, LUBE 1/8 PT x 21/32, If Used
10 800-44050 1 SNAP RING No. 50, If Used
11 G107720 1 CYLINDER 70 ID x 170 strk, 2 Wheel Drive, See
Figure 05-05
12 218-5136 2 ELBOW 3/4 fl x Or, Incl. 13
13 237-6008 1 O-RING 41/64 ID x 3/32
14 13-1638 2 SCREW 1 x 2-3/8; No Longer Used, For Service
Order 446106A1 Bolt
14 446106A1 2 BOLT, MACHINE
15 D36505 2 WASHER
16 D123806 2 LINK, CONNECTING Steering
17 D125340 1 SPINDLE Left Hand, Incl. 19, 0.059 Inch Radius,
Used With A61447 Cone, See Figure 05-07, If Used
17A 320977A1 1 SPINDLE Left Hand, Without Bushings, .137 Inch
Radius, Used With 296824A1 Cone, See Figure
05-07, For Service, Order 335130A1, REF 17B,
Which Incl. Bushing, If Used
17B 335130A1 1 SPINDLE Left Hand, Incl. 19, .137 Inch Radius,
Used With 296824A1 Cone, See Figure 05-07, If
Used
18 D125341 1 SPINDLE Right Hand, Incl. 19, Not Illustrated, .059
Inch Radius, Used With A61447 Cone, See Figure
05-07, If Used
588G 585G 586G

05-06 p2 05/05

05-06 p2 05/05
18A 303428A1 1 SPINDLE Right Hand, Without Bushings, Not

Illustrated, .137 Inch Radius, Used With 296824A1
Cone, See Figure 05-07, For Service, Order
335132A1, REF 18B, Which Incl. Bushing, If Used
18B 335132A1 1 SPINDLE Right Hand, Incl. 19, Not Illustrated, .137
Inch Radius, Used With 296824A1 Cone, See
Figure 05-07, If Used
19 D127507 1 BUSHING
20 D150155 4 PIN, LARGE
21 219-89 4 NIPPLE, LUBE 1/8 PT x 25/32
22 413-632 8 BOLT 3/8 x 2
23 492-11038 8 WASHER, LOCK 3/8"
24 425-106 8 NUT 3/8
25 D57486 2 PIN, LARGE
26 492-11050 2 WASHER, LOCK 1/2"
27 425-118 2 NUT 1/2 NF
28 A27602 2 BEARING
29 D123865 2 PIN, PIVOT King Pin
30 219-89 4 NIPPLE, LUBE 1/8 PT x 25/32
31 100-21237 4 CIRCLIP No. 237
32 D72371 4 WASHER
33 238-5139 4 O-RING 2-3/16 ID x 3/32
34 A28230 4 BEARING
35 D72372 2 WASHER
36 D61297 2 SEAL
37 495-11094 8 WASHER 15/16 x 1-3/4 x 1/8
38 103-1687 8 SNAP RING No. 87
39 218-481 1 ELBOW 7/16 fl x 1/8, If Used
40 399554A1 1 HOSE ASSY. 550 mm, Lubrication Line, If Used
41 218-1275 1 NUT, LOCK 7/16, If Used
42 495-11047 1 WASHER 15/32 x 59/64 x 1/16, If Used
43 381442A1 1 CONNECTION If Used
44 219-1 1 NIPPLE, LUBE 1/8 PT x 21/32, If Used
45 377009A1 1 PLATE, BACK No Longer Available, Order
377009A2, Ref 45A
45A 377009A2 1 PLATE, BACK 60 x 38; If Used; Not Illustrated
588G 585G 586G

05-06 p3 05/05

05-06 p3 05/05
46 607-10020 2 BOLT M10 x 20; 10.9; Replaces 627-10020

Non-Locking Bolt Used On Some Models; If Used
47 896-11010 2 WASHER 11 x 21 x 2,5 mm, If Used
{352487A3} 1 Two Wheel Drive Axle, Incl. 7, 14, 15, 17A, 18A, 19 -
38
588G 585G 586G

05-07 p1 03/05
HUB AND BEARINGS, REAR WHEEL

05-07 p1 03/05
HUB AND BEARINGS, REAR WHEEL
Used With D138954 Two Wheel Drive Rear Axle

If Used
D75103 2 HUB Rear Wheel, Order 1 - 3, Incl. 1 - 3, 11, 12
1 A66759 1 HUB
2 619387R1 1 BEARING, CUP 3-1/16 OD, Outer
3 625743C1 1 BEARING SET 3-35/64 OD, Inner
4 D143405 2 CAP
5 A38208 16 BOLT
6 432-1232 2 PIN, SPLIT (COTTER) 3/16 x 2
7 425-1918 2 NUT 1-1/8 NF
8 D74949 2 WASHER
9 G15215 2 BEARING, CONE Outer
{352487A3} 1 Kit, Two Wheel Drive Axle, Incl. 1 - 4, 6 - 11, 12A
10 A61449 2 SEAL Spindle
11 A61448 2 SEAL Hub
12 A61447 2 BEARING, CONE 2-1/16 in ID, Inner, 2.1651 Inch ID
x .9045 Width, .059 Inch Radius, Used With
D125340 and D125341 Spindles, See Figure 05-06
12A 296824A1 2 BEARING Inner, 2.1653 Inch ID x .9055 Width, .137
Inch Radius, Used With 335130A1 and 335132A1
Spindles, See Figure 05-06
588G 585G 586G

05-08 p1 03/05
AXLE, REAR (377979A1 / 86990837) - MOUNTING (IF USED)

05-08 p1 03/05
AXLE, REAR (377979A1 / 86990837) - MOUNTING (IF USED)
377979A1 Two Wheel Drive Rear Axle; If Used

86990837 Two Wheel Drive Rear Axle; If Used
1 377979A1 1 AXLE, FRONT REAR, Steering, Two Wheel Drive,
See Figure 05-09 - 05-12, If Used\
1A 86990837 1 AXLE, STEERING REAR, Two Wheel Drive, See
Figure 05-09 - 05-12, If Used
2 191796A1 X WASHER 2 x 4 x 1/16
3 D123684 1 WASHER Thrust, 2-1/2 x 4-1/2 x 3/16
4 391451A1 1 PIN, PIVOT 431.5 mm (17 in) lg; One Hole Opposite
Tapered End
5 800-44050 2 SNAP RING No. 50
6 614-12025 1 BOLT M12 x 25
8 218-5103 1 ELBOW 90 deg, 7/16 fl x adj Or, Incl. 8A
8A 237-6004 1 O-RING 23/64 ID x 5/64
9 381386A1 1 HOSE ASSY. 500 mm (19-11/16 in), Lubrication Line
10 218-1275 1 NUT, LOCK 7/16
11 495-11047 1 WASHER 15/32 x 59/64 x 1/16
12 381442A1 1 CONNECTION
13 219-1 1 NIPPLE, LUBE 1/8 PT x 21/32
14 218-5351 2 CONNECTOR, HYD. 3/4 fl x 9/16 Or, Incl. 14A; If
Used
14A 237-6006 1 O-RING 15/32 ID x 5/64
15 A38208 16 BOLT Wheel Bolt
16 218-5529 2 ELBOW 45 deg, 3/4 fl x 9/16 adj Or, Incl. Ref 17; If
Used
17 237-6006 1 O-RING 15/32 ID x 5/64
588G 585G 586G

05-09 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HOUSING (IF USED)

05-09 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HOUSING (IF USED)

1 377979A1 1 AXLE, FRONT REAR, Steering, Two Wheel Drive,
1A 86990837 1 AXLE, STEERING REAR, Two Wheel Drive, See
1 401050A1 1 HOUSING, AXLE 377979A1 Axle
1A 429230A1 1 HOUSING, AXLE 86990837 Axle
2 N14367 2 SEAL
3 D149726 1 BUSHING Front
4 D149725 1 BUSHING Rear
5 122270A1 2 WASHER Bellville
6 136990A1 2 DISC Washer; 377979A1 Axle Only; No Washer
Used in This Location on 86990837 Axle
7 100522A1 2 BUSHING, LARGE 377979A1 Axle
7A 87400286 2 BUSHING 86990837 Axle
8 100520A1 2 BALL JOINT Bushing; 377979A1 Axle
8A N14373 2 BEARING Bushing; Two Piece; 28 ID x 50 OD x 16;
86990837 Axle
9 122268A1 2 WASHER Belleville; 377979A1 Axle
9A 122261A1 2 WASHER Belleville; 86990837 Axle
588G 585G 586G

05-10 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HOUSING, SWIVEL (IF USED)

05-10 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HOUSING, SWIVEL (IF USED)

377979A1 1 AXLE, FRONT REAR, Steering, Two Wheel Drive,
86990837 1 AXLE, STEERING REAR, Two Wheel Drive, See
1 401051A1 1 HOUSING Swivel, Right-Hand; 377979A1 Axle
1A 429231A1 1 HOUSING Swivel, Right-Hand; 86990837 Axle
2 401058A1 1 HOUSING Swivel, Left-Hand; 377979A1 Axle
2A 429232A1 1 HOUSING Swivel, Left-Hand; 86990837 Axle
401052A1 2 STEERING ASSY Arm; Incl. 3 - 5
3 401054A1 1 TIE ROD
4 934727R1 1 NUT M18
6 905839R1 2 NUT M18
7 401055A1 1 CYLINDER STEERING See Figure 05-11
8 828-16070 6 SCREW M16 x 70; 10.9
9 122265A1 2 PIN, LARGE King Pin, Upper
10 122264A1 2 PIN, LARGE King Pin, Lower; 377979A1 Axle
10A 122259A1 2 PIVOT King Pin, Lower; 86990837 Axle, Triangular
Shape
11 100533A1 14-22 BOLT Lock, M12 x 30; (14) 86990837 Axle; (22)
377979A1 Axle
11A D150214 6 SCREW Lock, M14 x 35; Lower King Pin, 86990837
Axle
12 712998R91 2-4 NIPPLE, LUBE M6x1, Grease Fitting; (2) 86990837
Axle; (4) 377979A1 Axle
12A N13505 2 NIPPLE, LUBE M6x1, 45 deg Grease Fitting; Lower
King Pin, 86990837 Axle
13 401059A1 2 BEARING, ROLLER
14 401060A1 2 WASHER, THRUST
588G 585G 586G

05-11 p1 03/05
AXLE, REAR (377979A1 / 86990837) - CYLINDER, STEERING (IF USED)

05-11 p1 03/05
AXLE, REAR (377979A1 / 86990837) - CYLINDER, STEERING (IF USED)

377979A1 1 AXLE, FRONT Steering, Two Wheel Drive, Incl.
Figures 05-08 - 05-11; If Used
86990837 1 AXLE, STEERING Front, Two Wheel Drive, Incl.
Figures 05-08 - 05-11; If Used
1 401055A1 1 CYLINDER STEERING Incl. 2 - 6
2 NSS 1 NOT SERVICED SEPARATELY Tube, Cylinder
3 401062A1 1 ROD, PISTON
4 401061A1 1 PACKAGE, SEALS Seal, Component Parts Not
Serviced Separately
5 401063A1 1 HEAD ASSY. Left-Hand
6 401064A1 1 HEAD ASSY. Right-Hand
588G 585G 586G

05-12 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HUB AND BEARINGS (IF USED)

05-12 p1 03/05
AXLE, REAR (377979A1 / 86990837) - HUB AND BEARINGS (IF USED)

377979A1 1 AXLE, FRONT REAR, Steering, Two Wheel Drive,
86990837 1 AXLE, STEERING REAR, Two Wheel Drive, See
1 311569A1 2 SEAL, OIL
2 324213A1 2 BEARING
3 401065A1 2 HUB
4 401066A1 2 O-RING
5 401067A1 2 COVER
6 D142898 2 PLUG 10 x 1 mm
588G 585G 586G

05-13 p1 03/05
WHEELS, REAR
05-13 p1 03/05
WHEELS, REAR
2 Wheel Drive
11L x 16 Inch Tire - 10 Ply
1 D125223 2 RIM
2 REF 2 INSTRUCTION Tire, Purchase Locally
3 387897R91 2 VALVE STEM 12 x 16.5 Inch Tire - 12 Ply; Replaces
A38261
1 331724A1 2 WHEEL 588G Forklift Only
2 REF 2 INSTRUCTION Tire
3 387897R91 2 VALVE STEM 4 Wheel Drive; Replaces A38261
12 x 16.5 Inch Tire - 8 Ply
4 119243A1 2 RIM
5 REF 2 INSTRUCTION Tire
6 387897R91 2 VALVE STEM Replaces A38261
Wheel Bolt
2 Wheel Drive
7 A38208 16 BOLT Wheel Nuts
4 Wheel Drive
8 825-11418 16 NUT M18
9 496-81000 16 WASHER 25/32 x 1-3/8 x 1/8
588G 585G 586G

SECTION INDEX

06-26 TRANSMISSION COOLING SYSTEM
06-27 TRANSMISSION - MOUNTING
06-33 TRANSMISSION ASSY - SHAFTS, IDLER AND PRIMARY
06-34 TRANSMISSION - ASSY SHAFT, INPUT
06-37 TRANSMISSION ASSY - VALVE, CONTROL
06-38 TRANSMISSION ASSY (4WD) - SOLENOID VALVE
06-44 TRANSMISSION ASSY - SHAFT, IDLER AND PRIMARY
06-45 TRANSMISSION ASSY - SHAFT, INPUT
06-48 TRANSMISSION ASSY (329081A1, A2, A3 OR 329082A1, A2, A3) - VALVE, CONTROL
06-48A TRANSMISSION ASSY (87456845 OR 87456846) - VALVE, CONTROL
06-49 TRANSMISSION ASSY (4WD) - VALVE, SOLENOID
06-50 AXLE, FRONT - MOUNTING
SECTION INDEX

06-53 AXLE, FRONT - HOUSING
06-54 AXLE, FRONT - DIFFERENTIAL
06-55 AXLE, FRONT - RING AND PINION
06-57 AXLE, FRONT - PLANETARY
06-59 AXLE, FRONT DRIVE - DIFFERENTIAL
06-64 AXLE, FRONT DRIVE - DIFFERENTIAL (384952A1 AXLE / 2 SPIDER DIFFERENTIAL)
06-64A AXLE, REAR DRIVE - DIFFERENTIAL (87422891 AXLE / 4 SPIDER DIFFERENTIAL)
06-70 WHEELS, DRIVE
06-01 p1 03/05
AXLE, REAR DRIVE - MOUNTING

06-01 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
1 113561A3 1 AXLE Steering, Rear, See Figure 06-03 - 06-09;
Replaces 113561A1 And 113561A2
2 825-11418 16 NUT M18
3 496-81000 16 WASHER 25/32 x 1-3/8 x 1/8
4 218-5351 1 CONNECTOR, HYD. 3/4 fl x 9/16 Or, Incl. 4A
4A 237-6006 1 O-RING 15/32 ID x 5/64
5 218-5280 1 FITTING 3/4 fl x 9/16 Or, Incl. 5A
5A 237-6006 1 O-RING 15/32 ID x 5/64
6 219-1 2 NIPPLE, LUBE 1/8 PT x 21/32
7 800-44050 2 SNAP RING No. 50
8 191796A1 X WASHER 2 x 4 x 1/16
9 337783A1 1 PIN 436.5 mm lg
10 D123684 X WASHER 2-1/2 x 4-1/2 x 3/16
11 284713A1 1 SHAFT, DRIVE Rear Drive Shaft, See Figure 06-24
13 137223A2 1 GUARD Drive Shaft
14 827-12045 4 SCREW M12 x 45; 10.9
15 495-21056 4 WASHER 9/16 x 1-3/8 x 7/64
16 90-6682T1 2 CLAMP Strap Mount, Drive Shaft
17 D137627 4 BOLT
588G 585G 586G

06-02 p1 05/05

06-02 p1 05/05
With Remote Lube

4 Wheel Drive
If Used
1 381380A1 1 AXLE ASSY, 4WD See Figure 06-10 - 06-16; No
Longer Available, Order 87417387
1 427084A1 1 AXLE ASSY, 4WD See Figure 06-17 - 06-23; ; No
Longer Available, Order 87417387
1 87417387 1 AXLE ASSY, 4WD See Figure 06-17 - 06-23;
Replaces 427084A1 and 381380A1
2 825-11418 16 NUT M18
3 496-81000 16 WASHER 25/32 x 1-3/8 x 1/8
4A 237-6006 1 O-RING 15/32 ID x 5/64
5 218-5280 1 FITTING 3/4 fl x 9/16 Or, Incl. 5A
5A 237-6006 1 O-RING 15/32 ID x 5/64
6 219-1 1 NIPPLE, LUBE 1/8 PT x 21/32
7 800-44050 2 SNAP RING No. 50
8 191796A1 X WASHER 2 x 4 x 1/16
9 391451A1 1 PIN, PIVOT
10 D123684 X WASHER 2-1/2 x 4-1/2 x 3/16
11 367861A2 1 SHAFT, DRIVE See Figure 06-25; Replaces
367861A1; If Used
11 87405326 1 SHAFT, DRIVE See Figure 06-25; If Used
13 137223A2 1 GUARD Drive Shaft
14 827-12045 4 SCREW M12 x 45; 10.9
15 495-81025 4 WASHER 1/2 x 1-1/4 x 3/32; Replaces 495-2156
16 90-6682T1 2 CLAMP
17 D137627 4 BOLT
26 218-5103 1 ELBOW 7/16 fl x adj Or, Incl. 27
27 237-6004 1 O-RING 23/64 ID x 5/64
28 381386A1 1 HOSE ASSY. 500 mm (19-11/16 in), Lubrication Line
29 218-1275 1 NUT, LOCK 7/16
30 495-11047 1 WASHER 15/32 x 59/64 x 1/16
31 381442A1 1 CONNECTION Lubrication Line
32 614-12025 1 BOLT M12 x 25
588G 585G 586G

06-03 p1 03/05
AXLE, REAR DRIVE - HOUSING

06-03 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A3 1 AXLE Steering, Rear, Incl. 06-03 - 06-09; Replaces
113561A1 And 113561A2
1 144453A1 1 HOUSING Rear Axle; No Longer Available, Order
402357A1 Housing and 85824343 Seal (Ref 11)
1 402357A1 1 HOUSING, AXLE Rear
2 D149725 1 BUSHING Rear Pivot
3 N14367 2 SEAL Bushing, Front And Rear
4 D149726 1 BUSHING Front Pivot
5 1966149C2 1 BREATHER Replaces 1966149C1
6 A156873 2 PLUG, DRAIN 22 mm, Housing, Carrier
7 122270A1 2 WASHER Upper
8 136990A1 2 DISC
9 100522A1 2 BUSHING, LARGE Housing
10 1966186C1 2 BUSHING Housing
11 1966191C1 2 SEAL, OIL Used With 144453A1 Housing
11 85824343 2 SEAL 30 x 44 x 11 mm thk, Replaces 311565A1
And 1966191C1
12 100520A1 2 BALL JOINT Lower
13 122268A1 2 WASHER Lower
144454A1 1 SUPPORT ASSY. Differential, Incl. 14 - 16
14 NSS 1 NOT SERVICED SEPARATELY Carrier
15 S301065 4 SCREW 14 x 75 mm
16 1966136C1 4 NUT, SPECIAL
17 1966138C1 2 PIN, LARGE
18 S301064 10 SCREW M12 x 33; 12.9
B17575 X FLUID 89 ml, Differential Carrier to Axle Housing,
Not Illustrated
588G 585G 586G

06-04 p1 03/05
AXLE, REAR DRIVE - HOUSING, SWIVEL

06-04 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
1 144455A1 1 HOUSING Swivel, Right Hand, If Used
1 397653A1 1 HOUSING, AXLE Swivel, Right Hand, If Used
2 144456A1 1 HOUSING Swivel, Left Hand, If Used
2 397654A1 1 HOUSING, AXLE Swivel, Left Hand, If Used
3 100532A1 1 BUSHING, LARGE
4 100529A1 2 SEAL 45 x 65 x 12 mm thk; Used With 144455A1
And 144456A1 Swivel Housing
4 402359A1 2 SEAL 45 x 60 x 16 mm thk; Used With 397653A1
And 397654A1 Swivel Housings
5 1537663C1 2 NUT M16
6 1537664C1 2 SCREW
7 712998R91 2 NIPPLE, LUBE M6 x 1
8 100533A1 16 BOLT M12 x 30
9 122265A1 2 PIN, LARGE King Pin, Upper
10 122264A1 2 PIN, LARGE King Pin, Lower
11 N13505 2 NIPPLE, LUBE 45 deg
B17575 X FLUID 89 ml, Wear Ring to Swivel Housing, Not
Illustrated
Note: If 397654A1 Housing Is Supplied to Service 144456A1, Also Supply

402359A1 Seal. If 397653A1 Housing Is Supplied to Service 144455A1, Also 588G 585G 586G
Supply 402359A1 Seal.
06-05 p1 04/04
AXLE, REAR DRIVE - CYLINDER, STEERING

06-05 p1 04/04
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
144457A1 2 ARM Steering, Incl. 1 - 3
1 NSS 1 NOT SERVICED SEPARATELY Ball Joint, Swivel
Side
2 934727R1 1 NUT M18
3 112509A1 1 BALL JOINT Right Hand Threads
4 905839R1 2 NUT M18
5 144458A1 1 CYLINDER Incl. 6 - 16
6 D149738 1 CYLINDER STEERING
7 144459A1 1 ROD
8 D149737 1 GLAND
9 114296A1 4 SCREW
D149739 1 PACKAGE, SEALS Incl. 10 - 16
10 NSS 2 NOT SERVICED SEPARATELY Wiper
11 NSS 2 NOT SERVICED SEPARATELY Ring, Backup
13 NSS 1 NOT SERVICED SEPARATELY O-Ring
14 NSS 2 NOT SERVICED SEPARATELY Ring, Wear
B17575 X FLUID 89 ml, Cylinder Flange to Cylinder, Not
Illustrated
588G 585G 586G

06-06 p1 03/05
AXLE, REAR DRIVE - SHAFTS, AXLE

06-06 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
144461A1 2 AXLE SHAFT Axle, Front And Rear, Incl. 1 - 5
1 144462A1 1 FORK Differential Side
2 390029A1 1 BODY Replaces 195213A1
3 144465A1 2 SPIDER, U-JOINT Incl. 4
4 N14410 4 RING
5 144463A1 1 SHAFT Wheel Side
588G 585G 586G

06-07 p1 03/05
AXLE, REAR DRIVE - PLANETARY

06-07 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
1 311569A1 2 SEAL, OIL Replaces 1984938C1
2 1966169C1 2 BEARING
144466A1 2 HUB Incl. 3, 4
3 NSS 1 NOT SERVICED SEPARATELY Hub
4 100556A1 8 STUD
5 100552A1 2 O-RING
6 100559A1 2 RING,SPECIAL
7 116426A1 12 CENTERING RING
8 116427A1 2 GEAR
9 190684A1 2 WASHER
10 190682A1 2 WASHER
11 A48041 2 CIRCLIP
12 116425A1 12 SCREW
13 100561A1 2 GEAR
100554A1 2 CARRIER Incl. 14 - 22A
100553A1 1 HOUSING ASSY. Incl. 14 - 16
14 NSS 1 NOT SERVICED SEPARATELY Carrier, Planetary
15 NSS 3 NOT SERVICED SEPARATELY Shaft, Pinion Gear
16 K395093 1 PIN, HEADED
17 800-1134 3 SNAP RING No. 34
18 100555A1 1 PLATE, LARGE Pinion Gear
19 100562A1 3 GEAR, PLANETARY Pinion, Planetary
20 114295A1 9 KIT, 10 NEEDLE BRGS Package of 10
21 K395091 3 WASHER
22 100557A1 1 PLUG, DRAIN Incl. 22A
22A 238-6121 1 O-RING 1-1/16 ID x 3/32
23 905876R1 4 SCREW
24 496-81000 16 WASHER 25/32 x 1-3/8 x 1/8, Not Included In
Assembly, Purchase Separately
25 825-11418 16 NUT M18, Not Included In Assembly, Purchase
Separately
B17575 X FLUID 89 ml, Planetary Cover to Hub, Not Illustrated
588G 585G 586G

06-08 p1 03/05
AXLE, REAR DRIVE - DIFFERENTIAL

06-08 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
294933A1 1 SUPPORT ASSY. Differential, Incl. 1, 2
1 NSS 1 NOT SERVICED SEPARATELY Housing, Flange
Half
2 NSS 1 NOT SERVICED SEPARATELY Housing, Plain Half
3 827-10075 12 SCREW M10 x 75; 10.9
4 1967003C1 2 WASHER, THRUST
5 231397A1 1 SET OF PARTS Differential, Incl. (2) Side Gears, (1)
Pinion Gear Shaft, (2) Pinion Gears, (2) Thrust
Washers and (1) Dowel Pin
6 1966153C1 2 PLATE, LOCKING
7 112486A1 2 SCREW M6 x 12
8 1966559C1 2 NUT
9 K395027 2 BEARING
B17575 X FLUID 89 ml, Bolt to Differential Housing, Not
Illustrated
588G 585G 586G

06-09 p1 03/05
AXLE, REAR DRIVE - RING AND PINION

06-09 p1 03/05
Without Remote Lube

4 Wheel Drive
If Used
113561A1 And 113561A2
144460A1 1 KIT Ring and Pinion, Incl. 1 - 6
1 NSS 1 NOT SERVICED SEPARATELY Gear, Ring,
Differential
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion,
Differential
3 9968031 1 WASHER, SEALING Replaces K261065
4 K261014 1 NUT
5 1349058C1 1 SPACER
6 1349059C1 2 WASHER
7 140954A1 X SHIM 2,5 mm (0,098 in)
7 140953A1 X SHIM 2,6 mm (0,102 in)
7 140951A1 X SHIM 2,7 mm (0,106 in)
7 140949A1 X SHIM 2,8 mm (0,110 in)
7 140948A1 X SHIM 2,9 mm (0,114 in)
7 140943A1 X SHIM 3,0 mm (0,118 in)
7 140944A1 X SHIM 3,1 mm (0,122 in)
7 140945A1 X SHIM 3,2 mm (0,125 in)
7 140946A1 X SHIM 3,3 mm (0,129 in)
7 140947A1 X SHIM 3,4 mm (0,133 in)
8 K395090 2 BEARING, BALL
9 K262143 1 SEAL
10 238-5152 1 O-RING 3-1/4 ID x 3/32
11 128570A1 1 FLANGE
B17575 X FLUID 89 ml, Differential Cover to Differential Carrier,
Not Illustrated
588G 585G 586G

06-10 p1 03/05

06-10 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
381380A1 1 AXLE ASSY, 4WD Incl. 06-10 - 06-16, No Longer
Available, Order 87417387, See Figure 06-17
1 381409A1 1 HOUSING, AXLE Rear, No Longer Available, Order
427107A1 And 85824343, REF 11
1 427107A1 1 HOUSING, AXLE Rear
2 D149725 1 BUSHING
3 N14367 2 SEAL
4 D149726 1 BUSHING
5 1966149C2 1 BREATHER
6 A156873 2 PLUG, DRAIN 22 mm
7 122270A1 2 WASHER
8 136990A1 2 DISC
10 1966186C1 2 BUSHING
11 1966191C1 2 SEAL, OIL 30 x 44 x 11 mm thk, Used In 13 mm
Deep Counterbore, If Used
11 85824343 2 SEAL 30 x 44 x 14 mm thk, Triple Lip, Used In 15
mm Deep Counterbore, If Used; Replaces 311565A1
12 100520A1 2 BALL JOINT Two Piece
13 122268A1 2 WASHER
15 S301065 4 SCREW 14 x 75 mm
17 1966138C1 2 PIN, LARGE
18 S301064 10 SCREW M12 x 33; 12.9
B17575 X FLUID 89 ml, Black RTV Silicone, Differential Carrier
to Axle Housing
588G 585G 586G

06-11 p1 03/05

06-11 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
1 144455A1 1 HOUSING Swivel, Right-Hand, 65 mm Diameter
Axle Shaft Seal Counterbore, If Used, No Longer
Available, Order 397653A1, REF 1; 402359A1, REF
4
1 397653A1 1 HOUSING, AXLE Swivel, Right-Hand, 60 mm
Diameter Axle Shaft Seal Counterbore, If Used
2 144456A1 1 HOUSING Swivel, Left-Hand, 65 mm Diameter Axle
Shaft Seal Counterbore, If Used, No Longer
Available, Order 397654A1, REF 2; 402359A1, REF
4
2 397654A1 1 HOUSING, AXLE Swivel, Left-Hand, 60 mm
Diameter Axle Shaft Seal Counterbore, If Used
3 100532A1 1 BUSHING, LARGE Used With Right-Hand or
Left-Hand Swivel Housing, Not Included With
Housing, Purchase Separately
4 100529A1 2 SEAL 45 x 65 x 12 mm thk, If Used
4 402359A1 2 SEAL 45 x 60 x 16 mm thk, Triple Lip, If Used
5 1537663C1 2 NUT M16
6 1537664C1 2 SCREW
7 712998R91 2 NIPPLE, LUBE M6 x 1
8 100533A1 16 BOLT M12 x 30
9 122265A1 2 PIN, LARGE
10 122264A1 2 PIN, LARGE
B17575 X FLUID 89 ml, Black RTV Silicone, Wear Ring to
Swivel Housing
588G 585G 586G

06-12 p1 04/04

06-12 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
144457A1 2 ARM Incl. 1 - 3
1 NSS 1 NOT SERVICED SEPARATELY Ball Joint
2 934727R1 1 NUT M18
4 905839R1 2 NUT M18
5 144458A1 1 CYLINDER Incl. 6 - 16, Order D149739 Kit to
Service Seals
7 144459A1 1 ROD
8 D149737 1 GLAND
9 114296A1 4 SCREW For Service Order 100524A1 Bolt and
892-11012 Washer
10 NSS 2 NOT SERVICED SEPARATELY Seal, Wiper
D149739 1 PACKAGE, SEALS Seal, Incl. 10 - 16
B17575 X FLUID 89 ml, Black RTV Silicone, Cylinder Flange to
Cylinder
588G 585G 586G

06-13 p1 03/05

06-13 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
144461A1 2 AXLE SHAFT Incl. 1 - 5, Order 1 - 5
1 144462A1 2 FORK Long, Differential Side
3 N14410 16 RING
5 144463A1 2 SHAFT Short, Wheel Side
588G 585G 586G

06-14 p1 04/04

06-14 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
1 311569A1 2 SEAL, OIL Triple Lip
2 1966169C1 4 BEARING
144466A1 2 HUB Incl. 3, 4
4 100556A1 8 STUD
5 100552A1 2 O-RING
8 116427A1 2 GEAR Ring Gear
9 190684A1 2 WASHER
10 190682A1 2 WASHER
11 A48041 2 CIRCLIP
12 116425A1 12 SCREW
13 100561A1 2 GEAR Ring
100554A1 2 CARRIER Incl. 100553A1, 14 - 22A
15 NSS 3 NOT SERVICED SEPARATELY Shaft, Pinion
17 800-1134 6 SNAP RING No. 34
18 100555A1 2 PLATE, LARGE
19 100562A1 6 GEAR, PLANETARY Pinion Gear
20 114295A1 9 KIT, 10 NEEDLE BRGS Package of 10 Needles
21 K395091 6 WASHER
22A 238-6121 1 O-RING 1-1/16 ID x 3/32
23 905876R1 4 SCREW
Separately
588G 585G 586G

06-14 p2 04/04

06-14 p2 04/04
B17575 X FLUID 89 ml, Black RTV Silicone, Planetary Cover

to Hub
588G 585G 586G

06-15 p1 04/04

06-15 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
Half
3 827-10075 12 SCREW M10 x 75; 10.9
5 N14407 2 GEAR Side, No Longer Available, Order 231397A1
B17575 X FLUID 89 ml, Black RTV Silicone, Bolt to Differential
Housing
231397A1 1 SET OF PARTS Differential, Service Replacement,
Incl. 5 - 8, 13
6 K395087 1 PIN, LARGE Pinion Gear, No Longer Available,
Order 231397A1
7 N14408 2 SUN GEAR Pinion Gear, No Longer Available,
Order 231397A1
8 K395075 2 WASHER No Longer Available, Order 231397A1
10 112486A1 2 SCREW M6 x 12
11 1966559C1 2 NUT
12 K395027 2 BEARING
13 K395086 1 PIN, LARGE No Longer Available, Order 231397A1
588G 585G 586G

06-16 p1 03/05

06-16 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
1 NSS 1 NOT SERVICED SEPARATELY Ring, Gear
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion Gear
4 K261014 1 NUT
5 1349058C1 1 SPACER Collapsible
6 1349059C1 2 WASHER
7 140954A1 X SHIM 2,5 mm (0,098 in)
7 140953A1 X SHIM 2,6 mm (0,102 in)
7 140951A1 X SHIM 2,7 mm (0,106 in)
7 140949A1 X SHIM 2,8 mm (0,110 in)
7 140948A1 X SHIM 2,9 mm (0,114 in)
7 140943A1 X SHIM 3,0 mm (0,118 in)
7 140944A1 X SHIM 3,1 mm (0,122 in)
7 140945A1 X SHIM 3,2 mm (0,125 in)
7 140946A1 X SHIM 3,3 mm (0,129 in)
7 140947A1 X SHIM 3,4 mm (0,133 in)
9 K262143 1 SEAL
10 238-5152 1 O-RING 3-1/4 ID x 3/32
11 128570A1 1 FLANGE Differential
B17575 X FLUID 89 ml, Black RTV Silicone, Differential Cover
to Differential Carrier
588G 585G 586G

06-17 p1 03/05

06-17 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
87417387 1 AXLE ASSY, 4WD Rear, Incl. Parts on Figures
06-17 - 06-23; Replaces 427084A1
1 427107A1 1 HOUSING, AXLE
2 D149725 1 BUSHING
3 N14367 2 SEAL
4 D149726 1 BUSHING
5 1966149C2 1 BREATHER
6 A156873 2 PLUG, DRAIN 22 mm
7 122270A1 2 WASHER
8 136990A1 2 DISC Used With Ref 9 Bushing; Has Been Replaced
By Ref 9A; Used In 427084A1 Axle; If Used
9 100522A1 2 BUSHING, LARGE Used With Ref 8 Disc; Has Been
Replaced By Ref 9A; Used In 427084A1 Axle; If
Used
9A 87400286 2 BUSHING Replaces Two Piece Bushing (Ref 8, 9)
Used On Some Models
10 1966186C1 2 BUSHING
11 311565A1 2 SEAL 30 x 44 x 14 mm thk, Triple Lip, Used In 15
mm Deep Counterbore
12 100520A1 2 BALL JOINT Two Piece
13 122268A1 2 WASHER
15 S301065 4 SCREW 14 x 75 mm
17 1966138C1 2 PIN, LARGE
18 S301064 10 SCREW M12 x 33; 12.9
B17575 X FLUID 89 ml, Black RTV Silicone, Differential Carrier
to Axle Housing
588G 585G 586G

06-18 p1 04/04

06-18 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
06-17 - 06-23; Replaces 427084A1
1 397653A1 1 HOUSING, AXLE Right-Hand, 60 mm Diameter Axle
Shaft Seal Counterbore
2 397654A1 1 HOUSING, AXLE Left-Hand, 60 mm Diameter Axle
Shaft Seal Counterbore
3 100532A1 1 BUSHING, LARGE Used With Right-Hand or
Left-Hand Swivel Housing, Not Included With
Housing, Purchase Separately
4 402359A1 2 SEAL Incl. 45 x 60 x 16 mm thk, Triple Lip
5 1537663C1 2 NUT M16
6 1537664C1 2 SCREW
7 712998R91 2 NIPPLE, LUBE M6 x 1
8 100533A1 16 BOLT M12 x 30
9 122265A1 2 PIN, LARGE
10 122264A1 2 PIN, LARGE
B17575 X FLUID 89 ml, Black RTV Silicone, Wear Ring to
Swivel Housing
588G 585G 586G

06-19 p1 03/05

06-19 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
06-17 - 06-23; Replaces 427084A1
144457A1 2 ARM Incl. 1 - 3
1 NSS 1 NOT SERVICED SEPARATELY Ball Joint
2 934727R1 1 NUT M18
4 905839R1 2 NUT M18
5 144458A1 1 CYLINDER Incl. 6 - 16, Order D149739 Kit to
Service Seals
7 144459A1 1 ROD
8 D149737 1 GLAND
9 114296A1 4 SCREW For Service Order 100524A1 Bolt and
892-11012 Washer
10 NSS 2 NOT SERVICED SEPARATELY Seal, Wiper
D149739 1 PACKAGE, SEALS Seal, Incl. 10 - 16
B17575 X FLUID 89 ml, Black RTV Silicone, Cylinder Flange to
Cylinder
588G 585G 586G

06-20 p1 03/05

06-20 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
87417387 1 AXLE ASSY, 4WD Rear, Incl. Parts On Figures
06-17 - 06-23; Replaces 427084A1
144461A1 2 AXLE SHAFT Incl. 1 - 5, Order 1 - 5
1 144462A1 2 FORK Long, Differential Side
3 N14410 16 RING
5 144463A1 2 SHAFT Short, Wheel Side
588G 585G 586G

06-21 p1 04/04

06-21 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
06-17 - 06-23; Replaces 427084A1
1 311569A1 2 SEAL, OIL Triple Lip
2 1966169C1 4 BEARING
144466A1 2 HUB Incl. 3, 4
4 100556A1 8 STUD
5 100552A1 2 O-RING
8 116427A1 2 GEAR Ring Gear
9 190684A1 2 WASHER
10 190682A1 2 WASHER
11 A48041 2 CIRCLIP
12 116425A1 12 SCREW
13 100561A1 2 GEAR Ring
100554A1 2 CARRIER Incl. 100553A1, 14 - 22A
15 NSS 3 NOT SERVICED SEPARATELY Shaft, Pinion
17 800-1134 6 SNAP RING No. 34
19 100562A1 6 GEAR, PLANETARY Pinion Gear
20 114295A1 9 KIT, 10 NEEDLE BRGS Package of 10 Needles
21 K395091 6 WASHER
22A 238-6121 1 O-RING 1-1/16 ID x 3/32
23 905876R1 4 SCREW
Separately
588G 585G 586G

06-21 p2 04/04

06-21 p2 04/04
B17575 X FLUID 89 ml, Black RTV Silicone, Planetary Cover

to Hub
588G 585G 586G

06-22 p1 04/04

06-22 p1 04/04
With Remote Lube

4 Wheel Drive
If Used
06-17 - 06-23; Replaces 427084A1
Half
3 827-10075 12 SCREW M10 x 75; 10.9
5 N14407 2 GEAR Side, No Longer Available, Order 231397A1
B17575 X FLUID 89 ml, Black RTV Silicone, Bolt to Differential
Housing
231397A1 1 SET OF PARTS Differential, Service Replacement,
Incl. 5 - 8, 13
6 K395087 1 PIN, LARGE Pinion Gear, No Longer Available,
Order 231397A1
7 N14408 2 SUN GEAR Pinion Gear, No Longer Available,
Order 231397A1
8 K395075 2 WASHER No Longer Available, Order 231397A1
10 112486A1 2 SCREW M6 x 12
11 1966559C1 2 NUT
13 K395086 1 PIN, LARGE No Longer Available, Order 231397A1
588G 585G 586G

06-23 p1 03/05

06-23 p1 03/05
With Remote Lube

4 Wheel Drive
If Used
06-17 - 06-23; Replaces 427084A1
1 NSS 1 NOT SERVICED SEPARATELY Ring, Gear
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion Gear
3 K261065 1 WASHER
4 K261014 1 NUT
5 1349058C1 1 SPACER Collapsible
6 1349059C1 2 WASHER
7 140954A1 X SHIM 2,5 mm (0,098 in)
7 140953A1 X SHIM 2,6 mm (0,102 in)
7 140951A1 X SHIM 2,7 mm (0,106 in)
7 140949A1 X SHIM 2,8 mm (0,110 in)
7 140948A1 X SHIM 2,9 mm (0,114 in)
7 140943A1 X SHIM 3,0 mm (0,118 in)
7 140944A1 X SHIM 3,1 mm (0,122 in)
7 140945A1 X SHIM 3,2 mm (0,125 in)
7 140946A1 X SHIM 3,3 mm (0,129 in)
7 140947A1 X SHIM 3,4 mm (0,133 in)
9 K262143 1 SEAL
10 238-5152 1 O-RING 3-1/4 ID x 3/32
11 128570A1 1 FLANGE Differential
B17575 X FLUID 89 ml, Black RTV Silicone, Differential Cover
to Differential Carrier
588G 585G 586G

06-24 p1 03/05
AXLE, REAR - DRIVE SHAFT

06-24 p1 03/05
With Grease Fittings (Ref 5)

Used With 113561A1 Rear Axle
284713A1 1 SHAFT, DRIVE Steering, Rear, Incl. 2 - 11, If Used
144278A1 2 PACKAGE,SERVICE Universal Joint, Incl. 2 - 4
2 NSS 1 NOT SERVICED SEPARATELY Joint, Universal
5 219-10 2 NIPPLE, LUBE 1/4 tpr x 11/16
6 NSS 1 NOT SERVICED SEPARATELY Shaft
7 144279A1 1 YOKE
8 219-10 1 NIPPLE, LUBE 1/4 tpr x 11/16
D149860 1 PACKAGE,SERVICE Dust Cap, Incl. 9 - 11
9 NSS 1 NOT SERVICED SEPARATELY Washer, Cork
10 NSS 1 NOT SERVICED SEPARATELY Washer, Steel
11 NSS 1 NOT SERVICED SEPARATELY Cap
12 90-6682T1 2 CLAMP Drive Shaft, Purchase Separately
13 D137627 4 BOLT
588G 585G 586G

06-25 p1 05/05

06-25 p1 05/05
Without Grease Fittings; Self-Lubricating

Used With 381380A1 or 427084A1 Rear Axle
If Used
367861A2 1 SHAFT, DRIVE Incl. 393231A1, 2 - 13, If Used
87405326 1 SHAFT, DRIVE Component Parts Not Available; If
Used
393231A1 2 KIT Universal Joint, Incl. 2 - 4
3 NSS 4 NOT SERVICED SEPARATELY Bearing, Journal
4 NSS 4 NOT SERVICED SEPARATELY Ring, Retaining
6 393234A1 1 SHAFT, DRIVE
7 144279A1 1 YOKE
8 219-10 1 NIPPLE, LUBE 1/4 tpr x 11/16
D149860 1 PACKAGE,SERVICE Incl. 9 - 11
12 90-6682T1 2 CLAMP
13 D137627 4 BOLT
588G 585G 586G

06-26 p1 04/04
TRANSMISSION COOLING SYSTEM

06-26 p1 04/04
TRANSMISSION COOLING SYSTEM
1 320877A1 1 COOLER, OIL Hydraulic

2 614-10020 2 SCREW M10 x 20
3 895-11010 2 WASHER 11 x 20 x 2 mm
4 614-10016 2 SCREW M10 x 16
5 279238A2 2 PLATE Mounting
6 413-620 2 BOLT 3/8 x 1-1/4
7 A173418 2 STRAP Counterweight to Radiator
8 895-11010 4 WASHER 11 x 20 x 2 mm
9 806-10030 2 SCREW M10 x 30; 10,9
10 231-1446 2 NUT, LOCK 3/8
11 341231A1 1 BAFFLE Top
12 341232A1 2 BAFFLE Left Hand and Right Hand
13 183735A1 1 SEAL Radiator to Oil Cooler, See Figure 02-01
14 328186A1 4 CLAMP, HOSE
15 356081A1 1 HOSE 1950 mm (76-3/4 in), Transmission to Cooler
Inlet
16 356082A1 1 HOSE 1600 mm (63 in), Cooler Outlet to
Transmission
17 217-314 2 ELBOW 5/8 stem x 7/8 Or, Incl. 18
18 237-6020 1 O-RING 1-15/32 ID x 1/8
20 D39696 1 CLAMP
21 614-12025 1 BOLT M12 x 25
22 896-11010 1 WASHER 11 x 21 x 2,5 mm
23 361644A1 1 PLATE Baffle
24 361645A1 1 SEAL
25 361745A1 1 SEAL
26 895-15008 2 WASHER 9 x 20 x 16 mm
27 614-8016 2 SCREW M8 x 16
588G 585G 586G

06-27 p1 03/05
TRANSMISSION - MOUNTING
06-27 p1 03/05
1 331961A1 1 BUTTON Incl. Clutch Cutout Switch, Which Is Not

Serviced Separately
2 348559A2 1 LEVER Replaces 348559A1
3 828-12055 1 SCREW M12 x 55; 10.9, If Used
3A 827-12065 1 BOLT M12 x 65; 10.9, If Used
4 495-11053 1 WASHER 17/32 x 1-1/16 x 3/32, If Used
4A 896-11012 2 WASHER 13,5 x 24 x 3 mm, If Used
5 832-10412 1 NUT M12
6 126-116 1 KEY, BUCKET TOOTHRT 3/16 x 3/4
7 87456845 1 TRANSMISSION 2 Wheel Drive, Replaces
329081A1, 329081A2, 329081A3; See Figure 06-39
- 06-48, Also Replaces 130786A2, 130786A3; See
Figure 06-28 - 06-38
8 87456846 1 TRANSMISSION 4 Wheel Drive, Replaces
329082A1, 329082A2, 329082A3; See Figure 06-39
- 06-49, Also Replaces 130787A2, 130787A3, See
Figure 06-28 - 06-38
9 627-10030 12 SCREW M10 x 30; 10.9
10 496-21041 12 WASHER 13/32 x 13/16 x 3/32
11 121658A1 1 DIPSTICK 492 mm lg, Used With 130786A2, A3 or
130787A2, A3 Transmission
11A 370630A1 1 DIPSTICK 669 mm lg, Used With 329081A1 or
329082A1 Transmission
12 1995135C1 1 CONVERTER Torque
13 428-510 6 BOLT 5/16 NF x 5/8; 8
14 A15672 6 WASHER
15 A178706 1 PLATE
16 626-10016 6 SCREW M10 x 16; 10.9
17 496-21041 6 WASHER 13/32 x 13/16 x 3/32
18 614-12040 7 BOLT M12 x 40, If Used
18A 614-12035 7 BOLT M12 x 35, If Used
19 896-15012 7 WASHER 13,5 x 28 x 4 mm
20 284641A2 1 SUPPORT Left Hand, If Used, Bent Distance Is 87
mm, 38 mm dia. Mount Hole
20A 371729A1 1 MOUNTING PARTS Left Hand, If Used, Bent
Distance Is 78 mm, 38 mm dia. Mount Hole
588G 585G 586G

06-27 p2 03/05
06-27 p2 03/05
20B 411713A1 1 MOUNTING PARTS Left Hand, If Used, Bent

21 284723A2 1 SUPPORT Right Hand, If Used, Bent Distance Is
101 mm, 38 mm dia. Mount Hole
21A 371728A1 1 MOUNTING PARTS Right Hand, If Used, Bent
21B 411714A1 1 MOUNTING PARTS Right Hand, If Used, Bent
22 814-16110 2 BOLT M16 x 110, If Used
22A 814-16100 2 SCREW M16 x 100, If Used
23 D35009 6 WASHER 21/32 x 2-1/2 x 11/64, If Used
24 117846A1 2 RUBBER BLOCK If Used
25 832-10416 2 NUT M16
26 REF 1 INSTRUCTION Shaft Assy, Drive, See Figure 06-68,
06-69
27 218-459 1 FITTING 1-5/16 fl x 3/4 PT
28 237948A1 1 TUBE 245 mm lg, Used With 130786A2, A3 or
130787A2, A3 Transmission
28A 395344A1 1 TUBE ASSY. 383 mm lg, Used With 329081A1 or
329082A1 Transmission
29 90-6682T1 2 CLAMP
30 D137627 4 BOLT
31 353353A1 1 BOOT
32 353871A1 1 RING
33 329032A1 4 SCREW No. 10 x 3/8
34 186977A1 4 WASHER 21/32 x 2-3/4 x 11/64, If Used
35 411623A1 2 MOUNTING, RUBBER If Used
36 413459A1 2 SHIM If Used
37 413460A1 2 WASHER 21/32 x 3-11/32 x 11/64, If Used
588G 585G 586G

06-28 p1 03/05
TRANSMISSION ASSY - FILTER, OIL

06-28 p1 03/05
When replacing A2 transmissions with A3

transmissions, also order E135809 plug to plug
extra port on transmission rear housing (refer to
pages 06-51or 06-52), also order 333264A1 pigtail
harness to extend the main harness wire from the
old location
130786A3 1 TRANSMISSION 2 Wheel Drive, With Integrated
Differential Lock Solenoid Valve, Incl. Figure 06-28 -
06-37, Replaces 130786A2, Which Used Chassis
Mounted Differential Lock Solenoid Valve, No
Longer Available, Order 329081A3, See Figure 06-39
130787A3 1 TRANSMISSION 4 Wheel Drive, With Integrated
Differential Lock Solenoid Valve, Incl. Figure 06-28 -
06-38, Replaces 130787A2, Which Used Chassis
Mounted Differential Lock Solenoid Valve, No
Longer Available, Order 329082A3, See Figure 06-39
333264A1 1 HARNESS 540 mm (21-9/32 in) lg, Pigtail,
Differential Lock
1 254686A1 1 FILTER, ENGINE OIL
2 181101A1 1 PLUG 14 - 1.5 mm, 4 Wheel Drive Models Only
3 181274A1 1 SET OF PARTS Valve, 4 Wheel Drive Models Only
8 278534A1 1 SCREEN, FILTER
9 100748A1 1 O-RING
10 181219A1 1 COVER
11 614-8018 2 SCREW M8 x 18
12 181102A1 1 PLUG 4 Wheel Drive Models Only
13 181202A1 1 FITTING If Used
588G 585G 586G

06-29 p1 03/05
TRANSMISSION ASSY (2WD) - HOUSING

06-29 p1 03/05
2 Wheel Drive
130786A3 1 TRANSMISSION Two Wheel Drive, For Details, See
Figure 06-28, Incl. 06-28 - 06-37
1 310768A1 1 HOUSING Front Half, Use With Loctite 510 or 518,
Incl. 1A
1A E135809 1 PLUG Not Illustrated
2 1530028C1 1 BREATHER ASSY.
310772A1 1 PIPE 18 OD x 42 mm lg, Not Illustrated
3 934667R1 2 WASHER, SEALING 10 x 14 x 1.5 mm
4 181100A1 2 PLUG
5 K260177 3 PIN 10 x 25 mm
6 181197A1 1 COVER Rear Half, Use With Loctite 510 or 518
7 614-10030 23 SCREW M10 x 30
8A 238-6121 1 O-RING 1-1/16 ID x 3/32
9 814-10150 2 SCREW M10 x 150
10 310767A1 1 HOUSING Rear Half, Use With Loctite 510 or 518,
Incl. 10A, 10B
10B 310772A1 1 PIPE 18 OD x 42 mm lg, Breather, Not Illustrated
11 181179A1 2 JACK SCREW
12 181105A1 4 WASHER, COPPER 14 x 20 x 1.5 mm
13 181232A1 1 PIPE
14 181141A1 3 O-RING
588G 585G 586G

06-30 p1 03/05

06-30 p1 03/05
4 Wheel Drive
130787A3 1 TRANSMISSION 4 Wheel Drive, For Details, See
Figure 06-28, Incl. 06-28 - 06-38
1 310766A1 1 HOUSING Front Half, Use With Loctite 510 or 518,
Incl. 1A
1A 239606A1 1 PLUG Housing, Oil Passage Port, Not Illustrated
310772A1 1 PIPE 18 OD x 42 mm lg, Not Illustrated
4 181100A1 2 PLUG
5 K260177 3 PIN 10 x 25 mm
6 181197A1 1 COVER Rear Half, Use With Loctite 510 or 518
7 614-10030 23 SCREW M10 x 30
8A 238-6121 1 O-RING 1-1/16 ID x 3/32
9 218-1023 2 CONNECTOR, HYD. 1/2 fl x 1/4 PT
10 310765A1 1 HOUSING Rear Half, Use With Loctite 510 or 518,
Incl. 10A, 10B
13 181232A1 1 PIPE
14 181176A1 1 PIPE
15 181141A1 3 O-RING
588G 585G 586G

06-31 p1 04/04
TRANSMISSION ASSY - PUMP, OIL

06-31 p1 04/04

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-38
1 181199A4 1 PUMP Incl. 2 - 21
3A NSS 1 NOT SERVICED SEPARATELY Pin
5 NSS 2 NOT SERVICED SEPARATELY Pin, Roll
6 NSS 1 NOT SERVICED SEPARATELY Piston
8 NSS 1 NOT SERVICED SEPARATELY Support
11 NSS 1 NOT SERVICED SEPARATELY Guide
12 NSS 1 NOT SERVICED SEPARATELY Bushing
15 181205A1 1 SEAL, OIL
16 814-8060 6 SCREW M8 x 60
19 181142A1 1 O-RING
588G 585G 586G

06-32 p1 04/04
TRANSMISSION ASSY - SHIFTER MECHANISM

06-32 p1 04/04

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-38
1 NSS 1 NOT SERVICED SEPARATELY Rail, Shifter Fork,
Third and Fourth, Order 256888A3, See Below
2 614-12016 3 SCREW M12 x 16
3 1966835C1 3 WASHER 12 x 16 x 1.5 mm
4 1966993C1 2 SPRING
256888A3 1 SYNCHRONIZER Synchronizer Service, Incl. 1, 8 -
10, 13 - 15, 19, 20, 22, Also Incl. Parts On Figure
06-32, 06-34, 06-35
5 181139A1 4 BALL
6 864-8025 3 SCREW M8 x 25
7 181171A1 1 COVER
8 NSS 1 NOT SERVICED SEPARATELY Lever, Incl. 14, 15,
Order 256888A3, See Below
9 NSS 2 NOT SERVICED SEPARATELY Pin, Order
256888A3, See Below
10 NSS 1 NOT SERVICED SEPARATELY Boot, Order
256888A3, See Below
11 181177A1 1 CLAMP
12 181138A1 1 O-RING
13 NSS 1 NOT SERVICED SEPARATELY Spring, Order
256888A3, See Below
14 NSS 1 NOT SERVICED SEPARATELY Bushing, Order
256888A3, See Below
15 NSS 1 NOT SERVICED SEPARATELY Ring, Order
256888A3, See Below
16 181173A1 2 SELECTOR
17 864-10025 2 SCREW M10 x 25
19 181245A2 1 ROD
20 905794R1 2 PIN 6 x 30 mm
21 181203A1 1 FORK, SHIFTER Gear Shifter, First and Second
22 NSS 1 NOT SERVICED SEPARATELY Fork, Gear Shifter,
Third and Fourth, Order 256888A3, See Below
588G 585G 586G

06-32 p2 04/04

06-32 p2 04/04
23 181104A1 5 WASHER, COPPER

25 614-8016 1 SCREW M8 x 16
588G 585G 586G

06-33 p1 04/04
TRANSMISSION ASSY - SHAFTS, IDLER AND PRIMARY

06-33 p1 04/04
TRANSMISSION ASSY - SHAFTS, IDLER AND PRIMARY

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-38
1 ST205A 2 BEARING, BALL
2 181151A1 2 BLOCK 52 x 35.1 x 4 mm, If Used
3 181225A1 1 GEAR 27T, No Longer Available, Order 310614A1,
REF 13
4 181181A1 1 SHAFT No Longer Available, Order 310614A1, REF
13
5 181186A1 1 PINION 27T, No Longer Available, Order 310614A1,
REF 13
6 A48041 1 CIRCLIP
7 181128A1 1 BEARING, BALL
9 181188A1 1 PINION 28 T, Third
10 181187A1 1 GEAR 39 T, Fourth
11 181184A1 1 SHAFT Primary
13 310614A1 1 SHAFT Idler Gear, One Piece, Replaces REF 2 - 5,
Ref 2 Shim Not Required With One Piece Gear
Shaft
585G 586G 588G

06-34 p1 04/04
TRANSMISSION - ASSY SHAFT, INPUT

06-34 p1 04/04
TRANSMISSION - ASSY SHAFT, INPUT

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-38
1 181152A3 4 SEAL, OIL
2 A48041 2 CIRCLIP
4 181153A1 1 SPACER
6 181135A1 4 BEARING, NEEDLE
7 181229A1 1 GEAR 29 T
8 181162A1 2 PLATE 3.7 mm thk, No Longer Used, Order REF 8A
8A 310519A1 2 PLATE 6.2 mm thk
9 181116A1 2 RING, LOCKING
11 181159A1 14-16 DISC
12 181158A1 12 DISC, CLUTCH
14 181161A1 2 PLATE, THRUST
15 NSS 2 NOT SERVICED SEPARATELY Spring, Order
256888A3, See Below
16 NSS 2 NOT SERVICED SEPARATELY Piston, Order
256888A3, See Below
17 181157A3 2 SEAL, OIL
18 181156A3 2 SEAL, OIL
19 181108A1 4 SPLIT PIN
20 298203A1 1 SHAFT
21 D142898 1 PLUG 10 x 1 mm
256888A3 1 SYNCHRONIZER Synchronizer Service, Includes 15,
16, Also Incl. Parts On Figure 06-32, 06-34, 06-35
22 181227A2 1 PINION 29 T
23 181164A1 1 SPACER
588G 585G 586G

06-35 p1 04/04
TRANSMISSION ASSY - SHAFT, SECONDARY

06-35 p1 04/04

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-38
4 181190A1 1 PINION 43 T, Driven, Second
5 181114A1 6 SNAP RING
190427A1 2 SYNCHRONIZER Synchronizer Service, Incl. 6 - 15
6 244109A1 4 SPACER
8 NSS 2 NOT SERVICED SEPARATELY Ring, Flange
9 NSS 2 NOT SERVICED SEPARATELY Spacer
12 384773A1 3 SPRING, COIL
13 384769A1 3 BALL
14 384772A1 3 PLATE, SMALL SQUARE
256888A3 1 SYNCHRONIZER Synchronizer Service, Incl.
190427A1, Ref 6 - 15, Also Incl. Parts On Figure
06-32, 06-34, 06-35
16 181189A1 1 PINION 49 T, Driven, First
17 181226A1 1 SPACER 2 Wheel Drive
18 NSS 1 NOT SERVICED SEPARATELY Gear, Order
308485A1
19 181192A1 1 PINION 23 T, Driven, Fourth
26 181108A1 1 SPLIT PIN
27 181183A1 1 SHAFT
28 181191A1 1 PINION 33 T, Driven, Third
31 181123A1 1 SEAL, OIL 60 x 75 x 8 mm
32 233284A1 1 FORK
33 181144A1 1 O-RING
34 181165A1 1 WASHER 52 x 12.5 x 5 mm
588G 585G 586G

06-35 p2 04/04

06-35 p2 04/04
35 P3533055 1 SCREW 12 x 25 mm
588G 585G 586G

06-36 p1 03/05
TRANSMISSION ASSY (4WD) - SHAFT, OUTPUT

06-36 p1 03/05
4 Wheel Drive
Figure 06-28, Incl. 06-28 - 06-38
1 233283A1 1 FORK
2 614-8022 3 SCREW M8 x 22
3 181198A1 1 COVER
4 112517A1 1 O-RING
5 181122A1 1 SEAL, OIL 50 x 65 x 8 mm
7 181152A3 2 SEAL, OIL
11 NSS 1 NOT SERVICED SEPARATELY Gear, Driven, Order
308485A1
12 100747A1 1 O-RING
13 181182A1 1 SHAFT Output
14 100748A1 2 O-RING
15 181248A1 1 SLEEVE
16 D142898 1 PLUG 10 x 1 mm
17 100753A1 6 SPRING
18 181276A1 1 WASHER
19 181120A1 1 SNAP RING
20 P3533055 1 SCREW 12 x 25 mm
21 P2745466 1 WASHER
22 238-8217 1 O-RING 1-3/16 ID x 1/8
588G 585G 586G

06-37 p1 04/04
TRANSMISSION ASSY - VALVE, CONTROL

06-37 p1 04/04

Figure 06-28, Incl. 06-28 - 06-37
Figure 06-28, Incl. 06-28 - 06-37
334558A1 1 VALVE Transmission, Incl. 1 - 38, Without
Differential Lock Solenoid Valve (Ref 39), Used On
A2 Or A3 Transmissions With Chassis Mounted
Solenoid Valve, See Figure 06-51, 06-52, If Used
REF 1 INSTRUCTION Transmission Assy, For Details, See
Figure 06-28
335640A1 1 VALVE Transmission, Incl. 1 - 45, Incl. 349295A1
Differential Lock Solenoid Valve (Ref 39), Used In
A3 Transmissions, See Figure 06-51, 06-52, If Used
2 190442A1 1 PLUNGER Solenoid
3 190443A1 2 COIL Solenoid
4 190437A1 1 FITTING
5 181136A1 4 O-RING
7 181272A1 1 PLUG
8 864-6020 4 SCREW M6 x 20
9 181251A1 1 COVER
10 181256A1 2 SEAL
11 190439A1 1 SPACER
12 190438A1 1 PISTON Outer
13 190435A1 1 SPRING Inner
14 190441A1 1 SPRING Outer
15 181234A1 1 PISTON Inner
16 299324A1 1-2 CIRCLIP
16A 368436A1 1 CIRCLIP 334558A1 or 335640A1 Control Valve
17 181261A1 1 SPRING
18 181146A1 1 BALL
20 181103A1 1 PLUG
21 864-8020 3 SCREW M8 x 20, Purchase Separately
22 181166A1 1 SEAL Purchase Separately
23 181207A1 1 PLATE, LARGE Purchase Separately
588G 585G 586G

06-37 p2 04/04

06-37 p2 04/04
24 181208A1 1 SEAL Purchase Separately

25 181254A1 1 SHAFT
26 181260A1 1 SPRING
27 181255A1 1 PISTON
28 181137A1 3 O-RING
29 181258A1 2 PLUG
30 334724A1 2 SPRING Spool
31 181253A1 2 SPACER
32 334725A1 1 PLUNGER Forward/Reverse
34 814-8080 6 BOLT M8 x 80, Purchase Separately
35 181100A1 4 PLUG
37 190436A1 1 SPRING Piston
38 190440A1 1 PIN
39 349295A1 1 SOLENOID Used In A3 Transmissions, Incl. 40 - 45
40 237-6008 1 O-RING 41/64 ID x 3/32
41 238-5014 1 O-RING 1/2 ID x 1/16
42 238-5013 1 O-RING 7/16 ID x 1/16
43 NSS 1 NOT SERVICED SEPARATELY Valve, Solenoid,
Cartridge, Component Parts Not Serviced
Separately, Not Illustrated
44 NSS 1 NOT SERVICED SEPARATELY Coil, Not Illustrated
45 NSS 1 NOT SERVICED SEPARATELY Nut, Not Illustrated
588G 585G 586G

06-38 p1 03/05
TRANSMISSION ASSY (4WD) - SOLENOID VALVE

06-38 p1 03/05
TRANSMISSION ASSY (4WD) - SOLENOID VALVE
4 Wheel Drive
Figure 06-28, Incl. 06-28 - 06-38
190432A1 1 SOLENOID Incl. 1 - 4
3 NSS 1 NOT SERVICED SEPARATELY Valve, Solenoid
4 NSS 1 NOT SERVICED SEPARATELY Kit, Seal, Incl. (1)
Each Of 238-5014, 238-5015, 237-6010, Not
Serviced Separately, Order 190432A1
5 181100A1 2 PLUG
7 814-8060 3 SCREW M8 x 60
8 190429A1 1 HOUSING Solenoid Valve
9 190430A1 1 SEAL
10 190431A1 1 VALVE Installed Between Ref. 8 and Ref. 9
588G 585G 586G

06-39 p1 03/05

06-39 p1 03/05
87456845 1 TRANSMISSION Two Wheel Drive, With Integrated

Diff. Lock Solenoid Valve, Incl. 1, 8 - 11, 13, Also
Incl. Parts On Figure 06-39 - 06-48; Replaces
329081A1, 329081A2, 329081A3
87456846 1 TRANSMISSION Four Wheel Drive, With Integrated
Diff. Lock Solenoid Valve, Incl. 1 - 13, Also Incl.
Parts On Figure 06-39 - 06-49; Replaces 329082A1,
329082A2, 329082A3
1 254686A2 1 FILTER Replaces 254686A1
2 181101A1 1 PLUG 14 - 1.5 mm, Four Wheel Drive Models
3 181274A1 1 SET OF PARTS Valve, Four Wheel Drive Models
8 278534A1 1 SCREEN, FILTER
9 100748A1 1 O-RING
10 181219A1 1 COVER
11 614-8018 2 SCREW M8 x 18
12 181102A1 1 PLUG Four Wheel Drive Models
13 181202A1 1 FITTING
588G 585G 586G

06-40 p1 03/05

06-40 p1 03/05
Two Wheel Drive Models

Diff. Lock Solenoid Valve, Incl. 06-39 - 06-48;
Replaces 329081A1, 329081A2, 329081A3
1 310768A1 1 HOUSING Front Half, Use With Loctite 510 or 518
as a Gasket Eliminator, Incl. 1A
1A E135809 1 PLUG If Used
310772A1 1 PIPE 18 OD x 42 mm lg, Breather, Not Illustrated
4 181100A1 3 PLUG
5 K260177 3 PIN 10 x 25 mm
6 181197A1 1 COVER Rear Half, Use With Superbond 539 as a
Gasket Eliminator
7 614-10030 19 SCREW M10 x 30
8A 238-6121 1 O-RING 1-1/16 ID x 3/32
9 814-10150 2 SCREW M10 x 150
10 310767A1 1 HOUSING Rear Half, Use With Superbond 539 as a
Gasket Eliminator, Incl. 10A, 10B
10A E135809 1 PLUG If Used
13 181232A1 1 PIPE Lubrication
14 181141A1 3 O-RING
588G 585G 586G

06-41 p1 03/05

06-41 p1 03/05
Four Wheel Drive Models

Diff. Lock Solenoid Valve, Incl. Figure 06-39 - 06-49;
Replaces 329082A1, 329082A2, 329082A3
1 310766A1 1 HOUSING Front Half, Use With Loctite 510 or 518
as a Gasket Eliminator, Incl. 1A
1A E135809 1 PLUG
2 239606A1 1 PLUG
310772A1 1 PIPE 18 OD x 42 mm lg, Breather, Not Illustrated
5 181100A1 3 PLUG
6 K260177 3 PIN 10 x 25 mm
7 181197A1 1 COVER Rear Half, Use With Superbond 539 as a
Gasket Eliminator
8 614-10030 23 SCREW M10 x 30
9 100557A1 1 PLUG, DRAIN Incl. 10
10 238-6121 1 O-RING 1-1/16 ID x 3/32
11 218-1023 2 CONNECTOR, HYD. 1/2 fl x 1/4 PT
12 310765A1 1 HOUSING Rear Half, Use With Superbond 539 as a
Gasket Eliminator, Incl. 13, 14
13 E135809 1 PLUG If Used
14 310772A1 1 PIPE 18 OD x 42 mm lg, Breather
17 181232A1 1 PIPE Lubrication
18 181176A1 1 PIPE Oil
19 181141A1 3 O-RING
20 181101A1 1 PLUG 14 - 1.5 mm
588G 585G 586G

06-42 p1 03/05

06-42 p1 03/05

Replaces 329081A1, 329081A2, 329081A3
Replaces 329082A1, 329082A2, 329082A3
1 181199A4 1 PUMP Incl. 2 - 21
3A NSS 1 NOT SERVICED SEPARATELY Pin
5 NSS 2 NOT SERVICED SEPARATELY Pin, Roll
8 NSS 1 NOT SERVICED SEPARATELY Support
11 NSS 1 NOT SERVICED SEPARATELY Guide
14 NSS 1 NOT SERVICED SEPARATELY Bushing, Large
15 181205A1 1 SEAL, OIL
16 814-8060 6 SCREW M8 x 60
18 NSS 1 NOT SERVICED SEPARATELY 23 T, Gear
19 181142A1 1 O-RING
21 NSS 1 NOT SERVICED SEPARATELY 12 T, Gear
588G 585G 586G

06-43 p1 03/05

06-43 p1 03/05

Replaces 329081A1, 329081A2, 329081A3
Replaces 329082A1, 329082A2, 329082A3
1 181245A2 2 ROD Shifter Fork
2 614-12016 2 SCREW M12 x 16
3 1966835C1 2 WASHER 12 x 16 x 1.5 mm
4 1966993C1 2 SPRING
5 181139A1 4 BALL
6 864-8025 3 SCREW M8 x 25
7 181171A1 1 COVER
8 190428A3 1 LEVER, CONTROL
9 1967585C1 2 PIN
10 1967581C1 1 BOOT
11 181177A1 1 CLAMP
12 181138A1 1 O-RING
13 278533A1 1 SPRING
15 279039A1 1 SNAP RING
16 181173A1 2 SELECTOR
17 864-10025 2 SCREW M10 x 25
20 905794R1 4 PIN 6 x 30 mm
21 181203A1 1 FORK, SHIFTER First and Second
22 366909A1 1 FORK, SHIFTER Third and Fourth
24 614-8016 1 SCREW M8 x 16
588G 585G 586G

06-44 p1 03/05
TRANSMISSION ASSY - SHAFT, IDLER AND PRIMARY

06-44 p1 03/05
TRANSMISSION ASSY - SHAFT, IDLER AND PRIMARY

Replaces 329081A1, 329081A2, 329081A3
Replaces 329082A1, 329082A2, 329082A3
2 366237A1 1 SHAFT Idler Shaft
4 358646A1 1 SHAFT Primary Shaft
6 A48041 1 CIRCLIP Snap Ring; Not Illustrated
588G 585G 586G

06-45 p1 03/05
TRANSMISSION ASSY - SHAFT, INPUT

06-45 p1 03/05
TRANSMISSION ASSY - SHAFT, INPUT

Replaces 329082A1, 329082A2, 329082A3
Replaces 329082A1, 329082A2, 329082A3
1 358645A1 4 SEAL, OIL
2 A48041 2 CIRCLIP
4 358635A1 1 SPACER 68 x 45 x 105 mm
6 358633A1 2 BEARING, NEEDLE
7 366318A1 1 GEAR 29 T
8 310519A1 2 PLATE 6.2 mm thk
10 358640A1 2 WASHER
11 181159A1 14 DISC
12 181158A1 12 DISC, CLUTCH
14 181161A1 2 PLATE, THRUST Pressure
15 358637A1 2 SPRING
16 358641A1 2 SLEEVE, TRANSMISSION
17 358644A1 2 PISTON
18 358643A1 2 SNAP RING
19 358642A1 2 SEALRING
20 358631A1 1 SHAFT Input Shaft
21 358638A1 1 PINION 29 T
22 358639A1 1 WASHER 68 x 45 x 4 mm
24 181108A1 2 SPLIT PIN
25 D142898 2 PLUG 10 x 1 mm
588G 585G 586G

06-46 p1 03/05

06-46 p1 03/05

Replaces 329082A1, 329082A2, 329082A3
Replaces 329082A1, 329082A2, 329082A3
3 358649A1 1 WASHER
3A 358650A1 X SHIM 0,05 mm
3A 358651A1 X SHIM 0,10 mm
3A 358652A1 X SHIM 0,30 mm
3A 196454A1 X SHIM 0,50 mm
4 358648A1 1 PINION 43 T, Driven, Second
6 244109A1 4 SPACER
190427A1 1 SYNCHRONIZER Synchronizing Service, Incl. 7 - 15
9 384773A1 3 SPRING, COIL
13 326865A1 3 PLATE, SPACER Replaces 384772A1
14 384769A1 3 BALL
16 358647A1 1 PINION 49 T, Driven, First
18 358656A1 1 GEAR Drive, Four Wheel Drive
18A 358654A1 1 SNAP RING Four Wheel Drive
18B 358655A1 1 SNAP RING Four Wheel Drive
19 358282A1 1 GEAR 23 T, Driven, Fourth
366398A1 1 SYNCHRONIZER Synchronizing Service, Incl. 20 -
25A
23 NSS 3 NOT SERVICED SEPARATELY Plate
24 NSS 3 NOT SERVICED SEPARATELY Pin
588G 585G 586G

06-46 p2 03/05

06-46 p2 03/05

25A NSS 1 NOT SERVICED SEPARATELY Sleeve
26 181108A1 1 SPLIT PIN
27 366366A1 1 SHAFT Secondary, Two Wheel Drive
27 358653A1 1 SHAFT Secondary, Four Wheel Drive
28 358283A1 1 PINION 33 T, Driven, Third
29 358639A1 1 WASHER 68 x 45 x 4 mm
31 181123A1 1 SEAL, OIL 60 x 75 x 8 mm
32 233284A1 1 FORK
33 181144A1 1 O-RING
34 181165A1 1 WASHER 52 x 12.5 x 5 mm
35 P3533055 1 SCREW 12 x 25 mm
588G 585G 586G

06-47 p1 03/05

06-47 p1 03/05

Replaces 329082A1, 329082A2, 329082A3
1 233283A1 1 FORK Front
2 614-8022 3 SCREW M8 x 22
3 181198A1 1 COVER
4 112517A1 1 O-RING
5 181122A1 1 SEAL, OIL 50 x 65 x 8 mm
7 358645A1 2 SEAL, OIL
10 P2745478 1 WASHER
11 366234A1 1 PINION 36 T, Driven
12 366235A1 1 O-RING
13 366230A1 1 SHAFT Output Shaft
14 366236A1 2 O-RING
15 366232A1 1 SLEEVE, TRANSMISSION
16 D142898 1 PLUG 10 x 1 mm
17 100753A1 8 SPRING
18 366231A1 1 WASHER
19 800-5145 1 SNAP RING
20 P3533055 1 SCREW 12 x 25 mm
21 P2745466 1 WASHER
22 238-8217 1 O-RING 1-3/16 ID x 1/8
588G 585G 586G

06-48 p1 04/05
TRANSMISSION ASSY (329081A1, A2, A3 OR 329082A1, A2, A3) - VALVE, CONTROL

06-48 p1 04/05
329081A3 1 TRANSMISSION Two Wheel Drive, With Integrated

Replaces 329081A1, 329081A2
329082A3 1 TRANSMISSION Four Wheel Drive, With Integrated
Replaces 329082A1, 329082A2
335640A2 1 VALVE Replaces 335640A1, Incl. 1 - 45, Incl.
349295A1 Differential Lock Solenoid Valve (Ref 39)
2 190442A1 1 PLUNGER
3 190443A1 2 COIL
4 190437A1 1 FITTING
5 181136A1 4 O-RING
7 181272A1 1 PLUG
8 864-6020 4 SCREW M6 x 20
9 181251A1 1 COVER
10 181256A1 2 SEAL
11 190439A2 1 SPACER
12 190438A2 1 PISTON
13 190436A1 1 SPRING
14 190441A1 1 SPRING
15 181234A2 1 PISTON
16 299324A1 1 CIRCLIP
16A 368436A1 1 CIRCLIP
17 181261A1 1 SPRING
18 181146A1 1 BALL
21 864-8020 3 SCREW M8 x 20, Not Included In Assembly,
Purchase Separately
20 181103A1 2 PLUG
22 181166A1 1 SEAL Not Included In Assembly, Purchase
Separately
23 181207A1 1 PLATE, LARGE Not Included In Assembly,
Purchase Separately
Separately
588G 585G 586G

06-48 p2 04/05

06-48 p2 04/05
25 181254A1 1 SHAFT
26 181260A1 1 SPRING
27 181255A2 1 PISTON Flow Divider
28 181137A1 3 O-RING
29 181258A1 2 PLUG
30 334724A1 2 SPRING
31 181253A1 2 SPACER
32 334725A1 1 PLUNGER Forward/Reverse
34 814-8080 6 BOLT M8 x 80, Not Included In Assembly, Purchase
Separately
35 181100A1 4 PLUG
37 190435A1 1 SPRING
38 190440A1 1 PIN
38A NSS 1 NOT SERVICED SEPARATELY Plug
39 349295A1 1 SOLENOID Differential Lock Solenoid Valve, Incl. 40
- 45
40 237-6008 1 O-RING 41/64 ID x 3/32
41 238-5014 1 O-RING 1/2 ID x 1/16
42 238-5013 1 O-RING 7/16 ID x 1/16
43 NSS 1 NOT SERVICED SEPARATELY Valve, Solenoid,
44 298614A1 1 COIL Coil, Not Illustrated
368437A2 1 KIT Snap Ring; Without Tools; Includes 10, 15, 16A,
22, 25, Plus Instructions; Replaces 368437A1
368438A2 1 KIT Snap Ring; With Tools; Includes 10, 15, 16A, 22,
25, Plus 368439A1 Guide Tool and 368440A1
Pushing Tool For Snap Ring Service; Replaces
368438A1
588G 585G 586G

06-48A p1 03/05
TRANSMISSION ASSY (87456845 OR 87456846) - VALVE, CONTROL

06-48A p1 03/05
87456845 1 TRANSMISSION Two Wheel Drive, Incl. Ref 1 - 45;

Also Includes Parts On Figures 06-39 - 06-47,
06-48A
87456846 1 TRANSMISSION Four Wheel Drive, Incl. Ref 1 - 45;
Also Includes Parts On Figures 06-39 - 06-47,
06-48A, 06-49
87456899 1 VALVE Transmission Control, Incl. Ref 1 - 45
2 190442A1 1 PLUNGER
3 87456900 1 KIT, SERVICE KIT, Solenoid; Includes (2) Solenoids,
(1) Jumper Wire Used For Transmissions Prior to
Ones With The Solenoids With Plastic Connections;
See Figure 06-48, Ref 3 For Solenoids With Bullet
Connectors
4 87456968 1 HARNESS, WIRE Jumper; If Used; Required On
Transmissions Prior To Ones With Deutsch
Connector Type Solenoids
5 181136A1 4 O-RING
7 181272A1 1 PLUG
8 864-6020 4 SCREW M6 x 20
9 181251A1 1 COVER
10 181256A1 2 SEAL Cover Gasket
11 190439A2 1 SPACER
12 190438A2 1 PISTON
13 190436A1 1 SPRING
14 190441A1 1 SPRING
15 181234A2 1 PISTON
16 299324A1 1 CIRCLIP
16A 368436A1 1 CIRCLIP
17 181261A1 1 SPRING
18 181146A1 1 BALL
20 181103A1 2 PLUG
21 864-8020 3 SCREW M8 x 20, Not Included In Assembly,
Purchase Separately
588G 585G 586G

06-48A p2 03/05

06-48A p2 03/05

Separately
23 181207A1 1 PLATE, LARGE Not Included In Assembly,
Purchase Separately
Separately
25 181254A1 1 SHAFT
26 181260A1 1 SPRING
27 181255A2 1 PISTON Flow Divider
28 181137A1 3 O-RING
29 181258A1 2 PLUG PLUG
30 334724A1 2 SPRING
31 181253A1 2 SPACER
32 334725A1 1 PLUNGER Spool, Forward/Reverse
34 814-8080 6 BOLT M8 x 80, Not Included In Assembly, Purchase
Separately
35 181100A1 4 PLUG
36 934667R1 4 WASHER, SEALING Copper Washer, 10 x 14 x 1.5
mm
37 190435A1 1 SPRING
38 190440A1 1 PIN
38A NSS 1 NOT SERVICED SEPARATELY Plug
39 349295A1 1 SOLENOID Differential Lock Solenoid Valve; Incl.
Ref 40 - 45
40 237-6008 1 O-RING 41/64 ID x 3/32
41 238-5014 1 O-RING 1/2 ID x 1/16
42 238-5013 1 O-RING 7/16 ID x 1/16
43 NSS 1 NOT SERVICED SEPARATELY Solenoid Valve,
44 298614A1 1 COIL Not Illustrated
368437A2 1 KIT Snap Ring, Without Tools, Includes 10, 15, 16A,
22, 25, Plus Instructions
368438A2 1 KIT Snap Ring, With Tools, Includes 10, 15, 16A, 22,
25, Plus 368439A1 Guide Tool and 368440A1
Pushing Tool for Snap Ring Service
588G 585G 586G

06-49 p1 03/05
TRANSMISSION ASSY (4WD) - VALVE, SOLENOID

06-49 p1 03/05
TRANSMISSION ASSY (4WD) - VALVE, SOLENOID

Replaces 329082A1, 329082A2, 329082A3
190432A1 1 SOLENOID Incl. 1 - 4; Packard Connector;
329082A1, 329082A2, 329082A3 Transmissions
3 NSS 1 NOT SERVICED SEPARATELY Valve, Solenoid
4 181149A1 1 PACKAGE, SEALS Seal, Incl. 238-5014, 238-5015,
237-6010, O-Rings, Not Serviced Separately, Order
190432A1, Solenoid Valve
5 181100A1 1 PLUG
7 814-8060 3 SCREW M8 x 60
8 321428A1 1 HOUSING
9 366910A1 1 SEAL
10 190431A1 1 VALVE Installed Between Ref 8 and 9
11 87456901 1 SOLENOID Component Parts Not Serviced
Separately; Includes Solenoid and Ref 12 Jumper
Harness; Jumper Is For Coverting Transmissions
Prior to Connector Change From Weather Pack to
Deutsch
12 87456969 1 HARNESS, WIRE Jumper; Weather Pack
Connector/Deutsch Connector
588G 585G 586G

06-50 p1 03/05
AXLE, FRONT - MOUNTING

06-50 p1 03/05
AXLE, FRONT - MOUNTING
1 279172A1 1 AXLE, REAR Front Drive, See Figure 06-53 - 06-57,

07-01 - 07-02, No Longer Available, Order 319063A1
1 319063A1 1 AXLE, REAR Front Drive, With Oil Temperature
Switch, See Figure 06-58 - 06-62, 07-03, 07-04, If
Used
1 384952A1 1 AXLE, REAR Front Drive, With Oil Temperature
Sender, See Figure 06-63 - 06-67, 07-05, 07-06,
Two Spider Differential; If Used
1 87422891 1 AXLE, REAR Front Drive, With Oil Temperature
Sender, See Figure 06-63 - 06-67, 07-05, 07-06,
Four Spider Differential; If Used
2 D138492 20 NUT 22 mm
3 87313544 20 WASHER 22.52 ID x 44.0 OD x 5.0 mm thk,
Hardened; Replaces D138380 22.80 ID x 44.5 OD x
5.56 mm thk Hardened Washer Used On Some
Models
4 827-20230 8 SCREW M20 x 230; 10.9
5 896-11020 16 WASHER 22 x 37 x 4 mm
6 117933A1 2 PLATE, LARGE Mounting
7 829-1420 8 NUT M20, Cl 10
588G 585G 586G

06-51 p1 04/04
AXLE, FRONT - DIFFERENTIAL LOCK

06-51 p1 04/04
Models With Chassis Mounted Differential Lock

Solenoid Valve
2 237-6006 1 O-RING 15/32 ID x 5/64
4 237-6006 1 O-RING 15/32 ID x 5/64
5 304019A1 2 HOSE 1200 mm (47-1/4 in), Transmission Supply
and Return Lines, Transmission to Solenoid Valve
8 L18337 2 STRAP 15 in
9 283579A1 1 VALVE, SOLENOID Incl. 10 - 16
10 297255A1 1 JUNCTION BOX
11 349295A1 1 SOLENOID Replaces 184505A1, Incl. 12 - 16
12 237-6008 1 O-RING 41/64 ID x 3/32
13 238-5013 1 O-RING 7/16 ID x 1/16
14 238-5014 1 O-RING 1/2 ID x 1/16
15 NSS 1 NOT SERVICED SEPARATELY Cartridge,
Component Parts Not Serviced Separately
NSS 1 NOT SERVICED SEPARATELY Nut
17 814-6050 2 BOLT M6 x 50
18 895-11006 2 WASHER 6,6 x 12 x 1,6 mm
19 892-11006 2 WASHER, LOCK M6
20 829-1406 2 NUT M6; 10.9
21 304020A1 1 HOSE 625 mm (24-5/8 in)
23 L18337 1 STRAP 15 in
24 218-5135 1 ELBOW 9/16 fl x Or, Incl. 25
25 237-6006 1 O-RING 15/32 ID x 5/64
26 332406A1 1 BRACKET Valve Mounting
27 614-10025 2 BOLT M10 x 25
28 895-11010 2 WASHER 11 x 20 x 2 mm
585G 586G 588G

06-52 p1 04/04

06-52 p1 04/04
Models With Differential Lock Solenoid Valve An

Integral Part Of The Transmission
1 304019A1 1 HOSE 1200 mm (47-1/4 in)
2 218-5135 1 ELBOW 9/16 fl x Or, Incl. 3
3 237-6006 1 O-RING 15/32 ID x 5/64
5 237-6006 1 O-RING 15/32 ID x 5/64
6 E135809 1 PLUG If Used
7 L18337 1 STRAP 15 in
588G 585G 586G

06-53 p1 04/04
AXLE, FRONT - HOUSING

06-53 p1 04/04
AXLE, FRONT - HOUSING
279172A1 1 AXLE, REAR Front Drive, Incl. Figure 06-53 - 06-57,

07-01 - 07-02, No Longer Available, Order
319063A1, See Figure 06-58, Also Order, 213-126,
322184A1, 326348A1, See Figure 07-08, 07-10
1A 238-6121 1 O-RING 1-1/16 ID x 3/32
2 238-5270 6 O-RING 1-1/16 ID x 3/32
3 315550A1 1 SET OF PARTS Brake, Left Hand, Incl. 3A
3A D142898 1 PLUG 10 x 1 mm
4 222689A1 1 HOUSING Center
7 315551A1 1 SET OF PARTS Brake, Right Hand, Incl. 7A
7A D142898 1 PLUG 10 x 1 mm
8 190459A1 2 FLANGE
9 814-14140 22 SCREW M14 x 140
10 864-12130 4 SCREW M12 x 130
11 295574A1 1 BEAM Right Hand Side
12 295573A1 1 BEAM Left Hand Side
13 1966149C2 1 BREATHER
18 E135750 1 PIN, AXLE
19 192481A1 1 SENDOR, TEMPERATURE Oil Temperature
20 222688A1 1 TUBE Internal
21 100760A1 2 O-RING
588G 585G 586G

06-54 p1 04/04
AXLE, FRONT - DIFFERENTIAL

06-54 p1 04/04
AXLE, FRONT - DIFFERENTIAL

07-01 - 07-02
292268A1 1 HOUSING Incl. 1, 2
Half
3 E135777 4 WASHER
4 NSS 4 NOT SERVICED SEPARATELY Gear, Sun, Must
Be Replaced As a Set, For Service Order 294192A1,
See Below
5 NSS 1 NOT SERVICED SEPARATELY Gear, Side, Pinion,
Must Be Replaced As a Set, For Service Order
294192A1, See Below
7 S300976 10 SCREW M12 x 90; 12.9
294192A1 1 SET Differential, Service Replacement, Incl. 3 - 6, 16,
17
8 E135785 2 BEARING With Cone
9 P3034505 2 NUT
10 112486A1 2 SCREW M6 x 12
11 175959A1 2 BRACKET
12 292207A1 4 PIN, LARGE
13 292208A1 4 O-RING
14 190452A1 2 BUSHING
15 191067A1 1 SLEEVE
16 NSS 2 NOT SERVICED SEPARATELY Shaft, Gear, Must
Be Replaced As a Set, For Service Order 294192A1,
See Below
17 NSS 1 NOT SERVICED SEPARATELY Gear, Side, Pinion,
Must Be Replaced As a Set, For Service Order
294192A1, See Below
18 D143033 2 DOWEL 12 x 40 mm
294192A1 1 SET Differential, Service Replacement, Incl. 3 - 6, 16,
17
588G 585G 586G

06-55 p1 04/04
AXLE, FRONT - RING AND PINION

06-55 p1 04/04
AXLE, FRONT - RING AND PINION
279172A1 1 AXLE, REAR Front Drive, See Figure 06-53 - 06-57,

07-01 - 07-02
175956A1 1 GEAR-SET Ring and Pinion, Incl. 1 - 6
1 NSS 1 NOT SERVICED SEPARATELY Gear, Ring,
Differential
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion,
Differential
3 K261065 1 WASHER
4 K261014 1 NUT
5 1349059C1 2 WASHER
6 175957A1 1 SPACER
7 190506A1 X SHIM 2,5 mm (0,098 in)
7 190508A1 X SHIM 2,6 mm (0,102 in)
7 190509A1 X SHIM 2,7 mm (0,106 in)
7 190510A1 X SHIM 2,8 mm (0,110 in)
7 190511A1 X SHIM 2,9 mm (0,114 in)
7 190512A1 X SHIM 3,0 mm (0,118 in)
7 190513A1 X SHIM 3,1 mm (0,122 in)
7 190514A1 X SHIM 3,2 mm (0,125 in)
7 190515A1 X SHIM 3,3 mm (0,129 in)
7 190516A1 X SHIM 3,4 mm (0,133 in)
8 P1139855 1 BEARING
9 128570A1 1 FLANGE
11 238-5152 1 O-RING 3-1/4 ID x 3/32
12 K262143 1 SEAL
588G 585G 586G

06-56 p1 04/04

06-56 p1 04/04
279172A1 1 AXLE, REAR Front Drive, See Figure 06-53 - 06-57,

07-01 - 07-02
1 292213A1 1 CYLINDER
2 305152A1 1 O-RING
3 292210A1 2 SEAL
4 292212A1 1 PISTON
5 800-5120 2 SNAP RING No. 20
6 292214A1 1 SHAFT
7 292902A1 1 RING
8 175966A1 2 SPRING
9 175964A2 1 FORK
11 128376A1 1 O-RING
12 175968A1 1 SUPPORT
13 614-8030 2 BOLT M8 x 30
14 814-8080 2 BOLT M8 x 80
588G 585G 586G

06-57 p1 04/04
AXLE, FRONT - PLANETARY

06-57 p1 04/04
AXLE, FRONT - PLANETARY
279172A1 1 AXLE, REAR Front Drive, See Figure Figure 06-53 -

06-57, 07-01 - 07-02
1 175974A1 2 HUB Incl. 2
2 D142986 20 STUD
3 P2930467 2 SEAL
4 175976A1 2 PINION Ring, Planetary
5 175977A1 2 CARRIER Planetary, Incl. 6
6 NSS 6 NOT SERVICED SEPARATELY Shaft, Pinion Gear
7A 238-6121 1 O-RING 1-1/16 ID x 3/32
8 K395082 4 SCREW
10 175978A1 17 SET Package of 10, 168 Needles Required
11 175979A1 6 SUN GEAR Pinion, Planetary
13 247550A1 1 BEARING ASSY Package of 10, 6 Needles Required
14 175982A1 6 SCREW M10 x 50; 10.9
15 K395131 16 BOLT M14 x 65
17 107071A1 16 CENTERING RING 20 mm OD
18 295580A1 2 CARRIER, GEARS
20 175985A1 2 COUPLING
22 175987A1 2 SEAL
23 175986A1 2 SHAFT
24 1349265C1 2 SEAL
26 175988A1 2 SEAL, OIL
588G 585G 586G

06-58 p1 01/05
AXLE, FRONT DRIVE - HOUSING

06-58 p1 01/05
With Oil Temperature Switch (Ref 19)

If Used
319063A1 1 AXLE, REAR Incl. Figure 06-58 - 06-62, 07-03, 07-04
1A 238-6121 1 O-RING 1-1/16 ID x 3/32
2 238-5270 4 O-RING 1-1/16 ID x 3/32
3 308039A1 1 HOUSING Brake, Right-Hand
4 367175A1 1 HUB Center
7 308038A1 1 HOUSING Brake, Left-Hand
9 814-14140 22 SCREW M14 x 140
10 864-12130 2 SCREW M12 x 130
11 358280A1 1 HUB Right-Hand, With Breather Port
12 358279A1 1 HUB Left-Hand, Without Breather Port
13 1966149C2 1 BREATHER
18 E135750 1 PIN, AXLE Breather
19 192481A1 1 SENDOR, TEMPERATURE Oil Temperature
21 346583A1 2 O-RING
22 D142898 2 PLUG 10 x 1 mm, If Used
23 347959A1 2 PLATE
24 347960A1 4 RIVET 4,8 x 6 mm
25 P2230493 8 SEAL
26 294245A1 2 CAP 7/16, If Used
588G 585G 586G

06-59 p1 04/04
AXLE, FRONT DRIVE - DIFFERENTIAL

06-59 p1 04/04
AXLE, FRONT DRIVE - DIFFERENTIAL
With Oil Temperature Switch

If Used
292268A1 1 HOUSING Differential, Incl. 1, 2
Half
3 E135777 2 WASHER
4 190471A1 2 PINION 12 T, Sun Gear, No Longer Sold Separately,
Must Be Replaced As a Set, For Service, Order
367184A1
5 D142971 1 PINION Side Pinion Gear, No Longer Sold
Separately, Must Be Replaced As a Set, For
Service, Order 367184A1
367184A1 1 DIFFERENTIAL Differential, Service Replacement,
Incl. 3 - 6, 16, 17, 20
7 S300976 10 SCREW M12 x 90; 12.9
8 E135785 2 BEARING
9 P3034505 2 NUT
10 112486A1 2 SCREW M6 x 12
11 175959A1 2 BRACKET
12 292207A1 4 PIN, LARGE
13 292208A1 4 O-RING
14 190452A1 2 BUSHING
15 191067A1 1 SLEEVE
16 P6427894 2 PIN, LARGE Sun Gear, No Longer Sold Separately,
367184A1
17 292890A1 1 GEAR Side Pinion Gear, No Longer Sold Separately,
367184A1
18 D143033 2 DOWEL 12 x 40 mm
20 838-5840 1 PIN, ROLL 8 x 40 mm
588G 585G 586G

06-60 p1 04/04
AXLE, FRONT DRIVE - RING AND PINION

06-60 p1 04/04

If Used
1 NSS 1 NOT SERVICED SEPARATELY Gear, Ring
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion
3 K261065 1 WASHER
4 K261014 1 NUT
5 1349059C1 2 WASHER
6 175957A1 1 SPACER Collapsible
7 190506A1 X SHIM 2,5 mm (0,098 in)
7 190508A1 X SHIM 2,6 mm (0,102 in)
7 190509A1 X SHIM 2,7 mm (0,106 in)
7 190510A1 X SHIM 2,8 mm (0,110 in)
7 190511A1 X SHIM 2,9 mm (0,114 in)
7 190512A1 X SHIM 3,0 mm (0,118 in)
7 190513A1 X SHIM 3,1 mm (0,122 in)
7 190514A1 X SHIM 3,2 mm (0,125 in)
7 190515A1 X SHIM 3,3 mm (0,129 in)
7 190516A1 X SHIM 3,4 mm (0,133 in)
9 128570A1 1 FLANGE
11 238-5152 1 O-RING 3-1/4 ID x 3/32
12 K262143 1 SEAL
588G 585G 586G

06-61 p1 04/04
AXLE, FRONT DRIVE - DIFFERENTIAL LOCK

06-61 p1 04/04

If Used
2 305152A1 1 O-RING
3 292210A1 2 SEAL
4 292212A1 1 PISTON
5 800-5120 2 SNAP RING No. 20
6 292214A1 1 SHAFT Rail, Shifter Fork
7 292902A1 1 RING
8 175966A1 2 SPRING
9 175964A2 1 FORK
11 128376A1 1 O-RING
12 175968A1 1 SUPPORT
13 614-8030 2 BOLT M8 x 30
14 814-8080 2 BOLT M8 x 80
15 NSS 1 NOT SERVICED SEPARATELY Plug
588G 585G 586G

06-62 p1 04/04
AXLE, FRONT DRIVE - PLANETARY

06-62 p1 04/04

If Used
1 175974A1 2 HUB Incl. 2
2 D142986 20 STUD
3 P2930467 2 SEAL
4 175976A1 2 PINION Ring
5 175977A1 2 CARRIER Incl. 6, Use With Liquid Gasket Silastic
732, Carrier to Hub
7A 238-6121 1 O-RING 1-1/16 ID x 3/32
8 K395082 4 SCREW
10 175978A1 17 SET Package of 10 Needles, 168 Needles Required
11 175979A1 6 SUN GEAR Pinion
13 247550A1 1 BEARING ASSY Package of 10 Needles, Used As
Pins, 6 Needles Required
14 175982A1 6 SCREW M10 x 50; 10.9
15 K395131 16 BOLT M14 x 65
18 310492A1 2 CARRIER, GEARS Ring Gear
20 NSS 2 NOT SERVICED SEPARATELY Coupling, Welded
To and Included With the Differential Brake Oil
Auger
22 196066A1 2 SEAL, OIL
23 358286A1 2 GEAR
24 1349265C1 2 SEAL
26 800-2136 2 SNAP RING No. 36
588G 585G 586G

06-63 p1 03/05

06-63 p1 03/05
With Oil Temperature Sender (Ref 19)

If Used
384952A1 1 AXLE, REAR Incl. Figure 06-63, 06-64, 06-65, 06-67,
07-05, 07-06; Two Spider Differential; If Used
87422891 1 AXLE, REAR Incl. Figure 06-63, 06-64A - 06-67,
07-05, 07-06; Four Spider Differential; If Used
1A 238-6121 1 O-RING 1-1/16 ID x 3/32
2 238-5270 4 O-RING 1-1/16 ID x 3/32
3 308039A1 1 HOUSING Brake, Right-Hand; If Used
3 445266A1 1 FLANGE Brake Cylinder, Right-Hand; If Used
4 367175A1 1 HUB Center
7 308038A1 1 HOUSING Brake, Left-Hand; If Used
7 445267A1 1 FLANGE Brake Cylinder, Left-Hand; If Used
9 814-14140 22 SCREW M14 x 140
10 864-12130 2 SCREW M12 x 130
11 358280A1 1 HUB Right-Hand, With Breather Port
12 358279A1 1 HUB Left-Hand, Without Breather Port
13 1966149C2 1 BREATHER
175955A1 1 COVER Breather
18 E135750 1 PIN, AXLE Breather
19 393826A1 1 SENDER UNIT Oil Temperature, Incl. 237-8008
237-8008 1 O-RING 41/64 ID x 3/32
21 346583A1 2 O-RING
22 D142898 2 PLUG 10 x 1 mm, If Used
23 347959A1 2 PLATE
24 347960A1 4 RIVET 4,8 x 6 mm
25 Z2230493 8 GASKET Replaces P2230493
26 294245A1 2 CAP 7/16, If Used
588G 585G 586G

06-64 p1 05/05
AXLE, FRONT DRIVE - DIFFERENTIAL (384952A1 AXLE / 2 SPIDER DIFFERENTIAL)

06-64 p1 05/05
With Oil Temperature Sender

If Used
384952A1 1 AXLE, REAR Incl. Figure 06-63 - 06-67, 07-05,
07-06; Two Spider Differential; If Used; To Convert
2 Spider Differential to 4 Spider Differential, See
87422527 Service Kit On Figure 06-64A
87422527 1 SET Differential Service Kit For Converting 2 Spider
Differentials to 4 Spider Differentials; See Figure
06-64A
292268A1 1 HOUSING Differential, Incl. 1, 2
Half
3 E135777 2 WASHER
4 190471A1 2 PINION 12 T, Sun Gear, No Longer Sold Separately,
367184A1
5 D142971 1 PINION Side Pinion Gear, No Longer Sold
Separately, Must Be Replaced As a Set, For
Service, Order 367184A1
367184A1 1 DIFFERENTIAL Differential, Service Replacement,
Incl. 3 - 6, 16, 17, 20
7 S300976 10 SCREW M12 x 90; 12.9
8 E135785 2 BEARING
9 P3034505 2 NUT
10 112486A1 2 SCREW M6 x 12
11 175959A1 2 BRACKET
12 292207A1 4 PIN, LARGE
13 292208A1 4 O-RING
14 190452A1 2 BUSHING
15 191067A1 1 SLEEVE
16 P6427894 2 PIN, LARGE Sun Gear, No Longer Sold Separately,
367184A1
588G 585G 586G

06-64 p2 05/05

06-64 p2 05/05
17 292890A1 1 GEAR Side Pinion Gear, No Longer Sold Separately,

367184A1
18 D143033 2 DOWEL 12 x 40 mm
20 838-5840 1 PIN, ROLL 8 x 40 mm
588G 585G 586G

06-64A p1 02/05
AXLE, REAR DRIVE - DIFFERENTIAL (87422891 AXLE / 4 SPIDER DIFFERENTIAL)

06-64A p1 02/05
87422891 1 AXLE, REAR Incl. Ref 1 - 19; Four Spider

Differential; Also Includes Parts On Figures 06-63 -
06-67, 07-05, 07-06; Four Spider Differential; If Used
87422527 1 SET Differential Service Kit For Converting 2 Spider
Differentials to 4 Spider Differentials; Incl. Ref 1 - 6,
8, 12 - 14, 16 - 18
292268A1 1 HOUSING Differential, Incl. Ref 1, 2
Half
294192A1 1 SET Differential Gear Set, Service Replacement,
Incl. Ref 3 - 6, 16, 17
3 NSS 4 NOT SERVICED SEPARATELY Thrust, Spherical
4 NSS 4 NOT SERVICED SEPARATELY Sun Gear, 12T, No
Longer Sold Separately, Must Be Replaced As a
Set, For Service, Order 294192A1 Gear Set Kit
5 NSS 1 NOT SERVICED SEPARATELY Side Pinion Gear,
No Longer Sold Separately, Must Be Replaced As a
6 NSS 2 NOT SERVICED SEPARATELY
7 S300976 10 SCREW M12 x 90; 12.9
8 E135785 2 BEARING
9 P3034505 2 NUT Lock Ring
10 112486A1 2 SCREW M6 x 12
11 175959A1 2 BRACKET Bracket
12 292207A1 4 PIN, LARGE
13 292208A1 4 O-RING
14 190452A1 2 BUSHING
15 191067A1 1 SLEEVE
294192A1 1 SET Differential Gear Set, Service Replacement,
Incl. Ref 3 - 6, 16, 17
16 NSS 2 NOT SERVICED SEPARATELY Sun Gear, No
Longer Sold Separately, Must Be Replaced As a
17 NSS 1 NOT SERVICED SEPARATELY Side Pinion Gear,
No Longer Sold Separately, Must Be Replaced As a
588G 585G 586G

06-64A p2 02/05

06-64A p2 02/05
18 D143033 2 DOWEL 12 x 40 mm
588G 585G 586G

06-65 p1 03/05

06-65 p1 03/05

If Used
07-06; Two Spider Differential; If Used
87422891 1 AXLE, REAR Incl. Figure 06-63 - 06-67, 07-05,
07-06; Four Spider Differential; If Used
1 NSS 1 NOT SERVICED SEPARATELY Gear, Ring
2 NSS 1 NOT SERVICED SEPARATELY Gear, Pinion
4 K261014 1 NUT
5 1349059C1 2 WASHER
6 175957A1 1 SPACER Collapsible
7 190506A1 X SHIM 2,5 mm (0,098 in)
7 190508A1 X SHIM 2,6 mm (0,102 in)
7 190509A1 X SHIM 2,7 mm (0,106 in)
7 190510A1 X SHIM 2,8 mm (0,110 in)
7 190511A1 X SHIM 2,9 mm (0,114 in)
7 190512A1 X SHIM 3,0 mm (0,118 in)
7 190513A1 X SHIM 3,1 mm (0,122 in)
7 190514A1 X SHIM 3,2 mm (0,125 in)
7 190515A1 X SHIM 3,3 mm (0,129 in)
7 190516A1 X SHIM 3,4 mm (0,133 in)
9 128570A1 1 FLANGE
11 238-5152 1 O-RING 3-1/4 ID x 3/32
12 K262143 1 SEAL
588G 585G 586G

06-66 p1 02/05

06-66 p1 02/05

If Used
2 305152A1 1 O-RING
3 292210A1 2 SEAL
4 292212A1 1 PISTON
5 800-5120 2 SNAP RING No. 20
6 292214A1 1 SHAFT Rail, Shifter Fork
7 292902A1 1 RING
8 175966A1 2 SPRING
9 175964A2 1 FORK
11 128376A1 1 O-RING
12 175968A1 1 SUPPORT
13 614-8030 2 BOLT M8 x 30
14 814-8080 2 BOLT M8 x 80
588G 585G 586G

06-67 p1 04/05

06-67 p1 04/05

If Used
1 175974A1 2 HUB Includes (20) D142986 Studs, Ref 2; Used
With 1349265C1 Seal, Ref 24; If Used
1A 87416108 2 KIT, SERVICE HUB ASSY, Includes (10) D142986
Stud, Ref 2; Used With 87415728 Seal, Ref 24A; If
Used
2 D142986 10 STUD Without Flanged Collar
2 196090A1 10 STUD With Flanged Collar, For Recessed Bolt Holes
3 P2930467 2 SEAL
4 175976A1 2 PINION Ring
5 175977A1 2 CARRIER Incl. 6, Use With Liquid Gasket Silastic
732, Carrier to Hub
7A 238-6121 1 O-RING 1-1/16 ID x 3/32
8 K395082 4 SCREW
10 175978A1 17 SET Package of 10 Needles, 168 Needles Required
11 175979A1 6 SUN GEAR Pinion
13 247550A1 1 BEARING ASSY Package of 10 Needles, Used As
Pins, 6 Needles Required
14 175982A1 6 SCREW M10 x 50; 10.9
15 K395131 16 BOLT M14 x 65
18 310492A1 2 CARRIER, GEARS Ring Gear
20 NSS 2 NOT SERVICED SEPARATELY Coupling, Welded
To and Included With the Differential Brake Oil
Auger
22 196066A1 2 SEAL, OIL
588G 585G 586G

06-67 p2 04/05

06-67 p2 04/05
23 358286A1 2 GEAR
24 1349265C1 2 SEAL Used With 175974A1 Hub, Ref 1; If Used
24A 87415728 2 SEAL, OIL With Internal Garter Spring Seal; Used
With 87416108 Hub, Ref 1A; If Used
26 800-2136 2 SNAP RING No. 36
588G 585G 586G

06-68 p1 04/04
DRIVE SHAFT, FRONT AXLE

06-68 p1 04/04
With Grease Fittings (Ref 5)

If Used
284712A2 1 SHAFT, DRIVE Drive, Replaces 284712A1, Incl. 2 -
11, Used With 279172A1 or 319063A1 Front Axle,
Used With 130786A2, A3 or 130787A2, A3
Transmission
144278A1 2 PACKAGE,SERVICE Incl. 2 - 4
5 219-10 2 NIPPLE, LUBE 1/4 tpr x 11/16
7 144279A1 1 YOKE
8 219-10 1 NIPPLE, LUBE 1/4 tpr x 11/16
D149860 1 PACKAGE,SERVICE Dust Cap
12 90-6682T1 2 CLAMP Purchase Separately
13 D137627 4 BOLT Purchase Separately
588G 585G 586G

06-69 p1 05/05

06-69 p1 05/05
Without Grease Fittings; Self-Lubricating

If Used
367860A3 1 SHAFT, DRIVE Incl. 393231A1, 2 - 13, Used With
384952A1 Front Axle, Used With 329081A1 thru A3,
329082A1 thru A3, or 87456845, 87456846
Transmissions, If Used
87405325 1 SHAFT, DRIVE Used With 87422891 Front Axle,
Used With 87456845 Transmission: Component
Parts Not Available; If Used
393231A1 2 KIT Universal Joint, Incl. 2 - 4
3 NSS 4 NOT SERVICED SEPARATELY Bearing, Journal
6 393233A1 1 SHAFT, DRIVE
7 144279A1 1 YOKE
8 219-10 1 NIPPLE, LUBE 1/4 tpr x 11/16
D149860 1 PACKAGE,SERVICE Incl. 9 - 11
12 90-6682T1 2 CLAMP
13 D137627 4 BOLT
588G 585G 586G

06-70 p1 03/05
WHEELS, DRIVE
06-70 p1 03/05
WHEELS, DRIVE
1 119241A1 2 RIM Front; 17.5L x 24 Inch Tire - 10 Ply

2 27549R1 2 VALVE Replaces A20058
1 357552A1 2 RIM 585G and 586G Forklift Only; 19.5L x 24 Inch
Tire - 12 Ply
1 355207A1 2 RIM 588G Forklift Only; 19.5L x 24 Inch Tire - 12 Ply
4 D138380 20 WASHER Wheel Nuts
5 D138492 20 NUT 22 mm
588G 585G 586G

SECTION INDEX
07-01 AXLE, FRONT - BRAKE, DIFFERENTIAL

07-02 AXLE, FRONT - BRAKE, PARKING
07-03 AXLE, FRONT - DRIVE BRAKE, DIFFERENTIAL
07-05 AXLE, FRONT DRIVE - BRAKE, DIFFERENTIAL
07-07 BRAKE PEDALS - BRAKE MASTER CYLINDER MOUNTING
07-08 HYDRAULICS - BRAKES, MASTER
07-09 CYLINDER ASSY - BRAKE MASTER
07-10 CONTROLS - BRAKE, PARKING
07-01 p1 04/04
AXLE, FRONT - BRAKE, DIFFERENTIAL

07-01 p1 04/04
AXLE, FRONT - BRAKE, DIFFERENTIAL

319063A1, See Figure 06-58, Also Order 213-126,
322184A1, 326348A1, See Figure 07-08, 07-10
2 237022A1 2 PLATE, LARGE Inner
3 237023A1 2 PLATE, LARGE Piston
4 864-8016 18 SCREW M8 x 16
5 190461A1 2 FLANGE Inner
6 190460A1 2 FLANGE Outer
243893A1 1 PACKAGE, BRAKES Brake Discs and Plates, Incl. 1
- 3, 11, 16, 21
248071A1 1 KIT, SERVICE Brake, Incl. 7, 8
9 190450A1 6 WASHER
10 814-6035 6 BOLT M6 x 35
11 237026A1 6 SPRING Outer
12 190492A1 2 O-RING Small
13 190502A1 2 PISTON Brake
14 190493A1 2 O-RING Large
15 190447A1 6 SPLIT PIN 6 x 14 mm
16 237024A1 2 PLATE, LARGE Outer
17 190453A1 2 SLEEVE Splined
18 190470A1 2 SHAFT
19 864-6035 6 SCREW M6 x 35
20 190500A1 6 COVER
21 237025A1 6 SPRING
22 190504A1 2 SHIM
23 192424A1 1 AUGER Oil, Left Hand, Incl. 25
24 192549A1 1 AUGER Oil, Right Hand, Incl. 25, Not Illustrated
25 863-6020 2 SCREW M6 x 20; 12.9, Not Illustrated
588G 585G 586G

07-02 p1 04/04
AXLE, FRONT - BRAKE, PARKING

07-02 p1 04/04
AXLE, FRONT - BRAKE, PARKING

319063A1, See Figure 06-58, Also Order 213-126,
322184A1, 326348A1, See Figure 07-08, 07-10
1 190451A1 6 SCREW M8 x 20
2 190463A1 2 WASHER
3 280436A1 2 LEVER
4 190476A2 1 SPRING Right Hand, Not Illustrated
4 190477A2 1 SPRING Left Hand
5 256483A1 2 SHAFT
6 283462A1 2 SCREW M8 x 23.5
279645A1 1 PACKAGE, REPAIR Parking Brake, External
Adjustment, Incl. Instructions, Incl. 1, 12 - 17,
281952A1, 20 - 23, 24 - 27
7 E135810 2 SCREW, VENTING
8 190473A1 2 SPRING
9 190456A1 2 CAM
12 321183A1 2 O-RING
13 256478A1 2 SUPPORT Stop
14 256481A1 2 SPACER
17 256482A1 2 SHIM
18 256485A1 2 SCREW M6 x 16
19 283466A1 2 BALL
281952A1 2 KIT Switch, Parking Brake, Incl. 20 - 23
20 280450A1 1 SWITCH, IGNITION
21 280452A1 1 BRACKET
22 280457A1 1 LEVER
23 281960A1 1 NUT
24 259254A1 1 RETAINER Right-Hand
25 280443A1 1 RETAINER Left-Hand
26 514-634 2 SCREW M8 x 16
588G 585G 586G

07-03 p1 04/04
AXLE, FRONT - DRIVE BRAKE, DIFFERENTIAL

07-03 p1 04/04
AXLE, FRONT - DRIVE BRAKE, DIFFERENTIAL

If Used
3 308029A1 2 PLATE Piston
7 190449A1 6 SPLIT PIN 18 x 20 mm, No Longer Sold Separately,
Order 358212A1
8 190496A1 12 BUSHING, LARGE No Longer Sold Separately,
Order 358212A1
9 190450A1 6 WASHER
10 814-6035 6 BOLT M6 x 35
11 237026A1 6 SPRING
12 308036A1 2 O-RING
13 359653A1 2 PISTON
14 190493A1 2 O-RING
16 308030A1 2 PLATE
17 308042A1 2 SUPPORT
358212A1 1 KIT Brake Self Adjuster, Incl. 7, 8, Plus An
Instruction Sheet
18 295111A1 2 SHAFT
19 864-6035 6 SCREW M6 x 35
20 190500A1 6 COVER
21 237025A1 6 SPRING
23 295112A1 1 AUGER Oil, Left-Hand, Incl. Welded-On Clamp and
Bolt, Plus Welded-On Drive Coupling, Incl. 25
24 295113A1 1 AUGER Oil, Right-Hand, Incl. Welded-On Clamp
and Bolt, Plus Welded-On Drive Coupling, Incl. 25
588G 585G 586G

07-04 p1 04/04
AXLE, FRONT DRIVE - BRAKE, PARKING

07-04 p1 04/04

If Used
1 190451A1 6 SCREW M8 x 20
2 190463A1 2 WASHER
3 280436A1 2 LEVER
4 190476A2 1 SPRING Right-Hand
4 190477A2 1 SPRING Left-Hand
5 308040A1 2 SHAFT
6 283462A1 2 SCREW M8 x 23.5
7 E135810 2 SCREW, VENTING Brake Bleeder
9 196085A1 2 CAM
12 321183A1 2 O-RING
14 256481A1 2 SPACER
17 256482A1 2 SHIM
18 256485A1 2 SCREW M6 x 16
19 283466A1 2 BALL
281952A1 2 KIT Switch, Incl. 20 - 23
21 280452A1 1 BRACKET
22 280457A1 1 LEVER
23 281960A1 1 NUT
Adjustment Parts, Incl. Instructions, Incl. 1, 12 - 17,
281952A1, 20 - 23, 24 - 27, If Used
26 514-634 2 SCREW M8 x 16
27 181104A1 2 WASHER, COPPER Copper
588G 585G 586G

07-05 p1 02/05
AXLE, FRONT DRIVE - BRAKE, DIFFERENTIAL

07-05 p1 02/05
AXLE, FRONT DRIVE - BRAKE, DIFFERENTIAL

If Used
3 308029A1 2 PLATE Piston
7 190449A1 6 SPLIT PIN 18 x 20 mm, No Longer Sold Separately,
Order 358212A1
8 190496A1 12 BUSHING, LARGE No Longer Sold Separately,
Order 358212A1
9 190450A1 6 WASHER
10 814-6035 6 BOLT M6 x 35
11 237026A1 6 SPRING
12 308036A1 2 O-RING
13 359653A1 2 PISTON
14 190493A1 2 O-RING
16 308030A1 2 PLATE
17 308042A1 2 SUPPORT
358212A1 1 KIT Brake Self Adjuster, Incl. 7, 8, Plus An
Instruction Sheet
18 295111A1 2 SHAFT
19 864-6035 6 SCREW M6 x 35
20 190500A1 6 COVER
21 237025A1 6 SPRING
23 295112A1 1 AUGER Oil, Left-Hand, Incl. Welded-On Clamp and
Bolt, Plus Welded-On Drive Coupling, Incl. 25
24 295113A1 1 AUGER Oil, Right-Hand, Incl. Welded-On Clamp
and Bolt, Plus Welded-On Drive Coupling, Incl. 25
588G 585G 586G

07-06 p1 02/05

07-06 p1 02/05

If Used
1 190451A1 6 SCREW M8 x 20
2 190463A1 2 WASHER
3 280436A1 2 LEVER
4 190476A2 1 SPRING Right-Hand
4 190477A2 1 SPRING Left-Hand
5 308040A1 2 SHAFT
6 283462A1 2 SCREW M8 x 23.5
7 E135810 2 SCREW, VENTING Brake Bleeder
9 196085A1 2 CAM
12 321183A1 2 O-RING
14 256481A1 2 SPACER
17 256482A1 2 SHIM
18 256485A1 2 SCREW M6 x 16
19 283466A1 2 BALL
281952A1 2 KIT Switch, Incl. 20 - 23
21 280452A1 1 BRACKET
22 280457A1 1 LEVER
23 281960A1 1 NUT
Adjustment Parts, Incl. Instructions, Incl. 1, 12 - 17,
281952A1, 20 - 23, 24 - 27, If Used
26 514-634 2 SCREW M8 x 16
27 181104A1 2 WASHER, COPPER Copper
588G 585G 586G

07-07 p1 05/05
BRAKE PEDALS - BRAKE MASTER CYLINDER MOUNTING

07-07 p1 05/05
BRAKE PEDALS - BRAKE MASTER CYLINDER MOUNTING
1 182445A1 2 CYLINDER, MASTER See Figure 07-09

2 614-8030 4 BOLT M8 x 30
3 892-11008 4 WASHER M8
4 829-1408 4 NUT M8; 10
5 425-156 2 NUT 3/8 NF
6 D137077 2 CLEVIS
7 L26209 2 PIN 3/8
9 D140035 1 PIN, LARGE Brake Pedal
10 614-10025 1 BOLT M10 x 25
11 892-11010 1 WASHER, LOCK M10
12 829-1410 1 NUT M10; 10.9
13 D124529 2 SPACER
14 A77310 4 PIVOT
15 814-8040 4 SCREW Hex, M8 x 40, 8.8
16 D149288 1 PIN, LARGE
17 832-10408 4 NUT M8
19 D124528 1 LEVER Brake Lamp
20 121-145 1 SCREW 5/16 X 2-1/2, Actuator, Brake Switch
21 425-105 1 NUT 5/16
23 D124530 1 PIN Pedal Lock
24 438-12040 1 SPLIT PIN/SAFETY PIN 5/16 x 2-1/2
25 A34591 1 SPRING
26 A160874 2 SPRING
27 614-8045 2 SCREW M8 x 45
28 829-1408 4 NUT M8; 10
30 495-81261 X WASHER 13/16 x 1-1/2 x 1/16, Used As Shim
31 D148108 1 SWITCH Brake Lamp
32 A187990 2 TERMINAL CONNECTOR
33 356722A1 1 PEDAL Brake, Right Hand
34 356721A1 1 PEDAL Brake, Left Hand
35 495-81153 2 WASHER
36 895-15008 4 WASHER 9 x 20 x 1,6 mm
588G 585G 586G

07-08 p1 03/05
HYDRAULICS - BRAKES, MASTER

07-08 p1 03/05
HYDRAULICS - BRAKES, MASTER
1 182445A1 2 CYLINDER, MASTER See Figure 07-09

2 D136430 1 TUBE
3 353108A1 1 TUBE ASSY.
4 353110A2 1 TUBE ASSY.
5 356770A1 1 TUBE ASSY. Brake, Left Hand
6 356772A1 1 TUBE ASSY. Brake, Right Hand
7 1976943C1 1 RESERVOIR Brake Fluid, If Used
7A 184627A2 1 RESERVOIR, BRAKE FLUID If Used
8 121729A1 2 HOSE 50 mm (2 in), Reservoir to Master Cylinder
9 214-1704 5 CLAMP 1/4 - 5/8
10 353834A1 1 HOSE 650 mm (25-1/2 in), Brake Reservoir Return
11 214-1706 1 CLAMP 7/16 - 3/4
12 614-8045 4 SCREW M8 x 45
13 D150633 1 SPACER
14 515-2379 2 CLAMP 7,9 mm
15 895-11008 1 WASHER 9 x 17 x 1,6 mm
16 832-10408 1 NUT M8
17 131676A1 1 HOSE 1590 mm (62-5/8 in), Filter to Brake
Reservoir, See Figure 08-01
18 247570A1 2 HOSE 430 mm (17 in), Used With 279172A1 Front
Axle, For Service, Order 142007A1
18 322184A1 2 HOSE ASSY. 480 mm (18-15/16 in), Used With
319063A1 or 384952A1 Front Axle, For Service,
Order 142007A1
18 142007A1 2 HOSE 625 mm (24-5/8 in)
19 222889A1 2 FITTING Incl. 20
20 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

07-09 p1 04/04
CYLINDER ASSY - BRAKE MASTER

07-09 p1 04/04
CYLINDER ASSY - BRAKE MASTER
182445A1 2 CYLINDER, MASTER Incl. 1 - 18

2 NSS 1 NOT SERVICED SEPARATELY Seal, Plunger
5 NSS 1 NOT SERVICED SEPARATELY Plunger, Piston
6 NSS 1 NOT SERVICED SEPARATELY Spring, Return
9 NSS 1 NOT SERVICED SEPARATELY Seal, Piston
11 NSS 1 NOT SERVICED SEPARATELY Ring, Retaining
12 NSS 1 NOT SERVICED SEPARATELY Rod, Push
16 NSS 1 NOT SERVICED SEPARATELY Valve, Control,
Flow Control
18 NSS 1 NOT SERVICED SEPARATELY Adapter
N14784 1 KIT Seal, Incl. 2, 3, 9, 11, 13 - 15, 17
588G 585G 586G

07-10 p1 05/05
CONTROLS - BRAKE, PARKING

07-10 p1 05/05
CONTROLS - BRAKE, PARKING
279261A2 1 LEVER Parking Brake, Incl. 1 - 4

1 NSS 1 NOT SERVICED SEPARATELY Lever
2 NSS 1 NOT SERVICED SEPARATELY Pin, Clevis
4 495-21038 1 WASHER 3/8 x 7/8 x 3/32
9 337216A1 1 CABLE 1325 mm (52-3/16 in), Parking Brake
10 827-8050 2 SCREW M8 x 50; 10.9
11 D150633 2 SPACER
12 D121608 1 CLAMP
13 D129747 1 PLATE
14 892-11008 2 WASHER M8
15 829-1408 2 NUT M8; 10
16 280886A1 1 SUPPORT 110 mm (4-3/8 in) lg, Used With
279172A1 Front Axle, If Used
16A 326348A1 1 SUPPORT 151 mm (6 in), Used With 319063A1 or
384952A1 Front Axle, If Used
19 L11182 1 YOKE Used With 279172A1 Front Axle, If Used
19A 213-126 1 CLEVIS 3/8 NF, Used With 319063A1 or 384952A1
Front Axle, If Used
20 D149288 2 PIN, LARGE
21 829-1410 2 NUT M10; 10.9
22 892-11010 2 WASHER, LOCK M10
23 A188028 1 CLAMP
24 614-10025 2 BOLT M10 x 25
588G 585G 586G

SECTION INDEX
08-01 HYDRAULICS - RETURN LINES

08-02 HYDRAULICS - RESERVOIR TO HYDRAULIC PUMP
08-03 HYDRAULICS - SIDE SHIFT
08-04 HYDRAULICS - FORKLIFT TILT
08-05 CYLINDER ASSY - FORKLIFT TILT
08-06 CYLINDER ASSY - SIDESHIFT
08-07A CYLINDER ASSY - MAST LIFT
08-07B CYLINDER ASSY - MAST LIFT
08-07C CYLINDER ASSY - MAST LIFT
08-07D CYLINDER ASSY - MAST LIFT
08-11 PUMP ASSY, 585G/586G
08-11A PUMP ASSY, 588G
08-12 HYDRAULICS - LOAD CONTROL
08-13 ACCUMULATOR ASSY
08-14 FILTER ASSY, OIL
08-15 VALVE ASSY - FORKLIFT CONTROL
08-16 VALVE ASSY - FORKLIFT CONTROL, FOUR SPOOL
08-17 VALVE SECTION - INLET
08-18 VALVE SECTION - FORKLIFT LIFT
08-19 VALVE SECTION - FORKLIFT TILT
08-20 VALVE SECTION - SIDE SHIFT AND AUXILIARY
08-21 VALVE ASSY - FLOW CONTROL
08-01 p1 04/04
HYDRAULICS - RETURN LINES

08-01 p1 04/04
HYDRAULICS - RETURN LINES
1 356883A1 1 VALVE, CONTROL Three Spool, Forklift Control,

See Figure 08-15
1 356884A1 1 VALVE, CONTROL Four Spool, Forklift Control, See
Figure 08-16, Not Illustrated
2 218-5064 1 CONNECTOR, HYD. 1-1/16 fl x Or, Incl. 3
3 237-6012 1 O-RING 59/64 ID x 7/64
4 347910A1 1 HOSE 1700 mm (66-15/16 in), Return, Control Valve
to Filter
5 218-5110 1 FITTING 1-5/16 fl x adj Or, Incl. 6
6 237-6016 1 O-RING 1-11/64 ID x 7/64
7 122536A1 1 FILTER ASSY. Hydraulic, See Figure 08-14
8 614-10020 5 SCREW M10 x 20
9 895-11010 5 WASHER 11 x 20 x 2 mm
10 329698A1 1 TEE 1-5/8 fl br x fl x Or, Incl. 11
11 237-6020 1 O-RING 1-15/32 ID x 1/8
12 329692A1 1 TUBE ASSY. Return, Filter to Tank
13 214-1420 2 CLAMP No. 20
14 D38435 1 HOSE, LARGE 89 mm (3-5/8 in)
15 301104A1 1 FITTING Incl. 16
16 237-6010 1 O-RING 3/4 ID x 3/32
17 131676A1 1 HOSE 1590 mm (62-5/8 in), Filter to Brake Reservoir
19 336545A1 1 HOSE 2150 mm (84-5/8 in), Filter to Cooler
20 515-25254 1 CLAMP 1 in ID
21 614-10025 1 BOLT M10 x 25, If Used
22 895-11010 1 WASHER 11 x 20 x 2 mm, If Used
23 D34033 1 CLAMP 1-3/16 ID
24 711-10040 1 BOLT M10 x 40, If Used
25 120303A1 1 SPACER If Used
26 892-11010 1 WASHER, LOCK M10, If Used
27 829-1410 1 NUT M10; 10.9
588G 585G 586G

08-02 p1 05/05
HYDRAULICS - RESERVOIR TO HYDRAULIC PUMP

08-02 p1 05/05
1 356883A1 1 VALVE, CONTROL 3 Spool, Forklift Control, See

Figure 08-15
3 237-6012 1 O-RING 59/64 ID x 7/64
4 347911A1 1 HOSE 1250 mm (49-1/4 in)
6 237-6016 1 O-RING 1-11/64 ID x 7/64
7 D132476 1 VALVE See Figure 08-21
8 814-8080 2 BOLT M8 x 80, If Used
8 814-8090 2 BOLT M8 x 90, If Used
9 218-5140 1 FITTING 1-5/16 fl x Or, Incl. 9
10 237-6016 1 O-RING 1-11/64 ID x 7/64
11 377810A1 1 TUBE ASSY. Pump to Valve, Replaces 329686A1
12 D143410 1 CLAMP
13 D67297 1 BLOCK
14 115633A1 1 SUPPORT
15 614-10025 1 BOLT M10 x 25, If Used
16 218-587 1 TEE
17 D137625 1 COUPLING, BREAK AWAY
18 H434163 1 CAP
19 363527A1 1 HOSE ASSY. 576 mm (22-3/4 in)
20 218-5077 1 CONNECTOR 1-1/16 fl x 1-5/16 Or, Incl. 21
21 237-6016 1 O-RING 1-11/64 ID x 7/64
22 327270A1 1 PUMP 585G and 586G Forklift Only, See Figure
08-11
23 315830A1 1 PUMP 588G Forklift Only, See Figure 08-11A
24 614-12035 2-4 BOLT M12 x 35
25 217-176 1 STEM 1-1/2 stem x 1-5/8 Or, Incl. 26
26 237-6020 1 O-RING 1-15/32 ID x 1/8
27 353036A1 1 CLAMP
28 336745A1 1 HOSE
29 259044A1 3 CLAMP
30 331012A1 1 TUBE ASSY. Suction
31 87306272 1 HOSE Replaces 282497A1 Hose Used On Some
Models
588G 585G 586G

08-02 p2 05/05

08-02 p2 05/05
32 338514A1 1 HOSE 450 mm (17-3/4 in), Cooler to Large Tube

34 329700A1 1 TUBE ASSY.
35 218-5103 1 ELBOW 7/16 fl x adj Or
36 237-6004 1 O-RING 23/64 ID x 5/64
37 257948A1 1 COUPLING 15T; Replaces 253541A1
38 413-728 4 BOLT 7/16 x 1-3/4
39 492-11044 4 WASHER, LOCK 7/16"
40 A30013 4 WASHER
41 892-11008 2 WASHER M8
42 829-1408 2 NUT M8; 10
43 614-12040 2 BOLT M12 x 40, If Used
44 896-15012 2 WASHER 13,5 x 28 x 4 mm, If Used
45 711-10050 1 BOLT M10 x 50
46 120303A1 1 SPACER
47 892-11010 1 WASHER, LOCK M10
48 829-1410 1 NUT M10; 10.9
588G 585G 586G

08-03 p1 04/04
HYDRAULICS - SIDE SHIFT

08-03 p1 04/04
HYDRAULICS - SIDE SHIFT

Figure 08-15
2 218-5241 1 FITTING 7/8 fl br x fl x Or, Incl. 3, If Used
3 237-6010 1 O-RING 3/4 ID x 3/32
4 218-756 1 CAP 7/8, If Used
5 336653A1 1 HOSE 900 mm (35-7/16 in), Control Valve to
Manifold, For Attaching Parts, See Figure 09-02 -
09-17
7 218-5060 1 CONNECTOR, HYD. 3/4 fl x 7/8 Or, Incl. 8
8 237-6010 1 O-RING 3/4 ID x 3/32
9 347912A1 1 HOSE 500 mm (19-11/16 in)
11 237-6008 1 O-RING 41/64 ID x 3/32
12 327149A1 1 CYLINDER 63 ID x 152 mm, Side Shift, See Figure
08-06
13A 237-6010 1 O-RING 3/4 ID x 3/32
14 336547A1 1 HOSE 475 mm (18-3/4 in), Valve to Cylinder
15 218-5136 1 ELBOW 3/4 fl x Or, Incl. 16
16 237-6008 1 O-RING 41/64 ID x 3/32
17 218-5107 1 ELBOW 7/8 fl x adj Or, Incl. 18, If Used
18 237-6010 1 O-RING 3/4 ID x 3/32
87333934 1 KIT, REPAIR Hose, Includes Ref 5, Also Includes
338510A1, (Ref 7, Figure 08-04; 338511A2 (Ref 13,
Figure 08-04); and 358187A1 (Ref 10, Figure 08-12)
588G 585G 586G

08-04 p1 04/05
HYDRAULICS - FORKLIFT TILT

08-04 p1 04/05
HYDRAULICS - FORKLIFT TILT

Figure 08-15
2 814-8070 3 BOLT M8 x 70
3 892-11008 3 WASHER M8
4 829-1408 3 NUT M8; 10
6 237-6010 1 O-RING 3/4 ID x 3/32
7 338512A1 1 HOSE 625 mm (24-3/8 in), Valve to Cylinder; See
87333934 Kit, Figure 08-03
8 218-5242 2 CONNECTOR, HYD. 3/4 fl br x fl x Or, Incl. 9
9 237-6008 1 O-RING 41/64 ID x 3/32
10 338512A1 2 HOSE 625 mm (24-3/8 in)
12 237-6010 1 O-RING 3/4 ID x 3/32
13 338511A2 1 HOSE ASSY. 625 mm (24-3/8 in), Replaces
338511A1; See 87333934 Kit, Figure 08-03
14 218-5106 1-2 FITTING 3/4 fl x adj Or, Incl. 15
15 237-6008 1 O-RING 41/64 ID x 3/32
16 318877A1 2 CYLINDER 76 ID x 560 mm strk, Forklift Tilt, See
Figure 08-05
17 329697A1 2 PIN
18 103-16125 4 CIRCLIP No. 125
19 353738A1 4 SPACER
20 353741A1 4 SPACER
21 L18337 X STRAP 15 in
22 218-5136 1 ELBOW 3/4 fl x Or, Incl. 23
23 237-6008 1 O-RING 41/64 ID x 3/32
588G 585G 586G

08-05 p1 04/05
CYLINDER ASSY - FORKLIFT TILT

08-05 p1 04/05
CYLINDER ASSY - FORKLIFT TILT
1 318877A1 2 CYLINDER 76 ID x 560 mm strk, Forklift Tilt, Incl. 2 -

20
2 318878A1 1 TUBE Incl. 3, 3A
3 D46620 1 BUSHING
3A 103-21200 2 CIRCLIP No. 200
NSS 1 NOT SERVICED SEPARATELY Gland, Cylinder,
Incl. 4 - 10
4 297280A1 1 GLAND
5 D95142 1 SEAL
6 G102424 1 BUSHING, LARGE
1542874C1 1 PACKAGE Seal, Incl. 7, 8, NSS, Order 1543256C1
7 1542997C1 1 SEAL Rod, NSS, Order 1543256C1
8 NSS 1 NOT SERVICED SEPARATELY 1542996C1 Buffer
Seal Not Serviced Separately, Order 1543256C1
1543256C1 1 KIT, GASKET Incl. 5 - 10, 15 - 17
9 238-5231 1 O-RING 2-5/8 ID x 1/8
10 G109298 1 RING
11 86642312 1 SCREW No. 8 x 3/8
12 318882A1 1 ROD ASSY. Incl. 13, 13A
13 D46620 1 BUSHING
13A 103-21200 2 CIRCLIP No. 200
14 G108518 1 PISTON
15 G102288 1 SEAL ASSY.
16 G100444 1 SEAL
17 G100449 1 RING, WEAR
18 25863R1 1 BOLT 3/4 NF x 2-1/2; 8; If Used
18A 86982435 1 BOLT, SPECIAL Bolt And Washer Assy; If Used In
Place Of Ref 18 And !9
19 G32317 1 WASHER If Used
20 219-1 2 NIPPLE, LUBE 1/8 PT x 21/32
588G 585G 586G

08-06 p1 04/04
CYLINDER ASSY - SIDESHIFT

08-06 p1 04/04
CYLINDER ASSY - SIDESHIFT
327149A1 1 CYLINDER 63 ID x 152 mm, Side Shift, Incl. 1 - 20

1 341592A1 1 TUBE
2 1272766C1 1 HEAD
3 344529A1 1 SHAFT
4 H438714 1 NUT
5 145233C1 1 CLEVIS
6 145453C1 1 PLUG
7 483-1386 1 SCREW 3/8 x 3/8
8 145221C3 1 PISTON
9 1272767C1 1 CAP CYLINDER END
10 341594A1 4 TRUSS ROD
11 425-107 4 NUT 7/16
12 143204A1 1 PLUG
79975C2 1 SEAL Seal Replacement, Incl. 13 - 20
21 432-828 4 PIN, SPLIT (COTTER) 1/8 x 1-3/4, If Used
22 1266753C1 2 PIN, LARGE If Used
23 D30609 2 PIN, LARGE If Used
24 495-81069 4 WASHER 1-1/32 x 1-1/2 x 1/16, If Used
25 D25277 4 RING If Used
588G 585G 586G

08-07 p1 04/04
CYLINDER ASSY - MAST LIFT

08-07 p1 04/04
5000/6000 lb
341187A1 2 CYLINDER ASSY. Rail, Mast Lift, Incl. 1 - 12, See
Figure 09-02
1 337735A1 1 TUBE ASSY.
2 337736A1 1 ROD, PISTON Incl. Piston
3 337737A1 1 NUT
337742A1 1 KIT Seal, Incl. 5 - 9
5 337744A1 1 WIPER
6 337746A1 1 CUP
7 337747A1 1 O-RING
8 337748A1 1 BACK-UP RING
9 337749A1 1 RING
10 360611A1 1 SEAL, HYD-CYLINDER Buffer Seal
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-07A p1 04/04

08-07A p1 04/04
5000/6000 lb
Figure 09-08
1 337772A1 1 TUBE ASSY.
3 360618A1 1 NUT
362347A1 1 KIT Seal, Incl. 5 - 10
5 360619A1 1 WIPER
6 360620A1 1 CUP
7 337767A1 1 O-RING
10 360617A1 1 SEAL Buffer Seal
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-07B p1 04/04

08-07B p1 04/04
8000 lb
Figure 09-10, 09-12
1 337759A1 1 TUBE ASSY. 2-3/4 ID x 3-1/4 OD
3 360618A1 1 NUT
362347A1 1 KIT Seal, Incl. 5 - 10
5 360619A1 1 WIPER
6 360620A1 1 CUP
7 337767A1 1 O-RING
10 360617A1 1 SEAL Buffer Seal
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-07C p1 04/04

08-07C p1 04/04
8000 lb
337689A1 2 CYLINDER ASSY. Rail, Mast Lift, Incl. 1 - 12, Figure
09-14, 09-16
1 337690A1 1 TUBE ASSY. 3-1/4 ID x 3-3/4 OD
3 337692A1 1 NUT
337716A1 1 KIT Seal, Incl. 5 - 10
5 337727A1 1 WIPER
6 363140A1 1 CUP
7 337728A1 1 O-RING
9 337725A1 1 RING
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-07D p1 04/04

08-07D p1 04/04
6000 lb FREELIFT
348729A1 2 CYLINDER ASSY. Rail, Mast Lift, Freelift, Incl. 1 -
12, See Figure 09-03, 09-04
1 337735A1 1 TUBE ASSY.
2 363041A1 1 ROD ASSY. Incl. Piston
3 337737A1 1 NUT
337742A1 1 KIT Seal, Incl. 5 - 10
5 337744A1 1 WIPER
6 337746A1 1 CUP
7 337747A1 1 O-RING
9 337749A1 1 RING
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-08 p1 04/04

08-08 p1 04/04
6000 lb FREELIFT
348743A1 1 CYLINDER ASSY. Mast Lift, Freelift, Incl. 1 - 11,
See Figure 09-03, 09-04
1 348744A1 1 TUBE Used On Models With Mast Serial Number(s)
6ULVR-2673-1098, 6ULVR-2815-1098,
702825-4432-999, If Used
1 384717A1 1 TUBE ASSY. If Used
3 348746A1 1 NUT Used On Models With Mast Serial Number(s)
6ULVR-2673-1098, 6ULVR-2815-1098,
702825-4432-999, If Used
3 384720A1 1 NUT ASSY. If Used
348747A1 1 KIT Seal, Incl. 5 - 9
4 348748A1 1 WIPER
5 348749A1 1 CUP
6 348750A1 1 RING
7 348751A1 1 O-RING
8 348752A1 1 RING
10 218-5207 1 PLUG 7/16 Or, Incl. 11
11 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-09 p1 04/04

08-09 p1 04/04
6000 lb FREELIFT
360792A1 2 CYLINDER ASSY. Rail, Mast Lift, Freelift, Incl. 1 -
12, See Figure 09-05, 09-06
1 360790A1 1 TUBE ASSY.
3 337737A1 1 NUT
337742A1 1 KIT Seal, Incl. 5 - 10
5 337744A1 1 WIPER
6 337746A1 1 CUP
7 337747A1 1 O-RING
9 337749A1 1 RING
11 218-5207 1 PLUG 7/16 Or, Incl. 12
12 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-10 p1 04/04

08-10 p1 04/04
6000 lb FREELIFT
360622A1 1 CYLINDER ASSY. Mast Lift, Freelift, Incl. 1 - 11,
See Figure 09-05, 09-06
1 360788A1 1 TUBE ASSY. Used On Models With Mast Serial
Number(s) 702462-3617-599, 702462-4377-999,
702462-4562-1199, 702452-4563-1199, If Used
1 384718A1 1 TUBE ASSY. If Used
3 348746A1 1 NUT Used On Models With Mast Serial Number(s)
702462-3617-599, 702462-4377-999,
702462-4562-1199, 702452-4563-1199, If Used
3 384720A1 1 NUT ASSY. If Used
348747A1 1 KIT Seal, Incl. 5 - 9
4 348748A1 1 WIPER
5 348749A1 1 CUP
6 348750A1 1 RING
7 348751A1 1 O-RING
8 348752A1 1 RING
10 218-5207 1 PLUG 7/16 Or, Incl. 11
11 237-6004 1 O-RING 23/64 ID x 5/64
588G 585G 586G

08-11 p1 04/04
PUMP ASSY, 585G/586G

08-11 p1 04/04
PUMP ASSY, 585G/586G
327270A1 1 PUMP 585G and 586G Forklift Only, Incl. 1 - 13

1 NSS 1 NOT SERVICED SEPARATELY Cover, Shaft End
2 L32418 1 SEAL Shaft
3 NSS 1 NOT SERVICED SEPARATELY Cover, Closed End
4 NSS 1 NOT SERVICED SEPARATELY Housing, Gear,
Shaft End
5 NSS 1 NOT SERVICED SEPARATELY Gear, Set
6 18-970 1 BEARING
7 102-23206 1 CIRCLIP No. 206
8 19-488 4 WASHER 11/16 x 1-11/32 x 3/16
9 326-1064 4 BOLT 5/8 x 4; 8
10 N13582 2 PLATE
11 144173A1 2 SEAL
11A 178051A1 2 BACK-UP RING
12 L32100 2 SEAL
13 W16323 4 DOWEL
341552A1 1 KIT Seal; Incl. 2, 11, 11A, 12
588G 585G 586G

08-11A p1 04/05
PUMP ASSY, 588G

08-11A p1 04/05
PUMP ASSY, 588G
315830A1 1 PUMP Hydraulic; 588G Forklift Only; Incl. 1 - 13

1 NSS 1 NOT SERVICED SEPARATELY Cover; Shaft End
2 L32418 1 SEAL Shaft
3 NSS 1 NOT SERVICED SEPARATELY Cover; Closed End
4 NSS 1 NOT SERVICED SEPARATELY Housing; Gear;
Shaft End
5 NSS 1 NOT SERVICED SEPARATELY Gear, Set
6 18-970 1 BEARING Ball
7 102-23206 1 CIRCLIP Ring, Retaining No. 206
8 19-488 4 WASHER 11/16 X 1-11/32 X 3/16
9 326-1072 4 SCREW 5/8 X 4-1/2; 8
10 N13582 2 PLATE Thrust
11 144173A1 2 SEAL
11A 178051A1 2 BACK-UP RING Seal
12 L32100 2 SEAL
13 W16323 4 DOWEL Pin
341552A1 1 KIT Seal; Incl. 2, 11, 11A, 12
588G
08-12 p1 04/05
HYDRAULICS - LOAD CONTROL

08-12 p1 04/05
HYDRAULICS - LOAD CONTROL
1 356131A1 1 ACCUMULATOR See Figure 08-13; Service For

448285A1 Used In Production
2 278169A1 1 PLATE ASSY. If Used
2A 86993690 1 PLATE, MOUNTING If Used
3 218-5600 1 FITTING 7/8 fl x 3/4 Or, Incl. 4
4 237-6008 1 O-RING 41/64 ID x 3/32
5 A13240 2 CLAMP
6 711-10040 2 BOLT M10 x 40
7 892-11010 2 WASHER, LOCK M10
8 895-15010 2 WASHER 11 x 24 x 2 mm
9 829-1410 2 NUT M10; 10.9
10 358187A1 1 HOSE ASSY. 1675 mm; See 87333934 Kit, Figure
08-03
330083A1 2 SPACER 11 x 40 x 10 mm thk
588G 585G 586G

08-13 p1 04/04
ACCUMULATOR ASSY
08-13 p1 04/04
ACCUMULATOR ASSY
356131A1 1 ACCUMULATOR Load Control, Incl. 1 - 13

1 NSS 1 NOT SERVICED SEPARATELY Tube
2 192895A1 1 PROTECTOR
3 276-2456 2 SCREW No. 10 x 3/8
1978142C1 1 VALVE Incl. 4 - 6
4 NSS 1 NOT SERVICED SEPARATELY Valve, Pressure
5 1978143C1 1 PISTON
6 1978144C1 1 CAP
7 1978158C1 1 GASKET
8 1978141C1 1 PACKAGE, SEALS Seal, Component Parts Not
Serviced Separately
9 NSS 1 NOT SERVICED SEPARATELY Gland, Cylinder
14 L129440 1 DECAL Accumulator Application Instructions, Not
Illustrated, See Figure 09-34
588G 585G 586G

08-14 p1 03/05
FILTER ASSY, OIL

08-14 p1 03/05
FILTER ASSY, OIL
122536A1 1 FILTER ASSY. Hydraulic Oil, Incl. 1 - 9

1 NSS 1 NOT SERVICED SEPARATELY Head, Filter
N6755 1 INDICATOR Restriction, Electric, Incl. 2 - 6
N6941 1 KIT Restriction Indicator Repair, Incl. 2 - 5
2 129-667 2 NUT No. 10 NF, Left Hand Threads
3 493-21020 1 WASHER, LOCK 3/16
4 237-6006 1 O-RING 15/32 ID x 5/64, Outer
5 238-5011 1 O-RING -011, 70 Duro, .301" ID x .070" Thk, Inner
6 NSS 1 NOT SERVICED SEPARATELY Indicator,
Restriction, Electric
7 NSS 1 NOT SERVICED SEPARATELY Valve, By-Pass
N9025 1 FILTER, ELEMENT Filter, Incl. 8, 9
9 238-5230 1 O-RING 2-1/2 ID x 1/8
588G 585G 586G

08-15 p1 04/05
VALVE ASSY - FORKLIFT CONTROL

08-15 p1 04/05
VALVE ASSY - FORKLIFT CONTROL
Three Spool
356883A1 1 VALVE, CONTROL Forklift Control, Three Spool,
Incl. 1 - 11
1 360519A1 1 VALVE SECTION, HYD Inlet, See Figure 08-17
2 360520A1 1 VALVE SECTION, HYD Lift, See Figure 08-18
3 358661A1 1 VALVE SECTION, HYD Tilt, See Figure 08-19
4 360521A1 1 VALVE SECTION, HYD Side Shift, See Figure 08-20
348719A1 1 COVER End Cover, Incl. 5 - 7
6 218-5158 1 PLUG 1-1/16 Or, Incl. 7
7 237-6012 1 O-RING 59/64 ID x 7/64
348722A1 1 PACKAGE, REPAIR Incl. 8, 9
8 413-6128 3 SCREW 3/8 x 8
9 425-106 3 NUT 3/8
10 238-5119 12 O-RING 15/16 ID x 3/32, Between Sections
588G 585G 586G

08-16 p1 04/05
VALVE ASSY - FORKLIFT CONTROL, FOUR SPOOL

08-16 p1 04/05
VALVE ASSY - FORKLIFT CONTROL, FOUR SPOOL
Four Spool
356884A1 1 VALVE, CONTROL Forklift Control, Four Spool, Incl.
1 - 11
1 360519A1 1 VALVE SECTION, HYD Inlet, See Figure 08-17
2 360520A1 1 VALVE SECTION, HYD Lift, See Figure 08-18
3 358661A1 1 VALVE SECTION, HYD Tilt, See Figure 08-19
4 360521A1 1 VALVE SECTION, HYD Side Shift, With Work Port
Restrictors, See Figure 08-20
4A 375759A1 1 VALVE SECTION, HYD Auxiliary, Without Work Port
Restrictor, See Figure 08-20
348719A1 1 COVER End Cover, Incl. 5 - 7
6 218-5158 1 PLUG 1-1/16 Or, Incl. 7
7 237-6012 1 O-RING 59/64 ID x 7/64
348721A1 1 PACKAGE, REPAIR Incl. 8, 9
9 425-106 3 NUT 3/8
588G 585G 586G

08-17 p1 04/04
VALVE SECTION - INLET

08-17 p1 04/04
VALVE SECTION - INLET
360519A1 1 VALVE SECTION, HYD Inlet, Incl. 1 - 5

1 N8942 1 VALVE BLOCK
360588A1 1 CARTRIDGE Incl. 2 - 5
2 NSS 1 NOT SERVICED SEPARATELY Cartridge, Relief
348740A1 1 KIT Seal, Incl. 3 - 5
3 NSS 1 NOT SERVICED SEPARATELY O-Ring, Large
5 NSS 1 NOT SERVICED SEPARATELY O-Ring, Small
588G 585G 586G

08-18 p1 04/05
VALVE SECTION - FORKLIFT LIFT

08-18 p1 04/05
360520A1 1 VALVE SECTION, HYD Lift, Incl. 1 - 35

3 S300253 1 SET OF PARTS Spool Positioner, Incl. 4 - 10
4 H267591 2 SEAT, SPRING
5 492-11025 2 WASHER, LOCK 1/4"
6 61-32528 1 BOLT 1/4 x 1-3/4
7 N14593 1 COLLAR
8 D87306 1 SPRING
9 S300258 1 CAP
10 193-558 2 SCREW 1/4 x 7/8
348732A1 1 PLUG 3-Way Conversion, Incl. 11 - 17
N8883 1 PACKAGE, SEALS Seal, Incl. 12 - 17
12 237-6010 1 O-RING 3/4 ID x 3/32
13 L35297 1 RING
14 238-6016 1 O-RING 5/8 ID x 1/16
15 238-5015 1 O-RING 9/16 ID x 1/16
16 D88725 2 BACK-UP RING
17 NSS 1 NOT SERVICED SEPARATELY Plug, Inner
18 L100937 1 PLUG Load Check
348733A1 1 BOOT Incl. N8194, 348741A1
19 N8194 1 PLATE, LARGE Seal
348741A1 1 KIT Boot, Incl. 20 - 22
22 61-3258 2 SCREW 1/4 x 1/2
348738A1 2 SPOOL Lip Seal, Spool, Incl. 23 - 25, If Used
23 NSS 2 NOT SERVICED SEPARATELY Seal, Lip Seal
25 NSS 2 NOT SERVICED SEPARATELY Retainer, Seal
26 218-5157 1 PLUG 7/8 Or, Incl. 27
27 237-6010 1 O-RING 3/4 ID x 3/32
352796A1 1 PACKAGE O-Ring, Spool, Retrofit, Incl. 28 - 35,
Replaces 348738A1 Lip Seal Kit Used On Some
Models
28 D88728 2 O-RING
588G 585G 586G

08-18 p2 04/05

08-18 p2 04/05
29 D88729 2 WASHER
30 D88730 2 WASHER
31 N8194 1 PLATE, LARGE
33 357164A1 1 BOOT
34 61-3258 2 SCREW 1/4 x 1/2
35 102201A1 2 SCREW 1/4 x 7/8
588G 585G 586G

08-19 p1 04/05
VALVE SECTION - FORKLIFT TILT

08-19 p1 04/05
358661A1 1 VALVE SECTION, HYD Tilt, Incl. 1 - 43

3 360595A1 1 SPOOL Spool Positioner, Incl. 4 - 10
5 D87306 1 SPRING
7 237-6004 1 O-RING 23/64 ID x 5/64
8 NSS 1 NOT SERVICED SEPARATELY Bolt, Special
12 360583A1 1 PLUG Anticavitation, Check, Incl. 13 - 20
361691A1 1 KIT Seal, Incl. 14 - 16
14 237-6010 1 O-RING 3/4 ID x 3/32
15 238-6016 1 O-RING 5/8 ID x 1/16
16 238-5015 1 O-RING 9/16 ID x 1/16
19 H268730 1 SPRING
20 D28576 1 POPPET, VALVE
21 348741A1 2 KIT Boot, Incl. 22 - 24
24 61-3258 2 SCREW 1/4 x 1/2
348738A1 2 SPOOL Lip Seal, Spool, Incl. 25 - 27, If Used, May
Be Replaced By 381064A1 O-Ring Kit
28 362640A1 1 SLEEVE ASSY Tilt Lock, Incl. 29, 30
29 360585A1 1 O-RING
30 237-5008 1 O-RING
31 360589A1 1 RESTRICTOR
588G 585G 586G

08-19 p2 04/05

08-19 p2 04/05
381064A1 1 PACKAGE, SEALS O-Ring, Spool, Retrofit, Incl. 33 -

43, Replaces 348738A1 Lip Seal Kit Used On Some
Models
33 D88728 2 O-RING
34 D88729 2 WASHER
35 D88730 2 WASHER
38 357164A1 1 BOOT
39 61-3258 2 SCREW 1/4 x 1/2
40 102201A1 2 SCREW 1/4 x 7/8
41 237-6004 1 O-RING 23/64 ID x 5/64
42 360585A1 1 O-RING
43 237-5008 1 O-RING
588G 585G 586G

08-20 p1 04/05
VALVE SECTION - SIDE SHIFT AND AUXILIARY

08-20 p1 04/05
VALVE SECTION - SIDE SHIFT AND AUXILIARY
Side Shift
Auxiliary
360521A1 1 VALVE SECTION, HYD Side Shift, With Work Port
Restrictors, Ref 19, Incl. 1 - 27, If Used
375759A1 1 VALVE SECTION, HYD Auxiliary, Without Work Port
Restrictor, Ref 19, Incl. 1 - 18, 20 - 27, If Used
3 S300253 1 SET OF PARTS Spool Positioner, Incl. 4 - 10
5 492-11025 2 WASHER, LOCK 1/4"
6 61-32528 1 BOLT 1/4 x 1-3/4
7 N14593 1 COLLAR
8 D87306 1 SPRING
9 S300258 1 CAP
10 193-558 2 SCREW 1/4 x 7/8
12 348741A1 1 KIT Boot, Incl. 13 - 15
15 61-3258 2 SCREW 1/4 x 1/2
348738A1 2 SPOOL Lip Seal, Spool, Incl. 16 - 18, If Used
352796A1 1 PACKAGE O-Ring, Spool, Retrofit, Incl. 20 - 27,
Replaces 348738A1 Lip Seal Kit Used On Some
Models
20 D88728 2 O-RING
21 D88729 2 WASHER
22 D88730 2 WASHER
25 357164A1 1 BOOT
26 61-3258 2 SCREW 1/4 x 1/2
27 102201A1 2 SCREW 1/4 x 7/8
588G 585G 586G

08-21 p1 04/04
VALVE ASSY - FLOW CONTROL

08-21 p1 04/04
VALVE ASSY - FLOW CONTROL
D132476 1 VALVE Incl. 1 - 10

3 D82777 1 SPRING
4 N7163 1 CARTRIDGE Flow Control, Incl. 5, 6
5 NSS 1 NOT SERVICED SEPARATELY Cartridge
6 237-6008 1 O-RING 41/64 ID x 3/32
7 S114009 1 PLUG
8 237-6010 1 O-RING 3/4 ID x 3/32
9 218-5157 1 PLUG 7/8 Or, Incl. 10
10 237-6010 1 O-RING 3/4 ID x 3/32
588G 585G 586G

SECTION INDEX
09-01 CONTROLS - FORKLIFT

09-02 MAST - 5000/6000 LB
09-03 MAST - 6000 LB
09-04 MAST - 6000 LB
09-05 MAST - 6000 LB
09-06 MAST 6000 LB FREELIFT ONLY, HYDRAULIC SYSTEM
09-08 MAST - 5000/6000 LB
09-10 MAST - 8000 LB
09-12 MAST - 8000 LB
09-14 MAST - 8000 LB
09-16 MAST - 8000 LB
09-18 FORKS
09-19 COUNTERWEIGHTS, REAR
09-20 CHASSIS
09-21 HOOD - PANELS AND GRILLE
09-22 BATTERY BOX - TANK, HYDRAULIC OIL
09-23 SEAT, STANDARD - MOUNTING (MILSCO)
09-23A SEAT ASSY, STANDARD - MOUNTING (SEARS)
09-24 SEAT, DELUXE - MOUNTING (MILSCO)
09-24A SEAT ASSY, SUSPENSION - MOUNTING (SEARS)
09-25 SEAT ASSY, STANDARD (MILSCO)
09-26 SEAT ASSY, DELUXE (MILSCO)
09-27 CANOPY, ROPS
09-28 TOOLBOX
09-29 MIRROR - REAR VIEW
09-30 SLOW MOVING VEHICLE EMBLEM
09-31 DECALS
09-32 DECALS
09-33A DECALS - CANADIAN FRENCH
09-33B DECALS - LATIN AMERICAN SPANISH
09-35 DECALS- CANADIAN FRENCH
09-36 DECALS - LATIN AMERICAN SPANISH
09-01 p1 05/05
CONTROLS - FORKLIFT
09-01 p1 05/05
CONTROLS - FORKLIFT
1 338863A1 1 HANDLE Lift Control

2 338865A1 1 HANDLE Tilt Control
3 338866A1 1 ROD Side Shift Control
4 338867A1 1 ROD Auxiliary Control, Optional
5 D59912 3-4 KNOB
8 347801A1 1 PIN
9 814-6050 1 BOLT M6 x 50
10 832-10406 1 NUT M6
11 D150397 3-4 LEVER, CRANK
12 D124529 3 SPACER
13 D150486 1 SPACER If Used
14 495-81261 X WASHER 13/16 x 1-1/2 x 1/16, Used As Shim
15 425-118 3-4 NUT 1/2 NF
16 413-620 3-4 BOLT 3/8 x 1-1/4
17 425-106 3-4 NUT 3/8
18 S108030 3-4 JOINT
19 425-156 3-4 NUT 3/8 NF
20 345350A1 1 ROD Lift
21 347216A1 1 ROD Tilt
22 345352A1 1 ROD Side Shift
23 345351A1 1 ROD Auxiliary, Optional
24 427-4077 3-4 PIN, LARGE 1/4 x 3/4
25 432-412 3-4 PIN, SPLIT (COTTER) 1/16" x 3/4"
588G 585G 586G

09-02 p1 05/05
MAST - 5000/6000 LB
09-02 p1 05/05
MAST - 5000/6000 LB
324494A3 1 MAST ASSEMBLY 4,5 M (15 ft), Hook, Incl. 1 - 21,

26 - 38, Also Incl. Parts On Figure 09-07, Ref 1 - 5
329462A3 1 MAST ASSEMBLY 4,5 M (15 ft), Shaft, Incl. 1 - 21,
26 - 38, Also Incl. Parts On Figure 09-07, Ref 6 - 14
341188A1 1 RAIL ASSY. Incl. 1 - 21, 26 - 38
1 341185A1 1 RAIL Outer
2 341186A1 1 RAIL Inner
3 341187A1 2 CYLINDER ASSY. Rail, See Figure 08-07
4 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
5 339786A1 X SHIM 0,76 mm (0,03 in)
6 339777A1 2 BOLT
7 492-11075 2 WASHER, LOCK 3/4"
8 339778A1 2 BOLT
341184A1 2 CHAIN ASSY.(CE) Incl. 9 - 13
9 231-24412 4 NUT, LOCK 3/4
10 341172A1 4 ANCHOR Chain
11 341173A1 4 PIN
13 341183A1 2 CHAIN (AGRICULTURE) Mounts Through Carriage
Chain Anchor
14 339897A1 X SHIM 0,76 mm (0,03 in)
15 339898A1 4 ROLLER Load
16 339787A1 2 BUSHING
17 103-21300 2 SNAP RING No. 300
18 339789A1 2 PIN
19 103-11125 4 SNAP RING
20 100-11156 4 SNAP RING
21 341171A1 2 SHEAVE Chain
22 329457A1 1 SHAFT Pivot,Mast
23 329795A1 1 BACKREST 1524 mm (60 in), Load
24 413-1024 4 BOLT 5/8 x 1-1/2
25 492-11062 4 WASHER, LOCK 5/8"
26 337776A1 1 BLOCK For Attaching Hose(s) See Figure 08-03,
See Olofsson dealer for service of the manifold
valve on all masts.
27 339834A1 2 PLUG
28 353019A1 1 VALVE
585G 586G 588G

09-02 p2 05/05
MAST - 5000/6000 LB
09-02 p2 05/05
MAST - 5000/6000 LB
29 218-5119 1 FITTING 7/8 fl x 1-1/16 Or, Incl. 237-6012

237-6012 1 O-RING 59/64 ID x 7/64
30 61-33832 2 SCREW 3/8 NC x 2-1/4, Mounting
31 218-5101 2 CONNECTOR 5/16 fl x adj Or, Incl. 237-6002
237-6002 1 O-RING 1/4 ID x 1/16
32 337777A1 1 HOSE Right Hand
33 337778A1 1 HOSE Left Hand
34 218-5060 2 CONNECTOR, HYD. 3/4 fl x 7/8 Or, Incl. 237-6010
237-6010 1 O-RING 3/4 ID x 3/32
35 352952A1 1 VALVE Right Hand Side
36 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
37 218-755 1 CAP 3/4
38 218-756 1 CAP 7/8, Not Illustrated
585G 586G 588G

09-03 p1 05/05
MAST - 6000 LB
09-03 p1 05/05
MAST - 6000 LB
Freelift Only
40, 41, Also Incl. Parts On Figure 09-04, 09-09
40, 41, Also Incl. Parts On Figure 09-04, 09-09
353009A1 1 MAST ASSEMBLY Incl. 1 - 36, Also Incl. Parts On
Figure 09-04
2 352984A1 1 RAIL Intermediate
4 348729A1 2 CYLINDER ASSY. Rail, See Figure 08-07D
5 348743A1 1 CYLINDER ASSY. Freelift, See Figure 08-08
6 339786A1 X SHIM 0,76 mm (0,03 in)
7 339777A1 2 BOLT
8 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
9 492-11075 2 WASHER, LOCK 3/4"
10 339778A1 2 BOLT
11 339789A1 2 PIN
12 103-11125 4 SNAP RING
13 339787A1 2 BUSHING
14 103-21300 2 SNAP RING No. 300
341175A1 2 CHAIN ASSY.(CE) Mast, Incl. 15 - 19
352996A1 2 CHAIN ASSY.(CE) Freelift, Incl. 15 - 18, 36
15 231-24412 8 NUT, LOCK 3/4
16 341172A1 8 ANCHOR Chain, Replaces 352986A1
17 341173A1 8 PIN Replaces 352987A1
19 341174A1 2 CHAIN ASSY.(CE) Mast
20 339897A1 X SHIM 0,76 mm (0,03 in)
22 352989A1 2 PIN
23 492-11031 2 WASHER, LOCK 5/16"
24 413-532 2 BOLT 5/16 x 2
25 341171A1 4 SHEAVE
27 100-11156 4 SNAP RING
28 352991A1 1 VALVE
588G 585G 586G

09-03 p2 05/05
MAST - 6000 LB
09-03 p2 05/05
MAST - 6000 LB
29 353378A1 2 PLUG
30 413-824 2 BOLT 1/2 x 1-1/2
31 492-11038 1 WASHER, LOCK 3/8"
32 414-620 1 SCREW 3/8 NF x 1-1/4
33 352992A1 2 GUARD
34 492-11025 4 WASHER, LOCK 1/4"
35 461-32512 4 SCREW 1/4 x 3/4
36 352994A1 2 CHAIN (AGRICULTURE) Freelift
37 329795A1 1 BACKREST 1524 mm (60 in), Load, Not Illustrated
38 413-1024 4 BOLT 5/8 x 1-1/2, Not Illustrated
39 492-11062 4 WASHER, LOCK 5/8", Not Illustrated
40 492-11050 2 WASHER, LOCK 1/2", Not Illustrated; Use With Ref
30
41 495-11053 2 WASHER 17/32 x 1-1/16 x 3/32, Not Illustrated; Use
With Ref 30
588G 585G 586G

09-04 p1 03/05
MAST - 6000 LB
09-04 p1 03/05
MAST - 6000 LB
Freelift Only
Hydraulic System
237-6012 1 O-RING 59/64 ID x 7/64
2 353019A1 1 VALVE
3 360808A1 1 BLOCK For Attaching Hose(s) 08-03, Replaces
337776A1
5 339834A1 3 PLUG
237-6002 1 O-RING 1/4 ID x 1/16
9 218-5356 2 FITTING 78 fl x 3/4 Or, Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
11 218-5137 1 FITTING 7/8 fl x Or, Incl. 237-6010
237-6010 1 O-RING 3/4 ID x 3/32
12 363201A1 1 HOSE ASSY. Replaces 353020A1
13 353021A1 1 TUBE ASSY.
14 D86366 1 U-BOLT
15 231-2444 2 NUT, LOCK
16 353022A1 1 CLAMP Tube Support
17 363202A1 1 HOSE ASSY. Replaces 353023A1
18 496-11081 1 WASHER 13/16 x 1-1/2 x 9/64
19 353024A1 1 SHEAVE Hose
20 353025A1 1 BOLT
21 353026A1 1 LIMITER
22 348729A1 2 CYLINDER ASSY. Rail, See Figure 08-07D
24 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
25 218-755 1 CAP 3/4
588G 585G 586G

09-05 p1 05/05
MAST - 6000 LB
09-05 p1 05/05
MAST - 6000 LB
Freelift Only
Also Incl. Parts On Pages 09-06, 09-09
Also Incl. Parts On Figure 09-06, 09-10
360794A1 1 RAIL ASSY. Incl. 1 - 38, Also Incl. 09-06
6 339786A1 X SHIM 0,76 mm (0,03 in)
7 339777A1 2 BOLT
8 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
9 492-11075 2 WASHER, LOCK 3/4"
10 339778A1 2 BOLT
11 339789A1 2 PIN
12 103-11125 4 SNAP RING
13 339787A1 2 BUSHING
14 103-21300 2 SNAP RING No. 300
360805A1 2 CHAIN ASSY.(CE) Mast, Incl. 15 - 19
360807A1 2 CHAIN ASSY.(CE) Freelift, Incl. 15 - 18, 36
15 231-24412 8 NUT, LOCK 3/4
16 341172A1 8 ANCHOR Chain, Replaces 352986A1
17 341173A1 8 PIN Replaces 352987A1
19 360801A1 2 CHAIN (AGRICULTURE) Mast
20 339897A1 X SHIM 0,76 mm (0,03 in)
22 352989A1 2 PIN
23 492-11031 2 WASHER, LOCK 5/16"
24 413-532 2 BOLT 5/16 x 2
25 341171A1 4 SHEAVE
27 100-11156 4 SNAP RING
28 352991A1 1 VALVE
29 353378A1 2 PLUG
588G 585G 586G

09-05 p2 05/05
MAST - 6000 LB
09-05 p2 05/05
MAST - 6000 LB
30 413-824 2 BOLT 1/2 x 1-1/2

31 492-11038 1 WASHER, LOCK 3/8"
32 414-620 1 SCREW 3/8 NF x 1-1/4
33 352992A1 2 GUARD
34 492-11025 4 WASHER, LOCK 1/4"
35 461-32512 4 SCREW 1/4 x 3/4
36 363500A1 2 CHAIN (AGRICULTURE) Freelift
37 492-11050 2 WASHER, LOCK 1/2", Not Illustrated; Use With Ref
30
38 495-11053 2 WASHER 17/32 x 1-1/16 x 3/32, Not Illustrated; Use
With Ref 30
39 329795A1 1 BACKREST 1524 mm (60 in), Load, Not Illustrated
40 413-1024 4 BOLT 5/8 x 1-1/2, Not Illustrated
41 492-11062 4 WASHER, LOCK 5/8", Not Illustrated
588G 585G 586G

09-06 p1 04/04
MAST 6000 LB FREELIFT ONLY, HYDRAULIC SYSTEM

09-06 p1 04/04
MAST 6000 LB FREELIFT ONLY, HYDRAULIC SYSTEM
Freelift Only
Hydraulic System
237-6012 1 O-RING 59/64 ID x 7/64
2 353019A1 1 VALVE
3 360808A1 1 BLOCK For Attaching Hose(s) 08-03, See Olofsson
dealer for service of the manifold valve on all masts.
5 339834A1 3 PLUG
237-6002 1 O-RING 1/4 ID x 1/16
9 218-5356 2 FITTING 78 fl x 3/4 Or, Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
11 218-5137 1 FITTING 7/8 fl x Or, Incl. 237-6010
237-6010 1 O-RING 3/4 ID x 3/32
12 360809A1 1 HOSE ASSY.
13 353021A1 1 TUBE ASSY.
14 D86366 1 U-BOLT
15 231-2444 2 NUT, LOCK
16 353022A1 1 CLAMP Tube Support
17 360810A1 1 HOSE ASSY.
18 496-11081 1 WASHER 13/16 x 1-1/2 x 9/64
19 353024A1 1 SHEAVE Hose
20 353025A1 1 BOLT
21 353026A1 1 LIMITER
24 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
25 218-755 1 CAP 3/4
588G 585G 586G

09-07 p1 05/05
MAST, HOOK AND SHAFT FRAME - 5000/6000 LB

09-07 p1 05/05

Also Incl. Parts On 09-02
329462A3 1 MAST ASSEMBLY 4,5 M (15 ft), Incl. Ref 6 - 14,
1524 mm (60 in) Hook Frame
339901A1 1 HOUSING ASSY. Hook, Incl. 1 - 5
1 339900A1 1 CARRIER 1524 mm (60 in), Hook
2 219-17 4 FITTING 3/16 dr type x 17/32
3 337605A1 4 ROLLER Thrust
4 339897A1 X SHIM 0,76 mm (0,03 in)
1524 mm (60in) Shaft Frame
339899A1 1 HOUSING ASSY. Shaft, Incl. 6 - 14
6 339894A1 1 CARRIER 1524 mm (60 in), Shaft
7 339895A1 1 SHAFT
8 339896A1 2 CAP Shaft
9 492-11062 4 WASHER, LOCK 5/8"
10 413-1024 4 BOLT 5/8 x 1-1/2
11 219-17 4 FITTING 3/16 dr type x 17/32
13 339897A1 X SHIM 0,76 mm (0,03 in)
588G 585G 586G

09-08 p1 05/05
MAST - 5000/6000 LB
09-08 p1 05/05
MAST - 5000/6000 LB

41- 53, Also Incl. Parts On 09-09
41- 53, Also Incl. Parts On 09-09
341177A1 1 RAIL ASSY. Incl. 1 - 36, 41 - 53
4 341153A1 2 CYLINDER ASSY. Rail, See Figure 08-07A
5 339777A1 2 BOLT
6 492-11075 2 WASHER, LOCK 3/4"
7 339778A1 2 BOLT
8 231-24412 4 NUT, LOCK 3/4
10 341155A1 4 PIN
12 341157A1 2 CHAIN ASSY.(CE) Mounts Through Carriage Chain
Anchor
13 339897A1 X SHIM 0,76 mm (0,03 in)
15 339787A1 2 BUSHING
16 103-21300 2 SNAP RING No. 300
17 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
18 339789A1 2 PIN
19 103-11125 4 SNAP RING
20 339786A1 X SHIM 0,76 mm (0,03 in), Replaces 337606A1
21 363509A1 2 PIN Chain, Replaces 352948A1
22 219-14 2 FITTING 1/4
23 492-11031 2 WASHER, LOCK 5/16"
24 413-512 2 BOLT 5/16 x 3/4
25 339814A1 2 SHEAVE Chain, Replaces 352949A1
26 339816A1 2 BEARING
27 339817A1 2 RACE
28 339818A1 4 WASHER
29 100-11175 2 CIRCLIP
30 341171A1 2 SHEAVE Chain
588G 585G 586G

09-08 p2 05/05
MAST - 5000/6000 LB
09-08 p2 05/05
MAST - 5000/6000 LB
31 100-11156 2 SNAP RING

32 231-24412 4 NUT, LOCK 3/4
34 341173A1 4 PIN
36 341174A1 2 CHAIN ASSY.(CE)
39 413-1024 4 BOLT 5/8 x 1-1/2
40 492-11062 4 WASHER, LOCK 5/8"
42 339834A1 2 PLUG
43 353019A1 1 VALVE
237-6012 1 O-RING 59/64 ID x 7/64
237-6002 1 O-RING 1/4 ID x 1/16
237-6010 1 O-RING 3/4 ID x 3/32
51 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
52 218-755 1 CAP 3/4
588G 585G 586G

09-09 p1 05/05

09-09 p1 05/05

Also Incl. 09-05, 09-06
348368A3 1 MAST ASSEMBLY 6,6 M (22 ft), Freelift, 6000 lb
Only, Hook, Incl. 1 - 5, Also Incl. 09-03, 09-04
2 219-17 4 FITTING 3/16 dr type x 17/32
4 339897A1 X SHIM 0,76 mm (0,03 in)
329739A3 1 MAST ASSEMBLY 6,6 M (22 ft), Freelift, 6000 lb
Only, Shaft, Incl. 6 - 14, Also Incl. 09-04
7 339895A1 1 SHAFT
9 492-11062 4 WASHER, LOCK 5/8"
10 413-1024 4 BOLT 5/8 x 1-1/2
11 219-17 4 FITTING 3/16 dr type x 17/32
13 339897A1 X SHIM 0,76 mm (0,03 in)
588G 585G 586G

09-10 p1 05/05
MAST - 8000 LB
09-10 p1 05/05
MAST - 8000 LB

30 - 42, Also Incl. Parts On Pages 09-11
30 - 42, Also Incl. Parts On Pages 09-11
341189A1 1 RAIL ASSY. Incl. 1 - 21, 30 - 42
3 341194A1 2 CYLINDER ASSY. Rail, See Figure 08-07B
4 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
6 339777A1 2 BOLT
7 492-11075 2 WASHER, LOCK 3/4"
8 339778A1 2 BOLT
9 231-24412 4 NUT, LOCK 3/4
11 339820A1 4 PIN
Chain Anchor
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 339787A1 2 BUSHING
17 103-21300 2 SNAP RING No. 300
18 339789A1 2 PIN
19 103-11125 4 SNAP RING
20 100-11175 4 CIRCLIP
22 339816A1 2 BEARING
23 339817A1 2 RACE
24 339818A1 4 WASHER
25 219-14 2 FITTING 1/4
28 413-1024 4 BOLT 5/8 x 1-1/2
29 492-11062 4 WASHER, LOCK 5/8"
588G 585G 586G

09-10 p2 05/05
MAST - 8000 LB
09-10 p2 05/05
MAST - 8000 LB

31 339834A1 2 PLUG
32 352972A1 1 VALVE
237-6012 1 O-RING 59/64 ID x 7/64
237-6002 1 O-RING 1/4 ID x 1/16
237-6010 O-RING 3/4 ID x 3/32
39 352973A1 1 LIMITER Right Hand Side
40 218-5183 1 TEE Incl. 237-5008
237-6008 O-RING 41/64 ID x 3/32
41 218-755 1 CAP 3/4
42 218-756 1 CAP 7/8
588G 585G 586G

09-11 p1 05/05
MAST, HOOK AND SHAFT FRAME - 8000 LB

09-11 p1 05/05

2 219-17 4 FITTING 3/16 dr type x 17/32
4 337606A1 X SHIM 0,76 mm (0,03 in)
6 61-4256 2 SCREW 1/4 x 3/8
8 339882A1 1 SHAFT
10 492-11062 4 WASHER, LOCK 5/8"
11 413-1024 4 BOLT 5/8 x 1-1/2
12 219-17 4 FITTING 3/16 dr type x 17/32
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 61-4256 2 SCREW 1/4 x 3/8
588G 585G 586G

09-12 p1 05/05
MAST - 8000 LB
09-12 p1 05/05
MAST - 8000 LB

30 - 42, Also Incl. 09-13
341189A1 1 RAIL ASSY. Incl. 1 - 21, 30 - 42
3 341194A1 2 CYLINDER ASSY. Rail, See Figure 08-07B
4 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
6 339777A1 2 BOLT
7 492-11075 2 WASHER, LOCK 3/4"
8 339778A1 2 BOLT
9 231-24412 4 NUT, LOCK 3/4
11 339820A1 4 PIN
Chain Anchor
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 339787A1 2 BUSHING
17 103-21300 2 SNAP RING No. 300
18 339789A1 2 PIN
19 103-11125 4 SNAP RING
20 100-11175 4 CIRCLIP
22 339816A1 2 BEARING
23 339817A1 2 RACE
24 339818A1 4 WASHER
25 219-14 2 FITTING 1/4
27 329798A1 1 BACKREST 2133,6 mm (84 in), Load
28 413-1024 4 BOLT 5/8 x 1-1/2
29 492-11062 4 WASHER, LOCK 5/8"
31 339834A1 2 PLUG
588G 585G 586G

09-12 p2 05/05
MAST - 8000 LB
09-12 p2 05/05
MAST - 8000 LB
32 352972A1 1 VALVE
237-6012 O-RING 59/64 ID x 7/64
237-6002 1 O-RING 1/4 ID x 1/16
237-6010 1 O-RING 3/4 ID x 3/32
40 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
41 218-755 1 CAP 3/4
42 218-756 1 CAP 7/8
588G 585G 586G

09-13 p1 05/05
MAST, SHAFT FRAME - 8000 LB

09-13 p1 05/05

Also Incl. Parts On Figure 09-12
2133.6 mm (84 in) Shaft Frame
1 339879A1 1 CARRIER 2133,6 mm (84 in), Shaft
2 339880A1 2 SHAFT
4 492-11062 4 WASHER, LOCK 5/8"
5 413-1024 4 BOLT 5/8 x 1-1/2
6 219-17 4 FITTING 3/16 dr type x 17/32
8 337606A1 X SHIM 0,76 mm (0,03 in)
10 61-4256 2 SCREW 1/4 x 3/8
588G 585G 586G

09-14 p1 05/05
MAST - 8000 LB
09-14 p1 05/05
MAST - 8000 LB
324497A3 1 MAST ASSEMBLY 6,6 M (22 ft) Hook; Incl. 1 - 38,

43 - 55; Also Incl. Parts On Figure 09-15
329468A3 1 MAST ASSEMBLY 6,6 M (22 ft) Shaft; Incl. 1 - 38,
43 - 55 ; Also Incl. Parts On Figure 09-15
337779A1 1 RAIL ASSY. Incl. 1 - 38, 43 - 55
4 337689A1 2 CYLINDER ASSY. Rail; See Figure 08-07C
5 339777A1 2 BOLT
6 492-11075 2 WASHER, LOCK 3/4"
7 339778A1 2 BOLT
8 339786A1 X SHIM 0,76 mm (0,03 in)
363168A1 2 CHAIN ASSY.(CE) Replaces 337606A1; Incl. 9 - 13;
Replaces 339823A1
9 231-24412 4 NUT, LOCK 3/4-16; Replaces 231-24416 (1NF)
11 339782A1 4 PIN
12 339784A1 8 PIN, SPLIT (COTTER)
13 363158A1 2 CHAIN (AGRICULTURE)
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 339787A1 2 BUSHING
17 103-21300 2 SNAP RING Retaining No. 300
18 219-8 2 NIPPLE, LUBE Fitting, Grease 1/4 tpr x 17/32
19 339789A1 2 PIN
20 103-11125 4 SNAP RING Retaining
21 339805A1 2 PIN, ROLL Chain Roller
22 219-14 4 FITTING Grease 1/4
23 492-11031 2 WASHER, LOCK 5/16"
24 413-532 2 BOLT 5/16 x 2
25 339806A1 2 ROLLER Pulley Chain
26 339808A1 2 BEARING Ball
27 339810A1 2 RACE Inner
28 339811A1 4 WASHER
29 100-11175 4 CIRCLIP Ring, Retaining
30 339814A1 2 SHEAVE Pulley
588G 585G 586G

09-14 p2 05/05
MAST - 8000 LB
09-14 p2 05/05
MAST - 8000 LB
31 339816A1 2 BEARING Ball

33 339818A1 4 WASHER Thrust
34 231-24412 4 NUT, LOCK 3/4
36 339820A1 4 PIN
39 329457A1 1 SHAFT Pivot, Mast
40 329795A1 1 BACKREST 1524 mm (60 in) Load
41 413-1024 4 BOLT 5/8 x 1-1/2
42 492-11062 4 WASHER, LOCK 5/8"
43 337776A1 1 BLOCK Manifold For Attaching Hose 08-03
44 339834A1 2 PLUG
45 352972A1 1 VALVE Manifold
46 218-5119 1 FITTING Elbow, 90 7/8 fl x 1-1/16 Or; Incl.
237-6012
237-6012 1 O-RING 59/64 ID X 7/64
47 61-33832 2 SCREW Bolt 3/8 NC x 2-1/4
48 218-5101 2 CONNECTOR Elbow, 90 5/16 fl x adj Or; Incl.
237-6002
237-6002 1 O-RING 1/4 ID x 1/16
49 337777A1 1 HOSE Assy Right Hand
50 337778A1 1 HOSE Assy Left Hand
51 218-5060 2 CONNECTOR, HYD. Adapter 3/4 fl x 7/8 Or; Incl.
237-6010
237-6010 1 O-RING 3/4 ID x 3/32
53 218-5183 1 TEE Tee; Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
54 218-755 1 CAP 3/4
55 218-756 1 CAP 7/8; Not Illustrated
588G 585G 586G

09-15 p1 05/05

09-15 p1 05/05

1 337603A1 1 SUPPORT ASSY. 1524 mm (60 in), Hook
2 219-17 4 FITTING 3/16 dr type x 17/32
4 337606A1 X SHIM 0,76 mm (0,03 in)
6 61-4256 2 SCREW 1/4 x 3/8
7 337649A1 1 SUPPORT ASSY. 1524 mm (60 in), Shaft
8 339882A1 1 SHAFT
10 492-11062 4 WASHER, LOCK 5/8"
11 413-1024 4 BOLT 5/8 x 1-1/2
12 219-17 4 FITTING 3/16 dr type x 17/32
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 61-4256 2 SCREW 1/4 x 3/8
588G 585G 586G

09-16 p1 05/05
MAST - 8000 LB
09-16 p1 05/05
MAST - 8000 LB

43 - 55, Also Incl. 09-17
337779A1 1 RAIL ASSY. Incl. 1 - 38, 43 - 55
4 337689A1 2 CYLINDER ASSY. Rail, See Figure 08-07C
5 339777A1 2 BOLT
6 492-11075 2 WASHER, LOCK 3/4"
7 339778A1 2 BOLT
8 339786A1 X SHIM 0,76 mm (0,03 in)
363168A1 2 CHAIN ASSY.(CE) Incl. 9 - 13, Replaces 339823A1
9 231-24412 4 NUT, LOCK 3/4-16; Replaces 231-24416 (1NF)
11 339782A1 4 PIN
12 339784A1 8 PIN, SPLIT (COTTER)
14 337606A1 X SHIM 0,76 mm (0,03 in)
16 339787A1 2 BUSHING
17 103-21300 2 SNAP RING No. 300
18 219-8 2 NIPPLE, LUBE 1/4 tpr x 17/32
19 339789A1 2 PIN
20 103-11125 4 SNAP RING
21 339805A1 2 PIN, ROLL Chain Roller
22 219-14 4 FITTING 1/4
23 492-11031 2 WASHER, LOCK 5/16"
24 413-532 2 BOLT 5/16 x 2
25 339806A1 2 ROLLER Chain
26 339808A1 2 BEARING
28 339811A1 4 WASHER
29 100-11175 4 CIRCLIP
30 339814A1 2 SHEAVE
31 339816A1 2 BEARING
33 339818A1 4 WASHER
588G 585G 586G

09-16 p2 05/05
MAST - 8000 LB
09-16 p2 05/05
MAST - 8000 LB

34 231-24412 4 NUT, LOCK 3/4
36 339820A1 4 PIN
41 413-1024 4 BOLT 5/8 x 1-1/2
42 492-11062 4 WASHER, LOCK 5/8"
43 337776A1 1 BLOCK For Attaching Hose(s), See Figure 08-03,
See Olofsson dealer for service of the manifold
valve on all masts.
44 339834A1 2 PLUG
45 352972A1 1 VALVE
237-6012 1 O-RING 59/64 ID x 7/64
237-6002 1 O-RING 1/4 ID x 1/16
237-6010 1 O-RING 3/4 ID x 3/32
53 218-5183 1 TEE Incl. 237-6008
237-6008 1 O-RING 41/64 ID x 3/32
54 218-755 1 CAP 3/4
55 218-755 1 CAP 3/4
588G 585G 586G

09-17 p1 05/05

09-17 p1 05/05

2133.6 mm (84 in) Shaft Frame
1 337652A1 1 SUPPORT ASSY. 2133,6 mm (84 in), Shaft
2 337653A1 2 SHAFT
4 492-11062 4 WASHER, LOCK 5/8"
5 413-1024 4 BOLT 5/8 x 1-1/2
6 219-17 4 FITTING 3/16 dr type x 17/32
8 337606A1 X SHIM 0,76 mm (0,03 in)
10 61-4256 2 SCREW 1/4 x 3/8
588G 585G 586G

09-18 p1 04/05
FORKS
09-18 p1 04/05
FORKS
Pallet Forks
1 329113A1 2 FORK 1-3/4 x 5 x 48, Hook Mount, For 585G, 586G
And 588G Models, Incl. 345948A2, REF 6A
345948A1 2 PIN ASSY. Locking, Incl. 2 - 6, No Longer Used,
Order 345948A3, REF 6A
2 345943A1 1 PIN
3 345944A1 1 SPRING Fork Pin
4 345945A1 1 WASHER Fork Pin
5 345946A1 1 PIN Hex, Fork
6 345947A1 1 LEVER ASSY. Lift, Fork
6A 345948A3 2 PIN ASSY. Replaces 345948A2
7 329114A1 2 FORK 1-3/4 x 5 x 48, Shaft Mount, For 585G And
586G Models
8 329115A1 2 FORK 1-3/4 x 5 x 48, Shaft Mount, For 588G Model
Only
588G 585G 586G

09-19 p1 04/04
COUNTERWEIGHTS, REAR
09-19 p1 04/04
COUNTERWEIGHTS, REAR
1 339568A2 1 WEIGHT 5000 lb, For 585G Model, Replaces

339568A1
339569A1
339570A1
4 413-12128 2 BOLT 3/4 x 8; 5
5 413-12112 2 BOLT 3/4 x 7; 5
6 496-21081 4 WASHER 13/16 x 1-1/2 x 11/64
7 496-41081 2 WASHER 13/16 x 1-3/4 x 7/32 in
588G 585G 586G

09-20 p1 04/05
CHASSIS
09-20 p1 04/05
CHASSIS
374706A1 1 CHASSIS Service, Chassis, Incl. 1 - 4, And

Instructions; Replaces 349358A1
1 398981A2 1 CHASSIS Forklift, Replaces 320352A2 And
398981A1
2 321-6872 1 DECAL Not Illustrated, See Figure 09-22
5 315920A1 2 BLOCK Upper
6 827-16190 4 BOLT M16 x 190; 10.9
7 896-11016 8 WASHER 17,5 x 30 x 4 mm
8 832-10416 4 NUT M16
9 218-776 1 PLUG 7/8 fl
10 87409166 1 KIT, SERVICE Tiedowns, Forklift, Includes (4)
Tiedowns and Instructions
588G 585G 586G

09-21 p1 04/05
HOOD - PANELS AND GRILLE

09-21 p1 04/05
1 339578A1 2 BAR
2 328534A1 2 BOLT Striker
3 413-416 4 BOLT 1/4 x 1
4 614-6016 2 BOLT M6 x 16
5 614-8020 4 BOLT M8 x 20
6 614-8025 2 BOLT M8 x 25
7 614-10025 12-18 BOLT M10 x 25
7A 614-10030 6 SCREW M10 x 30
8 806-10025 8 SCREW M 10 x 25
9 328309A1 2 BRACKET Door Latch
10 362399A1 1 BRACKET Hood Support, Replaces 338811A1
11 225059A1 2 CABLE Door
12 60-6423T1 2 CAP
13 353842A1 1 DOOR Panel, Side, Left Hand, With Handle REF 16,
Not Illustrated, If Used
13A 353842A2 1 DOOR ASSY. Panel, Side, Left Hand, Not Illustrated,
If Used
14 353843A1 1 DOOR Panel, Side, Right Hand, With Handle REF
16, If Used
14A 353843A2 1 DOOR ASSY. Panel, Side, Right Hand, If Used
14B 356283A1 2 GROMMET
15 340969A1 1 GRILLE
16 328850A1 2 HANDLE Door, Side, Used With 353842A1,
353843A1
17 339480A1 2 HINGE Panel, Side
18 339146A2 1 HOOD ASSY. Tan, If Used, Replaces 339146A1
18A 402306A1 1 HOOD ASSY. Gray, If Used
19 117714A1 1 LATCH Door, Side, Right Hand
20 189684A1 1 COVER Radiator, Tan, If Used
20A 409695A1 1 COVER Radiator, Gray, If Used
21 330278A1 1 LATCH Door, Side, Left Hand, Not Illustrated
22 346104A1 2 MOUNTING PARTS Vibration
23 230-4215 2 NUT 5/16
24 425-107 2 NUT 7/16
25 425-115 4 NUT 5/16 NF
26 829-1408 2 NUT M8; 10
27 829-1410 4 NUT M10; 10.9
588G 585G 586G

09-21 p2 04/05

09-21 p2 04/05
28 832-10408 4 NUT M8
29 832-10410 4 NUT M10
30 339918A1 2 PLATE
31 339361A1 2 SPRING Compression, Gas
31A F44883 4 CLIP, ELECTRICAL Gas Spring
32 1340345C1 4 BALL JOINT
33 492-11025 4 WASHER, LOCK 1/4"
34 895-11006 2 WASHER 6,6 x 12 x 1,6 mm
35 895-15008 8 WASHER 9 x 20 x 1,6 mm
36 896-11012 2 WASHER 13,5 x 24 x 3 mm
37 896-15010 30-34 WASHER 11 x 24 x 3 mm
588G 585G 586G

09-22 p1 05/05
BATTERY BOX - TANK, HYDRAULIC OIL

09-22 p1 05/05
283325A4 1 TANK, HYDRAULIC OIL Left Hand Side of Chassis,

If Used
87429271 1 TANK, HYDRAULIC OIL Left Hand Side of Chassis,
If Used, Incl. 1 - 1B, 9 - 11B, 21, Plus (2) D55216
Nonslip Pads, And 321-229 Hydraulic Fluid Decal
1 87429272 1 TANK, HYDRAULIC OIL Incl. 1A, 1B, 11A
1A 230857A1 1 SCREEN, FILTER Strainer, fill Tube
1B 440-1066 2 SCREW No. 6 x 3/8
2 627-20040 4 SCREW M20 x 40, 10.9, Used With 283325A4, REF
1, Used With REF 22
2A 627-20060 4 SCREW M20 x 60; 10.9, Used With 398369A1, REF
1A, Used With REF 22
2B 443375A1 4 BOLT Used With 87429271, REF 1B
3 302358A1 2 WASHER
4 896-11020 2 WASHER 22 x 37 x 4 mm
5 409472A1 2 SPACER Replaces 185926A1
6 231656A1 1 COVER Battery
7 614-10025 4 BOLT M10 x 25
8 495-21044 4 WASHER 7/16 x 1 x 5/64
9 138595A1 1 PLUG
10 217-347 1 FITTING 3/8 stem x 9/16 Or, Incl. 11
11 237-6006 1 O-RING 15/32 ID x 5/64
11A 218-5211 1 PLUG 7/8 Or; Drain; Incl. 11B
11B 237-6010 1 O-RING 3/4 ID x 3/32
12 214-1406 2 CLAMP 7/16 - 25/32
13 143218A1 1 HOSE 735 mm (29 in), Vent, If Used
13A 393161A1 1 HOSE 912 mm (35-29/32 in), Vent, If Used
14 217-380 1 FITTING 3/8 stem x PT
15 217-1102 1 FITTING 3/8 in
16 120943A1 1 STRAINER ASSY. If Used
16A 361776A1 1 BREATHER If Used
17 122603A1 1 SUPPORT
18 614-6020 1 BOLT M6 x 20
19 895-11006 1 WASHER 6,6 x 12 x 1,6 mm
19A 895-15008 1 WASHER 9 x 20 x 1,6 mm
20 829-1406 1 NUT M6; 10.9
588G 585G 586G

09-22 p2 05/05

09-22 p2 05/05
21 226456A1 1 GAUGE Hydraulic Oil, Includes Hardware, Used

With REF 22
22 B17422 X LOCTITE Loctite, No. 242, 50 ml, Not Illustrated
588G 585G 586G

09-23 p1 04/05
SEAT, STANDARD - MOUNTING (MILSCO)

09-23 p1 04/05
SEAT, STANDARD - MOUNTING (MILSCO)
1 323314A1 1 SEAT ASSY. Standard, Milsco Brand, See Figure

09-25
2 87408889 1 SEAT BELT 51 mm (2 in); Replaces D150377
2 87408888 1 SEAT BELT 76 mm (3 in); Replaces R58418
3 232-4617 2 NUT 7/16 NF; 8
4 414-724 2 SCREW 7/16 x 1-1/2; 5
5 496-81010 4 WASHER 15/32 x 1 x 7/64
6 495-81169 2 WASHER 17/32 x 2,5 x 1/8
7 D150391 2 SPACER
8 D150392 1 BRACKET Left-Hand Side
10 614-10025 4 BOLT M10 x 25
11 895-15010 8 WASHER 11 x 24 x 2 mm
12 829-1410 4 NUT M10; 10.9
13 895-11008 4 WASHER 9 x 17 x 1,6 mm
14 829-1408 4 NUT M8; 10
588G 585G 586G

09-23A p1 04/05
SEAT ASSY, STANDARD - MOUNTING (SEARS)

09-23A p1 04/05
SEAT ASSY, STANDARD - MOUNTING (SEARS)
{87454300} 1 Standard, With Slides, Sears Brand; Incl. Ref 1 - 1B

1 {87338685} 1 Seat Top, Gray Vinyl
1A {87338686} 1 Tether Belt, Two-Piece
1B {87338699} 1 Slide Kit; Includes (1) Slide With Handle, (1) Locking
Slide, (1) Slide Latch Rod, (4) Lock Nuts, (6) Flat
Washers, (4) Bolts, (4) Washers
3 232-4617 2 NUT 7/16 NF; 8
4 414-724 2 SCREW 7/16 x 1-1/2; 5
5 496-81010 4 WASHER 15/32 x 1 x 7/64
6 495-81169 2 WASHER 17/32 x 2,5 x 1/8
7 D150391 2 SPACER
8 87310149 1 BRACKET Left-Hand Side
10 614-10025 4 BOLT M10 x 25
11 895-15010 8 WASHER 11 x 24 x 2 mm
12 829-1410 4 NUT M10; 10.9
13 895-11008 4 WASHER 9 x 17 x 1,6 mm
14 829-1408 4 NUT M8; 10
15 495-81010 2 WASHER 15/32 x 1-1/4 x 1/16; Seat Front
588G 585G 586G

09-24 p1 04/05
SEAT, DELUXE - MOUNTING (MILSCO)

09-24 p1 04/05
SEAT, DELUXE - MOUNTING (MILSCO)
1 323315A1 1 SEAT ASSY. Deluxe, Suspension, Milsco Brand;

See Figure 09-26
2 895-11008 4 WASHER 9 x 17 x 1,6 mm
3 829-1408 4 NUT M8; 10
4 NSS 1 NOT SERVICED SEPARATELY Shroud, Backrest,
See Figure 09-26
6 232-4617 2 NUT 7/16 NF; 8
7 414-724 2 SCREW 7/16 x 1-1/2; 5
8 496-81010 2 WASHER 15/32 x 1 x 7/64
9 D150391 2 SPACER
10 D150392 1 BRACKET Outer, If Used
588G 585G 586G

09-24A p1 04/05
SEAT ASSY, SUSPENSION - MOUNTING (SEARS)

09-24A p1 04/05
SEAT ASSY, SUSPENSION - MOUNTING (SEARS)
{87454301} 1 Compact Suspension, Gray Vinyl, Sears Brand; Incl.

Ref 1 - 5
1 {87338685} 1 Seat Top, Gray Vinyl
2 {87338698} 1 Suspension Assembly, Component Parts Not
Serviced Separately
3 {87338687} 1 Tether Belt, Two-Piece
4 {87338699} 1 Slide Kit, Includes (1) Slide Handle, (1) Locking Slide,
(1) Slide Latch Rod, (4) Lock Nuts, (6) Flat Washers,
(4) 5/16 x 3/4 Bolts, (4) Washers
5 {87338700} 1 Riser Kit, Includes (1) Adapter Plate Riser Weldment,
(4) M8 x 12 Bolts
6 495-81010 2 WASHER 15/32 x 1-1/4 x 1/16; Seat Front
7 895-11008 4 WASHER 9 x 16 x 1.6 mm
8 829-1408 4 NUT M8
9 87408889 1 SEAT BELT 51 mm (2 in); If Used
9 87408888 1 SEAT BELT 76 mm (3 in); If Used
10 414-724 2 SCREW 7/16 x 1-1/2
11 87310149 1 BRACKET Left-Hand Side
12 D150391 2 SPACER
13 496-81010 2 WASHER 15/32 x 1 x 7/64
14 232-4617 2 NUT 7/16
588G 585G 586G

09-25 p1 04/05
SEAT ASSY, STANDARD (MILSCO)

09-25 p1 04/05
SEAT ASSY, STANDARD (MILSCO)
323314A1 1 SEAT ASSY. Standard, Milsco Seat, Incl. 1 - 21

1 NSS 1 NOT SERVICED SEPARATELY Shell
2 NSS 1 NOT SERVICED SEPARATELY Clip
3 NSS 1 NOT SERVICED SEPARATELY Trim, Edge
4 NSS 1 NOT SERVICED SEPARATELY Grommet
5 NSS 1 NOT SERVICED SEPARATELY Cushion, Grey
6 NSS 1 NOT SERVICED SEPARATELY Adjuster, Left Hand
7 NSS 1 NOT SERVICED SEPARATELY Adjuster, Right Hand
8 NSS 1 NOT SERVICED SEPARATELY Handle, Fore And
Aft
10 NSS 2 NOT SERVICED SEPARATELY Washer, Lock
13 NSS 4 NOT SERVICED SEPARATELY Cover, Stud
339703A1 1 ASSEMBLY Fore And Aft Adjuster, Incl. 14 - 21, Not
Illustrated
14 NSS 4 NOT SERVICED SEPARATELY Nut, Flange
15 NSS 2 NOT SERVICED SEPARATELY Latch, Adjuster
18 NSS 1 NOT SERVICED SEPARATELY Handle, Adjuster
19 NSS 2 NOT SERVICED SEPARATELY Nut, M6
21 NSS 4 NOT SERVICED SEPARATELY Screw, 5/16 x 5/8
588G 585G 586G

09-26 p1 04/05
SEAT ASSY, DELUXE (MILSCO)

09-26 p1 04/05
1 323315A1 1 SEAT ASSY. Operator, Milsco Seat, Incl. 2 - 65

3 NSS 1 NOT SERVICED SEPARATELY Shroud, Backrest
4 NSS 1 NOT SERVICED SEPARATELY Clip, Plastic, Upper
5 NSS 1 NOT SERVICED SEPARATELY Clip, Plastic, Lower
6 NSS 4 NOT SERVICED SEPARATELY Strap
7 NSS 2 NOT SERVICED SEPARATELY Pin, Clevis
10 NSS 1 NOT SERVICED SEPARATELY Grip, Vinyl
11 NSS 4 NOT SERVICED SEPARATELY Cover, Stud
13 NSS 1 NOT SERVICED SEPARATELY Tip, Tooth, Vinyl
15 NSS 2 NOT SERVICED SEPARATELY Rivet
19 NSS 1 NOT SERVICED SEPARATELY Handle, Height
Adjuster
24 NSS 4 NOT SERVICED SEPARATELY Nut, Flange
26 NSS 2 NOT SERVICED SEPARATELY Nut, Lock
27 NSS 2 NOT SERVICED SEPARATELY Cable Assy
339697A1 1 ASSEMBLY Boot, Seat, Incl. 29 - 33, Not Illustrated
30 NSS 1 NOT SERVICED SEPARATELY Clip, Plastic, Upper
31 NSS 1 NOT SERVICED SEPARATELY Clip, Plastic, Lower
32 NSS 4 NOT SERVICED SEPARATELY Strap
339698A1 1 ASSEMBLY Damper, Incl. 34 - 37, Not Illustrated
34 NSS 1 NOT SERVICED SEPARATELY Damper
588G 585G 586G

09-26 p2 04/05

09-26 p2 04/05
35 NSS 2 NOT SERVICED SEPARATELY Nut, Lock, 3/8

339699A1 1 ASSEMBLY Spring Cable, Incl. 38 - 40, Not Illustrated
38 NSS 2 NOT SERVICED SEPARATELY Spring, Painted
39 NSS 1 NOT SERVICED SEPARATELY Cable Assy
40 NSS 2 NOT SERVICED SEPARATELY Nut, Push
339700A1 1 ASSEMBLY Knob, Seat, Incl. 41 - 46, Not Illustrated
41 NSS 1 NOT SERVICED SEPARATELY Knob, Tension
Adjusting
42 NSS 1 NOT SERVICED SEPARATELY Shaft, Tension
Adjusting
43 NSS 2 NOT SERVICED SEPARATELY Pin Spring
44 NSS 1 NOT SERVICED SEPARATELY Spring Hanger
339701A1 1 ASSEMBLY Roller And Bumper, Incl. 47 - 50, Not
Illustrated
47 NSS 4 NOT SERVICED SEPARATELY Roller
48 NSS 2 NOT SERVICED SEPARATELY Bumper
339702A1 1 ASSEMBLY Shroud, Incl. 51 - 56, Not Illustrated
51 NSS 1 NOT SERVICED SEPARATELY Shroud, Backrest
52 NSS 1 NOT SERVICED SEPARATELY Cushion, Seat
53 NSS 1 NOT SERVICED SEPARATELY Cushion, Backrest
54 NSS 2 NOT SERVICED SEPARATELY Adhesive
56 NSS 10 NOT SERVICED SEPARATELY Fastener, Staple
339703A1 1 ASSEMBLY Fore And Aft Adjuster, Incl. 57 - 65, Not
Illustrated
57 NSS 4 NOT SERVICED SEPARATELY Nut, Lock, M8
60 NSS 4 NOT SERVICED SEPARATELY Washer, 11/32 x
11/16 x 1/16
61 NSS 4 NOT SERVICED SEPARATELY Screw, M8 x 16
588G 585G 586G

09-26 p3 04/05

09-26 p3 04/05
62 NSS 1 NOT SERVICED SEPARATELY Handle, Adjuster

63 NSS 2 NOT SERVICED SEPARATELY Nut, M6
65 NSS 4 NOT SERVICED SEPARATELY Screw, 5/16 x 5/8
588G 585G 586G

09-27 p1 05/05
CANOPY, ROPS
09-27 p1 05/05
CANOPY, ROPS
349359A1 1 KIT Incl. 1, 5, 6, 7, 8, 9, 10, 12, 27, 41, Also Incl.

Decals - 321-7030, D150900, 321-4921, 347908A1,
347909A1, 348344A1, 347809A1, 345368A1,
R44602, 321-3902, See Figure 09-31 - 09-33
1 323346A3 1 PLATFORM ASSY. ROPS, Production Only, For
Service Order 349359A1, Replaces 323346A2
2 327291A1 1 COVER Rear Console
3 614-8020 6 BOLT M8 x 20
4 896-15008 X WASHER 9 x 21 x 2,5 mm
5 316082A1 2 MOUNTING PARTS Front Pod
6 627-20060 2 SCREW M20 x 60; 10.9
7 896-11020 4 WASHER 22 x 37 x 4 mm
8 829-1420 2 NUT M20, Cl 10
9 827-12060 4 BOLT M12 x 60; 10.9
10 829-1412 4 NUT M12; 10
11 896-11012 4 WASHER 13,5 x 24 x 3 mm
12 627-12030 4 SCREW M12 x 30; 10.9
13 338094A1 1 PLATE Cover
14 327301A1 1 PLATE Cover, Floor
15 345349A1 1 BRACKET
16 345348A1 1 BRACKET
17 614-10025 4 BOLT M10 x 25
18 896-15010 24 WASHER 11 x 24 x 3 mm
19 829-1410 8 NUT M10; 10.9
20 131-623 4 NUT No. 10
21 365133A1 4 SCREW Replaces 140-107
22 320361A1 1 SUPPORT Fender, Left Hand, Not Illustrated
23 320363A1 1 SUPPORT Fender, Right Hand
24 320215A1 2 BRACE Fender, Upper
25 319962A1 2 FENDER Front, Small
26 614-10035 4 SCREW M10 x 35
27 NSS 1 NOT SERVICED SEPARATELY Shield, Heat,
Firewall, Order 349359A1
28 614-10025 4 BOLT M10 x 25
29 832-10410 4 NUT M10
30 345357A1 8 WASHER, SPECIAL 2-1/2, Square Hole
31 345356A1 4 BOLT M8 x 45
588G 585G 586G

09-27 p2 05/05
CANOPY, ROPS
09-27 p2 05/05
CANOPY, ROPS
32 345355A1 4 BOLT M8 x 30
33 353-417 2 PLUG 2
34 829-1408 8 NUT M8; 10
35 275333A1 2 LIGHT, WORK Flood, Right Hand, See Figure 04-11
36 87310096 6 BOLT M6 x 25, Includes Washer, Stainless Steel;
Replaces 233724A1 Non-Stainless Steel Screw
Used On Some Models
36A 833-40406 6 NUT M6, Not Illustrated
37 353353A1 1 BOOT
37A 353871A1 1 RING Boot Retaining, Not Illustrated
37B 329032A1 4 SCREW No. 10 x 3/8, Not Illustrated
38 329776A1 1 MAT, FLOOR
39 87310085 4 SCREW, SELF TAPPING No. 10 x 1, Hex Washer
Head, Self-Tapping, Stainless Steel; Replaces
280-16516 Non-Stainless Steel Screw Used On
Some Models
40 275334A1 2 LIGHT, WORK Flood, Left Hand, See Figure 04-11
41 896-15012 8 WASHER 13,5 x 28 x 4 mm
42 L11541 1 STRAP Manual Retention, Not Illustrated
43 R46464 1 CASE Operator, Not Illustrated, Incl. 44
44 151-522 3 RIVET 3/16 x 7/32, Not Illustrated
45 361234A1 1 PLATE Valve Guard
47 1958970C1 2 HANDLE
48 1971368C1 4 PLATE ASSY.
49 895-11006 8 WASHER 6,6 x 12 x 1,6 mm
50 832-10406 8 NUT M6
51 360051A1 8 BOLT, MACHINE
52 357941A1 1 PLATE
588G 585G 586G

09-28 p1 05/05
TOOLBOX
09-28 p1 05/05
TOOLBOX
1 352520A2 1 PLATE Cover, Toolbox, Replaces 352520A1

2 352519A1 1 HINGE Toolbox
3 614-8020 4 BOLT M8 x 20
4 896-15008 4 WASHER 9 x 21 x 2,5 mm
5 829-1408 4 NUT M8; 10
6 87310124 4 SCREW No. 10 x 1/2, Stainless Steel; Replaces
140-106 Non-Stainless Steel Screw Used On Some
Models
7 D131940 1 LATCH Toolbox
8 D131941 1 PLATE Striker
9 231-14409 4 NUT, LOCK No. 10
588G 585G 586G

09-29 p1 04/05
MIRROR - REAR VIEW

09-29 p1 04/05
MIRROR - REAR VIEW
1 87441735 2 MIRROR ASSY. Incl. 2 - 3, Replaces A177462

588G 585G 586G

09-30 p1 04/04
SLOW MOVING VEHICLE EMBLEM

09-30 p1 04/04
SLOW MOVING VEHICLE EMBLEM
2 495-21031 4 WASHER 5/16 x 3/4 x 1/16
3 A59457 1 BRACKET
4 413-416 2 BOLT 1/4 x 1
5 193-1006 2 NUT 1/4
6 412-512 2 BOLT 5/16 x 3/4; 2
7 193-1009 2 NUT, LOCK 5/16
8 A59451 1 BRACKET Emblem
9 D123347 1 SIGN, WARNING Slow Moving Vehicle
10 470-1108 2 SCREW
11 193-1004 2 NUT No. 10
588G 585G 586G

09-31 p1 04/04
DECALS
09-31 p1 04/04
DECALS
1 345385A1 2 DECAL 585G, No Longer Used

2 414605A1 2 DECAL 585G
4 414606A1 2 DECAL 586G
6 414607A1 2 DECAL 588G
7 348190A1 1 DECAL Left Hand Rear, If Used
8 416368A1 1 DECAL Left Hand Rear, If Used
9 345383A1 1 DECAL Stripe, Left Hand, No Longer Available,
Order, 345383A2
10 345383A2 1 DECAL Stripe, Left Hand, If Used
11 414609A1 1 DECAL Stripe, Left Hand, If Used
12 348191A1 1 DECAL Right Hand Rear, If Used
13 416367A1 1 DECAL Right Hand Rear, If Used
14 345384A1 1 DECAL Stripe, Right Hand, No Longer Available,
Order 345384A2
15 345384A2 1 DECAL Stripe, Right Hand, If Used
16 414608A1 1 DECAL Stripe, Right Hand, If Used
17 401458A1 1 DECAL Case
18 186989A1 1 DECAL
19 131-431 2 NUT 1/4
588G 585G 586G

09-32 p1 03/05
DECALS
09-32 p1 03/05
DECALS
1 348343A1 1 DECAL Forward / Neutral / Reverse Switch

3 356500A1 2 DECAL Load Control
4 192450A1 2 DECAL Clear, Vinyl
5 449842A1 2 DECAL 2 x 6-5/16 in, Red Reflective Tape;
Replaces D87870
6 D55216 4 PAD 2 x 9 in, Non-Skid
7 D80270 2 STRIP 635 mm (25 in), Non-Skid
588G 585G 586G

09-33 p1 03/05
DECALS - ENGLISH
09-33 p1 03/05
DECALS - ENGLISH
1 356403A1 1 DECAL Capacity

7 334297A2 1 DECAL Fuse and Relay, If Used
9 345263A1 1 DECAL Maintenance Schedule, Supplied by Parts
and Components, Used With 2WD Rear Axle
D138954
9 87410201 1 DECAL Maintenance Schedule, Supplied by Parts
D138954
10 {431219A1} 1 Maintenance Schedule, Supplied by Parts and
Components, Used With 2WD Rear Axle 377979A1
11 321-4614 1 DECAL Do Not Operate
12 321-3902 1 DECAL Lift / Tilt / Sideshift Control
13 321-4921 1 DECAL Ignition
14 347894A1 1 DECAL Auxiliary Control
15 348344A1 1 DECAL Clutch Cutout Override
16 347908A1 1 DECAL Park Brake
17 321-229 1 DECAL Hydraulic Fluid, No Longer Available, Order
321-6376
18 321-6376 1 DECAL Hydraulic Fluid
19 321-230 1 DECAL Diesel Fuel
588G 585G 586G

09-33A p1 05/05
DECALS - CANADIAN FRENCH

09-33A p1 05/05
DECALS - CANADIAN FRENCH

7 {431675A1} 1 Fuse and Relay, If Used
D138954
D138954
12 431680A1 1 DECAL Lift / Tilt / Sideshift Control
13 431683A1 1 DECAL Ignition
14 {431685A1} 1 Auxiliary Control
17 398666A1 1 DECAL Hydraulic Fluid, No Longer Available, Order
321-6376
18 321-6376 1 DECAL Hydraulic Fluid, English Decal Only
19 398668A1 1 DECAL Diesel Fuel
588G 585G 586G

09-33B p1 03/05
DECALS - LATIN AMERICAN SPANISH

09-33B p1 03/05

7 {431674A1} 1 Fuse and Relay, If Used
D138954
D138954
12 431679A1 1 DECAL Lift / Tilt / Sideshift Control
13 431682A1 1 DECAL Ignition
14 {431684A1} 1 Auxiliary Control
17 398665A1 1 DECAL Hydraulic Fluid, No Longer Available, Order
321-6376
18 321-6376 1 DECAL Hydraulic Fluid, English Decal Only
19 398667A1 1 DECAL Diesel Fuel
588G 585G 586G

09-34 p1 04/04
DECALS - ENGLISH
09-34 p1 04/04
DECALS - ENGLISH
1 347909A1 1 DECAL Before Starting

2 102929A1 3 DECAL Failure To Follow This Warning
3 L129440 1 DECAL Hydraulic Accumulator
4 D87486 1 DECAL Load Transit
5 321-7040 1 DECAL Starting in Gear
6 321-3596 2 DECAL Keep Clear
7 321-6714 1 DECAL Battery
8 321-6872 1 DECAL Jump Start
9 321-7030 1 DECAL Do Not Jump
10 321-6672 2 DECAL Cooling System
11 D150900 1 DECAL Excessive Speed
12 384267A1 2 DECAL Entanglement Hazard
13 384269A1 2 DECAL Explosion Hazard, Battery
14 384258A1 2 DECAL Hot Liquid Under Pressure
15 256318A1 1 DECAL Accumulator
16 384260A1 1 DECAL Accumulator; Warning Pressurized System
588G 585G 586G

09-35 p1 04/05
DECALS- CANADIAN FRENCH

09-35 p1 04/05
DECALS- CANADIAN FRENCH

3 NSS 1 NOT SERVICED SEPARATELY Decal, Warning,
Hydraulic Accumulator
4 359928A1 1 DECAL Load Transit
5 359934A1 1 DECAL Starting in Gear
6 359930A1 2 DECAL Keep Clear
7 359936A1 1 DECAL Battery
8 359926A1 1 DECAL Jump Start
9 359932A1 1 DECAL Do Not Jump
10 359924A1 2 DECAL Cooling System
11 359938A1 1 DECAL Excessive Speed
588G 585G 586G

09-36 p1 04/05

09-36 p1 04/05

3 NSS 1 NOT SERVICED SEPARATELY Decal, Warning,
Hydraulic Accumulator
4 359927A1 1 DECAL Load Transit
5 359933A1 1 DECAL Starting in Gear
6 359929A1 2 DECAL Keep Clear
7 359935A1 1 DECAL Battery
8 359925A1 1 DECAL Jump Start
9 359931A1 1 DECAL Do Not Jump
10 359923A1 2 DECAL Cooling System
11 359937A1 1 DECAL Excessive Speed
588G 585G 586G

INDEX - INDICE - INDEX - ZAHLENVERZEICHNIS - INDICE - INDICE - INDHOLD - INHOUD
Number Figure Sequence Ref. Number Figure Sequence Ref.
{352487A3} 05-06 100561A1 06-21 13

05-07 100562A1 06-07 19
{431219A1} 09-33 10 06-14 19
{431222A1} 09-33A 10 06-21 19
{431223A1} 09-33B 10 100747A1 06-36 12
{431674A1} 09-33B 7 100748A1 06-28 9
{431675A1} 09-33A 7 06-36 14
{431684A1} 09-33B 14 06-39 9
{431685A1} 09-33A 14 100753A1 06-36 17
{87338685} 09-23A 1 06-47 17
09-24A 1 100760A1 06-53 21
{87338686} 09-23A 1A 102-1387 05-04 4
{87338687} 09-24A 3 102-23206 08-11 7
{87338698} 09-24A 2 08-11A 7
{87338699} 09-23A 1B 102201A1 08-18 35
09-24A 4 08-19 40
{87338700} 09-24A 5 08-20 27
{87454300} 09-23A 102929A1 09-34 2
{87454301} 09-24A 103-11125 09-02 19
100-11156 09-02 20 09-03 12
09-03 27 09-05 12
09-05 27 09-08 19
09-08 31 09-10 19
100-11175 09-08 29 09-12 19
09-10 20 09-14 20
09-12 20 09-16 20
09-14 29 103-1518 03-02 7
09-16 29 103-16125 08-04 18
100-21237 05-06 31 103-1687 05-06 38
100-21250 02-08 9 103-21200 08-05 13A
100-2587 02-09 15 08-05 3A
100520A1 05-09 8 103-21300 09-02 17
06-03 12 09-03 14
06-10 12 09-05 14
06-17 12 09-08 16
100522A1 05-09 7 09-10 17
06-03 9 09-12 17
06-10 9 09-14 17
06-17 9 09-16 17
100529A1 06-04 4 104587A1 04-02 14
06-11 4 04-02A 14
100532A1 06-04 3 104588A1 04-02 3
06-11 3 04-02A 3
06-18 3 107071A1 06-57 17
06-57 21 06-62 17
100533A1 05-10 11 06-67 17
06-04 8 112486A1 06-08 7
06-11 8 06-15 10
06-18 8 06-22 10
100552A1 06-07 5 06-54 10
06-14 5 06-59 10
06-21 5 06-64 10
100553A1 06-07 06-64A 10
06-14 112509A1 05-10 5
06-21 06-05 3
100554A1 06-07 06-12 3
06-14 06-19 3
06-21 112517A1 06-36 4
100555A1 06-07 18 06-47 4
06-14 18 113561A3 06-01 1
06-21 18 06-03
100556A1 06-07 4 06-04
06-14 4 06-05
06-21 4 06-06
100557A1 06-07 22 06-07
06-14 22 06-08
06-21 22 06-09
06-29 8 114295A1 06-07 20
06-30 8 06-14 20
06-40 8 06-21 20
06-41 9 114296A1 06-05 9
06-53 1 06-12 9
06-57 7 06-19 9
06-58 1 114882A2 05-01 1
06-62 7 115633A1 08-02 14
06-63 1 116425A1 06-07 12
06-67 7 06-14 12
100559A1 06-07 6 06-21 12
06-14 6 116426A1 06-07 7
06-21 6 06-14 7
100561A1 06-07 13 06-21 7
06-14 13 116427A1 06-07 8
Page I-1
116427A1 06-14 8 130787A3 06-32

06-21 8 06-33
117714A1 09-21 19 06-34
117844A1 02-07 7 06-35
117846A1 06-27 24 06-36
117933A1 06-50 6 06-37
119241A1 06-70 1 06-38
119243A1 05-13 4 131-431 09-31 19
120069 02-01 23 131-619 04-10 11
120104 04-03 8 05-01 7
120303A1 08-01 25 131-623 09-27 20
08-02 46 131084A2 02-01 8
120943A1 09-22 16 1312210C2 04-11 4
121-145 07-07 20 131676A1 07-08 17
121412A1 04-06 8 08-01 17
121413A1 04-06 9 131691A1 04-08 9
121416A1 04-06 10 132215A1 02-01 12
121501A2 02-01 21 133711A1 04-08 7
121658A1 06-27 11 133715A1 04-08 6
121729A1 07-08 8 133716A1 04-08 11
121856A1 03-01 17 1340345C1 09-21 32
122259A1 05-10 10A 1343658C3 05-03
122261A1 05-09 9A 1345488C3 04-07 15
122264A1 05-10 10 1348264C1 03-01 18
06-04 10 1349058C1 06-09 5
06-11 10 06-16 5
06-18 10 06-23 5
122265A1 05-10 9 1349059C1 06-09 6
06-04 9 06-16 6
06-11 9 06-23 6
06-18 9 06-55 5
122268A1 05-09 9 06-60 5
06-03 13 06-65 5
06-10 13 1349265C1 06-57 24
06-17 13 06-62 24
122270A1 05-09 5 06-67 24
06-03 7 136494A1 05-03 27
06-10 7 136990A1 05-09 6
06-17 7 06-03 8
122536A1 08-01 7 06-10 8
08-14 06-17 8
122603A1 09-22 17 137223A2 06-01 13
122736A1 04-08 8 06-02 13
122740A1 04-08 4 138595A1 09-22 9
123558A1 03-02 12 140943A1 06-09 7
124340A1 02-16 06-16 7
126-116 06-27 6 06-23 7
1266753C1 08-06 22 140944A1 06-09 7
126844A1 04-08 13 06-16 7
127181A2 02-01 27 06-23 7
1272766C1 08-06 2 140945A1 06-09 7
1272767C1 08-06 9 06-16 7
128265A1 05-02 20 06-23 7
128376A1 06-56 11 140946A1 06-09 7
06-61 11 06-16 7
06-66 11 06-23 7
128570A1 06-09 11 140947A1 06-09 7
06-16 11 06-16 7
06-23 11 06-23 7
06-55 9 140948A1 06-09 7
06-60 9 06-16 7
06-65 9 06-23 7
128781A1 02-04 5 140949A1 06-09 7
128782A1 02-04 6 06-16 7
128783A1 02-04 06-23 7
129-369 05-05 3 140951A1 06-09 7
129-667 08-14 2 06-16 7
13-1638 05-06 14 06-23 7
130047A1 03-01 15 140953A1 06-09 7
130048A1 03-01 21 06-16 7
130049A1 03-01 7 06-23 7
130786A3 06-28 140954A1 06-09 7
06-29 06-16 7
06-31 06-23 7
06-32 141354A1 04-02 45
06-33 04-02A 45
06-34 141355A1 04-02 34
06-35 04-02A 34
06-37 141360A1 04-02 18A
130787A3 06-28 04-02A 18
06-30 141361A1 04-02 35
06-31 04-02A 35
Page I-2
142007A1 07-08 18 175957A1 06-60 6

142539A1 02-04 8 06-65 6
142540A1 02-04 7 175959A1 06-54 11
143204A1 08-06 12 06-59 11
143218A1 09-22 13 06-64 11
144171A1 04-04 4 06-64A 11
144173A1 08-11 11 175961A1 06-54 19
08-11A 11 06-59 19
144219A1 05-02 21 06-64 19
144278A1 06-24 06-64A 19
06-68 175964A2 06-56 9
144279A1 06-24 7 06-61 9
06-25 7 06-66 9
06-68 7 175965A1 06-56 10
06-69 7 06-61 10
144453A1 06-03 1 06-66 10
144454A1 06-03 175966A1 06-56 8
06-10 06-61 8
06-17 06-66 8
144455A1 06-04 1 175968A1 06-56 12
06-11 1 06-61 12
144456A1 06-04 2 06-66 12
06-11 2 175974A1 06-57 1
144457A1 06-05 06-62 1
06-12 06-67 1
06-19 175976A1 06-57 4
144458A1 06-05 5 06-62 4
06-12 5 06-67 4
06-19 5 175977A1 06-57 5
144459A1 06-05 7 06-62 5
06-12 7 06-67 5
06-19 7 175978A1 06-57 10
144460A1 06-09 06-62 10
06-16 06-67 10
06-23 175979A1 06-57 11
144461A1 06-06 06-62 11
06-13 06-67 11
06-20 175980A1 06-57 12
144462A1 06-06 1 06-62 12
06-13 1 06-67 12
06-20 1 175982A1 06-57 14
144463A1 06-06 5 06-62 14
06-13 5 06-67 14
06-20 5 175984A1 06-57 19
144465A1 06-06 3 06-62 19
06-13 4 06-67 19
06-20 4 175985A1 06-57 20
144466A1 06-07 175986A1 06-57 23
06-14 175987A1 06-57 22
06-21 175988A1 06-57 26
145221C3 08-06 8 175989A1 06-57 27
145233C1 08-06 5 06-62 27
145453C1 08-06 6 06-67 27
151-522 09-27 44 175990A1 06-57 28
1530028C1 06-29 2 06-62 28
06-30 2 06-67 28
06-40 2 178051A1 08-11 11A
06-41 3 08-11A 11A
1537663C1 06-04 5 18-970 08-11 6
06-11 5 08-11A 6
06-18 5 1806233C1 03-06 10
1537664C1 06-04 6 1806234C1 03-06 10
06-11 6 1806235C1 03-06 10
06-18 6 1806236C1 03-06 10
1542874C1 08-05 1806237C1 03-06 10
1542997C1 08-05 7 1806238C1 03-06 10
1543256C1 08-05 1806239C1 03-06 10
1546500C1 04-02 9 1806240C1 03-06 10
04-02A 9 1806241C1 03-06 10
1547924C1 02-01 9 1806242C1 03-06 10
16043224 02-01 22 1806243C1 03-06 10
175161A1 02-02 1 1806244C1 03-06 10
175162A1 02-02 4 1806245C1 03-06 10
175163A1 02-02 3 1806246C1 03-06 10
175164A1 02-02 5 1806247C1 03-06 10
175165A2 02-02 6 1806248C1 03-06 10
175637A1 02-07 1 1806249C1 03-06 10
175955A1 06-63 1806250C1 03-06 10
175956A1 06-55 1806251C1 03-06 10
06-60 1806252C1 03-06 10
06-65 1806253C1 03-06 10
175957A1 06-55 6 1806254C1 03-06 10
Page I-3
1806255C1 03-06 10 181141A1 06-41 19

1806256C1 03-06 10 181142A1 06-31 19
1806257C1 03-06 10 06-42 19
1806258C1 03-06 10 181144A1 06-35 33
1806259C1 03-06 10 06-46 33
1806260C1 03-06 10 181146A1 06-37 18
1806261C1 03-06 10 06-48 18
1806262C1 03-06 10 06-48A 18
1808822C1 03-05 17 181148A1 02-02 2
181100A1 06-29 4 181149A1 06-49 4
06-30 4 181151A1 06-33 2
06-37 35 181152A3 06-34 1
06-38 5 06-36 7
06-40 4 181153A1 06-34 4
06-41 5 181154A1 06-33 8
06-48 35 06-34 5
06-48A 35 06-35 29
06-49 5 06-36 10
181101A1 06-28 2 181156A3 06-34 18
06-39 2 181157A3 06-34 17
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02-22 13 02-20 4
J910739 02-08 10 02-22 16
J910810 02-14 25 J927155 02-15 4
J910811 02-14 21 J927633 03-03 6
J910824 02-20 21 03-04 12
J911446 03-04 19 J927948 02-16 4
J911924 02-08 11 J928404 02-13 3
J912220 02-05 7 J928759 02-16 20
02-20 16 02-21 18
J912473 02-18 5 J928981 03-05 3
02-21 16 J928989 02-16 37
02-22 14 02-18 15
J912772 02-09 21 J929027 02-17 2
J912888 03-05 4 J929028 02-15 7
J913689 02-18 11 J929039 02-15 1
J913994 02-09 14 J929456 03-05 40
02-21 5 J929457 02-11 6
J914284 03-04 3 02-21 15
J914462 02-08 5 J930324 02-20 14
J914494 02-17 5 02-22 17
J914856 02-20 19 J930573 03-03 9
J914868 02-09 18 03-06 1
J915772 02-09 11 J930590 03-05 38
02-21 4 J930886 02-18 1
J915787 02-11 5 J930906 02-13 4
J916361 03-04 10 02-20 8
J917280 03-04 7 J931623 02-14 32
J917717 03-03 13 J932157 03-03 2
J917746 03-03 14 J932158 03-03 3
J918109 02-10 8 J932159 03-03 4
Page I-24
J932160 03-03 5 K260177 06-30 5

J932296 02-16 17C 06-40 5
J932321 03-05 27 06-41 6
J932453 02-14 7 K261014 06-09 4
J932529 03-05 30 06-16 4
J933220 02-16 06-23 4
J933262 02-17 25 06-55 4
J933649 02-16 06-60 4
J934022 03-05 43 06-65 4
J934047 02-19 6 K261065 06-23 3
02-19 6 06-55 3
02-19 6 06-60 3
J934429 02-11 10 K262143 06-09 9
J934486 02-17 23 06-16 9
J934636 03-05 22 06-23 9
J934877 02-16 31 06-55 12
J934912 02-16 27 06-60 12
J934937 02-18 06-65 12
J935032 02-21 19 K395027 06-08 9
02-22 20 06-15 12
03-05 37 06-22 12
J935449 02-13 5 K395075 06-15 8
02-20 15 06-22 8
J935583 02-09 1A K395082 06-57 8
J936186 02-16 22 06-62 8
J936203 02-08 17 06-67 8
J936318 03-04 5 K395086 06-15 13
J936348 03-04 16 06-22 13
J936365 02-11 4 K395087 06-15 6
J936791 02-16 2 06-22 6
J936876 02-20 6 K395090 06-09 8
J936904 02-17 8 06-16 8
J937028 02-12 1 06-23 8
J937142 02-20 10 06-55 10
02-22 9 06-60 10
03-03 10 06-65 10
03-06 3 K395091 06-07 21
J937214 02-16 18 06-14 21
J937438 02-14 23 06-21 21
02-14 27 K395093 06-07 16
J937534 02-16 26B 06-14 16
J937535 02-16 26A 06-21 16
J937706 02-20 20 06-57 9
02-22 4 06-62 9
J938153 02-10 7 06-67 9
02-20 5 K395101 06-57 25
02-22 19 06-62 25
J938156 02-09 5 06-67 25
02-21 3 K395131 06-57 15
J938157 02-12 4 06-62 15
J938159 02-17 10 06-67 15
02-21 9 K691987 02-01 24
J938655 02-09 16 L100937 08-18 18
02-21 6 08-19 11
J939258 02-21 17 08-20 11
02-22 18 L11182 07-10 19
03-04 4 L113910 02-03 3
J939570 03-04 20 L11541 04-07 22
J940059 02-15 2 09-27 42
J941476 02-19 9 L129440 08-13 14
J942581 02-19 09-34 3
J942914 02-11 13 L129963 02-05 4
02-21 11 L18331 05-02 22
J942915 02-11 11 L18337 02-06 13
J944593 02-10 3 03-01 22
J944869 03-04 13 04-06 19
J990615 03-03 1 04-07 21
03-05 1 04-10 9
J991132 03-05 40 06-51 23
J991167 03-05 30 06-51 8
JC901569 02-19 06-52 7
JC908031 02-17 08-04 21
JC930573 03-06 L26209 07-07 7
JC937028 02-12 L30338 02-04 9
JC990615 03-05 L30878 05-03 7
JR908031 02-17 L30881 05-04 5
JR930573 03-06 L30888 05-03 10
JR933649 02-16 L32100 08-11 12
JR937028 02-12 08-11A 12
JR942581 02-19 L32418 08-11 2
JR990615 03-05 08-11A 2
K260177 06-29 5 L35297 08-18 13
Page I-25
N13312 05-03 18 NSS 02-19 3

N13505 05-10 12A 02-19 3
06-04 11 02-19 3
06-11 11 02-19 4
06-18 11 02-19 4
N13582 08-11 10 02-19 4
08-11A 10 02-19 8
N14154 05-03 4 03-05 41
N14283 04-12 10 03-06 4
N14367 05-09 2 03-06 5
06-03 3 03-06 6
06-10 3 03-06 7
06-17 3 03-06 8
N14373 05-09 8A 03-06 9
N14407 06-15 5 04-01 19
06-22 5 04-01 20
N14408 06-15 7 04-01 21
06-22 7 04-01 22
N14410 06-06 4 04-01 23
06-13 3 04-02 21
06-20 3 04-02 22
N14593 08-18 7 04-02 23
08-20 7 04-02 24
N14763 05-03 26 04-02 25
N14784 07-09 04-02 26
N60337 05-03 04-02 4
N6755 08-14 04-02 5
N6836 04-12 3 04-02 6
N6941 08-14 04-02 7
N7163 08-21 4 04-02 8
N8194 08-18 19 04-02A 21
08-18 31 04-02A 22
08-19 36 04-02A 23
08-20 23 04-02A 24
N8883 08-18 04-02A 25
N8942 08-17 1 04-02A 26
N9025 08-14 04-02A 4
N9284 05-03 5 04-02A 5
NSS 02-02 10 04-02A 6
02-04 1 04-02A 7
02-04 4 04-02A 8
02-06 3 04-08 14
02-08 1 04-08 16
02-08 2 04-08 17
02-08 20 04-11 10
02-08 21 04-11 3
02-08 22 04-11 6
02-09 2 04-11 8
02-11 1 04-11 9
02-12 13 04-12 1
02-12 7 04-12 5
02-13 12 04-12 6
02-14 1 04-12 7
02-14 22 04-12 8
02-14 26 05-03 13
02-16 38 05-03 14
02-16 38 05-03 15
02-16 41 05-03 16
02-16 41 05-03 17
02-17 14 05-03 21
02-17 15 05-03 22
02-17 16 05-03 23
02-17 17 05-03 24
02-17 19 05-03 3
02-17 20 05-03 8
02-17 21 05-03 9
02-17 22 05-04 1
02-17 24 05-04 3
02-17 24A 05-04 6
02-17 27 05-05 12
02-17 28 05-05 13
02-17 4 05-11 2
02-18 10 06-03 14
02-18 8 06-05 1
02-18 9 06-05 10
02-19 1 06-05 11
02-19 1 06-05 12
02-19 1 06-05 13
02-19 12 06-05 14
02-19 2 06-05 15
02-19 2 06-05 16
02-19 2 06-07 14
Page I-26
NSS 06-07 15 NSS 06-35 7

06-07 3 06-35 8
06-08 1 06-35 9
06-08 2 06-36 11
06-09 1 06-37 1
06-09 2 06-37 43
06-10 14 06-37 44
06-12 1 06-37 45
06-12 10 06-38 1
06-12 11 06-38 2
06-12 12 06-38 3
06-12 13 06-38 4
06-12 14 06-42 10
06-12 15 06-42 11
06-12 16 06-42 12
06-14 14 06-42 13
06-14 15 06-42 14
06-14 3 06-42 17
06-15 1 06-42 18
06-15 2 06-42 2
06-16 1 06-42 20
06-16 2 06-42 21
06-17 14 06-42 3
06-19 1 06-42 3A
06-19 10 06-42 4
06-19 11 06-42 5
06-19 12 06-42 6
06-19 13 06-42 7
06-19 14 06-42 8
06-19 15 06-42 9
06-19 16 06-46 10
06-21 14 06-46 11
06-21 15 06-46 12
06-21 3 06-46 15
06-22 1 06-46 20
06-22 2 06-46 21
06-23 1 06-46 22
06-23 2 06-46 23
06-24 10 06-46 24
06-24 11 06-46 25
06-24 2 06-46 25A
06-24 3 06-46 7
06-24 4 06-46 8
06-24 6 06-48 1
06-24 9 06-48 38A
06-25 10 06-48 43
06-25 11 06-48 45
06-25 2 06-48A 1
06-25 3 06-48A 38A
06-25 4 06-48A 43
06-25 9 06-48A 45
06-31 10 06-49 1
06-31 11 06-49 2
06-31 12 06-49 3
06-31 13 06-51
06-31 17 06-51 15
06-31 18 06-51 16
06-31 2 06-54 1
06-31 20 06-54 16
06-31 21 06-54 17
06-31 3 06-54 2
06-31 3A 06-54 4
06-31 4 06-54 5
06-31 5 06-55 1
06-31 6 06-55 2
06-31 7 06-57 6
06-31 8 06-59 1
06-31 9 06-59 2
06-32 1 06-60 1
06-32 10 06-60 2
06-32 13 06-61 15
06-32 14 06-62 20
06-32 15 06-62 6
06-32 22 06-64 1
06-32 8 06-64 2
06-32 9 06-64A 1
06-34 15 06-64A 16
06-34 16 06-64A 17
06-35 10 06-64A 2
06-35 11 06-64A 3
06-35 15 06-64A 4
06-35 18 06-64A 5
Page I-27
NSS 06-64A 6 NSS 08-18 21

06-65 1 08-18 23
06-65 2 08-18 24
06-66 15 08-18 25
06-67 20 08-19 1
06-67 6 08-19 10
06-68 10 08-19 13
06-68 11 08-19 2
06-68 2 08-19 22
06-68 3 08-19 23
06-68 4 08-19 25
06-68 6 08-19 26
06-68 9 08-19 27
06-69 10 08-19 6
06-69 11 08-19 8
06-69 2 08-19 9
06-69 3 08-20 1
06-69 4 08-20 13
06-69 9 08-20 14
07-01 7 08-20 16
07-01 8 08-20 17
07-09 1 08-20 18
07-09 10 08-20 2
07-09 11 08-21 1
07-09 12 08-21 2
07-09 13 08-21 5
07-09 14 09-24 4
07-09 15 09-25 1
07-09 16 09-25 10
07-09 17 09-25 11
07-09 18 09-25 12
07-09 2 09-25 13
07-09 3 09-25 14
07-09 4 09-25 15
07-09 5 09-25 16
07-09 6 09-25 17
07-09 7 09-25 18
07-09 8 09-25 19
07-09 9 09-25 2
07-10 1 09-25 20
07-10 2 09-25 21
08-05 09-25 3
08-05 8 09-25 4
08-06 13 09-25 5
08-06 14 09-25 6
08-06 15 09-25 7
08-06 16 09-25 8
08-06 17 09-25 9
08-06 18 09-26 10
08-06 19 09-26 11
08-06 20 09-26 12
08-11 1 09-26 13
08-11 3 09-26 14
08-11 4 09-26 15
08-11 5 09-26 16
08-11A 1 09-26 17
08-11A 3 09-26 18
08-11A 4 09-26 19
08-11A 5 09-26 2
08-13 1 09-26 20
08-13 10 09-26 21
08-13 11 09-26 22
08-13 12 09-26 23
08-13 13 09-26 24
08-13 4 09-26 25
08-13 9 09-26 26
08-14 1 09-26 27
08-14 6 09-26 28
08-14 7 09-26 29
08-14 8 09-26 3
08-15 5 09-26 30
08-16 5 09-26 31
08-16 8 09-26 32
08-17 2 09-26 33
08-17 3 09-26 34
08-17 4 09-26 35
08-17 5 09-26 36
08-18 1 09-26 37
08-18 11 09-26 38
08-18 17 09-26 39
08-18 2 09-26 4
08-18 20 09-26 40
Page I-28
NSS 09-26 41 S301064 06-17 18

09-26 42 S301065 06-03 15
09-26 43 06-10 15
09-26 44 06-17 15
09-26 45 S301820 05-03 11
09-26 46 ST205A 06-33 1
09-26 47 06-36 6
09-26 48 06-44 1
09-26 49 06-47 6
09-26 5 T34857 04-12 2
09-26 50 W16323 08-11 13
09-26 51 08-11A 13
09-26 52 Z2230493 06-63 25
09-26 53
09-26 54
09-26 55
09-26 56
09-26 57
09-26 58
09-26 59
09-26 6
09-26 60
09-26 61
09-26 62
09-26 63
09-26 64
09-26 65
09-26 7
09-26 8
09-26 9
09-27 27
09-29 2
09-29 3
09-35 3
09-36 3
P1139855 06-55 8
06-60 8
06-65 8
P2230493 06-58 25
P2745466 06-36 21
06-47 21
P2745478 06-47 10
P2930467 06-57 3
06-62 3
06-67 3
P3034505 06-54 9
06-59 9
06-64 9
06-64A 9
P3533055 06-35 35
06-36 20
06-46 35
06-47 20
P6427894 06-59 16
06-64 16
R46464 09-27 43
REF 02-13 1
02-16 5
04-10 3
05-02 1
05-13 2
05-13 2
05-13 5
06-27 26
06-37
06-70 3
06-70 3
06-70 3
S108030 09-01 18
S110169 05-03 19
S114009 08-21 7
S115351 05-04 2
S300253 08-18 3
08-20 3
S300258 08-18 9
08-20 9
S300976 06-54 7
06-59 7
06-64 7
06-64A 7
S301064 06-03 18
06-10 18
Page I-29

Case 585g 586g 588g Forklift

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Case 585g 586g 588g Forklift

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Available Formats

FORKLIFT

585G, 586G, 588G

This unit first became available in March, 1999.

PROPRIETARY NOTICE OWNER ASSISTANCE

RIGHT-HAND AND LEFT-HAND DIMENSIONS

K kilo V volt or volts

02-01 RADIATOR - FAN SHROUD

RADIATOR - FAN SHROUD

RADIATOR - FAN SHROUD

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 234876A2 1 RADIATOR Incl. 2, See Figure 02-02; Replaces

588G 585G 586G

REF FN PART NUMBER YR/SN QTY DESCRIPTION

234876A2 1 RADIATOR Engine Cooling, Incl. 1 - 10

588G 585G 586G

AIR CLEANER - AIR INTAKE PARTS

AIR CLEANER - AIR INTAKE PARTS

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 193867A1 1 PRE-CLEANER ASSY, AIR See Figure 02-04

588G 585G 586G

AIR CLEANER ASSY - PRECLEANER ASSY

AIR CLEANER ASSY - PRECLEANER ASSY

REF FN PART NUMBER YR/SN QTY DESCRIPTION

588G 585G 586G

MUFFLER - EXHAUST SYSTEM

MUFFLER - EXHAUST SYSTEM

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 347630A1 1 EXTENSION Exhaust

588G 585G 586G

COLD START SYSTEM

COLD START SYSTEM

REF FN PART NUMBER YR/SN QTY DESCRIPTION

1 A189154 1 JET Component Parts Not Serviced Separately

588G 585G 586G

REF FN PART NUMBER YR/SN QTY DESCRIPTION

588G 585G 586G

WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE

WATER PUMP SYSTEM, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

4-390 Emissions Certified Engine

588G 585G 586G

FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE

FRONT GEAR COVER, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

4-390 Emissions Certified Engine

588G 585G 586G

MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE

MANIFOLDS, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

4-390 Emissions Certified Engine

588G 585G 586G

FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE

FILTER AND COOLER - OIL, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

4-390 Emissions Certified Engine

588G 585G 586G

OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE

OIL PUMP, PAN - HEATER, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION

4-390 Emissions Certified Engine

588G 585G 586G

CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE

CYLINDER HEAD - COVER, 4-390 EMISSIONS CERTIFIED ENGINE

REF FN PART NUMBER YR/SN QTY DESCRIPTION