MASTER UPS Technical Description Ver10

UPS TECHNICAL SPECIFICATION
- SIDEL S.P.A -
Via La Spezia 241 A,
43100, Parma, ITALY
Reference
Version 10 Date 16/11/13
Objectives UPS Technical Specification-

Description, Sizes, weight, connections
Names Date Signatures
Prepared by M.ORLANDINI 05/08/08
A.FERRARI
Checked by E.CALLEGARI
G.GATTI
Approved by
© SIDEL. / MOD001_01
UPS Technical Specification V10 18/11/2013
M.O Page 2/59
Update history of document
Version Subject of update Revised by Date
1 Creation MO 05/08/08
2 Update UPS dimension, add information MO 14/08/08

regarding the Signals exchange cable and
connection.
3 Update information regarding signal MO 13/01/09
exchange ( remove cable W0099.1 and
W0099.2 )
4 Update with the Galaxy PW technical data MO 23/01/09
5 Update with the 80/100/120 KVA electrical MO 07/09/09

information and update the dimensions
6 Update the 80/100/120 KVA electrical MO 10/11/09
information regarding the cables size,
Added the part 2.4 “Information necessary
in order to perform the cables sizing”
7 Added the information regarding UPS 160 MO 08/02/10

and 200 kVA
8 Added information regarding UPS and MO 29/11/11
Battery door configuration, created a
dedicated section for UPS 200 kVA
9 Added information regarding battery life MO 18/12/12
(2.10).
Drawing correction 1.2 Control Unit :
-2)Battery operation and
-3) By-pass operation.
Drawing correction 3.4.1 Filler electrical
drawings: signals exchange.
Added 3.4.2 UPS signals exchange cable
connection point.
Added chapter 4
Added chapter 5
Document validated by APC
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10 Added information regarding UPS 250 kVA MO 18/12/12

(2.5) and (2.16 )
Note :
When the document is updated, the writer has to validate the modification through the examiners, and
transmit to the approval representatives a complete copy of the document :
- cover sheet, with incremented version, for signature
- The updated “update history of document” and distribution list
The rest of the document clearly indicating the added/modified paragraphs to aid the reader
(underlining)
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Distribution List in case of updated version of this document
Function Service Division
Note :
Once the document update is approved , one copy of the document must be sent to each person of the
distribution list :
-
- A copy of the cover sheet, with incremented number of version and signed by the approval
representatives
- An updated “history of document”
- The rest of the document for archive.
Furthermore, The electronic address will be indicated, where one can find the controlled and protected
document on the network (*.pdf)
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Contents :
1. UNINTERRUPTIBLE POWER SYSTEM DESCRIPTION ............................................................................................. 7
1.1. System’s components : .......................................................................................................................................8

1.2. Control Unit : .....................................................................................................................................................9
1.3. Wiring scope of supply : .................................................................................................................................... 13
2. UPS TECHNICAL DATA ....................................................................................................................................... 14
2.1. Customer line connection : ................................................................................................................................ 14

2.2. Maximum cable length and cable size :................................................................................................................ 15
2.3. Cable dimension example : ................................................................................................................................ 16
2.4. Information necessary in order to perform the cables sizing :................................................................................. 21
2.5. UPS dimensions and weights :........................................................................................................................... 22
2.5.1. Control unit and Battery unit dimension ( UPS size 80,100,120 KVA ): ............................................................... 22
2.5.2. Typically installation dimension ( UPS size 80,100,120 KVA ):........................................................................... 23
2.5.3. Control unit and Battery unit dimension ( UPS size 160 KVA):........................................................................... 24
2.5.4. Typically installation dimension (UPS size 160 KVA):........................................................................................ 25
2.5.5. Control unit and Battery unit dimension ( UPS size 200 KVA):........................................................................... 26
2.5.6. Typically installation dimension (UPS size 200 KVA):........................................................................................ 27
2.5.7. Location: .................................................................................................................................................... 28
2.5.8. Control unit weight :.................................................................................................................................... 29
2.5.9. Battery unit weight :.................................................................................................................................... 29
2.6. UPS ( Control unit and Battery unit ) protection degree : ....................................................................................... 29
2.7. Control unit ambient storage temperature : ......................................................................................................... 29
2.8. Battery unit ambient storage temperature : ......................................................................................................... 29
2.9. Control unit ambient service temperature:........................................................................................................... 30
2.10. Battery unit ambient service temperature: ......................................................................................................... 30
2.11. UPS ( Control unit and Battery unit ) ventilation : ............................................................................................... 30
2.12. UPS ( Control unit and Battery unit ) relative humidity range: .............................................................................. 30
2.13. UPS ( Control unit and Battery unit )acoustic noise: ............................................................................................ 31
2.14. UPS (Control unit and Battery unit ) heat losses: ................................................................................................ 31
2.15. UPS user – machine interface (UPS size 80,100,120 kVA ):.................................................................................. 31
2.16. UPS user – machine interface (UPS size 160,200 kVA ): ...................................................................................... 32
3. UPS INSTALLATION ........................................................................................................................................... 35
3.1. Control unit power connection :.......................................................................................................................... 35

3.2. Control unit and Battery unit connection :............................................................................................................ 35
3.3. Recharging requirements :................................................................................................................................ 36
3.4. Filler and Ups sygnals exchange : ....................................................................................................................... 36
3.4.1. Filler electrical drawings: signals exchange :................................................................................................... 37
3.4.2. UPS signals exchange cable connection point:................................................................................................. 38
3.4.3. Filler signals exchange cable connection point:................................................................................................ 39
3.4.4. Signals exchange cables description: ............................................................................................................. 39
4. UPS FIRST INSTALLATION GUIDE...................................................................................................................... 40
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4.1. First installation general rules : .......................................................................................................................... 40

4.2. power distribution limits of supply : .................................................................................................................... 41
4.2.1. Power connection general view : ................................................................................................................... 41
4.2.2. Signal exchange connection general view ....................................................................................................... 42
4.3. UPS Connection – limit of supply detail :.............................................................................................................. 43
4.3.1. General view : ............................................................................................................................................ 43
4.3.2. Power supply to UPS - Detail : ...................................................................................................................... 44
Note : The cables color are only indicative ............................................................................................................... 44
4.3.3. Power supply to FMa - Detail : ...................................................................................................................... 45
4.3.4. Battery connection - Detail : ......................................................................................................................... 46
4.3.5. Battery connection to UPS - Detail ................................................................................................................. 47
4.3.6. Signals between UPS and Battery unit - Detail : .............................................................................................. 48
4.3.7. Signals between UPS and Filler - Detail : ........................................................................................................ 49
4.4. Power supply to the filler BEFORE UPS technician intervention : ............................................................................. 51
4.4.1. Connection : ............................................................................................................................................... 51
4.4.2. Switch ON sequence : .................................................................................................................................. 52
4.5. Start-up UPS request procedure : ....................................................................................................................... 54
5. SWITCH ON AND SWITCH OFF UPS PROCEDURE................................................................................................ 55
5.1. General note :.................................................................................................................................................. 55

5.2. SWITCH OFF PROCEDURE :................................................................................................................................ 56
5.3. SWITCH ON PROCEDURE :................................................................................................................................. 58
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1. UNINTERRUPTIBLE POWER SYSTEM DESCRIPTION
The UPS (Uninterruptible Power System) isolates the load from the AC mains supply, protecting
it from voltage drops, spikes, transients, RFI and frequency variations.
In the event of total or partial AC mains power failure, the UPS will continue,
without interruption, to provide power to the load from the sealed battery.
Duration will depend on battery capacity and output load.
When the AC mains supply is restored, the UPS automatically
recharges the batteries, ready for any power failure emergency.
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1.1. SYSTEM’S COMPONENTS :
The UPS system is composed of two main components ; the control unit and the Battery unit.
UPS block description :
Were :
Q1 : Normal AC Input Switch

Q4S : By-Pass AC Input Switch
Q3BP : Maintenance By-pass Switch
Q5N : Output Switch
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1.2. CONTROL UNIT :
The control unit is a electronic unit dedicated to monitor the power supply line and to manage the
Battery unit.
-1 ) ON-Line Operation
Normal UPS operating mode. The connected loads are supplied from the mains via the Inverter. The
batteries are charged as necessary.
The inverter reliably filters mains disturbances and provides a stable, interference-free supply to the
load. In this operating mode, if a mains failure occurs, the UPS switches to battery operation. If an
overload or short circuit occurs at the UPS output, or if there is a fault in the inverter, the UPS
switches to bypass operation.
In this mode, the connected loads are supplied from the mains via the Inverter and the batteries are recharged
via the rectifier.
In the event of power failure, battery operation is automatically activated and supplies the loads interruption
free.
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-2) Battery operation
In the event of power failure, battery operation is automatically activated and supplies the loads
interruption free.
If the back-up time has not expired, the UPS automatically returns to on-line operation, once the
mains supply returns.
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-3) By-Pass operation
In this mode, the connected loads are supplied from the bypass mains via the electronic bypass.
The electronic bypass serves to further ensure power to the loads. If an overload exceeds the
capability of the UPS, it is automatically activated to ensure uninterrupted power supply to the loads.
From this operating mode, the UPS automatically returns to on-line operation after the fault is
corrected.
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-4) Maintenance By-Pass
In this operating mode, the connected loads are supplied directly from the bypass mains supply.
The service bypass is used to supply the connected loads with voltage during maintenance work on the
UPS.
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1.3. WIRING SCOPE OF SUPPLY :
As a standard Sidel Industrial Operation does not include in the scope of supply :
- Wiring layout study between UPS and Filler electrical cabinet

- Cable tray and support between UPS and Filler electrical cabinet
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2. UPS TECHNICAL DATA
2.1. CUSTOMER LINE CONNECTION :
UPS input connection ( customer power line configuration ):
Characteristic of equipment Declared values

Rated input voltage 400v
Input voltage tolerance 342V at 470V at output nominal power

250V at 342V at 75% of nominal output power
Rated input frequency 50 Hz

Input frequency tolerance From 45Hz to 65Hz
± 2%
Line type 3 phases + 1 GND
Neutral Related to the application type
Icc on the Customer Max 30 kA
distribution cabinet
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2.2. MAXIMUM CABLE LENGTH AND CABLE SIZE :
The size of the cables between UPS and filler control cabinet is in relation to the load power and the
distance between UPS and filler control cabinet.
The maximum cable length allowed between customer distribution control cabinet and filler control
cabinet is 110 meter ( L1 + L2 or L3 ).
For greater lengths a special study will be necessary.
Distribution block :
Customer distribution
cabinet
L1
Filler UPS
L2 L3 ( L2 = L3 )
Filler control
cabinet
Legenda :
L1 = Line 1 ( from Customer distribution cabinet to UPS )
L2 = Line 2 ( from UPS to FMa Filler )
L3 = Line 3 ( from UPS to FMa Auxiliary Unit )
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2.3. CABLE DIMENSION EXAMPLE :
The tables below is the result of the electrical calculation performed with the data present in the
table.
The cables data (sizes and characteristics ) presents in the table is valid ONLY if ALL information
presents in the table are respected.
A dedicated electrical calculation will be realized and included in the electrical drawing for each
installation.
UPS 80 kVA ( Configuration without Neutral )
In the table the UPS is positioned in the middle between the customer distribution cabinet and the Filler/Aus electrical
cabinets.
In this configuration 3 ( three ) different lengths are analyzed : 20 + 20 meters , 40 + 40 meters and 60 + 60 meters.
UPS 80 kVA (Configuration with Neutral )
cabinets.
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cabinets.
cabinets.
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cabinets.
cabinets.
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cabinets.
cabinets.
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cabinets.
In this configuration 2 ( two ) different lengths are analyzed : 40 + 40 meters and 60 + 60 meters.
cabinets.
In this configuration 2 ( two ) different lengths are analyzed : 40 + 40 meters and 60 + 60 meters.
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2.4. INFORMATION NECESSARY IN ORDER TO PERFORM THE CABLES SIZING :
In red : OBLIGATORY
In blue : Optional (they don't compromise the cable sizing)
Customer distribution
cabinet
L1
Filler UPS
L2 L3 ( L2 = L3 )
Filler control
cabinet
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2.5. UPS DIMENSIONS AND WEIGHTS :
2.5.1. Control unit and Battery unit dimension ( UPS size 80,100,120 KVA ):
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2.5.2. Typically installation dimension ( UPS size 80,100,120 KVA ):
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2.5.3. Control unit and Battery unit dimension ( UPS size 160 KVA):
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2.5.4. Typically installation dimension (UPS size 160 KVA):
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2.5.5. Control unit and Battery unit dimension ( UPS size 200 & 250 KVA):
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2.5.6. Typically installation dimension (UPS size 200 & 250 KVA):
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2.5.7. Location:
To ensure correct ventilation, leave nothing on top of the UPS.
Leave one meter of free space in front of the UPS for door opening.
The cubicle rests on four cylindrical feet, 40 mm in diameter, positioned in the four corners of the
cubicle to spread the weight.
If 600 mm of free space is not maintained above the UPS, abnormal temperature rise
may occur. The UPS must be installed in a room with restricted access (qualified personnel
only).
(*) The UPS can operate correctly back to the wall, but it is preferable to leave some space for easier
maintenance.
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2.5.8. Control unit weight :

Min 400 kg
Weight in kg ( UPS size :80,100,120 kVA )
Max 520 kg
Weight in kg ( UPS size :160,250 kVA ) Max 1270 kg
2.5.9. Battery unit weight :

Min 885 kg
Weight in kg ( UPS size :80,100,120 kVA )
Max 1300 kg
Weight in kg (UPS size :160,250 kVA) Max 1985 kg
2.6. UPS ( CONTROL UNIT AND BATTERY UNIT ) PROTECTION DEGREE :

Degree of protection in accordance with IEC 60529
IP 32
( All UPS size )
2.7. CONTROL UNIT AMBIENT STORAGE TEMPERATURE :
Ambient storage temperature ( All UPS size ) -25 ° C / 55 ° C
2.8. BATTERY UNIT AMBIENT STORAGE TEMPERATURE :
Ambient storage temperature ( All UPS size ) - 10°C a + 45 °C
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2.9. CONTROL UNIT AMBIENT SERVICE TEMPERATURE:
Ambient service temperature ( All UPS size ) - 0° C / +40° C
In case of close installation between Control unit and Battery unit or in case of installation inside the same room,
respect the most restrictive data (see next paragraph related to BATTERY UNIT Service Temp.).
2.10. BATTERY UNIT AMBIENT SERVICE TEMPERATURE:

Ambient service temperature (optimal condition )
+ 15 °C a + 25 °C
( All UPS size )
Ambient service temperature (with battery life reduction )
Up to 25 °C
( All UPS size )
Battery life predictions are based on an ambient temperature of 20°C

The design battery life at 20°C is up to 10 YEARS (80% remaining capacity)
Battery backup time is adversely affected by high and low temperatures. It is significantly reduced at
temperatures under 10°C.
Each increment of 10°C above 25°C reduces the expected battery life by 50%.
Above 40°C, battery manufacturers no longer guarantee operation

due to the risk of thermal runaway.
2.11. UPS ( CONTROL UNIT AND BATTERY UNIT ) VENTILATION :

Area ventilation ( only if a close area )
Min 200 m3/h
( All UPS size )
Note : Air enters through the bottom. Air exits through the top.
2.12. UPS ( CONTROL UNIT AND BATTERY UNIT ) RELATIVE HUMIDITY RANGE:

Relative humidity range (w/o condensing at 20°C)
From 5 to 95%
( All UPS size )
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2.13. UPS ( CONTROL UNIT AND BATTERY UNIT )ACOUSTIC NOISE:
Acoustic noise at 1m ( All UPS size ) 66dBA
2.14. UPS (CONTROL UNIT AND BATTERY UNIT ) HEAT LOSSES:

80 kVA = 5.31 kW 1275 cal./s
The losses indicated are those produced at full 100 kVA = 6.50 kW 1560 cal./s
rated load with the battery float charging. They 120 kVA = 7.64 kW 1834 cal./s
must be taken into account when sizing the 160 kVA = 12.2 kW 2930 cal./s
ventilation system. 200 kVA = 14.8 kW 3550 cal./s
250 kVA = 14.9 kW 3554 cal/s
2.15. UPS USER – MACHINE INTERFACE (UPS SIZE 80,100,120 KVA ):
On the Control unit is installed a Multilanguage panel.

By this panel will be possible to check the machine UPS status and the power supply data ( voltage ,
current , frequency), the battery status, etc.
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2.16. UPS USER – MACHINE INTERFACE (UPS SIZE 160,200,250 KVA ):

On the Control unit is installed a Multilanguage panel.
By this panel will be possible to check the machine UPS status and the power supply data ( voltage ,
current , frequency), the battery status, etc.
"Rectifier/charger" light 1 "Battery light" 2

light off: rectifier/charger OFF; light off: battery float charging;
light shines green: rectifier/charger light flashing green: battery
ON; recharging;
light shines red: rectifier/charger fault, light shines green: load on battery
the stored alarm indicates one or power;
several of the following faults: light flashing red: low-battery
input switch Q1 open, shutdown warning;
protection fuse at the rectifier/charger light shines red: battery at end of
input (FUE) blown, backup time and circuit breaker QF1
abnormally high internal rectifier/ open, or battery fault.
charger temperature,
abnormally high battery charge
current,
abnormally high battery voltage,
fault, non-calibration or non personalisation
of the electronic control
board for the rectifier/charger,
fault on the electronic power-supply
board.
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"Static-bypass" light 3 "Inverter" light 4

light off: bypass AC source within light off: inverter OFF;
specified tolerances and static bypass light flashing green: inverter starting,
open; inverter ON but not connected to the
light shines green: static bypass load;
closed; light shines green: normal inverter
light shines red: the stored alarm operation;
indicates one or several of the following light shines red: inverter fault, the
faults: stored alarm indicates one or several of
bypass AC source voltage or the following faults:
frequency outside specified tolerances, inverter shutdown due to inverter
static-bypass fault, output voltage outside specified
abnormally high internal static-bypass tolerances,
temperature, protection fuse at the inverter output
static-bypass ventilation fault, (FUS) blown,
power-supply fault for the staticbypass abnormally high inverter-output
control function, transformer temperature,
fault on the electronic board abnormally high inverter temperature,
controlling the transfer function, output-voltage fault (amplitude or
non-calibration or non-personalisation phase) (parallel UPSs),
of the electronic control board for the fault, non-calibration or non personalisation
inverter, of the electronic control
fault on the electronic power-supply board for the inverter,
board, fault on the electronic power-supply
fault on monitoring the "inverter board.
ready" response channels (parallel
UPS system).
"Load" light 5 "Full-shutdown" button 7

light off: load not supplied; Pressing this button shuts down the
light shines green: load supplied via entire UPS (shutdown of the inverter
the inverter or the bypass AC source and rectifier/charger, opening of the
(via the static bypass battery circuit breaker, blocking of the
Buzzer 6 static bypass and activation of a relay
The buzzer sounds in the following contact on the Media Contacts 11
situations: board).
load supplied by the bypass AC "Inverter ON" button 8
source; This button is used to start the inverter
load on battery; locally.
operating problems. "Inverter OFF" button 9
It sounds slowly and discontinuously for This button turns the inverter off locally.
a minor problem or when the inverter is Keys 10 and 11
on battery power. These keys are used to select
When the alarm "LOW BATTERY commands in the main menu and
SHUTDOWN" is activated, the buzzer access the secondary messages.
sounds more rapidly. Finally, if the
inverter shuts down, the beep is loud
and continuous. The buzzer may be
reset by pressing a button. If the buzzer
is reset, a higher level alarm will set it
off again.
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Key 12
This key is used to validate the user’s "A" key 15
choice. This key is used to access current
Key 13 measurements:
This key is used to access the main normal AC source, bypass AC source
menu: display language, display contrast and load currents;
setting, sound level of the percent load;
buzzer, lamp test, date and time load crest factor.
settings, inverse-video and event log. "W.Hz" key 16
"V" key 14 This key is used to access other
This key is used to access voltage measurements:
measurements: normal AC source, bypass AC source
normal AC source phase-to-phase and inverter frequencies;
voltages; level of active and apparent power
bypass AC source phase-to-phase drawn by the load;
and phase-to-neutral voltages; load power factor;
load phase-to-phase and phase-to neutral inverter load level (percent).
voltages. "Anomaly" indicator light 17
This indicator light indicates the
presence of anomalies.
key 18
This key is used to access the primary
messages.
"Battery" key 19
This key is used to access battery
measurements:
battery voltage (or the DC voltage on
frequency converters without a battery);
battery current (charge or discharge);
battery temperature;
available battery backup time;
inverter load level (percent).
"Forced-transfer" key 20
This key is used to voluntarily transfer
the load to the inverter or from the
inverter to the static bypass (return
transfer). Transfer and return transfer
are carried out only following
confirmation requested by the system
display and a warning as to the risk of
an interruption in the supply of power to
the load.
"Alarm reset" key 21
This key is used to reset stored alarms.
The system accepts resetting only
when alarms have been cleared.
"Buzzer reset" key 22
This key is used to stop the buzzer.
However, new alarms set the buzzer off
again.
Display 23
The display continuously indicates the
system operating status.
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3. UPS INSTALLATION
The first installation on site and the first start-up

must be performed only by a UPS technician.
3.1. CONTROL UNIT POWER CONNECTION :

The cable can enter in the UPS from the bottom side.
For the electrical connection see the UPS manual and the Filler electrical drawings.
3.2. CONTROL UNIT AND BATTERY UNIT CONNECTION :

The cables are positioned in the bottom side.
For the electrical connection see the UPS manual and the Filler electrical drawings.
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3.3. RECHARGING REQUIREMENTS :

If the UPS remains de-energised for a long period, we recommend that you energise the UPS for a
period of 24 hours, at least once every month. This charges the battery, thus avoiding possible
irreversible damage.
In every case the maximum de-energised time must not exceeded 5 month.
3.4. FILLER AND UPS SYGNALS EXCHANGE :
By a hardware signal exchange between filler’s control cabinet and the UPS Control unit,in the filler
HMI is possible monitoring the UPS status.
In case of fault or warning active on the UPS, a dedicated fault will appear on the filler HMI.
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3.4.1. Filler electrical drawings: signals exchange :
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3.4.2. UPS signals exchange cable connection point:
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3.4.3. Filler signals exchange cable connection point:
3.4.4. Signals exchange cables description:
Cable Label Cable characteristics

W0097.1 PVC_N 12 x 0.5mmq
As a standard Sidel Industrial Operation does not include in the scope of supply :

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4. UPS FIRST INSTALLATION GUIDE
4.1. FIRST INSTALLATION GENERAL RULES :

In this document we call “ First installation “ the preliminary phases generally performed during the
machine assembly on site.
In this chapter is described the operation that must be performed by Sidel technicians, the operation in
charge of the customer and the operation that MUST be performed ONLY by a UPS technician.
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4.2. POWER DISTRIBUTION LIMITS OF SUPPLY :
4.2.1. Power connection general view :
DISTRIBUTION
CABINET
CUSTOMER
FMa
Filler UPS
Filler
AUS
Filler Control cabinet
AUS Control cabinet
Not included in the FMa scope of supply :

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4.2.2. Signal exchange connection general view

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4.3. UPS CONNECTION – LIMIT OF SUPPLY DETAIL :
4.3.1. General view :
SIDEL
( FMa )
CUSTOMER
UPS technician
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4.3.2. Power supply to UPS - Detail :

This connection is normally performed by the Customer.
The Neutral cable presence is indicate in the electrical drawing.

Note : The cables color are only indicative
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4.3.3. Power supply to FMa - Detail :

This connection is normally performed by Sidel.
The Neutral cable presence is indicate in the electrical drawing.

Sidel s.p.a.
43100, Parma, ITALY
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4.3.4. Battery connection - Detail :

This connection MUST BE performed ONLY by UPS Technician.
Here are indicated the internal standard connection of the Battery Unit.
ALL THESE CONNECTIONS MUST BE PERFORMED ONLY BY A UPS TECHNICIAN.
Sidel s.p.a.
43100, Parma, ITALY
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4.3.5. Battery connection to UPS - Detail
Sidel s.p.a.
43100, Parma, ITALY
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4.3.6. Signals between UPS and Battery unit - Detail :

Sidel s.p.a.
43100, Parma, ITALY
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4.3.7. Signals between UPS and Filler - Detail :

This connection is normally performed by Sidel.
Sidel s.p.a.
43100, Parma, ITALY
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Sidel s.p.a.
43100, Parma, ITALY
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4.4. POWER SUPPLY TO THE FILLER BEFORE UPS TECHNICIAN INTERVENTION :
4.4.1. Connection :
In this chapter are indicated the operation that are necessary in order to give power to FMa without
switch on the UPS :
Operation list :
1 ) Connect the UPS OUTPUT to FMa ( Filler + AUS cabinets ) ; MANDATORY

2 ) Connect the signals exchange cable from UPS to Filler ; NOT MANDATORY
3 ) Connect the UPS INPUT to the distribution cabinet ; MANDATORY
WARNING :
WITHOUT UPS TECHINICAN :
DO NOT CONNECT THE BATTERY UNIT TO THE UPS

DO NOT CONNECT ANY OTHER CABLES NOT INCLUDED IN THE PREVIOUS LIST
DO NOT PERFORM THE BATTERY/BATTERY CONNECTION IN THE BATTERY CABINET
BEFORE SWITCH ON THE POWER SUPPLY TO UPS ( FROM MAIN DISTRIBUTION CABINET ) :
VERIFY THE UPS SWITCH POSITION : IT MUST BE ALL IN OFF POSITION.
VERIFY THE FILLER AND AUS SWITCH POSITION : IT MUST BE ALL IN OFF POSITION.
Sidel s.p.a.
43100, Parma, ITALY
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4.4.2. Switch ON sequence :

After the double check on ALL connection indicated in the chapter 4.4.1,
Switch ON the switch present in the main distribution cabinet.
Verify ( by tester ) the good voltage of the 3 phase and Neutral (if present ) on Q3PB and Q1.
Switch ON ONLY the UPS Switch Q3BP .
Verify ( by tester ) the good voltage of the 3 phase and Neutral (if present ) on Q5N.
Sidel s.p.a.
43100, Parma, ITALY
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In this configuration the UPS is switched OFF and in Maintenance By-pass configuration.
Verify ( by tester ) the good voltage of the 3 phase and Neutral (if present ) on Filler control
cabinet and AUS control cabinet.
If every thing is OK is possible switch ON Filler and AUS.
NOTE :
LEAVE THE UPS IN THIS STATE.
DO NOT SWITCH ON THE OTHERS UPS SWITCH.
Sidel s.p.a.
43100, Parma, ITALY
M.O Page 54/59
4.5. START-UP UPS REQUEST PROCEDURE :
In order to organize the UPS start-up intervention, is necessary take contact with the Italian UPS’s
supplier.
On the UPS and on the Battery unit is possible to find a label with the Italian supplier’s reference :
Sidel s.p.a.
43100, Parma, ITALY
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5. SWITCH ON AND SWITCH OFF UPS PROCEDURE
5.1. GENERAL NOTE :
This procedure is valid after the first start-up performed by the UPS technician.
In this procedure is described the correct sequences in order to switch OFF and switch ON the UPS
unit.
Sidel s.p.a.
43100, Parma, ITALY
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5.2. SWITCH OFF PROCEDURE :
• Switch off the FLR and AUS electrical cabinet

• Press a grey button on the UPS ( for 3 second ) in order to switch off the UPS.
• Verify the correct switching off operation by the Led in position 2 ( MUST BE OFF ).
Sidel s.p.a.
43100, Parma, ITALY
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• Open the UPS Switch Q5N
• Open the UPS Switch Q4S
• Open the BATTERY Switch QF1 ( located in the Battery control cabinet : In case of
double battery cabinet perform this operation on each battery cabinet )
• Open the UPS Switch Q1
• If is necessary, is possible switch OFF the main distribution cabinet.
Sidel s.p.a.
43100, Parma, ITALY
M.O Page 58/59
5.3. SWITCH ON PROCEDURE :
• Switch ON the power supply from distribution control cabinet to UPS ( in case was
OFF )
• Switch ON the UPS Switch Q4S
• Wait minimum 10 second. Verify the correct switching on procedure by the Led
indicated below ( MUST BE ON )
• Switch ON UPS Switch Q1
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43100, Parma, ITALY
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• Wait minimum 10 second. Verify the correct switching on procedure by the Led
indicated below ( MUST BE ON )
• Switch ON UPS Switch Q5N
• Switch ON UPS Switch QF1 ( in the Battery control cabinet : In case of double battery
cabinet perform this operation on each battery cabinet )
The UPS will restart in automatic way ( function AUTO RESTART enabled on ALL our UPS as
default )
• Switch ON the Filler and AUS electrical cabinet
Sidel s.p.a.
43100, Parma, ITALY

MASTER UPS Technical Description Ver10

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MASTER UPS Technical Description Ver10

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UPS TECHNICAL SPECIFICATION

Version 10 Date 16/11/13

Objectives UPS Technical Specification-

Names Date Signatures

Prepared by M.ORLANDINI 05/08/08

M.O Page 2/59

Update history of document

Version Subject of update Revised by Date

2 Update UPS dimension, add information MO 14/08/08

5 Update with the 80/100/120 KVA electrical MO 07/09/09

7 Added the information regarding UPS 160 MO 08/02/10

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10 Added information regarding UPS 250 kVA MO 18/12/12

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Distribution List in case of updated version of this document

Function Service Division

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1. UNINTERRUPTIBLE POWER SYSTEM DESCRIPTION ............................................................................................. 7

1.1. System’s components : .......................................................................................................................................8

2. UPS TECHNICAL DATA ....................................................................................................................................... 14

2.1. Customer line connection : ................................................................................................................................ 14

3. UPS INSTALLATION ........................................................................................................................................... 35

3.1. Control unit power connection :.......................................................................................................................... 35

4. UPS FIRST INSTALLATION GUIDE...................................................................................................................... 40

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4.1. First installation general rules : .......................................................................................................................... 40

5. SWITCH ON AND SWITCH OFF UPS PROCEDURE................................................................................................ 55

5.1. General note :.................................................................................................................................................. 55

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1. UNINTERRUPTIBLE POWER SYSTEM DESCRIPTION

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1.1. SYSTEM’S COMPONENTS :

UPS block description :

Q1 : Normal AC Input Switch

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1.2. CONTROL UNIT :

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-2) Battery operation

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-3) By-Pass operation

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-4) Maintenance By-Pass

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1.3. WIRING SCOPE OF SUPPLY :

- Wiring layout study between UPS and Filler electrical cabinet

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2. UPS TECHNICAL DATA

2.1. CUSTOMER LINE CONNECTION :

UPS input connection ( customer power line configuration ):

Characteristic of equipment Declared values

Input voltage tolerance 342V at 470V at output nominal power

Rated input frequency 50 Hz

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2.2. MAXIMUM CABLE LENGTH AND CABLE SIZE :

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2.3. CABLE DIMENSION EXAMPLE :

UPS 80 kVA ( Configuration without Neutral )

UPS 80 kVA (Configuration with Neutral )

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UPS 100 kVA ( Configuration without Neutral )

UPS 100 kVA (Configuration with Neutral )

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UPS 120 kVA ( Configuration without Neutral )

UPS 120 kVA (Configuration with Neutral )