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MAXIMATOR AIR DRIVEN

Liquid Pumps

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American Express.
MAXIMATOR ®

Liquid Pumps
AIR DRIVEN FROM 60 PSI TO 60,000 PSI
Maximator high efficiency pumps are ideal for a broad variety of oil,
water and chemical applications. They feature a large air piston joined to
a smaller diameter plunger. The pressure ratio is the difference of these two areas
and is the method of determining maximum output pressure. Higher pressures are
obtained by using higher pressure ratios. Maximator model numbers reflect the
pump’s nominal pressure ratios, while the technical data indicates exact ratios.
Maximator hydraulic pumps cycle automatically. The pump stops
automatically when the output pressure forces and the air drive forces are equal.
The pump restarts with a slight drop in the outlet pressure or an increase in the air
drive pressure.
Pump performance can be affected by a number of conditions, such
as freezing of mufflers or pilot valves (which is caused by moisture in air lines),
inadequate inlet air line sizes and dirty filters.
Please consult MAXPRO for exact flow conditions not shown in charts.
MAXPRO offers complete technical and service support for all Maximator pumps.

Features
■ Easy to install and operate
Index Page
■ Standard ratios available for pressures to 60,000 psi
Applications 3 ■ Economical source for hydraulic power
How to Select a MAXPRO Pump 3 ■ Pressure maintained without energy consumption
■ Pilot air valve is unregulated for easy restart and better pressure
How a Liquid Pump Works 4-5
control range on S-D, LO and L series pumps
Oil or Oil/Water Service ■ Requires no lubrication
PPO Series 6-7 ■ Explosion proof...no electrical power required
S Series 8 ■ External spool valve for faster and easier maintenance, standard
S-D Series 9 on all but PPO series
LO Series 10 ■ Outlet pressure can be preset by use of simple optional air regulator
Water or Oil Service
PP Series 11-12 Models/Options
PP-HL Series 13 ■ Stainless steel construction on most PP and all L and
L Series 14-16 GX series pumps
GX Series 17 ■ Distance piece pumps available in PPSF, LSF and GX series
■ Double acting styles available on PPO, S, PP and L pumps
Chemical Service
■ Multiple air heads available on PP and L pumps
PPSF Series 18-19
■ Accessories available for all pumps
LSF Series 20-21
DC Series 22
CAUTION: While testing has shown O-rings to provide satisfactory service
Accessories 22 life, both cyclic and shelf life may vary widely with differing service conditions,
properties of reactants, pressure and temperature, and age of O-ring.
Packaged Systems 23 Frequent Inspection Should Be Made to detect any deterioration,
and O-rings replaced as required.

2
Applications
SERIES PPO, S, S-D and LO
The rugged construction, light weight ■ Lifting and Jacking – lifting tables, scissor jack lifts, beam
and wide range of pressure ratios make

jacking and aircraft jacking OIL or
these series of pumps ideal for powering Hydraulic Operation – clamping devices, punch and pin
a variety of oil/hydraulic operations. presses, grippers, chucks, valve actuation OIL/WATER
Pressures to 14,500 psi. ■ Presses – cold isostatic presses, filter presses, hydraulic MIXTURE
press actuation and system overload
■ Tooling and Tightening – actuating cropping, crimping, cable SERVICE
shears and pipe bending tools; bolt tensioning and torque wrenches PUMPS
■ Paper – roller tensioning, cutters/knives
■ Testing – hydrostatic pressure testing and tensile test machines
■ Miscellaneous – lubrication systems, trash compactors, truck bed
and trailer wheel cylinders, powering small transfer cylinders, extraction
of press fit gears and fittings, and replacement of hand pumps

SERIES PP, L and HAND LEVER PUMP


The PP and L series pumps are available ■ Hydrostatic Testing – valves, tanks, pressure vessels, pressure
in single or double acting models with
single or double air drive heads and
switches, hose, pipe and tubing, pressure gauges, cylinders,
transducers, well casings, BOPs, gas bottles and air craft components
WATER
stainless steel materials, making them ■ Burst and Cycle fatigue testing of above components or OIL
an excellent choice for water applications. ■

Calibration of pressure gauges and transducers SERVICE
Water Blasting
PP series pumps are available
with a hand lever option. ■ Leak Testing and relief valve setting PUMPS
■ Emergency shutdown systems for oil and gas wells
PP pump pressures to 58,000 psi. ■ Pressurization of pressure vessels for testing various components
L pump pressures to 60,000 psi. ■ Operation and Control of well service and well head equipment
■ Hand Pump
Hand lever pressures to 31,900 psi.

SERIES PPSF and LSF SERIES GX SERIES DC


PPSF and LSF series pumps are similar This is the largest of our liquid The DC series pumps are dual
to the PP and L series described above pumps. It provides high flow of component liquid pumps capable CHEMICAL
and feature a distance piece and PTFE most any fluid and is built of cor- of pumping two different liquids,
seals to address the specific require- rosion resistant materials, inside separate and at the same time, in SERVICE
ments of chemical service. and outside. a corrosion resistant environment. PUMPS
PPSF pump pressures to 14,500 psi. ■ Inhibitor Injection of methanol and glycol in wells
LSF pump pressures to 23,200 psi. ■ Coolant Injection
■ Aviation and Automotive Testing – brake fluid, skydrol,
GX pump pressures to 14,500 psi.
transmission fluid and power steering fluid
DC pump pressures to 2,900 psi. ■ Chemical Fluid Transfer and Pressurization
■ Composite Injection, Urethanes and Acrylics

HOW TO SELECT A MAXPRO PUMP


1. Decide on the type of fluid to be pumped. Flow rates for each pump, at various air drive pressures and
2. Determine the available minimum plant air pressure. outlet pressures, are provided in the catalog. These pumps
3. Finalize the required outlet pressure. run very rapidly at no load and slow down as pressure
4. Determine the required flow rate. This can be done increases. The pump will eventually come to a stop at the
in a number of ways: “stall” pressure, which is the air drive pressure times the
– Is the item to be pressurized pre-filled? pressure ratio of the pump. At this “stall” point there is no
– What is flow rate required at no load for filling? flow and no air consumption. The pump will hold the outlet
(If required and/or. . .) pressure indefinitely and will only stroke if the outlet pressure
– What is flow rate required at pressure? (Or. . .) drops or the air drive pressure is increased.
– What is volume of item to be pressurized? (And. . .)
– What is the time available to fill? (And. . .)
– What is the time to pressurize? 3
MAXIMATOR ®

How a Liquid Pump Works


1. Air Drive Section
This section comes standard with a lightweight piston consisting of a seal inside
a hard-coated aluminum barrel. The size of the air piston remains the same for
all air driven pumps in a given series. The drive air forces the piston down on the
compression or pressure stroke. The air then forces the piston back up on the
suction stroke. Unlike other liquid pumps, air drive line lubricators are not
necessary due to the low friction forces of the design and lubrication
during assembly.

2. Hydraulic Section
In this section, the hydraulic piston/plunger is attached to the air piston and
its bottom section is housed inside the hydraulic pump head. Its size determines
the pressure ratio of the pump, which in turn designates output flow and maximum
1. AIR DRIVEN SECTION pressure capability. Its purpose is to pull liquid into the hydraulic body through
the inlet check valve and push it out through the outlet check valve
at an elevated pressure.
These check valves are spring loaded and direct the passage of liquid
through the pump. During the suction stroke of the hydraulic piston/plunger, the
inlet check valve opens to its maximum. The liquid is pulled into the pump while
the outlet check valve is held shut by a spring and differential pressure. On the
pressure stroke, the inlet check valve is closed as the hydraulic piston/plunger
moves the liquid out through the outlet check valve.
A seal is positioned around the hydraulic piston/plunger and is one of a
few parts that may wear. The seal’s purpose is to hold the liquid under pressure
during cycling and to prevent both external leakage and leakage into the air drive.
Various seal materials and designs are utilized based on the liquid to be pumped,
operating temperature and pressure rating.
NOTE: With most pumps, a separation or distance piece may be utilized
between the air drive section and the hydraulic section. This allows for total
2. HYDRAULIC SECTION separation and contaminant-free operation.

3. Spool Valve
This section is comprised of an unbalanced, pilot operated, lightweight spool
which moves the compressed air to either side of the air piston, depending on
AIR position. The air piston moves pilot valves at the end of each stroke, alternately
INLET


pressurizing and venting the large area of the spool, allowing it to control the air
flow to the air piston, providing automatic cycling. The main drive air is vented
through an exhaust muffler. On the larger pumps, an unregulated pilot air port is
used to overcome friction and differential pressures which enables excellent
3. SPOOL VALVE pressure control. This is also an ideal place to use any pump control devices.

4
MAXPRO air driven liquid pumps work on a standard reciprocating differential
AIR DRIVE
area principle utilizing a large air drive piston connected to a smaller hydraulic
piston/plunger to convert compressed air power into hydraulic power.
The nominal ratio between the area of the hydraulic plunger and the air drive PISTON

piston is shown by the dash number in the model description and estimates the
maximum pressure the pump is able to generate. The actual ratio can be higher
than the nominal so the pump will still cycle when the ratio of the output hydraulic PLUNGER

pressure to the air drive pressure equals the nominal ratio. Consult technical
information chart in the catalog for actual pressure ratios. Example: an S35 HYDRAULIC
PRESSURE
has an actual ratio of 1:39.
This means that the actual ratio of the area of the air piston is 39 times the area
of the plunger.
Example:
P.R. = Pressure ratio = 1:39
PA = Air drive pressure = 80 psi
PO = Maximum outlet pressure = 39 x 80 = 3,120 psi
If the air drive pressure is raised to 100 psi then the outlet pressure will be SINGLE AIR HEAD PUMP
near 3,900 psi at stall. The maximum air drive pressure rating on all pumps is 160 psi.
AIR
When drive air is initially introduced to the pump, the pump will cycle at
maximum speed, providing maximum flow and also functioning as a transfer
OUTLET
pump by filling the test piece or actuator with liquid. The pump will then begin to
cycle at a slower rate as the outlet pressure rises and offers more resistance to the
HYDRAULIC
reciprocating differential piston assembly. The piston assembly then stalls when
the forces balance, i.e. when air drive pressure x air drive piston area = outlet
INLET
(stall) pressure x driven hydraulic plunger area.
The hydraulic pressure drop (hysteresis) needed to cause the air driven pump
to restart is very low due to little frictional resistance from the large diameter air
drive piston seal and hydraulic seal. This can be as low as two times the pump’s
ratio under certain conditions.
The minimum air drive pressure to operate a pump is 15 psi and the
maximum is 145 psi depending on pump used.

Double Air Head Pumps DOUBLE AIR HEAD PUMP


The pressure capabilities of the pumps can be increased without affecting the
hydraulic plunger size, by stacking two air pistons, which doubles the pressure
ratio. The double air head pumps use less air than other pumps with a single air AIR
piston of similar area due to only one of the two heads being pressurized on the
return stroke.
Double air head pumps are identified by the suffix -2 in the pump model
OUTLET
number. Example: a nominal 1:100 ratio pump (L100) with two air heads is
described as an L100-2, 1:200 ratio.
HYDRAULIC
NOTE: Maximator pumps can be installed in any position, but vertical is best for longest seal life.
All connections to the pump, both liquid (inlet and outlet) and air drive lines, must be run with equal or INLET
greater size than the connections in the pump.
Drive air should be filtered between 5μ and 40μ and have a maximum dew point of approximately 50°F.
Wet air can cause icing and will wash out seal lubricant. For very dry air (dew points below 0°F) a lubricator
may be required.
The maximum recommended height of a pump above the fluid level is 10 ft. for LO and L pumps, 7 ft. for S
pumps and 3 ft. for PPO and PP pumps.
Special seals for various services are available. Contact your local distributor or MAXPRO directly.

5
OIL or OIL/WATER SERVICE

PPO
PPO pumps are lightweight and rugged making them ideal for portable power
packs and are available in eight pressure ratios as listed below. PPO pumps
are single acting, single air drive head types.

SERIES ■ Anodized aluminum bodies and plungers on the PP04-PP012,


PRESSURES FROM cast iron bodies on the PP022-PP0189. Tool steel plungers and
60 TO 14,500 PSI polyurethane seals on all.
■ All PPO series pumps are standard with bottom inlet. For a side
inlet, add – S to the catalog number.
PILOT AIR EXHAUST ■ Maximum air drive pressure is 145 psi. PPO pumps require
VALVE MUFFLER
less drive pressure because the pump is driven in both
SPOOL
VALVE IN directions with no spring under the piston. This design reduces
TOP CAP
noise and provides less chance of cavitation.
AIR ■
INLET Minimum air drive pressure 15 psi.
■ For air control option ... add – ACM to catalog number.
AIR CYLINDER
WITH PISTON
TECHNICAL DATA
MAXIMUM DISPL.
CONNECTIONS
OUTLET PER
CATALOG PRESSURE PRESSURE CYCLE WEIGHT


NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
PUMP
HEAD PPO4 1:4 580 1.86 1 1⁄2

DISCHARGE PPO8 1:9 1,305 0.90 3


⁄4 1⁄ 2 6
3 1
PPO12 1:14 2,030 0.57 ⁄4 ⁄2
3 1
PPO22 1:29 4,205 0.28 ⁄8 ⁄4

3 1
SUCTION PPO37 1:47 6,815 0.17 ⁄8 ⁄4
3 1
PPO72 1:88 12,760 0.09 ⁄8 ⁄4 7
3 1
PPO111 1:133 14,500 0.06 ⁄8 ⁄4
3 1
PPO189 1:225 14,500 0.04 ⁄8 ⁄4

NOTE: Air drive inlet connection on all PPO pumps is 1/4" FNPT.
All connections listed are FNPT unless otherwise noted.
Maximum allowable oil temperature is 140°F.
Air section temperature rating: 0°F to 140°F.

DIMENSIONS (inches) — PPO4 - PPO12


3.31
0.31
3.13 3.38
CATALOG 1.941 0.31 1

NUMBER A B C DIA. 1.56

PP04 1.88 9.06 4.44


PP08 1.75 8.44 3.88 0.69
PP012 1.75 8.44 3.88 1.19
AIR
INLET

7.001 7.63
LIQUID
OUTLET
B

0.25

1.941 LIQUID
A INLET
2.31
1
NOTE: Mounting hole dimensions.
6 3.88
Dimensions are subject to change. Consult factory.
DIMENSIONS (inches) PPO22 - PPO189
3.13
1.941

AIR
INLET
0.13

1.19
3.38
1.56
0.31
PPO
SERIES
PRESSURES FROM
0.69
8.75 60 TO 14,500 PSI
5.681 6.31
OPTIONAL
SIDE INLET 7.56
0.311
DIA. 5.38 0.25

LIQUID
OUTLET 0.31

LIQUID
1.941 INLET
3.25 NOTE: 1
Mounting hole dimensions.
2.68 Dimensions are subject to change. Consult factory.

FLOW CHART — PPO SERIES


SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500
60 885
PPO4 90 905
120 915 50
60 422 50
PPO8 90 430 240
120 433 325 60
60 272 160
PPO12 90 275 218 92
120 280 245 170 53
60 132 110 69 22
PPO22 90 136 126 108 82 49
120 138 132 120 105 85 30
60 81 74 63 47 29
PPO37 90 83 80 76 68 60 37 7
120 85 82 79 75 70 56 38 15
60 43 42 39 37 32 22 12 3
PPO72 90 44 43 42 41 39 36 31 24 3
120 45 45 44 43 42 39 36 33 21 4
60 28 27 26 26 24 22 16 12 2
PPO111 90 29 28 28 27 27 26 24 22 16 8
120 30 29 29 28 28 27 26 25 21 16 10
60 17 15 14 14 14 13 12 12 9 5 2
PPO189 90 17 17 17 17 16 16 15 15 12 11 9
120 17 17 17 17 16 16 15 15 14 13 12
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

7
OIL or OIL/WATER SERVICE

S
SERIES
PRESSURES FROM
S pumps are compact and lightweight and are designed for simple installation
in both static and portable applications. Available in five pressure ratios, S pumps
are ideal for applications demanding fast response times.

■ S pumps are single acting, single air drive head types.


■ Cast iron bodies, carbon steel plungers and polyurethane seals.
105 TO 14,500 PSI
■ All S pumps are standard with side inlet only.
■ Maximum air drive pressure 145 psi.
SPOOL VALVE
TOP PILOT
ON SIDE OF ■ Minimum air drive pressure 15 psi.
TOP CAP
CAP VALVE
■ For air control option ... add – AC to catalog number.

AIR
TECHNICAL DATA
CYLINDER
WITH AIR
MAXIMUM DISPL.
CONNECTIONS
PISTON EXHAUST OUTLET PER
MUFFLER CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
PUMP S15 1:17 2,465 1.73 3
⁄4 1⁄2
HEAD


1
S25 1:25 3,625 1.20 ⁄2 1⁄ 2


1 1
S35 1:39 5,655 0.77 ⁄2 ⁄2 20
1 1
SUCTION
S60 1:61 8,845 0.49 ⁄2 ⁄2
1 1
DISCHARGE S100 1:108 14,500 0.27 ⁄2 ⁄2
NOTE: Air drive inlet connection on all S pumps is 1/2" FNPT.
All connections listed are FNPT unless otherwise noted.
Maximum allowable oil temperature is 140°F.
Air section temperature rating: 0°F to 140°F.

DIMENSIONS (inches)
5.31 6.81
AIR INLET
0.25 3.41 2.62

CATALOG
NUMBER A B

S15 6.63 3.69 8.62

7.62 7.81
S25, S35 6.06 3.00
S63, S100 7.81 4.06 LIQUID LIQUID
3/8 – 16 OUTLET INLET
MOUNTING 1.00
TAPS (2)
2.12 B
NOTE: Dimensions are subject to change. Consult factory. A

FLOW CHART — S SERIES


SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500
60 555 380 25
S15
90 575 480 310 60
60 400 330 175
S25
90 410 370 305 205 80
60 255 230 185 125 50
S35
90 265 250 228 200 165 65
60 162 153 138 120 90 35
S60
90 168 163 156 147 137 108 71 25
60 92 89 86 82 76 60 43 26
S100
90 95 94 92 89 87 82 73 63 36
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
8
S-D pumps are compact and lightweight and are designed for simple installation in both
static and portable applications. Available in five pressure ratios, S-D pumps are ideal for
high flow applications. The S-D pumps are the double acting version of the S pumps.
■ S-D pumps are double acting, single air drive head types.
■ Cast iron bodies, carbon steel plungers and polyurethane seals.
S-D
SERIES
PRESSURES FROM
■ All S-D pumps are standard with side inlets only.
105 TO 14,500 PSI
■ There are two inlets (same side) and two outlets (same side).
■ Maximum air drive pressure 145 psi.
■ Minimum air drive pressure 15 psi.
■ For air control option ... add – ACP to catalog number. AIR PILOT
INLET VALVE
DISCHARGE
■ All S-D pumps come with an unregulated pilot port, 1/8" FNPT, in the top
SUCTION
cap. This feature provides more accurate pressure control and is an ideal
location for control instrumentation.
➠ ➠ SPOOL
VALVE ON
SIDE OF
TECHNICAL DATA PUMP
HEAD
TOP CAP

MAXIMUM DISPL. AIR AIR


CONNECTIONS CYLINDER
OUTLET PER EXHAUST
WITH PISTON
CATALOG PRESSURE PRESSURE CYCLE WEIGHT MUFFLER
NUMBER RATIO (PSI) (IN.3) INLETS OUTLETS (LBS.) PUMP


3 HEAD
S15-D 1:16 2,320 3.45 ⁄4 1⁄2


1
S25-D 1:24 3,480 2.39 ⁄2 1⁄ 2

1 1
S35-D 1:38 5,510 1.54 ⁄2 ⁄2 32 DISCHARGE
1 1
S60-D 1:60 8,700 0.98 ⁄2 ⁄2 SUCTION
1 1
S100-D 1:107 14,500 0.55 ⁄2 ⁄2
NOTE: Air drive inlet connection on all S-D pumps is 1/2" FNPT.
All connections listed are FNPT unless otherwise noted.
Maximum allowable oil temperature is 140°F. Air section temperature rating: 0°F to 140°F.

DIMENSIONS (inches) C
4.19
5.31 LIQUID 1.00
3.41 LIQUID
OUTLET INLET
AIR INLET

CATALOG
NUMBER A B C

10.25 S15-D 6.63 3.69 7.88


7.62 S25-D, S35-D 6.06 3.00 7.19
LIQUID S60-D, S100-D 7.81 4.06 8.25
LIQUID INLET
3/8 – 16 OUTLET
MOUNTING 1.00
TAPS (2)
2.12 B
A NOTE: Dimensions are subject to change. Consult factory.

FLOW CHART — S-D SERIES


SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000
60 1050 650
S15-D
90 1075 900 520
60 715 575 280
S25-D
90 730 660 530 340 90
60 455 405 315 205 75
S35-D
90 465 440 400 345 280 90
60 285 270 240 210 160 60
S60-D
90 290 285 270 265 235 185 120 40
60 160 153 147 141 130 110 80 50
S100-D
90 165 163 157 154 150 140 126 111 60
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 33 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
9
OIL or OIL/WATER SERVICE

LO
SERIES
PRESSURES FROM
LO


pumps are designed for rugged service with high flows. These pumps are
available in the single air drive head type with eight pressure ratios.
■ Carbon steel bodies and plungers and long service life
polyurethane seals.
LO pumps come standard with a bottom inlet. For a side inlet add – S.
■ Maximum air drive pressure 145 psi.
165 TO 14,500 PSI
■ Minimum air drive pressure 15 psi.
SPOOL PILOT TOP
VALVE CAP
■ For air control option ... add – ACP to catalog number.
VALVE
ON SIDE OF ■ All LO pumps come with an unregulated pilot port, 1/8" FNPT
TOP CAP
in the top cap. This feature provides more accurate pressure
AIR control and is an ideal location for control instrumentation.
CYLINDER
WITH
PISTON TECHNICAL DATA
AIR MAXIMUM DISPL.
CONNECTIONS
EXHAUST PUMP OUTLET PER
MUFFLER HEAD CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)


DISCHARGE
LO10
LO15
1:11
1:16
1,595
2,320
4.57
3.17
1
1
1⁄2

1⁄ 2

1 1
LO25 1:28 4,060 1.80 ⁄2 ⁄2

SUCTION LO35 1:41 5,945 1.25 1


⁄2 1
⁄2 40
1 1
LO60 1:64 9,280 0.79 ⁄2 ⁄2
DIMENSIONS (inches) LO100 1:114 14,500 0.44 1
⁄2 1
⁄2
1 1
6.88 LO150 1:151 14,500 0.36 ⁄2 ⁄2
1 1
LO250 1:266 14,500 0.18 ⁄2 ⁄2
6.50 AIR INLET
NOTE: Air drive inlet connection on all LO pumps is 1/2" FNPT.
0.50 3.12 1 2.88
0.56 7.88 Air pilot connection is 1/8" FNPT.
0.50 All connections listed are FNPT unless otherwise noted.
Maximum allowable oil temperature is 140°F.
Air section temperature rating: 0°F to 140°F.
1.50
8.31 AIR INLET
7.311 A CATALOG
1.75 LIQUID NUMBER A B C
PILOT OUTLET 0.06
PORT
LO10 – LO15 13.00 4.00 3.88
1.31
LO25 – LO35 12.38 3.82 3.50
OPTIONAL
SIDE INLET C 0.41 1
LO60 – LO100
DIA. 12.13 3.13 3.25
LO150 – LO250
LIQUID
INLET B 1
NOTE: Mounting hole dimensions.
10.75
Dimensions are subject to change. Consult factory.
FLOW CHART — LO SERIES
SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1000 1500 2000 3000 4000 5000 7500 10000 12500
60 1100
LO10
90 1125 790
60 775 540
LO15
90 790 650 370
60 435 365 230
LO25
90 445 410 350 265 150
60 300 270 225 150 65
LO35
90 305 290 270 240 200 95
60 192 182 166 145 110 45
LO60
90 195 190 183 173 162 130 92 43
60 108 105 102 97 92 78 59 37
LO100
90 110 108 107 105 102 95 88 78 47 5
60 81 79 78 76 73 66 58 49 19
LO150
90 83 82 81 80 78 75 72 67 53 35 10
60 46 45 45 44 43 42 39 37 26 20 12
LO250
90 48 47 47 47 46 46 46 45 43 41 32
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
10
WATER or OIL SERVICE
PP pumps are compact, lightweight and feature rugged construction. They are
available as single acting with either single or double air drive heads and double
acting with single air drive head.

■ PP4 through PP12 pumps have anodized aluminum bodies and


PP
SERIES
PRESSURES FROM
stainless steel plungers. PP22 through PP189 have stainless steel 60 TO 58,000 PSI
bodies and plungers. All PP pumps have polyurethane seals with
Buna “N” O-rings.
■ All PP series pumps are standard with a bottom inlet. For a side SPOOL VALVE ON TOP
SIDE OF TOP CAP CAP
inlet, add – S to the catalog number.
■ Maximum air drive pressure is 145 psi. These pumps require less
drive pressure because the pumps are air driven in both directions
with no spring under the piston. This design reduces noise and
provides less chance of cavitation. AIR AIR
EXHAUST CYLINDER
■ Minimum air drive pressure 15 psi. MUFFLER WITH
PISTON
■ For air control option ... add – ACM to catalog number.
■ PP111 and PP189 pumps are available with a double air drive
head. This doubles the effective pressure ratio of the pump

PUMP
HEAD
providing higher pressure capabilities, or using less air pressure
to achieve a given outlet pressure. Add -2 to the catalog number.
DISCHARGE
■ The PP22 through PP189 are available with a hand lever ...


add – HL to the catalog number. With the hand lever option, SUCTION

the pump can be operated manually or with air.

TECHNICAL DATA
Single Air Drive Head
MAXIMUM DISPL.
CONNECTIONS
OUTLET PER
CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
PP4 1:4 580 1.86 1 1⁄2

3
PP8 1:9 1,305 0.90 ⁄4 1⁄ 2

3 1
PP12 1:14 2,030 0.57 ⁄4 ⁄2
3 1
PP22 1:28 4,060 0.28 ⁄8 ⁄4
3 1 7
PP37 1:46 6,670 0.17 ⁄8 ⁄4
3 1
PP72 1:86 12,470 0.09 ⁄8 ⁄4
3 1
PP111 1:130 15,000 0.06 ⁄8 ⁄4
3 9
PP189 1:220 31,900 0.04 ⁄8 ⁄16 –18

Double Air Drive Head


MAXIMUM DISPL.
CONNECTIONS
OUTLET PER
CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
3
PP111-2 1:260 36,250 0.06 ⁄8 9⁄16–18
9
3
PP189-2 1:440 58,000 0.04 ⁄8 9⁄ 16–18

NOTE: Air drive inlet connection on all PP pumps is 1/4" FNPT.


All connections listed are FNPT unless otherwise noted.
The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.
Maximum allowable oil/water temperature is 140°F.
Air section temperature rating: 0°F to 140°F.
11
WATER OR OIL SERVICE

PP
SERIES
PRESSURES FROM
FLOW CHART and DIMENSIONS (inches)
3.13
1.941

0.75
0.31

0.62
4.63
4.00
3.13
0.31

60 TO 58,000 PSI
1.19
AIR
INLET

7.31
6.691
LIQUID
Single Air Drive Head OUTLET
B
CATALOG
NUMBER A B C 0.19
1
PP4 2.12 8.50 4.22 0.31
DIA.
C
PP8 1.88 8.25 3.94
PP12 1.88 8.25 3.94

1.941
LIQUID
3.19 INLET
A
4.75

1
NOTE: Mounting hole dimensions.
Dimensions are subject to change. Consult factory.
Single, Double and
Triple Air Drive Head 3.13 1.19
0.38 4.63
CATALOG 1.941
NUMBER A 0.38
4.00

PP22 – PP189 2.25 0.63 3.13


11.88
DOUBLE DOUBLE
PP111 – 2, – 3 AIR 9.44 AIR
2.94
PP189 – 2, – 3 HEAD 8.68 10.00 HEAD
(-2) 7.00 (-2)
7.68

0.75

AIR
SINGLE INLET SINGLE
1
AIR 7.06 6.31 4.63 AIR
HEAD 5.31 7.75 HEAD

9.00
0.19

LIQUID
OUTLET
1
.31 A
DIA.

1.941 LIQUID 1.56


INLET
2.50
1.81
4.00

1
NOTE: Mounting hole dimensions.
Dimensions are subject to change. Consult factory.

12
FLOW CHART — PP Series
SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 25000 40000 55000
60 885
PP4 90 905
120 915 50
60 422 50
PP8 90 430 240
120 433 325
60 272 160
PP12 90 275 218
120 280 245 53
60 132 110 22 Above 35,000 psi
PP22 90 136 126 82 for intermittent
120 138 132 105 30 duty only
60 81 74 47
PP37 90 83 80 68 37
120 85 82 75 56 15
60 43 42 37 22 3
PP72 90 44 43 41 36 24 3
120 45 45 43 39 33 21 4
60 28 27 26 20 12 2
PP111 90 29 28 27 26 22 16 8
120 30 29 28 27 25 21 16 3
60 17 15 14 13 12 9 5
PP189 90 17 17 17 16 15 12 11 6
120 17 17 17 16 15 14 13 11 4
60 21 20 20 20 19 16 15 9
PP111-2 90 21 21 20 20 19 17 16 12
120 22 22 21 21 20 19 18 16 7
60 12 12 12 11 11 10 10 7 1
PP189-2 90 12 12 12 12 12 11 11 10 7
120 13 12 12 12 12 12 12 11 9 5 1
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION FOR “PP” PUMPS: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
MAXIMUM AIR CONSUMPTION FOR “PP-2” PUMPS: 30 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

PP-HL pumps are compact, lightweight and hand-operated. They are ideal
for precision pressurization in calibration of gauges and pressure transducers.
They also offer the ability to generate pressure when there is little or no air
pressure available.
■ PP-HL series pumps have stainless steel bodies and plungers
PP-HL
SERIES
PRESSURES FROM
0 TO 31,900 PSI
with polyurethane seals and Buna “N” O-rings.
■ PP-HL series pumps can be used with water or oil.
■ PP-HL series pumps can be wall mounted or ordered with a base
plate, ... add – BP to catalog number or for a one gallon stainless
steel reservoir, ... add – 1 G to the catalog number.
■ All PP-HL series pumps are standard with a bottom inlet.
For a side inlet, add – S.
TECHNICAL DATA
MAXIMUM DISPL.
CONNECTIONS
OUTLET PER
CATALOG PRESSURE STROKE WEIGHT
NUMBER (PSI) (IN.3) INLET OUTLET (LBS.)
3
PP22-HL 4,060 0.28 ⁄8 1⁄4

3
PP37-HL 6,670 0.17 ⁄8 1⁄ 4

3 1
PP72-HL 12,470 0.09 ⁄8 ⁄4 9
3 1
PP111-HL 15,000 0.06 ⁄8 ⁄4
3 9
PP189-HL 31,900 0.04 ⁄8 ⁄16 - 18
NOTE: All connections listed are FNPT unless otherwise noted.
The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.
Maximum allowable oil/water temperature is 140°F.
13
WATER OR OIL SERVICE

L
SERIES
PRESSURES FROM
L pumps are available as single acting with either a single or
double air drive head and double acting with single air drive head.
■ L series pumps have stainless steel bodies and 17-4 plungers.
All L pumps have UHMWPE (Ultra High Molecular Weight
Polyethylene) seals and Viton2 O-rings (-VE).
■ L series pumps come standard with a bottom or side inlet.
165 TO 60,000 PSI For side inlet, add – S to catalog number.
■ Maximum air drive pressure 145 psi.
SPOOL VALVE ON TOP
SIDE OF TOP CAP CAP ■ Minimum air drive pressure 15 psi.
■ For air control option ... add – ACP to catalog number.
■ All L pumps come with an unregulated pilot port, 1/8" FNPT,
AIR
CYLINDER in the top cap. This feature provides more accurate pressure
WITH control and is an ideal location for control instrumentation.
PISTON
AIR ■ All L pumps are available with a double air drive head. This
EXHAUST
MUFFLER doubles the pressure ratio of the pump, allowing the use of a
PUMP
HEAD
➠ lower ratio base pump, to provide higher flow rates. It is also
used to achieve a given outlet pressure with less air drive
DISCHARGE pressure. Add – 2 to the catalog number.

SUCTION
TECHNICAL DATA
Single Air Drive Head
TYPICAL L10-VE THROUGH MAXIMUM DISPL.
CONNECTIONS
L400-VE PUMPS OUTLET PER
CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
SPOOL VALVE ON TOP
SIDE OF TOP CAP CAP L10-VE 1:11 1,595 5.49 1 1⁄2
36
L15-VE 1:16 2,320 3.78 1 1⁄ 2

1 1
L25-VE 1:28 4,060 2.15 ⁄2 ⁄2
AIR 1 1
32
CYLINDER L35-VE 1:40 5,800 1.49 ⁄2 ⁄2
AIR WITH L60-VE 1:63 9,135 0.94 1
⁄2 1
⁄2
EXHAUST PISTON
MUFFLER 1 1
L100-VE 1:113 15,000 0.54 ⁄2 ⁄2
1 9
L150-VE 1:151 21,025 0.40 ⁄2 ⁄16–18
1 9
L250-VE 1:265 38,425 0.23 ⁄2 ⁄16–18 30


1 9
L300-VE 1:314 45,530 0.20 ⁄2 ⁄16–18
PUMP
HEAD 1 9
L400-VE 1:398 57,710 0.15 ⁄2 ⁄16–18
1 9
L500 1:591 60,000 0.12 ⁄2 ⁄16–18
DISCHARGE

SUCTION Double Air Drive Head


MAXIMUM DISPL.
TYPICAL L10-2-VE THROUGH CONNECTIONS
OUTLET PER
L150-2-VE PUMPS CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

SPOOL VALVE ON TOP L10-2-VE 1:22 3,190 5.49 1 1⁄2

SIDE OF TOP CAP CAP 46


L15-2-VE 1:32 4,640 3.78 1 1⁄ 2

1 1
L25-2-VE 1:56 8,120 2.15 ⁄2 ⁄2
1 1
42
AIR L35-2-VE 1:80 11,600 1.49 ⁄2 ⁄2
CYLINDER 1 1
WITH L60-2-VE 1:126 15,000 0.94 ⁄2 ⁄2
AIR
EXHAUST PISTON L100-2-VE 1:226 30,450 0.54 1
⁄2 9
⁄16–18 40
MUFFLER 1 9
L150-2-VE 1:300 42,050 0.40 ⁄2 ⁄16–18
1 9
L250-2-VE 1:530 60,000 0.23 ⁄2 ⁄16–18
1 9
DRAIN L300-2-VE 1:628 60,000 0.20 ⁄2 ⁄16–18
PORT 1 9
49
L400-2-VE 1:796 60,000 0.15 ⁄2 ⁄16–18


1 9
PUMP L500-2 1:1038 60,000 0.09 ⁄2 ⁄16–18
HEAD
NOTE: L500 pumps have polyurethane seals and BUNA-N O-rings
Air drive inlet connection on all L pumps is 1/2" FNPT.

SUCTION DISCHARGE Air pilot connection on all L pumps is 1/8" FNPT.


All connections listed are FNPT unless otherwise noted.
The 9 /16" –18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.
TYPICAL L250-2-VE-S THROUGH Maximum allowable oil/water temperature is 140°F.
14 L500-2-S PUMPS Air section temperature rating: 0°F to 140°F.
2
NOTE: Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.
DIMENSIONS (inches)
Single Air Drive Head
CATALOG
NUMBER
L10-VE
12.19
A AS


B

8.25
C

5.06
D

6.88
E

7.81 —
F
L
SERIES
PRESSURES FROM
L15-VE 165 TO 60,000 PSI
L10-S-VE*
— 8.25 4.38 6.81 7.88 9.68 4.38
L15-S-VE*
7.00
L25-VE 0.50 6.38 AIR
11.62 9.75 8.25 3.63 6.88 7.81 3.19 10.75 INLET
L35-VE 0.411 3.121
7.81 DOUBLE
DIA. 5.00 AIR
L60-VE 1.00 HEAD
L100-VE 12.13 10.19 8.38 3.44 6.88 7.81 3.81 (-2)
L150-VE
1.19
L250-VE 0.411 1/8" FNPT
L300-VE 11.81 10.25 8.38 4.00 6.88 7.81 3.31 DIA. PILOT VALVE
L400-VE 1.00

L500 15.69 — 12.38 4.00 6.88 7.81 — SINGLE


1.19 D1 E AIR
* Special configuration HEAD

Double Air Drive Head A AS B

CATALOG LIQUID
A AS B C D E F 1.31 OUTLET
NUMBER
L10-2-VE
16.12 13.63 12.13 3.88 10.81 11.81 4.38
L15-2-VE
L25-2-VE
15.50 13.75 12.13 3.63 10.81 11.81 3.19
L35-2-VE
F C
L60-2-VE 16.00 14.06 12.38 3.44 10.81 11.81 3.81
LIQUID NOTE: 1
Mounting hole dimensions.
3.38 INLET
L100-2-VE Dimensions are subject to change. Consult factory.
15.50 14.00 12.25 4.00 10.81 11.81 3.81
L150-2-VE
L250-2-VE L500 AND L250-2-VE THROUGH L500-2
L300-2-VE
19.63 18.13 16.25 2.75 10.81 11.75 3.38
L400-2-VE
L500-2

7.00 10.75
6.38 7.81
0.50
3.121 AIR
1.00 INLET 5.00

DOUBLE DOUBLE
AIR AIR
HEAD HEAD
(-2) (-2)
1.19
1/8" NPT
PILOT
1.00 VALVE

0.50
SINGLE B SINGLE
AIR E D1 1.19 AIR
AIR
HEAD INLET AS HEAD
0.12
A
1.31

OPTIONAL 0.411
SIDE LIQUID DIA.
INLET OUTLET

LIQUID
F C INLET 3.38
1
NOTE: Mounting hole dimensions.
Dimensions are subject to change. Consult factory.

L10-VE THROUGH L400-VE AND L10-2-VE THROUGH L150-2-VE 15


WATER OR OIL SERVICE
FLOW CHART — L Series
SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 25000 40000 55000
60 1100 350
L10-VE 90 1125 790
120 1150 915
60 775 540
L15-VE 90 790 650
120 800 705 280
60 435 365 60
L25-VE 90 445 410 265
120 450 425 340 90
60 300 270 150
L35-VE 90 305 290 240 95
120 310 300 270 180
60 192 182 145 45
L60-VE 90 195 190 173 130 43
120 200 195 185 158 105 10
60 108 105 97 78 37 Above 35,000 psi
L100-VE 90 110 108 105 95 78 47 5 for intermittent
120 113 110 107 103 92 73 48 duty only
60 81 79 76 66 49 19
L150-VE 90 83 82 80 75 67 53 35
120 84 83 82 78 73 66 55 25
60 46 45 44 42 37 26 20 2
L250-VE 90 47 46 45 44 43 40 36 26
120 48 47 47 46 45 43 41 34 17
60 39 38 37 36 33 29 23 10
L300-VE 90 40 39 38 38 37 35 32 26 8
120 41 40 39 38 38 37 36 32 21
60 30 29 29 28 27 26 23 15
L400-VE 90 31 31 31 30 30 29 27 24 15
120 32 32 31 31 31 30 29 27 22 8
60 23 23 22 21 21 20 19 16 8
L500 90 24 24 23 23 23 22 22 20 15 6
120 24 24 24 23 23 23 23 22 19 13 5
60 880 720
L10-2-VE 90 890 800 350
120 900 840 570
60 615 550 200
L15-2-VE 90 625 575 410
120 630 600 500 225
60 345 330 265 60
L25-2-VE 90 350 335 300 208 15
120 355 345 320 265 150
60 240 230 210 115
L35-2-VE 90 242 232 225 190 115
120 245 235 230 210 170 95
60 150 148 145 120 70 2
L60-2-VE 90 155 152 147 136 117 80 33
120 157 154 152 145 133 112 82 8
60 86 84 82 77 72 53 30
L100-2-VE 90 87 86 84 82 78 70 61 36
120 89 88 86 84 82 77 72 57 13
60 64 64 63 60 57 50 38 14
L150-2-VE 90 65 65 64 62 60 57 53 41 9
120 66 66 65 64 63 61 58 51 32
60 37 36 36 35 35 34 32 27 12
L250-2-VE 90 37 36 36 36 36 35 34 31 25 10
120 37 37 36 36 36 36 35 34 30 21 9
60 31 31 30 30 29 29 28 26 16
L300-2-VE 90 31 31 31 30 30 30 29 27 23 14 2
120 31 31 31 31 30 30 30 29 27 21 14
60 24 24 23 23 23 22 22 21 14 5
L400-2-VE 90 24 24 24 24 24 23 23 23 20 15 10
120 25 25 25 24 24 24 23 23 22 19 16
60 18 18 18 18 18 17 17 17 14 11 5
L500-2 90 19 18 18 18 18 18 18 17 16 14 11
120 19 19 18 18 18 18 18 18 17 16 14
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION FOR “L” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
MAXIMUM AIR CONSUMPTION FOR “L-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

16
GX pumps are high-flow pumps designed for rugged installations and built with
environmental resistant materials. They are ideal for offshore applications with
stainless steel wetted parts and corrosive resistant external components.

■ GX series pumps have stainless steel bodies and plungers,


GX
SERIES
PRESSURES FROM
UHMWPE (Ultra High Molecular Weight Polyethylene) seals 540 TO 14,500 PSI
and Viton2 O-rings.
■ Inlet is in end of head and outlet is on side of head.
■ Maximum air drive pressure 145 psi.
■ Minimum air drive pressure 15 psi.
■ For air control option ... add – ACG to catalog number.
■ All GX pumps come with a pre-plumbed pilot port.

TECHNICAL DATA
MAXIMUM DISPL.
CONNECTIONS NOTE: The GX pumps have a pilot port that is pre-plumbed.
OUTLET PER This port can be used for control purposes with the
CATALOG PRESSURE PRESSURE CYCLE WEIGHT following modifications:
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.) Remove the tube from the front of spool valve housing
GX35 1:36 5,220 10.98 1 3⁄8 to bottom face of end cap.
GX60 1:66 8,700 3.97 1 3⁄ 8 53 Remove fitting in spool valve housing and plug with
a 3/8" MNPT plug.
GX100 1:117 14,500 2.20 1 3⁄ 8
Run your pilot air line to the bottom face connection
using 10 mm tube and fittings.
NOTE: All connections listed are FNPT unless otherwise noted.
Air drive inlet connection on all GX pumps is 3/4" FNPT.
Maximum allowable liquid temperature is 140°F.
Air section temperature rating: 0°F to 140°F.
2
Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

DIMENSIONS (inches) AIR DRIVE INLET


3/4" NPT
23.88 9.33

9.69

3.50
10.63
10.811 LIQUID
OUTLET
LIQUID INLET

4.331

1
NOTE: Mounting hole dimensions.
Dimensions are subject to change. Consult factory.

FLOW CHART — GX SERIES


SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1000 2000 3000 4000 5000 7500 10000
60 1525 1400 1280 975
GX35
90 1525 1450 1360 1160 305
60 1340 1040 915 680 360
GX60
90 1340 1260 1070 830 660 320 180
60 515 475 455 400 360 335 235
GX100
90 545 530 520 465 430 405 370 270
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 190 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

17
CHEMICAL SERVICE

PPSF
SERIES
PRESSURES FROM
PPSF series pumps are rugged and designed for chemical service
applications. These pumps are available as single acting pumps with single
air drive head and distance piece which provides a separation between the
liquid and air drive sections.

■ PPSF pumps have stainless steel bodies and plungers.


60 TO 14,500 PSI
■ PPSF pumps have PTFE seals with Viton2 O-rings.
■ Pumps come standard with a bottom inlet.
For side inlet add – S.
TOP
CAP ■ Maximum air drive pressure is 145 psi. PPSF pumps require
less drive pressure because the pump is driven in both
SPOOL VALVE directions with no spring under the piston. This design reduces
ON SIDE OF
TOP CAP noise and provides less chance of cavitation.
■ Minimum air drive pressure 15 psi.
AIR
AIR CYLINDER ■ For air control option ... add – ACM to PPSF catalog number.
EXHAUST WITH
MUFFLER PISTON
TECHNICAL DATA
PPSF Single Air Drive Head and Distance Piece
DRAIN
PORT MAXIMUM DISPL.
PUMP CONNECTIONS
HEAD OUTLET PER

➠ CATALOG
NUMBER
PPSF4
PRESSURE PRESSURE
RATIO
1:4
(PSI)
580
CYCLE
(IN.3)
1.86
INLET
1
OUTLET
1⁄2
WEIGHT
(LBS.)

DISCHARGE
3
PPSF8 1:9 1,305 0.90 ⁄4 1⁄ 2 15
3 1
PPSF12 1:14 2,030 0.57 ⁄4 ⁄2

SUCTION
3 1
PPSF22 1:28 4,060 0.28 ⁄8 ⁄4
3 1
PPSF37 1:46 6,670 0.17 ⁄8 ⁄4
8
3 1
PPSF72 1:86 12,470 0.09 ⁄8 ⁄4
3 1
PPSF111 1:130 14,500 0.06 ⁄8 ⁄4
NOTE: Air drive inlet connection on all PPSF pumps is 1/4" FNPT.
All connections listed are FNPT unless otherwise noted.
Maximum allowable liquid temperature is 140°F.
Air section temperature rating: 0°F to 140°F.

DIMENSIONS (inches)
3.13 0.19
0.44 1.941 4.63
4.00
1.31 0.62 3.13
CATALOG
A 0.75
NUMBER

PPSF4 9.81 AIR


INLET
PPSF8 9.50 4.56
5.56 7.881
PPSF12 9.50

DRAIN 0.19
1/8" FNPT LIQUID
0.311
DIA. OUTLET

1.941

LIQUID
INLET 2.00
3.13
1
NOTE: 2
Viton is a registered trademark of NOTE: Mounting hole dimensions.
E.I. DuPont de Nemours & Co., Inc. 4.75 Dimensions are subject to change. Consult factory.
18
0.38
DIMENSIONS (inches) Cont.
3.13
1.941
0.38

0.62
4.63
4.00

3.13 1.31
PPSF
SERIES
PRESSURES FROM
0.75 60 TO 14,500 PSI

AIR
7.13 INLET 5.31
6.311
CATALOG
0.19
NUMBER A B
7.00
A
PPSF22 9.81 2.75
1/8" FNPT
DRAIN PPSF37 9.69 2.69
PPSF72 9.69 2.62
0.311
DIA. PPSF111 9.69 2.63
LIQUID
OUTLET B

LIQUID
1.941 INLET 1.56
2.50 1.81

4.13 NOTE: 1
Mounting hole dimensions.
Dimensions are subject to change. Consult factory.

FLOW CHART — PPSF Series


SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1500 3000 5000 7500 10000 14500
60 885
PPSF4 90 905
120 915 50
60 422 50
PPSF8 90 430 240
120 433 325
60 272 160
PPSF12 90 275 218
120 280 245 53
60 132 110 22
PPSF22 90 136 126 82
120 138 132 105 30
60 81 74 47
PPSF37 90 83 80 68 37
120 85 82 75 56 15
60 43 42 37 22 3
PPSF72 90 44 43 41 36 24 3
120 45 45 43 39 33 21 4
60 28 27 26 20 12 2
PPSF111 90 29 28 27 26 22 16 8
120 30 29 28 27 25 21 16 3
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION: 20 SCFM @ 90 PSI (WITH 0 PSI OUTLET).

19
CHEMICAL SERVICE

LSF
SERIES
PRESSURES FROM
LSF series pumps are rugged and designed for chemical service
applications. These pumps are available as single acting pumps with single
or double air drive head and distance piece which provides a separation
between the liquid and air drive sections.

■ LSF pumps have stainless steel bodies and plungers.


165 TO 23,200 PSI ■ LSF pumps have PTFE seals with Viton2 O-rings.
■ Pumps come standard with a bottom inlet.
For side inlet add – S.
SPOOL VALVE ON TOP
SIDE OF TOP CAP CAP ■ Maximum air drive pressure 145 psi.
■ Minimum air drive pressure 15 psi.
■ For air control option ... add – ACP to LSF catalog number.
AIR
CYLINDER
AIR WITH
EXHAUST PISTON
MUFFLER TECHNICAL DATA
LSF Single Air Drive Head and Distance Piece
DRAIN
PORT MAXIMUM DISPL.
CONNECTIONS
OUTLET PER


PUMP CATALOG PRESSURE PRESSURE CYCLE WEIGHT
HEAD
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)

DISCHARGE LSF10 1:11 1,595 5.49 1 1⁄2


44
SUCTION LSF15 1:16 2,320 3.78 1 1⁄ 2

1 1
LSF25 1:28 4,060 2.15 ⁄2 ⁄2
42
TYPICAL LSF PUMP LSF35 1:40 5,800 1.49 1
⁄2 1
⁄2
1 1
LSF60 1:63 9,135 0.94 ⁄2 ⁄2
1 1
LSF100 1:113 15,225 0.54 ⁄2 ⁄2
1 9
40
LSF150 1:151 21,025 0.40 ⁄2 ⁄16 –18
SPOOL VALVE ON TOP 1 9
SIDE OF TOP CAP CAP LSF250 1:265 23,200 0.23 ⁄2 ⁄16 –18

LSF Double Air Drive Head and Distance Piece


AIR
CYLINDER MAXIMUM DISPL.
AIR WITH CONNECTIONS
EXHAUST PISTON OUTLET PER
MUFFLER CATALOG PRESSURE PRESSURE CYCLE WEIGHT
NUMBER RATIO (PSI) (IN.3) INLET OUTLET (LBS.)
LSF10-2 1:20 3,190 5.49 1 1⁄2
DRAIN
PORT LSF15-2 1:30 4,640 3.78 1 1⁄ 2

1 1
LSF25-2 1:54 8,120 2.15 ⁄2 ⁄2


PUMP 1 1 50
HEAD LSF35-2 1:78 11,600 1.49 ⁄2 ⁄2
1 1
LSF60-2 1:118 15,000 0.94 ⁄2 ⁄2

SUCTION DISCHARGE LSF100-2 1:200 23,200 0.54 1


⁄2 9
⁄16 –18

TYPICAL LSF-2 PUMP NOTE: Air drive inlet connection on all LSF pumps is 1/2" FNPT.
Air pilot connection on all LSF pumps is 1/8" FNPT.
All connections are FNPT unless otherwise noted.
The 9/16 – 18 is a 1/4" O.D. tubing, high pressure coned and threaded connection.
Maximum allowable liquid temperature is 140°F.
Air section temperature rating: 0°F to 140°F.

2
NOTE: Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

20
Single Air Drive Head and Distance Piece DIMENSIONS (inches) 7.00
0.50 6.38 AIR
10.75 INLET
CATALOG 0.41 1 3.121
A AS B C D E F 7.81 DOUBLE
NUMBER DIA. 5.00 AIR
1.00 HEAD
LSF10–LSF15 16.12 13.63 12.13 5.06 6.88 7.81 4.38 (-2)
LSF25–LSF35 15.50 13.63 12.13 3.63 6.88 7.81 3.19 1.19
LSF60–LSF100 1/8" FNPT
16.00 14.06 12.25 3.44 6.88 7.81 3.81 0.411 PILOT VALVE
LSF150 DIA.
1.00
LSF250 15.69 14.13 12.25 4.00 6.88 7.81 3.31
SINGLE
1.19 D1 E AIR
HEAD
Double Air Drive Head and Distance Piece
A AS B
CATALOG
NUMBER A AS B C D E F
LIQUID
1.31 OUTLET
LSF10-2–LSF15-2 20.06 17.56 16.13 5.06 10.81 11.75 4.38
LSF25-2–LSF35-2 19.44 17.56 16.13 3.63 10.81 11.75 3.19
LSF60-2 19.94 18.00 16.25 3.44 10.81 11.75 3.81
LSF100-2 19.94 18.00 16.25 3.44 10.81 11.75 3.31

F C
LIQUID NOTE: 1
Mounting hole dimensions.
3.38 INLET
FLOW CHART — LSF Series Dimensions are subject to change. Consult factory.

SAMPLE
OUTLET PRESSURE (PSI)
AIR DRIVE
CATALOG PRESSURE
NUMBER (PSI) 0 500 1500 3000 5000 7500 10000 15000 23200
60 1100 350
LSF10 90 1125 790
120 1150 915
60 775 540
LSF15 90 790 650
120 800 705 280
60 435 365 60
LSF25 90 445 410 265
120 450 425 340 90
60 300 270 150
LSF35 90 305 290 240 95
120 310 300 270 180
60 192 182 145 45
LSF60 90 195 190 173 130 43
120 200 195 185 158 105 10
60 108 105 97 78 37
LSF100 90 110 108 105 95 78 47 5
120 113 110 107 103 92 73 48
60 81 79 76 66 49 19
LSF150 90 83 82 80 75 67 53 35
120 84 83 82 78 73 66 55 25
60 46 45 44 42 37 26 20 2
LSF250 90 47 46 45 44 43 40 36 26
120 48 47 47 46 45 43 41 34 20
60 880 720
LSF10-2 90 890 800 350
120 900 840 570
60 615 550 200
LSF15-2 90 625 575 410
120 630 600 500 225
60 345 330 265 60
LSF25-2 90 350 335 300 208 15
120 355 345 320 265 150
60 240 230 210 115
LSF35-2 90 242 232 225 190 115
120 245 235 230 210 170 95
60 150 148 145 120 70 2
LSF60-2 90 155 152 147 136 117 80 33
120 157 154 152 145 133 112 82 8
60 86 84 82 77 72 53 30
LSF100-2 90 87 86 84 82 78 70 61 36
120 89 88 86 84 82 77 72 57 13
FLOW RATE IN CUBIC INCHES PER MINUTE. FLOW RATES SHOWN ARE FOR 1-10 CST FLUIDS.
MAXIMUM AIR CONSUMPTION FOR “LSF” PUMPS: 45 SCFM @ 90 PSI (WITH 0 PSI OUTLET). 21
MAXIMUM AIR CONSUMPTION FOR “LSF-2” PUMPS: 80 SCFM @ 90 PSI (WITH 0 PSI OUTLET).
CHEMICAL SERVICE

DC
SERIES
PRESSURES FROM
Dual Component Injection pumps are dual head
pumps designed to pump two different fluids which will be combined to form
polyurethane, acrylic materials or cements as they are injected into floors, walls
and ceilings to seal and reinforce cracks. This is done to prevent moisture seepage
and assist in structural stability, depending on the fluid injected. They are available
525 TO 2,900 PSI with single or double air drive heads.

■ DC series pumps have stainless steel bodies and plungers with


SPOOL VALVE
ON SIDE
UHMWPE (Ultra High Molecular Weight Polyethylene) seals and
OF TOP CAP Viton2 O-rings.
AIR PUMP
EXHAUST HEAD ■ Inlets are in the ends of the heads. Outlets are on sides of heads.
MUFFLER
■ Maximum air drive pressure 145 psi.
DISCHARGE
■ Minimum air drive pressure 15 psi.


Standard design has both heads with the same displacement.
➠ For other combinations or pressure ratios, consult factory.
■ Fluids to be used should be identified at time of order to assure
➠ proper materials and seal selection.
➠ SUCTION

TOP
CAP
AIR
CYLINDER
SUCTION TECHNICAL DATA
WITH
PISTON DISCHARGE PUMP MAXIMUM DISPL. PER
HEAD OUTLET CYCLE BOTH CONNECTIONS AIR
CATALOG PRESSURE PRESSURE HEADS INLET WEIGHT
NUMBER RATIO (PSI) (IN.3) INLETS OUTLETS CONNECT. (LBS.)
1 1 1
DCS35PU 1:35 2,900 2.07 ⁄2 ⁄2 ⁄2 35
1 1 1
DCGSF35-2PU 1:41 2,755 3.00 ⁄2 ⁄2 ⁄2 65
3
DCDP40PU 1:41 2,755 14.54 1 ⁄4 1 110
3 3
DCGX45PU 1:45 2,175 9.03 1 ⁄4 ⁄4 80
NOTE: All connections listed are FNPT unless otherwise noted.
Maximum allowable liquid temperature is 140°F.
Air section temperature rating: 0°F to 140°F.
NOTE: 2 Viton is a registered trademark of E.I. DuPont de Nemours & Co., Inc.

ACCESSORIES
To help you complete the installation of your Maximator liquid pump, MAXPRO
offers a wide variety of accessories. These ancillary products are available as
packaged modules or as individual components. Please consult MAXPRO
for details and other support services.

Air Control Package Reservoirs


Consisting of a filter, regulator with gauge, 1 gallon through 8 gallons
shut-off valve and required fittings. Stainless steel or carbon
ACM For all PPO, PP and PPSF pumps steel-painted
AC For all S pumps
ACP For all LO, L and LSF pumps Relief Valves
ACG For all GX pumps 1,000 to 10,000 psi

Pneumatic Pilot Switches Cycle Counters


Normally Open: 145 psi to 14,500 psi 0 to 999,999 cycles
Normally Closed: 145 psi to 14,500 psi - CCW wall mount
- CCP panel mount
Lubricant
For seals and O-rings 0.5 oz. Tub Plumbing
Catalog # MT-LUBR Pressure gauges, valves, fittings and tubing
22
PACKAGED SYSTEMS
MAXPRO offers complete packaged, turn-key systems for a variety of fluid and pressure applications.
MAXPRO systems can be supplied for oil or water service and outlet pressures from 30 psi
to 60,000 psi. To operate the power packs or portable test carts, only one shop air connection is
required. If a reservoir is included in the system, no other utility is required.
MAXPRO systems are designed around a basic core package, letting you choose the optional
equipment you want to complete the system, making it ideal for your application.

Power Packs and Pump Skids


are compact, lightweight power and test systems which
offer an economical way to generate hydraulic power
or water pressure for hydro-testing. These power packs
are available plate mounted or with any of several
optional reservoir sizes, vent valves and outlet pressure
gauges. Other options are available on request.
Consult the MAXPRO Packaged System literature
for complete details or contact the factory.

Portable Test Carts are ideal for use as a hydraulic


power source or for generating water pressure for hydro-testing,
throughout a plant. These systems are built in a two-wheel cart for
ease in moving from location to location. The only utility required
is a shop air connection, if a reservoir is selected. These systems
are self contained and include pressure gauges, vent and isolation
valves. Consult the MAXPRO Packaged System literature for
complete details or contact the factory.

Test Benches are custom designed at MAXPRO to


provide you with a complete system built for your specific application.
These systems are widely used for applications such as hose or
pressure component testing. Test benches can be manual, push
button or computer controlled. They are ideal for pressure testing
and pressure cycling. Consult the MAXPRO Packaged System
literature for complete details or contact the factory.

23
OTHER MAXIMATOR POWER PRODUCTS

Air Amplifiers & Systems


■ Air driven to 500 psi and above
■ Deliver increased air pressure
to shop floor equipment and
work stations
■ Require no electrical power
■ Single or double acting models

Gas Boosters & Systems


■ Air driven to 15,000 psi
■ Ideal for gas salvage
■ Require no lubrication
or electrical power
■ Units are contaminant free
■ For use with a variety of gases

Repair & Refurbishing


Service Available
■ Guaranteed quality workmanship
■ Cost effective
■ Quick turn around
■ Use original manufacture parts
■ Factory support

All technical and dimensional information subject


to change.
7728 Klier Drive South ■ Fairview, Pennsylvania 16415
Phone: 814-474-9191 ■ Fax: 814-474-9391 All general terms and conditions of sale, including
Web Site: www.maxprotech.com limitations of our liability, apply to all products
E-mail: sales@maxprotech.com and services sold.

AHA MC 3M R7 0605 ©2005 MAXPRO Technologies

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