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Solar Energy 97 (2013) 186–194
www.elsevier.com/locate/solener
Received 2 February 2013; received in revised form 11 August 2013; accepted 18 August 2013
Available online 12 September 2013
Abstract
In this study, efficiency of the prepared photocatalysts (TiO2 and ZnO) on stainless steel mesh network was examined for photore-
duction of CO2 gas. The experiments were performed under direct UV irradiation in a self-designed batch reactor. UV–visible spectra
and XRD pattern showed that crystalline structure of the particles did not change in calcinations process. Also, SEM images indicated
that semiconductors were well coated on the surface of the mesh. Conversion results showed that photoreduction of CO2 in the presence
of TiO2 photocatalyst with H2O reductant had highest conversion. However, the best conversion efficiency for ZnO was achieved in the
presence of CH4 molecules. The conversion products in the presence of CH4 as reductant can be formate and acetate derivatives, whereas
the conversion products in the presence of H2 can be assigned to the production of methane and formic derivatives.
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http://dx.doi.org/10.1016/j.solener.2013.08.027
G. Mahmodi et al. / Solar Energy 97 (2013) 186–194 187
et al., 2003). These catalysts are suitable for this conversion and efficient method which is ideal for industrial applica-
due to the fact that their conduction band energy (Ecb) is tion. This technique was originally developed by the scien-
sufficiently negative compared to the reduction potentials tists at ECN (Netherlands Energy Research Foundation)
of CO2. Although TiO2 conduction band energy is almost for deposition of TiO2 on quartz slides to prepare solar
equal to the reduction potentials of CO2 (e.g., the latter cells (Hosseini et al., 2007). Previously, stainless steel has
is 0.24 eV for reduction of CO2 toward CH4), TiO2 is been reported to be used as support for TiO2 nanoparticles
one of the most widely employed photocatalytic semicon- (Fernandez et al., 1995; Shang et al., 2003) which was
ducting materials (Osathaphan et al., 2008; Wong and selected here because of its large surface area, flexibility
Malati, 1986; Wu et al., 2005). ZnO is a direct band gap to be engineering, good ventilation for gases passing and
semiconductor with similar band gap and band edge posi- its resistance to various corrosions.
tions as TiO2 (Gratzel, 2001). It is reported that ZnO can In order to coat support with titanium dioxide, first
reduce CO2 to oxygenated compounds using irradiation 2.5 g (±0.001 g) TiO2 powder was added to 15 mL
in the presence of a reductant such as H2O under high pres- (±0.01 mL) ethanol as the base medium of the slurry. Eth-
sures of 25–35 kg/cm2 of CO2 gas (Watanabe, 1992). anol was select as solvent due to good dispersion of TiO2
The photocatalytic reduction of CO2 to CO and hydro- and ZnO in this solvent in a cloud-shape manner. Then,
carbons (such as CH4, C2H6, HCHO, CH3OH, and 5 mL of dilute nitric acid with a pH of 3.5 (±0.01) was
HCOOH) has attracted the interest of many researchers added to the slurry to supply a suitable acidity in the slurry.
(Chen et al., 2013; Guo et al., 2013; Johne and Kisch, As the acid is added, the slurry becomes more uniform and
1997; Teramura et al., 2008; Torabi Merajin et al., 2013; its cloudiness starts to disappear.
Truong et al., 2012). Several researchers have reported that To coat supports with ZnO, the same above mentioned
the photocatalytic reduction of CO2 using gaseous H2O acts method was applied with difference in amount of precur-
on powdered TiO2 at the room temperature to form CO and sor. 1.7 g (±0.001 g) of zinc oxide was added to 20 mL eth-
CH4, simultaneously (Anpo, 2013; Ikeue et al., 2002; Izumi, anol and, at the second step, 7 mL (+0.01 mL) of dilute
2013; Lo et al., 2005; Wang et al., 2013; Yamashita et al., nitric acid with a pH of 3.5 (±0.01) was added to the slurry.
1998). When H2 is used as a reductant, the photoreduction Because of the higher density of ZnO than TiO2 nanopar-
of CO2 forms only CO (Kohno et al., 1999). ticles, amount of coating of ZnO in the same concentration
The main aim of this work is improving the photoreduc- will be more than TiO2 and comparison of photocatalysts
tion efficiency by using TiO2 and ZnO particles coated on will be incorrect. Therefore, we used less amount of ZnO
stainless steel mesh as a support for conversion of CO2 to than TiO2. In both prepared catalyst, 0.4 g (±0.001 g) par-
valuable products. The net structure makes possible large ticles were coated on the surface of 415 cm2 (±0.1 cm2)
surface area for the catalyst film, allows the gas to pass mesh network.
through the voids of the mesh and also good use of UV The prepared slurry was sonicated for 30 min for suit-
light. The webnet was coated with particles of catalyst using able dispersion of powders and obtaining more uniform
very simple and inexpensive method by immersion in slurry slurry. Next, stainless steel mesh was immersed into the
of the particles. CO2 conversion was occurred in the surface slurry. The mesh was previously formed in cylindrical
of coated mesh network in the self-designed reactor, which shape and cleaned with hydrochloric acid, acetone and dis-
UV lamp irradiated directly to the catalyst surface. Also, tilled water to remove any organic and inorganic material
the influence of different reductants (H2, H2O and CH4) attached to or adsorbed on the surface and dried under
on the conversion percentage was investigated. atmospheric conditions. Contact time for slurry adsorption
by stainless steel mesh was 1 min. Then, the mesh was put
2. Experiment in an oven for 12 h at 120 °C (±1.0 °C) for drying. In the
final stage of coating process, calcination was done through
2.1. Materials furnace at 350 °C (±1.0 °C) for 30 min.
Titanium dioxide P25 was supplied by Degussa com- 2.3. Instruments and analytical procedures
pany and ZnO (wurtzite hexagonal structure) was pur-
chased from Merck company. Stainless steel mesh with Fourier-transform infrared spectroscopy (FTIR) was
mesh sizes of 120 was used as support. The used CO2, recorded using MB160 FTIR spectrometer (ABB Bomem
H2, CH4 and He gases were ultra-high pure (99.9%). Nitric Inc., Canada) with special designed cell to characterize
acid (65%), ethanol (96%), hydrochloric acid (37%) and photoreduction products in gas phase. The designed cell
acetone were purchased from Merck. The deionized water made of cylindrical quartz with 3.5 cm (±0.01 cm) diameter
was used in catalyst preparation. and 10 cm (±0.01 cm) in length was closed with two Pyrex
disks, which had two KBr tablets with 1.2 cm (±0.01 cm)
2.2. Preparation of ZnO coated meshes diameter in center. Two inlet and outlet valves were
adapted to filling the cell with gas. For analysis of the prod-
Immobilization of ZnO and TiO2 particles on stainless ucts, after certain period of time, the converted gas output
steel meshes with minor changes was done using a simple photoreactor was directed to the spectrophotometer.
188 G. Mahmodi et al. / Solar Energy 97 (2013) 186–194
XRD patterns of samples were recorded using EQUI- 3. Results and discussions
NOX diffractometer (Inel Company) operating with a Cu
anode and a sealed X-ray tube. The 2h scans were recorded 3.1. Characterization of the prepared photocatalysts
at several resolutions using Cu Ka radiation of wavelength
1.548 Å in the range 20–80 with 0.05 step size. Also, scan- The stainless steel mesh were coated with ZnO and TiO2
ning electron microscope (SEM) was utilized (Philips, XL- particles by a very simple and inexpensive method. For
30), in order to probe ZnO coated on the surface of stain- suitable immobilization and to increase durability of ZnO
less steel meshes. The coated mesh samples were coated on the support, particles were calcinated after coating on
with a thin layer of gold before scanning for producing the mesh surface. The optimum calcination temperature
electric conductivity and viewed with the microscope at (350 °C) was selected from literature that showed more
17 kV. increasing of temperature with increasing of the particle
A Hewlett–Packard 8453 diode-array UV–vis spectro- size (Hariharan, 2006; Jing et al., 2001).
photometer equipped with a 1.0 mm (±0.1 mm) path It is reported that size of particles can be reduced
length quartz micro-cell and controlled by a computer depending on the calcination method (Jing et al., 2001),
was applied for ultraviolet spectra acquisition. And, quan- which it increases surface area of catalyst. The calcination
titative determination of photocatalyst products was done leads to decrease in agglomeration and uniform distribu-
using on-line commercial gas chromatograph GC-CGCA- tion of particles, and consequently, increase in the active
1 apparatus equipped with a thermal conductivity detector surface of catalysts (Suna et al., 2009).
(TCD). These analyses were performed isothermally at Fig. 2 shows the UV–vis absorption spectra of the ZnO
50 °C using a parallel setup of two packed columns (Molec- and TiO2 at room temperature. These calcinations lead to
ular sieve and Porapak Q). improvement of absorption intensity of the calcinated
photocatalysts. Also, the calcinations cause shifting of
2.4. Photocatalytic reaction test absorption peak to visible area, especially in TiO2 particles.
It can be concluded that the calcinated ZnO photocatalyst
In order to assess the photocatalytic efficiency of the had a broad absorption band from ultraviolet to visible
prepared catalysts, photoreduction of the CO2 gas under region. The maximum absorption peak was found at 330
UV illumination was investigated. Experiments were car- and 387 nm for TiO2 and ZnO, respectively. However,
ried out in photocatalytic reactor made of steel. Batch pho- the commercial ZnO and TiO2 showed weaker absorption
tocatalytic reactor was designed and built in the in the whole region.
laboratory. The photoreactor, comprised of coated parti- The good performance for the absorption of UV–vis
cles over the stainless steel mesh, was assembled to transmit light by the calcinated photocatalysts can be attributed to
and spread light uniformly. The schematic of experimental its uniform structure (Suna et al., 2009). The uniform sur-
set-up is shown in Fig. 1. faces of calcinated photocatalysts can enhance the light
The cap of mesh photoreactor was scaled using O-rings absorption but the commercial ZnO and TiO2 are easy to
and checked if there was leakage. At the next step, the reac- agglomerate. The uniform structures of calcinated photo-
tor was vacuumed and then it was filled in by gaseous feed catalysts were shown in Fig. 3 using SEM images. Compar-
(CO2, CH4, H2 and He). Total inner volume of reactor was ison of the calcinated ZnO (Fig. 3(a)) and TiO2 (Fig. 3(c))
1.0 L (±0.01 L). Before starting the reaction, the gas feed structures with commercial ZnO (Fig. 3(b)) and TiO2
concentration was analyzed through using on-line GC (Fig. 3(d)) showed that agglomeration of the particles
(equipped with a TCD detector), and then it was illumi- was reduced by the calcination technique.
nated by UV lamp for 5 h continuously. After that, it On the basis of the maximum absorption wave, the band
was illuminated by UV lamp for maximum 5 h continu- gap of the prepared calcinated ZnO and TiO2 photocata-
ously and the products were analyzed through using on- lysts can be estimated to be 3.204 and 3.758 eV, respec-
line GC and gas cell. A 125 W high pressure mercury lamp tively, according to Eq. (2) (Suna et al., 2009):
was used as the light source. The photocatalytic activity
was calculated on the basis of CO2 conversion, formulated 1240
Ebg ¼ ðeVÞ ð2Þ
as follows (Eq. (1)): k
ðMole of COi2 Mole of CO2 Þ
Conversion of CO2 ð%Þ ¼ where Ebg is the band-gap energy of the photocatalyst and
Mole of COi2 k is the maximum wavelength in nanometer.
100 To investigate the quality of coatings from the structural
ð1Þ aspect, i.e. whether or not ZnO and TiO2 crystals have
found obvious changes in structural properties and crystal-
where COi2 and CO2 are the concentration of CO2 at the lite size during the calcination process, X-ray diffraction
beginning and in different time of the reaction, respectively. (XRD) patterns of the coated samples was assessed.
Based on the calculation of the carbon balance, the abso- Fig. 4 shows XRD patterns of photocatalysts before and
lute error of the CO2 conversion is less than 3.7%. after calcinations. The XRD results did not show any
G. Mahmodi et al. / Solar Energy 97 (2013) 186–194 189
Fig. 3. Surface SEM images of (a) calcinated ZnO, (b) commercial ZnO, (c) calcinated TiO2, and (d) commercial TiO2.
H2 H2 O (H2O+H2) CH4
(a) (b)
240 min 240 min
30 min 30 min
Feed Feed
(c) (d)
240 min 240 min
30 min 30 min
Feed Feed
Fig. 7. FTIR spectra of CO2 photoreduction in the presence of (a) CH4, (b) H2, (c) H2O, and (d) (H2O + H2) on calcinated ZnO coated on stainless steel
mesh under UV irradiation.
the region of 2800–3000 cm1 new bands appears at 2865 1999; Teramura et al., 2004), while the weak peak at
and 2960 cm1. These bands are assigned to alkane groups 2858 cm1 is assigned to t(CH3) that can lead to the pro-
(methyl) methyl symmetric CAH stretching (2958 cm1) duction of C2H6 (Lo et al., 2007).
and methyl asymmetric CAH stretching (2865 cm1). The In the region 1800–1250 cm1, new bands appeared at
CAH bonds attraction is a function of hybridization type 1687, 1666, 1637, 1594, 1451, 1440, 1389, 1366, and
(Teramura et al., 2004). However, paying attention to the 1319 cm1. The bands at 1594, 1440, 1366 cm1 are
presented mechanisms in literature (Lo et al., 2007; Slamet assigned to: ras(CH3), r(CH), and rs(CH3), respectively
et al., 2009; Wu and Huang; 2010) for conversion of CO2 (Martin et al., 1992; Natal-Santiago et al., 1999), whereas
using H2O as a reductant on the semiconductor photocat- the bands at 1666, 1637, and 1319 cm1 are assigned to a
alysts, the peaks can be assigned to production of formate bidentate carbonate and the bands at 1687, 1451, and
and methoxy derivatives. 1389 cm1 are assigned to a bicarbonate (Teramura
Furthermore, in the range of 3000–3500 cm1, the new et al., 2004). It is clear that the peaks are almost similar
band appeared at 3300 cm1 can be attributed to the triple to the peaks when using H2 as reductant and the only dif-
bond of acetylene. In the range of 3300–3400 cm1 a broad ference is that the utilized H2O increases acceleration in
peak appeared can be attributed to the bond OAH, as the products achievement.
hydrogen bond is very strong (Slamet et al., 2009). A very
weak band in 3430 cm1 can be seen that is related to the 4. Conclusion
carbonyl group. Considering this peak, it is predicted that
the final product can be methanol (Slamet et al., 2009; Wu In this study, the ZnO and TiO2 particles were coated
and Huang, 2010). on mesh as a support by a very simple and inexpensive
Fig. 7(d) shows the IR spectra in the presence of method. The calcination leads to decrease in agglomera-
(H2O + H2) as a reductant. New bands at 2965 and tion and uniform distribution of particles, and conse-
2858 cm1 appeared in the region of 2700–3000 cm1 quently, increases the active surface of catalysts. The
under photoirradiation. The bands at 2965 cm1 is XRD results did not show any significant changes in the
assigned to a CAH stretching vibration band t(CH), and structure of photocatalysts as a consequence of the calci-
its higher intensity can be related to the produced methane nation and coating processes. It was concluded that the
(Lo et al., 2007; Martin et al., 1992; Natal-Santiago et al., calcination process has not significant influence on
G. Mahmodi et al. / Solar Energy 97 (2013) 186–194 193
crystalline morphologies of photocatalysts particles. The Izumi, Y., 2013. Recent advances in the photocatalytic conversion of
obtained CO2 conversion percentage shows that titanium carbon dioxide to fuels with water and/or hydrogen using solar energy
and beyond. Coordin. Chem. Rev. 257 (1), 171–186.
dioxide has better photoreduction activity. In addition, in Jing, L., Xu, Z., Sun, X., Shang, J., Cai, W., 2001. The surface properties
TiO2 coated mesh, the best conversion percentage of CO2 and photocatalytic activities of ZnO ultrafine particles. Appl. Surf. Sci.
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