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The grains of the rock are poorly consolidated, which causes permeability strakes at the top was suspected. To confirm this
sand production problems and made necessary to use inside hypothesis, a more detailed analysis of affected wells was
gravel-pack well completions. required. Next step consisted on a review of wells completion,
The reservoir has been on production since 1984 and after two log data and production behavior.
decades, the pressure has decreased only 150 psi, thanks to the
action of a strong waterdrive recovery mechanism. The current Well completion. Most of the wells are completed across all
reservoir pressure is around 2950 psi and the temperature is reservoir section in several intervals, however, for the next
190 °F. The high water cuts and productivity index of the stage wells completed only at the top or at the base were
wells, motivated in 1994 the implementation of ESP system as analyzed.
lifting method in the field3. Since then, the water-oil ratio has
increased from 1 to 10 having a current oil production of Log data. The amount of log data available is limited because
16000 BPD through 58 active wells. wells are not provided with downhole tools to run production
logs. For this reason only cement evaluation logs were
Problem Identification analyzed. It was found that only a 20% of affected wells
The first step of the analysis was to identify if the increase presented bad quality cement and therefore, a likely problem
in water production was actually affecting the oil recovery. of flow behind pipe.
Bailey et al.4 proposed a plotting method to evaluate if the
water is contributing to oil production or otherwise, it is Production behavior. There is not a direct way to establish
affecting it. Figs. 1 and 2 show the recovery and production the type of problem of a well just with the production
history plots of the reservoir. behavior, however the methodical integration of several
The recovery plot shows that if the water oil ratio keeps the production and reservoir parameters allows a reliable
current behavior, it won’t be possible to extract all the diagnostic.
expected reserves. Likewise, the production history plot shows It was found that wells completed at the top of the reservoir
a simultaneous increase in water production rate and a across a lenticular section with a high permeability sand layer
decreased in oil production rate in the last 5 years. Both results and good cement, showed a rapid water breakthrough and an
indicate that water production is excessive and is affecting oil abrupt increase in water-oil ratio. Fig 4 shows an example of
recovery, therefore, it is necessary to implement water shutoff this case. This type of behavior has been described as a
techniques. channeling problem4.
Once the excess water production was identified, the second On the other hand, wells completed at the base of the reservoir
step was to make a review of sedimentological information in homogeneous sand with or near the water-oil contact
and petrophysical properties of the reservoir in order to try to showed a short initial period of clean production followed by a
distinguish the mechanisms that could be causing it. rapid increase in water-oil ratio. Reduction of water
production is only temporary after shutting of the well or after
Sedimentological information and petrophysical a cement squeeze and reperforating job. Fig 5 shows an
properties. The formation consists mainly of fluvial-deltaic example of this case. This type of problem has been described
deposits with tidal influence in a marine transgression system. as a coning problem4.
Specifically, the reservoir sandstone was deposited in a low In conclusion, two mayor causes of excess water production
energy environment with predominance of stages of backward were detected. Water channeling through high permeability
movement of the deltaic front and the subsequent advance of strakes at the top of the reservoir where thin shale barriers are
the sea5. present; and coning at the base, where the sand has a more
A typical gamma ray - resistivity log is shown in Fig. 3. The homogeneous permeability and the water-oil contact is
sedimentary tendency is decreasing grain size upward, with present.
massive sandstone bodies at the base (a) whose thickness
reduces substantially through the top because of the increase Recommended Water Shutoff Applications
in fines content and the presence of shale layers (b). According to the identified problems, two different water
The resistivity curve shows a clear water-oil contact at the shutoff applications were designed.
base of the reservoir and the petrophysical evaluation indicates For those wells with high permeability streaks causing excess
an homogeneous horizontal permeability around 700 mD, water production, a corrective gel treatment consisting of
which allows the water moves up uniformly. isolating the high permeability zones while protecting the low
At the top of the reservoir the curve indicates a resistivity permeability ones, was recommended.
reduction due to lenticularity, increase in clay content, and On the other hand, in those wells where coning is the cause of
presence of sand layers highly water saturated. The the problem, the idea of a corrective treatment was refused.
petrophysical evaluation shows a strong variability in Although some successful experiences had been reported6,
permeability values with depth and the presence of thin sand many authors2,4,7 agree that there is a very low probability of
layers with permeability values of up to 2 Darcys. success when applied gel treatments to correct coning
Stratigraphic correlations made between neighbor wells show problems. The risk of damaging oil productive zones due to
lateral changes in the thickness of shale layers, which means vertical communication, and the large volume of gelant
they do not necessarily suppose regional barriers. needed to obtain a significant reduction in water production,
According to this description, a mixed problem of coning at are among the causes of this. For these reasons, a preventive
the base of the reservoir and channeling through high technique similar to the one proposed by Smith and Pirson8,
SPE 93060 3
was recommended. This application consist of creating a “disk The next step was to measure the blocking capacity of the gel
of gel” of deep penetration around the wellbore between the system by a displacement test at reservoir temperature
water-oil contact and the producing interval, with the purpose condition using a real core sample. The test results are shown
of retarding the coning processes and extending the productive in Fig. 6. In spite of the high consistency, the water residual
life of the well. resistance factor was between 250 y 270, and the average final
water permeability was 2 mD. These results were related to
Candidate Selection the high core absolute permeability (7615 mD).
Once the causes of excess water production were identified Additionally, it was noticed that the gel system showed a DPR
and water shutoff applications were recommended, the effect (Disproportionate Permeability Reduction), a typical
selection of potential candidates was performed. The main property of polymeric gel systems. The oil residual resistance
parameters used were related to production, reserves and factor vary between 65 and 70, with an average final oil
mechanical conditions. permeability of 50 mD. This result was not surprising because
previous studies11 have found that water based gels in water
Production. Active wells with a water-oil ratio higher than 4 wet cores show a most important disproportionate
and a productivity index higher than 1 BPD/psi were permeability reduction in high permeability cores.
considered potential candidates for corrective treatments. On Although the results showed that the reduction in water
the other hand, inactive wells or active from other depleted permeability is very significant, the gel system is not
horizons with oil rate lower than 150 BPD, were selected for completely sealant to water due the high formation
the preventive treatments. permeability. On the other hand, the DPR effect was
considered a convenient property because of the risk of
Reserves. For both applications, wells with a high volume of vertical communication and consequently, invasion of oil
remaining reserves were selected. Wells located at the top of productive zones during the operations.
the structure were considered higher potential candidates. For
the coning prevention case, a carbon-oxygen log was Volume. Determination of gelant volume needed for each
recommended before the treatment to guarantee the presence water shutoff application was done using the following
of oil and to locate the current water-oil contact. equation:
Vg = 0.56 rp2 hpφ…………..(1)
Mechanical condition. For both cases, isolation behind the
casing between offensive and productive zones was
Where, Vg is the gelant volume (Bls), rp is the radius of
considered a vital aspect for the candidate selection.
penetration into the formation (ft), hp is the perforated
Treatment Design thickness (ft), and φ is the porosity (fraction). Water saturation
Gel System. Selection of the gelling system was based on the was assumed equal to 1.
following aspects: The radius of penetration into the formation was selected
• High gel consistency. Because of the high formation according to the type of problem and water shutoff
permeability, the poor rock consolidation and the possible application.
presence of caverns, a system capable of develop high Channeling Correction. Literature7 and previous
consistency at reservoir temperature during a long period experiences indicate that a 5 to 10 ft radius of penetration
of time was needed. would be enough to plug a water channel if effective barriers
• Controllable gelling times. Each application has a to crossflow are present. However, the local character of the
different objective and to accomplish it, a different gelant shale barriers, the high permeability formation and the
volume is required. For this reason, a system with gelling obtained result of the porous medium evaluation indicated that
times easily adjustable was needed. a deeper penetration radius should be used. As a first trial, a
• Low cost. The purpose of the project was to evaluate a radius of 25 ft was selected to minimize the risk of partial
technology with the aim of extend its use to other blocking. However, it was decided that post-treatment
candidate wells in the field. For this, a low cost product production behavior evaluated by swabbing, would determine
was convenient specially in those applications that if an extra gel volume would be needed.
required a high gel volume. Coning Prevention. The effectiveness of this type of
According to this, a gelling system compound by a thermally treatment is directly related to gel volume, therefore, a deeper
stable polymer and organic crosslinkers designed in PDVSA radius of penetration guarantee longer results. However, this
Intevep9 was selected. The evaluation process consisted of two necessarily means higher treatment costs. Thus, the bigger
steps. The first step was to evaluate the consistency and allowable radius was selected. According to the studies
gelling times of different formulations outside the porous performed by Meyer and Gardner12, a 40 ft radius of
medium by bottle tests at the reservoir temperature. Table 1 penetration allows to increase the critical coning rate by a
shows the properties of the selected formulation for each factor of 3. Considering the critical rate value for the field
application. about 150 BPD, the 40 ft radius of penetration was considered
As notice, for both applications the formulation selected attractive and therefore, recommended for this application.
present a consistency of J-K according to the scale proposed
by Kakadjian et al10. Also, a gel with longer initial and final Placement Technique. Analytical studies supported by many
gelling times was selected for the coning prevention field experiences establish that in the absence of fractures or
application. other types of linear flow, it is strictly necessary to protect oil
4 SPE 93060
productive zones during gel treatments, even so when the W-60. In this well an excess water production problem by
system shows DPR effect13. channeling through a high permeability strake at the bottom of
Based on previous statement, it was decided to remove the the perforations was also identified. The well completion was
ESP equipment and the inside gravel pack before treatment, similar to well W-143 and therefore, the same operational
since otherwise, it would have made impossible to protect procedure previous to gel injection was carried out. To
productive zones during the gelant injection. Next step was to optimize well intervention time, a consecutive two batches gel
select the appropriate isolation technique for each application.. injection was performed in this well to achieve a full invasion
Channeling Correction. Most of the wells presenting in one treatment. A first batch of 200 Bls of gelant was
channeling through high permeability streak were completed injected at 1 BPD and a THP of 700 psi. Once initial gelling
in one perforated interval all along the top of the reservoir, or time took place, a second batch of 150 Bls was injected at the
in several intervals very close to each other. Under this same rate and a THP of 1100 psi. As in well W-143, 2 Bls of
circumstances it was not possible to isolate mechanically by gelant were left in front of perforations, but no gel was found
using conventional elements like packers, or bridge plugs. For after the treatment due to a reduction in fluid level in the well.
this reason, a squeeze cementing job followed by the For this reason, a third batch of 50 Bls of gelant was injected
reperforation of the offensive zone, was needed to guarantee to assured presence of gel at the sand face. The THP reached
no gelant penetration into the productive zone. Once the gelant 2000 psi at 0.7 BPM. Several operational problems after the
had been injected and final gelling time had passed, the treatment delayed the evaluation process. After the upper
productive interval could be reperforated and open to interval was reperforated and stimulated for fines blockage, a
production. stable production of 420 BOPD and 300 BWPD was observed.
Coning Prevention. Coning occurs due to high vertical
permeability, that allows movement of the water up to the W-93. This well was producing from the top of the reservoir
perforations. The use of mechanical isolation under this 125 BOPD and 1730 BWPD and after 7 years of production
condition is limited by the absence of natural barriers to the well had accumulated 2.5 MMBls of oil. However, at the
vertical flow that prevent invasion of the oil productive zones base of the reservoir, the well showed a massive sand of 1500
by the gelant. To effectively protect productive zone and to mD average permeability with an oil thickness of 38 ft.
reach the desired radius of penetration, the dual injection Remaining oil reserves in this sand were calculated in 900
technique was recommended for this application. Mbls, since coning had affected recovery from nearby wells.
Dual injection tecnique14-15 consist on a simultaneous pumping According to this, the well was selected as a candidate for a
of gelant into the offensive zone through a tubing or coiled preventive water shutoff application. Prior to the gel
tubing, and a protective fluid into the oil productive zone treatment, a carbon-oxygen log was run showing no changes
through the annular space, at the same injection pressure. in water-oil contact depth, therefore the current producing
interval was cemented and both gel and productive intervals,
Results
were perforated. Figure 7 shows the perforated intervals and
Three water shutoff applications, two of them correctives
mechanical configuration during the treatment.
(W-143 and W-60) and another preventive (W-93) had been
Coiled tubing facilities were not available, so the injection was
carried out since year 2001. Table 2 shows the main
done using a cement retainer and a 3½ in OD tubing. After
characteristics and results of each application.
carring out compatibility tests, gasoil was recommended as
protective fluid. No downhole pressure gauges were available,
W-143. The first treatment for high permeability strake
so a previous simultaneous injectivity test was performed to
correction was carried out in well W-143. This well produced
adjust the injection rate for each fluid to guarantee the same
170 BOPD and 2710 BWPD due to a water channeling
injection pressure. As an extra safety measure, the injection of
through a sand layer of 6 ft and a permeability of 1600 mD at
the protective fluid was initiated before the gelant. A volume
the lower part of the perforated interval, locally separated
of 1000 Bls of gelant was injected through tubing at 1.3 BPM
from the producing zone by a 4 ft shale barrier. Initially, a
and a THP of 1000 psi, while gasoil was injected through
gelant volume of 600 Bls equivalent to 25 ft radius of
casing-tubing annular space at 2.4 BPM and a THP of 1480
penetration was pumped only to the offensive zone. As agreed,
psi. This treatment was performed recently and at the time of
the producing zone was previously cemented for protection.
writing this paper the evaluation process is still in progress,
Tubing head pressure (THP) during pumping was 200 psi at 2
however, first production test show no water production for
BPM. A gelant volume of 2 Bls was left at the bottomhole to
this well.
guarantee full invasion at sand face. After the treatment, no
gel was found in the bottomhole and an evaluation by
Conclusions
swabbing, allowed to estimate a production of 500 BWPD.
1. The integrated analysis of reservoir geologic
For those reasons, an extra volume of 300 Bls of gelant was
characteristics, well production behavior, completion and
pumped reaching a maximum THP of 1400 psi at 0.9 BPM.
log information, allowed to diagnostic a mixed problem
The strong injectivity reduction during the second injection
of channeling through high permeability strakes and
was attributed to the gelant penetration in minor permeability
coning, as the main causes of excess water production.
channels in the sand that were not filled during the first
2. A corrective treatment for channeling and a preventive
injection. Once the production zone was reperforated, the well
treatment for coning were specially designed to reservoir
was reopened with ESP system. After a long washout period,
conditions and well completion type.
the water production stabilizes in 50 BWPD and the oil
production increased to 450 BOPD.
SPE 93060 5
3. The design consisted in the use of a high consistency not 8. Smith, C.R. and Pirson, S.J.: “Water Coning Control in Oil Wells
completely sealing gel system, a deep radius of gel by Fluid Injection”. Soc. Pet. Engr. Jour. (Dec. 1963).
penetration and placement techniques that guaranteed the 9. Hernández, M.I. et al.: “Gel System Design, Formulation and
isolation of productive zones during the treatment. Evaluation for Water Control in Venezuelan Wells”, presented at
the 4th International Conference on Reservoir Conformance,
4. A reduction of more than 3000 BWPD and an increase of Profile Control, Water and Gas Shutoff held in Houston, Texas,
625 BOPD could be accomplish in two channeling 10-12 August 1998.
correction application. A consecutive two batches gel 10. Kakadjian, S., Rauseo, O. and Mejías, F.: “Dynamic Rheology as
injection technique allowed reducing intervention time. a Method to Quantify Gel Strength of Water Shutoff Systems”,
5. Additional evaluation work is needed to establish the paper SPE 50751 presented at the International Symposium on
benefits of the preventive coning application in extending Oilfield Chemistry held in Houston, Texas, 16-19 Feb. 1999.
productive life of wells active at the base of the reservoir. 11. Liang, J., Seright, R.S.: “Wall-Effect/Gel-Droplet Model of
Disproportionate Permeability Reduction”, paper SPE 59344
Acknowledgements presented at the SPE/DOE Improved Oil Recovery Symposium
held in Tulsa, Oklahoma, 3-5 April 2000.
We would like to thank PDVSA-Intevep and PDVSA Petróleo 12. Meyer, H., Gardner, A.: “Mechanics of Two Inmiscible Fluids in
División Centro Sur, for allowing us to prepare and present Porous Media”, Journal of Applied Physics, 25 (Nov. 1954)
this paper. We also thank personnel from the Departments of 1400-1406.
Desarrollo de Yacimientos and Perforación of Apure 13. Liang, J., Lee, R.L., Seright, R.S.: “Placement of Gels in
Exploitation Unit for assistance during the development of the Production Wells”. SPEPF (Nov. 1993) 276-284; Trans. AIME
project. 295.
14. Miller, M.J., Chan, K.S.: “Water and Gas Control Gel
Nomenclature Placement”, paper SPE 38325 presented at the SPE Western
DPR = Disproportionate permeability reduction Regional Meeting held in Long Beach, California, 25-27 June
1997.
ESP = Electric submersible pump 15. Plahn, S.V. et al.: “A Novel Dual Injection System for Water
φ = Effective porosity, adim Shut-Off Treatments”, paper SPE 38194 presented at the SPE
hp = Thickness of perforated interval, ft [m] European Formation Damage Conference held in The Hague, The
Vg = Gelant volume, Bls [m3] Netherlands, 2-3 June 1997.
OD = Outer Diameter, in [m]
rp = Gel radius of penetration, ft [m]
THP = Tubing head pressure, psi [kPa] Metric Conversion Factors
bbl x 1.589873 E-01 = m3
References cp x 1.0 E-03 = Pa.s
1. Seright, R.S., Liang, J.: “A Survey of Field Applications of Gel ft x 3.048 E-01 = m
Treatments for Water Shutoff”, paper SPE 26991 presented at the in x 2.54 E+00 = cm
III Latin American/Caribbean held in Buenos Aires, Argentina, md x 9.869233 E-04 = µm2
27-29 April 1994. psi x 6.894757 E+00 = kPa
2. Sydansk, R.D., Southell, G.P.: “More Than 12 Years of
Experience with a Successful Conformance-Control Polymer Gel
Technology”, paper SPE 49315 presented at the SPE Annual
Technical Conference held in New Orleans, Louisiana, 27-30
September 1998. Table 1. Gel properties of used formulations.
3. Torres, G.: “Utilization of Submersible Pump Systems in Channeling Coning
Southwestern Venezuela”, paper SPE presented a the Production Application
Correction Prevention
Operation Symposium held in Oklahoma City, Oklahoma, 7-9
April 1991. Initial gelling time (h) 13 17
4. Bailey et al.: “Water Control”, Oilfield Review 12 (Spring 2000) Final gelling time (h) 19 96
30-51. Final consistency K J
5. Maldonado, R. et al.: “Fase II: Descripción Detallada de los
Yacimientos G-9 y G-10 del Área Guafita Norte, Edo. Apure”.
PDVSA INTEVEP Internal Report IT-5737,98. (1998).
6. Hunter, S. et al.: “Successful Application of Water-Conformance
Technology: A Case Study from East Kalimantan, Indonesia”,
paper SPE 54352 presented SPE Asia Pacific Oil and Gas
Conference and Exhibition held in Jakarta, Indonesia, 20.22 April
1999.
7. Seright, R.S., Lane, R.H. and Sydansk, R.D.: “A Strategy for
Attacking Excess Water Production”, paper SPE 70067 presented
at the SPE Permian Basin Oil and Gas Recovery Conference held
in Midland, Texas, 15-16 May 2001.
6 SPE 93060
50
Reservoir extrapolated
40
Reservoir expected
production
30 LLS
recovery
WOR
0
0 100 200 300 400 500 600
Cumulative O il Production (MMBls)
1000
a
100
Water
MBPD
Oil
10
1
Fig. 3 An example of a gamma ray – resistivity log for the
0,1 studied field.
10 100 1000 10000
400 20
LLS
0.2 (ohm m) 20 00
GR
MD LLD
0 (API) 20 0 1:200
0.2 (ohm m) 20 00
ft
300 15
200 10
LLS
GR MD
0.2 (ohm m)
LLD
2000 3600 12
0 (API) 200 1:2 00
0.2 (ohm m) 2000
ft
3000 10
2400 8
1800 6
1200 Oil Rate 4
600 WOR 2
0 0
0 500 1000 1500 2000 2500
Production time (days)
Fig. 5 Electrical log and production behavior of a well with coning problem.
3½ in OD
Tubing
300
200 GASOIL
RRF
Water
Oil
100
Cement
Retainer
0
0 1 2 3 4 5 6 GELANT
Q (cc/min)