Professional Documents
Culture Documents
Prepared for
International Forum of Concrete – May 2013
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 1 of 97
Internal Curing – The Bullet
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 4 of 97
Curing – The Three Key Factors
Time
Temperature Moisture
0.32
Total Water
0.24
0.0
0 0.2 0.4 0.6 0.8 1.0
Relative Vapor Pressure (Humidity)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 6 of 97
Water Curing versus Curing
Compounds
• Water is needed in the
hydration reaction
• This is especially critical
early in the process
• Water is absorbed
Evaporation from
water surface
Water supplied
from external
source
Saturated
Concrete
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 7 of 97
Application of Curing Compound
• Transverse cracking
Photo http://www.aggregateresearch.com/caf/file/newdeckcracking.pdf
in 100,000+ bridges
• 62% of DOT’s
consider cracking as
a problem (NCHRP)
• Cracks shorten
service life, increase
maintenance cost,
and accelerate
Here we see cracks spaced at 2.5 ft
corrosion On the approaches to a bridge
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 10 of 97
The “Race” at Early Ages
Stress and Strength Development
Material Resistance
i.e., ‘Strength’
Age of
Cracking
Time of Drying
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 11 of 97
Residual Stress Development
Initial Specimen
FHWA
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 13 of 97
Slab on Steel Deck
PCA
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 14 of 97
Topping Slab
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 15 of 97
Residual Stress Development
Initial Specimen
1000
(mm/mmx10^-6)
750
500
Time (Days)
Actual Shrinkage
250
Constant Aggregate Volume (70%)
Time
Time (Days)
(Days)
Shrinkage
0
ActualShrinkage
0.30 0.40 0.50 0.60 0.70
Water to Cement Ratio Measured
Shrinkage
Shrinkage Strain
500
(mm/mmx10^-6)
Actual
250
0
0.30 0.40 0.50 0.60 0.70
Water to Cement Ratio After Aitcin 1999
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 17 of 97
Outline
1. Reduce Paste
Content (Volume) Concrete Agg V fAgg Paste V fPaste
Concrete Paste (1 V fAgg ) n
2. Shrinkage Reducing
Admixtures
2 cos
r capillary stress ()
pore geometry (r)
surface tension ()
3. Internal Curing
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 19 of 97
What Is Internal Curing?
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 20 of 97
What is Internal Curing
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 22 of 97
Conventional and Internal Curing
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 23 of 97
Internal Curing and Pore Size
0 A Similar
w/c = 0.30
Volume of
Shrinkage Strain ()
w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted
• Le Chatelier
• 1850-1936
• Volume of the reactants
larger than the volume
of the products
• Chemical Shrinkage
+ =
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 26 of 97
Chemical Shrinkage
Chemical Shrinkage
• Observed by Le 100
Chatelier over a
Capillary Hydration
century ago 80 Water Product
• “the volume Gel
Volume (%)
reduction associated 60
Hydration Ceases
Hydration
with the hydration Product
40 Solid
reactions in a
cementitious 20 Unhydrated
material” Cement
• Powers conceptual 0
model shown ~ 0 20 40 60 80 100
6.4% reduction Degree of Hydration (%)
(after Powers)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 27 of 97
Early Age Volume Changes
Volume Change
Empty
Air Voids
Space
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 28 of 97
Early Age Volume Changes
Volume Change
Empty
Air Voids
Space
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 29 of 97
Early Age Volume Changes
Volume Change
Empty
Air Voids
Space
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 30 of 97
Cavitation, Chemical, and Autogenous
Shrinkage
300
AE Hits Hits
0 Average Hits
Chemical Shrinkage
Emission
Volumetric Shrinkage
Strain (um/m)
(/m)
-4000 200
Vicat Initial Set
Average
Strain
Average Acoustic
-8000 100
-12000
0
0 2 4 6 8 10 12 14 16 18
Timeof
Age From Cast (Hours)
Specimen (Hours)
Couch et al. 2006
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 31 of 97
External Water Supply
Versus Sealed
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 32 of 97
External Water Supply
Versus Sealed
300
Water
Without Water on Top
With Water on Top
200
AE Hits
0
0 2 4 6 8 10 12 14 16 18
Age of Specimen (Hours)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 34 of 97
Outline
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 36 of 97
Water Demand - Simplified
0.05
0.05
Shrinkage Volume (ml/g cement)
Chemical Shrinkage
Autogenous Shrinkage
0.04
0.04
From Vicat
Final Set
Cf × CS × αmax
0.03
0.03
Cf = Cement Content
0.02
0.02 CS = Chemical Shrinkage
Volume of
αmax = Degree of Hydration
0.01
Water Bentz, et. al, (1999)
0.01
00
00 11 22 33 44 55 66 77
Age
Age of
of Specimen
Specimen (d)
(d)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 37 of 97
Water Supply – Simplified
0
A Similar
w/c = 0.30
Volume of
Shrinkage Strain ()
w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted
ROT
7 lb Water per
100 lb of Cement
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 39 of 97
Outline
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 41 of 97
Desorption Analysis
RH to 96%
5.0
Reduce
4.5
Moisture Content
RH to 95%
Reduce
4.0
RH to 94%
3.5
Reduce
3.0
RH to 97%
Reduce
2.5
2.0
1.5
40 50 60 70 80 90 100 110
Time (h)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 42 of 97
Desorption analysis
(Mass Water/Mass Oven Dry Sample)
Efficient LWA
5
0
80 82 84 86 88 90 92 94 96 98 100
Relative Humidity (%)
Castro et al. 2008
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 43 of 97
0.0
0.5 0.6 0.7 0.8 0.9 1
6.0
Normalized Moisture
Pressure Plate/Gravimetric Desorption
Fitted Equation
Content (%)
4.0
2.0
0.0
0.5 0.6 0.7 0.8 0.9 1
Relative Humidity
(c)
Pour Ghaz et
al. 2012
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 44 of 97
A General Approach for Expanded Slate,
Shale and Clay
C f CS max
M LWA
t A LWA 24h
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 46 of 97
Water Distribution
• Need paste
within close
proximity to LWA
• Fine
aggregate
protects
more paste
than coarse
aggregate
Bentz
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 47 of 97
Outline
w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted
100
Relative Humidity (%)
96
92
88
LWA Mortar 23.7%
LWA Mortar 11.9%
84 Plain Mortar (0.0% LWA)
80
0 24 48 72 96 120 144 168
Time after mixing (h)
Castro 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 50 of 97
The Difference in Internal RH
100
Relative Humidity (%)
90
20 nm from 25.3% LWA
80
70
60
50 = 72 x 10-3 N/m
(Plain)
40 =736nm -3
x 10fromN/m Plain
(~5% SRA)
30
0.1 1.0 10.0 100.0 1000.0
Kelvin Radius (nm)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 51 of 97
Effect of LWA Shrinkage
= 36 x 10-3 N/m
Mackenzie’s equation
3 r K p-5000K s
(~5%
p SRA)
• Using an
Instrumented Ring
Original Ring
• Using an 0
Strain ()
Instrumented Ring
Steel
-100
• Measure Strain
that Develops in -200
Steel 0 10 20 30
Time (Days)
Original Ring Measured Strain
• Using an 0
Strain ()
Instrumented Ring
Steel
-100
• Measure Strain
that Develops in -200
Steel 0 10 20 30
• Determine the Time (Days)
Pressure Required Original Ring Measured Strain
to Obtain that
Strain
Pres
• •Using
Usingan 0
Strain ()
an
Instrumented
InstrumentedRing
Ring
Steel
-100
• •Measure
MeasureStrain
Strain
that
thatDevelops
Developsinin -200
Steel
Steel 0 10 20 30
• •Determine
Determinethe
the Time (Days)
Pressure
PressureRequired
Required Original Ring Measured Strain
totoObtain
Obtainthat
that
Strain
Strain
• Apply Pressure to
Concrete and Pres Pres
Obtain Tensile
Stress
Weiss and Furgeson 2001 Determine Pressure Obtain Stress
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 56 of 97
Quantifying Stress with the
Ring Test
0
Strain ()
Steel
-100
-200
0 10 20 30
Time (Days)
Original Ring Measured Strain
R R R
or Perfectly Sealed
2 2 2 2
R
Concrete t r R t E
R
OS IS OC IC
R
Steel S 2
IC
2R
Determine Pressure Obtain2 Stress2
OS OC IC
Weiss and Furgeson 2001, Hossain and Weiss, 2002
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 57 of 97
Restrained Ring Results
10
-10
Strain ()
-20
-30
25.3%k
14.3%
-40 11.0%
7.3%
3.8%
-50 0.0%
-60
0 2 4 6 8 10 12 14 16 18 20
Age of Specimen (Days)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 58 of 97
Restrained Shrinkage
• Shrinkage 30
Reduction Time of cracking (sealed) Mixtures did
not crack
SLWA 5
increases 0
cracking 0 5 10 15 20
Percent Lightweight Aggregate (%)
25 30 35
decreases
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 59 of 97
Reducing Cracking Potential:
Shrinkage Rate and Magnitude
Tensile Stress
Tensile Stress
Strength Strength
Stress
Stress Developed
Developed
10
-10
Strain ()
-20
-30
33.0%
-40 29.3%
25.3%k
14.3%
-50 11.0%
7.3%
0.0%
-60
0 2 4 6 8 10 12 14
Age of Specimen (Days)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 61 of 97
Restrained Shrinkage
• Appears logical 15
• Shrinkage rate 10
decreases and 5
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 62 of 97
Temperature + Autogenous
Shrinkage
Coil system used to regulate sample
temperature from 60˚C to -10˚C
Temperature (oC)
4
Temperature (oC)
4
C
20 20
0.14Mpa/°
C
2
ΔT 2
ΔT
10 10
0 0
0 0
-2 -2
0 12 24 36 48 60 72 84 96 0 12 24 36 48 60 72 84 96
Time (hr) Time (hr)
6 6
RESERVE
4 CAPACITY 4
RESERVE
CAPACITY
2 2
0 0
-2 -2
0 12 24 36 48 60 72 84 0 24 48 72 96 120 144 168 192 216
Time (hr) Time (hr)
Plain Mortar (w/c =0.30) Internally Cured Mortar
Not Internally Cured (w/c = 0.30)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 65 of 97
Evaporation Studies
Support
Frame
Fan
Acrylic
Tunnel
Solution
Container
Scales
Vibration Isolation
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 66 of 97
Evaporation Studies
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 67 of 97
Outline
Internal Curing
Sealed
0.6
0.5
0.4
0.25 0.30 0.35 0.40 0.45 0.50
w/c
Castro 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 69 of 97
Outline
Mortar
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 71 of 97
Benefit of Internal Curing
45
55/0.25 - 28 d
40
11.0%k - 28 d
35 55/0.35 - 28 d
35 25.3%k - 28 d
11.0%k - 28 d
Paste w/c = 0.30 - 28 d 30
30 25.3%k - 28 d
25
25
20
20
15
15
10
10
5
5
0
0
0.10 0.12 0.14 0.16 0.18 0.20
0.20 0.25 0.30 0.35 0.40
water - cement ratio Total porosity
excluding gel porosity
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 72 of 97
Two Benefits
• Reduced porosity
due to increased
hydration
• Reduced
connectivity
of interfacial
transition zones
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 73 of 97
Reduced Conductivity
20
Mortar - 28 d
18
Conductivity, (10-3 S/m) 11.0% - 28 d
25.3% - 28 d
16
14
12
10
8
6
4
2
0.23 0.29
0
0.20 0.25 0.30 0.35 0.40
water - cement ratio
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 74 of 97
Electrical Conductivity:
Extension to High w/c Mortars
• Results depend highly on the w/c and the
elapsed time after mixing.
• Important to consider if electrical conductivity is
used for quality control.
80 40 15
b) at 7 days c) at 90 days d) at 365 days
w/c = 0.45
Conductivity (10-3 S/m)
40 20
5
w/c = 0.45
20 10 w/c = 0.45
w/c = 0.42
w/c = 0.42
w/c = 0.36
w/c = 0.36
w/c = 0.30
w/c = 0.30
0 0 0
0 25 50 75 100 0 25 50 75 100 0 25 50 75 100
Additional water from IC (%) Additional water from IC (%) Additional water from IC (%)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 75 of 97
Reducing Chloride Diffusion
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 76 of 97
Outline
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 78 of 97
Indiana Field Trials -
Conventional and IC mixtures in
Sister Bridges
• IC has lower
transport
properties
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 80 of 97
Field comparison (Monroe Co In)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 82 of 97
Tonowanda NY
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 83 of 97
Tonwanda (190/I290) NY Results
• Similar RCPT
results
(DiBella et al 2011)
*note cond.
LWA in test
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 88 of 97
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 89 of 97
Current Concerns Expressed
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 90 of 97
Project Thought Process
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 92 of 97
From FHWA/DOT Perspective
• w/c 0.42 and w/c 0.3 - 60% fly ash (IC) have
equivalent 7 day strength but have a 60%
reduction in CO2 per yd3 of concrete
w/c = 0.42
0.30-60%-L
0.30-60%
w/c = 0.30
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 94 of 97
De La Varga et al 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 95 of 97
Summary
• Today’s talk
explained how to use
internal concrete to:
– Reduce the potential
for cracking
– Reduce chloride
ingress and delay
corrosion
– Improve construction robustness (plastic
cracking, thermal cracking etc…)
– Improve the sustainability of concrete
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 96 of 97
Standards and Reports
• State-of-the-Art Reviews
– Bentz, D.P., and Weiss, W.J., “Internal
Curing: A 2010 State-of-the-Art Review,”
NISTIR 7765, U.S. Department of
Commerce, Feb. 2011.
– ACI 213 and 308 should be releasing its emerging
technology report sometime in 2013.
• ASTM standards
– ASTM C1761/1761M-12 Standard Specification for
Lightweight Aggregate for Internal Curing of Concrete
– ASTM C1608-12 Standard Test Method for Chemical
Shrinkage of Hydraulic Cement Paste
– ASTM C1698-09 Standard Test Method for Autogenous
Strain of Cement Paste and Mortar
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 97 of 97