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Purdue University

School of Civil Engineering

Internal Curing: Improving


Concrete Sustainability and
Performance

Igor De la Varga1, John Ries2, and Jason Weiss1


1 School of Civil Engineering, Purdue University (USA)
2 Expanded Shale Clay and Slate Institute (USA)

Prepared for
International Forum of Concrete – May 2013
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 1 of 97
Internal Curing – The Bullet

• Today’s talk will


explain how to use
internal concrete to:
– Reduce the potential
for cracking
– Reduce chloride
ingress and delay
corrosion
– Improve construction robustness (plastic
cracking, thermal cracking etc…)
– Improve the sustainability of concrete
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 2 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 3 of 97
Curing through the Years

– Once water curing was the standard


– Curing compounds are now common place

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 4 of 97
Curing – The Three Key Factors

Time

Temperature Moisture

With Proper Curing Strength Increases, Less Permeable,


More Abrasion Resistant, and More Durable
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 5 of 97
Amount of Water Taken Up By
Cement in 6 Months
0.4
Amount of Water

0.32
Total Water
0.24

0.16 Non-Evaporable Water

0.08 Hydration Stops

0.0
0 0.2 0.4 0.6 0.8 1.0
Relative Vapor Pressure (Humidity)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 6 of 97
Water Curing versus Curing
Compounds
• Water is needed in the
hydration reaction
• This is especially critical
early in the process
• Water is absorbed
Evaporation from
water surface

Water supplied
from external
source

Saturated
Concrete

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 7 of 97
Application of Curing Compound

• Waxes, Resins, Chlorinated Rubber


• Colored Pigment to See Where (Temporary or
Permanent)
• White Dies Help Keep Concrete Cool

• Applied Immediately After Finish (Some Recent


Work Recommends Waiting for Bleed to
Disappear)
• At Best it Prevents Evaporation (i.e., Sealed)
Photo Credit Poole, TRB 2002
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 8 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 9 of 97
Early Age Cracking Frequently Observed in
Low W/C High Cement Content Concrete

• Transverse cracking

Photo http://www.aggregateresearch.com/caf/file/newdeckcracking.pdf
in 100,000+ bridges

• 62% of DOT’s
consider cracking as
a problem (NCHRP)

• Cracks shorten
service life, increase
maintenance cost,
and accelerate
Here we see cracks spaced at 2.5 ft
corrosion On the approaches to a bridge
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 10 of 97
The “Race” at Early Ages
Stress and Strength Development

Stress That Develops To


Maintain Constant Length
Stress Level

Material Resistance
i.e., ‘Strength’
Age of
Cracking

Time of Drying
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 11 of 97
Residual Stress Development

Initial Specimen

Calculated Tensile Stress ( MPa)


12
Shrinkage Effect Stress Based
On Hooke’s Law
Restraint Effect
8
d  
d t ,     d SHR  
E  
4
Stress In
Specimen
0
0 7 14 21 28
Age of Specimen (Days)

Weiss et al. 1998, JEM


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 12 of 97
Shear Studs on Steel Girder, Concrete to Be Poured

FHWA
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 13 of 97
Slab on Steel Deck

PCA
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 14 of 97
Topping Slab

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 15 of 97
Residual Stress Development

Initial Specimen

Calculated Tensile Stress ( MPa)


12
Shrinkage Effect Stress Based
On Hooke’s Law
Restraint Effect
8
d   Stress
d t ,     d SHR  
E   Relaxation

Creep/Cracking Effect 4 Strength


Stress Relaxation Stress In
Stress In
Specimen
Specimen
d     t ,   
d t ,     d SHR    d    0
E    28 
E 0 7 14 21 28
Age of Specimen (Days)
Final Stress State
Weiss et al. 1998, JEM
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 16 of 97
Measuring Shrinkage
Starting Time is Critical
Shrinkage Strain

1000
(mm/mmx10^-6)

750

500
Time (Days)

Actual Shrinkage
250
Constant Aggregate Volume (70%)
Time
Time (Days)
(Days)

Shrinkage
0

ActualShrinkage
0.30 0.40 0.50 0.60 0.70
Water to Cement Ratio Measured
Shrinkage
Shrinkage Strain

500
(mm/mmx10^-6)

Constant Aggregate Volume (65%)


Autogenous Shrinkage at 24 Hours

Actual
250

0
0.30 0.40 0.50 0.60 0.70
Water to Cement Ratio After Aitcin 1999
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 17 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 18 of 97
Three Approaches

1. Reduce Paste
Content (Volume)  Concrete   Agg V fAgg   Paste V fPaste
 Concrete   Paste  (1  V fAgg ) n
2. Shrinkage Reducing
Admixtures
2 cos 

r capillary stress ()
pore geometry (r)
surface tension ()

3. Internal Curing
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 19 of 97
What Is Internal Curing?

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 20 of 97
What is Internal Curing

• ACI “Supplying water throughout a freshly


placed cementitious mixture suing
reservoirs, via prewetted lightweight
aggregate, that readily release water as
needed for hydration or to replace moisture
lost through evaporation or self desiccation”

• Hiding Water In LWA to increase hydration


and strength while reducing transport,
shrinkage, and cracking
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 21 of 97
Controlling Fluid Distribution

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 22 of 97
Conventional and Internal Curing

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 23 of 97
Internal Curing and Pore Size

0 A Similar
w/c = 0.30
Volume of
Shrinkage Strain ()

w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted

-2000 LWA higher


Sealed - Plain r in Agg
Sealed - SRA Sealed - LWA
-3000
r3 r4 r3
• The SLWA provides water
2 cos 
-4000
to the paste and keeps a 
large pore full
-5000
r
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 24 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 25 of 97
Fundamental Volume Change

• Le Chatelier
• 1850-1936
• Volume of the reactants
larger than the volume
of the products
• Chemical Shrinkage

+ =
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 26 of 97
Chemical Shrinkage
Chemical Shrinkage
• Observed by Le 100
Chatelier over a
Capillary Hydration
century ago 80 Water Product
• “the volume Gel

Volume (%)
reduction associated 60

Hydration Ceases
Hydration
with the hydration Product
40 Solid
reactions in a
cementitious 20 Unhydrated
material” Cement
• Powers conceptual 0
model shown ~ 0 20 40 60 80 100
6.4% reduction Degree of Hydration (%)
(after Powers)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 27 of 97
Early Age Volume Changes

Age of Specimen Age of Specimen Age of Specimen


Volume Change
Volume Change

Volume Change
Empty
Air Voids
Space

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 28 of 97
Early Age Volume Changes

Age of Specimen Age of Specimen Age of Specimen


Volume Change
Volume Change

Volume Change
Empty
Air Voids
Space

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 29 of 97
Early Age Volume Changes

Age of Specimen Age of Specimen Age of Specimen


Volume Change
Volume Change

Volume Change
Empty
Air Voids
Space

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 30 of 97
Cavitation, Chemical, and Autogenous
Shrinkage

300

AE Hits Hits
0 Average Hits
Chemical Shrinkage

Emission
Volumetric Shrinkage
Strain (um/m)
(/m)

-4000 200
Vicat Initial Set

Vicat Final Set

Average
Strain

Average Acoustic
-8000 100

-12000
0
0 2 4 6 8 10 12 14 16 18
Timeof
Age From Cast (Hours)
Specimen (Hours)
Couch et al. 2006
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 31 of 97
External Water Supply
Versus Sealed

• the development of vapor filled voids


at set involves release of energy,
which could be detected as AE
Water Sealed – Vapor

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 32 of 97
External Water Supply
Versus Sealed
300
Water
Without Water on Top
With Water on Top
200
AE Hits

100 Sealed – Vapor

0
0 2 4 6 8 10 12 14 16 18
Age of Specimen (Hours)

Couch et al. 2006


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 33 of 97
Comments on ‘Space’

• Happens every day in concrete


• This is the ‘reabsorption of bleed
water’ that occurs at the ‘time of set’

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 34 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 35 of 97
Proportioning Concepts
Supply and Demand

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 36 of 97
Water Demand - Simplified

0.05
0.05
Shrinkage Volume (ml/g cement)

Chemical Shrinkage
Autogenous Shrinkage
0.04
0.04
From Vicat
Final Set

Cf × CS × αmax
0.03
0.03
Cf = Cement Content
0.02
0.02 CS = Chemical Shrinkage
Volume of
αmax = Degree of Hydration
0.01
Water Bentz, et. al, (1999)
0.01

00
00 11 22 33 44 55 66 77
Age
Age of
of Specimen
Specimen (d)
(d)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 37 of 97
Water Supply – Simplified

0
A Similar
w/c = 0.30
Volume of
Shrinkage Strain ()

w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted

-2000 LWA higher


Sealed - Plain r in Agg
Sealed - SRA Sealed - LWA
-3000
r3 r4 r3
• The SLWA provides water to the paste and
-4000 a large pore full
keeps
LWA *  * S
• M-5000
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 38 of 97
IC Mixture Proportion – How much
water does the system want?
• LWA: water reservoirs that
release water at the
appropriate time (after set)
• Hypothesis: All Chemical
Shrinkage water is replaced

ROT
7 lb Water per
100 lb of Cement
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 39 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Driving Force (Chemical Shrinkage)
– Proportioning Internal Curing Mixtures
– Extras (desorption, spacing)
• Benefits of Internal Curing
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 40 of 97
Absorption vs Desorption

• “If I had asked people what they wanted,


they would have said faster horses.”
• ― Henry
Ford

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 41 of 97
Desorption Analysis

(Mass Water/Mass Oven Dry Sample)


5.5

RH to 96%
5.0

Reduce
4.5

Moisture Content

RH to 95%
Reduce
4.0

RH to 94%
3.5

Reduce
3.0

RH to 97%
Reduce
2.5
2.0
1.5
40 50 60 70 80 90 100 110
Time (h)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 42 of 97
Desorption analysis
(Mass Water/Mass Oven Dry Sample)

6 Less efficient internal curing material


Moisture Content, %

Efficient LWA
5

0
80 82 84 86 88 90 92 94 96 98 100
Relative Humidity (%)
Castro et al. 2008
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 43 of 97
0.0
0.5 0.6 0.7 0.8 0.9 1

Desorption Relative Humidity


(b)

6.0

Dynamic Vapor Desorption

Normalized Moisture
Pressure Plate/Gravimetric Desorption
Fitted Equation

Content (%)
4.0

2.0

0.0
0.5 0.6 0.7 0.8 0.9 1
Relative Humidity
(c)

Pour Ghaz et
al. 2012
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 44 of 97
A General Approach for Expanded Slate,
Shale and Clay

C f  CS   max
M LWA 
t A   LWA 24h  

Castro et al. 2010


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 45 of 97
Neutron Tomography
Water Release and Travel

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 46 of 97
Water Distribution

• Need paste
within close
proximity to LWA
• Fine
aggregate
protects
more paste
than coarse
aggregate
Bentz
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 47 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
• Benefits of Internal Curing
– Reduced Cracking (moisture, thermal, plastic)
– Increased Hydration
– Reduced Transport/Corrosion
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 48 of 97
Sealed Conditions (Autogenous)
(Like Perfect Curing Compound)
0 A Similar
w/c = 0.30
Volume of
Shrinkage Strain ()

w/c = 0.30+5%SRAr2
r1
-1000 rWater
1 is
Depleted

-2000 LWA higher


Sealed - Plain r in Agg
Sealed - SRA Sealed - LWA
-3000
r3 r4 r3
• The SLWA provides water to the paste and
-4000 a large pore full
keeps
-5000
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 49 of 97
Relative Humidity

100
Relative Humidity (%)

96

92

88
LWA Mortar 23.7%
LWA Mortar 11.9%
84 Plain Mortar (0.0% LWA)

80
0 24 48 72 96 120 144 168
Time after mixing (h)
Castro 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 50 of 97
The Difference in Internal RH

100
Relative Humidity (%)

90
20 nm from 25.3% LWA
80

70

60

50  = 72 x 10-3 N/m
(Plain)
40  =736nm -3
x 10fromN/m Plain
(~5% SRA)
30
0.1 1.0 10.0 100.0 1000.0
Kelvin Radius (nm)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 51 of 97
Effect of LWA Shrinkage

LWA Paste Paste


0 • Remaining water will fill in
w/c = 0.30
+5%SRAr2
Shrinkage Strain () r1
-1000 r 1
pores r
w/c = 0.30+5%SRA 2

• LWA Pores > Paste Pores


-2000
RA Sealed - LWA Sealed - Plain Sealed - SRA Sealed - LWA
r3 -3000
r3 r4 r3
 = 72 x 10 N/m
-3
• Modified version of
S  2  1 -4000 1 
(Plain)

   
 = 36 x 10-3 N/m
 Mackenzie’s equation
3  r  K p-5000K s 
(~5%
p SRA)

0 10.080 100.0 100 1000.0


• Newer equation NWU
20 40 60 80 100
midity
SRA
n Radius
sci
(%)
Unsealed - LWA
Radius(nm)
(nm) Relative
Unsealed - Plain (must
Humidity
Unsealed - SRA modify
(%) for aging)
Unsealed - LWA
1 1 
ln RH  
S RT
 Paste   • Larger pores remain
3 Vw  K KS 
saturated - less shrinkage
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 52 of 97
Stress Development Approach

• Using an
Instrumented Ring

Original Ring

Weiss and Furgeson 2001


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 53 of 97
Stress Development Approach

• Using an 0

Strain ()
Instrumented Ring

Steel
-100
• Measure Strain
that Develops in -200
Steel 0 10 20 30
Time (Days)
Original Ring Measured Strain

Weiss and Furgeson 2001


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 54 of 97
Stress Development Approach

• Using an 0

Strain ()
Instrumented Ring

Steel
-100
• Measure Strain
that Develops in -200
Steel 0 10 20 30
• Determine the Time (Days)
Pressure Required Original Ring Measured Strain
to Obtain that
Strain

Pres

Weiss and Furgeson 2001 Determine Pressure


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 55 of 97
Stress Development Approach

• •Using
Usingan 0

Strain ()
an
Instrumented
InstrumentedRing
Ring

Steel
-100
• •Measure
MeasureStrain
Strain
that
thatDevelops
Developsinin -200
Steel
Steel 0 10 20 30
• •Determine
Determinethe
the Time (Days)
Pressure
PressureRequired
Required Original Ring Measured Strain
totoObtain
Obtainthat
that
Strain
Strain
• Apply Pressure to
Concrete and Pres Pres
Obtain Tensile
Stress
Weiss and Furgeson 2001 Determine Pressure Obtain Stress
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 56 of 97
Quantifying Stress with the
Ring Test
0

Strain ()
Steel
-100

-200
0 10 20 30
Time (Days)
Original Ring Measured Strain

Top & Bottom Drying


Pres Pres

 R  R  R 
or Perfectly Sealed
2 2 2 2
R
 Concrete t  r  R   t  E
R 
OS IS OC IC
R
Steel S 2
IC
2R
Determine Pressure Obtain2 Stress2
OS OC IC
Weiss and Furgeson 2001, Hossain and Weiss, 2002
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 57 of 97
Restrained Ring Results

10

-10
Strain ()

-20

-30
25.3%k
14.3%
-40 11.0%
7.3%
3.8%
-50 0.0%

-60
0 2 4 6 8 10 12 14 16 18 20
Age of Specimen (Days)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 58 of 97
Restrained Shrinkage

• Shrinkage 30
Reduction Time of cracking (sealed) Mixtures did
not crack

Age of Specimen (Days)


with VF 25
No
SLWA 20 Cracking
(similar # 15
Is Seen
For Higher
to Bentz) Volumes
• As VF
10

SLWA 5

increases 0
cracking 0 5 10 15 20
Percent Lightweight Aggregate (%)
25 30 35

decreases
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 59 of 97
Reducing Cracking Potential:
Shrinkage Rate and Magnitude

Reduce Magnitude Reduce Rate

Tensile Stress
Tensile Stress

Strength Strength

Stress
Stress Developed
Developed

Time of Drying Time of Drying


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 60 of 97
Restrained Shrinkage

10

-10
Strain ()

-20

-30
33.0%
-40 29.3%
25.3%k
14.3%
-50 11.0%
7.3%
0.0%
-60
0 2 4 6 8 10 12 14
Age of Specimen (Days)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 61 of 97
Restrained Shrinkage

• We can see that 30


cracking is more Time of cracking (sealed) Mixtures did
Time of cracking (unsealed) not crack

Age of Specimen (Days)


25
likely than in the
sealed case 20

• Appears logical 15

• Shrinkage rate 10

decreases and 5

can improve crack 0


resistance 0 5 10 15 20
Percent Lightweight Aggregate (%)
25 30 35

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 62 of 97
Temperature + Autogenous
Shrinkage
Coil system used to regulate sample
temperature from 60˚C to -10˚C

Schlitter et al. 2010


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 63 of 97
Effect of Internal Curing on
Thermal Stress Development

Plain Mortar (w/c =0.30) Internally Cured Mortar


Not Internally Cured (w/c = 0.30)
6 6
STRESS STRESS
TEMPERATURE 30 TEMPERATURE 30
Tensile Stress (MPa)

Tensile Stress (MPa)


0.22Mpa/°

Temperature (oC)
4

Temperature (oC)
4
C
20 20
0.14Mpa/°
C
2
ΔT 2
ΔT
10 10

0 0

0 0

-2 -2
0 12 24 36 48 60 72 84 96 0 12 24 36 48 60 72 84 96
Time (hr) Time (hr)

ΔT crack = 10.3°C ΔT crack = 27.1°C


Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 64 of 97
Effect of Internal Curing On
Reserve Capacity Curve

6 6

RESERVE

Tensile Stress (MPa)


Tensile Stress (MPa)

4 CAPACITY 4
RESERVE
CAPACITY
2 2

0 0

-2 -2
0 12 24 36 48 60 72 84 0 24 48 72 96 120 144 168 192 216
Time (hr) Time (hr)
Plain Mortar (w/c =0.30) Internally Cured Mortar
Not Internally Cured (w/c = 0.30)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 65 of 97
Evaporation Studies

Support
Frame

Fan

Acrylic
Tunnel

Solution
Container
Scales

Vibration Isolation
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 66 of 97
Evaporation Studies

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 67 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
• Benefits of Internal Curing
– Reduced Cracking (moisture, thermal, plastic)
– Increased Hydration
– Reduced Transport
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 68 of 97
Internal Curing Increases Hydration
(Heat / Maximum theoretical heat)
0.7
Degree of Hydration at 72 h

Internal Curing
Sealed

0.6

0.5

0.4
0.25 0.30 0.35 0.40 0.45 0.50
w/c
Castro 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 69 of 97
Outline

• Curing and Cracking Concepts


• Methods to Reduce Shrinkage
• Internal Curing Concepts
• Benefits of Internal Curing
– Reduced Cracking (moisture, thermal, plastic)
– Increased Hydration
– Reduced Transport/Corrosion
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 70 of 97
Water Absorption

Mortar

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 71 of 97
Benefit of Internal Curing

(10-3 gram of water / cm3 of paste)


45
(10-3 gram of water / cm3 of paste)

45
55/0.25 - 28 d
40

Absorbed water at 8 days


Plain - 28 d
40 55/0.30 - 28 d
Absorbed water at 8 days

11.0%k - 28 d
35 55/0.35 - 28 d
35 25.3%k - 28 d
11.0%k - 28 d
Paste w/c = 0.30 - 28 d 30
30 25.3%k - 28 d
25
25
20
20
15
15
10
10
5
5
0
0
0.10 0.12 0.14 0.16 0.18 0.20
0.20 0.25 0.30 0.35 0.40
water - cement ratio Total porosity
excluding gel porosity

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 72 of 97
Two Benefits

• Reduced porosity
due to increased
hydration

• Reduced
connectivity
of interfacial
transition zones
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 73 of 97
Reduced Conductivity
20
Mortar - 28 d
18
Conductivity,  (10-3 S/m) 11.0% - 28 d
25.3% - 28 d
16
14
12
10
8
6
4
2
0.23 0.29
0
0.20 0.25 0.30 0.35 0.40
water - cement ratio
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 74 of 97
Electrical Conductivity:
Extension to High w/c Mortars
• Results depend highly on the w/c and the
elapsed time after mixing.
• Important to consider if electrical conductivity is
used for quality control.
80 40 15
b) at 7 days c) at 90 days d) at 365 days
w/c = 0.45
Conductivity (10-3 S/m)

Conductivity (10-3 S/m)

Conductivity (10-3 S/m)


w/c = 0.42
60 30 w/c = 0.36
10 w/c = 0.30

40 20

5
w/c = 0.45
20 10 w/c = 0.45
w/c = 0.42
w/c = 0.42
w/c = 0.36
w/c = 0.36
w/c = 0.30
w/c = 0.30
0 0 0
0 25 50 75 100 0 25 50 75 100 0 25 50 75 100
Additional water from IC (%) Additional water from IC (%) Additional water from IC (%)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 75 of 97
Reducing Chloride Diffusion

Monroe County Bridge Deck Concrete

Time [day] Diffusion coefficients (m2/s)


Plain Concrete IC Concrete
28 8.56E-11 5.78E-11
91 7.67E-11 2.97E-11

Monroe County Bridge Deck Concrete


Time [day] Diffusion coefficients (m2/s)
Plain Concrete IC Concrete
28 1.42E-11 1.15E-11
56 1.26E-11 8.98E-12
91 3.99E-12 3.42E-12

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 76 of 97
Outline

• Discussion of Curing Concepts


• Discussion of Cracking Concepts
• Methods to Reduce Shrinkage
• Internal Curing Concepts
– Benefits of Internal Curing
– Reduced Cracking (moisture, thermal, plastic)
– Increased Hydration
– Reduced Transport
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 77 of 97
Internal Curing Applications
(Figgle and Reeves)

• 2005 - RR intermodal facility constructed


• 250,000 yd3 of low slump IC material
• CRC Paving for TxDOT
• 6 months 1 crack, 5.5 years miniscule drying or
plastic shrinkage cracking

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 78 of 97
Indiana Field Trials -
Conventional and IC mixtures in
Sister Bridges

• Implemented as a change order to existing Monroe County Bridges in 2010


• Bridges cast using conventional ready mix concrete and conventional procedures
• Shows that this is a ‘very off the shelf technology’ – replace some FA with FLWA
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 79 of 97
Monroe County IN
(DiBella et al. 2012)
• Simple
Change
in Mixture
Proportions

• IN - Plain Slabs Cracked; IC did not crack

• IC has lower
transport
properties
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 80 of 97
Field comparison (Monroe Co In)

Plain bridge deck


(Monroe Co.)
1 year after casting.

Internally cured bridge


deck (Monroe Co.)
“Crack Free 18+ mos
after Casting”
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 81 of 97
Use by NYDOT (Wolfe
et al. 2012)

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 82 of 97
Tonowanda NY

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 83 of 97
Tonwanda (190/I290) NY Results

• Similar RCPT
results
(DiBella et al 2011)
*note cond.
LWA in test

• Similar fresh Comp. Str. 7 day


Class HP
3,040 psi
Class HP-IC
3,500 psi
properties Comp. Str. 28 day 4,677 psi 4,683 psi
Comp. Str. 56 day 5,343 psi 5,417 psi
• Similar Strength Concrete Density 140.2 pcf 135.2 pcf
(Wolfe et al 2012) Air Content 5.5 % 6.0 %
Slump 5.0” 4.5”
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 84 of 97
Internal Curing Applications

• Building large slabs is


complex
• Denver Water 10-Million
Gallon Lone Tree Tank
No. 2
• Negligible differences in
placing & finishing
• Opinion – less cracking
and maintainence
Bates et al. 2012
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 85 of 97
Applications

• Texas – Pavement Construction


• NYDOT – 10+ Decks with IC
– Reviewed and walked these decks
– One crack in the negative region on a very wide
bridge with a high skew
– No problems reported
– Additional Cost (~3 to 12 $/yd3)
• IN-LTAP – 1 with IC, 1 conventional
– No Problems reported, Plain concrete cracked
• UTAH – 2 Bridge Decks (other states …)
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 86 of 97
Outline

• Discussion of Curing Concepts


• Discussion of Cracking Concepts
• Methods to Reduce Shrinkage
• Internal Curing Concepts
• Benefits of Internal Curing
– Reduced Cracking (moisture, thermal, plastic)
– Increased Hydration
– Reduced Transport
• Field Applications
• Sustainability
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 87 of 97
Sustainability

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 88 of 97
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 89 of 97
Current Concerns Expressed

• Goal is to replace a large portion of the


cement with class C and/or class F fly ash
• Contractors are concerned with slow
strength development
• Among other concerns
(set time, admixture
incompatibilities…) curing
challenges arise

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 90 of 97
Project Thought Process

• Thought process is that the base mixture (0.42


w/c) can be modified to obtain similar early age
strengths to satisfy contractor concerns
• As a result higher autogenous shrinkage rates
are expected, yielding into more prone-to-
cracking concretes. Also depercolation occurs
and which results in poor curing
• Fly ash with Internal Curing (IC) may aide to
dissipate shrinkage stresses and improve
curing conditions
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 91 of 97
Early Age Compressive Strength

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 92 of 97
From FHWA/DOT Perspective

• w/c 0.42 and w/c 0.3 - 60% fly ash (IC) have
equivalent 7 day strength but have a 60%
reduction in CO2 per yd3 of concrete

• Other ways to increase very early age


strength if needed: more reactive cement,
finer grind.

• Does not even consider improvements in


other properties like reduced transport
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 93 of 97
Impact on Autogenous Shrinkage

w/c = 0.42
0.30-60%-L

0.30-60%

w/c = 0.30

Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 94 of 97
De La Varga et al 2010
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 95 of 97
Summary

• Today’s talk
explained how to use
internal concrete to:
– Reduce the potential
for cracking
– Reduce chloride
ingress and delay
corrosion
– Improve construction robustness (plastic
cracking, thermal cracking etc…)
– Improve the sustainability of concrete
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 96 of 97
Standards and Reports
• State-of-the-Art Reviews
– Bentz, D.P., and Weiss, W.J., “Internal
Curing: A 2010 State-of-the-Art Review,”
NISTIR 7765, U.S. Department of
Commerce, Feb. 2011.
– ACI 213 and 308 should be releasing its emerging
technology report sometime in 2013.
• ASTM standards
– ASTM C1761/1761M-12 Standard Specification for
Lightweight Aggregate for Internal Curing of Concrete
– ASTM C1608-12 Standard Test Method for Chemical
Shrinkage of Hydraulic Cement Paste
– ASTM C1698-09 Standard Test Method for Autogenous
Strain of Cement Paste and Mortar
Internal Curing De la Varga, Ries, and Weiss. May 29th, 2013 Slide 97 of 97

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