Certificate No: MCS BBA 0166

Technology:
MCS 012 – Pitched Roof Installation Kits

Components Mid clamps, anodised aluminium alloy, for panels

from 30 mm – 55 mm:
PV-IC-42

End clamps, anodised aluminium alloy, for panels

from 30 mm – 55 mm
PV-EC-42

Rail, anodised aluminium in lengths of 2100 mm,

PV-R2100-42

Rail splice, anodised aluminium alloy, length 150 mm

PV-R200-42

Installation Type Above roof

Permissible roof pitch (Angle º) 20° — 70°

Roofing substrate minimum Slated or tiled roofs

requirements
Maximum design wind uplift
resistance (kPa)
2.5
Calculated by dividing the characteristic wind uplift
resistance by the partial safety factor shown below.

Partial (safety) factor(s) 1.1

The BBA (British Board of Agrément) has issued this Microgeneration Certification Scheme (MCS) Certificate to
the company and products named above, in recognition of the products’s compliance with the MCS Scheme
Requirements for the technology named above.
On behalf of the British Board of Agrément

Date of issue: 26 September 2014 Claire Curtis-Thomas

Chief Executive

The BBA is a UKAS accredited certification body — Number 113. The schedule of the current scope of accreditation for product certification is
available in pdf format via the UKAS link on the BBA website at www.bbacerts.co.uk

Readers are advised to check the validity and latest issue number of this MCS Certificate by either referring to the BBA website or contactting the BBA direct.

British Board of Agrément Tel: 01923 665300

Bucknalls Lane Fax: 01923 665301
Watford e-mail: clientservices@bba.star.co.uk 1
Herts WD25 9BA ©2014 website:www.bbacerts.co.uk
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 Rail PV - R2100 - 42
For the installation of photovoltaic panel mounting system on pitched roofs.

Application

Substructures for photovoltaic installations.

Advantages

- Easy handling, card-in system and screws for rails can be

inserted easy on above.
-Designed to take up snow and wind loads.

Technical data

Width 29 mm
Height 54 mm

Material composition Aluminum 6005-T5

Weight per m lenght 0.75 kg

3
Adjustable end clamp PV - EC - 42
For the installation of photovoltaic panel mounting system on pitched roofs.

Application

Mounting framed photovoltaic modules on R42 rail.

Advantages

- Pre-assembled and thus reduce installation time.

-Large clamping range-one clamp covers all common module
thickness (30-50 mm).
-Clamps click into the rail carrier section quickly and easily
from above.
-Can be repositioned on the carrier section.
-The clamps is positioned correctly immediately after fitting-no
need to insert or tighten further screws.

Technical data

Screw diameter 8 mm
Screw length 40 mm

Tightening torque 10 Nm

Adapted for thickness of solar panel 35-55 mm

Weight 0.068 g

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Universal adjustable middle camp
PV - IC - 42
For the installation of photovoltaic panel mounting system on pitched roofs.

Application

Mounting framed photovoltaic modules on R42 rail.

Advantages

- Pre-assembled and thus reduce installation time.

-Large clamping range-one clamp covers all common module
thickness (30-50 mm).
-Clamps click into the rail carrier section quickly and easily
from above.
-Can be repositioned on the carrier section.
-The clamps is positioned correctly immediately after fitting-no
need to insert or tighten further screws.

Technical data

Screw diameter 8 mm
Screw length 40 mm

Tightening torque 10 Nm

Adapted for thickness of solar panel 35-55 mm

Weight 0.043 g

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Rail splice PV - R200 - 42
For the installation of photovoltaic panel mounting system on pitched roofs.

Application

Extending rails.

Advantages

- One-piece component.
-Designed to take up snow and wind loads.
-Pre-assembled.
-Clamps and roof hok can be fitted at the sleeve position.
-Profile optimized to take up flexion moments.

Technical data

Width 23 mm
Length 200 mm

Material composition Aluminium AT- 6005 and

stainless steel screws SUS304
Weight 0.18 kg

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PV-R2100-42 Alloy 6005-T5
Specification
The 42x26.2w shape was designed for lighter weight and
strength requirement.

Applications includes solar mounting structure and solar weight

frames.

Specifications
Length 200cm
Weight 0.81kg/m
Esitimated Area 289.74mm^2
Moment of inertia Ix 50138 mm^4
Iy 21490 mm^4

Moduls of section Wtop 2560 mm^3

Wbot 2237 mm^3
Beam selection by load and length
Concentrated load

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 PV-R2100-42 Alloy 6005-T5
Deflection calculations
Using the calculation below, see table below for variations
Equation variable units respectively

Max deflection is in mm
F or force is in N
L or length is in mm
E or Moduls of elasticity is in N per mm2
I or Moment of inertia is in MM4
Supported Loads W or weight is in N per mm
Cantilever Loads
Concentrated load at center (simply supported)
Concentrated load at center (simply supported)
Max deflection= FL
48 EI
FL
Max deflection=
3 EI

Uniformly distributed load (simply supported)

Max deflection=
( (( (
5
384
WL
EI
Uniformly distribuited load (simply supported)

Max deflection= WL
8 EI
Concentrated load at center (between fixed supports)

Max deflection=
FL Specifications
192 EI
Esitimated Area 289.74mm^2

Uniformly distribuited load (between fixed supports)

Moment of Inertia Ix 50138 mm^4
Iy 21490 mm^4
Max deflection= WL
384 EI Moduls of section Wtop 2560 mm^3
Wbot 2237 mm^3
AL03-R54 Alloy 6005-T5 Span Chart

Wind speed  (m/s)

Span（mm） 0-23 24~28 29~60

Zone1：0.04 1600 1400 1200

Zone2：0.2 1400 1200 1000
Zone3：0.3 1300 1100 900
Zone4&5：0.5 1200 1000 800