MODULE 3 1. MATERIAL FAMILIARIZATION ll 12 UNDERSTANDING TYPE OF MATERIALS USED FOR EACH PROCESS AND SYSTEM. SELECTING PROPER TYPE OF MATERIALS TO BE USED FOR EACH APPLICATION< OUTLINE > AHU SELECTION 1 SUPPLY AIR VOLUME (m?/n) SH : COOLING LOAD (ROOM) Keal/H ‘To = NEARLY ROOM DEWPOINT TEMPERATURE (deg) (AROUND RELATIVE HUMIDITY 90%) Ti > ROOM TEMPERATURE (deg) 2 OAAIR VOLUME (mn) OA VOLUME CALCULATE AS FOLLOWS: PERSON PROCESS | AIR PRESSURIZE! 20 ~ 30m *PERSON CMH MH A B ¢ | A BHC | IFA>BtC A ISOA VOLUME IFA COOLING CAP keal il HEATING cap keal At ‘SUPPLY AIR Cv STATIC PRESS meg q RETURN AIR CMH ROUGH FILTER ARRESTANCE 80% Oh AR ai MIDDLE Fiter | {Bs 50% a AHU SELECTION a TYPE: O UNITE TYPE (COHORIZONTAL Overtica) | no RY NAME COOLING LOAD COIL ENTERING ENTHALPY ie keal/kg COIL LEAVING ENTHALPY il Keal/kg COOLING LOAD 1,2XQsx (ie-il)=1.2 x CMH x ee kal A fe COIL ENTERING TEMP te c COIL LEAVING TEMP t1 c COOLING LOAD 0.29 Osx (t1-te) =0. 29x. CM x ( = fs kcal /H S HEATING LoaD COIL ENTERING TAP te 1c CON LEAVING TEMP t1 °C HEATING LOAD 0.29%05x (th-te)=0.29x alti x. eal /t COOLING ca | SAFETY FACTOR Kl x keal At HEATING CAP SAFETY FACTOR K2 x kcal/H = O Guten water | IN: °C, UT: Vmin | © ELEC HEATER keal/i +860= iw - O stew PRESS keg/on®.G LH kcal/kg, keal/i= — keal/kg= heft i LING CAP keal A HEATING CAP: keal/H eu BEE | sae a AIR v oak Gat MIDDLE FILTER | Nas 90%el FCU SELECTION | ROOM COOLING LOAD AND GA COOLING LOAD CALCULATION TH = Q, Kea/H (SH+LH) SH = Q; Kealti LH = Q3 Kea OA LOAD = Q, Kea CATALOG DATA OF MAKER TH = Qq Kea SH = Qg Keay ‘YOU SHOULD SELECT AS FOLLOWS QW>QA+Qo_ ROOM COOLING LOAD AND OA LOAD CALCULATION TH = Q, Keay (SH+LH) SH = Q; Keali LH = Q, KealH OALOAD = Q, KealfH CATALOG DATA OF MAKER TH = Qy Kea SH = Qg Keay YOU SHOULD SELECT AS FOLLOWS Wr Q{+Q_ Qp>Q OK 48+ | o‘ < PSYCHOROMETIC CHART> EE CONDITION COOLING CAPACITY TC: 51,400 Kea SENSIBLE HEAT CAPACITY SHC : 38,300 KcaV/H OUTDOOR 35°cDB INDOOR 27°CDB, 195*CWB BF = 0.12 AIR VOLUME = 10,800 CMH < COOLING SYSTEM > tek 0 (1-BF)xFx12 hy. = ENTHALPY (Kealkg) hy = (RETURN+0A) MIXING AIR CONDITION Q "ACKAGE COOLING CAPACITY (Keal/H) : TC BF = BY-PASS FACTORY F = AIRVOLUME (CMH) 12 = kg/m? b= BS - 51,4000 = 90 (SATURATED LINE (10.12) x 10,800 x 12 PACKAGED OUTLET ACTURAL AIR POINT IS ON LINE ae Fx12 x hy = ENTHALPY (Kealkg) ACTURAL PACKAGED OUTLET AIR Q = PACKAGE COOLING CAPACITY (Kcal/H) : TC F = AIR VOLUME (CMH) 12 = kgim? hy = 135 - 51,4000 = 95 10,800x 12 43PACKAGED ATR CONDITIONER SELECTION TE: OO WATER COOLED Cy AIR COOLED Tio ROOM NAME COOLING LoaD OA Gos at OA BTuALpy ea: FOOM ENTHALPY ir heal/ig O§ COOLING LoaD J 2XOox (id-in=l.2 x Gyx (= keal Ai TESHLE= Keal/ni Keal/he keaisid TOTAL COOLING LoaD “” THs0, fa keal/i: keal/ne eal fi HEATING —LoaD ENTERING TEMP te = °C LEAVING TBP t2 °c 9.29 Qsx (ti-te) =0.29 x GH x( - js eal /H COOLING CAP | SAFETY FACTOR KL x keal/ii = keal/t HEATING CAP | SAFETY FACTOR K2 x keall = kal ORERIGERWT [GIS Liquin © coouinc wareR | Iv: °C, ours te Vain O BLEC HEATER keal/l +860= kw O steay PRESS ke/en?.G LH —skeal/kg, kcal keal/ge= kal COOLING CaP’ keal/ (RP) HEATING CAP keal/H SUPPLY ATR i STATIC PRESS mtg PACKAGED AIR CONDITIONER SELECTION TPE : CU WATER COOLED AIR COOLED J no OOM NAME COOLING Loap OA Qo= cet Y keal/kg ROOM ENTHALPY ir keal/eg O COOLING LoAD {PX O0X lion) 1.2 x0 “Cian ¢ OO OE kal THeSHVLi Keal /hi Keal/he keal At TOTAL COOLING LOAD“ THoa Loan keal/nt —keal/n= keal At HEATING LoaD BYTERING TP te = CC LEWWING TOP t1‘o. 8.29%0sx (t-te) 90.29% city x( =e keal ft COOLING CAP | SAFETY FacTOR KL x keal/i = Keal/H HEATING CAP | SAFETY FACTOR K2 x keal/ = heal A O remiceat |oas @ LIQUID O COOLING WATER} IN: “C, OUT: keal/At(C) + Vain O ELEC HEATER keal/l +860 iw O sre PRESS ke/on?.G LH kcal/kg, koa kcal/g= kg ‘COOLING CaP keal/ft (ID) HEATING CAP eal ft SUPPLY AIR Csi STATIC PRESS mtg |xe REFRIGERATION SELECTION Tre : OORECIPRO COCENTRIFUGAL CABsoRP COOLING : CAIR (UT Pocr °c) HATER CHILLED WATER : IN °C, OUT COOLING WATER : IN ‘c, or |] aworeNT AIR cw : T ‘TCO NO OR AKU NO RM COOLING LOAD | Ga COGLING LoaD TOTAL COOLING LOA Re thea) | Tecan {kcal >| RBWRK | | | a | TOTAL aT COOLING CAPACITY a ‘SAFETY FACTOR K1 xT KCAL/H REFRIGERATOR keal/H +3024= RT ‘CHILLED WATER. IN ‘c, Or U COOLING CAP/60- At= keal/f +60+At= L/min i REFRIGERATOR RTX PCS ‘HEX PCS minx PCS PRESS LOSS EVA mil CON ml REFRIGERANT = -R- COOLING WATER. COOLING COEFFICIENT K2=1.3 IN , OUT 1.3. X COOLING CAP/60- At= 1.3% keal/H +60+At= Vmin MAKER Vain COOLING TOMER SELECTION ‘TYPE : QCOCLOSE ‘COOPEN (Osoure NOIZE : COSTANDARD = CILOW COSUPER LO¥ RTX PCS COOLING WATER TEMP IN ‘C, OWT 'C COOLING WATER Vain CHILLED PRIMARY PUMP ox ex Vin x =x kw XPS, CONDENSER == PUMP ox ox Vmin « mix kw x PCS NOTE. COOLING TOWER SELECTION ] + TYPE: CCLOSE Coren ISQuRE L NOIZE : CSTANDARD Olow COSUPER Low . ABIENT AIR: “CHD FOR : REFRIGERATOR Cleave Genopuctiow Gonien ) - RTX Pcs COOLING WATER TEMP In c, or COOLING WATER Vain COOLING CAPACITY 60 xAE (US, nine keal iy COOLING WATER PUMP ox x Vain x nlix kw Xx Pos NOTE(5-1 EQUIPMENT SELECTION REFRIGERATOR SELECTION F Type: Ci Recipro C Centrifugal Ci seren i absorp. Cooling:: Air OWater Required chilledwater:In__*c Qut__c Cooling water:In__sc out__ec |Aqbient Zone No. | Room Cooling [OA Cooling | Total Cool ing Load keal/H|Load keal/H {Load keal/H WB Caleulation Total at Cooling Cap. Safety factor Ky x Gre kcal f Refrigerator Ton + 3024 = USRT Chilled Water — | In: °c, Out: °C, Cooling cap. /60-at= e/min. c A P A c 2 Cooling Water |C0Oling coefficient Ka = 1.3, In: °C, Out: °c y 1.3 x Cooling cap./60-a\ e/min. Maker: Nos. | Mode: 7] 5 |cooting cap. kealsh| Size + Weight Electrical Data Ref. ton usar |W = ® {ov fone | kw P i raigrmsnoe kw/uset | = ET chi Out = C/In °C |H = v uate vakar e/nin, - Input kw c = ag |tormal weight Cooling water | Out ara kg | Starter - €/min. | Running weight eg | Starting a Press. loss | Eva mfq, Con. maq current, Wiring comment:(5]-2 EQUIPMENT SELECTION PACKAGED AIR CONDITIONER SELECTION Type: O Water cooled C Aircooled 0) Cool ing only CHeat pump O) other ( Air Quantity: Qs = cum |No. Zone: | : On q'ty Qo = Cot 1.2 x 60 Qo x (io - it) + TH | L : OA enthalpy io keal /kg, g |oooting Room ie koal/eg [9 = keal/it A TH = SSH + SLA = keal/kg, ~ |o OA temp. fo, °c 0.29%60 Qox(t - to) + THw | Heating Room tenp. tr °c Rim heating load THW___keal/kg |" = keal/H i OA humi, Xo kg/kg |1.2 x 60 Qo x (Xr ~ Ko) fi 5 Humidi tying Room humi. Xr ke/eg [9 = keal/H | a Cooling Cap. _|Safety factor Ky xe = keal /H + | ¢ [Heating cap. [Safety factor Ko xh = keal/H 4 A |Humiditying Cap |Safety factor k3 xqs keal/H P ——. i a |O Cooling Water | In: °C, Out: °C |dce/at x 60 = ¢/min, { i CO Hot Water In: °C, Out: *c |ao/at x 60 = ein | 7 [0 steam (weat) [Pressure _kg/en?, LN keal/kg |Sh/un = ke/h : s O Elec. (Heat) 4/860 = - O Water Humidity efficiency n = Wn = ern i Maker: Nodel: (Horse power Cooling cap kcal/n| Size » Weight Electrical Data it Heating cap. keal/n| Indoor | outdoor @}v [ite s = a Ind o Fumi. cap. kg/a |W = We unit P Supply air q'ty cunt y De ae Outdoor “~ Je Jon g'ty cu unit Hs He c |Statie press. mag if . Weight — [Weight ner Cooling water eynin, [8 . fans seemment u Hot water e/min. | Stean K kg/h B i icte: Coil entering air |Indoor unit [Outdoor unit | i Summer we ba} [uinter DB. we}2 (5]-3 EQUIPMENT SELECTION COOLING TOWER SELECTION Type: Close O Open Oi Round C Square e: Standard Low C)Super low Ambient air CHB |For: O Refrigerator O erodustion Ciconp, Gothen )| A € |Coolingwater temp. | In: °C, Out: °c | t A | Cooling water q'ty £/min. P [Cooling cap. 60 x at x Water q'ty keal/H Maker: Model : Material: 8 - Cooling cap keal/n| Size - Weight |pump | x fmin.x nos RT uw |e ee yi Fan Dx mihx nos, o.]| ¢ [Peeting cap | In: sc, out: _ec |p = Electrical Data e/min, |X = | Ly Seatac ate oT [as [ie 5 ° ke |r, © [Ambient air CHP running weignt =° |" - k & Approach °c © | Pump © Note: Type: Ci Close Clopen O Round Cl Square Noise: (Standard QLow (Super dow Ambient air: "CWB |For: (Refrigerator C Production C} Comp. Ci Other( I C | Cooling water temp. | In: °c, Outs sc {__| A [cooling water qity £/min. P {Cooling cap. 60 x At x Water q'ty keal/H | HH Naker Node: Material s Cooling cap keal/h} Size - Weight [rump | gx gimin.x nos x a : F We Fan x mYhx nos, i Cooling cap | In: _*c, out: °c |p = Electrical Data ne e/min, |H = 1 ¥ ie Standard weight = A 3 ke |e _ |e [ambient air CHB | punning weight : an e Approach c Pump(51-4 EQUIPMENT SELECTION BOILER SELECTION | . Type: O Steam ( kg/om?) O Hot water (C1 10m 30m G 50m) Fuel: oin( Keal/ke QGas()__keal/kg GElectrie Gothen ) OA enthalpy iow keal/kg | 1.2 x 60 x Qo x (iiw ~ ow) ( : Room fiw keal/kg Heating Load i. Gow’ = keal, ° fe OA Q'ty Qo cu eee A | D Room heating lead w= keal/t Humidity ing OA huni. Xo kg/ig [1.2 x 60 x Qo x (kl he) Load Room humi, Xt kg/kg [dom = keal/i Other Qst = keal/H Total = dow + Ww + dom + ast q= ___keal/H Lc Heating load = q = koal/H |K1 x K2 xq i} A Heating loss factor of piping P | Rated Out-put ARI ee eee He koa it 7 Ja Warming up factor i c = Ke & [t oe T }steam Steam latent heat: L = H/s ___ke/ YX {( kg/m) Ss keal/H Beet oe Maker: Model: ols 1 aaa Rated out-put keal/H | Fuel —| p ton/H'| Fuel consumption On-off OHi-Lo-oft =~] e [type steam Oviot water |Burner control eee e | c |Nax- press. s/on? lerectrical data | |v | m= | mw ~ n Heating sur- 2 * face area m* |weight kg [Size [ee tee~ & (5]-5 EQUIPMENT SELECTION AHU SELECTION | Type: (init type (QHorizontal vertical) L)Site erection Gothen ( a Air Quantity: Qs = cH Yo. Zone: a Coil entering je keal /kg 1.2 x 60 Qs x (ie - ii) L [Cooling Coil leaving ji, keat/kg | 9° = keal/H ; Coil entering te °c 0.29 « 60 Q5 x (a te) | A | Heating e611 lectin 6, ve [ah = keal /l Room air Xr ke/kg 1,2 x 60 Qs x (Xr - Xu) meaettyAng Coil leaving xt kg/kg |= Keal/i Cooling Cap. {Safety factor Ky xe = keal/l c [Heating cap. | satety factor kp xgh= keal /i 4 Viumiditying cap [Safety factor K3, xqs keal/i P = a |O chitied Water | tn: *c, Out: sc |qe/at x 60 = e/nin. : C Hot Water In: °C, Out: °C |do/at x 60 t/nin. | T | Steam (Heat) |Pressure___Kg/em?, LH___keal/kg |Gh/ut = kg/h : i G Steam (Humi) |Pressure__ke/om?, LH___keal/ke |G/in = C1 water Humidity efficiency n = 9/n = Maker: Cooling cap. keal/a | Falter: Size Wx Weight 5 [Heating cap. keal/n | yode Humi. cap. kg/n | Effictency__ | P Chilled water e/nin. : 4 E |iiot water eéutn, |Prenenee oss Electrical Data | ¢ |[Stean K kg/n | Initial, @ |v [2 [mw Final — Water e/min. Fan Air q'ty CHM | OA q'ty cue | Humi is i Static press anmq (OF [titer zy Note: COILLEAVING AiR | Kall | | ke J~ (5]-6 EQUIPMENT SELECTION Pump Selection ae eet lina System: Cirouit Ci Clolse O open | u Ushilled water Cooling water Odrain Goil( _) Llothen( Fluid 4 : Temp: Min, °C ~ Max. °c arty €/min. 7 No. Description Caleulation Head-Loss Remarks i 1_| Potential Difference 2. | Press. at open point 3. | Pipe ( )mmagym 4 4 | Fittings tel dae Ds [vatves | 6 | Control Valves [7 [RtowMeter | 8 [cots : _ mre ~ 10 VW zi 12 13 ‘ Ww on 15 a J 16 ~ a7 i 18 7 Total = Required Pump Head Model: Q Volume C] Line 0 End suction O ( OC ) oe : Cap.: ox t/min. x Hm x kw Nos, = |] E |maxer: c L Maker Model No.: .+ my uoTy sarsra| 2x | aron| & [PSansueg| 10 [aceon] w/teon| &/TeH | w/teex | oe “On og [4910 aty] ‘deg | “deo a (7aaoK) 2onOd fe epuegs Buy yeeulBuy tooo] 24F3P2H | BUT TOO AUN SoUVARE aed TeoTaaoeTa : aI wooy | wooy | vaay WOOw NOTLVOIAIOaES WIC NOILYINOTYO NOILOGTSS USNOTLIGNOD UIY HOOU NOTLOSIES LNBHAINDA L-[S] h " h h 0 y » » y s ) )(51-9 EQUIPMENT SELECTION Fan Selection 7 No. System: Special gas O No U Yes ( > | Function O Supply air O Return air O Exhaust O og O Other ( & Condition Temp: Min. °C ~ Max, °c Air q'ty = CMM No. Description Calculation Press. -Loss Remarks 1 [Straight Duct ( )mmag/m z Ve( yn/s 3 |Fittings _ 4 5 OA: louver 6 Jair imet 7 [ate outiet He 8 [Dampers Het 9 [Chambers a 7 10 | Equipment ae 11. | {Coil/elimicasing) 2 13. | Filter | ee 4 15 | Terminate 16 17 18 Total Required static pressure Model: O Centrifugal Axial D Ciroe O Limit-load 0 ( yao¢ Ze : |Cap.: # x CMM x imag. x kw NOS. El Maker: c Maker Model No.:nx | Bun | ao “on | WHO | HO | owol ow | ax sson| 2 | S108 | @ | atv7a ‘avo | gaaz | uo ‘WLOL soUvAgE sawn | as | ary ‘wig | Waor] an} yyy | aon, SRYN YOLOW FONVANOIUa Na swoon ure | BI¥ | Woou | vauy HOO NOILVOISIIadS WIvd NOILYINITVD NV NOTIWTNOUTO/AIVENT WIV HSGUA/NOTAYITENGA/LgAVEXS NOILIZTSS INAWdINda O1-[S] s s , a = = ¢ ajo one 4 4 1 3[5]-11 EQUIPMENT SELECTION CONTROL VALVE SELECTION asm | aoe | Fae fimin | Pressure | ko/cmz Model_|- Cv _| Size(IN) No, Control Valve | Steam | |} Note: “)) stean 0.0368 x W x VV Shean ke/t ~ 2 way AP Septic Volume m/kg Pressure difference kg/em “| Water 0.07 xW x VV Water quantity é/min cv = vaP ; Z 2 way Specific volume €/kg, Pressure difference kg/cmCoil Calculation Cooling | Cooling Load : SPEC REMARKS Coil [-—_—_——— (Chilled H 1.2x60xQsx({ie-il) x Sefety factor Kies | tube step: Water) mimin.x( =) kealikg x 72x K1 Tubelanagen: = keal/H USRT Chilled Water Tube rows: ‘ : Flow: OSingle twi = tw? Otw= deg Double Half Water Q'ty Fin pitch: we 4 = = fimin. | Material of tube: Bw Cu steel Material of fin: i = 2 Coil Area Ar m: DAl oO Air Velocity Material of casing oss Oo = 7 = = " > Vas Rien bed ay: Water Velocity ae i“ ae CONTROL VALVE emo pcecare=e} ee ce = O.Skglem: Heat Trans, Ke keallm2-hec ? keallm24 Mean Temp. w= 0.07xW i VAP Atem = : = eg _—_—_— = 007x L v Att stat -tw2 = At2 = te2-twi = Ss Wim} SHF = O.245x(tat-ta2) - 0.245x(_- = ae if ta) Wet Factor twat) = SHE+ 106. +104 iin 20.4xSHF AK i Be ‘ = ( Rewis a KxAtemxAtxa wtate usteox | H/teox |y/Teoyln/ Tey vcow | 2 [atom] & | omg | HO [HTM] sreonl SIT ee ee ; 5 sdeg | 74 82] _ peor SuEvAae r Reraealaaceniae Buyonp | Zurqeay, peoy ee ait O3H 2g peor] wooy | 3uzz009 wooy| PAV woou Noravorarogas VVC NOTLW INTO NOTLOBTSS SLINN 1109 Nva NOILOZIES INGWdINds g-[S] Cr) Oaoo — : 1 evug) | were zug) | | uondiesay Ey} | was (| 2EMD) — eomUeD C] | | AYE) Buneoosdoou | fal suo} wero zucl uondosay og] | 995 0) soem gq} RBH C) ay Q| Gumoadons Cf oO iu o weet Oy zu Q| vondiosay [| menos Cy seem C3} reBraaved C ay Ey] Senpoosdoou a rar erase 2H | ot | Asser | wor | cua fo) | wun | aoua | too ) | wun | nica oa path JAuiovavo [2unssaue] uw _| uma _| mors [sunssaval umm | ama_| mors_| onniooo ‘on =e eee ‘BESNONOS 05 TO0S ELV ‘wOAOOSVAS Tparowd wanddns oe erm neve) 31NG3HOS YATIIHD y » y D d 7 y Dy b a n B B a) B