Maintenance Manual

1. EXTERNAL ALARM MESSAGE

1001 SAFETY DOOR NEED CLOSE!

ALARM 1001

N
Is the safety door closed ?

Y
Close the safety door.

N
Is the window closed ?

Y
Close the window.

N
The diagnostic
X8.1=0

Cause： Y
1. The limit switch (-A217) for the
safety door or the window
detects incorrectly. Please adjust Press the RESET key.
it.
2. The limit switch (-A217) for the
safety door or the window is
defective. Please replace it.
END

8-2
 Maintenance Manual

1003 SPINDLE MOTOR ALARM!

ALARM 1003

. Please check the alarm number from

NC or the LED alarm number that
displayed by spindle AMP.

Please call for service

8-3
 Maintenance Manual

1004 SPINDLE GEAR SHIFT ALARM!

ALARM 1004

Press the RESET button.

N D57=0
Is the machine with gear box?
Consult Chap2
D57=1 5.2 set.
5 Y 1
Y
During maintenance? K4.7=1

Shift the gear box to HI (or LO)

by execute Sxxxx.

Shift to HI Shift to LO

N N
Is the gear HI solenoid valve ON? Is the gear LO solenoid valve ON?

(-Y306) (-Y305)
Y Y 3
2

N Is the gear HI limit switch ON? N

Is the gear HI limit switch ON?
DGN X5.6=0、X5.5=1 DGN X5.6=1、X5.5=0
(S-302) (S-303)

4 4
Y Y

END

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 Maintenance Manual

2 3

. In HI output Y In LO output
DGNY3.0=1、Y3.1=0 DGN Y3.1=1、Y3.0=0

N
N
6
6

Cause:
Condition error. Please
command S-code again.
Cause:
1. The wiring of solenoid valve is
poor contact. Please check the
wiring.
2. The solenoid valve is defective.

5 Please replace it.

3. The relay is defective. Please
replace it.

Cause:
1. The limit switch for gear
HI/LO detects incorrectly.
Please adjust it.
2. The limit switch is defective.
Please replace it.

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 Maintenance Manual

1005 ATC NOT READY!

(FOR ATC 24T、30T、32T、40T)

ALARM 1005
1

Change to the JOG mode

Press the POT vertical button and release it to

make the POT to the vertical position.

N
Is the POT in the vertical position?

N
Y DGN Y2.5=1

N
DGN X6.2=1、X6.3=0 Y

Y 4 2 3

N
Is the Z axis at the tool change position?
The diagnosis 71.0=1(absolute)

Keep to press manual ATC button Refer to ALM1019

until cycle START button flashing.

Start ATC change by press the

cycle START button.

8-6
 Maintenance Manual

5
Y

N
Is ATC start to change?

Y N
DGN Y2.4=1

Is the ATC in the position N Y

after ATC change finish?
2 3
Y

Press the POT vertical button and

release it to make the POT to the Press the EMG button and release it.
horizontal position. Y
Y
6
N
Is the POT in the horizontal position?

Y N
DGN Y2.6=1
N
The diagnosis X6.2=0、X6.3=1
Y

4
2 3
Press the RESET button

Make sure the SPINDLE TOOL (The

diagnosis D440) and NEXT TOOL (The
diagnosis C2) number are correct.

END

8-7
 Maintenance Manual

2 3

Cause: Cause:
1. The solenoid valve is 1. The button is defective. Please
defective. Please replace it. replace it.
2. The wiring of the solenoid 2. The wiring of button is poor
valve is poor contact. Please contact. Please check the wiring.
check the wiring. 3. Condition error. Please reset
3. MAG locked. Please check it. again.
4. Parts interference. Please
check it.

4 6

Cause: Cause:
1. The limit switch is defective. 1. The limit switch for ARM
Please replace it. detects incorrectly. Please
2. The limit switch detects check it.
incorrectly. Please check it. (ARM HOME X6.5, ARM
BRAKE X6.4, TOOL
UN/CL CONFIRM X6.6)

8-8
 Maintenance Manual

1007 TF≦0 COMMAND ERROR!

ALARM 1007

Cause：Wrong T command.

Press the RESET key.

Modify the T command 0 < T.

END

1008 TF IS NOTHING IN TOOL BOX!

ALARM 1008

Cause：Wrong T command.

Press the RESET key.

Correct the T command.

END

8-9
 Maintenance Manual

1009 SERVO MOTOR ALARM!

ALARM 1009

Please close NC power than open.

Y
The ALARM 1009
is still display？

Please check PMM／MSG

N
massage and consult Chap5
Appendix F eliminate.
END

1010 SERVO MOTOR BATTERY ALARM!

ALARM 1010

Servo Motor battery unusual.

Please check PMM／MSG

massage and consult Chap5
Appendix F eliminate.

END

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 Maintenance Manual

1011 MAG (C0) SETTING ERROR!

ALARM 1011

Press the RESET key.

Set the diagnostic C0 with the

total tool amount of the magazine.
Consult Chap2 5.2 setting.

End

1012 POT (C2) SETTING ERROR!

ALARM 1012

Press the RESET key.

Set the diagnostic C2 with the

tool no. on the standby pot.
Consult Chap2 5.2 setting.

End

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 Maintenance Manual

1013 DOUBLE TOOL DETECTION!

ALARM 1013

Press the RESET key.

Check the standby pot no. Y

equaling to the tool no. on
the spindle.

N Remove the tool from the pot

Set the correct pot no. (C2)

Consult Chap2 5.2 setting.
Try tool change M6 Txx again.

N
Is the alarm still there ?

End Y

Cause：
1. The sensor (S404) for tool
detection is defective. Please
replace it.
2. The sensor for tool detection is
poor connected. Please check it.

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 Maintenance Manual

1014 SP. ORI ALARM!

ALARM 1014

Press refer to the parameter list

attached with the machine to correct
the NC parameters No.4000~4099.

Press the RESET key.

Execute the M19 command

of spindle orientation.

Y
Is the alarm still there ?

End

8-13
 Maintenance Manual

1015 MOTOR OVERLOAD!

ALARM 1015

Please check the following motors whether

there is overlod or fuse blown.
1. Motor of coolant pump (-F213)
2. Motor of chip conveyor (-F217, -F218)
3. Fuse on Lubricating unit (-A204)
4. Fuse on oil-air lubricating unit (-F239)
5. Motor of oil skimmer (-F234)
6. Motor of pump for coolant through spindle
(-F200)
7. Motor of hydraulic unit (-F222)
8. Motor of pump for floor flushing (-F232)
9. Motor of spindle cooler (-A207)

Solve the cause of overload.

Press the resetting device

on the overload relay

Press the RESET key.

End

8-14
 Maintenance Manual

1016 SP. TOOL (D440) SETTING ERROR!

ALARM 1016

Set the diagnostic D440 with

the tool no. on the spindle.
Consult Chap2 5.2 setting.

Press the RESET key.

End

1018 M6 WITHOUT TF ALARM!

ALARM 1018

Modify the format of program

as M6 Txx

End

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 Maintenance Manual

1019 M6 SWAP POSITION MISSED!

ALARM 1019

Press the RESET key.

Is the function of Y
automatic ATC position return used ?
(The unction for PMC axis)
Set diagnostic K11.0=1

N
Is the spindle at the ATC position ?

Please exectute the command of

Y ATC position return before
automatic tool change ATC.

Is the servo motor

Y
incremental or absolute type ?
K2.2=1 is the incremental
type. Cause：
Wrong setting for the ATC position.
N Please refer to the following table to
modify the parameter setting.

Cause：
1. ATC position detection error,
please adjust LS. (-S131)
2. ATC position LS damage
please change the LS. (-S131)

End

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 Maintenance Manual

Roller gear type

ATC Type Simple disk type Cam type of Roller gear type
(Z axis for ATC
Parameter (crank driving) single cycle (3 axes for ATC position )
position )
N1241 X 0 0 0 ATC position. ★ ※
Y 0 0 0 ATC position. ★ ※
Z 0 0 0 ATC position. ★ ※
N6916 0 0 0 1
N6917 3 0 0 2
N6918 3 3 3 3
X coordinate of ATC
N6936 0 0 0 position +250.
★※
The 2nd ATC position Y coordinate of ATC
N6937 +250. 0 0 position +250.
★※ ★※
The 1st ATC position Z coordinate of ATC
N3968 +250. 250 250 position +250.
★※ ★※
X coordinate of ATC
N6956 0 0 0 position –250.
★※
The 2nd ATC position Y coordinate of ATC
N6957 –250. 0 0 position –250.
★※ ★※
The 1st ATC position Z coordinate of ATC
N6958 –250. -250 -250 position –250.
★※ ★※
N8010 X 0 0 0 1
Y 0 0 0 1
Z 1 1 1 1

※：The setting value varies according to the machine model.

★：If the machine is with ISC system, all setting values of the ATC position must
be the coordinate value multiplying 10 times.

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 Maintenance Manual

1020 SP.COOLING／LUBRICATING SYSTEM FAILED!

ALARM 1020

Is the spindle with oil-air N

lubrication or oil cooler ?

Y Set the diagnostic K3.0=1.

N
Is there oil cooler ?
1
Y

Is the oil cooler with Y

enough oil ?

N Cause：
Oil level of the oil cooler is too low.
Please fill oil. (-A207)

Is there oil-air N
lubrication ? Y
Diagnostic K8.2=1 ?

Y
N

Cause：
1.Oil-air is too much. The amount Cause：
needs to be adjusted The detector for oil level of the oil
2. Wiring of the temperature switches cooler (-A207) detects incorrectly.
(-F244, -F245) is poor contact. Pleae check it.
Please check the wiring.
3. The spindle motor is out of order.
Please solve the cause..
1

End

8-18
 Maintenance Manual

1021 TOOL MEASURE ALARM

ALARM 1021

Is it overtravel during tool N

length measurement?

Y Press lightly the detecting switch

of the prober to get the red lamp
lighting on.
2 Under the HANDLE mode, move
the spindle apart from the probe.
N
Diagnostic X7.4=0 ?

N Press lightly the detecting switch

of the probe to check whether the Cause：
returning signal (X4.7) is actuated. 1. The cable for the element of the
probe is poor connection or broken.
Please check and replace the cable.
Y 2. Some element of the probe (-A206)
is defective, please replace the
Cause： probe.
1. The cable for the element of the
probe is poor connection or broken.
Please check and replace the cable.
2. Some element of the probe (-A206)
is defective, please replace the 1
probe.

Press the RESET key.

End

8-19
 Maintenance Manual

1022 TOOL LIFE EXHAUST

ALARM 1022

Counting of tool used

(time or times) has been reached.

Consult Chap4 5.1 setting.

Press the RESET key.

End

8-20
 Maintenance Manual

1023 MAG NOT INPOSITION!

2 ALARM 1023

Press the RESET key

Y Is the POT in the horizontal position?

The diagnosis X6.3=1

Change to the JOG mode

Y
Is the magazine in the position?
The diagnosis X6.3=1
Press the POT vertical button and
release it to make the POT return
7 N
to the horizontal position.

Change to the JOG mode

Y
Is the POT in the horizontal position?
Press the MAG CW/CCW button and
N
release it to make the MAG rotate one
4
Y
DGN Y2.6=1
N
Is the MAG motor start?

N 3
Y
5
Cause:
N
Is the MAG motor stop? 1. The button of “POT vertical” is
defective. Please replace it.
Y 2. The wiring of “POT vertical” button
1 is poor contact. Please check the
6 wiring.

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 Maintenance Manual

3 4

1. The wiring of the solenoid DGN X6.3=1

valve for POT H is poor contact.
Please check the wiring.
2
2. The solenoid valve for POT H
Cause:
is defective. Please replace it.
1. The limit switch for POT H detects
3. The relay (K418, K419)
incorrectly. Please check it.
damage. Please check it.
2.The limit switch for POT H is defective.
Please replace it.
2

2
5

The diagnosis Y4.7=1 6

Cause:
1. The MCC or relay of MAG Press the EMG button
Cause:
CW/CCW is defective. Please
1. The wiring of MAG CW/CCW
replace it.
button is poor contact. Please
check the wiring. 2. The wiring of MCC or relay for Cause:
2. The button of MAG CW/CCW MAG CW/CCW is poor contact. 1. The limit switch for MAG
is defective. Please replace it. Please check the wiring. counter is defective. Please
3. The MAG motor is overload or replace it.
damage. Please check it. 2. The limit switch for MAG
1 counter detects incorrectly.
7
Please adjust it.
1 3.The relay (K404、K405) of
MAG CW/CCW contacts
DGN Y4.7=1
incorrectly or damage.

DGN Please check it.

C2 = at the present tool number

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 Maintenance Manual

1024 STC TEMP FAILED!

ALARM 1024

Press the RESET key

Please check the signal of STC Y

temperature card in the electrical
cabinet.

Finish

Cause：
1. No 24V power input
2. STC temperature card is broken
Please call for service

8-23
 Maintenance Manual

1026 JIG NEED CLAMP!

ALARM 1026

N
Is there optional JIG function ?

Y
Set keeprelays：
Y
K4.4=0 (M54／M55) Is there APC function ?
K4.1=0 (M56／M57)
N

Jig must be clamping during

3
spindle rotation.

Press the RESET key.

Do jig clamping by pressing the JIG

CLAMP╱UNCLAMP button or 1
execute the command of jig clamping
under the AUTO mode.

Execute the command

of spindle rotation.

Y
Is the alarm still there ?

N
2

End

8-24
 Maintenance Manual

N
Is the jig clamped ?

Y
Cause：
N Are limit switches used 1. The relay for jig is defective.
for detecting jig clamping╱ Please replace it.
unclamping ? (-K233, -K234, -K238, -K239)
Y 2. The solenoid valve for jig
Set timers：
clamping is defective. Please
T18=500 (M54 FINISH TIME)
Cause： replace it.
T20=500 (M55 FINISH TIME)
1. Some limit switch on the jig is (-Y212, -Y213, -Y214, -Y215)
T22=500 (M56 FINISH TIME)
defective. Please replace it. 3. The wiring for the solenoid
T24=500 (M57 FINISH TIME)
(-S215, -S216, -S217, -S218) valve is poor contact. Please
2. Some limit switch on the jig check the wiring.
detects incorrectly. Please adjust (-Y212, -Y213, -Y214, -Y215)
it. 4. Some hydraulic pipe for jig
(-S215, -S216, -S217, -S218) clamping is clogged. Please
clean the pipe or replace it.

8-25
 Maintenance Manual

Jig must be clamping during

spindle rotation.

N Is there optional JIG

function on the pallet A ?

Set keeprelays： Y
K4.4=0 (M54／M55)
K4.1=0 (M56／M57)
Is there optional JIG N
function on the pallet B ?

N Is the pallet A in the

machining area ?

4 Y

Press the RESET key.

Under the MDI or AUTO mode,

execute the command for jig 6
clamping (M54／M56) to do jig
clamping.

Execute the command

of spindle rotation.

Y
Is the alarm still there ?

N
5
End

8-26
 Maintenance Manual

N
Is the jig in the machining
area clamping ?

Y Cause：
1. The relay for jig is defective.
N Are limit switches used for Please replace it.
detecting jig clamping╱ (-K233, -K234, -K238, -K239)
unclamping ? 2. The solenoid valve for jig
clamping is defective. Please
Set timers： Y replace it.
(-Y212, -Y213, -Y214, -Y215)
T18=500 (M54 FINISH TIME)
Cause： 3. The wiring for the solenoid
T20=500 (M55 FINISH TIME)
valve is poor contact. Please
T22=500 (M56 FINISH TIME) 1. Some limit switch on the jig is
check the wiring.
defective. Please replace it.
T24=500 (M57 FINISH TIME) (-Y212, -Y213, -Y214, -Y215)
(-S215, -S216, -S217, -S218)
4. Some hydraulic pipe for jig
2. Some limit switch on the jig
clamping is clogged. Please
detects incorrectly. Please
clean the pipe or replace it.
adjust it.
(-S215, -S216, -S217, -S218)

8-27
 Maintenance Manual

Press the RESET key.

Under the MDI or AUTO mode,

execute the command for jig 7
clamping (M58／M60) to do jig
clamping.

Execute the command

of spindle rotation.

Y
Is the alarm still there ?

N
2
End

8-28
 Maintenance Manual

1027 AIR PRESSURE FAILED

ALARM 1027

Is the pressure of air N

source enough ?

Regulate the pressure of air source.

Y

Press the RESET key.

Y
Is the alarm still there ?

N
Cause：
1. Wiring for air pressure
End detector(-A203) is incorrect.
Please check
the wiring.
2. Air pressure detector (-A203)
isdefective. Please replace it.

8-29
 Maintenance Manual

1028 ATC (D52) SETTING ERROR

ALARM 1028

N
Is there magazine unit ?

Y
Make sure D52=99.
Consult Chap2 5.2 setting.
(D52) Y

`
Re-start the machine.

End

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 Maintenance Manual

1029 SP TOOL CLAMPING FAILED!

ALARM 1029

Press limit switches

N
(S304, S305) for tool clamping
and check whether the
diagnostic X5.1=1.

Y
Cause：
1. The limit switch for tool clamping
is defective. Please replace it.
2. The limit switch detects
incorrectly. Please adjust it.
3. The wiring for limit switch is poor
contact. Please check the wiring.
4. The wiring of rowed cable for
CNC is poor contact. Please check
the rowed cable.

End

8-31
 Maintenance Manual

1030 MAG (D51) SETTING ERROR!

ALARM 1030

N
Is there magazine unit ?

Y
Make sure D52=99.
Consult Chap2 5.1 setting.
(D51) Y

`
Re-start the machine.

End

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 Maintenance Manual

1031 TOOL SEARCHING FAILED

ALARM 1031

Cause：
Tool searching cannot be finished in
the defined time limit.

Y
Does the magazine rotate ?

Cause：
1. The limit switch for pot
horizontal (S410) is defective.
Please replace it.
2. The limit switch for pot horizontal
detects incorrectly (X6.3). Please
adjust it.
3. The wiring for pot horizontal
is poor contact. Please check
the wiring.
4. The contact of relay (K404,Y2.2)
Execute the T command.
Cause：
1. The limit switch (S401) for pot
counter is defective. Please replace
it.
2. The limit switch for pot counter
detects incorrectly (X7.0). Please
adjust it.
3. The wiring of limit switch for pot
counter is poor contact. Please
check the wiring

Y
Is the alarm still there ?

End

8-33
 Maintenance Manual

1032 AUTO DOOR FAILED

1 ALARM 1032

The automatic door open／close

works over the set time limit.

N Timer T12=xxxx
Refer to the article regarding
setting

Re-set the timer T12. Y

Is the N
automatic door closed?
2 Diagnostic Y1.6=1

Y Cause：
1. The automatic door gets
interference. Please remove the
obstacle.
N Diagnostics 2. The air pressure for the automatic
door is too low. Please enlarge the
X8.1=1，X8.0=0
pressure of the air source.
2 3. The solenoid valve (-Y207, -Y211)
Y for automatic door is defective.
Please replace it.
4. The wiring of the solenoid valve
(-Y207, -Y211) for automatic
Press the RESET key. door is poor contact. Please check
Cause： the wiring
1. The limit switch (-S201, -S202) 5. The relay (-K268, -K269) for
for automatic door is defective. automatic door is defective.
Please replace it. Please replace it.
Execute the command of automatic
2. The limit switch (-S201, -S202) door open／close (M10／M11).
for automatic door detects
incorrectly. Please adjust them.
Y 2
Is the alarm still there ?

N
2
1
End

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 Maintenance Manual

1033 PANEL SETTING ERROR!

ALARM 1033

Consult Chap2 5.2 setting.

(D50).

Re-start the machine.

End

8-35
 Maintenance Manual

1034 SPINDLE TOOLS OVERLOAD!

ALARM 1034

Press the RESET key

Is the spindle Y
tool broke or damaged

The settings in spindle overload

delay time (T48) is tool short, Change tool
please refer to the timer setting of
Chap2 5.1.

END

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 Maintenance Manual

1035 WORKPIECE PROBER ERROR!

ALARM 1035

Press the RESET key

Is the signal of prober Y

and receiver are out off measure range?
The diagnosis X7.7=1

Cause:
1. Is the prober or receiver Adjust the position of receiver.
broken? (-A206) Setting the prober on spindle then
2. The wiring of prober and move the z axis, make sure the
signal can receive in full travel.
receiver is poor contact. Please
check the wiring.

END

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 Maintenance Manual

1036 OIL AIR LUBE ERROR!

ALARM 1036

Is the oil level of the oil-air N

lubricating system too low ?

Y
Is the air pressure N
for the oil-air lubricating system
N
not enough?
DGN X5.7=1 ?

Y Y

Regulate the air pressure (referring to

End the mechanical╱maintenance manul).

Cause：
The pressure switch (-A203) is
defective or poor contact.
Please replace or check the wiring.

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 Maintenance Manual

1037 DC24V POWER SUPPLY ERROR!

ALARM 1037

Cause：
DC24V Power supply damage or
wrong error , please change or
check wiring.

Press the RESET key.

End

1046 WORKPIECE PROBE LOW BATTERY!

ALARM 1046

Cause:
Workpiece probe battery life is
too low or defective. Please
change it.

Press the RESET key

END

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 Maintenance Manual

1049 APC DOOR OP／CL APC

ARM TYPE (TYPE 3) (K4.6=1, APC WITHOUT DOOR)

ALARM 1049
5

Diagnostics Y
X13.1=1 Close
X13.0=1 Open

N N
Is the APC door opened ?
Cause：
The APC door close is not finished
in the defined time limit. Y 2

N
Is the APC door closed ?

Y 3

8-40
 Maintenance Manual

1 2 3

Cause： Cause： Cause：

1. The limit switch (S536) for APC
door open is defective. Please
replace it.
2. The wiring of the limit switch for
APC door open is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
1. The limit switch (S537) for APC
door close is defective. Please
replace it.
2. The wiring of the limit switch for
APC door close is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
1. The solenoid valve (K501, K502)
for APC door is defective. Please
replace it.
2. The wiring of the solenoid valve
for APC door is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.

Diagnostic N
X13.1=1 Close

Y 3

Press the RESET key.

Execute the command

M91／M92 again.

Y
Is the alarm still there ?

N
5
End

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 Maintenance Manual

1049 APC DOOR OPEN／CLOSE FAIL

β6 TYPE(TYPE 4) (K4.6=1, APC WITHOUT DOOR)

ALARM 1049
5

Diagnostics Y
X13.1=1 Close
X13.0=1 Open

N N
Is the APC door
opened ?
Cause：
APC door close is not finished in the
defined time limit. Y 1

Is the APC door N

closed ?

Y 2
Select the JOG mode and press the
APC DOOR OPEN button.

N
Is the APC door
Closed ?

N
Y
Diagnostics Y6.1=1

6 Y
4
3

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 Maintenance Manual

1 2 3

Cause： Cause： Cause：

1. The limit switch (S536) for APC
door open is defective. Please
replace it.
2. The wiring of the limit switch for
APC door open is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
1. The limit switch (S537) for APC
door close is defective. Please
replace it.
2. The wiring of the limit switch for
APC door close is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
1. The solenoid valve (K501, K502)
for APC door is defective. Please
replace it.
2. The wiring of the solenoid valve
for APC door is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.

6 4

Cause：
Diagnostic N
1. The solenoid valve (K501, K502)
X13.1=1 Close for APC door is defective. Please
replace it.
2. The wiring of the solenoid valve
Y 2 for APC door is connected
incorrectly or circuit broken.
Press the RESET key. Please check it and replace the
broken one.

End
5

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 Maintenance Manual

1050 TABLE CLAMP／UNCLAMP FAIL!

ALARM 1050

N
Is the EMERGENCY STOP
button released ?

Y
2
Cause：
Table clamping /unclamping is not
finished in the defined time limit.

Diagnostic Y6.6=1 Diagnostic Y6.7=1

Y Y
Is the table is clamped ? Is the table is unclamped ?

N N
3 4
5 5

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 Maintenance Manual

3 4 5

Cause： Cause： Cause：

1. The limit switch (S538) for table
clamping is defective. Please
replace it.
2. The wiring of the limit switch for
table clamping is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
3. The limit switch for table
clamping detects incorrectly.
Please adjust it.
1. The limit switch (S539) for table
unclamping is defective. Please
replace it.
2. The wiring of the limit switch for
table unclamping is connected
incorrectly or circuit broken.
Please check it and replace the
broken one.
3. The limit switch for table
unclamping detects incorrectly.
Please adjust it.
1. The solenoid valve (K504, K505)
for table clamping╱ unclamping
is defective. Please replace it.
2. The wiring of the solenoid valve
for table clamping╱ unclamping
is connected incorrectly or circuit
broken. Please check it and replace
the broken one.

N
Is the table is unclamped ?

Y
3
Please release the
EMERGENCY STOP button..

Please execute the command

M85 to do table clamping..

Diagnostics N
X13.3=1
X13.4=0

Y 3

Press the RESET key.

End

8-45
 Maintenance Manual

1051 APC Z AXIS NEED RETEN!

ALARM 1051

Execute zero return of the Z axis.

Press the RESET key.

End

8-46
 Maintenance Manual

1054 APC SWAP TIME EXCEED！

ALARM 1054

Cause：
The APC pallet change is not
finished in the defined time limit.

Check limit switches：

1. Pallet A - Locating pin locked
(X13.7)
2. Pallet A - Locating pin unlocked
(X14.0)
3. Pallet B - Locating pin locked
(X14.1)
4. Pallet B - Locating pin unlocked
(X14.2)
5. Table clamping (X13.3)
If anyone is defective, please replace
it.

Check solenoid valves：

1. Table clamping (Y6.6),
unclamping (Y6.7)
2. APC door open (Y6.0), close
(Y6.1)
3. Pallet A - Locating pin locked
(Y7.1)
4. Pallet A - Locating pin unlocked
(Y7.0)
5. Pallet B - Locating pin locked
(Y7.2)
6. Pallet B - Locating pin unlocked
(Y7.3)

Execute the command

of pallet change.

Y
Is the alarm still there ?

End

8-47
 Maintenance Manual

1057 ATC NOT READY

(FOR SIMPLE DISK TYPE 20T)

ALARM 1057
1

Is the Z axis at
the ATC position ? N
Diagnostic F71.0=1
(Absolute type of servo motor)

Please refer to the ALM1019

Y to solve the problem.

Is the magazine
close to the spindle ? N
Diagnostics
X6.2=1, X6.3=0
Before the magazine returns the
Y standby position, make sure no tool
will drop down. Or, remove tools on
Select the JOG mode and press the spindle or magazine.
TOOL UNCLAMP button to do
spindle tool unclamping.

3
N
Is the spindle tool unclamped ?

Y
9
7
N
Diagnostics
X5.2=1, X5.1=0

Y
Select a manual mode to move the Z
axis toward the positive direction
until the Z axis getting the signal of
interlock.F70.7=1 (Absolute type of
servo motor)
Cause：
1. The limit switch (S305, S307) for
spindle tool clamping╱ unclamping
is defective. Please replace it.
2. The limit switch for spindle tool
clamping╱unclamping detects
incorrectly. Please adjust it.

2
1

8-48
 Maintenance Manual

Press the EMERGENCY STOP

button and release it.

Is the spindle N
tool clamped ?
Diagnostic Y2.7 = 0

Y 8

Diagnostics N
X5.1=1, X5.2=0

9 3
Y

Select the JOG mode and press the

MAG BACKWARD button to retract
the magazine to the standy position.

N
Does the magazine go backward ?

Y
N
Diagnostic Y2.3=1

Diagnostics N
Y
X6.2=0, X6.3=1
4
5
Y 6

Set the spindle tool no. at the

adress D440.

Try commands M6 Txx again.

10

8-49
 Maintenance Manual

6 5 4

Cause： Cause： Cause：

1. The limit switch (S404) for maga-
zine backward is defective. Please
replace it.
2. The limit switch for magazine
backward detects incorrectly.
Please adjust it.
1. The magnetic switch (K291) for
magazine backward is defective.
Please replace it.
2. The wiring of the magnetic switch
for magazine backward is poor
contact. Please check the wiring.
3. The magazine is jammed. Please
repair it
1. The MAGAZINE BACKWARD
button (S615) is defective. Please
replace it.
2. The wiring of the MAGAZINE
BACKWARD button is poor
contact. Please check the wiring.
3. Conditions are not satisfied. Please
check the setting.

N
8 Diagnostic Y2.7=1

Y Cause：
Cause：
1. The solenoid valve (Y312) for tool
clamping╱unclamping is
defective. Please replace it.
2. The wiring for tool clamping ╱
unclamping is poor contact. Please
check the wiring.
1. The TOOL UNCLAMP button
(S638) is defective. Please replace
it.
2. The wiring of the TOOL
UNCLAMP button is poor contact.
Please check the wiring.
3. Conditions are not satisfied. Please
check the setting.

10 1

Y
Is the alarm still there ?

N
1
End

8-50
 Maintenance Manual

1058 ATC DOOR NOT CLOSES! (FOR DCV、FP)

ALARM 1058
1

Press the RESET key

Execute the M78 command for

close the ATC door
2

Is ATC door close? N

The diagnostic
Y5.1=1
Cause：
Y
1. The ATC door gets
interference. Please remove
N DGN X10.1=1
the obstacle.
2. The air pressure for ATC
door is too low. Please
Cause:
enlarge the pressure of the
1. The limit switch for ATC door Y air source (-A203).
is defective. Please replace it.
3. The solenoid valve is
(-S233)
defective. Please replace it.
2. The limit switch for ATC door
detects incorrectly. Please (-Y410)

adjust it. (-S233) 4. The wiring of the solenoid

valve is poor contact.
Y Please check the wiring.
Is the alarm still there? (-Y410)
2
5. The relay for POT is
N
defective. Please replace it.
1
(-K255)
END

8-51
 Maintenance Manual

1059 TOOL MEASURE COVERS NOT OPEN!

ALARM 1059

Press the RESET key

Execute the M20 command for

open the tool measure cover
1

Is the cover open? N

DGN Y4.5=1
(-Y201)

Y Cause:
1. The solenoid valve for tool
measure cover is defective.
N DGN X11.2=1
Please replace it. (-Y201)
(A202)
2. The wiring of the solenoid
valve for tool measure cover is
poor contact. Please check the
Cause: Y
wiring. (-Y201)
1. The limit switch for tool measure
3. The relay for POT is defective.
cover is defective. Please replace
Please replace it. (-K228)
it.
2. Tool measurement is defective

END

1
1

8-52
 Maintenance Manual

1060 JIG CW/CCW OVERTIME!

ALARM 1060

Modify the setting of JIG CW/CCW

timer，consult Chap2 5.1 setting (T66)

Y
Is the alarm still there?

N Cause:
1. The limit switch for JIG
CW/CCW is defective. Please
replace it. (-S217) (-S218)

2. The limit switch for JIG

CW/CCW detects incorrectly.
END Please adjust it. (-S217)
(-S218)

8-53
 Maintenance Manual

1061 M6 POT V ERROR!

ALARM 1061

Confirm the ATC type.

Consult Chap2

Y
During maintenance? K4.7=1

N
4

Re-command M6

N
Is POT vertical?

Y
1

END

8-54
 Maintenance Manual

The diagnostic N
Y2.5=1(-Y411)

4
Y

N
Is POT vertical?

Cause:
Y
1. The solenoid valve (-Y411)
for POT is defective. Please
N
DGN X6.2=1 replace it.
2. The wiring of the solenoid
valve (-Y411) for POT is
Cause: poor contact. Please check
4
1. The POT gets interference. Please the wiring.
remove the obstacle. 3. The relay (-K419) for POT is
2. The air pressure for POT is too defective. Please replace it.

low. Please enlarge the pressure

of the air source (-A203).
3. The limit switch (-S411) for POT
4
vertical is defective. Please
replace it.
4. The limit switch for POT vertical
detects incorrectly. Please adjust
it.
5. Please check the wiring and
signal.

8-55
 Maintenance Manual

1062 M6 ARM L.S ERROR!

ALARM 1062

Confirm the ATC type.

Consult Chap2 5.2 set

Y
During maintenance? K4.7=1
1
N

Re-command M6

Check the limit switch for N

ATC reference point, brake and spindle tool
clamping/unclamping are correct.

Cause:
1. The limit switch (-S416、S412、S415)
Y
is defective. Please replace it.
2. The limit switch detects incorrectly.
Please adjust it.
3. Please check the wiring and signal.

END

8-56
 Maintenance Manual

1063 M6 SPINDLE UNCLAMP ERROR!

ALARM 1063

Y
1 During maintenance? K4.7=1
N

Re-command M6

DGN N

Y2.7=1

Y 1

N
Is the spindle tool unclamped?

Y Cause:
1. The solenoid valve (-Y302) for
DGN X5.1=1 N
spindle tool clamping/ unclamping is
(-S306)
defective. Please replace it.
Y Cause: 2. The wiring of the solenoid valve
1. The air pressure for spindle tool (-Y302) for spindle tool clamping/
clamping/ unclamping is too low. Please unclamping is poor contact. Please
enlarge the pressure of the air source check the wiring.
(-A203). 3. The relay (-K312) for spindle tool
END
2. The limit switch (-S306) for spindle clamping/ unclamping is defective.
tool clamping/ unclamping is defective. Please replace it.
Please replace it.
3. The limit switch for spindle tool 1
clamping/ unclamping detects
incorrectly. Please adjust it.
4. Please check the wiring and signal.

8-57
 Maintenance Manual

1064 M6 SPINDLE CLAMP ERROR!

ALARM 1064

Y
1 During maintenance? K4.7=1
N

Re-command M6

DGN N

Y2.7=0

Y 1

N
Is the spindle tool clamped?

Y Cause:
1. The solenoid valve (-Y302) for
DGN X5.1=1 N
spindle tool clamping/ unclamping is
(-S304)
defective. Please replace it.
Y Cause: 2. The wiring of the solenoid valve
1. The air pressure for spindle tool (-Y302) for spindle tool clamping/
clamping/ unclamping is too low. Please unclamping is poor contact. Please
enlarge the pressure of the air source check the wiring
(-A203). 3. The relay (-K312) for spindle tool
END
2. The limit switch (-S306) for spindle clamping/ unclamping is defective.
tool clamping/ unclamping is defective. Please replace it.
Please replace it.
3. The limit switch for spindle tool 1
clamping/ unclamping detects
incorrectly. Please adjust it.
4. Please check the wiring and signal.
`

8-58
 Maintenance Manual

1065 NONE TF COMMAND !

ALARM 1065

Press Restart button

Enter T code instruct again.

END

1068 INVERTER BREAKDOWN ALARM

ALARM 1068

Cause：
Inverter breakdown alarm （check the
LED displayed code of inverter）

Please refer to the inverter operation

manual (maintain-error-reason-solution)
for trouble shooting.

END

8-59
 Maintenance Manual

1071 STC TEMP ERROR!

ALARM 1071

Press the RESET key

Please check the signal is correct

N
or not of STC temperature card
in electrical cabinet.

STC temperature sensor has been broken.

Please call for service.

N
Is the ALARM 1071
still displaying？

Finish
Y

Please call for service

8-60
 Maintenance Manual

1072 SP. TEMP ERROR!

ALARM 1072

Press the RESET key.

N
Is the ALARM 1072 still
displaying？

Finish

Press the RESET key after 10 minutes.

Finish

8-61
 Maintenance Manual

1073 SP. NEED WARM UP!

ALARM 1073

Press the RESET key.

Following the NC process to run

the warming up program.

Continue working process after the

warming up program completed.

8-62
 Maintenance Manual

1900 PLEASE TURN OFF POWER!

Please turn off the power

END

8-63