Professional Documents
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Introduction
Introduction ···································································································· C-2
AC Input
AS
AC Input AS Series ·················································································· C-14
DC Input
ASC
DC Input ASC Series ··············································································· C-62
Microstep
5-Phase
5-Phase Stepping Motor and Driver Package
RK
Microstep ··························· C-90
Stepping Motor RK Series
AC Input
and Driver
Packages
Full/Half
2-Phase
AC Input 2-Phase Stepping Motor and Driver Package
UMK
Full/Half ························· C-122
UMK Series
Microstep
5-Phase
5-Phase Stepping Motor and Driver Package
CRK
························· C-134
CRK Series
Stepping Motor
Microstep
DC Input
2-Phase
and Driver 2-Phase Stepping Motor and Driver Package
RBK
Microstep ························· C-164
Packages RBK Series
DC Input
Microstep
2-Phase
2-Phase Stepping Motor and Driver Package
CMK
························· C-180
CMK Series
2-Phase
PK/PV
Without 2-Phase Stepping Motors
························································ C-205
Encoder PK Series/PV Series
2-Phase Stepping
Motors
2-Phase
With 2-Phase Stepping Motors
PK
························································ C-261
Encoder PK Series
EMP400
EMP400 Series ······································································· C-274
C-1
Stepping Motors
■ Features
0.72˚
● Accurate Positioning in Fine Steps
A stepping motor rotates with a fixed step angle, just like the second
hand of a clock. This angle is called "basic step angle." Oriental
Motor offers 5-phase stepping motors with a basic step angle of
0.72° and 2-phase stepping motors with a basic step angle of 1.8°.
Programmable Controller
Stepping Motor
Pulse Signal
Current
1 Pulse
A pulse signal is an electrical signal whose voltage level changes
H Level
repeatedly between ON and OFF.
Each ON/OFF cycle is counted as one pulse. A command with one L Level
pulse causes the motor output shaft to turn by one step. Time
The signal levels corresponding to voltage ON and OFF conditions
are referred to as "H" and "L," respectively.
◇ Frequent Starting/Stopping is Possible ◇Speed – Torque Characteristics [Motor frame size 60 mm (2.36 in.)]
2.0
Introduction
250
1.5
200
Torque [oz-in]
Torque [N·m]
150
1.0
AC Input
100
AS
0.5
50
0 0
0 1000 2000 3000 4000
Speed [r/min]
DC Input
0 10 20 30 40 50 60
ASC
Pulse Speed [kHz]
(Resolution setting:1000 P/R)
Microstep
5-Phase
Stepping motors continue to generate holding torque even at The load does not move
RK
while power is supplied to the motor.
standstill. This means that the motor can be held at a stopped
AC Input
position without using a mechanical brake. External
Stepping Motor Force
Full/Half
2-Phase
UMK
Coupling
Microstep
5-Phase
CRK
Once the power is cut off, the self-holding torque of the motor is ◇ Electromagnetic Brake Type
lost and the motor can no longer be held at the stopped position in
vertical operations or when an external force is applied. In lift and
Microstep
DC Input
2-Phase
similar applications, use an electromagnetic brake type.
RBK
Microstep
2-Phase
CMK
Without Encoder With Encoder
2-Phase
PK/PV
2-Phase
PK
● Closed Loop Stepping Motor and Driver Package
The consists of package products designed to draw out the
maximum features of a stepping motor. These packages normally
EMP400
operate synchronously with pulse commands, but when a sudden
acceleration or load change occurs, a unique control mode
maintains the positioning operation. models can also Controllers
output positioning completion and alarm signals, which increases SG8030J
the reliability of the equipment in which they operate.
AS Series
Accessories
Driver
Controller
Pulse Signal
Programmable Controller
Current Motor
Installation
C-3
Stepping Motors
■ Motor Types
Stepping motors come in different types including the standard type, electromagnetic brake type, and various
geared types. The availability of such a wide selection means, that you can choose an optimal type according to
the function and performance required in your specific application. Using the AS Series as an example,
the different types of motors will be described more completely. For details on the types available with other series,
check the pages on which each product is listed.
● Standard Type
A basic model that is easy to use and designed with a balanced set
of functions and characteristics.
● Geared Type
These motors incorporate a dedicated position-control gearhead
with reduced backlash to make the most of the high controllability of
the motors.
The gearhead ensures highly accurate, smooth operation even in
applications where a large torque is received.
Gear Unit
Introduction
● Pulse Input Package
The motor can be controlled using a pulse generator provided by the
user. Operation data is input to the pulse generator beforehand, and
you select the operation data on the host programmable controller,
AC Input
then input the operation command.
AS
Motor
Driver Pulse Programmable
Generator Controller
DC Input
ASC
● Built-In Controller Package
The built-in pulse generation function allows the motor to be driven
Microstep
via a directly connected personal computer or programmable
5-Phase
RK
controller. Since no separate pulse generator is required, the drivers
AC Input
of this type save space and simplify wiring.
Motor
Full/Half
2-Phase
UMK
Driver Programmable
Controller
or
Personal Computer
Microstep
5-Phase
CRK
Microstep
DC Input
2-Phase
RBK
Microstep
2-Phase
CMK
Without Encoder With Encoder
2-Phase
PK/PV
2-Phase
EMP400 PK
Controllers
SG8030J
Accessories
Installation
C-5
Stepping Motors
Features
●Closed loop control ●Closed loop control ●Low vibration, low noise ●2-phase stepping motor and
●High ●High
due to smooth drive function AC input driver in one package
response response
●High-resolution control is
●No hunting ●No hunting
possible by microstepping
●Low vibration ●Low vibration
●Space-saving, simple wiring
Motor Type Closed loop control stepping motor Closed loop control stepping motor 5-phase stepping motor 2-phase stepping motor
Basic Step Angle 0.36˚(Resolution setting: 1000 P/R) 0.36˚(Resolution setting: 1000 P/R) 0.72˚ 1.8˚
Resolution Select ● ● ● ●
Pulse Input Mode Switch ● – ● ●
Automatic Current Cutback ● ● ● ●
Current Setting ● ● ● ●
Step Angle Select Input ● – ● –
● ● – –
Functions
Velocity Filter
All Windings Off Input ● ● ● ●
Timing Output ● – ● ●
Built-In Controller – ● – –
Smooth Drive – – ● –
Input Power Supply Voltage Switch – – – –
Overcurrent/Overheat Overcurrent/Overheat
Protective Functions Overheat output Overheat output
Overload/Overvoltage Overload/Overvoltage
Safety Standards –
RoHS Compliant
Standard Motor mm (in.) □42, 60, 85 (□1.65, 2.36, 3.35) □42, 60, 85 (□1.65, 2.36, 3.35) □42, 60, 85 (□1.65, 2.36, 3.35) □42, 56.4 (□1.65, 2.22)
mm (in.)
Standard Type Terminal Box
Electromagnetic Brake Motor mm (in.) □42, 60, 85 (□1.65, 2.36, 3.35) □42, 60, 85 (□1.65, 2.36, 3.35) – –
Geared Motor mm (in.) □42, 60, 90 (□1.65, 2.36, 3.54) □42, 60, 90 (□1.65, 2.36, 3.54) □42, 60, 90 (□1.65, 2.36, 3.54) –
Page Page C-14 Page C-90 Page C-122
● Stepping Motor
A wide range of motors ideal for different motor sizes and equipment specifications can be purchased individually.
2-phase stepping motors ➜ Page C-205
Introduction
DC Input
Power Supply Input
24 VDC 24 VDC 24-75 VDC 24 VDC
AC Input
AS
DC Input
ASC
Microstep
5-Phase
RK
Features
AC Input
●Closed loop control ●Low vibration, low noise ●2-phase stepping motor ●2-phase stepping motor
●High
due to smooth drive function and compact DC input driver and compact DC input driver
response
in one package in one package
Full/Half
2-Phase
●Wide variety of high-resolution
UMK
●No hunting
types and geared motors ●High-resolution control is ●High-resolution control is
●Low vibration possible by microstepping possible by microstepping
●Low vibration, low noise
due to smooth drive function
Microstep
5-Phase
CRK
Motor Type Closed loop control stepping motor 5-phase stepping motor 2-phase stepping motor 2-phase stepping motor
Basic Step Angle 0.36˚(Resolution setting: 1000 P/R) 0.72˚, 0.36˚(High-resolution type) 1.8˚ 1.8˚, 0.9˚(High-resolution type)
Microstep
DC Input
2-Phase
Microstep Microstep Microstep Microstep
RBK
Resolution
0.72˚, 0.36˚, 0.072˚, 0.036˚ 1.8˚∼0.00288˚(25 steps) 1.8˚∼0.0140625˚(16 steps) 1.8˚∼0.1125˚(5 steps)
Resolution Select ● ● ● ●
Microstep
● – ●
2-Phase
Pulse Input Mode Switch ●
CMK
Automatic Current Cutback ● ● ● ●
Current Setting ● ● ● ●
2-Phase
● ● ● ●
PK/PV
Step Angle Select Input
● – – –
Functions
Velocity Filter
All Windings Off Input ● ● ● ●
2-Phase
Timing Output ● ● ● ●
PK
Built-In Controller – – – –
Smooth Drive – ● ● –
EMP400
Input Power Supply Voltage Switch – – – –
Controllers
Overload/ Overcurrent/Overload
Protective Functions
Overvoltage
– Overvoltagte
–
SG8030J
Safety Standards
✽
–
RoHS Compliant
Standard Motor mm (in.) □28, 42, 60 (□1.10, 1.65, 2.36) □20, 28, 42, 60 (□0.79, 1.10, 1.65, 2.36) □60, 85 (□2.36, 3.35) □28, 35, 42, 50, 56.4, 60 (□1.10, 1.38, 1.65, 1.97, 2.22, 2.36)
Accessories
Geared Motor mm (in.) □28, 42, 60 (□1.10, 1.65, 2.36) □20, 28, 42, 60 (□0.79, 1.10, 1.65, 2.36) – □28, 42, 60 (□1.10, 1.65, 2.36)
Page Page C-62 Page C-134 Page C-164 Page C-180
✽ Only for terminal box type
C-7
Stepping Motors
Tapered Gear
direction of the arrows, as shown in the
Tapered Gear
Structure of TH Gear's Final Stage
figure, to reduce backlash.
PN Geared
The upper gear eliminates backlash
in the clockwise direction.
ransmits torque in the clo
ternal gear t ckwise
pper in direct
The u ion.
Upper
Level
Upper Planetary Gear
Sun Gear
mechanism is comprised of two sets AS Series
ASC Series
Upper of internal and planetary gears on the
Lower Internal Level RK Series
Gear upper and lower levels with the
Upper Planetary Gear CRK Series
Upper Internal internal gear teeth twisted in the
Gear
circumferential direction. The
and Upper Planetary Gear
Sun Gear
Lower
Level
Lower Planetary Gear
Wave Generator
Introduction
AC Input
AS
Circular Spline
Flex Spline
0∘
DC Input
Circular Spline
ASC
Wave Generator
Flex Spline
Microstep
5-Phase
RK
AC Input
Combines three basic parts. The flex spline is bent into an oval The harmonic gear offers unparalleled
Non-backlash
Full/Half
2-Phase
shape by the wave generator. The teeth at the long axis of the
UMK
ASC Series
oval mesh with the circular spline, while the teeth at the short simple construction utilizing the
RK Series
axis of the oval are completely separate from it. metal's elastomechanical property,
CRK Series
comprising just three basic
Microstep
5-Phase
components: a wave generator, flex
CRK
90∘
spline and circular spline.
Rotating the wave generator (input)
clockwise while keeping the circular spline
Microstep
DC Input
fixed in position will subject the flex spline
2-Phase
RBK
to elastic deformation, causing a gradual
shift in the point of engagement between the
circular spline and flex spline.
Microstep
2-Phase
CMK
When the wave generator completes one
360∘
revolution, the flex spline has rotated two
2-Phase
PK/PV
resulting in the movement of flex spline for
the difference in the tooth count (two teeth)
in the opposite direction of the wave
generator's rotation (i.e., counterclockwise).
2-Phase
This movement translates into output,
PK
thereby reducing the speed.
stepping motors
SH Geared
EMP400
For 2-phase
C-9
Stepping Motors
Permissible
Harmonic Geared Torque
(Harmonic drive) 37 (320)
For 2-phase stepping motors
Introduction
② Rotor Inertia J kg·m2 (oz-in2) 280×10−7 (1.53) 280×10−7 (1.53)
③ Rated Current A/Phase 1.4 ⑤Gear Ratio
④ Basic Step Angle 0.72∘ 0.144∘
⑤ Gear Ratio − 1:5
This is the ratio in rotation speed between the input speed from the
⑥ Permissible Torque N·m (lb-in) − 3.5 (30) motor and the speed of the gear output shaft. For example, the gear
⑦ Maximum Torque −
AC Input
N·m (lb-in) 7 (61) ratio 10:1 is that when the input speed from the motor is 10 r/min,
⑧ Backlash −
AS
arc minute (degrees) 2 (0.034∘)
⑨ Angular Transmission Error arc minute (degrees) − 5 (0.084∘)
the gear output shaft is 1 r/min.
⑩ Permissible Speed Range r/min − 0∼600
⑪ Power Source Single-Phase 100-115 VAC+15% 50/60 Hz 4.5 A ⑥Permissible Torque
+10%
Single-Phase 200-230 VAC−15% 50/60 Hz 3.5 A
DC Input
⑫ Excitation Mode
The permissible torque represents the torque value limited by the
Microstep
ASC
Motor kg (lb.) 0.8 (1.8) 1.5 (3.3) mechanical strength of the gear when operated at a constant speed.
Mass
Driver kg (lb.) 0.85 (1.9) For the types excluding PN and harmonic geared types, the total
Motor □
2 □
16
Dimension No. torque including acceleration/deceleration torque should not exceed
Driver □
22
Microstep
5-Phase
this value.
RK
①Maximum Holding Torque
⑦Maximum Torque (PN geared, harmonic geared type only)
AC Input
The holding torque (5-phase: 5-phase excitation, 2-phase: 2-phase
excitation) is the maximum holding power (torque) the stepping This is the maximum torque that can be used instantaneously (for
Full/Half
2-Phase
a short time). During acceleration/deceleration, the motor can be
UMK
motor has when power (rated current) is being supplied but the
motor is not rotating (with consideration given to the permissible operated up to this value.
strength of the gear when applicable). At motor standstill, the driver's ⑧Backlash
automatic current cutback function reduces the maximum holding
Microstep
The play of gear output shaft when the motor shaft is fixed. When
5-Phase
CRK
torque by approximately 50% (approximately 40% for UMK and positioning in bi-direction, the positioning accuracy is affected.
CMK Series).
⑨Angular Transmission Error (PN geared type only)
②Rotor Inertia
Microstep
Angular transmission error is the difference between the theoretical
DC Input
2-Phase
RBK
This refers to the inertia of rotor inside the motor. This is necessary angle of rotation of the output shaft, as calculated from the input
when the required torque (acceleration torque) for the motor needs is pulse count, and actual angle of rotation.
calculated.
⑩Permissible Speed Range
Microstep
2-Phase
③Rated Current
CMK
This is the rotation speed that the motor can be operated at with the
The rated current is determined by motor temperature rise. It is the gear output shaft.
current value that can flow to the motor coils continuously at motor
⑪Power Source
2-Phase
PK/PV
current. The current value of the power input is the maximum input current
value. (The input current varies according to the rotation speed.)
⑫Excitation Mode
2-Phase
The driver has a function that can change the motor's step angle.
PK
Shown in the table is the step angle value at which the motor can be
operated. (For the step angle value of microstep, see "Connection
and Operation.")
EMP400
Static Friction Torque ( AS Series and ASC Series only)
For the electromagnetic brake specifications, this is the maximum Controllers
holding torque at which the electromagnetic brake can hold the SG8030J
position.
Accessories
Installation
C-11
Stepping Motors
① TH
②
Torque [N·m]
Torque [oz-in]
100
The holding torque (5-phase: 5-phase excitation, 2-phase: 2-phase 0.6
excitation) is the maximum holding power (torque) the stepping 0.4
8
50
Current [A]
motor has when power (rated current) is being supplied but the Driver Input Current
4 0.2
motor shaft is not rotating. At motor standstill, the driver's automatic
current cutback function reduces the maximum holding torque by 0 0 0 fs
0 1000 2000 3000 4000
approximately 50% (approximately 40% for UMK and CMK Series). Speed [r/min]
0 10 20 30 (Resolution: 500)
②Pullout Torque (0) (100) (200) (300) (Resolution: 5000)
Pulse Speed [kHz]
Pullout torque is the maximum torque that can be output at a given
speed. When selecting a motor, be sure the required torque falls
within this curve.